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Artificial intelligence in single screw polymer extrusion: Learning from computational data

Abstract

Single screw polymer extrusion can be seen as a multi-objective optimization problem where a set of design variables must be defined as a function of objectives and constraints that are to be satisfied simultaneously. The development of powerful modelling routines based on the use of numerical methods allows linking those objectives with the decision variables. In reality, only a single solution can be used in the problem under consideration. However, the computation times become prohibitive when effective optimization algorithms dealing with multi-objectives and decision-making are to be used, such as those based on populations of solutions. It is proposed here the use of Artificial Intelligence techniques to determine the interrelation between the design variables and the objectives. For that, a data analysis technique, named DAMICORE, was used to define these interrelations. Examples, involving the design of a screw extruder, a barrel grooves section, and a rotational barrel segment, were investigated using the proposed AI techniques. The results obtained show a good correspondence with the expected thermomechanical behaviour of the process. This constitutes an initial step in the application of AI techniques in different fields of engineering in the way of accomplishing, in the future, optimization based on the use of available data.

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Artificial intelligence in single screw polymer extrusion: Learning from computational data

Author: Gaspar-Cunha, A.; Monaco, Francisco; Sikora, Janusz; Delbem, Alexandre
Publisher: Elsevier
Year: 2022
DOI: 10.1016/j.engappai.2022.105397
Source: https://repositorium.uminho.pt/bitstreams/a2baea50-f173-4735-9fed-789b3c934cca/download
Enginee ing Applica ions o A i icial In elligence 116 (2022) 105397
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Enginee ing Applica ions o A i icial In elligence
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A i icial in elligence in single sc ew polyme ex usion: Lea ning om
compu a ional da a
An ónio Gaspa -Cunhaa,∗,F ancisco Monacob,Janusz Siko ac,Alexand e Delbemb
aIns i u e o Polyme s and Composi es, Uni e si y o Minho, Campus o Azu ém, 4800-058 Guima ães, Po ugal
bIns i u e o Ma hema ics and Compu e Science, Uni e si y o São Paulo, 400 T abalhado São-Ca lense A enue, São Ca los, São Paulo 13566-590, B azil
cFacul y o Mechanical Enginee ing, Lublin Uni e si y o Technology, 38 Nadbys zyska S ., 20-618 Lublin, Poland
ARTICLE INFO
Keywo ds:
Polyme ex usion
Single sc ew
A i icial in elligence
Mul i-objec i e op imiza ion
Da a-mining
ABSTRACT
Single sc ew polyme ex usion can be seen as a mul i-objec i e op imiza ion p oblem whe e a se o design
a iables mus be de ined as a unc ion o objec i es and cons ain s ha a e o be sa is ied simul aneously.
The de elopmen o powe ul modelling ou ines based on he use o nume ical me hods allows linking hose
objec i es wi h he decision a iables. In eali y, only a single solu ion can be used in he p oblem unde
conside a ion. Howe e , he compu a ion imes become p ohibi i e when e ec i e op imiza ion algo i hms
dealing wi h mul i-objec i es and decision-making a e o be used, such as hose based on popula ions o
solu ions. I is p oposed he e he use o A i icial In elligence echniques o de e mine he in e ela ion be ween
he design a iables and he objec i es. Fo ha , a da a analysis echnique, named DAMICORE, was used o
de ine hese in e ela ions. Examples, in ol ing he design o a sc ew ex ude , a ba el g oo es sec ion, and
a o a ional ba el segmen , we e in es iga ed using he p oposed AI echniques. The esul s ob ained show a
good co espondence wi h he expec ed he momechanical beha iou o he p ocess. This cons i u es an ini ial
s ep in he applica ion o AI echniques in di e en ields o enginee ing in he way o accomplishing, in he
u u e, op imiza ion based on he use o a ailable da a.
1. In oduc ion
Single sc ew polyme ex usion is one o he mos impo an plas-
ics ans o ma ion echnologies allowing o he p oduc ion o a g ea
a ie y o p oduc s, including pipes, p o iles, ilm, and ib es. The
p ocess goes h ough se e al s ages: plas icizing, shaping, and ancilla y
ope a ions, which depend on he ype o p oduc o be p oduced.
Plas icizing is he mos impo an phase since i allows anspo o he
solid polyme , mel ing and mixing i , and c ea ing he equi ed p essu e
o he mel ed polyme o c oss he die ha ga e he inal shape o he
p oduc . This is a complex p ocess in which he aw ma e ial, in pelle s
o powde o m, is ed in o he ex ude whe e i mel s by he ac ion
o hea conduc ed om he ba el and hea gene a ed by ic ion and
iscous dissipa ion. This in ol es he low o he polyme in di e en
physical s a es, solid, mel , and he coexis ence o bo h. Also, he
ma e ial has e y speci ic p ope ies, such as low he mal conduc ion
and non-New onian beha iou , and he sys em is cha ac e ized by a
complex geome y (Rauwendaal,1986;Agassan e al.,2017).
Polyme enginee ing, like o he ields o enginee ing and science,
is aced equen ly wi h he challenge o imp o e p oduc p ope -
ies while dec easing he cos s and he quan i y o ma e ial needed.
∗Co esponding au ho .
E-mail add esses: [email p o ec ed] (A. Gaspa -Cunha), [email p o ec ed] (F. Monaco), [email p o ec ed] (J. Siko a), [email p o ec ed]
(A. Delbem).
T adi ionally, o pe o m he equi ed op imiza ion, ial-and-e o p o-
cedu es based on expe imen s we e adop ed, in ol ing a long and
expensi e e o . I is e y equen , e en nowadays, he use o Taguchi
me hods o de ine he se o expe imen s o do, as a unc ion o he
decision a iables, and, a e he expe imen al esul s a e ob ained,
some da a analysis and/o eg ession echniques a e applied o a ain a
simple equa ion o a esponse su ace ela ing he decision a iables
wi h he objec i e (usually a single objec i e) (Taguchi,1990;Fei
e al.,2013). The e o e, o ha e a good ep esen a ion o eali y, he
numbe o expe imen s o do inc eases conside ably wi h he numbe o
decision a iables needed and speci ic me hodologies mus be applied
o ake in o accoun mul iple objec i es.
Wi h he de elopmen o nume ical modelling so wa e, expe i-
men a ion was eplaced by compu e calcula ions allowing a as and
less expensi e design/op imiza ion p ocess (Meha and Kama uddin,
2012). Howe e , as wi h mos eal op imiza ion p oblems, plas icizing
ex usion is a ha d p oblem o sol e, in ol ing disc e e and con inu-
ous a iables, con ex and noncon ex sea ch spaces, a huge numbe
o decision a iables and cons ain s, and mul iple objec i es. Also,
he ex ude machine is exposed o he en i onmen , which implies
h ps://doi.o g/10.1016/j.engappai.2022.105397
Recei ed 2 Feb ua y 2022; Recei ed in e ised o m 28 July 2022; Accep ed 26 Augus 2022
A ailable online 22 Sep embe 2022
0952-1976/©2022 The Au ho (s). Published by Else ie L d. This is an open access a icle unde he CC BY-NC-ND license
(h p://c ea i ecommons.o g/licenses/by-nc-nd/4.0/).
A. Gaspa -Cunha, F. Monaco, J. Siko a e al. Enginee ing Applica ions o A i icial In elligence 116 (2022) 105397
Fig. 1. Single sc ew ex usion: sys em geome y, un olled channel, and plas icizing phases.
ha i is subjec o some signi ican unce ain ies, such as he en-
i onmen al empe a u e ha in luences ba el empe a u e and, as
a consequence, he polyme mel ing. This implies ha he solu ion
ob ained mus be obus agains changes in he en i onmen (Gaspa -
Cunha and Co as,2008;Denysiuk e al.,2018). An ex ensi e and e y
ecen e ision o op imiza ion o polyme p ocesses was p esen ed
elsewhe e (Gaspa -Cunha e al.,2022a,b).
Taking in o accoun he mul i-objec i e na u e o his p oblem,
Mul i-Objec i e E olu iona y Algo i hms (MOEAs) o o he popula ion-
based algo i hms, e.g., Mul i-Objec i e An Colony Op imiza ion
(MOACO), Mul i-Objec i e Pa icle Swa m Op imiza ion (MOPSO),
Mul i-Objec i e Simula ed Annealing (MOSA), and Mul i-Objec i e Di -
e en ial E olu ion (MODE), can be applied (Deb,2001;Leguizamón
and Coello,2011;Coello e al.,2004;Ag awal e al.,2008;Suman
and Kuma ,2006;Mezu a-Mon es e al.,2008). Ne e heless, he
pe o mance o an op imiza ion p ocedu e is s ongly dependen on
he modelling capaci y o cap u e he cha ac e is ics o he p ocess
unde s udy. Due o he complexi y o he plas icizing ex usion, he
di e en ial equa ions ha go e n he p ocess can be sol ed analy ically
o nume ically. While in he o me case he esul ing equa ions a e
no able o ake in o accoun all he pa ame e s and can be di icul
o link he di e en s ages o he p ocess due o hose simpli ica ions,
he second case in ol es high compu a ion imes o e alua e a single
solu ion. Also, some complex enginee ing p oblems equi e he use o
mo e han one nume ical modelling so wa e, such as, o example, i
he aim is o analyse he mechanical beha iou o a plas ic pa and,
simul aneously, i is necessa y o analyse he low o he polyme inside
he ools used in i s manu ac u e.
The e o e, he applica ion o AI echniques o deal wi h he e en ual
sca ci y o da a can be o p imal impo ance. Simply, he applica ion o
da a mining echniques can easily gene a e su oga es o me amodels
linking di ec ly he objec i es wi h he decision a iables, which can
be inco po a ed in he e alua ion phase o a Mul i-Objec i e Op i-
miza ion Algo i hm (MOOA) o op imize he p ocess (Pa elski e al.,
2016). Howe e , he na u e o hese complex p oblems equi es some
deg ee o in e ac ion wi h a Decision Make (DM), since i is necessa y
o de ine he ele an decision a iables, cons ain s, and objec i es.
Simul aneously, in a mul i-objec i e en i onmen , he inal solu ion o a
Mul i-Objec i e Op imiza ion P oblem (MOOP) is a se o Pa e o poin s
ha equi es he in e en ion o he DM o selec he single solu ion o
be used in he eal wo ld (Gaspa -Cunha e al.,2022b;Ai okoski e al.,
2009). In his con ex , Machine Lea ning (ML) can play an impo an
ole in educing hese in e ac ions by c ea ing an in elligen sys em ha
can gi e a good answe , o a leas a good app oxima ion, conce ning
he solu ion o he p oblem unde s udy (Jin e al.,2019;Ibañez e al.,
2020).
The main aim o his wo k is o apply a da a mining amewo k
named DAMICORE (Anon,2022) o cap u e he ela ions be ween he
decision a iables and he objec i es ega ding he da a o he ex usion
p ocess aking in o accoun new geome ical de ices de eloped wi hin
he NEWEX p ojec (Sanches e al.,2011a), namely: (i) special sc ews;
(ii) ac i e g oo ed eed sec ions and (iii) o a ional ba el segmen s.
The esul s we e calcula ed using nume ical modelling so wa e. The
decision a iables a e o wo di e en ca ego ies, he ones ha a e
di ec ly in ol ed in he calcula ions o he objec i es and o he s ha
a e no in ol ed in he calcula ions. The e o e, he aim is no o
op imize he p ocess bu only o cap u e hese in e ela ions.
The s udy will be pe o med using ou di e en g oups o da a: a
simple case, whe e only changes in he sc ew geome y and ope a ing
condi ions o he machine we e made; a case whe e he geome y o
g oo es was conside ed sepa a ely; a case whe e he geome y and
ope a ing condi ions o he o a ional ba el segmen a e conside ed;
and, inally, a case whe e all he p e ious da a is mixed oge he o
in e abou he in luence o ope a ing condi ions and sc ew, g oo es
and o a ional ba el segmen geome y.
This pape is o ganized as ollows: in sec ion wo he polyme ex u-
sion p ocess, he modelling so wa e, and he op imiza ion p oblem a e
explained; in sec ion h ee he s a e-o - he-a conce ning da a-d i en
2
A. Gaspa -Cunha, F. Monaco, J. Siko a e al. Enginee ing Applica ions o A i icial In elligence 116 (2022) 105397
op imiza ion and DAMICORE a e p esen ed; in sec ion ou he cases
s udied will be p esen ed and he esul s ob ained will be p esen ed
and discussed, and in sec ion i e he conclusions will be s a ed.
2. Polyme ex usion
2.1. P oblem o sol e
In a single sc ew ex ude , an A chimedes ype sc ew o a es inside
a hea ed ba el a a cons an speed (N), as illus a ed in Fig. 1. This
igu e also shows he ans e sal cu s in he di e en s ages o he
p ocess, as indica ed by he black a ows. The solid polyme , in pelle s
o powde o m, is ed in he hoppe and a e mel ing and p essu ized
is o ced o pass h ough he die.
The ma hema ical modelling o plas icizing consis s o sol ing he
di e en ial momen um and ene gy equa ions o each one o he s ages
iden i ied aking in o accoun he bounda y condi ions and a con inu-
ous link be ween he di e en s ages, i.e., he esul s o one s ep a e he
s a ing poin o he subsequen . Fo example, he ollowing simpli ied
momen um and ene gy equa ions mus be sol ed o he mel low
zones o he p ocess (Gaspa -Cunha,2009):
𝜕𝑃
𝜕𝑥 =𝜕
𝜕𝑦 (𝜂𝜕𝑉𝑥
𝜕𝑦 )(1)
𝜕𝑃
𝜕𝑧 =𝜕
𝜕𝑦 (𝜂𝜕𝑉𝑧
𝜕𝑥 )+𝜕
𝜕𝑦 (𝜂𝜕𝑉𝑧
𝜕𝑦 )(2)
𝜌𝑚𝐶𝑚𝑉𝑧(𝑦)𝜕𝑇
𝜕𝑧 =𝑘𝑚(𝜕2𝑇
𝜕𝑥2+𝜕2𝑇
𝜕𝑦2)+𝜂 𝛾2(3)
whe e 𝑇is he mel empe a u e, P is he p essu e, 𝑉xand 𝑉za e he
mel eloci ies in he 𝑥and z di ec ions, espec i ely, 𝜌m,𝐶mand 𝑘ma e
he speci ic mass, speci ic hea and he mal conduc i i y o he mel ,
espec i ely, 𝛾 is he shea a e and 𝜂is he iscosi y. The p essu e
g adien in he 𝑦-di ec ion is nil (Gaspa -Cunha,2009).
Fo ha pu pose, he sc ew channel was un olled (as illus a ed
in Fig. 1) and is conside ed a ec angula channel whe e all he -
momechanical phenomena desc ibed occu and he calcula ions a e
pe o med in small inc emen s along he channel using nume ical
me hods.
The e o e, he pe o mance o he machine depends on he polyme
p ope ies (physical, he mal, and heological), ope a ing condi ions
(sc ew speed and ba el and die empe a u e p o iles), and sc ew
geome y, and can be measu ed by aking in o accoun he pu poses
o he ex ude , namely: ou pu , a e age mel empe a u e, leng h o
he sc ew equi ed o mel ing he polyme , mechanical powe con-
sump ion, mixing deg ee and iscous dissipa ion. Fig. 1 illus a es he
use o a con en ional sc ew, consis ing o h ee zones: (i) eed zone,
cha ac e ized by ha ing a cons an dep h (𝐻i1); (ii) comp ession zone,
whe e he dep h dec eases; and (iii) me e ing zone, wi h a cons an
dep h, bu smalle (𝐻i3). Wi hin his wo k, he aim is o s udy he
in luence o he use o a G oo ed Ba el Sec ion (GBS) in he eed zone
and a Ro a ional Ba el Segmen (RBS) in he me e ing zone, o imp o e
he p essu e gene a ed and he mixing induced, espec i ely.
Imp o ing he p ocess consis s in de ining he alue o he deci-
sion a iables, ope a ing condi ions and sys em geome y, ha op i-
mize he objec i es, i.e., maximiza ion o ou pu and mixing deg ee,
and minimiza ion o mel empe a u e a die exi , mechanical powe
consump ion, and he leng h equi ed o mel ing (Ca ano e al.,
2015).
2.2. Modelling o polyme ex usion
The gene al cha ac e is ics o he p og am used in he calcula ions
a e ela ed o he plas icizing phases, as illus a ed in Fig. 1 (Gaspa -
Cunha,2009):
a) Solids con eying in he hoppe (1D): analy ical equa ions,
whe e he p essu e is de e mined by a mass balance and he
o ce balance esul ing om ic ion be ween he polyme and
hoppe walls (ex e nal ic ion) and be ween polyme and poly-
me (in e nal ic ion) and by g a i y.
b) Solids con eying (1D+): a non-iso he mal low o a solid plug
wi h hea ic ion a all su aces. Ou pu is ob ained by aking
in o accoun he geome y and he eloci y p o ile in he ba el,
p essu e is ob ained by a balance o o ces and momen um and
empe a u e by sol ing he ene gy equa ion in di ec ion y, bu
wi h he calcula ions pe o med o small inc emen s in he
channel (z) di ec ion (1D+).
c) Delay (1D+): solid plug wi h a mel ilm nea he inne ba el
su ace. The solids a e modelled as in he solids con eying zone
and he mel ilm is sol ed by aking in o accoun he ene gy
equa ion in he 𝑦-di ec ion and he compu a ions made o small
inc emen s in he 𝑧-di ec ion.
d) Mel ing I (1D+ and 2D+): using he 5-Zone Lind model (Lind
and Elbi li,1985), whe e he mel pool inc eases i s dimensions
un il o al mel ing. The solid plug and he mel ilms a e mod-
elled as in he delay zone, while in he mel poll he equa ions
o ene gy and momen um a e sol ed simul aneously wi h mass
balances and bounda y condi ions using ini e di e ences in he
2D non-iso he mal low o a Non-New onian luid.
e) Mel con eying (2D+): 2D non-iso he mal low o a
non-New onian luid ob ained h ough he simul aneous es-
olu ion o he ene gy and momen um equa ions, being he
calcula ions pe o med in small inc emen s along 𝑧-di ec ion.
) Flow in he die (2D+): 2D non-iso he mal low o a Non-
New onian luid, equal o he mel con eying zone.
The de ails o he modelling, compu e implemen a ion, and ex-
pe imen al assessmen can be ound in Gaspa -Cunha (2009), excep
in wha conce ns he modelling o he ba el g oo ed sec ion and
o a ional ba el segmen , which is desc ibed nex .
In he las o y yea s, nume ous heo e ical and expe imen al s ud-
ies ha e been pe o med using ex ude s wi h g oo es in he ba el,
om which i can be e i ied ha he e a e wo main me hods o
app oaching he p oblem, he i s conside s ha he coe icien o
ic ion polyme -ba el wi h g oo es can be eplaced by an a e age
ic ion coe icien , he second conside s he exis ence o he low o
g anules h oughou he g oo es (Po en e,1985). The main objec i e
o he g oo es is o inc ease he coe icien o ic ion be ween he solid
polyme g anules and he inne wall o he cylinde , which is known o
inc ease he h oughpu capaci y o he ex ude . The g oo es can be
longi udinal o helical (Fig. 2).
Following he s udy p esen ed in Gaspa -Cunha (2009), in his wo k
he model o Po en e (1985) was adop ed o calcula e he a e age
ic ion coe icien . This me hod conside s ha he inc ease o ic ion
caused by he g oo es can be quan i ied by eplacing he coe icien
o ic ion polyme -cylinde wi h he a e age ic ion coe icien (𝑓e ).
The a e age e ec i e ic ion coe icien esul s om he ac ha when
he solids bed mo es along he sc ew channel, he ba el ic ion a ies
be ween he polyme -ba el ic ion (𝑓b) and he in e nal (polyme –
polyme ) ic ion (𝑓p−p), esul ing in he ollowing equa ion (Po en e,
1985;Gaspa -Cunha e al.,2018):
e =𝑓𝑏+(𝑓𝑝−𝑝−𝑓𝑏)𝐵
𝜋𝐷𝑏{1 − exp [−𝛼(ℎ𝑁
𝐵𝑁𝑁)𝛽]} (4)
whe e 𝛼and 𝛽a e empi ical cons an s, which o he condi ions used
should ha e he alues o and 0.9, espec i ely, 𝐷bis he in e nal ba el
diame e , 𝑁Nis he numbe o g oo es, and B is he o al wi h o
g oo es, gi en by:
B=b𝑁N𝑁(5)
Finally, he o a ional ba el segmen is loca ed in he me e ing
zone o he ex ude , i.e., when he polyme is comple ely mel ed. I
3
A. Gaspa -Cunha, F. Monaco, J. Siko a e al. Enginee ing Applica ions o A i icial In elligence 116 (2022) 105397
Fig. 2. Longi udinal and helical g oo es in he ba el (𝑏𝑁is he g oo es wid h and ℎ𝑁is he heigh o he g oo es).
Fig. 3. De ini ion o he ela i e ba el eloci y (V’b).
can o a e in he same o opposi e di ec ion as he sc ew and is in
con ac wi h he mel ed polyme . This is an inno a i e de ice ha
was desc ibed by Siko a and Sasimowski (Siko a and Sasimowski,
2006b,a;Siko a and Siko a,1998;Sasimowski,2008;Sasimowski e al.,
2014) and modelled by Gaspa -Cunha (2019). The aim is o con ol
he he mal, heological, kinema ic, and dynamic condi ions in he
plas icizing sys em, and, as a consequence, o imp o e he quali y o
he p oduc s because enhancing he abo e p ocesses will esul in he
homogeniza ion o he he mal and mechanical p ope ies o ma e ials
and he s uc u e o he p oduc s, wi hou he need o use addi ional,
expensi e de ices such as he gea pump and s a ic mixe .
Fig. 3 shows he h ee di e en si ua ions ha can occu when an
RBS is implemen ed in an ex ude : (a) he eloci y o he RBS (𝑁b) is
nil; (b) he eloci y o he RBS has he same di ec ion as ha o he
sc ew (𝑁s) and (c) he eloci y o he RBS has a di e en di ec ion
han ha o he sc ew. In he i s case, he ela i e ba el eloci y
(𝑉b) esul s by ans o ming he o a ional sc ew speed (𝑁s) in a
linea eloci y nea he in e io ba el eloci y (see Re . (Gaspa -Cunha,
2009)), his is: 𝑉b=𝜋 𝑁sD (whe e D is he ex e nal sc ew diame e ).
In he second case, he esul ing (𝑉′b) eloci y is educed, while in
he hi d he esul ing eloci y inc eases. All hese h ee si ua ions a e
implemen ed in he global plas icizing compu e p og am.
3. Da a-d i en op imiza ion
3.1. S a e-o - he-a
Sol ing eal-wo ld op imiza ion p oblems equi es some in e ac ion
wi h he DM, usually he expe s in he ield. This is mo e pe inen
when dealing wi h a MOOP. Thus, he aim is, based on da a analysis,
o educe hese in e ac ions, c ea ing an in elligen sys em able o gi e
a good answe o he p oblem, o , a leas , a good app oxima ion
o he (single) inal solu ion. This is he ole o (unsupe ised and
semi-supe ised) machine lea ning, o being able o build a model
wi h a low quan i y o da a. Also, he e is a pa icula ype o ap-
plica ion ha occu s when he e is no di ec link be ween decision
a iables and objec i es, i.e., he absence o calcula ions, e.g., o link
he ope a ing condi ions o he machine (decision a iables) wi h i s
pe o mance (objec i es). This enables he use o AI echniques as a
p ocedu e o imp o ing p edic ion by linking op imiza ion p ocedu es
and acili a ing decision-making (Chines a e al.,2020).
The applica ion o da a-d i en algo i hms can be seen (a leas ) in
wo ways: (i) use o su oga es o me amodels ha eplace he o iginal
me hod o calcula ing he objec i es, making use o da a analysis
4
A. Gaspa -Cunha, F. Monaco, J. Siko a e al. Enginee ing Applica ions o A i icial In elligence 116 (2022) 105397
p e iously made o de e mine he pa ame e s o he model chosen, such
as polynomial eg ession (Zhou e al.,2005), k iging (Chugh e al.,
2018), A i icial Neu al Ne wo ks (ANNs) (Jin and Sendho ,2004),
adial basis unc ion ne wo ks (Regis,2014), swa m op imiza ion (Sun
e al.,2017); and (ii) use o da a o help he compu e sys em in
deciding on he bes solu ion o use in he speci ic p oblem (Dimiduk
e al.,2018), i.e., au oma ic op imiza ion, in he h eshold o AI.
A da a-d i en op imiza ion s uc u e is based on ou main com-
ponen s: (i) da a gene a ion, expe imen al and/o compu a ional; (ii)
da a p e-p ocessing, such as so ing he da a by one o he objec i es o
educe he amoun o da a necessa y; (iii) machine lea ning o es ima e
he su oga e model; and (i ) an op imiza ion algo i hm, making use o
he su oga e model o ind he solu ion. The aim is o ex ac models
om he ela ion be ween inpu s and ou pu s o p edic he ou pu
om new inpu s using nume ical me hods able o ake in o accoun he
physical models p esen in he sys em. This is an al e na i e modelling
app oach o op imiza ion.
This cons i u es a da a-science ield called Enginee ing AI, which
in ol es mul idimensional da a isualiza ion, da a classi ica ion, mod-
elling h ough su oga e models, ex ac ing knowledge om da a, and
c ea ing da a-d i en applica ion sys ems (Ibañez e al.,2020).
The quali y and ype o da a play an impo an ole in he en i e
p ocess. Fi s , machine lea ning can be based on di ec o indi ec da a.
In he i s case, he da a is ob ained di ec ly om he p oblem, by
expe imen s, o by compu a ion. In his case, he su oga e is ob ained
by aining he da a o i in he model (Jin,2011;Chugh e al.,
2019). Indi ec da a is he occasional da a, and ha is no possible o
p edic he ype o da a ha can be gene a ed, e.g., he en i onmen al
empe a u e ha in luences he ex usion p ocess du ing he mel ing
phase.
Also, he da a can be collec ed online o o line. Da a collec ed o -
line means ha no new da a can be gene a ed du ing he op imiza ion.
Thus, he quali y o he su oga e model depends on he quali y and
quan i y o da a, namely in wha conce ns da a p e-p ocessing, da a
mining, and syn he ic da a gene a ion, since i is di icul o alida e
he model be o e he solu ion is ound o be applied in p ac ice. When
he da a is collec ed online means ha as he da a is collec ed he model
adap s o he esul s o he p ac ical p oblem (Jin,2011;Jin e al.,
2002;Hüsken e al.,2005).
Finally, du ing he op imiza ion p ocess, a he beginning he da a
is gene a ed andomly in he sea ch space (in he case o E olu iona y
Algo i hms (EAs), o example), in oducing some deg ee o unce ain y
in he model. As a consequence, he op imal solu ion can be a om he
ini ial solu ions p oposed by he algo i hm and he model can gene a e
w ong p edic ions when he solu ions app oach he op imum. Howe e ,
i some da a is ob ained as he op imiza ion e ol es, he su oga e will
be able o p o ide a be e app oxima ion a ound he op imum (Jin
e al.,2002). This co esponds o a balance be ween exploi a ion, in
he case o he ini ial da a, and explo a ion, in he case o da a ob ained
nea he op imum. Anyway, k iging models can p o ide con iden le el
in o ma ion, while ensemble machine lea ning can p o ide unce ain
in o ma ion. Bo h a e impo an o he op imiza ion p ocess.
Di e en AI-based me amodels, i.e., modelling me hods o ma-
chine lea ning echniques, we e desc ibed in he li e a u e, including
linea and nonlinea eg ession, Suppo Vec o Machines (SVM) (C is-
ianini and Taylo ,2000), Inc emen al dynamic model decomposi-
ion (Schmid,2010;Williams e al.,2015), ANNs (Good ellow e al.,
2016), decision ees, and Code2Vec (A ge ich e al.,2019). Howe e ,
a limi a ion o machine lea ning is he possibili y o he sys em be-
ing in luenced by o he a iables no conside ed when he model is
ob ained.
Kohonen ne wo ks, o example, a e ANNs ha can lea n how o
a ange da a in an unsupe ised way (Kohonen,2001;Sei e and Jain,
2002), i.e., i equi es no labelled samples. I places neu ons om a
bi-dimensional g id (neighbou neu ons communica e) o ind he bes
co e age o a se o n-dimensional ec o s (samples) by he neu ons.
The assignmen be ween neu ons and samples na u ally esul s in
da a clus e ing. The p ocess o choosing he neu on’s displacemen s
is sel -o ganized and he esul ing clus e ing is called a sel -o ganized
map. Cellula NN is ano he ype o bi-dimensional g id (wi h local
communica ion among neu ons) ha can lea n om a se o unlabelled
samples in a way ha a s imulus (inpu ) makes he ou pu s o he
neu ons oscilla e un il inding an equilib ium poin (ou pu ). Bo h o
hose g id-based NN, as well as o he unsupe ised echniques, equi e
inpu s in a s uc u e o n-dimensional ec o s o ea u es. They bo h
apply ein o cemen lea ning whose success usually equi es da a ha
possesses some locali y o a oid many spu ious eedbacks (which may
become c i ical when modelling a sys em subjec o exogenous ac o s
— a iables). Al hough he mapping o samples o ea u e ec o s
is a common p ac ice, i may cons ain he applicabili y o A i icial
In elligence in some ields since i may equi e expe s on he p oblem
domain, which is no easily a ailable on he on ie s o knowledge.
Kohonen and Cellula NN da e om he 1980s and hei applicabili y
o se e al a eas has been well mapped since hen. Ano he pe spec i e
eme ged in he i s decade o he cen u y ha enabled he es ima ion
o dis ances by comp ession algo i hms (called NCD), which means ha
no ea u e ec o o p io knowledge om da a is equi ed. I opened
new oppo uni ies o c ea e ways o ace he challenges o some eal-
wo ld p oblems. The in es iga ions o i s po en ial o unsupe ised
and semi-supe ised lea ning as well as op imiza ion s a ed in he las
decade. DAMICORE (p oposed in 2011) is a amewo k based on NCD
aiming a acili a ing in es iga ions and de elopmen s o solu ions in
challenging scena ios, such as hose whe e a small amoun o aw da a
is a ailable and he co esponding sys em is unshielded om exogenous
e ec s.
Mos o he eal op imiza ion p oblems a e cha ac e ized by a
high numbe o decision a iables, and high sea ch space, bu also by
high dimensionali y in he Pa e o su ace. In his way, da a mining
can be use ul in clus e ing he Pa e o on in such a way o enable
he de e mina ion o he decision a iables ha in luence a pa icula
clus e , i.e., each clus e has i s meaning – o he p oblem. The use
o a single op imiza ion me hodology does no allow o he comple e
cha ac e iza ion o he egion o op imali y by (da a mining) design
ules (Deb and S ini asan,2007;Deb e al.,2014).
In he scena io o mining complex da a (as hose in ol ing high
dimensional sea ch and objec i e spaces), DAMICORE can ind use ul
in o ma ion since i enables lea ning om aw da a in a comple e da a
agnos ic way (i equi es no p io s). In o he wo ds, he mapping om
decision space o objec i e space can be in es iga ed independen ly
om he dimensionali y o hem o he p oblem p ope ies. Sec ion 3.2
in oduces he a ionale o such a s a egy based on DAMICORE and
FS-OPA (Kha a e al.,2020;Soa es e al.,2017), a i s DAMICORE-
based me hod wi h p ac ical esul s o ea u e sensi i i y analysis o
objec i es o low-le el (o one) expe knowledge.
3.2. Fea u e sensi i i y analysis
A Fea u e Sensi i i y (FS) analysis aims a inding a se wi h he
p incipal ea u es o a p oblem, aking in o accoun a eal-wo ld con ex
(e.g., he da abase quali y and i s ele ance o a pu pose), i s ea u e
in e ac ions, and hei con ibu ion o a a ge o objec i e. Such a
scope di e s om hose ha he s anda d ea u e selec ion algo i hms
ha e succeeded in. This is, an FS s a egy is expec ed o bene i he
lea ning o a p oblem om sc a ch. Such lea ning can induce a model
o op imiza ion algo i hms (such as in Es ima ion o Dis ibu ion Al-
go i hms — EDAs). We use phylog am-based models since hey a e
adequa e o wo k wi h small da ase s and he e is an op imiza ion
app oach adequa e o use such models: he Op imiza ion based on
Phylog am Analysis (OPA).
Fig. 4 shows a diag am syn hesizing OPA wi hin he use o he FS
analysis by i ; ha combina ion is called FS-OPA. The wo p incipal FS
s eps in ol ed a e: (i) ‘‘Salien ing Samples (SS) acco ding o a c i e ion’’
5

A. Gaspa -Cunha, F. Monaco, J. Siko a e al. Enginee ing Applica ions o A i icial In elligence 116 (2022) 105397
Fig. 4. Diag am o he Op imiza ion-based on Phylog am Analysis — OPA.
Fig. 5. SS p ocedu e ha ob ains he selec ed samples as shown in Fig. 4.
and (ii) applying DAMICORE o cons uc a phylog am-based model.
SS anks he samples acco ding o each o he Mc i e ia (o non-
domina ed on s), p oducing he se s o selec ed samples (Fig. 5),
deno ed BC1 ( he Bes ound samples acco ding o C i e ion 1), BC2,
..., BCM. DAMICORE (Sec ion 3.3) cons uc s a phylog am (a model)
o each BCi,i = 1, ..., M, gene a ing Mmodels (BC1-based model,
..., BCM-based model). Then, a consensus s a egy p oduces a uni ied
phylog am-based model. Finally, OPA can gene a e new samples om
such a model.
This pape ins an ia es he p ocedu es om S eps iand ii o mod-
elling he polyme ex usion (Sec ion 3.4). The lea ned model is ex-
pec ed o bene i , la e , he op imiza ion p oblem associa ed wi h poly-
me ex usion. Howe e , he sampling om he uni ied model ( he las
OPA s ep) is no pe o med, hus, no a comple e op imiza ion cycle is
un.
Soa es e al. (2017) and Ma ins e al. (2014) show some expe i-
men al esul s and p oo s ela ed o OPA’s pe o mance o challenging
combina o ial and mul i-objec i e op imiza ion p oblems. The main
mechanisms o FS-OPA ha a e ele an o he scope o a da a-
d i en design o an ex ude concen a e on he DAMICORE me hod,
in oduced in Sec ion 3.3.
3.3. Main concep s in DAMICORE
DAMICORE, (DA a MIning o Code REposi o ies), i s in oduced by
Sanches e al. (2011b), builds on concep s bo ed om Theo y, Complex
Ne wo ks, and Phylogene ic In e ence, and is aimed a e ealing hie -
a chical ela ionships be ween uns uc u ed da a objec s. I s wo king
p inciples a e implemen ed h ough h ee s eps: (𝑆1) gi en a me ic o
simila i y, build a dis ance ma ix compa ing e e y wo objec s; (𝑆2)
con e he ma ix in o a phylogene ic ee by connec ing close objec s
acco ding o hie a chical le els o simila i y; (𝑆3) apply a communi y
de ec ion p ocess o g oup close sub ees in o clus e s.
In Fig. 6 he elemen s 𝑑𝑖𝑗 o he dis ance ma ix co espond o a
measu e o dissimila i ies be ween elemen s 𝑥𝑖and 𝑥𝑗,acco ding o
some gi en me ic. The ma ix is hen b oken down in o a ee whe e
he dis ance be ween any wo i ems (lea nodes) co esponds o he
sum o he leng hs o he b anches connec ing hose wo i ems. Finally,
he hi d s ep iden i ies g oups o i ems ha a e signi ican ly connec ed
in o dis inguishable simila i y clus e s.
The o iginal DAMICORE me hod selec s h ee speci ic algo i hms o
his pu pose, as shown in Fig. 7.
As o he simila i y measu e, he No malized Comp ession Dis-
ance, NCD, is a compu able app oxima ion o he Kolmogo o dis ance
be ween wo objec s (Li and Vi ányi,2019;Lui e al.,2015), which
explo es he ac ha , o simila objec s, i should be ela i ely easy o
desc ibe one in e ms o he o he . Fo mally, NCD is de ined as
𝐷𝑧(𝑎𝑏) = 𝐶𝑧(𝑎𝑏) − 𝑚𝑖𝑛 {𝐶𝑧(𝑎), 𝐶𝑧(𝑏)}
𝑚𝑎𝑥 {𝐶𝑧(𝑎), 𝐶𝑧(𝑏)}(6)
whe e aand ba e he wo da a objec s o be compa ed, ab is he
conca ena ion o bo h objec s, and 𝐶𝑧(x) is he size o he comp essed
e sion o objec x, as ob ained by applying a comp ession algo i hm
z. The a ionale o NCD lies in he obse a ion ha he conca ena ion
o wo e y simila objec s is mo e e icien han i he wo iles we e
e y dissimila . Eq. (6) implies ha o an ideal comp esso and wo
iden ical iles, 𝐶𝑧(ab) =C𝑧(a) =𝐶𝑧(b), hus yielding 𝐷𝑧(a,b) = 0;
whe eas o wo iles wi h no simila i ies a all, 𝐶𝑧(ab) = C𝑧(a)+C𝑧(b),
yielding 𝐷𝑧(a,b) = 1. Fo non-ideal comp esso s, NCD anges om 0
o 1. As o comp esso Z, con en ional da a comp ession algo i hms
implemen ed by s anda d so wa e u ili ies such as he popula ZIP
(PKZIP: h ps://www.pkwa e.com/pkzip; WinZip: h p://www.winzip.
6
A. Gaspa -Cunha, F. Monaco, J. Siko a e al. Enginee ing Applica ions o A i icial In elligence 116 (2022) 105397
Fig. 6. Th ee s eps o he DAMICORE me hod.
Fig. 7. DAMICORE algo i hm oolchain.
com/win/bp) and he RAR (h p://www. a lab.com) ile a chi e s may
be employed.
The second s ep o he oolchain elies on he Neighbou Joining
(NJ) algo i hm, widely employed in bioin o ma ics. F om he dis ance
ma ix, NJ de i es a ee wi h he minimum numbe o modi ica ions
needed o explain he di e ences among Taxon (a axonomic uni y in
a classi ica ion sys em) — while non-op imal, he algo i hm p o ides
a compu a ionally easible al e na i e o o he non-polynomial op imal
me hods. Basically, i wo ks by joining, a each s ep, he wo closes
sub ees no al eady joined (Fig. 8), and making hem descenden o a
new ances o node; he newly c ea ed ances o node eplaces he joined
ees in he ma ix, and so on ecu si ely as a as he las join.
The inal s ep o DAMICORE is he de ec ion o communi ies in
he phylogene ic g aph, i.e., g oups o nodes dis inguishably mo e
connec ed among each o he han wi h o he nodes in he g aph.
Fo mal a communi y s uc u e may be iden i ied h ough he concep
o modula i y (Newman,2006), which is a measu e o how much he
densi y o edges in subg aphs is highe han wha would be expec ed i
all nodes we e connec ed a andom. I is compu ed by compa ing he
numbe o inne edges in a p ospec i e communi y o he numbe o
edges ha would likely be ound i he subg aph we e a he comple ely
andom. The o mula ion o modula i y Qcan be exp essed as in he
ollowing equa ion:
𝑄=1
2𝑚
𝑛
∑
𝑖,𝑗 (𝐴𝑖𝑗 −𝑃𝑖𝑗 )𝛿(𝐶𝑖, 𝐶𝑗)(7)
whe e Ais he adjacency ma ix ep esen ing he g aph, 𝑃𝑖𝑗 is he
p obabili y ha he nodes 𝑣𝑖and 𝑣𝑗a e connec ed in a pu ely andom
g aph, nis he numbe o e ices, mis he numbe o edges, and 𝛿(𝐶i,
𝐶j) is 1i he nodes a e in he same communi y, and 0o he wise.
Based on modula i y, Fas Newman (FN) (Newman,2004) is an e icien
bo om-up cons uc i e algo i hm ha wo ks by pe o ming a g eedy
sea ch o a g aph pa i ion ha maximizes he g aph modula i y.
The combina ion o NCD, NJ and FN esul s in some ele an
DAMICORE p ope ies. NCD makes DAMICORE a da a- ype agnos ic
me hod capable o wo king wi h any kind o objec : ex s, images,
audio, o o he kinds o da a iles a e all p ocessed a he symbolic
ep esen a ion. NJ hen builds a phylogeny exposing common aspec s
and how sha ed ea u es a e ela ed hie a chically. Finally, FN hen
iden i ies communi ies in his phylogeny o clus e ela ed objec s
in o meaning ul simila i y g oups. As esul , DAMICORE can be used
wi hou any da a p e-p ocessing, such as il e ing, ou lie de ec ion, and
ea u e ex ac ion, among o he asks ha usually include con igu a ion
biases and equi e knowledge om expe s in he ield o he applica-
ion. DAMICORE equi es no pa ame e se up o un (al hough some
execu ion op ions may imp o e i s pe o mance), which is adequa e o
non-expe s in machine lea ning and da a mining, and o de eloping
cybe –physical solu ions.
3.4. FS-OPA o he da a-d i en design o an ex ude
The da a-d i en design based on op imiza ion uses candida e solu-
ions in he decision space as samples. Tha da a usually co esponds o
dozens o hund eds o samples a each op imiza ion i e a ion. Al hough
such an amoun is no a huge sampling ( o such a complex p oblem),
i may be enough o s a o disco e some aspec s o he mechanisms
ha make an ex ude e icien , o example. The i s ick o applying
FS-OPA o he ex usion p oblem is o sa e he da a assigned o each
a iable (i s alues sp ead among he samples) in a ile, composing an
objec o analysis. The co esponding phylog ams p o ide in o ma ion
ha can p o ide ou le els o lea ning om aw da a, named 4-Le el
FS based on OPA (4LFS-opa):
1. Fi s -le el lea ning. The p oposed lea ning app oach inds
clades, whe e each o hem is a clus e o a iables ha sha e
in o ma ion; while he sha ing is ela i ely poo be ween clades.
Fo op imiza ion pu poses, each clus e shows a se o a iables
wi h signi ican in e ac ions. Fo example, hey may co espond
o co ela ed co a ia es in eg ession echniques. The ou pu is
a able wi h a lis o a iables (a clus e ) pe ow.
2. Second-le el lea ning. 4LFS-opa es ima es he po en ial con i-
bu ion o each clade (o he a iables in i ) o he objec i es. I
uses he clades o objec i es (oclade) and measu es he dis ances
om hose clades o each a iable clade ( clade). The dis ance
om a clade o an oclade is he longes pa h (maximum o he
numbe o edges om all he pa hs in he ound phylog am)
be ween he nodes in he union o clade and oclade. Those
dis ances (also called cophene ic dis ances) es ima e he powe
o a clade o imp o e an objec i e, while each leng h o a pa h
p om a iable i in clade o objec i e o in oclade ha is
no malized by he la ges pa h ound ( om all clades and clades)
is a ough es ima e o he ela i e con ibu ion o i o o. No e
ha a clade may ha e bo h a iables and objec i es oge he .
The compu a ion o hose dis ances i s equi es he spli ing o
a mixed clade (mclade) in o a pu e clade ( he mclade wi hou
any objec i e) and a pu e oclade ( he mclade wi hou a iables).
The ou pu o he second le el o lea ning possesses wo ma i-
ces: one wi h he phylog am dis ances om clades o oclades
and ano he wi h he ela i e phylog am dis ances om each
a iable o each objec i e.
7
A. Gaspa -Cunha, F. Monaco, J. Siko a e al. Enginee ing Applica ions o A i icial In elligence 116 (2022) 105397
Fig. 8. Neighbou Joining scheme.
Fig. 9. Ex ude geome y.
3. Thi d-le el lea ning. The decomposi ion o a p oblem in o
subg oups ( om clades) ha has some equi alence, complemen-
a i y, a ce ain le el o independence, and hei ela i e powe
o imp o e an objec i e a e use ul componen s o compose a
su oga e model, o example, a simple linea eg ession model
o each objec i e. 4LFS-opa uses he esul s lea ned om le els
one and wo o cons uc M Bayesian Ne wo ks, one o each o
he M objec i es, used as a a ge a iable. Thus, he ou pu is
M Bayesian Ne wo ks.
4. Fou h-le el lea ning. A mul i a ia e p obabilis ic model can
be cons uc ed om he lis o in o ma ion (in he las abo e
i em) oge he wi h he equency dis ibu ion o a iable alues
in each clade (o a a ia ion o i ). Tha is exac ly he ype o
model equi ed by Es ima ion o Dis ibu ion Algo i hms (Soa es
e al.,2017) o wo k o ela i ely complex p oblems. No e
ha , EDAs compose a ype o op imiza ion me hod based on
e olu iona y heo y. In o he wo ds, he da a-d i en lea ning
enabled by DAMICORE can p oduce mul i a ia e p obabilis ic
models and, hus, an EDA, i.e., an en i e op imiza ion app oach,
ha can lea n om he aw and ela i ely-small amoun o da a
a each i e a ion and decide how o walk in he decision space
o imp o e each objec i e o a se o hem. Thus, he ou pu o
he ou h le el is a mul iobjec i e EDA ha can lea n om aw
da a aiming a bene i ing he op imiza ion p ocess.
The case s udy wi h eal da a p esen ed in Sec ion 4illus a es he
i s and second lea ning le els desc ibed abo e. O he le els will be
in es iga ed in u u e wo k.
4. Case s udy
Ex ude geome y
The ex ude used has a squa e pi ch sc ew wi h a diame e (D)
o 2 mm and a L/D a io equal o 2 (Fig. 9). I was i ed wi h a
con en ional sc ew wi h he leng hs o he eed, comp ession, and
me e ing zones equal o 8D, 8D, and 9D, espec i ely. The o al leng h
o he g oo es zone (Lg) is 100 mm and he o a ional ba el segmen
was loca ed a u n 16D wi h a leng h (L bs) o 1D and 3D. Di e en
sc ew geome ies we e es ed, using h ee di e en in e nal diame e s
in he me e ing zone (𝐷3), i.e., Sc ew 1 wi h 22 mm, Sc ew 2 wi h
21 mm, and Sc ew 3 wi h 20 mm. The sc ew speed was ixed a 120
pm. Sc ew 2 (22 mm) was also es ed o h ee di e en pi ches (Pi ch)
in all sc ew leng hs, 20, 25, and 30 mm, espec i ely.
G oo es geome y
In he machine, a g oo ed ba el sec ion was implemen ed allowing
o change in he geome y o he g oo es. Th ee di e en solu ions
(Model), pa en ed in he amewo k o he NEWEX p ojec , we e s ud-
ied (Gaspa -Cunha e al.,2018;Gaspa -Cunha,2019). In p e ious wo k,
ou models o compu e he a e age coe icien o ic ion we e s udied
o e i y hei sui abili y and hei sensi i i y o changes in he sys em
geome y (Gaspa -Cunha,2019). F om his s udy, i was concluded ha
he exis ence o g oo es in he solids con eying zone is an e ec i e way
o imp o ing he pe o mance o he ex ude , which depends on bo h
he dep h (hN) and he o al wid h (B) o he g oo es.
Solu ion Model 1, as illus a ed in Fig. 10. In his model he dep h
is dec easing om a maximum alue a he beginning o he sec ion
(hN1), o ze o a he end o he g oo es zone, subsequen ly, he polyme
will no accumula e in he g oo es. Simul aneously, i is possible by
simply mo ing he de ice shown o ge changes in bo h he dep h and
o al wid h o he g oo es. Fig. 10-A ep esen s he g oo es de ice
open, i.e., when he g oo es ha e he maximum alue o he ini ial
dep h (hN1), while Fig. 10-B is he case when his dep h is nil. The
changes in he o al wid h can be implemen ed by mo ing only wo
o ou o he exis ing g oo es de ices. In his case he possibili y o
including sec ions wi h di e en geome y o g oo es wi h he leng h
o 4D (100 mm) and whe e he dep h a ies linea ly om a maximum
alue a he beginning o he g oo es, un il i cancels ou .
Solu ion Model 2 is shown in Fig. 11. The mos impo an di e ence,
when compa ed wi h Solu ion Model 1, conce ns he a ia ion o he
dep h along he leng h o he g oo e. In he p esen case, o example
o Model 2b, along wi h he ini ial 25 mm (1D) he dep h is cons an
(hN1) and equal o 1 mm, while in he emaining leng h (hN2), 75 mm
(3D), is also cons an , bu equal o 6 mm. The di e en geome ies
es ed in his case a e desc ibed geome ically in Table A.2.
Solu ion Model 3 is shown in Fig. 12. In his case, he g oo ed
sec ion is cons i u ed by a sequence o in e connec ed ings ha can
be o a ed independen ly o change he angle o he g oo es exis ing
in each one o he ings, as shown in Fig. 12. In his way, he e is
he possibili y o s udy he in luence o he g oo es angle and com-
pa e he pe o mance o longi udinal and helical g oo es. The helical
8
A. Gaspa -Cunha, F. Monaco, J. Siko a e al. Enginee ing Applica ions o A i icial In elligence 116 (2022) 105397
Fig. 10. Solu ion Model 1a: (A) o ally open; (B) o ally closed.
Fig. 11. Solu ion Model 2: (A) o ally open; (B) o ally closed.
g oo es wi h a channel implemen ed in he di ec ion o he sc ew
channel enable he au o-cleaning o he g oo es wi hou de e io a ing
he pe o mance. This is indica ed in Table A.2 by a iable Type: L
— longi udinal; RH — igh -helical; and LH — le -helical.
Ro a ional ba el segmen geome y
In he p esen s udy he o a ional ba el segmen (shown in Fig. 13)
was loca ed a 16D. Two di e en leng hs 1D (25 mm) and 3D (75 mm)
and ou di e en o a ional ba el segmen eloci ies (𝑁b=−80, −120,
80 and 100 pm) we e es ed.
Ma e ial p ope ies
Table 1 shows he ele an p ope ies o he polyme used in he
calcula ions, a Low-Densi y Polye hylene, Malen E FGAN 18-D003 om
Basell. The iscosi y was ob ained expe imen ally using a capilla y
heome e being he da a i ed using he powe -law model, as ollows:
𝜂=𝜂0𝛾(𝑛−1)𝑒−𝑎(𝑇−𝑇0)(8)
Ope a ing condi ions
In all calcula ions, he ba el empe a u e (Tba el) was ixed a
170 ◦C, bu in he solids zone (T eed) a ies linea ly be ween 30 ◦C
and 70 ◦C. Sc ew speed only changes in he Sc ews da ase , in which
he alues o 40, 80, and 120 pm we e used.
Da ase s
Two ypes o s udies will be ca ied ou : a pa ial and global
analysis. In he i s case, h ee di e en se s will be conside ed: (i)
Sc ew Da ase — analysis o ope a ing condi ions and sc ew geome y;
(ii) G oo es Da ase — analysis o g oo es sec ion; and (iii) RBS
Da ase — analysis o o a ional ba el segmen . In he la e case,
ee s udies will be made: (i) global analysis wi h all da a; (ii) global
analysis wi h 50% o he bes da a o Ou pu , and (iii) global analysis
wi h 50% o he bes da a o WATS. Fo ha pu pose, Tables A1, A2,
A3, and A4, in Appendix, p esen he da a used, he decision a iables
alues in oduced in he modelling p og am, and he alues o he
objec i e esul ing om he calcula ion. The decision a iable’s alues
we e de ined as a unc ion o he s udy made.
In he Sc ews da ase (Table A.1) h ee di e en sc ews we e used
(Sc ew equal o 1, 2, and 3) co esponding o 𝐷3equal o 22, 21, and
20 mm, espec i ely. In his case, G oo es and RBS a iables alues
we e ixed as ze o (0), since hey we e no p esen . Also, as e e ed,
9
A. Gaspa -Cunha, F. Monaco, J. Siko a e al. Enginee ing Applica ions o A i icial In elligence 116 (2022) 105397
Fig. 18. Phylog am ob ained by 4LFS-opa om he Global da ase , bes 50% o Ou pu .
This analysis allows us o conclude ha he esul s p oduced by he
applica ion o le els one and wo o lea ning a e ollowing he knowl-
edge abou he ex usion p ocess and ha i cons i u es an impo an
s ep owa d he applica ion o he o he lea ning le els.
Fu u e wo k includes he applica ion o he same da a a wo
addi ional lea ning le els: hi d-le el lea ning whe e he aim will be
o ob ain a su oga e model ela ing o he da a, which can be used
oge he wi h an op imiza ion algo i hm; and ou h-le el lea ning,
which aims o ob ain mul i a ia e p obabilis ic models ha can be used
as an en i e op imiza ion app oach.
CRediT au ho ship con ibu ion s a emen
An ónio Gaspa -Cunha: Concep ualiza ion, Me hodology, W i ing
– o iginal d a , Supe ision, In es iga ion, Fo mal analysis, W i ing –
e iew & edi ing. F ancisco Monaco: So wa e, Da a cu a ion, In es-
iga ion, Fo mal analysis. Janusz Siko a: Supe ision, Visualiza ion,
In es iga ion, W i ing – e iew & edi ing. Alexand e Delbem: Supe -
ision, Resou ces, W i ing – e iew & edi ing, In es iga ion, Fo mal
analysis.
Decla a ion o compe ing in e es
The au ho s decla e ha hey ha e no known compe ing inan-
cial in e es s o pe sonal ela ionships ha could ha e appea ed o
in luence he wo k epo ed in his pape .
Da a a ailabili y
Da a will be made a ailable on eques .
Acknowledgemen s
This esea ch was pa ially unded by NAWA-Na odowa Agencja
Wymiany Akademickiej, unde g an PPN/ULM/2020/1/00125 and
Eu opean Union’s Ho izon 2020 esea ch and inno a ion p og amme
unde he Ma ie Skłodowska-Cu ie G an Ag eemen No 734205–H2020-
MSCA-RISE-2016. The au ho s also acknowledge he unding by FEDER
unds h ough he COMPETE 2020 P og amme and Na ional Funds
h ough FCT (Po uguese Founda ion o Science and Technology)
unde he p ojec s UID-B/05256/2020, and UID-P/05256/2020, he
Cen e o Ma hema ical Sciences Applied o Indus y (CeMEAI) and he
suppo om he São Paulo Resea ch Founda ion, B azil (FAPESP g an
No 2013/07375-0, he Cen e o A i icial In elligence (C4AI-USP), he
suppo om he São Paulo Resea ch Founda ion, B azil (FAPESP g an
No 2019/07665-4) and he IBM Co po a ion.
Appendix
See Tables A.1–A.4
16

A. Gaspa -Cunha, F. Monaco, J. Siko a e al. Enginee ing Applica ions o A i icial In elligence 116 (2022) 105397
Table A.1
Sc ew da ase .
Decision a iables Objec i es ERROR
Sc ew G oo es RBS Dex D1 D3 L eed L1 L2 L3 Pi ch T eed Tba el NOu pu 𝑇𝑚𝑒𝑙𝑡 Powe 𝐿𝑚𝑒𝑙𝑡𝑖𝑛𝑔 WATS ViscousD
1 0 0 25 16.6 22 100 200 200 225 25 70 170 40 1.8 175.3 995 6.2 315.5 1.04 0
1 0 0 25 16.6 22 100 200 200 225 25 70 170 80 3.5 182.1 1594 12.4 295.9 1.36 0
1 0 0 25 16.6 22 100 200 200 225 25 70 170 120 5.2 188.6 2460 13.2 298.9 1.25 0
1 0 0 25 16.6 22 100 200 200 225 20 70 170 80 2.8 182.1 1953 10.6 334 1.38 0
1 0 0 25 16.6 22 100 200 200 225 25 70 170 80 3.5 182.1 1594 12.4 295.9 1.36 0
1 0 0 25 16.6 22 100 200 200 225 30 70 170 80 4.3 182.4 1314 14.7 279.1 1.07 0
1 0 0 25 16.6 22 100 200 200 225 20 70 170 40 1.716 175.1 1063 6.676 319.6 1.19 0
1 0 0 25 16.6 22 100 200 200 225 25 70 170 40 1.764 175.3 995 6.15 315.5 1.04 0
1 0 0 25 16.6 22 100 200 200 225 30 70 170 40 1.754 175.4 918 6.69 305.9 1.04 0
1 0 0 25 16.6 22 100 200 200 225 20 70 170 120 5.112 188.1 2404 13.996 329 1.39 0
1 0 0 25 16.6 22 100 200 200 225 25 70 170 120 5.229 188.6 2460 13.16 298.9 1.25 0
1 0 0 25 16.6 22 100 200 200 225 30 70 170 120 5.394 189.7 2224 14.71 292.4 1.12 0
2 0 0 25 16.6 21 100 200 200 225 25 70 170 40 2.3 176.3 946 8.7 263.3 1.04 0
2 0 0 25 16.6 21 100 200 200 225 25 70 170 80 4.6 183.2 1487 15.4 245 1.08 0
2 0 0 25 16.6 21 100 200 200 225 25 70 170 120 7.1 188.8 2201 17.1 219.2 1.11 0
2 0 0 25 16.6 21 100 200 200 225 25 70 170 40 2.099 176.1 1157 6.816 294.6 1.04 0
2 0 0 25 16.6 21 100 200 200 225 25 70 170 40 2.329 176.3 946 8.67 263.3 1.04 0
2 0 0 25 16.6 21 100 200 200 225 25 70 170 40 2.25 176.4 966 6.76 272.4 1.04 0
2 0 0 25 16.6 21 100 200 200 225 25 70 170 120 6.378 187.7 2425 15.66 266.2 1.14 0
2 0 0 25 16.6 21 100 200 200 225 25 70 170 120 7.143 188.8 2201 17.14 219.2 1.11 0
2 0 0 25 16.6 21 100 200 200 225 25 70 170 120 7.571 190.6 2116 17.55 204.5 1.12 0
3 0 0 25 16.6 20 100 200 200 225 25 70 170 40 2.8 176.8 724 14.2 209.7 1.04 0
3 0 0 25 16.6 20 100 200 200 225 25 70 170 80 5.9 182.9 1371 17.8 156.9 1.08 0
3 0 0 25 16.6 20 100 200 200 225 25 70 170 120 10.2 185.2 1727 21.6 70.3 1.09 0
3 0 0 25 16.6 20 100 200 200 225 20 70 170 40 2.458 177 1233 5.824 295.4 1.04 0
3 0 0 25 16.6 20 100 200 200 225 25 70 170 40 2.766 176.8 724 14.22 209.7 1.04 0
3 0 0 25 16.6 20 100 200 200 225 30 70 170 40 2.872 177.1 668 14.96 193 1.04 0
3 0 0 25 16.6 20 100 200 200 225 20 70 170 120 7.246 185.7 2518 16.604 195.5 1.09 0
3 0 0 25 16.6 20 100 200 200 225 25 70 170 120 10.176 185.2 1727 21.64 70.3 1.09 0
3 0 0 25 16.6 20 100 200 200 225 30 70 170 120 53.947 224.5 2432 25 2 1.32 1
Table A.2
G oo es da ase .
Decision a iables Objec i es ERROR
Sc ew G oo es RBS Dex D1 D3 L eed L1 L2 L3 Pi ch T eed Tba el NModel bN hN1 hN2 NN Lg1 Lg2 B Type Ou pu 𝑇𝑚𝑒𝑙𝑡 Powe 𝐿𝑚𝑒𝑙𝑡𝑖𝑛𝑔 WATS ViscousD
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 1 6 6 6 4 100 0 24 L 5.43 188.5 2647 14.21 302.6 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 1 6 4 4 4 100 0 24 L 5.38 188.6 2597 14.17 303.1 1.54 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 1 6 2 2 4 100 0 24 L 5.38 188.6 2630 13.69 299.5 1.54 0
1 0 0 25 16.6 22 100 200 200 225 25 70 170 120 1 6 0 0 4 100 0 0 L 5.34 188.9 2278 14.64 308 1.46 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 1 6 6 6 5 100 0 30 L 5.47 188.3 2728 14.21 301.8 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 1 6 4 4 5 100 0 30 L 5.46 188.3 2669 13.83 299.2 1.51 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 1 6 2 2 5 100 0 30 L 5.35 188.3 2709 13.88 301.2 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 1 6 0 0 0 100 0 0 L 5.34 188.9 2278 14.64 308 1.46 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 6 6 4 100 0 24 L 5.48 189.2 2745 14.1 300.8 1.52 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 1 6 4 25 75 24 L 5.47 188.4 2741 14.23 301.9 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 1 6 4 50 50 24 L 5.47 188.4 2739 14.23 301.9 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 1 6 4 75 25 24 L 5.46 188.3 2737 14.22 301.9 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 1 1 4 100 0 24 L 5.46 188.3 2732 14.21 301.9 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 6 6 5 100 0 30 L 5.55 188.3 2768 13.97 298.8 1.52 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 1 6 5 25 75 30 L 5.48 188.2 2816 14.1 300.9 1.52 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 1 6 5 50 50 30 L 5.47 188.2 2745 14.21 300 1.52 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 1 6 5 75 25 30 L 5.47 188.3 2740 14.21 300 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 1 1 5 100 0 30 L 5.46 188.4 2739 14.22 301.9 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 6 6 4 100 0 24 L 5.43 188.5 2647 14.21 302.6 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 6 6 4 100 0 24 RH 5.39 188.5 2672 13.87 300.6 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 4 4 4 100 0 24 RH 5.37 188.5 2657 13.37 297.7 1.54 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 2 2 4 100 0 24 RH 5.36 188.5 2584 13.98 301.8 1.54 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 6 6 4 100 0 24 LH 5.35 188.3 2709 13.88 301.2 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 4 4 4 100 0 24 LH 5.36 188.4 2637 14.02 302.2 1.54 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 2 2 4 100 0 24 LH 5.38 188.6 2597 14.17 303.1 1.54 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 6 6 5 100 0 30 RH 5.47 188.3 2650 13.99 300.2 1.51 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 4 4 5 100 0 30 RH 5.45 188.3 2662 13.89 300.1 1.51 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 2 2 5 100 0 30 RH 5.44 188.3 2656 14.12 301.1 1.51 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 6 6 5 100 0 30 LH 5.46 188.4 2739 14.22 301.9 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 4 4 5 100 0 30 LH 5.47 188.2 2725 14.51 302.5 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 2 2 5 100 0 30 LH 5.47 188.1 2712 14.7 303.7 1.63 0
Table A.3
RBS da ase .
Decision a iables Objec i es ERROR
Sc ew G oo es RBS Dex D1 D3 L eed L1 L2 L3 Pi ch T eed Tba el N L bs L bs/L Nb Ou pu 𝑇𝑚𝑒𝑙𝑡 Powe 𝐿𝑚𝑒𝑙𝑡𝑖𝑛𝑔 WATS ViscousD
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 25 16 05.3 188.9 2278 14.6 308 1.46 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 25 16 −20 5.4 189 2295 14.8 334.2 1.46 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 25 16 −40 5.5 189.2 2331 14.8 328.4 1.46 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 25 16 −80 5.5 189.3 2383 14.8 317.3 1.46 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 25 16 −120 5.7 189.8 2397 15.1 307.9 1.44 0
(con inued on nex page)
17
A. Gaspa -Cunha, F. Monaco, J. Siko a e al. Enginee ing Applica ions o A i icial In elligence 116 (2022) 105397
Table A.3 (con inued).
Decision a iables Objec i es ERROR
Sc ew G oo es RBS Dex D1 D3 L eed L1 L2 L3 Pi ch T eed Tba el N L bs L bs/L Nb Ou pu 𝑇𝑚𝑒𝑙𝑡 Powe 𝐿𝑚𝑒𝑙𝑡𝑖𝑛𝑔 WATS ViscousD
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 25 16 20 5.3 188.8 2283 14.3 339.2 1.47 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 25 16 40 5.2 188.8 2238 14.4 347.5 1.47 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 25 16 80 4.9 188.8 2214 14.2 358 1.48 1
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 25 16 120 4.9 189 2185 14 366 1.48 1
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 75 16 0 5.3 188.9 2278 14.6 308 1.46 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 75 16 −20 5.5 189.3 2358 14.8 383.3 1.46 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 75 16 −40 5.8 190.1 2395 15.5 376.4 1.45 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 75 16 −80 6.1 191.1 2583 15.6 339.9 1.44 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 75 16 −120 6.4 192.2 2834 15.8 315.6 1.43 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 75 16 20 5.1 188.5 2241 14.1 405.1 1.47 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 75 16 40 4.8 188.2 2163 14 422.9 1.48 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 75 16 80 4 187.7 2195 12.8 451 1.5 1
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 75 16 120 3.7 187.8 2100 12.2 484.1 1.51 1
Table A.4
Global da ase ..
Decision a iables Objec i es ERROR
Sc ew G oo es RBS Dex D1 D3 L eed L1 L2 L3 Pi ch T eed Tba el NModel bN hN1 hN2 NN Lg1 Lg2 B Type L bs L bs/L Nb Ou pu 𝑇𝑚𝑒𝑙𝑡 Powe 𝐿𝑚𝑒𝑙𝑡𝑖𝑛𝑔 WATS ViscousD
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 25 16 05.3 188.9 2278 14.6 308 1.46 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 25 16 −20 5.4 189 2295 14.8 334.2 1.46 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 25 16 −40 5.5 189.2 2331 14.8 328.4 1.46 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 25 16 −80 5.5 189.3 2383 14.8 317.3 1.46 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 25 16 −120 5.7 189.8 2397 15.1 307.9 1.44 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 25 16 20 5.3 188.8 2283 14.3 339.2 1.47 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 25 16 40 5.2 188.8 2238 14.4 347.5 1.47 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 25 16 80 4.9 188.8 2214 14.2 358 1.48 1
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 25 16 120 4.9 189 2185 14 366 1.48 1
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 75 16 0 5.3 188.9 2278 14.6 308 1.46 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 75 16 −20 5.5 189.3 2358 14.8 383.3 1.46 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 75 16 −40 5.8 190.1 2395 15.5 376.4 1.45 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 75 16 −80 6.1 191.1 2583 15.6 339.9 1.44 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 75 16 −120 6.4 192.2 2834 15.8 315.6 1.43 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 75 16 20 5.1 188.5 2241 14.1 405.1 1.47 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 75 16 40 4.8 188.2 2163 14 422.9 1.48 0
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 75 16 80 4 187.7 2195 12.8 451 1.5 1
1 0 1 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 75 16 120 3.7 187.8 2100 12.2 484.1 1.51 1
1 1 1 25 16.6 22 100 200 200 225 25 70 170 120 2 6 6 6 4 100 0 24 L 75 16 0 5.3 188.9 2278 14.6 308 1.46 0
1 1 1 25 16.6 22 100 200 200 225 25 70 170 120 2 6 6 6 4 100 0 24 L 75 16 −20 5.7 188.4 2975 14.4 372.1 1.13 0
1 1 1 25 16.6 22 100 200 200 225 25 70 170 120 2 6 6 6 4 100 0 24 L 75 16 −40 5.8 188.9 3077 14.6 358 1.11 0
1 1 1 25 16.6 22 100 200 200 225 25 70 170 120 2 6 6 6 4 100 0 24 L 75 16 −80 6.1 189.7 3306 15 330.2 1.12 0
1 1 1 25 16.6 22 100 200 200 225 25 70 170 120 2 6 6 6 4 100 0 24 L 75 16 −120 6.4 191.1 3488 15 304.6 1.13 0
1 1 1 25 16.6 22 100 200 200 225 25 70 170 120 2 6 6 6 4 100 0 24 L 75 16 20 5.3 187.7 2798 14 398.4 1.1 0
1 1 1 25 16.6 22 100 200 200 225 25 70 170 120 2 6 6 6 4 100 0 24 L 75 16 40 5 187.6 2714 13.6 411.6 1.21 0
1 1 1 25 16.6 22 100 200 200 225 25 70 170 120 2 6 6 6 4 100 0 24 L 75 16 80 4.3 187.6 2767 11.7 430 1.3 0
1 1 1 25 16.6 22 100 200 200 225 25 70 170 120 2 6 6 6 4 100 0 24 L 75 16 120 3.9 188 2771 6.1 482.4 1.28 0
1 0 0 25 16.6 22 100 200 200 225 25 70 170 40 0 0 0 0 0 0 0 0 0 0 0 0 1.8 175.3 995 6.2 315.5 1.04 0
1 0 0 25 16.6 22 100 200 200 225 25 70 170 80 0 0 0 0 0 0 0 0 0 0 0 0 3.5 182.1 1594 12.4 295.9 1.36 0
1 0 0 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 0 0 0 5.2 188.6 2460 13.2 298.9 1.25 0
1 0 0 25 16.6 22 100 200 200 225 20 70 170 80 0 0 0 0 0 0 0 0 0 0 0 0 2.8 182.1 1953 10.6 334 1.38 0
1 0 0 25 16.6 22 100 200 200 225 25 70 170 80 0 0 0 0 0 0 0 0 0 0 0 0 3.5 182.1 1594 12.4 295.9 1.36 0
1 0 0 25 16.6 22 100 200 200 225 30 70 170 80 0 0 0 0 0 0 0 0 0 0 0 0 4.3 182.4 1314 14.7 279.1 1.07 0
1 0 0 25 16.6 22 100 200 200 225 20 70 170 40 0 0 0 0 0 0 0 0 0 0 0 0 1.716 175.1 1063 6.676 319.6 1.19 0
1 0 0 25 16.6 22 100 200 200 225 25 70 170 40 0 0 0 0 0 0 0 0 0 0 0 0 1.764 175.3 995 6.15 315.5 1.04 0
1 0 0 25 16.6 22 100 200 200 225 30 70 170 40 0 0 0 0 0 0 0 0 0 0 0 0 1.754 175.4 918 6.69 305.9 1.04 0
1 0 0 25 16.6 22 100 200 200 225 20 70 170 120 0 0 0 0 0 0 0 0 0 0 0 0 5.112 188.1 2404 13.996 329 1.39 0
1 0 0 25 16.6 22 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 0 0 0 5.229 188.6 2460 13.16 298.9 1.25 0
1 0 0 25 16.6 22 100 200 200 225 30 70 170 120 0 0 0 0 0 0 0 0 0 0 0 0 5.394 189.7 2224 14.71 292.4 1.12 0
2 0 0 25 16.6 21 100 200 200 225 25 70 170 40 0 0 0 0 0 0 0 0 0 0 0 0 2.3 176.3 946 8.7 263.3 1.04 0
2 0 0 25 16.6 21 100 200 200 225 25 70 170 80 0 0 0 0 0 0 0 0 0 0 0 0 4.6 183.2 1487 15.4 245 1.08 0
2 0 0 25 16.6 21 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 0 0 0 7.1 188.8 2201 17.1 219.2 1.11 0
2 0 0 25 16.6 21 100 200 200 225 25 70 170 40 0 0 0 0 0 0 0 0 0 0 0 0 2.099 176.1 1157 6.816 294.6 1.04 0
2 0 0 25 16.6 21 100 200 200 225 25 70 170 40 0 0 0 0 0 0 0 0 0 0 0 0 2.329 176.3 946 8.67 263.3 1.04 0
2 0 0 25 16.6 21 100 200 200 225 25 70 170 40 0 0 0 0 0 0 0 0 0 0 0 0 2.25 176.4 966 6.76 272.4 1.04 0
2 0 0 25 16.6 21 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 0 0 0 6.378 187.7 2425 15.66 266.2 1.14 0
2 0 0 25 16.6 21 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 0 0 0 7.143 188.8 2201 17.14 219.2 1.11 0
2 0 0 25 16.6 21 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 0 0 0 7.571 190.6 2116 17.55 204.5 1.12 0
3 0 0 25 16.6 20 100 200 200 225 25 70 170 40 0 0 0 0 0 0 0 0 0 0 0 0 2.8 176.8 724 14.2 209.7 1.04 0
3 0 0 25 16.6 20 100 200 200 225 25 70 170 80 0 0 0 0 0 0 0 0 0 0 0 0 5.9 182.9 1371 17.8 156.9 1.08 0
3 0 0 25 16.6 20 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 0 0 0 10.2 185.2 1727 21.6 70.3 1.09 0
3 0 0 25 16.6 20 100 200 200 225 20 70 170 40 0 0 0 0 0 0 0 0 0 0 0 0 2.458 177 1233 5.824 295.4 1.04 0
3 0 0 25 16.6 20 100 200 200 225 25 70 170 40 0 0 0 0 0 0 0 0 0 0 0 0 2.766 176.8 724 14.22 209.7 1.04 0
3 0 0 25 16.6 20 100 200 200 225 30 70 170 40 0 0 0 0 0 0 0 0 0 0 0 0 2.872 177.1 668 14.96 193 1.04 0
3 0 0 25 16.6 20 100 200 200 225 20 70 170 120 0 0 0 0 0 0 0 0 0 0 0 0 7.246 185.7 2518 16.604 195.5 1.09 0
3 0 0 25 16.6 20 100 200 200 225 25 70 170 120 0 0 0 0 0 0 0 0 0 0 0 0 10.176 185.2 1727 21.64 70.3 1.09 0
3 0 0 25 16.6 20 100 200 200 225 30 70 170 120 0 0 0 0 0 0 0 0 0 0 0 0 53.947 224.5 2432 25 2 1.32 1
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 1 6 6 6 4 100 0 24 L 0 0 0 5.43 188.5 2647 14.21 302.6 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 1 6 4 4 4 100 0 24 L 0 0 0 5.38 188.6 2597 14.17 303.1 1.54 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 1 6 2 2 4 100 0 24 L 0 0 0 5.38 188.6 2630 13.69 299.5 1.54 0
1 0 0 25 16.6 22 100 200 200 225 25 70 170 120 1 6 0 0 4 100 0 0 L 0 0 0 5.34 188.9 2278 14.64 308 1.46 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 1 6 6 6 5 100 0 30 L 0 0 0 5.47 188.3 2728 14.21 301.8 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 1 6 4 4 5 100 0 30 L 0 0 0 5.46 188.3 2669 13.83 299.2 1.51 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 1 6 2 2 5 100 0 30 L 0 0 0 5.35 188.3 2709 13.88 301.2 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 1 6 0 0 0 100 0 0 L 0 0 0 5.34 188.9 2278 14.64 308 1.46 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 6 6 4 100 0 24 L 0 0 0 5.48 189.2 2745 14.1 300.8 1.52 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 1 6 4 25 75 24 L 0 0 0 5.47 188.4 2741 14.23 301.9 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 1 6 4 50 50 24 L 0 0 0 5.47 188.4 2739 14.23 301.9 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 1 6 4 75 25 24 L 0 0 0 5.46 188.3 2737 14.22 301.9 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 1 1 4 100 0 24 L 0 0 0 5.46 188.3 2732 14.21 301.9 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 6 6 5 100 0 30 L 0 0 0 5.55 188.3 2768 13.97 298.8 1.52 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 1 6 5 25 75 30 L 0 0 0 5.48 188.2 2816 14.1 300.9 1.52 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 1 6 5 50 50 30 L 0 0 0 5.47 188.2 2745 14.21 300 1.52 0
(con inued on nex page)
18
A. Gaspa -Cunha, F. Monaco, J. Siko a e al. Enginee ing Applica ions o A i icial In elligence 116 (2022) 105397
Table A.4 (con inued).
Decision a iables Objec i es ERROR
Sc ew G oo es RBS Dex D1 D3 L eed L1 L2 L3 Pi ch T eed Tba el NModel bN hN1 hN2 NN Lg1 Lg2 B Type L bs L bs/L Nb Ou pu 𝑇𝑚𝑒𝑙𝑡 Powe 𝐿𝑚𝑒𝑙𝑡𝑖𝑛𝑔 WATS ViscousD
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 1 6 5 75 25 30 L 0 0 0 5.47 188.3 2740 14.21 300 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 2 6 1 1 5 100 0 30 L 0 0 0 5.46 188.4 2739 14.22 301.9 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 6 6 4 100 0 24 L 0 0 0 5.43 188.5 2647 14.21 302.6 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 6 6 4 100 0 24 RH 0 0 0 5.39 188.5 2672 13.87 300.6 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 4 4 4 100 0 24 RH 0 0 0 5.37 188.5 2657 13.37 297.7 1.54 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 2 2 4 100 0 24 RH 0 0 0 5.36 188.5 2584 13.98 301.8 1.54 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 6 6 4 100 0 24 LH 0 0 0 5.35 188.3 2709 13.88 301.2 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 4 4 4 100 0 24 LH 0 0 0 5.36 188.4 2637 14.02 302.2 1.54 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 2 2 4 100 0 24 LH 0 0 0 5.38 188.6 2597 14.17 303.1 1.54 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 6 6 5 100 0 30 RH 0 0 0 5.47 188.3 2650 13.99 300.2 1.51 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 4 4 5 100 0 30 RH 0 0 0 5.45 188.3 2662 13.89 300.1 1.51 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 2 2 5 100 0 30 RH 0 0 0 5.44 188.3 2656 14.12 301.1 1.51 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 6 6 5 100 0 30 LH 0 0 0 5.46 188.4 2739 14.22 301.9 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 4 4 5 100 0 30 LH 0 0 0 5.47 188.2 2725 14.51 302.5 1.53 0
1 1 0 25 16.6 22 100 200 200 225 25 70 170 120 3 6 2 2 5 100 0 30 LH 0 0 0 5.47 188.1 2712 14.7 303.7 1.63 0
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An onio Gaspa -Cunha ecei ed a Ph.D. deg ee in Op i-
miza ion and Modelling o Single Sc ew Ex usion om he
Uni e si y o Minho, Po ugal, in 2000. He is cu en ly an
Auxilia y P o esso o Polyme P ocessing a he Uni e si y
o Minho. The main a eas o scien i ic ac i i y a e he
modelling o polyme ex usion-based p ocesses and mul i-
objec i e op imiza ion. He is he au ho o co-au ho o
mo e han 170 wo ks, including books edi ed, book chap-
e s, pape s published in in e na ional e e eed jou nals, and
mo e published in p oceedings o in e na ional con e ences.
In 2015 was he gene al chai o he 8 h In e na ional
Con e ence on E olu iona y Mul i-C i e ion Op imiza ion
(EMO2015) and in 2019 was he gene al chai o he
EUROGEN 2019 in e na ional con e ence.
F ancisco José Monaco holds a Ph.D. deg ee in Elec ical
Enginee ing om he Uni e si y o São Paulo (USP) in 2002.
He is cu en ly an Assis an P o esso a he Depa men o
Compu e Sys ems a USP, whe e he conduc s esea ch in
compu a ional modelling and Simula ion, wi h emphasis on
e olu iona y mul iobjec i e op imiza ion and unsupe ised
machine lea ning. D . Monaco is he au ho o se e al scien-
i ic publica ions among jou nal pape s, con e ence a icles,
and book chap e s, se ing also on con e ences and jou nal
echnical commi ees, and in na ional and in e na ional
esea ch p ojec s.
Janusz Siko a - wo ks a he Lublin Uni e si y o Tech-
nology. He s a ed wo king in 1990, in 1995 he ob ained a
doc o al deg ee, in 2000 he i le o habili a ed doc o , since
2009 he has been a ull p o esso . His scien i ic in e es s
mainly include echnological issues o polyme p ocessing.
He is he c ea o o co-c ea o o o e 100 pa en s and
u ili y models. He is he au ho o co-au ho o o e 270
publica ions. He was a coo dina o o wo in e na ional
p ojec s wi h FP7 and Ho izon 2020. He is he au ho o
opinions and expe ise o indus y, and he is in ol ed in he
p ocess o e alua ing in es men and esea ch p ojec s o
en i ies om all o e Poland. He has ecei ed many medals
and awa ds a in e na ional exhibi ions o in en ions.
Alexand e Delbem is a Full P o esso a he Depa men
o Compu e Sys ems o he Ins i u e o Ma hema ical and
Compu e Sciences in he Uni e si y o São Paulo (ICMC-
USP) and Resea ch P oduc i i y Fellow 1C a CNPq (a
B azilian Resea ch Founda ion). He was chie o he De-
pa men om 2014 o 2018. Delbem in es iga es compu e -
based solu ions o wo k wi h eal-wo ld p oblems ha can
be modelled as cybe –physical sys ems. In es iga ions ocus
on mul idisciplina y applica ions in ields such as powe
es o a ion a e blackou s in la ge-scale elec ical ne wo ks,
popula ion dynamics and in eg a ed p ojec s o supply and
a ending ne wo ks in ol ing ag ibusiness, heal hca e, en-
i onmen and social assis ance. So wa e and ha dwa e
a e de eloped o deal wi h some challenges inhe en o
complex sys ems: la ge-scale (compu a ional complexi y and
es ima ion o dis ibu ion algo i hms), mul idimensionali y
(au oma ic cons uc ion o mul i a ia e models o di e en
da a ypes), mul ic i e ia decision making and op imiza-
ion (mul iobjec i e e olu iona y algo i hms) and eal- ime
esponse (pa alleliza ion using FPGAs).
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