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A Laboratory Study on use of Screw-Type Friction Bolts as New Soft Rock Stabilizers

Abstract

In this study, load bearing capacities of screw bolts as a new friction bolt type was investigated carrying out a series of laboratory studies. New screw-type friction bolts with sharp threads were inserted into holes drilled in various soft rocks by applying rotation. Screw bolts and split sets inserted in different soft rock types were investigated to comparatively evaluate their load bearing capacity values. According to the results obtained from this study, new screw bolts were found to supply better load bearing capacity values than those of the split sets. Although the split sets are quite popular friction bolts used in rock engineering, they have significant disadvantages resulting from their poor anchorage performances in soft rocks. By making grooves on drill hole contact surfaces, increased coefficient of friction and load bearing capacity values can be supplied by new screw bolts which were found to be advantageous for using in soft rocks.

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A Laboratory Study on use of Screw-Type Friction Bolts as New Soft Rock Stabilizers

Author: Komurlu, Eren
Publisher: Vysoká škola báňská - Technická univerzita Ostrava
Year: 2024
Source: https://dspace.vsb.cz/bitstreams/7980ba53-ee01-460d-a364-902f704c0943/download
GeoScience Enginee ing Vol. 70 (2024), No. 2
geoscience.cz pp. 40–50, ISSN 1802-5420
DOI 10.35180/gse-2024-0111
A LABORATORY STUDY ON USE OF SCREW-TYPE FRICTION
BOLTS AS NEW SOFT ROCK STABILIZERS
E en KOMURLU 1
1 Gi esun Uni e si y, Facul y o Enginee ing, Depa men o Ci il Enginee ing, Gi esun, Tu key
E-mail: ekomu lu@gi esun.edu. ,
ABSTRACT
In his s udy, load bea ing capaci ies o sc ew bol s as a new ic ion bol ype was in es iga ed ca ying ou a
se ies o labo a o y s udies. New sc ew- ype ic ion bol s wi h sha p h eads we e inse ed in o holes d illed in
a ious so ocks by applying o a ion. Sc ew bol s and spli se s inse ed in di e en so ock ypes we e
in es iga ed o compa a i ely e alua e hei load bea ing capaci y alues. Acco ding o he esul s ob ained om
his s udy, new sc ew bol s we e ound o supply be e load bea ing capaci y alues han hose o he spli se s.
Al hough he spli se s a e qui e popula ic ion bol s used in ock enginee ing, hey ha e signi ican disad an ages
esul ing om hei poo ancho age pe o mances in so ocks. By making g oo es on d ill hole con ac su aces,
inc eased coe icien o ic ion and load bea ing capaci y alues can be supplied by new sc ew bol s which we e
ound o be ad an ageous o using in so ocks.
Keywo ds: F ic ion bol s; Openings in so ocks; Rein o cing so ocks; Rock bol s; Sc ew bol s.
1 INTRODUCTION
Rock bol s which a e widely used o ein o ce mining and ci il enginee ing exca a ions can be classi ied in
acco dance wi h di e en pa ame e s such as g ou usage (g ou ed o ic ion bol s), g ou ype (cemen , esin,
e c.), shank body ma e ial (s eel, polyme ic composi es, e c.), p e- ensioning p ope ies (ac i e, passi e), ene gy
abso p ion capaci ies (ene gy-abso bing bol s and o he s) and e c. [1-6]. G ou ed ock bol s ha e g ou bonds
be ween he ock and bol su aces. On he o he hand, ic ion bol s ha e he abili y o bea ing load wi hou using
g ou ma e ials. The ic ion ype ock bol s supply suppo p essu e by he ic ion o ces a he con ac o he bol
shanks and ock su aces o he d ill holes. The mos popula and economical ic ion bol s, spli se s a e qui e
simple and only consis o a ube body and a ma ching pla e pa .
Load bea ing capaci ies o ock bol s depend on a ious pa ame e s. No ma e how s ong he bol is, he load
bea ing capaci y is limi ed by he ock s eng h in poo ock masses. Gene ally, ock bol s can no supply a good
bea ing capaci y o he s abiliza ion o exca a ions in so ocks because o he low ancho age pe o mances in
he low s eng h ock masses. E en i a s ong s eel shank body is used in so ock masses, a good bea ing capaci y
can no be gene ally supplied by bol ing as a esul o he absence o an enough ancho age capaci y [7-9].
Addi ionally, he wa e y d illing p ocess can make signi ican dec eases in s eng h alues o he so ock masses
like hose wi h he poo slake du abili y p ope y. Because he ock s eng h is a de e mina i e pa ame e o he
ic ion coe icien o he d ill hole and bol con ac , ic ion bol s like spli se s some imes exhibi undesi ed load
bea ing pe o mances in so ocks [10, 11]. Simila ly, g ou ed ock bol pe o mances also depend on he ock
s eng h pa ame e [12, 13]. The main mo i a ion o his s udy is o design and in es iga e a new ic ion bol o
supply imp o ed bea ing capaci y alues in so ocks.
The newly designed ock bol s ha e sc ew-like shanks wi h sha p h eads o imp o e adhe ence in d ill holes. The
sc ew-like new bol s a e inse ed in o he d ill holes by o a ing. The sc ew ancho s a e also used in soil masses
by using no d ill hole [14-16]. Conside ing hei usabili y in ock masses, i is es ima ed ha i is no possible o
ins all sc ew ype new ock bol s wi hou d ill holes excep o ex emely so ocks. The e o e, he holes mus be
d illed o inse he sc ew ype new ock bol s in o he ock masses. The e a e wo di e en diame e s o sc ew
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DOI 10.35180/gse-2024-0111
ype bol s, which a e ou e (do) and inne diame e s (di). To make a good coupling, he ou e diame e (do) o he
new ock bol s should be selec ed highe han he d ill hole diame e . Howe e , he inne diame e (di) should be
selec ed o be lowe han he d ill hole diame e o he ease o he inse ion. Because o hei sc a chabili y, so
ock su aces can be ad an ageous in e ms o inc easing he con ac oughness and hus he ancho ing pe o mance
o he sc ew h eads.
Some physical p ope ies o he new bol s a e gi en in Figu e 1. I was aimed o use sc ew bol s o u n he so ness
o he ock su aces in o an ad an age. Fo he ans e o ock c umbs occu ed du ing ins alla ion, he pi ch and
he h ead dep h (do-di) a e impo an physical pa ame e s o be selec ed enough high in e ms o inse ion
p ac icali y o he new bol designs. On he o he hand, i should be conside ed o an op imal design ha big
pi ches cause a dec ease in he h ead numbe and he adhe ence pe o mance. As ano he impo an equi emen ,
h ead c es s o he new ock bol s mus be sha p o easily make sc a ches on he so ock su ace and supply an
imp o ed adhe ence in d ill holes. Since he sc ew bol s a e inse ed by o a ion, hey can ha e co ne ed ends like
iangle, squa e o hexagonal shaped ones o be p ope ly g ipped. The e a e a ious design pa ame e s o he
sc ew bol s o selec a p ope ein o cemen o a ele an so ock mass. I should be eminded he ein ha he
sc ew bol s a e in es iga ed only o so ocks wi hin his s udy.
Use o no g ou ma e ial can be assessed o be an impo an ad an age especially because o he abili y o s a
load bea ing immedia ely a e he inse ion wi hou a need o wai g ou cu ing eac ions [17-19]. Sc ew bol s can
ha e pipe ype hollow bodies o solid c oss-sec ions. Since o he ic ion bol s ha e no solid bodies, sc ew bol s
a e es ima ed o supply signi ican ly highe body s eng hs han hose o he popula hollow body bol s like spli
se s and swellex ypes. Wi hin his s udy, i was in es iga ed o assess whe he he sc ew ype new ock bol s a e
ad an ageous in e ms o p o iding highe load bea ing capaci y alues in compa ison wi h o he ic ion bol
ypes. The new sc ew bol design de ails a e gi en in he ollowing sec ion.
Figu e 1. Some physical p ope ies o sc ew bol s
2 MATERIALS AND METHODS
Load bea ing pe o mances o he new sc ew bol s in a ious so ock ma e ials we e in es iga ed wi hin he
labo a o y s udy. In he labo a o y es s, u , daci ic u , sands one and clayey limes one ype ou di e en ocks
we e used o de e mine he new bol pe o mances. Tu , daci ic u , sands one and clayey limes one samples a e
so ocks which ha e he uniaxial comp essi e s eng h (UCS) alues o 13 MPa, 18 MPa, 16 MPa and 21 MPa,
espec i ely. The UCS es s we e ca ied ou by using ock co e specimens wi h he NX size diame e . The UCS
es s we e ca ied ou o ge an idea abou he ock ma e ials used in he bol ancho age es s. Acco ding o he
ISRM (2007), all he UCS es specimens we e cu o ha e he heigh o diame e a io o 2.5 and we e loaded
unde a comp essi e s eng h es p ess (Figu e 2) [20].
The ock ma e ials we e also examined by using he geological hamme . All he used ock ma e ials had
inden a ions made by a i m blow wi h he poin o he geological hamme . Addi ionally, su aces o all he ock
ma e ials es ed in his s udy can be sc a ched by he pocke kni e. Acco ding o bo h UCS es and he geological
hamme in es iga ions, ock ma e ials used in his s udy can be classi ied as weak ock ma e ials [21-23].
Acco ding o he examina ion wi h he geologis hamme , he so es one wi hin he es ed ocks was p ac ically
assessed o be he u samples, and he ela i ely ha de one was de e mined o be he clayey limes one. To
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illus a e i s so ness p ope y, Figu e 3 shows ha i was ound able o inse a s eel sc ew wi h he ou e diame e
o 8 mm in o a u block by hand powe wi hou making a d ill hole.
Figu e 2. a) Rock specimen co ing, b) co e cu ing, c) uniaxial comp essi e s eng h es ing
Figu e 3. A small diame e sc ew inse ion by hand
The clayey limes one, sands one and u blocks we e egula ly cu blocks om he No h-Eas e n and Eas e n
egions o Tu key. On he o he hand, daci ic u samples had no sawed su aces and we e b ough om an
unde g ound coppe mine in he Black Sea Region o Tu key. Among he daci ic u blocks in he mine, ela i ely
egula shape ones we e selec ed and b ough o he labo a o y o be d illed o he bol inse ion.
Wi hin his expe imen al s udy, ock blocks we e d illed by using a s and d ille machine (Figu e 4). Fo he
p epa a ion o sc ew bol inse ed holes, a d ill bi wi h a diame e o 24 mm was used. In he labo a o y es s,
leng h o d ill holes was 25 cm. The ock bol s used in he labo a o y es s ha e a leng h o 60 cm. The 25 cm pa s
we e inse ed in o he d ill holes by he o a ion o sc ew bol s. The con ac leng h in he hole was 25 cm o all
ock blocks. The inse ion o a ion was supplied by an elec ic machine. To e ec i ely g ip he bol , head pa s o
he sc ew bol specimens we e manu ac u ed o ha e a squa e-shaped c oss sec ion (Figu es 5 and 6). To compa e
hei load bea ing capaci y alues wi h hose ob ained om he sc ew bol specimens, con en ional s eel spli se
specimens we e also used in he expe imen al s udy. Spli se ubes wi h he ou side diame e o 39 mm we e cu
o make an angula on end wi h 45° cu angle o hei inse ion in o he holes d illed by using a 36 mm diame e
bi . Sli s we e on he longe sides o he ubes wi h he angula on end. Using an elec omechanical loading
sys em, spli se s we e pushed in o d ill holes wi h he leng h o 25 cm as seen in Figu e 7.
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To de e mine he bea ing capaci ies o he bol s, he pull-ou es which is a amous ancho age es was ca ied ou .
The aim o he pull-ou es is o de e mine he bea ing capaci ies o ock bol s unde he axial loading condi ion
[24-26]. In he pull-ou es , sc ew bol s we e held om he double nu s moun ed a he specially ea ed back ends
o he shanks and pulled by he hyd aulic jack o he es equipmen (Figu e 8). In addi ion o he nu holding
mechanism, he pull-ou es equipmen jaws s ongly g ipped he shanks. The ou e (do) and inne diame e s (di)
o he lab scale sc ew bol s we e 28 mm and 20 mm, espec i ely. The pi ch size o he lab specimens was 4 mm.
In he pull-ou es o spli se samples, immed ings we e assembled o hold he cu ubes. As seen in Figu e 9,
s eel ods we e d i en in d illed holes o he ubes o ix he ings. The ings a he spli se ends we e con ac ed on
he d illed pla e du ing he loading (Figu e 9). D ill hole diame e in ock blocks o spli se ubes' diame e a io
was abou 0.92, which alls wi hin he ypical ange o spli se applica ions [27-29].
Figu e 4. Rock block d illing
3 RESULTS AND DISCUSSIONS
The pull-ou es esul s ob ained om he labo a o y s udy a e gi en in Table 1. Acco ding o esul s, sc ew bol s
we e ound o ha e no ably highe load bea ing capaci ies in compa ison wi h he spli se samples. Sc ew bol s
we e e alua ed o supply app oxima ely 2.5 imes highe bea ing capaci y han hose o he spli se s o he same
con ac leng h in d ill holes. I was de e mined ha sc ew bol s a e much mo e ad an ageous o supply a p ope
load bea ing capaci y pe o mance compa ed o he spli se s.
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Figu e 5. a) and b) h ead designs o labo a o y specimens, c) a shown o he squa e-shaped end o he sc ew
bol s, d) a pho o o sc ew bol inse ion in he labo a o y s udy
Figu e 6. Squa e-shaped ends and h eaded pa s o be i ed wi h nu s

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Table 1. Pull-ou es esul s ob ained om he labo a o y s udy (Fmax: Maximum load, SN: Numbe o
specimens, SD: S anda d de ia ion)
Rock ype
Sc ew bol samples
Spli se samples
Mean Fmax
(kN)
SN
SD
(kN)
Mean Fmax
(kN)
SN
SD
(kN)
Sands one
29
5
3
11
5
2
Tu
35
4
2
13
4
1
Daci ic u
32
5
4
14
5
3
Clayey limes one
40
5
4
16
5
2
Figu e 7. Inse ion o spli se s in he labo a o y s udy
Figu e 8. Some pho os om pull-ou es s o sc ew bol specimens used in he labo a o y s udy
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Figu e 9. Some pho os om pull-ou es s o spli se s (a, b), spli se ubes' holding ing mechanism (c)
This s udy does no include a ield-sized bol design in es iga ion. I is a p elimina y one ca ied ou by using an
ea ly labo a o y-scale sc ew bol design. Fo an imp o emen o i s suppo pe o mance, new h ead and d ill
designs can be in es iga ed wi hin u he s udies. The sc ew bol s we e in es iga ed o so ocks in his s udy.
Wi hin he u u e s udies, special sc ew designs can be also in es iga ed o a po en ial use o he new bol s o
mid s eng h ocks. In all he load bea ing capaci y es s, bol s slid in he ock blocks as he maximum load le el
is achie ed. I can be aimed o design he sc ew h eads o he pu pose o inc ease in he bea ing capaci y o a
le el which makes he ailu e o he body s eel.
Use o a long bol can be an upcoming s udy opic o make a ious h ead designs in sc ew bol applica ions. The
designs o sc ew h eads should be examined in de ail o he ins alla ion o long-dimensional ock sc ews. I is
es ima ed ha he sc ew ype ic ion bol leng hs can be limi ed because o possible high ic ions du ing he
ins alla ion. In his ega d, di e en pi ches, h ead angles, h ead dep hs and some o he de ails like c es sha pness
and ab asion p ope ies can be in es iga ed in u he analyses on he inse ion p ac icali y. One o he signi ican
a ge s in he upcoming designs is hough o be dec easing inse ion ic ions while imp o ing he load bea ing
capaci y alues o he new sc ew bol s.
In case o low adhe ence pe o mances in so ocks, spli se s each hei bea ing capaci y alues which a e a
om he load le els o make he body ailu e [30-32]. E en i a good adhesion is supplied, he ailu e o he s eel
spli se ube body occu s a ypical load le els o 60 kN - 70 kN [33-36]. Because o he qui e limi ed body bea ing
capaci y alues o he ube ailu e, spli se s can no supply he load bea ing capaci ies and suppo p essu es
ob ained om he sc ew bol s wi h he solid c oss-sec ion. As a esul o hei ela i ely low suppo p essu es, he
spli se s a e disad an ageous o wo k well in he poo so ock masses [37-39]. In his s udy, he bea ing capaci y
alues o sc ew bol s in a ious so ocks we e ema kably highe han hose o he spli se s.
Due o he s ess elaxa ion, spli se s can ha e dec eases in he no mal s ess alues ac ing on he ic ion su ace.
I is a well-known ac ha ic ion capaci ies o he spli se s wo sen depending on ime [40-43]. The s ess
elaxa ion can be b ie ly de ined as he dec ease in he s ess alues o a ma e ial kep unde a cons an s ain. The
s ess elaxa ion is a cause o bea ing capaci y losses o he spli se ubes which a e comp essed and kep a a
cons an diame ic s ain in d ill holes. Spli se s ha e sho se ice li e imes which a e usually limi ed o a ew
mon hs. On he o he hand, he sc ew bol is a new candida e o make be e ed se ice li e imes in compa ison
wi h hose o o he ic ion bol s. I is hough ha sc ew bol s may ha e ela i ely longe se ice imes due o hei
ela i ely hick body s uc u e. In u u e s udies, e ec i e se ice li e imes o he sc ew bol s can be examined as
ano he impo an opic o unde s and he long e m suppo p ope ies o he new ock bol . The use o ha d and
co osion esis an su ace coa ings o sc ew bol s can also be ano he opic o u he in es iga ions. Va ious
ypes o ock bol s ha e been imp o ed a e hey we e i s ly p oposed, in consequence o di e en s udies.
Simila ly, sc ew bol s a e belie ed o be made mo e e ec i e wi h new s udies on i s use.
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D ill bi diame e is an impo an opic o ock bol ing pe o mances. Weak ock masses can be damaged du ing
he we d illing p ocess. Especially, he p e e ence o la ge hole diame e s inc eases his damage and can cause
so ock masses o be dis u bed [44-46]. I should be eminded he ein ha his s udy was pa icula ly ca ied ou
o so ock masses which can ha e no able s eng h losses due o he d illing p ocesses. As seen in Figu e 10
which is a pho o aken om he mine whe e he daci ic u blocks we e b ough om, he ock mass a ound d ill
holes becomes agmen al by hand a e he wa e y d illing p ocess because o poo slake du abili y and so
su ace p ope ies o he daci ic u ma e ial. Use o he sc ew bol s is also ad an ageous because o using
ela i ely low d ill diame e s. Fo ins ance, i was de e mined ha a no ably highe load bea ing capaci y can be
supplied by he sc ew bol s inse ed in o he holes wi h 24 mm d ill diame e in compa ison wi h he 36 mm d ill
diame e use in he spli se applica ions. Use o ela i ely small diame e d ill holes makes an ad an age o
dec ease s eng h losses o so ock masses.
Figu e 10. A shown o he daci ic u o ma ion: a d ill hole (a) and i s agmen a ion by hand (b)
To deal abou cos s, i can be no ed ha he p ice o shanks o he sc ew bol s wi h he ou side diame e o 28 mm
is 7 USD pe one me e leng h. Adding he p ice o he pla e pa , he o al cos o a 1 me e leng h bol is abou
10.5 USD. The cos is app oxima ely 17.5 USD pe a bol wi h he leng h o 2 m. I should be no ed he ein ha
he p ices gi en abo e a e calcula ed in conside a ion o he cos s paid in 2023 wi hin his s udy. I is o eseen ha
he cos s can be signi ican ly educed o he sys ema ic p oduc ion o a la ge numbe o sc ew bol s in u u e. The
ypical p ice in e al o a comme cial spli se wi h he leng h o 2 m is 8 USD-10 USD pe a bol . Al hough sc ew
bol s may seem expensi e a he i s glance, hey can be conside ed a o dable due o he ad an age o hei high
bea ing capaci y. Sc ew bol s wi h he solid c oss-sec ion we e in es iga ed wi hin his s udy. To dec ease he
ma e ial consump ion and he o e all bol ing cos s, hollow body sc ew bol s can be also in es iga ed wi hin u he
s udies. Sc ew ype new ic ion bol s a e open o e y di e en and no el in es iga ions o be e unde s and
hei ancho age p ope ies and imp o e hei suppo pe o mances.
4 CONCLUSION
Sc ew bol s we e in es iga ed as a new ic ion ype ock bol specimens wi hin his labo a o y scale s udy. Sha p
h eads o sc ew bol s p o ide ough ic ion su aces and good adhe ence p ope ies by sc a ching he d ill hole
walls and c ea ing g oo es on he so ock su ace. Acco ding o he indings, i was ound ha sc ew bol s can
be used o ha e an imp o ed load bea ing capaci y and suppo pe o mance in so ocks compa ed o ypical
ic ion bol s like spli se s. Because his s udy is an ea ly one, u he in es iga ions and si e scale es s will be
highly bene icial o be e unde s and he suppo p ope ies o he no el sc ew bol s o making new and highly
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e ec i e designs. The new sc ew bol s we e ound o be ad an ageous o ein o ce so ocks and ha e a good
po en ial o become a popula ic ion bol ype in ock enginee ing.
ACKNOWLEDGEMENT
This s udy has been suppo ed by FEN-BAP-A-250221-16 coded scien i ic esea ch p ojec o Gi esun Uni e si y.
The au ho exp esses his since e hanks o he suppo by he Gi esun Uni e si y Scien i ic Resea ch P ojec s
Coo dina ion Uni .
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