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Development of Passive Fire Protection Mortars

Abstract

The authors gratefully acknowledge the Portuguese Foundation for Science and Technology (FCT) for its support under the framework of research project PTDC/ECI-EGC/31850/2017 (NANOFIRE—Thermal and Mechanical behaviour of Nano Cements and their application in steel construction as fire protection) and also to the University of Coimbra (UC) for their support under the Scientific Employment Stimulus Programme given to the first author, as well as to the European Regional Development Fund, the European Social Fund, and European Structural and Investment Funds. This work was also financed by FEDER funds through the Competitivity Factors Operational Programme—COMPETE and by national funds through FCT within the scope of the project POCI01-0145-FEDER-007633 and through the Regional Operational Programme CENTRO2020 within the scope of the project CENTRO-01-0145-FEDER-000006.

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Development of Passive Fire Protection Mortars

Author: Caetano, Hugo Filipe dos Santos,Laím, Luís Miguel dos Santos,Santiago, Aldina Maria da Cruz,Durães, Luisa,Shahbazian, Ashkan
Year: 2022
DOI: 10.3390/app12042093
Source: https://estudogeral.uc.pt/bitstream/10316/100482/1/Development-of-Passive-Fire-Protection-MortarsApplied-Sciences-Switzerland.pdf
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Ci a ion: Cae ano, H.; Laím, L.;
San iago, A.; Du ães, L.; Shahbazian,
A. De elopmen o Passi e Fi e
P o ec ion Mo a s. Appl. Sci. 2022,
12, 2093. h ps://doi.o g/10.3390/
app12042093
Academic Edi o : Sang-Hyo Kim
Recei ed: 23 Decembe 2021
Accep ed: 7 Feb ua y 2022
Published: 17 Feb ua y 2022
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A ibu ion (CC BY) license (h ps://
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applied
sciences
A icle
De elopmen o Passi e Fi e P o ec ion Mo a s
Hugo Cae ano 1,* , Luís Laím1, Aldina San iago 1, Luísa Du ães 2and Ashkan Shahbazian 1
1Depa men o Ci il Enginee ing, Uni e si y o Coimb a, ISISE, Rua Luís Reis San os,
3030-790 Coimb a, Po ugal; [email p o ec ed] (L.L.); [email p o ec ed] (A.S.);
[email p o ec ed] (A.S.)
2Depa men o Chemical Enginee ing, Uni e si y o Coimb a, CIEPQPF, Rua Síl io Lima,
3030-790 Coimb a, Po ugal; [email p o ec ed]
*Co espondence: [email p o ec ed]; Tel.:+00351-239-797-261
Abs ac :
Du ing a i e e en , he s abili y o s eel s uc u es may be comp omised, and s uc u al
collapse may occu due o he loss o hei mechanical esis ance as he empe a u e inc eases. One o
he solu ions o educe his p oblem is he p o ec ion wi h a coa ing using enhanced i e- esis an
mo a s. This pape epo s a de ailed expe imen al wo k aiming o de elop gypsum and cemen -
based mo a s o passi e i e p o ec ion and e alua e hei composi ion’s e ec in he inal he mal
pe o mance. Two ypes o specimens we e es ed: (i) small specimens composed o a mo a coa ing
(10 mm hick) and one s eel pla e and (ii) squa e sec ion sho ubula s eel columns wi h 20 mm
o coa ing. The e alua ion o he he mal p o ec ion was ca ied ou by (a) measu ing he he mal
g adien be ween he exposed su ace o he p o ec ed s eel pla e unde high empe a u es and
he mo a -s eel in e ace and (b) assessing he i e esis ance o he sho s eel columns. I was
concluded ha he composi ions wi h gypsum binde p esen be e he mal insula ion han he
cemen i ious composi ions. Addi ionally, he in oduc ion o nano- and mic opa icles o silica s ill
sligh ly imp o ed he he mal insula ion o he es ed composi ions.
Keywo ds:
s eel columns; nano- and mic osilica; gypsum; cemen ; mo a ; passi e i e p o ec ion;
insula ion; i e; hea ans e
1. In oduc ion
The e is a g owing in e es in de eloping al e na i e and sus ainable cons uc ion
ma e ials wi h enhanced p ope ies. As me als a e in ini ely ecyclable, his ype o con-
s uc ion is pa o a u u e o “g een cons uc ion”, hus con ibu ing o a sec o o he
economy wi h low en i onmen al impac [1–3].
Howe e , s eel s uc u es show some weaknesses, especially hei s uc u al beha iou
when subjec ed o i e [
4
–
9
]. Due o he high he mal conduc i i y o he s eel, he high
sec ion ac o o he membe s, and he apid deg ada ion o he s eel mechanical p ope -
ies, wi h he inc ease o s eel empe a u e, apid change in he s i ness and mechanical
esis ance may be no iced in he s uc u e. I s esis ance and s abili y may be comp omised,
leading o he collapse o some elemen s o e en o he en i e s uc u e [10–15].
The he mal p o ec ion o hese s uc u al elemen s is c ucial. The i e p o ec ion o
s uc u es can be achie ed by combining ac i e and passi e i e p o ec ion sys ems and
managemen sys ems (smoke exhaus sys ems, communica ion and e acua ion p ocedu es,
i e de ec ion sys ems, and compa men a ion [
16
]). Ac i e i e p o ec ion can consis o
sys ems o i ems such as i e ex inguishe s, s andpipes, sp inkle sys ems, and i e blan-
ke s [
17
]. I is equi ed ha hese sys ems ha e a quick esponse capaci y in ex inguishing
o con olling he de elopmen o a i e in i s ini ial phase [
18
]. Howe e , implemen ing
hese sys ems has high ins alla ion and main enance cos s, and hei esul s can ha e low
unc ional eliabili y and unsa is ac o y ope a ional esul s [19].
Appl. Sci. 2022,12, 2093. h ps://doi.o g/10.3390/app12042093 h ps://www.mdpi.com/jou nal/applsci
Appl. Sci. 2022,12, 2093 2 o 20
In u n, when applying passi e p o ec ion, i is almos su e ha i will be ope a ional
du ing a i e e en . Passi e sys ems include he i e esis ance o s uc u al o nons uc-
u al membe s o a building, such as columns, beams, walls, and ceilings. This pu pose
ensu es adequa e e acua ion imes, minimum sa e y condi ions o i e igh ing and escue
ope a ions and minimises p ope y, economic, and li e losses [20].
The mos common me hod o p o ec a membe om exposu e o ex eme empe a-
u es is o apply insula ion ma e ials a ound he s uc u al membe s. Insula ion ma e ials
used as i e p o ec ion in s uc u al s eel membe s can be: boa d sys ems (gypsum boa d
o calcium silica e), insula ing blanke s (ce amic, ock, and glass wool), sp ay sys ems, o
in umescen coa ings [
21
]. These ma e ials should be cheape han he s eelwo k, easy o
applica ion, sa e (i.e., no be haza dous du ing he applica ion and in se ice, o oxic in
he e en o i e), and should insula e and emain undamaged du ing he i e a ack (wi h
limi ed de achmen s and ac u es du ing he equi ed i e esis ance) [22].
One solu ion ha mee s hese p o ec ion equi emen s is he coa ing wi h enhanced
i e- esis an mo a s due o he in oduc ion o nanosilica pa icles and he mally s able
and po ous agg ega es [
23
]. Wi h he eme gence o nanoma e ials (silica nanopa icles,
i anium dioxide nanopa icles, alumina nanopa icles, and ca bon nano ubes, e c.), hei
inco po a ion in pas es, mo a s, and o he cemen -based ma e ials has appea ed as a
possibili y o imp o e hei mechanical and he mal p ope ies: highe du abili y, be e
esis ance o co osion and be e i e esis ance [
24
–
28
], wi h he silica nanopa icles being
he mos s udied nanoma e ial in cemen [
26
]. Howe e , li le a en ion has been gi en o
o he p ope ies, such as he mal conduc i i y a ele a ed empe a u es [29].
When subjec ed o high empe a u es, pe li e and e miculi e ha e been inco po a ed
in cemen mo a s o imp o e hei he mal pe o mance [
30
]. Pe li e consis s o a siliceous
olcanic ock wi h 2% o 6% wa e combined. Howe e , when small pe li e g ains a e
subjec ed o high empe a u es (870
◦
C), hey s ongly inc ease hei olume wi h nume ous
iny, sealed ai cells, like popco n gi ing ise o ligh weigh expanded pe li e. Ligh weigh
expanded pe li e has low he mal conduc i i y (0.04–0.06 W/mK), ela i ely high mel ing
poin (1260–1343
◦
C) and low densi y (loose: 50–400 kg/m
3
) [
31
]. These cha ac e is ics
make pe li e a ma e ial wi h excellen insula ing p ope ies.
Ve miculi e consis s o a micalike mine al con aining a shiny lake ( he phyllosilica e
g oup). I is p oduced a ambien condi ions om he wea he ing/hyd o he mal al e a ion
o phlogopi e o bio i e [
30
]. Simila o pe li e, when e miculi e pa icles a e subjec ed
o high empe a u es ( om 650 o 950
◦
C), hey expand, p esen ing a densi y o 80 o
120 kg/m3,
a mel ing poin be ween 1240 o 1430
◦
C and a he mal conduc i i y be ween
0.04 o 0.12 W/mK [
32
]. Mo eo e , due o hei highly po ous s uc u e, hese ma e ials
abso b mois u e in a ying deg ees (depending on hei ype), which when combined wi h
he low he mal conduc i i y, ex ends hei du abili y du ing he i e.
Pe li e may be a be e supplemen han e miculi e, no only due o i s he mal
conduc i i y bu also o he high e ac ion e ec o e miculi e [
33
]. As hey a e ma e ials
wi h good he mal p ope ies, hey can be used in he de elopmen o plas e o cemen
mo a s as a passi e i e p o ec ion solu ion in s eel s uc u es.
In addi ion o cemen , plas e can also be used as a binde and combined wi h pe li e
and/o e miculi e o de elop mo a s o passi e i e p o ec ion. Compa ed o cemen ,
gypsum is much cheape , easie o p oduce, and p o ides a mo e e ec i e he mal ba ie
because i has a lowe he mal conduc i i y han cemen . I also con ibu es o he ene gy
loss om i e due o i s endo he mic dehyd a ion p ocess [34,35].
S udies ha e shown ha pe li e–Po land cemen and pe li e–gypsum coa ings a e he
mos e ec i e plas e s as i e ba ie s and in e a ding he conduc ion o high empe a u es
ac oss hei hickness among di e en kinds o coa ings, such as adi ional-cemen plas e ,
e miculi e cemen /gypsum-based mo a , in umescen coa ing, calcium silica e boa d,
and LECA-cemen plas e [36–38].
The e o e, his pape p esen s he de elopmen o di e en gypsum o cemen -based
mo a s as passi e i e p o ec ion ma e ials, he e alua ion o he in luence o agg ega e
Appl. Sci. 2022,12, 2093 3 o 20
size, and he addi ion o silica mic o- and nanopa icles on hei he mal pe o mance and
assessmen o i e esis ance o he p o ec ed sho s eel columns.
2. Ma e ials and Me hods
2.1. Ma e ials and Composi ions
In a p elimina y phase, se e al mo a s based on cemen o gypsum we e de eloped,
wi h di e en dosages o aw ma e ials, acco ding o he s a e o he a as p esen ed
in he in oduc ion o his pape (Table 1). The ollowing ma e ials we e used in he
composi ions o he mo a s: comme cial passi e p o ec ion solu ions 1 (IGN) and 2
(VER), Po land cemen CEM II/B-L 32.5 (PC), Isidac 40 e ac o y cemen (IRC), Topeca
M40 e ac o y cemen (TRC), Ele oland e ac o y cemen (ERC), gypsum powde (GP),
expanded e miculi e wi h dimensions be ween 0.5 and 3 mm (EV), expanded pe li e wi h
dimensions be ween 1 and 5 mm (EP), polyp opylene ibe s wi h an a e age diame e
o 31
µ
m and an a e age leng h o 6 mm (PP), silica sand wi h dimensions be ween 0.01
and 2.00 mm (SS), expanded clay wi h dimensions be ween 0.01 and 2.00 mm (EC), silica
mic opa icles wi h an a e age diame e o 1000 nm (MS), silica nanopa icles wi h an
a e age diame e o 200 nm (NS), and wa e (W). Silica mic o- and nanopa icles we e
syn hesised in he labo a o y, acco ding o he p ocedu e desc ibed by Vaz-Ramos e al. [
15
].
Table 1. Mo a composi ions de eloped a LEMEC (a) (amoun o ma e ials in olume %).
Mo a
Designa ion
Binde s Type CPPS Agg ega es
NS and MS W/B
PC ERC IRC TRC GP IGN VER SS EV EP EC PP/B
C_1 30% - - - - - - 70% - - - - - 0.50
C_2 29% - - - - - - 70% - - - 1% - 0.50
C_3 28% - - - - - - 70% - - - 1% 1% 0.50
C_4 26% - - - - - - 70% - - - 1% 3% 0.50
C_5 23% - - - - - - 70% - - - 1% 6% 0.50
C_6 29% - - - - - - - - 70% - 1% - 0.50
C_7 29% - - - - - - 35% 35% - - 1% - 0.50
C_8 29% - - - - - - - - - 70% 1% - 0.50
C_9 - 30% - - - - - 70% - - - - - 0.50
C_10 - 29% - - - - - 70% - - - 1% - 0.70
C_11 - 29% - - - - - - - 70% - 1% - 0.70
C_12 - 29% - - - - - 35% 35% - - 1% - 0.70
C_13 - - 30% - - - - 70% - - - - - 0.50
C_14 - - 29% - - - - 70% - - - 1% - 0.70
C_15 - - 29% - - - - - - 70% - 1% - 0.70
C_16 - - 29% - - - - 35% 35% - - 1% - 0.70
C_17 - - - - - 100% - - - - - - - 0.50
C_18 - - - - - 100% - - - - - - - 0.60
C_19 - - - - - 99% - - - - - 1% - 0.70
C_20 - - - 100% - - - - - - - - - 0.50
C_21 - - - 100% - - - - - - - - - 0.70
C_22 - - - 99% - - - - - - - 1% - 0.70
C_23 - - - - - 80% - - 20% - - - - 0.70
C_24 - - - - - 99% - - - - - 1% - 0.70
C_25 - - - - - - 100% - - - - - - 0.50
C_26 - - - - - - 100% - - - - - - 0,60
C_27 - - - - - - 100% - - - - - - 0.70
C_28 - - - - - - 99% - - - - 1% - 0.60
C_29 49% - - - - - - - - 50% - 1% - 1.30
C_30 49% - - - - - - - 50% - - 1% - 3.21
C_31 50% - - - - - - - 25% 25% - - - 2.17
C_32 49% - - - - - - - 25% 25% - 1% - 2.17
C_33 - - - - 100% - - - - - - - - 0.50
C_34 - - - - 100% - - - - - - - - 0.50
C_35 - - - - 100% - - - - - - - - 0.60
C_36 - - - - 40% - - - - 60% - - - 1.25
C_37 - - - - 50% - - - - 50% - - - 1.00
C_38 - - - - 60% - - - - 40% - - - 0.83
C_39 - - - - 40% - - - 60% - - - - 2.10
C_40 - - - - 50% - - - 50% - - - - 1.60
C_41 - - - - 60% - - - 40% - - - - 1.25
C_42 - - - - 20% - - - 40% 40% - - - 3.75
C_43 - - - - 30% - - - 35% 35% - - - 2.50
C_44 - - - - 40% - - - 30% 30% - - - 2.15
C_45 - - - - 99.5% - - - - - - 0.5% - 0.50
C_46 - - - - 99% - - - - - - 1% - 0.50
C_47 - - - - 98.5% - - - - - - 1.5% - 0.50
C_48 - 20% - - - - - - 40% 40% - - - 2.75
(a) Labo a o y o Tes ing Ma e ials and S uc u es o Uni e si y o Coimb a.
Appl. Sci. 2022,12, 2093 4 o 20
Tes ing wo comme cial passi e p o ec ion solu ions es ed, i was possible o iden i y
he comme cial solu ion ha p o ided one o he bes he mal insula ion esul s, which
came o be conside ed as he e e ence mo a (CM). F om he p elimina y es s phase, ou
di e en mo a s we e selec ed (DCM, DGMP, DGMV, and DRCM) om o y di e en
mo a s de eloped wi h g ea e he mal insula ion capaci y han ha p o ided by he
e e ence mo a . As can be seen in Table 2, he DCM was made wi h Po land cemen ,
e miculi e and polyp opylene ibe s, he DGMP was p epa ed gypsum and pe li e, he
DGMV was made o gypsum and e miculi e and he DRCM was p epa ed wi h e ac o y
cemen , pe li e, and e miculi e.
Table 2. Cons i u ion o each selec ed mo a (amoun o ma e ials in olume %).
Mo a Designa ion CPPS PC RC GP EV EP PP/B W/B
CM 100% - - - - - - 0.60 *
DCM - 49% - - 50% - 1% 3.21
DGMP - - - 40% - 60% - 1.21
DGMV - - - 50% 50% - - 2.10
DRCM - - 50% - 25% 25% - 2.75
* Wa e comme cial solu ion a io in weigh %.
To analyze he in luence o expanded pe li e and expanded e miculi e g ain size on
he he mal pe o mance o labo a o y de eloped mo a s, wo di e en g inding me hods
we e used: Los Angeles (LA) and Indus ial Mill (IM). The i s me hod was ca ied ou
using he Los Angeles me hod, which agmen ed he agg ega e by ab asion and shock
using s eel balls. The pa icle size o hese aw ma e ials was assessed using a pa icle
size analysis (speci ica ion LNEC E 195-1966), and i was obse ed ha hei size anged
om 0.075 o 0.85 mm. The second me hod was ca ied ou using an indus ial mill,
which by he ic ion o he agg ega e wi h he d um signi ican ly educed he size o i s
pa icles compa ed o he LA me hod. The pa icle size analysis iden i ied a pa icle size
anging om 0.025 o 0.40 mm. Finally, di e en dosages o silica mic o and nanopa icles
we e added and es ed in DCM, DGMP, DGMV, and DRCM o assess hei in luence on
he he mal insula ion o he espec i e mo a s, as desc ibed in he ollowing sec ion o
he pape .
2.2. Expe imen al P og am
The expe imen al p og am included wo di e en ypes o es s, depending on he
ype o specimens: s eel pla e (SP) (Table 3) and squa e sec ion sho s eel columns (SSC)
(Table 4). The expe imen al p og am o es s on SP included i e di e en mo a (CM,
DCM, DGMP, DGMV, and DRCM), and 45 specimens we e p oduced. Each se o h ee
specimens used in hei he mal es s was used o ob ain be e eliabili y o esul s.
Table 3. Expe imen al p og am on s eel pla e specimens.
Mo a
Designa ion
Wi hou NS and MS Wi h NS and MS To al No. o
Specimens
LA Me hod IM Me hod LA Me hod IM Me hod
CM 3 (*) (*) (*)
45
DCM 3 3 3 3
DGMP 3 3 3 3
DGMV 3 3 3 3
DRCM 3 3 (**) (**)
(*) The comme cial solu ion was no modi ied, so he e was no need o es mo e han h ee specimens. (**) Since
his mo a has he wo s esul s, i has no been es ed wi h he addi ion o silica mic o- and nanopa icles.
Appl. Sci. 2022,12, 2093 5 o 20
Table 4. Expe imen al p og am on sho s eel columns.
Di e en Types o Tes ed Columns Specimens
Designa ion
Numbe o
Repe i ions
To al No. o
Specimens
Columns wi hou passi e
i e p o ec ion
SSC1 2
12
SSC2
Columns coa ed wi h CM SSC3 2
SSC4
Column coa ed
wi h DCM
Wi hou MS and NS SSC5 2
SSC6
Wi h MS and NS SSC11 2
SSC14
Column coa ed
wi h DGMP
Wi hou MS and NS SSC7 2
SSC8
Wi h MS and NS SSC12 2
SSC13
Table 3p esen s he expe imen al p og am de ined o e alua e he in luence o he
size o he agg ega es and he addi ion o silica mic o- and nanopa icles on he he mal
pe o mance o he de eloped mo a s. The pe cen age o silica mic o- and nanopa icles
we e he same and equal o 0.5% in weigh o binde o each one. All specimens we e
exposed o high empe a u es on one side up o 900
◦
C. Addi ionally, he expe imen al
p og am o es s ca ied ou on 12 SSC unde i e condi ions included h ee di e en i e
p o ec ion mo a s (CM, DCM, and DGMP). DGMV and o he s new ones will make pa
o ano he u u e expe imen al campaign, in which di e en agg ega es/addi i es will
be s udied.
2.3. P epa a ion o he Specimens
The manu ac u ing p ocess, shape, and dimensions o he SP and moulds we e de ined
o measu e he he mal g adien gene a ed be ween he inne su ace o he s eel pla e
exposed o high empe a u es and he exposed su ace o he i e p o ec ion mo a . Thus,
a sui able mould was designed and manu ac u ed o hese es s (Figu e 1).
Appl. Sci. 2021, 11, x FOR PEER REVIEW 6 o 22
2.3. P epa a ion o he Specimens
The manu ac u ing p ocess, shape, and dimensions o he SP and moulds we e de-
ined o measu e he he mal g adien gene a ed be ween he inne su ace o he s eel
pla e exposed o high empe a u es and he exposed su ace o he i e p o ec ion mo a .
Thus, a sui able mould was designed and manu ac u ed o hese es s (Figu e 1).
(a)
(b)
Figu e 1. Mould used in he manu ac u e o SP: (a) mould componen s; (b) mould assembly.
This mould assigns he desi ed geome ic shape o he specimen, was easy o
anspo and clean, was eusable o many expe imen al es s, and was easy o assemble
and disassemble when conc e ing and emo ing he specimen. Du ing he ab ica ion o
mo a s, a balance accu a e o 0.1 g , a g adua ed beake , Hoba N50 mixe wi h 5 L o
capaci y and a s ainless-s eel lab spa ula we e used. The p ocedu e adop ed in he ab i-
ca ion o mo a s was as ollows:
1. The aw ma e ials we e weighed and placed inside he mixe con aine .
2. Then, he mixe was pu in o ope a ion o 5 min a a slow speed (136 o a ions pe
minu e). A he same ime, he co esponding amoun o wa e was added, wi h a
cons an low a e o gua an ee he homogeneous addi ion o wa e in he whole mo -
a .
3. A e his p ocedu e, he mo a was manually kneaded wi h a spa ula o emo e
pa s o he mo a ha we e on he walls o he con aine and hus homogenize he
mix u e, hen e u ning he con aine o he mixe o ano he 2 min.
4. The mo a was placed inside he mould (Figu e 2).
In he p oduc ion o mo a s, he same p ocedu e was ollowed o ensu e ha he
di e en p ope ies o he mo a s we e only dependen on hei composi ion. To mini-
mize possible e ec s ha empe a u e and humidi y migh ha e on he p ope ies o each
mo a composi ion, all mix u es o each composi ion we e manu ac u ed on he same
day and placed in a oom wi h con olled en i onmen al condi ions. I is well known ha
he mois u e con en g ea ly in luences he i e beha io o mo a s a ele a ed empe a-
u es [39,40], in he same way as in he conc e es.
(a)
(b)
(c)
(d)
Figu e 1. Mould used in he manu ac u e o SP: (a) mould componen s; (b) mould assembly.
This mould assigns he desi ed geome ic shape o he specimen, was easy o anspo
and clean, was eusable o many expe imen al es s, and was easy o assemble and
disassemble when conc e ing and emo ing he specimen. Du ing he ab ica ion o
mo a s, a balance accu a e o 0.1 g, a g adua ed beake , Hoba N50 mixe wi h 5 L

Appl. Sci. 2022,12, 2093 6 o 20
o capaci y and a s ainless-s eel lab spa ula we e used. The p ocedu e adop ed in he
ab ica ion o mo a s was as ollows:
1. The aw ma e ials we e weighed and placed inside he mixe con aine .
2.
Then, he mixe was pu in o ope a ion o 5 min a a slow speed (136 o a ions
pe minu e). A he same ime, he co esponding amoun o wa e was added,
wi h a cons an low a e o gua an ee he homogeneous addi ion o wa e in he
whole mo a .
3.
A e his p ocedu e, he mo a was manually kneaded wi h a spa ula o emo e
pa s o he mo a ha we e on he walls o he con aine and hus homogenize he
mix u e, hen e u ning he con aine o he mixe o ano he 2 min.
4. The mo a was placed inside he mould (Figu e 2).
Appl. Sci. 2021, 11, x FOR PEER REVIEW 7 o 22
(a)
(b)
(c)
(d)
Figu e 2. Manu ac u e o specimens: (a) Hoba N50 mixe ; (b) esh mo a in he mixe con aine ;
(c) s eel pla e wi h he mocouples applied; (d) specimen in he p ocess o cu ing du ing he i s 48
h.
Abou 48 h a e cas ing he SP in he moulds desc ibed abo e, hey we e demoulded
and placed in he cu ing p ocess (Figu e 3a) o 28 days in he labo a o y en i onmen
wi h con olled empe a u e (25 °C) and a ela i e humidi y (RH) o 55%. The specimens
we e es ed wi h 6 mon hs o age.
(a)
(b)
Figu e 3. (a) Specimens in he p ocess o cu ing; (b) specimen schema ic ep esen a ion and e-
spec i e dimensions.
The specimens comp ised a S355 s eel pla e wi h a squa e sec ion o 250 mm o edge
and a hickness o 5 mm; and 10 mm hick i e p o ec ion mo a on one side o he s eel
pla e (Figu e 3b). The empe a u e measu emen in he SP was ca ied ou by placing 4
ype K he mocouples. The he mocouples we e placed a di e en dep hs ac oss he spec-
imen (Figu e 4).
(a)
(b)
Figu e 4. Schema ic iew o he mocouples. (a) A-A’-A’’ c oss-sec ion in he middle o he specimen;
(b) a angemen and designa ion o he mocouples.
Wi h his dis ibu ion o he mocouples, i was possible o de e mine he he mal
g adien be ween he su ace o he mo a exposed o high empe a u es (ESMHT— he -
mocouple 3) and he unexposed su ace (USMHT— he mocouple 2), as well as he em-
pe a u e on he inne su ace o he s eel pla e (ISSP— he mocouple 1) and i s ex e nal
Figu e 2.
Manu ac u e o specimens: (
a
) Hoba N50 mixe ; (
b
) esh mo a in he mixe con aine ;
(
c
) s eel pla e wi h he mocouples applied; (
d
) specimen in he p ocess o cu ing du ing he i s 48 h.
In he p oduc ion o mo a s, he same p ocedu e was ollowed o ensu e ha he
di e en p ope ies o he mo a s we e only dependen on hei composi ion. To minimize
possible e ec s ha empe a u e and humidi y migh ha e on he p ope ies o each mo a
composi ion, all mix u es o each composi ion we e manu ac u ed on he same day and
placed in a oom wi h con olled en i onmen al condi ions. I is well known ha he mois-
u e con en g ea ly in luences he i e beha io o mo a s a ele a ed
empe a u es [39,40],
in he same way as in he conc e es.
Abou 48 h a e cas ing he SP in he moulds desc ibed abo e, hey we e demoulded
and placed in he cu ing p ocess (Figu e 3a) o 28 days in he labo a o y en i onmen wi h
con olled empe a u e (25
◦
C) and a ela i e humidi y (RH) o 55%. The specimens we e
es ed wi h 6 mon hs o age.
Appl. Sci. 2021, 11, x FOR PEER REVIEW 7 o 22
Figu e 2. Manu ac u e o specimens: (a) Hoba N50 mixe ; (b) esh mo a in he mixe con aine ;
(c) s eel pla e wi h he mocouples applied; (d) specimen in he p ocess o cu ing du ing he i s 48
h.
Abou 48 h a e cas ing he SP in he moulds desc ibed abo e, hey we e demoulded
and placed in he cu ing p ocess (Figu e 3a) o 28 days in he labo a o y en i onmen
wi h con olled empe a u e (25 °C) and a ela i e humidi y (RH) o 55%. The specimens
we e es ed wi h 6 mon hs o age.
(a)
(b)
Figu e 3. (a) Specimens in he p ocess o cu ing; (b) specimen schema ic ep esen a ion and e-
spec i e dimensions.
The specimens comp ised a S355 s eel pla e wi h a squa e sec ion o 250 mm o edge
and a hickness o 5 mm; and 10 mm hick i e p o ec ion mo a on one side o he s eel
pla e (Figu e 3b). The empe a u e measu emen in he SP was ca ied ou by placing 4
ype K he mocouples. The he mocouples we e placed a di e en dep hs ac oss he spec-
imen (Figu e 4).
(a)
(b)
Figu e 4. Schema ic iew o he mocouples. (a) A-A’-A’’ c oss-sec ion in he middle o he specimen;
(b) a angemen and designa ion o he mocouples.
Wi h his dis ibu ion o he mocouples, i was possible o de e mine he he mal
g adien be ween he su ace o he mo a exposed o high empe a u es (ESMHT— he -
mocouple 3) and he unexposed su ace (USMHT— he mocouple 2), as well as he em-
pe a u e on he inne su ace o he s eel pla e (ISSP— he mocouple 1) and i s ex e nal
su ace (ESSP— he mocouple 4). In Figu e 5, i is possible o iden i y he he mocouples
on he specimen ollowing Figu e 4.
Figu e 3.
(
a
) Specimens in he p ocess o cu ing; (
b
) specimen schema ic ep esen a ion and espec i e
dimensions.
The specimens comp ised a S355 s eel pla e wi h a squa e sec ion o 250 mm o edge
and a hickness o 5 mm; and 10 mm hick i e p o ec ion mo a on one side o he s eel
pla e (Figu e 3b). The empe a u e measu emen in he SP was ca ied ou by placing
Appl. Sci. 2022,12, 2093 7 o 20
4 ype K he mocouples. The he mocouples we e placed a di e en dep hs ac oss he
specimen (Figu e 4).
Appl. Sci. 2021, 11, x FOR PEER REVIEW 7 o 22
Figu e 2. Manu ac u e o specimens: (a) Hoba N50 mixe ; (b) esh mo a in he mixe con aine ;
(c) s eel pla e wi h he mocouples applied; (d) specimen in he p ocess o cu ing du ing he i s 48
h.
Abou 48 h a e cas ing he SP in he moulds desc ibed abo e, hey we e demoulded
and placed in he cu ing p ocess (Figu e 3a) o 28 days in he labo a o y en i onmen
wi h con olled empe a u e (25 °C) and a ela i e humidi y (RH) o 55%. The specimens
we e es ed wi h 6 mon hs o age.
(a)
(b)
Figu e 3. (a) Specimens in he p ocess o cu ing; (b) specimen schema ic ep esen a ion and e-
spec i e dimensions.
The specimens comp ised a S355 s eel pla e wi h a squa e sec ion o 250 mm o edge
and a hickness o 5 mm; and 10 mm hick i e p o ec ion mo a on one side o he s eel
pla e (Figu e 3b). The empe a u e measu emen in he SP was ca ied ou by placing 4
ype K he mocouples. The he mocouples we e placed a di e en dep hs ac oss he spec-
imen (Figu e 4).
(a)
(b)
Figu e 4. Schema ic iew o he mocouples. (a) A-A’-A’’ c oss-sec ion in he middle o he specimen;
(b) a angemen and designa ion o he mocouples.
Wi h his dis ibu ion o he mocouples, i was possible o de e mine he he mal
g adien be ween he su ace o he mo a exposed o high empe a u es (ESMHT— he -
mocouple 3) and he unexposed su ace (USMHT— he mocouple 2), as well as he em-
pe a u e on he inne su ace o he s eel pla e (ISSP— he mocouple 1) and i s ex e nal
su ace (ESSP— he mocouple 4). In Figu e 5, i is possible o iden i y he he mocouples
on he specimen ollowing Figu e 4.
Figu e 4.
Schema ic iew o he mocouples. (
a
) A-A’-A” c oss-sec ion in he middle o he specimen;
(b) a angemen and designa ion o he mocouples.
Wi h his dis ibu ion o he mocouples, i was possible o de e mine he he mal
g adien be ween he su ace o he mo a exposed o high empe a u es (ESMHT—
he mocouple 3) and he unexposed su ace (USMHT— he mocouple 2), as well as he
empe a u e on he inne su ace o he s eel pla e (ISSP— he mocouple 1) and i s ex e nal
su ace (ESSP— he mocouple 4). In Figu e 5, i is possible o iden i y he he mocouples on
he specimen ollowing Figu e 4.
Appl. Sci. 2021, 11, x FOR PEER REVIEW 8 o 22
Figu e 5. Iden i ica ion o he mocouples, 1–4, on he specimen ollowing Figu e 4.
Conce ning he SSCs es s, specimens we e de ined by a hollow squa e sec ion 150 ×
150 × 8 mm, wi h a heigh o 1250 mm, and he s eel g ade was S355. A he column ends,
i was cen e ed and welded a s eel pla e (sec ion 300 × 300 × 20 mm), as shown in Figu e
8. To e alua e he empe a u e e olu ion on he ex e nal su aces o he s eel columns
du ing he es , 12 ype K he mocouples we e welded, equidis an om each o he on all
he specimen’s su aces, applied in 3 g oups o 4 he mocouples a di e en heigh s. These
e mocouples we e welded in he middle o he su aces o he s eel ubula columns. To
gua an ee a cons an and uni o m mo a hickness o 20 mm along he s eel columns, a
modula o mwo k was de eloped wi h he abili y o assign he desi ed geome ic shape-
wi h easy assembly and disassembly while conc e ing he specimen. Figu e 6 depic s he
loca ion o he h ee g oups o he mocouples and he di e en conc e ing s eps o he
s eel columns. The specimens we e es ed a e cu ing o 6 mon hs.
Figu e 5. Iden i ica ion o he mocouples, 1–4, on he specimen ollowing Figu e 4.
Conce ning he SSCs es s, specimens we e de ined by a hollow squa e sec ion
150 ×150 ×8 mm,
wi h a heigh o 1250 mm, and he s eel g ade was S355. A he column
ends, i was cen e ed and welded a s eel pla e (sec ion 300
×
300
×
20 mm), as shown
in Figu e 8. To e alua e he empe a u e e olu ion on he ex e nal su aces o he s eel
columns du ing he es , 12 ype K he mocouples we e welded, equidis an om each
o he on all he specimen’s su aces, applied in 3 g oups o 4 he mocouples a di e en
heigh s. These e mocouples we e welded in he middle o he su aces o he s eel ubula
columns. To gua an ee a cons an and uni o m mo a hickness o 20 mm along he s eel
columns, a modula o mwo k was de eloped wi h he abili y o assign he desi ed geo-
Appl. Sci. 2022,12, 2093 8 o 20
me ic shapewi h easy assembly and disassembly while conc e ing he specimen. Figu e 6
depic s he loca ion o he h ee g oups o he mocouples and he di e en conc e ing s eps
o he s eel columns. The specimens we e es ed a e cu ing o 6 mon hs.
Appl. Sci. 2021, 11, x FOR PEER REVIEW 9 o 22
(a)
(b)
(c)
(d)
Figu e 6. Dis ibu ion o he mocouples (a) and ab ica ion o specimens, p econc e ing (b), con-
c e ing on he sho s eel columns (c), and conc e e specimen wi hou o mwo k (d).
2.4. Expe imen al Tes ing Sys em and P ocedu e
The expe imen al es ing sys em (Figu e 7) used in he mal analysis o s eel pla es
consis ed o a cylind ical o en wi h in e nal dimensions 400 mm in heigh and 250 mm in
diame e , capable o eaching a maximum empe a u e o 1200 °C (a) and he espec i e
o en con olle (b). A Da alogge TDS-530 was used as a da a acquisi ion sys em (c) o
eco d he empe a u e eadings. Rega ding he es p ocedu e, a e sealing all he exis -
ing unions and holes o he o en wi h ock wool, a 8 cm hick ock wool blanke wi h a
ci cula opening o 210 mm in diame e was also placed on he op o he o en (e), which
allows he passage o hea om he in e io o he o en o he specimen. Subsequen ly,
he specimen (d) was placed on he op o he o en, i.e., on he ock wool blanke and
cen ed wi h he ba ycen ic axis o he o en.
Figu e 7. Expe imen al se up: (a) cylind ical o en(b) o en con olle (c) da a acquisi ion sys em(d)
specimen(e) ock wool.
In all es s, he specimens we e placed in a sui able posi ion o ensu e pe ec accom-
moda ion wi h he ock wool and hus a oid hea losses be ween he specimen and he
o en. The specimen was hea ed a a hea ing a e o 15 °C/minu e un il eaching he desi ed
empe a u e le el (900 °C). Tempe a u es inside he specimen and he o en we e
Figu e 6.
Dis ibu ion o he mocouples (
a
) and ab ica ion o specimens, p econc e ing (
b
), conc e -
ing on he sho s eel columns (c), and conc e e specimen wi hou o mwo k (d).
2.4. Expe imen al Tes ing Sys em and P ocedu e
The expe imen al es ing sys em (Figu e 7) used in he mal analysis o s eel pla es
consis ed o a cylind ical o en wi h in e nal dimensions 400 mm in heigh and 250 mm in
diame e , capable o eaching a maximum empe a u e o 1200
◦
C (a) and he espec i e
o en con olle (b). A Da alogge TDS-530 was used as a da a acquisi ion sys em (c) o
eco d he empe a u e eadings. Rega ding he es p ocedu e, a e sealing all he exis ing
unions and holes o he o en wi h ock wool, a 8 cm hick ock wool blanke wi h a ci cula
opening o 210 mm in diame e was also placed on he op o he o en (e), which allows he
passage o hea om he in e io o he o en o he specimen. Subsequen ly, he specimen
(d) was placed on he op o he o en, i.e., on he ock wool blanke and cen ed wi h he
ba ycen ic axis o he o en.
Appl. Sci. 2021, 11, x FOR PEER REVIEW 9 o 22
(a)
(b)
(c)
(d)
Figu e 6. Dis ibu ion o he mocouples (a) and ab ica ion o specimens, p econc e ing (b), con-
c e ing on he sho s eel columns (c), and conc e e specimen wi hou o mwo k (d).
2.4. Expe imen al Tes ing Sys em and P ocedu e
The expe imen al es ing sys em (Figu e 7) used in he mal analysis o s eel pla es
consis ed o a cylind ical o en wi h in e nal dimensions 400 mm in heigh and 250 mm in
diame e , capable o eaching a maximum empe a u e o 1200 °C (a) and he espec i e
o en con olle (b). A Da alogge TDS-530 was used as a da a acquisi ion sys em (c) o
eco d he empe a u e eadings. Rega ding he es p ocedu e, a e sealing all he exis -
ing unions and holes o he o en wi h ock wool, a 8 cm hick ock wool blanke wi h a
ci cula opening o 210 mm in diame e was also placed on he op o he o en (e), which
allows he passage o hea om he in e io o he o en o he specimen. Subsequen ly,
he specimen (d) was placed on he op o he o en, i.e., on he ock wool blanke and
cen ed wi h he ba ycen ic axis o he o en.
Figu e 7. Expe imen al se up: (a) cylind ical o en(b) o en con olle (c) da a acquisi ion sys em(d)
specimen(e) ock wool.
In all es s, he specimens we e placed in a sui able posi ion o ensu e pe ec accom-
moda ion wi h he ock wool and hus a oid hea losses be ween he specimen and he
o en. The specimen was hea ed a a hea ing a e o 15 °C/minu e un il eaching he desi ed
empe a u e le el (900 °C). Tempe a u es inside he specimen and he o en we e
Figu e 7.
Expe imen al se up: (
a
) cylind ical o en (
b
) o en con olle (
c
) da a acquisi ion sys em
(d) specimen (e) ock wool.
Appl. Sci. 2022,12, 2093 9 o 20
In all es s, he specimens we e placed in a sui able posi ion o ensu e pe ec accom-
moda ion wi h he ock wool and hus a oid hea losses be ween he specimen and he
o en. The specimen was hea ed a a hea ing a e o 15
◦
C/minu e un il eaching he desi ed
empe a u e le el (900
◦
C). Tempe a u es inside he specimen and he o en we e measu ed
e e y 5 s. When he a ge empe a u e in he specimen was eached, i was main ained
uni o m du ing 3 h and a e , he es was gi en as concluded.
The expe imen al layou o he sho s eel columns (SSC) unde i e condi ions
(Figu e 8)
consis ed essen ially o a eac ion s eel ame (A) o apply he se iceabili y
load on he specimen, a suppo s eel ame (B), a hyd aulic jack (C), and an elec ic
u nace (H).
Appl. Sci. 2021, 11, x FOR PEER REVIEW 10 o 22
measu ed e e y 5 s. When he a ge empe a u e in he specimen was eached, i was
main ained uni o m du ing 3 h and a e , he es was gi en as concluded.
The expe imen al layou o he sho s eel columns (SSC) unde i e condi ions (Fig-
u e 8) consis ed essen ially o a eac ion s eel ame (A) o apply he se iceabili y load on
he specimen, a suppo s eel ame (B), a hyd aulic jack (C), and an elec ic u nace (H).
Figu e 8. Expe imen al sys em used in he labo a o y o es SSCS. The le e s in his igu e a e de-
ined in he ollowing ex .
This s eel ame was de ined by HEB 500 columns and a HEB 600 beam (A), wi h a
s i ness capable o minimizing possible displacemen s o his s eel s uc u e du ing he
es s. Addi ionally, a suppo 3D s eel ame consis ing o wo ames (B) wi h HEB 300
columns and HEB 400 beams accommoda e he es ing specimen o simila ac ual bound-
a y condi ions. Rega ding he es equipmen , a 3 MN hyd aulic jack (C) and i s con olle
(J), a 3 MN load cell (D), and a 1 MN load cell (E) we e used o measu ing he comp ession
o ces. Ten linea a iable displacemen ansduce s we e used o displacemen s meas-
u emen s (F), a Da alogge (G) o da a acquisi ion, and an elec ic u nace (H) o hea up
he s eel columns (I).
A hyd aulic jack con olled by a se o-con olled cen al was used, and a p eload o
50% o he design alue o he loadbea ing capaci y o he columns a ambien empe a-
u e (ULS) was applied (727.8 kN) o simula e a se ice load on he specimen. A e s abi-
lising his loading in he specimen, he u nace was swi ched on and he specimen hea ed
acco ding o he empe a u e e olu ion es ablished by he ISO 834 s anda d i e cu e [41].
Figu e 8.
Expe imen al sys em used in he labo a o y o es SSCS. The le e s in his igu e a e
de ined in he ollowing ex .
This s eel ame was de ined by HEB 500 columns and a HEB 600 beam (A), wi h
a s i ness capable o minimizing possible displacemen s o his s eel s uc u e du ing
he es s. Addi ionally, a suppo 3D s eel ame consis ing o wo ames (B) wi h HEB
300 columns and HEB 400 beams accommoda e he es ing specimen o simila ac ual
bounda y condi ions. Rega ding he es equipmen , a 3 MN hyd aulic jack (C) and i s
con olle (J), a 3 MN load cell (D), and a 1 MN load cell (E) we e used o measu ing he
comp ession o ces. Ten linea a iable displacemen ansduce s we e used o displace-
men s measu emen s (F), a Da alogge (G) o da a acquisi ion, and an elec ic u nace (H)
o hea up he s eel columns (I).
Appl. Sci. 2022,12, 2093 16 o 20
Table 8. A e age empe a u e alue ob ained on he specimens o SSC.
Di e en Types o
Tes ed Columns
Specimens
Designa ion
A e age Tempe a u e
o Specimens (◦C) C i ical
Tempe a u e (◦C)
A e age
Failu e Time Fi e
Resis ance
Ra ing
15 30 60 90
(Minu es) (Failu e Time) (Minu es)
Columns wi hou
passi e i e p o ec ion SSC1 525 - - - 560 ◦C (17 min) 17 R15
SSC2 572 - - - 617 ◦C (17 min)
Columns coa ed
wi h CM
SSC3 78 111 351 - 560 ◦C (85 min) 81 R60
SSC4 77 108 360 - 531 ◦C (77 min)
Column coa ed
wi h DCM
Wi hou MS
and NS
SSC5 96 220 465 - 566 ◦C (82 min) 83 R60
SSC6 103 242 481 - 585 ◦C (84 min)
Wi h
MS and NS
SSC11 96 193 447 - 582 ◦C (88 min) 90 R90
SSC14 92 186 425 557 559 ◦C (91 min)
Column coa ed
wi h DGMP
Wi hou MS
and NS
SSC7 79 115 341 535 576 ◦C (98 min) 97 R90
SSC8 75 119 342 545 572 ◦C (95 min)
Wi h
MS and NS
SSC12 76 116 328 516 566 ◦C (102 min) 100 R90
SSC13 76 114 328 525 564 ◦C (98 min)
Appl. Sci. 2021, 11, x FOR PEER REVIEW 17 o 22
Figu e 13. E olu ion o empe a u e in he specimens o SSC as a unc ion o ime.
Table 8 shows he a e age empe a u e alues acqui ed in he specimens a e 15, 30,
60, and 90 min and he a e age empe a u e alues o he ailu e ins an s o each speci-
men. The c i ical design empe a u e calcula ed acco ding o EN 1993-1-2: 2005 [41] o
his sho s eel column was 586.7°C.
In Figu e 12, he es ed SSC2 ailed a 17 min, SSC4 a 77 min, SSC6 a 84 min, SSC8
a 95 min, SSC12 a 102 min, and SSC14 a 91 min, co esponding o he empe a u e o
617, 531, 585, 572, 566, and 559°C, espec i ely (see also Table 8). In Figu e 13 and Table 8,
i can be seen ha he comme cial mo a has a mo e e ec i e he mal p o ec ion o lowe
empe a u es ( he highes delay in he empe a u e ise a he beginning o he es ). How-
e e , o empe a u es highe han 400°C, i s he mal capaci y ends o dec ease due o he
deg ada ion o he mo a ( he highes empe a u e ise a e a he ending o he es ).
Figu e 14 depic s he specimen be o e and a e being es ed. Rega ding he ins abil-
i y modes o he s eel columns, local ins abili y was obse ed despi e he column being a
class 1 c oss-sec ion unde i e condi ions.
Figu e 14. Pho os o he specimens o SSC be o e and a e es ed, as an example.
0
200
400
600
800
1000
1200
010 20 30 40 50 60 70 80 90 100 110
Tempe a u e (°C)
Time (minu es)
ISO 834
Fu nace
Tempe a u e
TSSC1,SSC2
TSSC3,SSC4
TSSC5,SSC6
TSSC7,SSC8
TSSC12,SSC13
TSSC11,SSC14
Figu e 14. Pho os o he specimens o SSC be o e and a e es ed, as an example.
The esul s om Table 8clea ly show ha he applica ion o mo a s wo ks as a good
he mal ba ie o i e, since columns wi hou passi e i e p o ec ion ailed a e 17 min o
es ing, whe eas he p o ec ed columns ailed on a e age, beyond 81 min. Fu he mo e, he
esul s also show ha he he mal p o ec ion o mo a s de eloped in he labo a o y was
mo e e icien han ha p o ided by he comme cial mo a s. Finally, i appea s ha he
in oduc ion o he NS and MS sligh ly imp o ed he he mal pe o mance o he mo a s
de eloped in he labo a o y.
Table 8shows ha he specimen wi hou passi e i e p o ec ion p esen ed a i e
esis ance a ing (FRR) o 15 min (R15), and he p o ec ed specimens wi h he CM allowed
a FRR o R60. Conce ning he he mal pe o mance o he mo a s de eloped in he
labo a o y, i was ound ha he specimens p o ec ed wi h he DCM had a FRR o R60.
When NS and MS we e added o i s composi ion, a FRR inc eased o R90. The specimens
p o ec ed wi h he DGMP, wi h and wi hou NS and MS, p esen ed a FRR o R90.
The indings esul s ob ained om he sho s eel columns p o ec ed wi h he di e en
mo a s ypes we e in ag eemen wi h he ones ob ained in he es s ca ied ou on he
p o ec ed s eel pla es, which makes hese explo a o y es s use ul o p elimina y selec ion
o p omising i e p o ec ion ma e ials.

Appl. Sci. 2022,12, 2093 17 o 20
4. Conclusions
The objec i e o his wo k was o de elop gypsum o cemen -based mo a s o passi e
i e p o ec ion and o e alua e he in luence o agg ega e size and he addi ion o silica
mic o- and nanopa icles on i s he mal pe o mance. The he mal pe o mance o hese
mo a s in sho s eel columns unde a comp ession se ice load and subjec ed o high
empe a u es was assessed. The ollowing conclusions can be d awn:
•
The u nace, he dimensions o he specimens, and he es p ocedu e adop ed in he
es s a high empe a u es allowed an adequa e he mal exposu e o he specimens. I
allowed he e alua ion o he he mal pe o mance o he a ious mo a s es ed.
•
Some mo a s de eloped in he labo a o y (DCM, DGMP, and DGMV) ha e be e
he mal pe o mance when compa ed wi h he bes comme cial solu ion es ed (CM).
Fu he mo e, in his se o mo a s wi hou nano- and mic opa icles o silica, he mo a s
wi h e miculi e in hei cons i u ion we e hose wi h he bes he mal pe o mance.
•
Mos mo a s wi h aw ma e ial milled h ough he Los Angeles me hod had be e
he mal pe o mance han mo a s de eloped wi h aw ma e ial p ocessed h ough
he Indus ial Mill me hod. Howe e , i nano- and mic opa icles o silica a e added
in hei composi ion, he mo a s de eloped wi h aw ma e ial ob ained h ough he
Indus ial Mill me hod may ha e a sligh ly supe io he mal pe o mance.
•
The addi ion o nano- and mic opa icles o silica imp o es he insula ing capaci y o
he mo a s.
•
O e all, he esul s demons a e ha he educ ion in g ain size o he aw ma e-
ials used (pe li e and e miculi e) did no bene i he he mal pe o mance o he
es ed composi ions.
•
Rega ding he c acking o he mo a s, i was concluded ha pe li e (DGMP) con-
ibu es o i s low alue. I was also concluded ha , in gene al e ms, he addi ion o
NS and MS ends o inc ease he c acking deg ee o he de eloped composi ions.
•
The composi ions ha use gypsum as a binde (DGMP and DGMV) had he bes he -
mal insula ion capaci y. Unde he es ed condi ions, i was ound ha 10 mm o mo a
coa ing was su icien o o m an e icien he mal ba ie , educing he ISSP empe a-
u e by app oxima ely 70% o he empe a u e eco ded inside he o en (900 ◦C).
•
The he mal p o ec ion le el o columns wi h he mo a de eloped in he labo a o y
wi h he bes o e all he mal pe o mance (DGMP wi h nano- and mic opa icles o
silica) was 19% mo e e icien han he comme cial solu ion and inc eases by 5.9 imes
he i e esis ance o an unp o ec ed sho s eel column. These esul s demons a ed he
ac ual impac ha he applica ion o such mo a s can ha e as passi e i e p o ec ion
o s eels s uc u es.
Bea ing in mind he expe imen al indings ob ained in his esea ch s udy, u he
expe imen al es s on sho s eel columns wi h he de eloped mo a s and new ones by
using di e en addi i es as well as wi h di e en loading condi ions will be ca ied ou in
he nea u u e.
Au ho Con ibu ions:
Concep ualiza ion, H.C. and A.S. (Aldina San iago); me hodology, H.C.;
so wa e, A.S. (Aldina San iago); alida ion, L.L., L.D. and A.S. (Ashkan Shahbazian); o mal analysis,
H.C.; in es iga ion, H.C.; esou ces, A.S. (Aldina San iago); da a cu a ion, A.S. (Aldina San iago);
w i ing—o iginal d a p epa a ion, H.C.; w i ing— e iew and edi ing, L.L.; isualiza ion, H.C.;
supe ision, H.C.; p ojec adminis a ion, A.S. (Aldina San iago); unding acquisi ion, A.S. (Aldina
San iago). All au ho s ha e ead and ag eed o he published e sion o he manusc ip .
Funding:
This esea ch was unded by he Po uguese Founda ion o Science and Technology (FCT),
g an numbe PTDC/ECI-EGC/31850/2017.
Ins i u ional Re iew Boa d S a emen : No applicable.
In o med Consen S a emen : No applicable.
Appl. Sci. 2022,12, 2093 18 o 20
Acknowledgmen s:
The au ho s g a e ully acknowledge he Po uguese Founda ion o Science and
Technology (FCT) o i s suppo unde he amewo k o esea ch p ojec PTDC/ECI-EGC/31850/2017
(NANOFIRE—The mal and Mechanical beha iou o Nano Cemen s and hei applica ion in s eel
cons uc ion as i e p o ec ion) and also o he Uni e si y o Coimb a (UC) o hei suppo unde
he Scien i ic Employmen S imulus P og amme gi en o he i s au ho , as well as o he Eu opean
Regional De elopmen Fund, he Eu opean Social Fund, and Eu opean S uc u al and In es men
Funds. This wo k was also inanced by FEDER unds h ough he Compe i i i y Fac o s Ope a ional
P og amme—COMPETE and by na ional unds h ough FCT wi hin he scope o he p ojec POCI-
01-0145-FEDER-007633 and h ough he Regional Ope a ional P og amme CENTRO2020 wi hin he
scope o he p ojec CENTRO-01-0145-FEDER-000006.
Con lic s o In e es : The au ho s decla e no con lic o in e es .
Abb e ia ions
CM Comme cial passi e p o ec ion solu ion used as a e e ence mo a
CPPS Comme cial passi e p o ec ion solu ion
DCM De eloped cemen i ious mo a
DGMP De eloped gypsum mo a wi h pe li e
DGMV De eloped gypsum mo a wi h e miculi e
DRCM De eloped e ac o y cemen i ious mo a
EC Expanded clay
EP Expanded pe li e
ERC Ele oland e ac o y cemen
ESMHT Exposed su ace o he mo a o high empe a u es
ESSP Ex e nal su ace o he s eel pla e o he es specimen
EV Expanded e miculi e
GP Gypsum powde
IGN Comme cial passi e p o ec ion solu ion 1
IM Indus ial mill me hod
IRC Isidac 40 e ac o y cemen
ISSP Inne su ace o he s eel pla e o he es specimen
LA Los Angeles me hod
MS Mic opa icles o silica
NS Nanopa icles o silica
PC Po land cemen CEM II/B-L 32.5
PP Polyp opylene ibe s
PP/B Polyp opylene ibe s cemen a io in weigh %
RC Re ac o y cemen
RH Rela i e humidi y
SD S anda d de ia ion
SP S eel pla e
SS Silica sand
SSC Sho s eel columns
T Tempe a u e
Time
TH The mocouple
TRC Topeca M40 e ac o y cemen
USMHT Unexposed su ace o he mo a o high empe a u es
VER Comme cial passi e p o ec ion solu ion 2
W Wa e
W/B Wa e binde (cemen o gypsum) a io in weigh %
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