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Influence of Imposed Strain on Weldability of Dievar Alloy

Abstract

The presented work is focused on the influence of imposed strain on the weldability of Dievar alloy. Two mechanisms affecting the microstructure and thus imparting changes in the mechanical properties were applied-heat treatment (hardening and tempering), and rotary swaging. The processed workpieces were further subjected to welding with various welding currents. In order to characterize the effects of welding on the microstructure, especially in the heat-affected zone, and determine material stability under elevated temperatures, samples for uniaxial hot compression testing at temperatures from 600 to 900 degrees C, optical and scanning electron microscopy, and microhardness testing were taken. The testing revealed that, although the rotary swaged and heat-treated samples featured comparable microhardness, the strength of the swaged material was approximately twice as high as that of the heat-treated one-specifically 1350 MPa. Furthermore, it was found that the rotary swaged sample exhibited favorable welding behavior when compared to the heat-treated one, when the higher welding current was applied.

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Influence of Imposed Strain on Weldability of Dievar Alloy

Author: Izák, Josef; Benč, Marek; Kunčická, Lenka; Opěla, Petr; Kocich, Radim
Publisher: MDPI
Year: 2024
DOI: 10.3390/ma17102317
Source: https://dspace.vut.cz/bitstreams/c06f53e9-92e6-4c62-9c0b-142d6c765626/download
Ci a ion: Izák, J.; Benˇc, M.; Kunˇcická,
L.; Opˇela, P.; Kocich, R. In luence o
Imposed S ain on Weldabili y o
Die a Alloy. Ma e ials 2024,17, 2317.
h ps://doi.o g/10.3390/
ma17102317
Academic Edi o s: Xianjun Pei,
Haibo Yang and Yong Liu
Recei ed: 4 Ap il 2024
Re ised: 5 May 2024
Accep ed: 10 May 2024
Published: 14 May 2024
Copy igh : © 2024 by he au ho s.
Licensee MDPI, Basel, Swi ze land.
This a icle is an open access a icle
dis ibu ed unde he e ms and
condi ions o he C ea i e Commons
A ibu ion (CC BY) license (h ps://
c ea i ecommons.o g/licenses/by/
4.0/).
ma e ials
A icle
In luence o Imposed S ain on Weldabili y o Die a Alloy
Jose Izák1, Ma ek Benˇc 2, Lenka Kunˇcická1,3, Pe Opˇela 2and Radim Kocich 1,2,*
1Facul y o Mechanical Enginee ing, B no Uni e si y o Technology, Technická2896,
616 00 B no, Czech Republic
2Depa men o Me allu gical Technologies, Facul y o Ma e ials Science and Technology, VŠB Technical
Uni e si y o Os a a, 17. Lis opadu 2172-15, 708 00 Os a a, Czech Republic; [email p o ec ed] (M.B.);
pe [email p o ec ed] (P.O.)
3Ins i u e o Physics o Ma e ials, Czech Academy o Science, Žižko a 22, 616 00 B no, Czech Republic
*Co espondence: [email p o ec ed]; Tel.: +420-596-994-455
Abs ac :
The p esen ed wo k is ocused on he in luence o imposed s ain on he weldabili y o
Die a alloy. Two mechanisms a ec ing he mic os uc u e and hus impa ing changes in he me-
chanical p ope ies we e applied—hea ea men (ha dening and empe ing), and o a y swaging.
The p ocessed wo kpieces we e u he subjec ed o welding wi h a ious welding cu en s. In o de
o cha ac e ize he e ec s o welding on he mic os uc u e, especially in he hea -a ec ed zone, and
de e mine ma e ial s abili y unde ele a ed empe a u es, samples o uniaxial ho comp ession es -
ing a empe a u es om 600 o 900
◦
C, op ical and scanning elec on mic oscopy, and mic oha dness
es ing we e aken. The es ing e ealed ha , al hough he o a y swaged and hea - ea ed samples
ea u ed compa able mic oha dness, he s eng h o he swaged ma e ial was app oxima ely wice as
high as ha o he hea - ea ed one—speci ically 1350 MPa. Fu he mo e, i was ound ha he o a y
swaged sample exhibi ed a o able welding beha io when compa ed o he hea - ea ed one, when
he highe welding cu en was applied.
Keywo ds: o a y swaging; hea ea men ; weldabili y; ool s eel; Die a ; mic os uc u e
1. In oduc ion
The con inuous de elopmen o new ma e ials in a ious indus ies is p ima ily d i en
by he e e -inc easing demand. This end is e iden no only om he design o specialized
p ocessing me hods, such as he momechanical p ocessing (TMP) o well-known me allic
ma e ials [
1
–
4
], bu also om he de elopmen o new p epa a ion p ocesses, such as
addi i e manu ac u ing [
5
–
7
]. Combina ions o addi i e manu ac u ing and TMP ha e also
been p oposed, and hei e ec s s udied [
8
–
10
]. Also among esea ch ends is he e o
o de elop a way o p ocessing ool s eels, which would simul aneously impa a o able
s eng h p ope ies and p ese e ad an ageous weldabili y. Al hough i is also possible o
achie e an inc ease in he mechanical p ope ies o hese s eels ia alloying, his way is no
p e e ed due o issues ela ed o p ese ing equi ed weldabili y.
One o he highly a o able and widely used possibili ies o achie e he men ioned
goal is o pe o m a hea ea men . Among he implemen ed me hods, o example, is
inc easing he aus eni izing empe a u e [
11
,
12
], which, on he o he hand, ypically esul s
in an undesi ed coa sening o he aus eni ic g ains, which educes he no ch oughness
and ma e ial plas ici y (i.e., he cha ac e is ics impo an o subsequen p ocesses s eps,
such as welding/ha d- acing). The main eason behind his phenomenon is ypically he
ime a he quenching empe a u e, which does no enable he g ow h o new ( e ined)
aus eni ic g ains [
12
]. A e subsequen empe ing, he ha dness dec eases due o he
ans o ma ion o e agonal ma ensi e o empe ed ma ensi e ea u ing dec eased le els
o in e nal s ess [
13
]. Du ing empe ing, which can also be pe o med in mul iple s ages,
p ecipi a ion o ca bides o VC, C
7
C
3
, C
23
C
6
, Mo
2
C, and Mo
6
C ypes occu s simul a-
neously. This can subsequen ly con ibu e o disloca ion s eng hening, as hey p esen
Ma e ials 2024,17, 2317. h ps://doi.o g/10.3390/ma17102317 h ps://www.mdpi.com/jou nal/ma e ials
Ma e ials 2024,17, 2317 2 o 16
obs acles o disloca ion mo emen [
14
–
16
]. Inc easing he numbe o empe ing cycles
ypically means inc easing he amoun o ca bides in he s uc u e [
13
]. F om he iewpoin
o a igue s eng h, he mos a o able esul s a e ypically achie ed a e a second empe -
ing [
17
]. Se e al esea che s ha e also s udied he esis ance o ool s eels agains ab asi e
wea a e pe o ming combina ions o c yogenic ea men and empe ing. Fo example,
Dhokey e al. [
18
] s a ed ha , wi h a highe empe ing empe a u e, he numbe o p ecipi-
a ed ca bides inc eased, and hus also inc eased he esis ance o ab asi e wea .
Ano he way o imp o e he mechanical p ope ies o me allic ma e ials is o apply
me hods o plas ic de o ma ion, possibly in combina ion wi h he momechanical p ocessing
(TMP) (e.g., [
19
–
21
]). Con a y o he abo e-men ioned way, he ma e ials (i.e., s eels)
ypically p ese e hei a o able plas ici y, which is ad an ageous no only om he
iewpoin o weldabili y [
22
,
23
]. I is a known ac ha plas ic de o ma ion ypically leads
o inc eased s eng h due o g ain size dec ease (acco ding o he Hall–Pe ch ela ion) [
24
,
25
].
The posi i e e ec s o plas ic de o ma ion on e ining he mic os uc u es and hus a ec ing
he ma e ial p ope ies ha e been s udied by many (e.g., Hla áˇc e al. [
26
], Kocich e al. [
27
],
S aumal e al. [
28
], Valie e al. [
29
], o Kunˇcickáe al. [
30
]). Up o now, nume ous
me hods o p ocessing, ha can be used o p epa e UFG (Ul a-Fine-G ained) s uc u es,
nanos uc u es, o g adien s uc u es, ha e been de eloped; hese me hods a e se e e
plas ic de o ma ion (SPD) p ocesses, o in ensi e plas ic de o ma ion (IPD) p ocesses. The
i s men ioned g oup p ima ily ea u es me hods limi ed o he p ocessing o samples
o ela i ely small olumes (e.g., he equal channel angula p essing me hod and i s
modi ica ions [
31
–
33
], high p essu e o sion [
34
,
35
], ic ion s i p ocessing [
36
], e c.) In he
case o he second g oup o me hods, he olumes o he p ocessed samples a e i ually
unlimi ed. One o he IPD p ocesses is o a y swaging (RS), which ad an ageously imposes
shea s ain inc emen s o he wo kpiece and hus enables he p ocessing o ma e ials wi h
limi ed o mabili y [
37
–
41
]. As i is a (nea ) ne shape o ming echnology, which can be
used o comme cially p oduce long p oduc s o a ious c oss-sec ional geome ies wi h no
need o u he machining, i is a p omising p ocessing me hod e en o ool s eels.
Die a alloy ep esen s one o he mos commonly used ma e ials in he indus y due
o i s excellen mechanical p ope ies (high s eng h and ha dness) and esis ance o he mal
s ess [
42
–
44
]. The mos common applica ion o Die a ool s eel is o ools ope a ing a
ele a ed empe a u es, i.e., o componen s used o o ging, olling, ex usion, e c. [
45
–
47
].
Such ools o componen s a e ypically subjec ed o wea and can exhibi ea ing. The e o e,
in o de o imp o e hei unc ional p ope ies, hey a e usually ea ed by ha d- acing. Up
o now, nume ous me hods o ha d- acing, ha can also be used o ool eno a ion, ha e
been de eloped; hese me hods a e, e.g., a c welding echnologies, o specialized ha d-
acing echnologies. The i s g oup comp ises ypical me hods du ing which he hea o
mel ing and deposi ing he weld me al is gene a ed by elec ic a c (e.g., shielded me al a c
welding [
48
–
50
], gas me al a c welding [
51
,
52
], gas ungs en a c welding [
53
,
54
], lux-co ed
a c welding [
55
], subme ged a c welding [
56
,
57
], e c.), while he second g oup o me hods
uses a concen a ed ene gy sou ce (e.g., plasma [
58
,
59
], lase [
60
,
61
], o elec on-beam
welding [
62
], e c.) One o he abo e-men ioned echnologies is gas ungs en a c welding,
which is ad an ageously u ilized due o i s high weld quali y and low dilu ion. The e o e,
i is sui able o he deposi ion o he e ogenous ma e ials. Nume ous wo ks ocused on
p epa ing he e ogenous weld o e lays o enhance he unc ional p ope ies o ex end he
li espan o a ious componen s ha e been published. The s udied ha d- aced ma e ials
ha e been, o example, based on Fe [45,57,60], Co [45,51,53], Ni [53,54,60], o W [63].
The esea ch p esen ed he ein ocuses on he in luence o he selec ed p ocessing
me hod and consequen ma e ial s eng hening on he weldabili y o Die a alloy. The
p ima y aim o his s udy is o in es iga e he e ec o selec ed welding pa ame e s on
s uc u es p epa ed by hea ea men and/o o a y swaging. Fo compa ison o he
s uc u es, mechanical p ope ies, and weldabili y, samples we e also p epa ed using a
me hod con en ionally used o enhance he s eng h and ha dness o he alloy h ough hea
ea men (ha dening and empe ing). The me hod o inc easing s eng h and ha dness
Ma e ials 2024,17, 2317 3 o 16
by ha dening and empe ing is well known. The weldabili y o ool s eels in ha dened
and empe ed condi ion has been he subjec o nume ous publica ions (e.g., [
50
,
53
,
54
]).
The majo i y o hese ocus on he eno a ion o ools o p ocessing ( o ging, ex usion,
e c.), using ma e ials based on Co, Ni, and o he alloys, as desc ibed abo e. The p ima y
inno a ion o he me hod p esen ed he ein is ha inc easing he s eng h o he ool s eel
is achie ed ia he o a y swaging me hod. As a as he au ho s’ knowledge eaches, no
such s udies discussing he e ec s o o a y swaging on he s uc u es and beha io s o
ool s eels wi h espec o hei weldabili y ha e been published. Assessing he in luence
o he p ocessing me hod and op imizing i s e ec s on he s uc u e and p ope ies is
a good incen i e o esea ch o mo e in his di ec ion. The obse a ions a e p ima y
pe o med in he hea -a ec ed zone (HAZ), whe e he e is an inc eased isk o exhibi ing
he o ma ion o b i le s uc u es and c ack o ma ion. S uc u e de elopmen o he
selec ed welding pa ame e s wi hou p ehea ing is also assessed. Deepening knowledge in
his a ea is c ucial o imp o e welding/ha d- acing p ocesses and achie e op imal esul s
o indus ial p ac ice. The e o e, de e mining he weldabili y o ma e ials wi h such
p ope ies, i.e., s eng h and mic oha dness, wi h espec o deg ada ion o HAZ, c ack
o ma ion and p opaga ion, u ili y p ope ies, e c., is a signi ican challenge.
2. Ma e ials and Me hods
The expe imen al ma e ial was ool s eel known unde he ade name Die a (Böhle -
Uddeholm, Vienna, Aus ia). I s chemical composi ion is simila o ha o he AISI H13
ool s eel. The o iginal diame e o he ba was 41 mm. The chemical composi ion analysis
o he ba was conduc ed using op ical emission spec ome y (OES) Q4 Tasman (B uke -
Quan on, B emen, Ge many) and he esul s a e summa ized in Table 1. Du ing he
analyses, he alence elec ons o he a oms wi hin he samples we e exci ed by a high-
ene gy spa k discha ge in an a gon a mosphe e. The measu emen esul s we e p ocessed
using ELEMENTAL.SUITE so wa e ( e . QBS-8). Fo he chemical composi ion analysis
o each supplied ba , i e es samples wi h diame e o 41 mm and leng h o 10 mm we e
aken and he indi idual measu emen s we e hen a e aged.
Table 1. Chemical composi ion o base ma e ial Die a and TIG wi e (w .%).
C Si Mn C Mo V P S Fe
BM 0.33 0.17 0.38 4.93 2.00 0.47 0.0017 0.0005 Res .
TIG wi e 0.35 0.20 0.50 5.00 2.30 0.60 - - Res .
The base ma e ial was so annealed a a empe a u e o 850
◦
C o wo hou s and
cooled o 600
◦
C wi h a cooling a e o 10
◦
C/s and hen allowed o cool eely in ai be o e
aus eni iza ion. Then, he base ma e ial o welding was p epa ed in wo di e en ways;
he i s one was ha dening and empe ing (HT), as depic ed in Figu e 1, and he second
one was o a y swaging (RS).
Fo ha dening, he ma e ial was machined om he o iginal diame e o 41 mm o
a diame e o 17.5 mm. Ha dening consis ed o h ee s eps: hea ing, aus eni iza ion, and
quenching. Hea ing was pe o med in wo s eps, a empe a u es o 650
◦
C and 850
◦
C, in
o de o homogenize he empe a u e in he co e and su ace. Fu he , aus eni iza ion a he
empe a u e o 1025
◦
C wi h he holding ime o 3 h o ans o ma ion o ully aus eni ic
s uc u e. Then, samples we e quenched. The cooling a e was 20
◦
C/s (be ween 800
◦
C
and 500
◦
C, i.e., aking 15 s). Fu he , wo empe ing p ocesses ollowed, 570
◦
C/3 h, and
o 560 ◦C/4 h.
Ma e ials 2024,17, 2317 4 o 16
Ma e ials 2024, 17, x FOR PEER REVIEW 4 o 16
The second echnology used o s eng hening was mu i-pass de o ma ion ia o a y
swaging. The p ehea ing empe a u e o each pass was 900 °C o 20 min. Swaging was
ca ied ou in indi idual passes educing he o iginal diame e o 41 mm o a inal swaged
diame e o 17.5 mm. The swaging a ios a e each swaging pass we e calcula ed ia
Equa ion (1):
𝜑ln𝑆
𝑆 (1)
whe e S
i
and S
n
ep esen he c oss-sec ion a eas a he inpu and ou pu o he swaging
dies, espec i ely. The o al applied swaging a io was 1.7.
Figu e 1. Ha dening and empe ing p ocess.
Fo welding, he samples we e cu o a leng h o 40 mm and hal ed in he middle o
he base ma e ial (17.5 mm). Table 2 depic s he ea men o each sample p io o welding,
i.e., quenching, empe ing (HT), and o a y swaging (RS). Table 2 also shows he welding
pa ame e s (welding cu en , ol age, and speed). A e p ocessing, isual inspec ion was
ca ied ou a i s , as documen ed in Figu e 2a–d. The samples did no exhibi any signs
o c acking, bu discolo a ion o some samples (Figu e 2a,c) could be obse ed. This could
ha e occu ed due o he lowe he mal conduc i i y compa ed o he o a y swaged sam-
ples, as seen in Figu e 2b,d.
Table 2. Sample iden i ica ion, s eng hening mechanism, and welding pa ame e s.
Sample S eng hening
Mechanism
Welding Cu en
[A]
Welding Vol age
[V]
Welding Speed
[mm/s]
No. 1 HT 50 10
0.82
No. 2 RS 1.34
No. 3 HT 70 13
1.44
No. 4 RS 1.80
(a) (b) (c) (d)
Figu e 2. Welded samples: (a) No. 1 (50 A); (b) No. 2 (50 A); (c) No. 3 (70 A); (d) No. 4 (70 A).
Figu e 1. Ha dening and empe ing p ocess.
The second echnology used o s eng hening was mu i-pass de o ma ion ia o a y
swaging. The p ehea ing empe a u e o each pass was 900
◦
C o 20 min. Swaging was
ca ied ou in indi idual passes educing he o iginal diame e o 41 mm o a inal swaged
diame e o 17.5 mm. The swaging a ios a e each swaging pass we e calcula ed ia
Equa ion (1):
ϕ=lnSi
Sn(1)
whe e S
i
and S
n
ep esen he c oss-sec ion a eas a he inpu and ou pu o he swaging
dies, espec i ely. The o al applied swaging a io was 1.7.
Fo welding, he samples we e cu o a leng h o 40 mm and hal ed in he middle o
he base ma e ial (17.5 mm). Table 2depic s he ea men o each sample p io o welding,
i.e., quenching, empe ing (HT), and o a y swaging (RS). Table 2also shows he welding
pa ame e s (welding cu en , ol age, and speed). A e p ocessing, isual inspec ion
was ca ied ou a i s , as documen ed in Figu e 2a–d. The samples did no exhibi any
signs o c acking, bu discolo a ion o some samples (Figu e 2a,c) could be obse ed. This
could ha e occu ed due o he lowe he mal conduc i i y compa ed o he o a y swaged
samples, as seen in Figu e 2b,d.
Table 2. Sample iden i ica ion, s eng hening mechanism, and welding pa ame e s.
Sample S eng hening
Mechanism
Welding Cu en
[A]
Welding Vol age
[V]
Welding Speed
[mm/s]
No. 1 HT 50 10 0.82
No. 2 RS 1.34
No. 3 HT 70 13 1.44
No. 4 RS 1.80
Ma e ials 2024, 17, x FOR PEER REVIEW 4 o 16
The second echnology used o s eng hening was mu i-pass de o ma ion ia o a y
swaging. The p ehea ing empe a u e o each pass was 900 °C o 20 min. Swaging was
ca ied ou in indi idual passes educing he o iginal diame e o 41 mm o a inal swaged
diame e o 17.5 mm. The swaging a ios a e each swaging pass we e calcula ed ia
Equa ion (1):
𝜑ln𝑆
𝑆 (1)
whe e S
i
and S
n
ep esen he c oss-sec ion a eas a he inpu and ou pu o he swaging
dies, espec i ely. The o al applied swaging a io was 1.7.
Figu e 1. Ha dening and empe ing p ocess.
Fo welding, he samples we e cu o a leng h o 40 mm and hal ed in he middle o
he base ma e ial (17.5 mm). Table 2 depic s he ea men o each sample p io o welding,
i.e., quenching, empe ing (HT), and o a y swaging (RS). Table 2 also shows he welding
pa ame e s (welding cu en , ol age, and speed). A e p ocessing, isual inspec ion was
ca ied ou a i s , as documen ed in Figu e 2a–d. The samples did no exhibi any signs
o c acking, bu discolo a ion o some samples (Figu e 2a,c) could be obse ed. This could
ha e occu ed due o he lowe he mal conduc i i y compa ed o he o a y swaged sam-
ples, as seen in Figu e 2b,d.
Table 2. Sample iden i ica ion, s eng hening mechanism, and welding pa ame e s.
Sample S eng hening
Mechanism
Welding Cu en
[A]
Welding Vol age
[V]
Welding Speed
[mm/s]
No. 1 HT 50 10
0.82
No. 2 RS 1.34
No. 3 HT 70 13
1.44
No. 4 RS 1.80
(a) (b) (c) (d)
Figu e 2. Welded samples: (a) No. 1 (50 A); (b) No. 2 (50 A); (c) No. 3 (70 A); (d) No. 4 (70 A).
Figu e 2. Welded samples: (a) No. 1 (50 A); (b) No. 2 (50 A); (c) No. 3 (70 A); (d) No. 4 (70 A).
The ma e ial o expe imen s was p epa ed using he ungs en ine gas (TIG) ech-
nology employing a TTP 220 AC/DC machine (WELCO spol. s. .o., Uhe skýB od, Czech
Ma e ials 2024,17, 2317 5 o 16
Republic); he applied pola i y was DC. All he samples we e welded using a WL 20 ung-
s en elec ode wi h a diame e o 1.6 mm and g ound o an angle o 15–20
◦
. A gon gas
wi h a pu i y o 4.6 (99.996%) wi h a gas low a e o 6 L/min du ing welding was u ilized
o he expe imen . To moni o he HAZ, dilu ion a ea, and s uc u al changes, a wi e o
he same chemical composi ion as he base ma e ial was employed o welding ( o educe
he di usi i y o indi idual elemen s—p ima ily ca bon). Fo e e ence, he chemical
composi ions o he base ma e ial and TIG wi e a e p o ided in Table 1. A e welding,
samples we e cooled in silica sand.
Uniaxial ho comp ession es ing p ocedu e, which is usually conduc ed o e alu-
a e ho de o ma ion beha io o a ious ma e ials ia measu ing low s ess esponses,
was u he pe o med. The HT con en ionally manu ac u ed Die a od and he o a y
swaged Die a od we e p ocessed in o o m o comp ession es samples wi h diame e o
11 mm and leng h o 16 mm. The p epa ed samples we e subjec ed o a se ies o uniaxial
comp ession es s using a Gleeble 3800 he mal-mechanical simula o (Dynamic Sys ems,
New Yo k, NY, USA). This es ing was pe o med unde ou de o ma ion empe a u es
(speci ically 600, 700, 800, and 900
◦
C), i.e., 4 es s o con en ional, HT, and RS ma e ials
se s. The es samples we e hea ed di ec ly o he speci ic de o ma ion empe a u e wi h
a hea ing a e o 10
◦
C
·
s
−1
( ealized ia a di ec elec ic esis ance hea ing me hod) wi h
a ollowing dwell ime o 5 min. A e he p ehea ing phase, comp ession wi h a s ain
a e o 0.1 s
−1
was pe o med o he ue (loga i hmic) s ain o
−
1.1. The empe a u e
measu emen was p o ided by a pai o K- ype he mocouple wi es welded in he middle
leng h on he su ace o each sample. Tan alum oils and nickel-based g ease we e u ilized
o p o ec he an ils and impede ic ion o ces on he an ils–sample in e ace. The es ing
chambe was held unde acuum du ing he es o hinde oxida ion p ocesses.
Fu he , he samples we e subjec ed o mac oscopic obse a ion using a ZEISS Neopho
32 mic oscope (Zeiss, Jena, Ge many). The sizes o HAZ and dilu ion a ea we e p ima y
obse ed. Vilella’s eagen was used o isualiza ion o he mac os uc u e.
The mic os uc u e was obse ed by Keyence VHX-7000N digi al op ical mic oscope
(OM, Keyence Co po a ion, Osaka, Japan) and TESCAN FERA3 GM (TESCAN, B no, Czech
Republic) scanning elec on mic oscopy (SEM) equipmen a ailable a FZU, Ins i u e o
Physics o he CAS. The analysis o p ecipi a es ia scanning elec on mic oscopy–ene gy
dispe si e spec ome y (SEM-EDS) was pe o med by Focused Ion Beam/Scanning Elec-
on Mic oscope TESCAN LYRA 3 equipmen a CEITEC Nano labo a o ies. Mic os uc u e
analysis was ocused on obse ing he di e ences be ween HAZ and base ma e ial in
he indi idual samples. The samples we e mechanically g ound on SiC pape s and i-
nally polished using OPS subs ance. Ca pen e ’s e chan was used o isualiza ion o
mic os uc u e using op ical mic oscopy.
The mic oha dness was measu ed wi h he load o 200 g (HV 0.2) using a Qness Q10A
machine (Me alco Tes ing s. .o., Roz oky u P ahy, Czech Republic). The mic oha dness was
measu ed pe pendicula ly in sec ion on all ou samples h ough he weld me al (WM),
HAZ, o he base ma e ial (BM).
3. Resul s and Discussion
3.1. Ho Comp ession Tes ing
The abo e-desc ibed uniaxial comp ession es p ocedu e enabled us o ob ain expe i-
men al low s ess esponses o bo h he examined ma e ial s a es, which a e g aphically
exp essed in Figu e 3a,b o he con en ional hea - ea ed and swaged samples, espec i ely.
The es ing was conduc ed wi h ega d o ma e ial s abili y a ele a ed empe a u es and o
compa e he s ess p ope ies be ween bo h he s a es. Addi ionally, he ec ys alliza ion
empe a u e o he RS ma e ial can be seen in he g aph in Figu e 3b. The app oxima e
ec ys alliza ion empe a u e was de e mined om he s ess–s ain cu e (Figu e 3b).
The phenomenon o ec ys alliza ion can be cha ac e ized by a dec ease in de o ma ion
as s ess inc eases a his empe a u e. The e o e, he ec ys alliza ion empe a u e was
app oxima ely de e mined o be a ound 600
◦
C. Howe e , o an exac de e mina ion o

Ma e ials 2024,17, 2317 6 o 16
his alue, mo e exac es ing me hods, such as di e en ial scanning calo ime y (DSC),
would ha e o be employed. This empe a u e is no only impo an o de e mining he
empe a u e ange in which ma e ial can be used, bu also o design and cha ac e ize he
annealing e ec s occu ing du ing welding.
Ma e ials 2024, 17, x FOR PEER REVIEW 6 o 16
(Figu e 3b). The phenomenon o ec ys alliza ion can be cha ac e ized by a dec ease in
de o ma ion as s ess inc eases a his empe a u e. The e o e, he ec ys alliza ion em-
pe a u e was app oxima ely de e mined o be a ound 600 °C. Howe e , o an exac de-
e mina ion o his alue, mo e exac es ing me hods, such as di e en ial scanning calo-
ime y (DSC), would ha e o be employed. This empe a u e is no only impo an o
de e mining he empe a u e ange in which ma e ial can be used, bu also o design and
cha ac e ize he annealing e ec s occu ing du ing welding.
Han e al. [64] and Li e al. [65] epo ed ha as-cas H13 s eel a empe a u e o 900
°C and s ain a e 0.1 s−1 exhibi ed ma e ial low s ess highe han 200 MPa. Wi h espec
o he highe es ing empe a u es (speci ically 900 and 800 °C), he e ec s o RS and HT
p ocedu es a e p ac ically negligible in e ms o he ma e ial s eng h. Howe e , a em-
pe a u es o 700 °C and lowe , he RS-modi ied Die a s uc u e s a s o exhibi a signi -
ican inc ease in low s ess. I is no iceable ha he lowe he es ing empe a u e, he
mo e p onounced he inc ease in low s ess esponse. A he empe a u e o 700 °C, he
low s ess o he o a y swaged ma e ial compa ed o he hea - ea ed ma e ial inc eased
om 435 MPa o mo e han 500 MPa, i.e., exhibi ed a di e ence o 115 MPa. Conside ing
he empe a u e o 600 °C, he low s ess esponse inc eased om abou 650 MPa o mo e
han 1300 MPa, which is an inc ease o 650 MPa.
(a) (b)
Figu e 3. Flow s ess e olu ion o : (a) HT and (b) RS Die a alloy.
3.2. Mac os uc u e E alua ion
The mac os uc u e o he examined samples can be seen in Figu e 4a–d. No c ack
indica ions we e obse ed in he mac os uc u e images o Figu e 4a,d. HAZs we e meas-
u ed om he op o he base ma e ial, as depic ed in he igu es. Highe HAZ sizes we e
obse ed in he base ma e ials subjec ed o o a y swaging (Figu e 4b,d), compa ed o he
samples subjec ed o hea ea men (Figu e 4a,c). The HAZ sizes in he indi idual sam-
ples we e: HAZ1 = 1.6 mm; HAZ2 = 2.0 mm; HAZ3 = 2.0 mm, and HAZ4 = 2.5 mm. Upon
ini ial obse a ion, i is e iden ha he hea - ea ed sample welded wi h 70 A (sample
No. 3) has compa able HAZ size as he sample p epa ed using o a y swaging and welded
wi h 50 A (sample No. 2). Howe e , his does no necessa ily mean ha he o a y swaged
samples a e in e io . I depends on o he pa ame e s, which ha e signi ican in luence on
HAZ, such as s uc u es and ela ed mic oha dness.
(a) (b)
Figu e 3. Flow s ess e olu ion o : (a) HT and (b) RS Die a alloy.
Han e al. [
64
] and Li e al. [
65
] epo ed ha as-cas H13 s eel a empe a u e o
900
◦
C and s ain a e 0.1 s
−1
exhibi ed ma e ial low s ess highe han 200 MPa. Wi h
espec o he highe es ing empe a u es (speci ically 900 and 800
◦
C), he e ec s o RS
and HT p ocedu es a e p ac ically negligible in e ms o he ma e ial s eng h. Howe e ,
a empe a u es o 700
◦
C and lowe , he RS-modi ied Die a s uc u e s a s o exhibi a
signi ican inc ease in low s ess. I is no iceable ha he lowe he es ing empe a u e, he
mo e p onounced he inc ease in low s ess esponse. A he empe a u e o 700
◦
C, he
low s ess o he o a y swaged ma e ial compa ed o he hea - ea ed ma e ial inc eased
om 435 MPa o mo e han 500 MPa, i.e., exhibi ed a di e ence o 115 MPa. Conside ing
he empe a u e o 600
◦
C, he low s ess esponse inc eased om abou 650 MPa o mo e
han 1300 MPa, which is an inc ease o 650 MPa.
3.2. Mac os uc u e E alua ion
The mac os uc u e o he examined samples can be seen in Figu e 4a–d. No c ack
indica ions we e obse ed in he mac os uc u e images o Figu e 4a,d. HAZs we e mea-
su ed om he op o he base ma e ial, as depic ed in he igu es. Highe HAZ sizes we e
obse ed in he base ma e ials subjec ed o o a y swaging (Figu e 4b,d), compa ed o he
samples subjec ed o hea ea men (Figu e 4a,c). The HAZ sizes in he indi idual samples
we e: HAZ
1
= 1.6 mm; HAZ
2
= 2.0 mm; HAZ
3
= 2.0 mm, and HAZ
4
= 2.5 mm. Upon ini ial
obse a ion, i is e iden ha he hea - ea ed sample welded wi h 70 A (sample No. 3) has
compa able HAZ size as he sample p epa ed using o a y swaging and welded wi h 50 A
(sample No. 2). Howe e , his does no necessa ily mean ha he o a y swaged samples
a e in e io . I depends on o he pa ame e s, which ha e signi ican in luence on HAZ,
such as s uc u es and ela ed mic oha dness.
Ma e ials 2024, 17, x FOR PEER REVIEW 6 o 16
(Figu e 3b). The phenomenon o ec ys alliza ion can be cha ac e ized by a dec ease in
de o ma ion as s ess inc eases a his empe a u e. The e o e, he ec ys alliza ion em-
pe a u e was app oxima ely de e mined o be a ound 600 °C. Howe e , o an exac de-
e mina ion o his alue, mo e exac es ing me hods, such as di e en ial scanning calo-
ime y (DSC), would ha e o be employed. This empe a u e is no only impo an o
de e mining he empe a u e ange in which ma e ial can be used, bu also o design and
cha ac e ize he annealing e ec s occu ing du ing welding.
Han e al. [64] and Li e al. [65] epo ed ha as-cas H13 s eel a empe a u e o 900
°C and s ain a e 0.1 s−1 exhibi ed ma e ial low s ess highe han 200 MPa. Wi h espec
o he highe es ing empe a u es (speci ically 900 and 800 °C), he e ec s o RS and HT
p ocedu es a e p ac ically negligible in e ms o he ma e ial s eng h. Howe e , a em-
pe a u es o 700 °C and lowe , he RS-modi ied Die a s uc u e s a s o exhibi a signi -
ican inc ease in low s ess. I is no iceable ha he lowe he es ing empe a u e, he
mo e p onounced he inc ease in low s ess esponse. A he empe a u e o 700 °C, he
low s ess o he o a y swaged ma e ial compa ed o he hea - ea ed ma e ial inc eased
om 435 MPa o mo e han 500 MPa, i.e., exhibi ed a di e ence o 115 MPa. Conside ing
he empe a u e o 600 °C, he low s ess esponse inc eased om abou 650 MPa o mo e
han 1300 MPa, which is an inc ease o 650 MPa.
(a) (b)
Figu e 3. Flow s ess e olu ion o : (a) HT and (b) RS Die a alloy.
3.2. Mac os uc u e E alua ion
The mac os uc u e o he examined samples can be seen in Figu e 4a–d. No c ack
indica ions we e obse ed in he mac os uc u e images o Figu e 4a,d. HAZs we e meas-
u ed om he op o he base ma e ial, as depic ed in he igu es. Highe HAZ sizes we e
obse ed in he base ma e ials subjec ed o o a y swaging (Figu e 4b,d), compa ed o he
samples subjec ed o hea ea men (Figu e 4a,c). The HAZ sizes in he indi idual sam-
ples we e: HAZ1 = 1.6 mm; HAZ2 = 2.0 mm; HAZ3 = 2.0 mm, and HAZ4 = 2.5 mm. Upon
ini ial obse a ion, i is e iden ha he hea - ea ed sample welded wi h 70 A (sample
No. 3) has compa able HAZ size as he sample p epa ed using o a y swaging and welded
wi h 50 A (sample No. 2). Howe e , his does no necessa ily mean ha he o a y swaged
samples a e in e io . I depends on o he pa ame e s, which ha e signi ican in luence on
HAZ, such as s uc u es and ela ed mic oha dness.
(a) (b)
Figu e 4. Con .
Ma e ials 2024,17, 2317 7 o 16
Ma e ials 2024, 17, x FOR PEER REVIEW 7 o 16
(c) (d)
Figu e 4. Mac os uc u e o sample: (a) No. 1 (50 A); (b) No. 2 (50 A); (c) No. 3 (70 A); (d) No. 4 (70
A).
Du ing welding/ha d- acing, an a ea known as he dilu ion zone a ises due o he
mel ing o he wi e and base ma e ial. Howe e , he aim is o minimize he dilu ion zone
o p e en he o ma ion o po en ially dange ous phases du ing solidi ica ion, such as
p ecipi a ion o b i le ca bides, which can educe he li espan, c ea e sh inkage oids,
inclusion, e c. Fo samples welded a 70 A, p epa ed by bo h hea ea men and o a y
swaging, he a ea o dilu ion was almos he same, i.e., sample No. 3 (47%) and sample
No. 4 (49%). The dilu ion in sample No. 1 was 18% and in sample No. 2, i was 33%. The
di e ence be ween hese samples was a he signi ican (15%).
3.3. Mic os uc u e E alua ion Using Op ical and SEM Mic oscopy
The mic os uc u es o he wo s eng hened base ma e ials, i.e., a e hea ea men
and o a y swaging, can be seen in Figu e 5a,b. The s uc u e o he hea - ea ed ma e ial
(Figu e 5a) consis s o ine so bi ic ma ensi e wi h une enly dispe sed ca bides. Ca bides
can be obse ed in Figu e 5a (on he igh ). The ca bides a e ei he dispe sed h oughou
he s uc u e in he o m o ci cula shapes wi h a size o 1 µm, o as clus e s o ine
ca bides (see b igh spo s) wi h a size o 10 µm. Ci cula ca bides a e likely ch omium-
based, while clus e ca bides a e likely molybdenum based (as documen ed u he ).
The s uc u e a e o a y swaging (Figu e 5b) exhibi ed a comple ely di e en mo -
phology compa ed o ha a e hea ea men . I is composed o ine needle-like ma en-
si e (e en ually baini e s uc u e) wi h e y inely and homogenously dispe sed ca bides
measu ing be ween 1 and 1.5 µm. A s uc u e p oduced in his manne will no only ea-
u e ad an ageous s eng h, as demons a ed by uniaxial ho comp ession es s (Figu e
3b), bu will also exhibi supe io esis ance o ab asion and adhesi e esis ance [66].
Lange e al. s a ed ha he p ima y eason o p edominan ailu e o ho o ging dies is
he wea o he ool su aces [67].
(a)
Figu e 4.
Mac os uc u e o sample: (
a
) No. 1 (50 A); (
b
) No. 2 (50 A); (
c
) No. 3 (70 A); (
d
) No. 4
(70 A).
Du ing welding/ha d- acing, an a ea known as he dilu ion zone a ises due o he
mel ing o he wi e and base ma e ial. Howe e , he aim is o minimize he dilu ion zone
o p e en he o ma ion o po en ially dange ous phases du ing solidi ica ion, such as
p ecipi a ion o b i le ca bides, which can educe he li espan, c ea e sh inkage oids,
inclusion, e c. Fo samples welded a 70 A, p epa ed by bo h hea ea men and o a y
swaging, he a ea o dilu ion was almos he same, i.e., sample No. 3 (47%) and sample
No. 4 (49%). The dilu ion in sample No. 1 was 18% and in sample No. 2, i was 33%. The
di e ence be ween hese samples was a he signi ican (15%).
3.3. Mic os uc u e E alua ion Using Op ical and SEM Mic oscopy
The mic os uc u es o he wo s eng hened base ma e ials, i.e., a e hea ea men
and o a y swaging, can be seen in Figu e 5a,b. The s uc u e o he hea - ea ed ma e ial
(Figu e 5a) consis s o ine so bi ic ma ensi e wi h une enly dispe sed ca bides. Ca bides
can be obse ed in Figu e 5a (on he igh ). The ca bides a e ei he dispe sed h oughou he
s uc u e in he o m o ci cula shapes wi h a size o 1
µ
m, o as clus e s o ine ca bides
(see b igh spo s) wi h a size o 10
µ
m. Ci cula ca bides a e likely ch omium-based, while
clus e ca bides a e likely molybdenum based (as documen ed u he ).
The s uc u e a e o a y swaging (Figu e 5b) exhibi ed a comple ely di e en mo -
phology compa ed o ha a e hea ea men . I is composed o ine needle-like ma ensi e
(e en ually baini e s uc u e) wi h e y inely and homogenously dispe sed ca bides mea-
su ing be ween 1 and 1.5
µ
m. A s uc u e p oduced in his manne will no only ea u e
ad an ageous s eng h, as demons a ed by uniaxial ho comp ession es s (Figu e 3b), bu
will also exhibi supe io esis ance o ab asion and adhesi e esis ance [
66
]. Lange e al.
s a ed ha he p ima y eason o p edominan ailu e o ho o ging dies is he wea o he
ool su aces [67].
Ma e ials 2024, 17, x FOR PEER REVIEW 7 o 16
(c) (d)
Figu e 4. Mac os uc u e o sample: (a) No. 1 (50 A); (b) No. 2 (50 A); (c) No. 3 (70 A); (d) No. 4 (70
A).
Du ing welding/ha d- acing, an a ea known as he dilu ion zone a ises due o he
mel ing o he wi e and base ma e ial. Howe e , he aim is o minimize he dilu ion zone
o p e en he o ma ion o po en ially dange ous phases du ing solidi ica ion, such as
p ecipi a ion o b i le ca bides, which can educe he li espan, c ea e sh inkage oids,
inclusion, e c. Fo samples welded a 70 A, p epa ed by bo h hea ea men and o a y
swaging, he a ea o dilu ion was almos he same, i.e., sample No. 3 (47%) and sample
No. 4 (49%). The dilu ion in sample No. 1 was 18% and in sample No. 2, i was 33%. The
di e ence be ween hese samples was a he signi ican (15%).
3.3. Mic os uc u e E alua ion Using Op ical and SEM Mic oscopy
The mic os uc u es o he wo s eng hened base ma e ials, i.e., a e hea ea men
and o a y swaging, can be seen in Figu e 5a,b. The s uc u e o he hea - ea ed ma e ial
(Figu e 5a) consis s o ine so bi ic ma ensi e wi h une enly dispe sed ca bides. Ca bides
can be obse ed in Figu e 5a (on he igh ). The ca bides a e ei he dispe sed h oughou
he s uc u e in he o m o ci cula shapes wi h a size o 1 µm, o as clus e s o ine
ca bides (see b igh spo s) wi h a size o 10 µm. Ci cula ca bides a e likely ch omium-
based, while clus e ca bides a e likely molybdenum based (as documen ed u he ).
The s uc u e a e o a y swaging (Figu e 5b) exhibi ed a comple ely di e en mo -
phology compa ed o ha a e hea ea men . I is composed o ine needle-like ma en-
si e (e en ually baini e s uc u e) wi h e y inely and homogenously dispe sed ca bides
measu ing be ween 1 and 1.5 µm. A s uc u e p oduced in his manne will no only ea-
u e ad an ageous s eng h, as demons a ed by uniaxial ho comp ession es s (Figu e
3b), bu will also exhibi supe io esis ance o ab asion and adhesi e esis ance [66].
Lange e al. s a ed ha he p ima y eason o p edominan ailu e o ho o ging dies is
he wea o he ool su aces [67].
(a)
Figu e 5. Con .
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Ma e ials 2024, 17, x FOR PEER REVIEW 8 o 16
(b)
Figu e 5. Mic os uc u e o base ma e ial; OM, mag. 2000× (le ) and SEM, mag. 5000× ( igh ): (a)
ha dening and empe ing; (b) o a y swaging.
Figu e 6a–d depic he esul s o mic os uc u e obse a ions om he HAZs, speci -
ically om he so-called highly o e hea ed sec ion (Figu e 7). The e is he highes isk
du ing welding/ha d- acing due o he o ma ion o coa se-g ained s uc u es, esul ing
in inc eased mic oha dness and he possibili y o ini ia ion and p opaga ion o (mi-
c o)c acks.
When compa ing he base ma e ial in Figu e 5a o he HAZ welded a 50 A (Figu e
6a), he mic os uc u e is composed o coa se pla e ma ensi e wi h a ela i ely lowe
numbe o ca bide pa icles. The s uc u e in he HAZ (Figu e 6b), a e welding a 70 A,
is cha ac e ized by needle-like ma ensi e wi h dispe sed ci cula ca bide pa icles, when
compa ed o he base ma e ial (Figu e 5a). The HAZ in Figu e 6a is cha ac e ized by
coa se ma ensi e, when compa ed o he HAZ in Figu e 6b.
When compa ing he base ma e ial p epa ed ia o a y swaging (Figu e 5b) and he
HAZ in Figu e 6c,d, i can be obse ed ha ca bides a e dissol ed in o he solid solu ion.
Fu he mo e, i can be no iced ha he s uc u e o he HAZ welded a 70 A (Figu e 6d) is
coa se (needle-like ma ensi e and o iginal aus eni ic g ain coa sening) han he s uc u e
welded a 50 A (Figu e 6c). The ca bides in Figu e 6d a e ine han in Figu e 6c due o
g adual dissolu ion in o he solid solu ion.
(a)
(b)
Figu e 5.
Mic os uc u e o base ma e ial; OM, mag. 2000
×
(le ) and SEM, mag. 5000
×
( igh ):
(a) ha dening and empe ing; (b) o a y swaging.
Figu e 6a–d depic he esul s o mic os uc u e obse a ions om he HAZs, speci -
ically om he so-called highly o e hea ed sec ion (Figu e 7). The e is he highes isk
du ing welding/ha d- acing due o he o ma ion o coa se-g ained s uc u es, esul ing in
inc eased mic oha dness and he possibili y o ini ia ion and p opaga ion o (mic o)c acks.
When compa ing he base ma e ial in Figu e 5a o he HAZ welded a 50 A (Figu e 6a),
he mic os uc u e is composed o coa se pla e ma ensi e wi h a ela i ely lowe numbe
o ca bide pa icles. The s uc u e in he HAZ (Figu e 6b), a e welding a 70 A, is
cha ac e ized by needle-like ma ensi e wi h dispe sed ci cula ca bide pa icles, when
compa ed o he base ma e ial (Figu e 5a). The HAZ in Figu e 6a is cha ac e ized by coa se
ma ensi e, when compa ed o he HAZ in Figu e 6b.
Ma e ials 2024, 17, x FOR PEER REVIEW 8 o 16
(b)
Figu e 5. Mic os uc u e o base ma e ial; OM, mag. 2000× (le ) and SEM, mag. 5000× ( igh ): (a)
ha dening and empe ing; (b) o a y swaging.
Figu e 6a–d depic he esul s o mic os uc u e obse a ions om he HAZs, speci -
ically om he so-called highly o e hea ed sec ion (Figu e 7). The e is he highes isk
du ing welding/ha d- acing due o he o ma ion o coa se-g ained s uc u es, esul ing
in inc eased mic oha dness and he possibili y o ini ia ion and p opaga ion o (mi-
c o)c acks.
When compa ing he base ma e ial in Figu e 5a o he HAZ welded a 50 A (Figu e
6a), he mic os uc u e is composed o coa se pla e ma ensi e wi h a ela i ely lowe
numbe o ca bide pa icles. The s uc u e in he HAZ (Figu e 6b), a e welding a 70 A,
is cha ac e ized by needle-like ma ensi e wi h dispe sed ci cula ca bide pa icles, when
compa ed o he base ma e ial (Figu e 5a). The HAZ in Figu e 6a is cha ac e ized by
coa se ma ensi e, when compa ed o he HAZ in Figu e 6b.
When compa ing he base ma e ial p epa ed ia o a y swaging (Figu e 5b) and he
HAZ in Figu e 6c,d, i can be obse ed ha ca bides a e dissol ed in o he solid solu ion.
Fu he mo e, i can be no iced ha he s uc u e o he HAZ welded a 70 A (Figu e 6d) is
coa se (needle-like ma ensi e and o iginal aus eni ic g ain coa sening) han he s uc u e
welded a 50 A (Figu e 6c). The ca bides in Figu e 6d a e ine han in Figu e 6c due o
g adual dissolu ion in o he solid solu ion.
(a)
(b)
Figu e 6. Con .
Ma e ials 2024,17, 2317 9 o 16
Ma e ials 2024, 17, x FOR PEER REVIEW 9 o 16
(c)
(d)
Figu e 6. Mic os uc u e o HAZ; OM, mag. 2000× (le ) and SEM, mag. 5000× ( igh ): (a) Sample
No. 1 (50 A); (b) Sample No. 3 (70 A); (c) Sample No. 2 (50 A); (d) Sample No. 4 (70 A).
The HAZ is composed o se e al zones, depic ed in Figu e 7, whe e he p ope ies o
he base ma e ial unde go changes depending on he empe a u e cycles du ing weld-
ing/ha d- acing.
Figu e 7. Diag am o he HAZ: (WM) weld me al; (1) usion line; (2) o e hea ed sec ion FL–T ; (3)
g ain- e ined (no malized) sec ion T –Ac
3
; (4) pa ly g ain- e ined sec ion Ac
3
–A
C1;
and (5) ec ys-
allized sec ion Ac
1
–T1.
3.4. Analysis o P ecipi a es
Samples No. 1 (HT) and No. 4 (RS) we e chosen o obse a ion o p ecipi a es. In he
base ma e ial o sample No. 1 (Figu e 8a), he e we e Mo- ich p ecipi a es. In he HAZ
(Figu e 8b), he e was pa ial dissolu ion o Mo back in o he solid solu ion and, ins ead,
he e was a highe occu ence o C - ich p ecipi a es. The chemical composi ion o he
base ma e ial (EDX om he a ea o Figu e 8a) was (in w .%): Fe 90.5, C 4.8, Mo 2.2, V
1.6, and C 0.9 (de e mining C con en using EDX is a he un eliable). The chemical
Figu e 6.
Mic os uc u e o HAZ; OM, mag. 2000
×
(le ) and SEM, mag. 5000
×
( igh ): (
a
) Sample
No. 1 (50 A); (b) Sample No. 3 (70 A); (c) Sample No. 2 (50 A); (d) Sample No. 4 (70 A).
Ma e ials 2024, 17, x FOR PEER REVIEW 9 o 16
(c)
(d)
Figu e 6. Mic os uc u e o HAZ; OM, mag. 2000× (le ) and SEM, mag. 5000× ( igh ): (a) Sample
No. 1 (50 A); (b) Sample No. 3 (70 A); (c) Sample No. 2 (50 A); (d) Sample No. 4 (70 A).
The HAZ is composed o se e al zones, depic ed in Figu e 7, whe e he p ope ies o
he base ma e ial unde go changes depending on he empe a u e cycles du ing weld-
ing/ha d- acing.
Figu e 7. Diag am o he HAZ: (WM) weld me al; (1) usion line; (2) o e hea ed sec ion FL–T ; (3)
g ain- e ined (no malized) sec ion T –Ac
3
; (4) pa ly g ain- e ined sec ion Ac
3
–A
C1;
and (5) ec ys-
allized sec ion Ac
1
–T1.
3.4. Analysis o P ecipi a es
Samples No. 1 (HT) and No. 4 (RS) we e chosen o obse a ion o p ecipi a es. In he
base ma e ial o sample No. 1 (Figu e 8a), he e we e Mo- ich p ecipi a es. In he HAZ
(Figu e 8b), he e was pa ial dissolu ion o Mo back in o he solid solu ion and, ins ead,
he e was a highe occu ence o C - ich p ecipi a es. The chemical composi ion o he
base ma e ial (EDX om he a ea o Figu e 8a) was (in w .%): Fe 90.5, C 4.8, Mo 2.2, V
1.6, and C 0.9 (de e mining C con en using EDX is a he un eliable). The chemical
Figu e 7.
Diag am o he HAZ: (WM) weld me al; (1) usion line; (2) o e hea ed sec ion FL–T ;
(3) g ain- e ined (no malized) sec ion T –Ac
3
; (4) pa ly g ain- e ined sec ion Ac
3
–A
C1;
and (5) e-
c ys allized sec ion Ac1–T1.
When compa ing he base ma e ial p epa ed ia o a y swaging (Figu e 5b) and he
HAZ in Figu e 6c,d, i can be obse ed ha ca bides a e dissol ed in o he solid solu ion.
Fu he mo e, i can be no iced ha he s uc u e o he HAZ welded a 70 A (Figu e 6d) is
coa se (needle-like ma ensi e and o iginal aus eni ic g ain coa sening) han he s uc u e
welded a 50 A (Figu e 6c). The ca bides in Figu e 6d a e ine han in Figu e 6c due o
g adual dissolu ion in o he solid solu ion.
Ma e ials 2024,17, 2317 16 o 16
69.
Köse, C. E ec o Pos -Weld Hea T ea men on Mic os uc u e, C ys allog aphy, and Mechanical P ope ies o Lase Beam
Welded AISI 904L Supe Aus eni ic S ainless S eel. Eng. Fail. Anal. 2024,158, 108025. [C ossRe ]
70.
Han, H.G.; Wang, F.; Lu, Y.H.; Han, Y.M.; Chen, Z.Z. A S udy on As-Welded Mic os uc u e and Mechanical P ope ies o
Thick-Walled 9C 3W3Co1CuVNbBN Ma ensi ic S eel Weldmen . In . J. P ess. Vessel. Pip. 2023,206, 105077. [C ossRe ]
Disclaime /Publishe ’s No e:
The s a emen s, opinions and da a con ained in all publica ions a e solely hose o he indi idual
au ho (s) and con ibu o (s) and no o MDPI and/o he edi o (s). MDPI and/o he edi o (s) disclaim esponsibili y o any inju y o
people o p ope y esul ing om any ideas, me hods, ins uc ions o p oduc s e e ed o in he con en .