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Thermal aging of Menzolit BMC 3100

Abstract

This paper deals with the influence of thermal aging on physical properties of a composite material, Menzolit BMC 3100. First, we present a number of analysis, FTIR (infrared spectroscopy), DSC (differential scanning calorimetry), TMA (thermomechanical analysis), TGA (thermogravimetric analysis), and HDT (heat deflection temperature), to understand the material performance under heat, and then, we carry out a test of toughness and strength using Charpy impact strength and Brinell hardness. Finally, we present optical surface analysis of the material under investigation by carrying out aging analysis at increments from room temperature up to 300 degrees C. It was observed that above 200 degrees C, the material begins to degrade at the surface, especially its organic component, polyester resin. This type of degradation has a negative impact on a variety of its physical properties. Exposure to temperatures above 200 degrees C reduces the material's hardness, toughness, and shape stability, likewise, material degradation was found to increase with higher thermal loads almost linearly for all the observed properties.

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Thermal aging of Menzolit BMC 3100

Author: Koštial, Pavol
Publisher: Hindawi
Year: 2020
DOI: 10.1155/2020/8575189
Source: https://dspace.vsb.cz/bitstreams/38b76e51-1989-4563-952c-cda7a2cf42ef/download
Re iew A icle
The mal Aging o Menzoli BMC 3100
Pa ol Kos ial,
1
Zo a Kos ialo a Janciko a,
1
Ond ej K ejca ,
2
Kamil Kuca ,
2
Oluwaseun Fadeyi,
2
,
3
Adebola O ogun,
4
and Robe F ische
1
,
2
1
VSB-Technical Uni e si y o Os a a, 17. Lis opadu 15/2172, Os a a 708 33, Czech Republic
2
Cen e o Basic and Applied Resea ch, Facul y o In o ma ics and Managemen , Uni e si y o H adec K alo e, Roki anskeho 62,
H adec K alo e 500 03, Czech Republic
3
Depa men o Geology, Facul y o Space and En i onmen al Science, Uni e si y o T ie , T ie , Ge many
4
Adekunle Ajasin Uni e si y, Akungba-Akoko, Nige ia
Co espondence should be add essed o Ond ej K ejca ; [email p o ec ed]
Recei ed 8 July 2019; Accep ed 9 Ma ch 2020; Published 8 May 2020
Academic Edi o : Vic o M. Cas año
Copy igh ©2020 Pa ol Kos ial e al. This is an open access a icle dis ibu ed unde he C ea i e Commons A ibu ion License,
which pe mi s un es ic ed use, dis ibu ion, and ep oduc ion in any medium, p o ided he o iginal wo k is p ope ly ci ed.
This pape deals wi h he influence o he mal aging on physical p ope ies o a composi e ma e ial, Menzoli BMC 3100. Fi s , we
p esen a numbe o analysis, FTIR (in a ed spec oscopy), DSC (diffe en ial scanning calo ime y), TMA ( he momechanical
analysis), TGA ( he mog a ime ic analysis), and HDT (hea deflec ion empe a u e), o unde s and he ma e ial pe o mance
unde hea , and hen, we ca y ou a es o oughness and s eng h using Cha py impac s eng h and B inell ha dness. Finally, we
p esen op ical su ace analysis o he ma e ial unde in es iga ion by ca ying ou aging analysis a inc emen s om oom
empe a u e up o 300°C. I was obse ed ha abo e 200°C, he ma e ial begins o deg ade a he su ace, especially i s o ganic
componen , polyes e esin. This ype o deg ada ion has a nega i e impac on a a ie y o i s physical p ope ies. Exposu e o
empe a u es abo e 200°C educes he ma e ial’s ha dness, oughness, and shape s abili y, likewise, ma e ial deg ada ion was
ound o inc ease wi h highe he mal loads almos linea ly o all he obse ed p ope ies.
1. In oduc ion
Menzoli BMC 3100 is a composi e ma e ial ha is spa sely
desc ibed in he scien ific li e a u e. De ailed e e ence is
only made o he ma e ial when p oduce s gi e p oduc
specifica ions in offe ing he ma e ial as an ad e ised i em.
Such specifica ions a e also limi ed, p o iding only specific
physical alues ha cha ac e ise he ma e ial and a ely
publishing de ails on ma e ial composi ion.
Polyme composi es play e y impo an oles in
mode n indus y, especially he au omo i e sec o [1–8], in
which ligh weigh , high specific modulus, and s eng h a e
c i ical ac o s pu in o conside a ion in p oduc ion and
whe e hese ma e ials find a wide ange o applica ion. This
pape desc ibes he composi ion o polyme composi es, e.g.,
Menzoli BMC 3100, and he unique ad an ages hey offe ,
ela i e o adi ional ma e ials. De ails a e gi en on p e-
ailing ma ke si ua ion o polyme composi es in Eu ope,
and hei special applica ion in he Eu opean au omo i e
indus y. Specific emphasis is also laid on he
manu ac u ing o spa e pa s om he moplas ic, he -
mose ing plas ics, and sho and con inuous fib e- ein-
o ced composi es. In [9–12], he au ho s offe insigh s on
some ecen echnological and en i onmen al applica ions
o ein o ced polyme s. In [13], he au ho no ed ha
Menzoli BMC 3100 is a special ma e ial de eloped o he
au omo i e indus y o p oduce headligh s. This polyme
composi e ma e ial is g adually eplacing adi ional me al
eflec o s, mainly due o i s simplici y and low cos in se ial
p oduc ion. Ne e heless, u u e use o Menzoli BMC 3100
in mode n au omobile ligh ing sys ems pose an unan-
swe ed ques ion, gi en he cu en use o “cold” ligh
emi ing diodes (LEDs) and lase o he same pu pose and
he moplas ic ma e ials (e.g., polyca bona e) sufficing as
hea esis an . Table 1 shows he p ope ies o Menzoli
BMC 3100 (gi en as a e age alues o he es esul s)
de i ed om nonpigmen ed, comp ession moulded panels
a oom empe a u e [13].
Hindawi
Ad ances in Ma e ials Science and Enginee ing
Volume 2020, A icle ID 8575189, 8 pages
h ps://doi.o g/10.1155/2020/8575189
2. Theo e ical Backg ound
Acco ding o [14], composi e p oduce s p o ide a specific
da ase use ul o e e ence pu pose, especially when de-
signing hese ma e ials. Ne e heless, o bes da ase s, a
numbe o expe imen al p ocedu es may be necessa y. One
way is o de e mine a composi e composi ion om he
cha ac e is ics o i s cons i uen s.
While he e seems o be ex ensi e use o polyme ma ix
composi es (pa icula he o m ein o ced wi h fib e) in
ai c a s uc u es [15] and au omobile, accu a e p edic ion
o s eng h o he ma e ials becomes e y impo an
[14, 16, 17]. The au ho s o s udies such as [14] ha e
esea ched how he ein o ced o ms o polyme ma ix a e
impac ed upon ailu e. Failu e analysis is ca ied ou on pa
o a composi e ma e ial made up o polyme ic ma ix as well
as fib e wi h he aim o unde s anding he s ess-s ain
si ua ion o he whole composi e ma e ial (fib e and ma ix
included) [15]. This ela ionship is used o s uc u ally
p edic ma ix o fib e ailu e o he ma e ial. Depending on
he kind o echnique adop ed, he e is he possibili y o
indi idually p edic ing ma ix ailu e and hen fib e ailu e
in a sepa a e se up ia compu a ional me hods [16, 17].
Ne e heless, ad anced composi e cha ac e is ics do no
only depend on he kind o ma ix, bu he ype o ein-
o cemen also plays a i al ole as well as a ea u e ha is no
associa ed o i s composi ion, configu a ion o ein o ce-
men . In some composi e ma e ials, only s eng hening fib e
concen a ion can be con olled, and composi e dimensions
canno be con olled [18]. A ypical example is mouldable
sho fib e- ein o ced he moplas ics. This pape hus offe s
a ela i ely comp ehensi e s udy o he physical pa ame e s
o BMC exposed o hea o e a ela i ely la ge empe a u e
ange om ambien empe a u e o 300°C.
2.1. Fea u es o BMC 3100. Menzoli BMC 3100 is ypically
designed using wo unique kinds o moulding: comp ession
moulding and injec ion moulding [13]. The o me in ol es
moulding Menzoli compounds using hea s eel moulds wi h
shea edges, as high densi y moulds gene ally offe he bes
esul s. Fu he mo e, 20–30 seconds-pe -millime e o wall
hickness is p e e ed o cu ing when using comp ession
mould. This is impo an as in oduc ion o Menzoli
compound o ho mould mus be ollowed by a quick closing
o he p ess o disallow p ecu ing [13]. Injec ion moulding
o en akes place be ween 140°C and 165°C (s anda d
compounds) and 30°C–40°C (injec ion uni ). Back p essu e
is jus needed o assu e cons an dosing, injec ion p essu e
a ies be ween 50 and 250 ba , and injec ion ime should be
as sho as possible bu long enough o ensu e en ila ion. A
small holding p essu e should be applied un il he ga e is
cu ed. A guide o cu ing is 10 seconds pe millime e o wall
hickness [13].
2.2. The moanaly ical Techniques. Acco ding o [19], he -
mal analysis e e s o a numbe o hea measu emen
echniques in which physical p ope ies o a subs ance a e
measu ed wi h espec o ime o empe a u e while he
empe a u e o he ma e ial, in a specified a mosphe e, is
ei he cons an ly hea ed o cooled ( empe a u e p o-
g amme) a a specific desi ed empe a u e. In [20], he
au ho epo ed ha he moanaly ical measu emen gen-
e ally depends on how empe a u e o a ma e ial in e ac s
wi h olume, hea o eac ion, and mass. These me hods find
a wide ange o applica ion in scien ific discou se, anging
om pha maceu icals [21], au omobile, and a ia ion con-
s uc ion ma e ials [22]. A numbe o he moanaly ical
echniques exis in he li e a u e. Howe e , o he pu pose
o his s udy, only in a ed spec ome y, diffe en ial scan-
ning calo ime y, he momechanical analysis, he mog a-
ime ic analysis, and hea deflec ion empe a u e
echniques a e discussed. Diffe en ial scanning calo ime y,
commonly abb e ia ed as DSC, deals wi h effec s om
physiochemical p ocesses o he wise known as phase- an-
si ion eac ions o which specific hea is a majo cons i uen
[23], so ha hea flow a e in o a subs ance is measu ed as a
unc ion o empe a u e while he empe a u e o he sub-
s ance i sel is p og ammed [24]. Via he mocouple, em-
pe a u e diffe ence (be ween sample and e e ence) is hus
measu ed. The mog a ime ic analysis in ol es changes in
mass as a esul o ma e ial/subs ance in e ac ing wi h he
a mosphe e, e apo a ion, and decomposi ion [23, 24]. I
in ol es mass measu emen o a ma e ial as a unc ion o
empe a u e, while subjec ing he ma e ial o some o m o
con olled- empe a u e p og ammes. In [25], he au ho
explained he momechanical analysis as a measu e o
s iffness and damping p ope ies o ma e ials in e ms o
Table 1: P ope ies o Menzoli BMC 3100 (adap ed om [13]).
P ope y Value
Fib e con en (%) 12
Moulding empe a u e (°C) 135–160
4
Moulding p essu e (ba ) 20–80
Densi y (g/cm
3
) 2.0
1,3
Sh inkage (%) −0.03
3
CTE (10∗∗6 m/m·K) 10
HDT (°C) >200
Glass ansi ion empe a u e (°C) 185
2
Con inuous se ice empe a u e (°C) 190
3
Young’s modulus (GPa) 14
3
Tensile s eng h (MPa) 25
3
Flex s eng h (MPa) 79
3
Flex modulus (GPa) 11
3
Impac s eng h (kJ/m
2
) 15
3
Poisson’s a io 0.30
Limi ed oxygen index (%) 22
5
Glow wi e (°C) 750
Fi e e a dancy 12 (le el) —
Volume esis i i y (Ohm ∗cm) 10
15
Su ace esis i i y (Ohm) 10
12
Compa a i e acking index (le el) CT1600
Wa e abso p ion (%) <0.5
(1) nega i e alues show expansion; (2) con inuous se ice empe a u e
wi hou ex e nal loads; (3) i wo figu es a e gi en o one p ope y, he fi s
e e s o he ans e sal di ec ion, while he second ep esen s p incipal
axis; (4) moulding p essu e in comp ession moulding; (5) wall hickness
3 mm; (6) figu es gi en apply o quasi-iso opic 6-laye [0/90/45/-45/90/0]
design; (7) hea conduc i i y is unde s ood pe pendicula o he plane o he
lamina e (ou -o -plane axis).
2Ad ances in Ma e ials Science and Enginee ing
empe a u e, ime, and equency, h ough he applica ion o
sinusoidal load o a specimen and subsequen ly measu ing
he esul an de o ma ion. Du ing his ime, he sample
unde goes con olled empe a u e p og amme. Fo hea
deflec ion empe a u e, he polyme ma ix o Menzoli
BMC 3100 unde goes de o ma ion, subjec o a specified
load. This empe a u e ollows he ASTM D648 guidelines,
wi h he es p ocedu e simila o ISO 75 s anda ds.
3. Me hod
The mog a ime ic analysis was ca ied ou using a quan-
i a i e analysis o BMC composi ion wi h he aid o Hi-Res
TGA TA Ins umen s 2950. Fu he mo e, iso he mal
analysis was used o de e mine he hea load ime o up o
300 minu es. Fo deg ada ion o he su ace laye , he
1147 cm
−1
band co esponding o he C-O-C bond was
closely moni o ed. B inell ha dness ollows expe imen ally
wi h he use o B inell ha dness es e ZWICK/ROELL.
4. Resul s and Discussion
A quan i a i e analysis o BMC composi ion (Figu e 1) can
be pe o med wi h he mog a ime ic analysis (Hi-Res TGA
TA Ins umen s 2950) [26, 27]. Depending on he weigh - o-
empe a u e a io, da a on he amoun (mass) o he indi-
idual componen s in he sample can be ob ained. Fo
p ope e alua ion o he TGA cu e, i is necessa y o know
he chemis y o ongoing decomposi ion eac ions:
(a) 0–200°C: sho -li ed componen s up o 200°C;
weigh loss o he ma e ial’s ola ile componen s,
especially s y ene and mois u e esidues
(b) 200–600°C: decomposi ion o he polyme ic, o ganic
pa o he ma e ial up o 600°C wi h dynamic
hea ing o 20°C/min
(c) 600–800°C: decomposi ion o he CaCO
3
fille
(d) 800°C: esidue a e combus ion in ai CaO + glass
fib e
The esul ing composi ion is as ollows:
(a) 0.4% o sho -li ed componen s up o 200°C, ep-
esen ing mainly mois u e con en and esidual
s y ene
(b) 20.6% o polyme ma ix
(c) 63.6% o ino ganic CaCO
3
fille
(d) 15.4% o glass fib e
This is he pe cen age composi ion o he ma e ial o one
ba ch o BMC. The composi ion may diffe om one ba ch
o ano he .
To de e mine he hea load ime, an iso he mal he mal
analysis o a small amoun o ma e ial was pe o med (up o
300 minu es). Figu e 2 g aphs he mass loss (in %) de-
pendence on empe a u e. Mass loss inc eased abo e 240°C.
Due o he mal deg ada ion, he o ganic ma ix decomposed
in he su ace laye . Decomposi ion is eflec ed by he loss o
specific chemical bonds and he change in in ensi y o he
espec i e bands in he IR spec um (FTIR Nicole iS10
spec opho ome e ).
The FTIR g aph in Figu e 3 shows he g adual dec ease
o bands co esponding o he bonds o he o ganic ma ix o
he polyme . To assess deg ada ion o he su ace laye , he
1147 cm
−1
band co esponding o he C-O-C bond was
obse ed. Wi h inc easing empe a u e and p og essi e
deg ada ion o he su ace laye , he polyme ic ma ix
decomposed, esul ing in a educ ion in he in ensi y o he
C-O-C bonding band. The 1728 cm
−1
band co esponds o
he ib a ional mo emen o he C�O bond, e e ed o as
“s e ching ib a ion” in ac yla e g oups o polyes e esins,
and he 1147 cm
−1
band co esponds o he s e ching i-
b a ion o C-O-C bonds.
The esul s o su ace decomposi ion a e plo ed in
Figu e 4. F om he weigh dependence o he load o he load
empe a u e, he ma e ial was s able up o abou 250°C wi h
a hea load ime o 30 minu es. This co esponds o he
e alua ion o FTIR su ace analysis (see g aph in Figu e 4).
The nex pa o he expe imen desc ibes measu emen
o B inell ha dness (B inell ha dness es e ZWICK/
ROELL). As he empe a u e inc eased, ha dness was ound
o dec eased (Figu e 5). F om 200°C, ha dness dec eased
almos linea ly. Con e sely, he measu emen ime in-
c eased. Wi hou hea s ess, he bulle was c ushed almos
ins an aneously. By con as , a e a 30-minu e load a 300°C,
0.6
200 400 600 8000
40
60
80
100
0.2
0.4
0.8
1.0
0
120
0.3976%
2.713%
17.86%
27.95%
Tempe a u e (°C)
Residue
51.04%
(7.047 mg)
De i . weigh (%/°C)
Figu e 1: TGA decomposi ion cu e o BMC.
0.00 200 220 240 260 280 300 320
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
Loss o mass (%)
180
Loss o mass a e 20min
Loss o mass a e 30min
Loss o mass a e 60min
Tempe a u e (°C)
Figu e 2: Mass loss dependence on empe a u e.
Ad ances in Ma e ials Science and Enginee ing 3
he specimen ook a bulle o a while be o e he su ace laye
was pie ced. As he empe a u e inc eased, i is likely ha a
“sin e ed” laye o ma e ial o med on he su ace and ha
his ma e ial educed he ha dness o he ma e ial. Fu -
he mo e, he ma e ials we e es ed o Cha py impac
s eng h (CEAST Resil 5.5) e sus loading empe a u e
applied o e 30 min. In his es , we also saw dec easing
alues wi h inc easing empe a u e (Figu e 6). The inc ease
in impac s eng h a 300°C/30 minu es could be due o he
ein o cemen /sin e ing o he sample su ace. The esul s o
he he momechanical analysis (TMA TA Ins umen s 2940)
did no show any isible dependence on deg ada ion (Fig-
u e 7). The only diffe ence is isible be ween he unexposed
sample, which had an addi ional cu e eac ion, and he mos
in ensi ely loaded specimen a 300°C/30 minu es, whe e he
CLTE (linea he mal expansion coefficien ) was almos
linea o e he en i e empe a u e ange.
De e mining he glass ansi ion empe a u e o BMC
ma e ial wi h he DSC me hod (DSC Du Pon Ins umen s
2910) acco ding o ISO 11357-2 was somewha p oblema ic.
The ma e ial da a shee o BMC indica ed a glass ansi ion
empe a u e (Tg) o 185°C (acco ding o ISO 11357-2). The
de e mina ion me hod was se o mee he specified con-
di ions. The signal esponse o BMC was e y poo . No
clea ly iden ifiable ansi ion (p obably Tg) was obse ed
a ound 185°C. Ce ain ansi ions can be e alua ed a
a ound 90°C and 130°C. Howe e , hese we e almos un-
iden ifiable du ing he second hea ing, so i is possible ha
hey may ha e been i e e sible ( empe a u e his o y,
e apo a ion o ola ile componen s, and abso bed mois u e)
(Figu e 8). As he he mal load inc eased, he esponse
diminished. The esul s we e compa ed wi h he measu ed
TA-Ins umen s he mose cu es [28]. The clea glass
ansi ion was no obse able in any ma e ial, as he em-
pe a u e ange wi h he occu ence o glass ansi ion always
o e lapped he cu e eac ion.
1800 1700 1600 1500
Wa enumbe s (cm–1)
1400 1300 1200 1100
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
Abso bance
1728.14
1147.03
BMC 200°C_30min
BMC 250°C_30min
BMC 280°C_30min
BMC 300°C_30min
BMC wi hou he mal load
Figu e 3: De ails o binding zone C-O-C 1147 cm
−1
.
0 100 150 200 250 300 350
14
Ma e ial loss (%)
50
Tempe a u e load (°C/30min)
15
16
17
18
19
20
21
Figu e 4: BMC ma e ial loss in ela ion o empe a u e load.
0 100 150 200 250 300 350
250
B inell ha dness (N/mm2)
50
The mal load (C/30min)
270
290
310
330
350
370
390
Figu e 5: B inell ha dness dependence on he mal loading.
0 100 150 200 250 300 350
6.0
Cha py impac (kJ/m2)
50
Tempe a u e load (C/30min)
7.0
8.0
9.0
10.0
11.0
12.0
13.0
Figu e 6: BMC-Cha py impac s eng h in ela ion o empe a u e
load.
4Ad ances in Ma e ials Science and Enginee ing
The weak signal esponse may ha e been due o he p esence
o a la ge pe cen age o ino ganic fille s (limes one and glass
fib e accoun o abou 80% o he composi e a he expense o
he polyme ma ix, which is only 20%). Fo his eason, hea is
likely o be g ea ly diffused by he sample, and he eac ion o he
polyme ma ix o inc easing cell empe a u e was weak and he
change in hea flow was no de ec able.
Du ing he fi s hea ing (1s s ep), he DSC cu e showed
undefined ansi ions a ound 90°C and 130°C. The ansi ion
s ages we e e y small, so hei in e p e a ion is unce ain.
The second hea ing (2nd s ep) did no show any changes in
hea flow (Figu e 9).
A no iceable change could be seen in he he mal his o y
o he sample exposed o a hea load o 250°C on he DSC
fi s hea ing cu e (1s s ep). Du ing he second hea ing (2nd
s ep), hese effec s we e no longe isible, and he DSC cu e
shows no significan hea flow changes (Figu e 10).
The TMA dimension change cu e eflec s he DSC
eco d o hea flow change [29]. Physical ansi ions caused
nonlinea i y o he s e ch cu e (Figu e 11). The fi s
30
25
20
15
10
5
0
Dimension change (µm)
20 40 60 80 100 120 140 160 180
Tempe a u e (°C) Uni e sal V3.9A TA Ins umen s
BMC 200°C.002
BMC 250°C.004
BMC wi hou he mal load.001 BMC 280°C.005
BMC 300°C.005
Figu e 7: The mal expansion cu es o BMC depending on he mal load.
30 55 80 105 130 155 180 205 230
–0.40
–0.35
–0.30
–0.25
–0.20
–0.15
Tempe a u e (°C)
Hea flow (no malized) (W/g)
Midpoin ype: hal heigh
Midpoin : 87.878 °C
Midpoin ype: hal heigh
Midpoin : 129.883 °C
Figu e 8: Sample wi hou he mal load: 1
s
hea ing.
–0.325
–0.375
Hea flow (W/g)
–0.425
–0.475
Exo up
30 80 130
Tempe a u e (°C)
180 230
Uni e sal V3.9A TA Ins umen s
2nd s ep
1s s ep
92.27°C
79.40°C
87.09°C (I)
124.90°C (I)
130.75°C
117.94°C
Figu e 9: Sample a e load 200°C/30 minu es: 1
s
hea ing (1
s
s ep);
2
nd
hea ing (2
nd
s ep).
–0.30
–0.35
–0.40
–0.45
Hea flow (W/g)
30 80 130 180 230
Exo up Tempe a u e (°C) Uni e sal V3.9A TA Ins umen s
2nd s ep
1s s ep
Figu e 10: Sample a e load 250°C/30 min: 1
s
hea ing (1
s
s ep);
2
nd
hea ing (2
nd
s ep).
Ad ances in Ma e ials Science and Enginee ing 5

ansi ion in he empe a u e ange up o 100°C, co e-
sponding o e apo a ing mois u e and ola ile componen s.
A empe a u es abo e 150°C, e idence o addi ional cu ing
o he BMC on bo h cu es is seen.
HDT (VICAT-HDT CEAST) measu emen was based
on ISO 75 o Plas ics-De e mina ion o deflec ion em-
pe a u e unde load. By de aul , a body o 10 mm hickness
was used. The load was de e mined acco ding o he s an-
da d a 0.45 o 1.82 MPa (me hod A o B). The esul ing
HDT empe a u e, acco ding o he s anda d, indica ed he
empe a u e a which he es body had a deflec ion o
0.32 mm. As he BMC can wi hs and empe a u es abo e
200°C, which is he maximum ope a ing empe a u e o he
HDT, he BMD had o be >200°C o all samples. The es
was he e o e designed o ead deflec ion o he es body
o he selec ed empe a u es, and he dependence o shape
de o ma ion on ising empe a u e was plo ed. Only he
es condi ions om he s anda d we e used, which we e a
hea ing a e o 120°C/h and a load o 1.82 MPa. F om he
esul s o he HDT es , i is clea ha he sample deflec ion
significan ly inc eased wi h he applied hea load (Fig-
u e 12). Op ical su ace analysis showed he ollowing
esul s (KEYENCE digi al 3D mic oscope). As we said
abo e, Menzoli BMC 3100 belongs o he g oup “bulk
moulding compounds” based on unsa u a ed polyes e
esin. The ma e ial is glass fib e ein o ced. Figu e 13 shows
diffe en ly o ien ed glass fib es eaching abou 500 μm in
leng h and a ious CaCO
3
pa icles in he ange o ens o
hund eds o μm.
Figu e 14 shows CaCO
3
pa icles in he ange o ens o
hund eds o μm. All a e connec ed by a c oss-linked
polyes e ma ix. The fille s uc u e is no p e e en ially
o ien ed, bu he fib es a e andomly a anged o o m he
bonded bundles associa ed wi h he mine al fille and he
esin. A a he mal load o 280°C/30 minu es, he su ace
laye o he ma e ial was isibly deg aded o a dep h o
60–70 μm. A e he mal s ess o 300°C/30 minu es, he
su ace laye was al eady damaged o a dep h o abou 90 μm.
A a lowe he mal load, deg ada ion on he c oss sec ion
was no so isible. This co esponds o he esul s o he TGA
and FTIR analysis, whe e mo e deg ada ion occu ed a
empe a u es abo e 250°C. Only a colou change o he
su ace laye occu s below his empe a u e.
5. Limi a ions
Ha ing c i ically examined he s abili y o Menzoli BMC
3100 unde specific he mal condi ions, he glass ansi ion
o he polyme ic ma ix could no be de ec ed p obably due
o he la ge pe cen age o ino ganic fille ; he e o e, i was
no possible o s udy he effec o he mal deg ada ion on i s
–0.2 25
20
15
10
5
–5
0
–0.3
–0.4
Hea flow (W/g)
Dimension change (µm)
25 75 125 175
Exo up Tempe a u e (°C) Uni e sal V3.9A TA Ins umen s
TMA
DSC
BMC wi hou he mal load
Figu e 11: Compa ison o DSC and TMA samples wi hou hea
exposu e.
Tempe a u e (°C)
Deflec ion × 0.01mm
Wi hou he mal load
200 °C/30min
250 °C/30min
280 °C/30min
300 °C/30min
200 2251751501251007550250
0.0
5.0
10.0
15.0
20.0
25.0
30.0
Figu e 12: De e mina ion o shape deflec ion (0.01 mm) plo
acco ding o empe a u e.
Figu e 13: Diffe en ly o ien ed glass fib es.
Figu e 14: Randomly a anged fib es o med by bonded bundles
associa ed wi h mine al fille and esin.
6Ad ances in Ma e ials Science and Enginee ing
alue. The moanaly ical echniques used in his s udy also
ha e specific limi a ions o which each me hod may no be
comple ely effec i e.
6. Conclusions
I is impo an o ake no e o he shape and quali y o
he moanaly ical cu es so a discussed [30]. Fo ex-
ample, o selec ed empe a u es o mass losses as hey
ha e been in e p e ed in line wi h all demons a ed ex-
pe imen al condi ions, conside a ion o he shapes and
quali y o he he moanaly ical cu es helps o ob ain
u he impo an in o ma ion on Menzoli BMC 3100.
The undamen als o he echniques discussed and ana-
lysed in his s udy a e unc ions o changes in he em-
pe a u e p ofiles as a hea flux passes h ough a ma e ial
[31], Menzoli 3100 in his case. The mal echniques
expe imen ed end o de elop unde s anding o aging o
he ma e ials. Expe imen al esul s a e he e o e in
compa ison o he nume ical simula ions as unc ions o
mass, weigh , and empe a u e ends. The influence o
he mal aging on physical p ope ies o a composi e
ma e ial is de ec ed expe imen ally o Menzoli BMC
3100, a composi e ma e ial.
Menzoli BMC 3100 is a ype o polycomponen com-
posi e ma e ial comp ising an o ganic polyme ma ix
o med by polyes e esin and wo main ino ganic com-
ponen s, a mine al fille o CaCO
3
and i egula ly a anged
glass fib es. A sui able a io o hese componen s achie es a
desi ed empe a u e esis ance while main aining sufficien
mechanical p ope ies o i s in ended use in he au omo i e
indus y.
Menzoli BMC 3100 can be conside ed a empe a u e-
esis an composi e ma e ial sui able o use in applica ions
wi h con inuous empe a u es up o 200°C. Abo e his
empe a u e, he ma e ial begins o deg ade a he su ace,
especially i s o ganic componen (polyes e esin). This ype
o deg ada ion has a nega i e impac on a a ie y o i s
physical p ope ies. Exposu e o empe a u es abo e 200°C
educes he ma e ial’s ha dness, oughness, and shape s a-
bili y. Deg ada ion inc eases wi h highe he mal loads al-
mos linea ly o all he obse ed p ope ies.
Con lic s o In e es
The au ho s decla e ha hey ha e no conflic s o in e es .
Acknowledgmen s
This wo k was suppo ed by he Minis y o Educa ion,
You h and Spo s, Czech Republic, in he amewo k o he
p ojec numbe s SP2020/18, SP2020/61, and SP2020/39 a
VSB Technical Uni e si y o Os a a, Czech Republic. The
au ho s also acknowledge suppo o he p ojec Sma
Solu ions in Ubiqui ous Compu ing En i onmen s, G an
Agency o Excellence, Uni e si y o H adec K alo e, Facul y
o In o ma ics and Managemen , Czech Republic (ID: UHK-
FIM-GE-2020).
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