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Sustainable organic phase change materials for sustainable energy efficiency solutions

Author: Sarcinella, Antonella; Cunha, Sandra Raquel Leite; Aguiar, Ingried; Aguiar, J. L. Barroso de; Frigione, Mariaenrica
Publisher: Multidisciplinary Digital Publishing Institute (MDPI)
Year: 2025
DOI: 10.3390/polym17101343
Source: https://repositorium.uminho.pt/bitstreams/4695cc6b-5296-4058-9de5-69dc5e1e54e8/download
Academic Edi o : Rui Yang
Recei ed: 18 Ap il 2025
Re ised: 10 May 2025
Accep ed: 13 May 2025
Published: 14 May 2025
Ci a ion: Sa cinella, A.; Cunha, S.;
Aguia , I.; Aguia , J.; F igione, M.
Sus ainable O ganic Phase Change
Ma e ials o Sus ainable Ene gy
E iciency Solu ions. Polyme s 2025,17,
1343. h ps://doi.o g/10.3390/
polym17101343
Copy igh : © 2025 by he au ho s.
Licensee MDPI, Basel, Swi ze land.
This a icle is an open access a icle
dis ibu ed unde he e ms and
condi ions o he C ea i e Commons
A ibu ion (CC BY) license
(h ps://c ea i ecommons.o g/
licenses/by/4.0/).
Re iew
Sus ainable O ganic Phase Change Ma e ials o Sus ainable
Ene gy E iciency Solu ions
An onella Sa cinella 1, Sand a Cunha 2, Ing ied Aguia 2, José Aguia 2and Ma iaen ica F igione 1,*
1Inno a ion Enginee ing Depa men , Uni e si y o Salen o, 73100 Lecce, I aly;
[email p o ec ed]
2Cen e o Te i o y, En i onmen and Cons uc ion (CTAC), Depa men o Ci il Enginee ing, Campus de
Azu ém, Uni e si y o Minho, 4800-058 Guima ães, Po ugal; [email p o ec ed] (S.C.);
[email p o ec ed] (I.A.); [email p o ec ed] (J.A.)
*Co espondence: [email p o ec ed]
Abs ac : The g owing demand o sus ainable ene gy solu ions has in ensi ied esea ch on
phase change ma e ials (PCMs) due o hei abili y o e icien ly s o e and elease he mal
ene gy. Howe e , adi ional PCMs a e o en made om pe oleum-de i ed ma e ials o
ely on p ocesses ha pose en i onmen al conce ns. The aim o his wo k is he e o e o
explo e he de elopmen and use o sus ainable o ganic PCMs, in pa icula hose based
on bio-based o was e-de i ed ma e ials. Bio-based PCMs, including a y acids, na u al
waxes, and biopolyme s, a e in ac cha ac e ized by enewabili y and biodeg adabili y.
Was e-de i ed PCMs, such as hose om he los -wax cas ing indus y and indus ial
by-p oduc s, o e an en i onmen ally iendly app oach o ene gy s o age by eusing
was e ma e ials. This pape aims o analyze he he mal, mechanical, and in-se ice
pe o mance o hese sus ainable ma e ials, highligh ing hei ad an ages and limi a ions
compa ed o he mos widely used comme cial PCMs. Fu he mo e, ecen p og ess in
he in eg a ion o sus ainable PCMs in o building ma e ials is illus a ed o assess hei
p ac ical implemen a ion. Challenges and limi a ions, as well as possible solu ions and
u u e esea ch di ec ions, a e also discussed.
Keywo ds: sus ainable o ganic PCMs; bio-based PCMs; was e-de i ed PCMs; ene gy
e iciency; building ma e ials
1. In oduc ion
Sus ainabili y is a mul i ace ed concep ha has become cen al o global discussions on
en i onmen al, economic, and social challenges. A i s co e, sus ainabili y e e s o “mee ing
he needs o he p esen wi hou comp omising he abili y o u u e gene a ions o mee
hei own needs” [
1
]. This b oad de ini ion includes en i onmen al p o ec ion, economic
g ow h, and social equi y, ecognizing ha human ac i i ies mus be conduc ed in ways
ha p ese es na u al esou ces, educes en i onmen al deg ada ion, and ensu es he well-
being o all communi ies. In ecen decades, sus ainabili y has become a guiding p inciple
o indus ies wo ldwide, leading o inno a ions ha p io i ize enewable esou ces, ene gy
e iciency, was e educ ion, and he minimiza ion o ecological oo p in s.
When applied o ma e ials science, sus ainabili y ocuses on he de elopmen and use
o ma e ials and p ocesses ha minimize hei impac on he en i onmen . This includes
conside ing he en i e li e cycle o a ma e ial, om aw ma e ial ex ac ion o p oduc ion,
use/ euse, and end-o -li e disposal. In his con ex , sus ainable ma e ials a e conside ed o
be hose ob ained om enewable esou ces, possibly biodeg adable (i.e., wi h ze o impac
Polyme s 2025,17, 1343 h ps://doi.o g/10.3390/polym17101343
Polyme s 2025,17, 1343 2 o 22
a he end o hei use ul li e), capable o educing o o se ing en i onmen al impac s
du ing hei p oduc ion and/o use, such as ca bon emissions, esou ce deple ion, and
pollu ion [2].
Phase change ma e ials (PCMs) a e well known as a p omising echnology capable
o imp o ing ene gy e iciency and he mal managemen in a ious applica ions. These
ma e ials, cha ac e ized by hei abili y o abso b and elease he mal ene gy du ing phase
ansi ions ( om solid o liquid and om liquid o solid), o e an e ec i e and in insically
sus ainable solu ion o ene gy s o age needs. PCMs a e widely used in sola ene gy s o age
de ices, ene gy e iciency in buildings, elec onic cooling echnologies, pha maceu ical,
heal hca e, ood, be e age, and e en ex ile applica ions [3–8].
When used in buildings, PCMs a e able o s o e excess hea du ing he day and elease
i a nigh when ou doo empe a u es d op, educing ene gy consump ion o hea ing and
cooling. This ep esen s a g ea ad an age since buildings a e esponsible o a signi ican
amoun o global ene gy consump ion and CO
2
emissions. Indeed, he in eg a ion o PCMs
ha s o e and elease he mal ene gy can imp o e he ene gy e iciency o a building and
educe he o e all en i onmen al impac o he buil en i onmen , as widely demons a ed
in he li e a u e [9–12].
Howe e , he p oduc ion and use o common PCMs o en pose signi ican conce ns.
T adi ional PCMs a e o en associa ed wi h majo en i onmen al impac s due o hei de-
pendence on non- enewable esou ces: hey a e p oduced om pe oleum, hei p oduc ion
in ol es high ene gy consump ion, and hey a e di icul o dispose o because hey a e
mos ly non-biodeg adable.
Mo e sus ainable solu ions a e he e o e being sough , in line wi h he objec i es
o educing dependance on ossil uels, conse ing na u al esou ces, and minimizing
was e [
13
,
14
]. In he s udy by Cabeza e al. [
15
], a li e cycle assessmen (LCA) analysis
was pe o med o de e mine whe he he educ ion in ene gy demand o e ed by PCMs
could o se he en i onmen al impac associa ed wi h hei p oduc ion (including he
encapsula ion p ocess) and disposal. The s udy compa ed h ee di e en ypes o PCMs,
namely, pa a in, sal hyd a es, and es e s. The esul s o he analysis showed ha pa a in
has he highes en i onmen al impac , being 2.4 imes g ea e han ha o sal hyd a es and
3 imes g ea e han es e s. Based on hese indings, he s udy concluded ha ma e ials
om enewable esou ces, such as sal hyd a es and es e s, a e mo e en i onmen ally
iendly and should be selec ed o make PCMs o sus ainable applica ions. In a simila
s udy au ho ed by Menou i e al. [
16
], an LCA s udy was ca ied ou o compa e he
en i onmen al impac o es e s, sal hyd a es, and pa a in used as PCMs in building
en elopes. The s udy e alua ed he p oduc ion, se ice, and disposal phases o he PCMs.
The esul s showed ha es e s ha e a sligh ly lowe impac on he p oduc ion phase han
sal hyd a es. In conclusion, he use o es e s and sal hyd a es as PCMs led o a educ ion in
he o e all en i onmen al impac o app oxima ely 10.5% and 9%, espec i ely, compa ed
o pa a in.
Sus ainabili y in he choice o using a PCM can be, hen, u he s eng hened by
selec ing aw ma e ials and p oduc ion p ocesses ha a e as sus ainable as possible [17].
Bio-based o ganic PCMs ep esen one o he mos p omising sus ainable op ions
in his con ex . Made om enewable esou ces such as a y acids, na u al waxes, and
biopolyme s, hese ma e ials o e he added bene i o also being biodeg adable. They
he e o e con ibu e o a mo e sus ainable ene gy s o age solu ion and a e in line wi h he
g owing end owa ds en i onmen ally iendly echnologies [18].
Na u al waxes, commonly used in cosme ics and candles, ha e been explo ed o hei
he mal s o age capabili ies. Fa y acids, which a e abundan in plan and animal oils, a e
e y p omising due o hei la en hea s o age capaci ies and biodeg adabili y [19–21].
Polyme s 2025,17, 1343 3 o 22
E en o ganic PCMs ob ained om was e a e able o imp o e he sus ainabili y cha ac-
e is ics o his echnology. The euse o indus ial by-p oduc s and/o was e gene a ed
du ing p oduc ion p ocesses can educe he need o he supply o new na u al esou ces
and con ibu e o he educ ion in indus ial was e [
22
–
24
]. The e o e, was e-de i ed PCMs
suppo a ci cula economy model, whe e he euse o ma e ials educes he need o new
aw ma e ials, dec eases en i onmen al pollu ion, and p omo es esou ce e iciency. This
app oach o he de elopmen o new PCMs also add esses he issue o was e managemen ,
a c i ical challenge in many indus ial sec o s [14].
I can he e o e be s a ed ha he use o mo e sus ainable PCMs, whe he bio-based
o was e-de i ed, o e s a double bene i ha goes beyond he simple educ ion in en-
i onmen al impac . On one hand, hese ma e ials, de i ed om enewable esou ces
o indus ial was e, educe hei dependence on ossil esou ces and lowe he ene gy
consump ion and CO
2
emissions associa ed wi h hei p oduc ion compa ed o adi ional
syn he ic PCMs. On he o he hand, sus ainable PCMs e ain he abili y o imp o e he
he mal e iciency o buildings and o he s uc u es [25].
The aim o his e iew is, he e o e, o analyze he li e a u e ela ed o he de elop-
men and applica ion o bio-based o was e-de i ed (o ganic) PCMs as mo e sus ainable
al e na i es o adi ional pe oleum-de i ed ma e ials. The analysis o hei in-se ice
pe o mance will highligh he ad an ages and limi a ions o sus ainable PCMs compa ed
o adi ional and comme cial ones. Addi ionally, he in eg a ion o hese PCMs in o build-
ing ma e ials will be epo ed, as his ep esen s one o he mos p omising pa hways o
hei p ac ical applica ion. This e iew will inally discuss he challenges ha emain in he
adop ion o hese new ma e ials as well as u u e esea ch di ec ions needed o o e come
hese obs acles.
2. Ma e ials and Me hods
PCMs a e compounds ha a e able o abso b and elease he mal ene gy du ing hei
phase ansi ions. These ma e ials ha e been, in pa icula , widely es ed in cons uc ion
ma e ials and elemen s hanks o hei abili y o he mo- egula e he in e nal en i onmen o
buildings, imp o ing hei ene gy e iciency. PCMs help imp o e he he mal pe o mance
o building ma e ials in which hey a e included, such as walls, loo s, oo , and insula ion
elemen s [
26
]. The e o e, hei he mal s o age e ec limi s he need o hea ing/cooling
de ices, esul ing in signi ican ene gy sa ings.
PCMs can be classi ied in o di e en ca ego ies based on hei composi ion, namely,
o ganic, ino ganic, and eu ec ic PCMs [
27
]. Each o hese ypes has di e en he mal
and physical cha ac e is ics ha de e mine hei hea s o age capaci y and sui abili y o
di e en applica ions.
O ganic PCMs a e ypically based on na u al o syn he ic o ganic compounds. These
ma e ials a e cha ac e ized by a ela i ely high la en hea , so hey can s o e a signi ican
amoun o ene gy du ing phase ansi ions and by a ai ly low he mal conduc i i y.
Common examples o o ganic PCMs include pa a ins, a y acids, and ce ain es e s.
O ganic PCMs a e o en p e e ed o hei he mal s abili y and ease o use, making
hem ideal o di e se applica ions, pa icula ly in building ma e ials and ene gy s o age
sys ems. Howe e , hey ha e some en i onmen al disad an ages; some ypes o pa a in,
o example, a e de i ed om pe oleum. The p oduc ion o hese ma e ials can gene a e
CO
2
emissions, which somewha diminishes hei en i onmen al bene i s. O he pa a ins,
howe e , a e de i ed om na u al oils. The e is, he e o e, a g owing in e es in o ganic
PCMs de i ed om enewable sou ces ha can eplace con en ional syn he ic compounds
wi h a educed en i onmen al impac [28,29].
Polyme s 2025,17, 1343 4 o 22
Ino ganic PCMs include sal s, sal hyd a es, and me als. These compounds gene ally
ha e a highe la en hea han o ganic PCMs, making hem mo e e icien a s o ing he mal
ene gy. Howe e , ino ganic PCMs a e o en he mally uns able, which can lead o p oblems
du ing epea ed he mal cycles. Sal hyd a es, o example, can p esen p oblems o
supe cooling o deliquescence when hey abso b mois u e om he ai . None heless,
ino ganic PCMs a e e y use ul in applica ions ha equi e high la en hea , such as in
concen a ed sola powe (CSP) sys ems o indus ial p ocesses [29,30].
Eu ec ic PCMs a e a mix u e o wo o mo e pu e PCMs, o ganic–o ganic, ino ganic–
ino ganic o a combina ion o o ganic and ino ganic. These blends a e de eloped o
o e come some o he limi a ions o pu e o ganic o ino ganic PCMs. Eu ec ic mix u es
a e no subjec o seg ega ion o phase sepa a ion du ing hei solidi ica ion, unlike pu e
ino ganic PCMs, which can su e om phase sepa a ion. Eu ec ic PCMs o en a e able o
o e a highe la en hea han o ganic ones while main aining s able he mal p ope ies.
The possibili y o une he composi ion o eu ec ic PCMs makes hem a e y a ac i e
op ion o a wide ange o he mal managemen applica ions [29,31].
Sus ainable PCMs
PCMs wi h “sus ainabili y” cha ac e is ics a e becoming inc easingly impo an o
educe he en i onmen al impac o all applica ions in which hey a e used. Sus ainable
PCMs a e hose ha , based on hei composi ion o p oduc ion p ocess, con ibu e o
educing he en i onmen al impac compa ed o con en ional and comme cial PCMs [
13
].
Bio-based PCMs a e a p ime example o sus ainable o ganic phase-change ma e ials.
Among hei en i onmen al ad an ages, hey a e de i ed om enewable esou ces (i.e.,
no om ossil esou ces), a e non- oxic, and a e o en biodeg adable. Sus ainable o ganic
PCMs can also be ob ained as by-p oduc s o was e om ag icul u al o ood p ocessing,
o e ing an addi ional bene i in educing was e. Fo example, some was e ege able oils
and a s om he ood indus y o by-p oduc s om he pha maceu ical sec o can be
p oposed (i.e., hey a e e ec i e) as PCMs. The e o e, enewable/was e-de i ed PCMs a e
pa icula ly a ac i e om an en i onmen al poin o iew [19–21].
O he ma e ials de i ed om was e s eams, bu which a e no biodeg adable, o e
he unc ional cha ac e is ics o PCMs. Such ma e ials include indus ial by-p oduc s,
polyme p ocessing was e, wax molds, was e oils, and plas ic was e. Al hough hey a e
no biodeg adable, hese o ganic PCMs a e conside ed sus ainable because hey do no
equi e he sou cing o new aw ma e ials and help educe he olume o was e ha migh
o he wise end up in land ills, in line wi h he p inciples o a ci cula economy. In conclusion,
e en i hei en i onmen al bene i s a e no as di ec as hose o bio-based ma e ials, hey
s ill con ibu e o sus ainabili y by ans o ming was e in o use ul p oduc s ha can suppo
ene gy s o age and he mal managemen in buildings [22–24].
3. Bio-Based PCMs
Bio-based o ganic PCMs a e de i ed om enewable sou ces and include subs ances
o plan o animal o igin, a y acids, es e s, and polyols [
32
]. Figu e 1illus a es he
bio-based PCMs classi ied acco ding o hei na u e and o igin.
Polyme s 2025,17, 1343 5 o 22
Polyme s 2025,17, x FOR PEER REVIEW 5o 23
Figu e 1. Bio-based o ganic PCMs o ganized in o ca ego ies: na u al-based, a y acids–alcohols–
es e s, polyols.
Figu e 2. Mel ing empe a u e s. la en hea o mel ing o bio-based PCMs. Sou ce: Scopus. The
da a p esen ed we e de i ed om an analysis o publica ions om 2020 o 2025, conduc ed on 15
Ma ch 2025.
As obse ed in Figu e 2, mos o hese ma e ials ha e a mel ing empe a u e be ween
20 and 75 °C and mel ing en halpies abo e 100 J/g. In e es ingly, eu ec ic mix u es com-
posed by bio-based PCMs can offe highe mel ing hea s, ypically abo e 150 J/g, allowing
o g ea e hea s o age and elease capaci y, wi h a na ow mel ing ange, om 25° o 40
°C. These ea u es a e pa icula ly impo an in building applica ions. PCMs used in
buildings mus , in ac , ha e a mel ing poin close o indoo com o empe a u es, i.e.,
be ween 20° and 30 °C, o efficien ly s o e and elease he mal ene gy du ing ex e nal
empe a u e luc ua ions. On he o he hand, a high la en hea o mel ing ensu es signi -
ican hea abso p ion wi hou d as ic empe a u e changes, hus imp o ing ene gy effi-
ciency, main aining a he mal com o inside he building.
I is wo h no ing ha polye hylene glycol (PEG) is conside ed a sus ainable PCM
e en hough i is no di ec ly de i ed om enewable esou ces (i is a syn he ic polyme );
o his eason, PEG has no been included in his discussion. PEG is p e e ed o i s non-
oxic na u e; u he mo e, despi e being o syn he ic o igin, i is biodeg adable. I has g ea
po en ial as PCM due o high phase-change en halpy, good he mal s abili y, and good
du abili y unde a ious condi ions. Fu he mo e, he mel ing empe a u e o PEG a ies
depending on i s molecula weigh , which allows he mos app op ia e PEG g ade o be
used in applica ions equi ing e y diffe en usage anges [33,34].
Figu e 1. Bio-based o ganic PCMs o ganized in o ca ego ies: na u al-based, a y acids–alcohols–
es e s, polyols.
These PCMs can be also employed o p oduce eu ec ic mix u es, such as palmi ic
acid–s ea ic acid, my is ic acid–cap ic acid, palmi ic acid–cap ic acid [
19
], o imp o e he
he mal p ope ies o he o iginal bio-based PCM.
Figu e 2shows he alues o mel ing empe a u es and en halpies o he main bio-
based PCMs ound in he li e a u e.
Polyme s 2025,17, x FOR PEER REVIEW 5o 23
Figu e 1. Bio-based o ganic PCMs o ganized in o ca ego ies: na u al-based, a y acids–alcohols–
es e s, polyols.
Figu e 2. Mel ing empe a u e s. la en hea o mel ing o bio-based PCMs. Sou ce: Scopus. The
da a p esen ed we e de i ed om an analysis o publica ions om 2020 o 2025, conduc ed on 15
Ma ch 2025.
As obse ed in Figu e 2, mos o hese ma e ials ha e a mel ing empe a u e be ween
20 and 75 °C and mel ing en halpies abo e 100 J/g. In e es ingly, eu ec ic mix u es com-
posed by bio-based PCMs can offe highe mel ing hea s, ypically abo e 150 J/g, allowing
o g ea e hea s o age and elease capaci y, wi h a na ow mel ing ange, om 25° o 40
°C. These ea u es a e pa icula ly impo an in building applica ions. PCMs used in
buildings mus , in ac , ha e a mel ing poin close o indoo com o empe a u es, i.e.,
be ween 20° and 30 °C, o efficien ly s o e and elease he mal ene gy du ing ex e nal
empe a u e luc ua ions. On he o he hand, a high la en hea o mel ing ensu es signi -
ican hea abso p ion wi hou d as ic empe a u e changes, hus imp o ing ene gy effi-
ciency, main aining a he mal com o inside he building.
I is wo h no ing ha polye hylene glycol (PEG) is conside ed a sus ainable PCM
e en hough i is no di ec ly de i ed om enewable esou ces (i is a syn he ic polyme );
o his eason, PEG has no been included in his discussion. PEG is p e e ed o i s non-
oxic na u e; u he mo e, despi e being o syn he ic o igin, i is biodeg adable. I has g ea
po en ial as PCM due o high phase-change en halpy, good he mal s abili y, and good
du abili y unde a ious condi ions. Fu he mo e, he mel ing empe a u e o PEG a ies
depending on i s molecula weigh , which allows he mos app op ia e PEG g ade o be
used in applica ions equi ing e y diffe en usage anges [33,34].
Figu e 2. Mel ing empe a u e s. la en hea o mel ing o bio-based PCMs. Sou ce: Scopus.
The da a p esen ed we e de i ed om an analysis o publica ions om 2020 o 2025, conduc ed on
15 Ma ch 2025.
As obse ed in Figu e 2, mos o hese ma e ials ha e a mel ing empe a u e be ween
20 and 75
◦
C and mel ing en halpies abo e 100 J/g. In e es ingly, eu ec ic mix u es com-
posed by bio-based PCMs can o e highe mel ing hea s, ypically abo e 150 J/g, allowing
o g ea e hea s o age and elease capaci y, wi h a na ow mel ing ange, om 25
◦
o
40
◦
C. These ea u es a e pa icula ly impo an in building applica ions. PCMs used in
buildings mus , in ac , ha e a mel ing poin close o indoo com o empe a u es, i.e.,
be ween 20
◦
and 30
◦
C, o e icien ly s o e and elease he mal ene gy du ing ex e nal em-
pe a u e luc ua ions. On he o he hand, a high la en hea o mel ing ensu es signi ican
hea abso p ion wi hou d as ic empe a u e changes, hus imp o ing ene gy e iciency,
main aining a he mal com o inside he building.
I is wo h no ing ha polye hylene glycol (PEG) is conside ed a sus ainable PCM
e en hough i is no di ec ly de i ed om enewable esou ces (i is a syn he ic polyme );
o his eason, PEG has no been included in his discussion. PEG is p e e ed o i s
non- oxic na u e; u he mo e, despi e being o syn he ic o igin, i is biodeg adable. I has

Polyme s 2025,17, 1343 6 o 22
g ea po en ial as PCM due o high phase-change en halpy, good he mal s abili y, and
good du abili y unde a ious condi ions. Fu he mo e, he mel ing empe a u e o PEG
a ies depending on i s molecula weigh , which allows he mos app op ia e PEG g ade
o be used in applica ions equi ing e y di e en usage anges [33,34].
3.1. Ad an ages and Limi a ions
As al eady highligh ed, one o he main ad an ages o bio-based o ganic PCMs is hei
low ca bon oo p in . Thei use is in line wi h he g owing demand o sus ainable ma e ials
ha a e consis en wi h he p inciples o he ci cula economy. Fu he mo e, bio-based
PCMs a e o en qui e inexpensi e due o he wide a ailabili y o he aw ma e ials om
which hey a e de i ed [19–21].
Howe e , as al eady highligh ed, he use o bio-based PCMs esul s in se e al p ob-
lems. In ac , hey some imes p esen lowe he mal s abili y, lowe hea s o age capaci y,
and highe leakage a es du ing s a e ansi ions han syn he ic al e na i es. The mel ing
empe a u e and he mal conduc i i y alues o bio-based PCMs a e no always sui able
o high-pe o mance applica ions, which limi s hei use in some sec o s. Fu he mo e,
some o hem may unde go deg ada ion unde se ice condi ions, comp omising hei
pe o mance o e ime [32].
Ne e heless, bio-based PCMs a e employed in di e en sec o s and applica ions. The
ollowing sec ion illus a es, in pa icula , he pape s in which bio-based PCMs ha e been
p oposed o cons uc ion applica ions.
3.2. Applica ions o Bio-Based PCMs in Buildings
The in eg a ion o bio-based PCMs in o building ma e ials is ca ied ou using he
same p ocedu es used o con en ional PCMs, namely, h ough di ec in eg a ion (i.e.,
he PCM is added di ec ly in o he mo a o conc e e mix) o by imme sing he building
ma e ial (i.e., conc e e, plas e boa d, po ous agg ega e, e c.) in a liquid PCM, which is
abso bed by capilla i y [
19
]. Howe e , hese wo di ec PCM inclusion p ocedu es ha e
some disad an ages. As an example, PCM leakage could occu , which may in e e e wi h
he cemen hyd a ion p ocess, comp omising he mechanical esis ance o he building
elemen , hus nega i ely a ec ing i s li espan.
To a oid his, PCMs can be in eg a ed indi ec ly in o building s uc u es by embed-
ding hem in mic o- o mac ocapsules, o by employing “ o m-s able” me hods [
35
], by
which he PCM is abso bed in o an ine suppo and hen included in he cons uc ion
elemen . The encapsula ion me hod is widely ecognized as one o he mos e ec i e
app oaches since i physically isola es he PCM inside polyme ic o ino ganic shells; in
his way, losses du ing he PCM phase ansi ions a e p e en ed and in e ac ions wi h
he building ma e ial a e educed. This me hod allows he p ese a ion o he in eg i y
o he cons uc ion elemen , al hough i educes i s mechanical esis ance. On he o he
hand, he o m-s able me hod is also known o be e y e ec i e, as demons a ed by he
g owing end in i s adop ion. In ac , wi h his echnique, i is possible o inc ease he
he mal conduc i i y o he PCM, limi cos s, and simpli y he implemen a ion compa ed
o encapsula ion p ocedu es. Fu he mo e, he o m-s able me hod e ec i ely p e en s
PCM leakage wi hou comp omising he du abili y o he cons uc ion ma e ial. Finally,
he use o po ous and highly conduc i e suppo ma ices (such as expanded g aphi e o
silica) no only s abilizes he PCM bu also manages o imp o e he he mal pe o mance o
he composi e, making his me hod pa icula ly ad an ageous o la ge-scale applica ions
in he cons uc ion indus y.
Figu e 3shows he esul s o he li e a u e e iew o he pape published in he las i e
yea s on he use o bio-based PCMs in building applica ions. Among he s udies e iewed,
Polyme s 2025,17, 1343 7 o 22
22% ocused on comme cial bio-based PCMs; howe e , he exac composi ion o hese PCMs is
no always speci ied, lea ing he na u e o he bio-based ma e ials used unclea [
36
–
44
]. O he
s udies whe e he na u e o he bio-based PCMs was epo ed, 27.5% we e plan o igin [
45
–
55
],
7.5% we e animal o igin [
56
–
58
], 15% ela ed o single a y acids [
59
–
64
], and 50% ocused
on eu ec ic mix u es based on bio-based componen s [
65
–
76
]. These da a a e p esen ed in
Figu e 3.
Polyme s 2025,17, x FOR PEER REVIEW 7o 23
Figu e 3. S udies on diffe en ypes o bio-based PCMs p oposed o building applica ions. (Sou ce:
Scopus. The da a p esen ed we e de i ed om an analysis o publica ions om 2020 o 2025, con-
duc ed on 15 Ma ch 2025).
The majo i y o s udies on eu ec ic mix u es, as can be seen in Figu e 3, con i m he
need o de elop PCMs wi h pa icula he mal p ope ies o mee speci ic applica ion e-
qui emen s. Rega ding he me hods o PCM in eg a ion in building ma e ials, 10% o he
s udies epo ed he di ec inco po a ion o PCMs in building ma e ials [45,56,57,71] and
35% p oposed he o m-s able me hod, o en using a na u al suppo ma e ial in o de o
gua an ee he sus ainabili y o he en i e sys em [47,49–51,59,61–67,72]. The widesp ead
use o o m-s able PCMs is jus i ied by he ac ha PCMs c ea ed using his me hod do
no p esen leakage p oblems, as widely epo ed in he li e a u e. Fu he mo e, his
me hod allows he use o ma ices capable o imp o ing he he mal conduc i i y o he
PCM ( o example, using ma e ials such as g aphene, expanded g aphi e, SiO
2
). Finally,
his solu ion is less complex and much less expensi e han encapsula ion, o en allowing
he euse o was e (po ous) ma e ials as ine suppo . A o al o 17.5% o he e iewed
s udies examined encapsula ed PCMs, wi h bio-based capsules, in some cases also syn-
he ic polyme ic [48,52–54,60,70,74]. Finally, 20% o he pape s epo ed he de elopmen
and cha ac e iza ion o bio-based PCMs no in eg a ed in o any ma ix o capsule (i.e.,
“ ee PCMs”). Figu e 4a shows he dis ibu ion o publica ions desc ibing he diffe en
me hodologies used o in eg a e bio-based PCMs in o building ma e ials.
In e ms o applica ions, 40% o he s udies epo ed he inclusion o bio-based PCMs
in mo a s and conc e es. The emaining 60% illus a ed PCMs o mo e gene al pu pose:
in ac , no speci ic applica ion in cons uc ion o hem was p oposed. Figu e 4b summa-
izes hese obse a ions.
Figu e 3. S udies on di e en ypes o bio-based PCMs p oposed o building applica ions. (Sou ce:
Scopus. The da a p esen ed we e de i ed om an analysis o publica ions om 2020 o 2025,
conduc ed on 15 Ma ch 2025).
The majo i y o s udies on eu ec ic mix u es, as can be seen in Figu e 3, con i m he need
o de elop PCMs wi h pa icula he mal p ope ies o mee speci ic applica ion equi emen s.
Rega ding he me hods o PCM in eg a ion in building ma e ials, 10% o he s udies epo ed
he di ec inco po a ion o PCMs in building ma e ials [
45
,
56
,
57
,
71
] and 35% p oposed he o m-
s able me hod, o en using a na u al suppo ma e ial in o de o gua an ee he sus ainabili y o
he en i e sys em [
47
,
49
–
51
,
59
,
61
–
67
,
72
]. The widesp ead use o o m-s able PCMs is jus i ied
by he ac ha PCMs c ea ed using his me hod do no p esen leakage p oblems, as widely
epo ed in he li e a u e. Fu he mo e, his me hod allows he use o ma ices capable o
imp o ing he he mal conduc i i y o he PCM ( o example, using ma e ials such as g aphene,
expanded g aphi e, SiO
2
). Finally, his solu ion is less complex and much less expensi e han
encapsula ion, o en allowing he euse o was e (po ous) ma e ials as ine suppo . A o al
o 17.5% o he e iewed s udies examined encapsula ed PCMs, wi h bio-based capsules, in
some cases also syn he ic polyme ic [
48
,
52
–
54
,
60
,
70
,
74
]. Finally, 20% o he pape s epo ed he
de elopmen and cha ac e iza ion o bio-based PCMs no in eg a ed in o any ma ix o capsule
(i.e., “ ee PCMs”). Figu e 4a shows he dis ibu ion o publica ions desc ibing he di e en
me hodologies used o in eg a e bio-based PCMs in o building ma e ials.
Polyme s 2025,17, 1343 8 o 22
Polyme s 2025,17, x FOR PEER REVIEW 8o 23
(a)
(b)
Figu e 4. S udies on bio-based PCMs p oposed o building applica ions, published in he las 5 yea s
(2020–2025). (a) Main me hod used o de elop bio-based PCMs o building applica ions; (b) main appli-
ca ions o bio-based PCMs in buildings. (Sou ce: Scopus. Da e o he analysis: 15 Ma ch 2025).
3.3. The mal, Mechanical and In-Se ice Pe o mance o Bio-Based PCMs
Se e al published pape s ha e examined he pe o mance o bio-based PCMs. In ad-
di ion o mechanical and la en -hea he mal ene gy s o age (LHTES) p ope ies, hei
abili y o limi empe a u e luc ua ions in indoo en i onmen s is also o en analyzed.
The effec i eness o bio-based PCMs in imp o ing he he mal egula ion o build-
ings loca ed in high empe a u e egions, such as Alge ia, was analyzed in [45,49,50].
Gue ma e al. [45] in es iga ed he use o a bio-based PCM made by mixing ege a-
ble oils wi h pu i ied beeswax. The PCM was ound o display no able he mal p ope ies,
including an effec i e la en hea and a mel ing ange ha is pa icula ly sui able o wa m
Figu e 4. S udies on bio-based PCMs p oposed o building applica ions, published in he las 5 yea s
(2020–2025). (a) Main me hod used o de elop bio-based PCMs o building applica ions; (b) main
applica ions o bio-based PCMs in buildings. (Sou ce: Scopus. Da e o he analysis: 15 Ma ch 2025).
In e ms o applica ions, 40% o he s udies epo ed he inclusion o bio-based PCMs
in mo a s and conc e es. The emaining 60% illus a ed PCMs o mo e gene al pu pose: in
ac , no speci ic applica ion in cons uc ion o hem was p oposed. Figu e 4b summa izes
hese obse a ions.
3.3. The mal, Mechanical and In-Se ice Pe o mance o Bio-Based PCMs
Se e al published pape s ha e examined he pe o mance o bio-based PCMs. In
addi ion o mechanical and la en -hea he mal ene gy s o age (LHTES) p ope ies, hei
abili y o limi empe a u e luc ua ions in indoo en i onmen s is also o en analyzed.
Polyme s 2025,17, 1343 9 o 22
The e ec i eness o bio-based PCMs in imp o ing he he mal egula ion o buildings
loca ed in high empe a u e egions, such as Alge ia, was analyzed in [45,49,50].
Gue ma e al. [
45
] in es iga ed he use o a bio-based PCM made by mixing ege able
oils wi h pu i ied beeswax. The PCM was ound o display no able he mal p ope ies,
including an e ec i e la en hea and a mel ing ange ha is pa icula ly sui able o
wa m clima es. The esea ch also analyzed he e ec i eness o he bio-based PCM when
applied in buildings loca ed in ou di e en Alge ian ci ies. The au ho s demons a ed
ha he in eg a ion o he PCM in o building walls was able o educe he empe a u e
luc ua ions in he in e nal en i onmen by app oxima ely 3–4
◦
C, pa icula ly du ing he
summe mon hs, in all he ci ies examined. In a di e en s udy, Kehli e al. [
49
] de eloped
a ligh weigh gypsum composi e in ended o ho and d y clima ic egions, such as hose
o sou he n Alge ia. The composi e was c ea ed by inco po a ing in gypsum, ho wa e -
ea ed ba ley s aws and bio-based palm oil (PO) as he PCM. The use o he o iginal
PCM allowed he composi e o ha e a high capaci y o s o e and elease he mal ene gy,
wi h high he mal egula ion p ope ies. The mechanical p ope ies we e also e alua ed,
highligh ing a sligh dec ease due o he educ ion in densi y, consis en wi h he expec ed
beha io o ligh weigh ma e ials. Howe e , a educ ion in densi y is s ill bene icial o
imp o ing he insula ion p ope ies o he ma e ial.
Dehmous e al. [
50
] de eloped a conc e e ha inco po a ed ligh weigh agg ega es
(cLWA) imp egna ed wi h a low-cos , bio-based PCM de i ed om ege able oil. Conc e e
con aining he bio-based PCM was p oposed o buildings loca ed in wa m Medi e anean
clima es, such as in Alge ia. Th ee ypes o mine als, namely ben oni e, sepioli e, and silica
gel, we e es ed as he LWA, and wo imp egna ion me hods, namely di ec imp egna ion
and acuum imp egna ion, we e compa ed. The use o ligh weigh agg ega es imp egna ed
wi h PCM led o an a e age inc ease o 25% in he ene gy s o age capaci y o he conc e e.
On he o he hand, he au ho s obse ed a ce ain dec ease in bo h he comp essi e and
lexu al s eng h o he cLWA.
In a wo k published by Fabiani e al. [
46
], calo ime ic analysis e ealed ha an
expi ed palm oil-based PCM exhibi ed wo dis inc mel ing peaks (i.e.,
−
9
◦
C and 24
◦
C),
which allowed i o e ec i ely bu e bo h he hea loss in he win e season and excessi e
empe a u e inc eases in summe . The mal deg ada ion analyses o palm oil indica ed
i s s able pe o mance in low- o medium- empe a u e applica ions. The de eloped PCM
showed good he mal s abili y, main aining i s pe o mance e en a e housands o he mal
cycles. The wide a ailabili y o bio-based PCMs, combined wi h he low cos and sa e y o
people and he en i onmen , makes hem a sus ainable choice o building applica ions.
The low cos o ma e ials and echnology o p oduce hese PCMs makes hem accessible
o la ge-scale use, such as in building applica ions.
The s udy conduc ed by Ju e al. [
47
] in es iga ed he de elopmen o a no el shape-
s abilized PCM (SCS@PCM) made om cenosphe es (i.e., was e om coal- i ed powe
plan s), imp egna ed wi h a bio-based PCM (by-p oduc o ege able oil) and coa ed wi h
silica coa ing. The composi e ma e ial was in eg a ed in o cemen mo a s o use in
building oo s. The applica ion o a silica coa ing was able o limi he nega i e impac o
SCS@PCM on he mechanical p ope ies o mo a samples, wi h only a sligh dec ease in
comp essi e s eng h compa ed o he e e ence mo a . The silica coa ing was also able
o imp o e he he mal conduc i i y o abou 13%. The de eloped PCM demons a ed
excellen la en hea s o age capabili ies (mel ing/solidi ica ion en halpy g ea e han 100
J/g) and good he mal s abili y, wi h a minimal mass loss e en a e ex ended exposu e
o mode a e empe a u es. The in eg a ion o SCS@PCM in he cemen mo a led o a
educ ion o app oxima ely 5
◦
C in he peak empe a u e, con i ming i s abili y o imp o e
he mal egula ion in buildings.
Polyme s 2025,17, 1343 16 o 22
polyp opylene (PP) non-wo en ma s, his la e was ob ained om su gical mask il e
was e. The me hod de eloped o p oduce he wo was e PCMs is illus a ed in Figu e 9.
Polyme s 2025, 17, x FOR PEER REVIEW 16 o 23
o a mix u e o diffe en ege able a s om he ood indus y, showed a mel ing empe -
a u e o abou 35 °C and a signi ican la en hea capaci y. I was, he e o e, p oposed as a
passi e long- e m he mal ene gy s o age (LHTES) sys em o buildings cha ac e ized by
la ge empe a u e a ia ions. The esul s o he s udy sugges ed ha he ma e ial is capa-
ble o imp o ing indoo he mal com o , in pa icula by mi iga ing empe a u e a ia-
ions du ing summe hea wa es i included in non-s uc u al elemen s.
B agaglia e al. [85] s udied he use o was e a om he po k sausage cooking p ocess
o p oduce was e PCMs. The was e a , composed o bo h sa u a ed and unsa u a ed a y
acids, p esen ed a mel ing empe a u e o 32 °C, i.e., s ill sui able o indoo applica ions. The
was e a was included in wo di e en ma ices, namely, biosilica (dia omi e) and polyp o-
pylene (PP) non-wo en ma s, his la e was ob ained om su gical mask il e was e. The
me hod de eloped o p oduce he wo was e PCMs is illus a ed in Figu e 9.
Bo h ma ices we e able o effec i ely encapsula e a high amoun o was e PCM,
while main aining unchanged he mal p ope ies. A simpli ied analy ical model has been
de eloped o simula e he he mal pe o mance o a building wall inco po a ing he de-
eloped PCM: a 37% educ ion in he mal powe was calcula ed compa ed o he wall
wi hou PCM. These esul s con i med ha was e cooking a can ep esen an effec i e
and eco-sus ainable solu ion o passi e hea ing/cooling applica ions in buildings.
Figu e 9. (a) Was e a in liquid o m and (b) was e a in solid o m used du ing he imp egna ion
p ocedu e o (c) su gical mask il e and (d) dia omi e. Rep in ed om [85], wi h pe mission om
Else ie (Ap il 2025).
In an expe imen al s udy pe o med by Rashid e al. [86], he pe o mance o diffe -
en was e ma e ials and indus ial by-p oduc s as po en ial PCMs o buildings was e al-
ua ed. These ma e ials we e inse ed in o a sandwich made up o laye s o geopolyme
conc e e. The e e ence was a geopolyme conc e e block. The ma e ials es ed included
expanded polys y ene oam, polyu e hane oam, ubbe i es om indus ial was e, da e
palm om ag icul u al was e, and wo ype o pa affin-based PCMs (PCM-30 and PCM-
Figu e 9. (a) Was e a in liquid o m and (b) was e a in solid o m used du ing he imp egna ion
p ocedu e o (c) su gical mask il e and (d) dia omi e. Rep in ed om [
85
], wi h pe mission om
Else ie (Ap il 2025).
Bo h ma ices we e able o e ec i ely encapsula e a high amoun o was e PCM,
while main aining unchanged he mal p ope ies. A simpli ied analy ical model has
been de eloped o simula e he he mal pe o mance o a building wall inco po a ing he
de eloped PCM: a 37% educ ion in he mal powe was calcula ed compa ed o he wall
wi hou PCM. These esul s con i med ha was e cooking a can ep esen an e ec i e
and eco-sus ainable solu ion o passi e hea ing/cooling applica ions in buildings.
In an expe imen al s udy pe o med by Rashid e al. [
86
], he pe o mance o di e en
was e ma e ials and indus ial by-p oduc s as po en ial PCMs o buildings was e alua ed.
These ma e ials we e inse ed in o a sandwich made up o laye s o geopolyme conc e e.
The e e ence was a geopolyme conc e e block. The ma e ials es ed included expanded
polys y ene oam, polyu e hane oam, ubbe i es om indus ial was e, da e palm om
ag icul u al was e, and wo ype o pa a in-based PCMs (PCM-30 and PCM-42), ob ained
as by-p oduc s om he pe ochemical indus y. Wi h an app op ia e choice o was e
ma e ials, a 47% educ ion in cooling equi emen s in ho clima es and a 59% educ ion in
hea ing equi emen s in cold clima es ha e been measu ed.
An in es iga ion conduc ed by Sa cinella e al. [
87
] explo ed he possibili y o exploi -
ing by-p oduc s om he los wax cas ing indus y as low-cos o ganic PCMs. Wi h he
wo PCMs ob ained as by-p oduc s om he los wax cas ing indus y, wo comme cial
PCMs, namely pa a in and mic oencapsula ed PCMs, we e analyzed o compa ison pu -
poses. The esul s showed ha he waxy by-p oduc s om he cas ing indus y o e ed
s abili y unde epea ed (100) he mal cycles compa able, and in some cases supe io , o
comme cial PCMs. In ac , a e 100 he mal cycles, all PCMs main ained hei chemical

Polyme s 2025,17, 1343 17 o 22
and he mal p ope ies, ensu ing excellen ene gy s o age capaci y in se ice. Fu he mo e,
while comme cial PCMs we e mo e sensi i e o high empe a u es, he waxy by-p oduc
showed highe he mal esis ance.
F om an LCA pe spec i e, only a ew o he p e ious s udies has measu ed he impac
o hese ma e ials on he en i onmen ; hei abili y o imp o e he mal e iciency in he
buildings in which hey a e applied is mainly demons a ed. On he o he hand, conside -
ing ha adi ional PCMs a e de i ed om pe oleum and equi e a lo o ene gy du ing
hei p oduc ion, was e-de i ed PCMs u ilize indus ial and ag icul u al by-p oduc s, hus
helping o educe en i onmen al impac s. A li e cycle analysis o a y acid-based PCMs
om used cooking oil has shown a 40% educ ion in g eenhouse gas (GHG) emissions
compa ed o he p oduc ion o pa a in-based PCMs [
46
]. This esul s in a sa ing o app ox-
ima ely 2.5 kg o CO
2
equi alen o e e y kilog am o PCM p oduced. The sus ainabili y
o PCMs ob ained as ag icul u al by-p oduc s, such as soybean oil was e, is demons a ed
by a 35% educ ion in ene gy equi emen s du ing hei p oduc ion, wi h a sa ing o
app oxima ely 1.2 MJ/kg. Finally, was e-based PCMs (i.e., biomass) used in sola ene gy
sys ems can o se 15 ons o CO2pe yea o a 50 kW sola he mal sys em [88].
5. Conclusions
The use o phase change ma e ials, PCMs, is an e ec i e and sus ainable way o
ensu ing he he mal com o o buildings. In ac , he in eg a ion o PCMs in cons uc ion
ma e ials allows a educ ion in he use o ossil esou ces o indoo hea ing/cooling, a he
same ime allowing a signi ican educ ion in CO
2
emissions. I o ganic PCMs a e de el-
oped om sus ainable aw ma e ials, such as bio-based ma e ials o indus ial/ag icul u al
was e, he en i onmen al bene i will be wo old. Each o he di e en ypologies analyzed
p esen s ad an ages, no only om an en i onmen al poin o iew, bu also applica i e
disad an ages. As an example, bio-based PCMs a e cos -e ec i e bu ha e a wide mel -
ing empe a u e ange and no e y high mel ing en halpies, alues ha a e no always
adequa e o all p ac ical applica ions. They may also p esen he mal s abili y p oblems
and leakage phenomena du ing he mal cycles. The o m-s able me hod by which hese
PCMs a e embedded in building ma e ials can sol e he leakage phenomena, also allowing
he exploi a ion o po ous was e ma e ials capable o abso bing he PCM. Fu he mo e,
he de elopmen o eu ec ics ob ained om bio-based PCM mix u es allows sys ems o be
ob ained wi h e y low mel ing anges and highe mel ing hea s.
On he o he hand, he e is a g owing in e es in using was e ma e ials and indus ial
by-p oduc s o p oduce o ganic PCMs capable o s o ing he mal ene gy in buildings. The
use o was e ma e ials/indus ial by-p oduc s, o en easily a ailable in la ge quan i ies
and a limi ed cos s, in ma e ials capable o s o ing ene gy also bene i s he en i onmen
om o he poin s o iew; i limi s he need o new esou ces, educing he en y o was e
in o he en i onmen , and minimizing he ela ed disposal cos s. Howe e , conside ing
he a iabili y in composi ion and cha ac e is ics o was e, u he esea ch is needed o
op imize he p ope ies o hese was e PCMs, imp o e hei du abili y, and ensu e hei
scalabili y in la ge-scale applica ions. Finally, u u e esea ch should add ess he ollowing
aspec s: (1) comp ehensi e li e-cycle cos analysis o highligh he po en ial economic
ad an ages o sus ainable PCMs compa ed o adi ional ones; (2) he de elopmen o
bio-based eu ec ic mix u es wi h ailo ed he mal p ope ies; (3) he op imiza ion o he
s abili y and long- e m pe o mance o was e-de i ed PCMs; (4) he de elopmen o new
speci ic s anda ds o e alua e he pe o mance, du abili y, and en i onmen al impac o
bio-based and was e-de i ed PCMs when in eg a ed in o building ma e ials. I would be
bene icial, and no only o he en i onmen , o achie e an in e disciplina y in eg a ion
Polyme s 2025,17, 1343 18 o 22
be ween ma e ials science and building design o p omo e he ield implemen a ion o
hese sus ainable solu ions.
Au ho Con ibu ions: Concep ualiza ion, M.F. and A.S.; me hodology, A.S. and S.C.; so wa e, A.S.;
alida ion, A.S. and S.C.; esou ces, A.S. and S.C.; da a cu a ion, A.S.; w i ing—o iginal d a p epa-
a ion, A.S.; w i ing— e iew and edi ing, S.C., I.A., J.A. and M.F.; isualiza ion, A.S.; supe ision,
M.F. and J.A.; p ojec adminis a ion, M.F. and S.C.; unding acquisi ion, M.F. and S.C. All au ho s
ha e ead and ag eed o he published e sion o he manusc ip .
Funding: This esea ch was pa ially unded by PON Rice ca e Inno azione 2014–2020 Riso se Reac
Eu—DM 1062/2021 Azione IV. 4, “Do o a i e con a i di ice ca su ema iche dell’inno azione e
Azione IV. 6”, “Con a i di ice ca su ema iche g een”. This wo k was also de eloped wi hin he
scope o he REBORN p ojec , unded by FCT (h ps://doi.o g/10.54499/2023.11323.PEX). This wo k
was also pa ially unded by FCT/MCTES h ough na ional unds (PIDDAC) unde he R&D Uni
o Te i o y, En i onmen and Cons uc ion (CTAC) unde e e ence UIDB/04047/2020 and PhD
g an 2023.00281.BD.
Con lic s o In e es : The au ho s decla e no con lic s o in e es .
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