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Integration of solar thermal energy in a conventionaf power plant: The Colon solar project

Abstract

This paper reports on the first phase of the Colón Solar Project, originally conceived as the hybrid repowering of an existing thermal power plant, with the addition of a gas turbine in a topping configuration integrating thermal energy (steam) produced by a solar system. However, the project developed in a changing economic environment, in which a new legal structure, still incomplete, as of January, 1998 has liberalized the electricity generation market. This forced the original configuration to be modified, resulting in an all-new combined cycle with solar energy integrated into a Heat Recovery Boiler. Basic plant engineering placed special emphasis on the most important solar components (heliostat and receiver), and an economic analysis showed that the plant is profitable under the assumptions of the analysis. Nevertheless, the relatively low IRR, as well as the uncertainty of realization of some of those assumptions, made the utility postpone its decision to build the plant.

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Integration of solar thermal energy in a conventionaf power plant: The Colon solar project

Author: Silva Pérez, Manuel Antonio; Blanco, M.; Ruiz Hernández, Valeriano
Publisher: EDP Sciences
Year: 1999
DOI: 10.1051/jp4:1999328
Source: https://idus.us.es/bitstreams/c1e6ee97-45bd-4380-9996-f07d8a57180f/download
1
Phys.
IV
F ance
9
(1 999) P 3-189
in eg a ion o sola he mal ene gy in a con en iona powe plan :
The Colon sola p ojec
M.
Sil a,
M.
Blanco*
and
V.
Ruiz
G upo de Te modinamica, Escuela Supe io de Ingenie os, Camino de 10s Descub imien os s/n,
4
1098
Se illa, Spain
*
CIEMAT, Pla a o ma Sola de Alme ia, Ca e e a de Senes s/n, Tabe nas, Alme ia, Spain
Abs ac . This pape epo s on he i s phase o he Col6n Sola P ojec , o iginally concei ed as he hyb id
epowe ing o an exis ing he mal powe plan , wi h he addi ion o a gas u bine in a
opping
con igu a ion
in eg a ing he mal ene gy (s eam) p oduced by a sola sys em. Howe e , he p ojec de eloped in a changing
economic en i onmen ,
in
which a new legal s uc u e, s ill incomple e, as o Janua y,
1998
has libe alized he
elec ici y gene a ion ma ke . This o ced he o iginal con igu a ion o be modi ied, esul ing in an all-new combined
cycle wi h sola ene gy in eg a ed in o a Hea Reco e y Boile . Basic plan enginee ing placed special emphasis on he
mos impo an sola componen s (helios a and ecei e ), and
an
economic analysis showed ha he plan is p o i able
unde he assump ions o he analysis. Ne e heless, he ela i ely low
IRR,
as well as he unce ain y o ealiza ion o
some o hose assump ions, made he u ili y pos pone i s decision o build he plan .
Since Janua y 1, 1998, he Spanish powe ma ke has been libe alized. This means ha om now on, i s
ope a ion will be based on a sys em o supply and demand, unde which he exis ing powe demand a any
gi en momen is co e ed by he p oduc ion plan s o e ing he cheapes kwh.
Thus hose powe p oduc ion plan s o uni s ha can o e he cheapes kWh a e he i s o ope a e o
supply he demand, and he e o e, hose ha ha e he bes possibili y o su i ing in he new compe i i e
en i onmen .
Wi hin his new de egula ed amewo k, howe e , a kWh c edi is planned (no ye exp essly enac ed),
o sola o o he enewable ene gy-based p oduc ion.
Such a c edi o elec ici y p oduced om enewable esou ces would p o ide some e y
ad an ageous oppo uni ies o sola he mal echnology, which, when in eg a ed in o hyb id powe plan s,
could be he key o hei lowe ing con en ional gene a ion cos s (because o he mu ual syne gies o he
con en ional and sola echnologies) enabling hem o compe e on he new ma ke .
I he sa is ac o y in eg a ion o sola he mal and con en ional plan s can be demons a ed, i will hen
be he ma ke ha demands he sola echnology, and, accompanied by he ad ances now unde way in
R&D,
will lead o i s wide-scale u iliza ioa in he Medi e anean basin and elsewhe e.
This demons a ion is one o he main objec i es o he Colon Sola P ojec , which is suppo ed by he
The mie p og am o he Eu opean Commission. The ecen ly comple ed i s phase o his p ojec in ol ed
9 o ganiza ions (u ili ies, equipmen manu ac u z s, enginee ing i ms and esea ch cen e s) om
4
di e en
Eu opean coun ies, led by one o he u ili ies, Se illana de Elec icidad. This is one o he dis inc i e
aspec s o he p ojec compa ed o o he sola ene gy p ojec s, since he leade is a inal use o he
echnology, ins ead o an
R&D
ins i u ion.
A icle published online by EDP Sciences and a ailable a h p://dx.doi.o g/10.1051/jp4:1999328
JOURNAL
DE
PHYSIQUE
IV
2.
BACKGROUND
Fi s concei ed
as
hyb id epowe ing o an exis ing he mal powe plan wi h a
opping
con igu a ion based
on he exis ing plan , an added gas u bine and an in eg a ed sola ield, he Col6n Sola P ojec employs he
SOLGAS concep [I], as de eloped in he APAS SOLGAS P ojec [2]. The SOLGAS concep pos ula es
hyb idiza ion o high-e iciency powe plan s (combined B ay on-Rankine cycle, cogene a ion cycles) and
he use o Cen al Recei e Sys ems (CRS) as a ealis ic and iable pa h owa ds ma ke able sola he mal
ene gy applica ions.
Hyb idiza ion has adi ionally been conside ed a means o o e ide he mos signi ican d awbacks o
sola ene gy, which is in e mi en and andom, o elec ici y p oduc ion. This poin o iew concei es he
ossilpa
o he hyb id powe plan p ima ily as auxilia y suppo o adap p oduc ion o he demand when
sola ene gy is una ailable o insu icien .
Howe e , despi e he conside able p og ess in sola echnology in ecen yea s, none o he p oposals o
build sola (hyb id o s and-alone) powe plan s has succeeded, wi h he ema kable excep ion o he SEGS
plan s in Cali o nia. Sola he mal echnology seems o be apped in a
icious ci cle
[2] impeding ma ke
access.
The concep o he
Op imized Powe Plan ,
which is he co e o he SOLGAS p oposal, is a ealis ic,
inno a i e app oach o hyb idiza ion, emphasizing iabili y in he eal-wo ld scena io, in which a la ge
sola ac ion o he hyb id plan is no longe ele an . In he p esen si ua ion, any p og ess in ma ke ing
sola he mal echnology makes sense. In he same ega d, he SOLGAS concep ad oca es he use o
p o en, eliable componen s o he Cen al Recei e Sys em (CRS) echnology, in o de o con ince
po en ial use s (u ili ies) and inancial ins i u ions ha he sola he mal (and mo e speci ically, CRS)
echnology is no imma u e. This does no imply ha o he mo e ambi ious schemes ha ake ull ad an age
o sola adia ion's po en ial o high exe gy a e o go en o may no be easible in he u u e.
The sola sys em, which s a s up a sligh ly unde he sa u a ion poin , is used o boil wa e , wi h he
ollowing ad an ages:
a) Fo he hea exchange ( he "hea eco e y" uni ):
I lessens he empe a u e d op be ween he ho gases lea ing he u bine and he coolan in he Rankine
cycle.
I all bu elimina es he hea -exchange pinch.
I does no was e high- empe a u e gas in he ene gy-guzzling e apo a i e p ocess.
b) Fo he sola sys em:
I alle ia es ope a ing condi ions by elimina ing high empe a u es and ins abili ies associa ed wi h
supe hea ing.
I inc eases he he mal e iciency o collec ion by aking ad an age o wo-phase hea ans e
h oughou mos o o he en i e ecei e .
I elimina es he need o s o age.
I signi ican ly educes plan s a up ime.
c) Fo he o e all sys em:
I enables all o he collec ed sola ene gy o be used as a subs i u e o he ossil uel.
The sola con ibu ion jus i ies a modes amoun o combus ion in he Rankine cycle, o main ain
boiling du ing cloudy pe iods o ea ly and la e in he day
3.
PROJECT ORGANIZATION
The i s phase o he p ojec in ol ed
10
o ganiza ions led by one o he u ili ies, Se illana de Elec icidad.
This is one o he dis inc i e aspec s o he p ojec compa ed o o he sola ene gy p ojec s, since he leade
is a inal use o he echnology, ins ead o an R&D ins i u ion. The pa icipan s we e:
STCT
9 P 3-191
U ili ies: Se illana de Elec icidad, ENDESA (Spain), EDP (Po ugal)
Manu ac u e s
/
Enginee ing i ms: ABB S all (Sweden), INABENSA, BWE (Spain), PROET (Po ugal)
Resea ch ins i u ions: CIEMAT, AICIA (Spain), DLR (Ge many).
The h ee g oups we e coo dina ed by Se illana.
4.
RESULTS
As a consequence o he changes in he legal amewo k since he p ojec was i s p oposed (June, 1996),
he ini ial scheme ( opping) p o ed economically un easible in he new elec ici y gene a ion scena io. The
plan con igu a ion e ol ed du ing p ojec de elopmen in o a hyb id powe plan in which he powe block
is a comple ely new combined cycle (Figu e
1)
o which only some auxilia y sys ems o he exis ing powe
plan a e eused.
Na u al
Ga
The ABB GTX-100, 43-MW
nominal powe gas u bine wo ks
a ull load unde no mal ope a ing
condi ions. The dual p essu e Hea
Reco e y Reco e y Boile , has wo
Boile addi ional bu ne s o con ol he
low o s eam o he s eam u bine
in di e en ope a ing modes and in
he e en o sudden changes in
sola adia ion. S eam Tu bine
design powe is 30-MW, wi h a
s eam low o 78.8 /h a 510°C in
he high-p essu e (99.8 ba ) sec ion
and
15.5
lh
a 181°C in he low-
S eam Tu bine p essu e (2.76 ba ) sec ion.
Table shows he main
Figu e
1.
Colon Sola plan inal con igu a ion
pe o mance pa ame e s o he
Colon Sola Plan .
Table
1.
Main pe o mance pa ame e s o he Colon Sola Plan
The Colbn Sola powe plan is loca ed in Huel a (Sou he n Spain) whe e annual i adiance is 2063
kWh/m2. The sola pa is a Cen al Recei e Sys em wi h a collec o subsys em o 489 helios a s (each
wi h a 70-m2 e lec i e su ace) and a 21.8 MW,,, s eam ca i y ecei e (powe o luid unde design
condi ions), on a owe a a heigh o 109 m. The land allo ed o he p ojec is app oxima ely iangula ,
bu non-symme ical, c ossed by powe lines and supply duc s. Because o hese cha ac e is ics, he
helios a ield (Figu e
2)
and he lux on he abso be a e no symme ical and he owe is alle han usual.
Howe e , he sola sys em pe o mance pa ame e s a e no e y di e en om hose o a symme ical ield
and ecei e beha io is una ec ed.
Wi h Sun
28.4
42.7
71.1
70.4
114.8
61.3
Wi hou Sun
20.0
42.7
62.7
60.0
114.8
54.0
S eam Tu bi ie Powe
Gas Tu bine Powe
To al G oss Powe
To al Ne Powe
Fuel Consump ion
Ne E iciency
Uni
MW
MW
MW
MW
MW s/LHP
%
s/LHP
P 3-192
JOURNAL
DE
PHYSIQUE
IV
Figu e
2.
Colon Sola helios a ield
The main cha ac e is ics and pe o mance pa ame e s o
he
sola sys em a e p esen ed in Table 2.
STCT
9
P 3-193
Table
2.
Main cha ac e is ics and pe o mance pa ame e s o he sola sys em
The mos signi ican componen s o he sola plan , helios a s and ecei e enginee ing ha e been
wo ked ou in g ea de ail.
Powe o luid (desipn poin )
.Helios a ield e icienc (desim poin )
Recei e e icienc (design ooin )
Sola s s em e iciency (sola o he mal, design ooin )
Ene gy collec ed by luid (excludins ope a ional losses. ea l )
Helios a ield e icienc ( ea ly)
Sola sys em e ciency (yea ly)
The non-symme ical shape o he land a ailable (Figu e 2) and he es ic ions on i s use made
necessa y a new helios a design ha would make he bes possible use o he land.
21.8
MW
0.805
0.935
0.753
43.5
GWh
0.747
0.619
A
helios a p o o ype wi h 21 3-x-1.1-m ace s, 70-mZ e lec i e su ace and no cen al gap has been
designed and buil and es ed a he Pla a o ma sola de Alme ia. Tes esul s show ha he helios a mee s
he speci ica ions ( o al e o
I
2.9m ad) wi h low powe
consump ion.
The sa u a ed s eam ecei e
has been designed o maximum
eliabili y and pe o mance.
The mal and s ess analyses show
ha hese objec i es ha e been
achie ed wi h a simple, du able
design. The ecei e demons a es
excellen e iciency (abo e o
close o 90% in an ope a ing ange
up o 20% pa load) and due o
wo-phase luid condi ions du ing
mos o i s ansi h ough he
ecei e ubes, limi ed empe a u e
g adien s.
Figu e
3.
F on iew o he Colon Sola helios a

JOURNAL
DE
PHYSIQUE
IV
5.
ECONOMIC AND PROFITABILITY ANALYSIS
The p ojec budge was based on o e s om quali ied supplie s. Acco ding o hese o e s, he o al Col6n
Sola Plan in es men will be 7933 Mp as., 36% o which co esponds o he sola pa .
Among o he hypo heses, he p o i abili y analysis assumes ha subsidies om he EU and o he will
be 2417 Mp as and c edi (p ice suppo ) o he elec ici y o sola o igin will be 15
p as/kWh. Elec ici y
sales and ope a ing cos s o a 15-yea pe iod unde he new egula ions we e es ima ed using
a
model o
ha gene a ion scena io. Acco ding o his model, he plan is p o i able, wi h
IRR
o 8.36% and NPV o
1085 Mp as, assuming a 12%.discoun a e.
Howe e , because o he unce ain y ega ding he abo e men ioned assump ions (enac men o he law
egula ing subsidies o enewable elec ici y is s ill in p ocess) and he ac ha he
IRR
is lowe han ha
equi ed by he u ili y o new in es men s led o he u ili y's decision o pos pone he decision o build he
plan .
6.
CONCLUSIONS
The new de egula ed legal amewo k o he powe gene a ion ma ke subs an ially modi ied some o he
p emises ha led o he o iginal Coldn Sola p oposal, equi ing addi ional e o o adap o his changing
en i onmen , while main aining he quali y o he p ojec and keeping, in so a as possible, on schedule.
The mos ele an conclusions o his phase o he p ojec a e he ollowing:
The o iginal plan con igu a ion ( epowe ing he C is dbal Coldn The mal Powe Plan Uni
I
wi h a
opping scheme), was disca ed in a o o a con igu a ion based on a
new combined cycle, in which
sola gene a ed s eam is in eg a ed in o he Hea Reco e y Boile ).
This new con igu a ion mee s he
echnical and economic c i e ia o iabili y in he compe i i e en i onmen .
Economic analysis o he new con igu a ion showed ha he
Col6n Sola p ojec is iable in he new
compe i i e en i onmen ,
p o ided ha he hypo heses used in he analysis (c edi o sola powe
p oduc ion, subsidies om he
UE
and o he inancing bodies, p ices o na u al gas and elec ici y) a e
ealized, in which case, Coldn Sola plan income would be g ea e han i s ope a ing cos s.
Howe e , p ojec e u ns
(IRR
=
8.36%) a e s ill less han equi ed by he u ili y o new in es men s.
This, in iew o he unce ain y ega ding some o he hypo heses o he economic analysis, led he
u ili ies o
pos pone hei decision o build he plan un il he unce ain ies a e esol ed.
When designing he main plan sys ems, special emphasis was placed on he non-con en ional
equipmen , ha is, sola ecei e , helios a s and hea eco e y boile ecei ed.
Comme cial quo a ions o sys em componen s ecei ed om expe ienced manu ac u ing and
enginee ing i ms a e no only a eliable basis o a plan cons uc ion budge , bu also show ha he e is
a sound echnological base in he indus y, which a i ms he ma u i y o he Cen al Recei e Sys em
echnology.
Bibliog aphy
[I]
M.
Blanco and
V.
Ruiz. The Solgas P ojec . P oceeding o he Eu opean Con e ence and Con ac o s
Mee ing. Venice, I aly. No embe , 1995.
[2] M. Blanco (coo dinado ) e al . SOLGAS P ojec ,: Hyb id Combined Cycle Cogene a ion Plan Based
on Cen al Recei e Technology. Final Repo . Con a c APAS RENA-CT94-0043. Se illa, 1996.