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Combined aeration and mixing system and its use in practice

Abstract

The article deals with combined systems, which are mainly used in wastewater treatment plants for the purpose of aeration and mixing. These systems are mainly installed in activation reactors, but their use is also possible, for example, in sludge storage tanks. The combined systems are capable of guaranteeing the required values of relevant monitored pollution indicators at the WWTP effluent. The aim of this article is to describe the activation reactor control algorithm with the combined system. Reliable functionality is proved by the presented average values at the WTP effluent, which meet the required emission limits set by relevant permits.

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Combined aeration and mixing system and its use in practice

Author: Singrová, Veronika; Ševčík, Jan
Publisher: IOP Publishing
Year: 2020
DOI: 10.1088/1755-1315/444/1/012049
Source: https://dspace.vut.cz/bitstreams/dc861dd7-b7c3-4725-b793-33edd5f24dfb/download
IOP Con e ence Se ies: Ea h and En i onmen al Science
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Combined ae a ion and mixing sys em and i s use in p ac ice
To ci e his a icle: V Sing o a and J Se cik 2020 IOP Con . Se .: Ea h En i on. Sci. 444 012049
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Ad ances in En i onmen al Enginee ing
IOP Con . Se ies: Ea h and En i onmen al Science 444 (2020) 012049
IOP Publishing
doi:10.1088/1755-1315/444/1/012049
1
Combined ae a ion and mixing sys em and i s use in p ac ice
V Sing o a
1
and J Se cik
1
1
Ins i u e o municipal wa e managemen , B no Uni e si y o Technology, Facul y o
Ci il Enginee ing, Zizko a 17, 602 00 B no, Czech Republic
Abs ac . The a icle deals wi h combined sys ems, which a e mainly used in was ewa e
ea men plan s o he pu pose o ae a ion and mixing. These sys ems a e mainly ins alled in
ac i a ion eac o s, bu hei use is also possible, o example, in sludge s o age anks. The
combined sys ems a e capable o gua an eeing he equi ed alues o ele an moni o ed
pollu ion indica o s a he WWTP e luen . The aim o his a icle is o desc ibe he ac i a ion
eac o con ol algo i hm wi h he combined sys em. Reliable unc ionali y is p o ed by he
p esen ed a e age alues a he WTP e luen , which mee he equi ed emission limi s se by
ele an pe mi s.
1. In oduc ion
The basic cha ac e is ic and ad an age o he combined sys ems is ha hey p o ide mixing and
ae a ion unc ions. The combined sys ems may use di e en ypes o ae a ion depending on hei use,
loca ion and cha ac e is ics.
Subme sible combined sys ems a e usually ins alled a he bo om o he eac o in i s cen e and a e
comple ely subme ged. Mo o s and ai pipes a e excep ions ha usually un o e he le el o a e
connec ed o blowe s. Fo example, some o hem a e capable o eeding a mix u e o was ewa e
and ai in o o he eac o in a adial di ec ion. O he s may ha e a hype boloid shape, which suppo s
lowing in he eac o .
Su ace- ype combined sys ems a e ins alled on ixed b idges o loa s. Floa s enable mo emen
depending on he wa e le el. A pa o he sys em is always in con ac wi h wa e and ano he pa is
abo e he wa e le el. These may be, o example, paddle ae a o s o u bines. Sys ems using ai
en ainmen o suc ion om he ambien en i onmen .
2. Ai e O
2
T i on sys em
Equipmen abo e he wa e le el sucks ai which is ed h ough a hollow sha i he ou le wi h a
di use ensu ing i s dispe sion Mixing is ensu ed by special paddles. The bubble pa h is hus di e en
om con en ional ae a ion sys ems (see Figu e 1 and Figu e 2) [2]. No mally, T i on is ixed by a
i m b acke o loa s a he sides o in he cen e o he eac o .
The Ai e O
2
T i on sys em is used in was ewa e ea men anks in ae a ion eac o s bu i can also be
used in sludge hickening o s o age anks. The sys em is capable o ensu ing sepa a e mixing o
mixing and ae a ion.
The ideal eac o shape o his sys em is ci cula o o al (ci cula ion ac i a ion sys em). Such eac o s
make he bes o his sys em po en ial [1]. In ec angula eac o s he e may be a p oblem wi h
su icien homogeniza ion o he en i e olume and sludge se ling in dead a eas. Fo hese easons, i
is possible o i he sys ems ins alled in such eac o s wi h a gea box ha ensu es i s o a ion, which
elimina es his p oblem [2]. Ano he possibili y is o de elop a model and analyse wa e mo emen in
he eac o . This can help ind he ideal loca ion o he sys em ins alla ion.
Ad ances in En i onmen al Enginee ing
IOP Con . Se ies: Ea h and En i onmen al Science 444 (2020) 012049
IOP Publishing
doi:10.1088/1755-1315/444/1/012049
2
S anda d calcula ion o oxygena ion capaci y o pneuma ic ae a ion canno be ully elied upon o
hese sys ems. Ope a o s’ expe ience show ha T i on is able o handle loads o up o wice he
popula ion equi alen popula ion han as speci ied in his calcula ion [1].
Figu e 1. T i on sys em ae a ion p ocess [2]. Figu e 2. T i on sys em mixing p ocess [2].
2.1. O he sys em applica ions
In addi ion o WWTPs, he sys em is also commonly used o imp o e he quali y o su ace wa e , o
example in lakes o ponds. I can also be used o p e en om eezing in acili ies whe e he e is a
isk o undesi able eezing o he loa s e c. Fo hese easons, he sys em can only be en ed ou o
imp o e he cu en si ua ion. Acco ding o a ailable in o ma ion, he T i on sys em has been ins alled
a abou 37 WWTPs and six o he si es in he Czech Republic. In o al, i should be abou 118 T i ons
[2].
The sys em is pa en ed by Ae a ion Indus ies In e na ional, Inc. (Minneso a, USA) in se e al
modi ica ions. T i on is commonly used wo ldwide also o indus ial was ewa e ea men . These
applica ions include, o example, ea men o wa e om ood indus ial plan s, wine-g owing
companies, chemical and pe ochemical indus ies bu also om land ills e c. [3].
3. Ac i a ion eac o p ocess con ol
Ni i ica ion and deni i ica ion p ocess con ol can a y. Sui able op imiza ion can educe he cos o
elec ici y, educe equi emen s o he ope a o s and esul in a educed ni ogen ou le alues. The
inpu alues a e a iable o e ime, bo h he was ewa e composi ion and i s quan i y change [4].
Few measu emen s we e conduc ed in eal ime in he pas . In his espec , i was necessa y o ely on
he s a expe ience. Nowadays, he con ol is g ea ly acili a ed by au oma ion. I necessa y,
equipmen app o ed by he ope a o as necessa y and help ul can be au oma ed [5, 6]. In o ma ion on
he ope a ion i sel , he indi idual acili ies and pa ame e s is hus p o ided o he WWTP s a and he
ope a o . Acco ding o such in o ma ion, i is also possible o con ol he indi idual pieces o
equipmen emo ely o i can be con olled based on p e-se algo i hms.
Ac i a ion eac o p ocesses can be con olled by:
• ni i ica ion and deni i ica ion in e al se poin s,
• dissol ed oxygen concen a ion,
• ammonia ni ogen concen a ion
• ammonia ni ogen and ni a e concen a ion.
4. Use o he combined sys em in p ac ice
The in o ma ion and da a below was p o ided by VaK Hodonín, a.s. The selec ed WWTP is ully
au oma ed wi h N-NH
4+
and N-NO
3-
. The plan was designed o 600 PE [1].
Two Ai e O
2
T i on sys ems a e used as he ae a ion sys em. Mixe s a e also ins alled in he ac i a ion
eac o s. This measu e is mainly in oduced o sa e elec ici y. A p esen , a e consul a ion wi h he
manu ac u e a o he WWTPs, equency con e e s a e ins alled on he T i on sys ems.
Ad ances in En i onmen al Enginee ing
IOP Con . Se ies: Ea h and En i onmen al Science 444 (2020) 012049
IOP Publishing
doi:10.1088/1755-1315/444/1/012049
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In ea men plan s, hys e esis is se and conside ed o measu e concen a ions in he ac i a ion
eac o s (which is ela ed o he subsequen swi ching on and o o indi idual pieces o equipmen ).
This p e en s om he sys em luc ua ions and he equipmen is no unnecessa ily o e loaded by
cons an swi ching on and o .
4.1. Ac i a ion eac o algo i hm desc ip ion
P ocesses in he ac i a ion eac o a e p ima ily con olled by ISE p obes (i.e. acco ding o he
concen a ions o ammonia ni ogen and ni a es). In case o ailu e o his p obe, i is con ol he
p ocesses by an OXI p obe. Bo h o hese algo i hms ope a e acco ding o he se poin i he pH o
was ewa e a he inle is wi hin he desi ed ange and he c i ical empe a u e o he mixed liquo has
no been exceeded.
4.1.1. pH con ol. This s ep p eceded all o he con ol algo i hms due o equen WWTP poisoning.
The plan is loca ed in a wine-g owing a ea and in he pas his caused conside able issues ega dless
o he cos s o inocula ion
I he p e-se pH limi s a e exceeded, an ala m ge s igge ed au oma ically. I he lowe limi is
exceeded, bo h ae a ion sys ems a e ac i a ed. When he pH e u ns o he equi ed limi s, his p ocess
is main ained o a ce ain pe iod o ime o sa e y easons and hen ollowed by a s anda d s a o
ni i ica ion.
4.1.2. Tempe a u e con ol. Oxygen solubili y d ops wi h a ising ac i a ion empe a u e. Fo his
eason, he demanded oxygen limi s a e shi ed. The e is an e o o achie e his alue e en i i is a
a he heo e ical limi . A d op by hal a deg ee below his c i ical empe a u e e u ns he sys em o
he s anda d con ol mode.
4.1.3. P ocess con ol based on he ISE p obe. No mally, he sys em is managed based on ammonia
ni ogen and ni a e alues. The sys em eac s o changes in he N-NH
4+
alue and ae a ion is
con olled acco dingly. A e he basic ime needed o he sys em ae a ion, he N-NH
4+
con en is
e alua ed based on an algo i hm. Ae a ion is hen comple ed, p olonged o p olonged wi h a s a up
o a second ae a ion sys em. An oxygen p obe con ibu es o checking he high N-NH
4+
concen a ion
alues and useless eac o ae a ion - ene gy poin o iew. Regula ion due o high N-NO
3-
occu s only
when N-NH
4+
is wi hin he se limi s.
4.1.4. P ocess con ol based on he OXI p obe. Du ing ni i ica ion, he sys em a emp s o each a
ce ain se limi o dissol ed oxygen concen a ion in he eac o . The equi ed oxygen limi a ies
depending on he empe a u e o he mixed liquo . A he same ime, howe e , he maximum and
minimum ni i ica ion pe iod is se .
Unde s anda d condi ions, one o he T i ons is in ope a ion. A he end o his basic pe iod, he
sys em begins o decide whe he o no he equi ed limi has been eached. Thus, his is ollowed by
p olonged ni i ica ion, e mina ed ae a ion o s a up o ano he T i on sys em. Once his limi has
been eached, he mixing ansi ion phase akes place o a ixed pe iod o ime o un il he dissol ed
oxygen concen a ion has d opped o he deni i ica ion limi . The du a ion o he deni i ica ion
p ocess is also ixed and can be ex ended.
4.2. Concen a ion p og ess - eal alues
Figu e 3 shows he concen a ions o measu ed pa ame e s in he ac i a ion eac o o e 24 hou s. This
a e alues ( om he bo om up) o dissol ed oxygen, ammonia ni ogen (N-NH
4+
) and ni a es (N-
NO
3-
). The ni a es g aph, espec i ely i s alues, a e ela ed o he igh axis.
The phases o ni i ica ion and deni i ica ion can be easily obse ed in he g aph. This esul s in he
deg ada ion o ammonia ni ogen accompanied by an inc ease in ni a es du ing ae a ion and a
dec ease in ni a e con en wi h a dec ease in dissol ed oxygen con en du ing he subsequen
deni i ica ion p ocess.
Ad ances in En i onmen al Enginee ing
IOP Con . Se ies: Ea h and En i onmen al Science 444 (2020) 012049
IOP Publishing
doi:10.1088/1755-1315/444/1/012049
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Figu e 3. Concen a ion p og ess - measu ed pa ame e s o e 24 hou s.
5. WWTP e luen ope a ing alues
The ables below show he e luen alues o wo was ewa e ea men plan s ope a ed by one
ope a o . Bo h o hem use he T i on sys em in he ac i a ion eac o s. To unde s and he ea men
e iciency o hese sys ems, he ables show emission limi s and a e age alues o he moni o ed
indica o s o he whole yea .
Table 1. Emission limi s o discha ged was ewa e indica o s [1].
BOD
[mg·l
-1
]
COD
[mg·l
-1
]
SS
[mg·l
-1
]
N-NH
4+
[mg·l
-1
]
Value “p” (pe missible) 22 75 25 a e age 12
Value “m” (maximum) 30 140 30 20
Table 2. A e age alues o moni o ed indica o s o he calenda yea [1].
BOD
[mg·l
-1
]
COD
[mg·
l
-1
]
SS
[mg·l
-1
]
N-NH
4+
[mg·l
-1
]
WWTP “A” 3,11 28,93 6,30 0,14
WWTP “B” 3,08 24,93 8,08 1,87
Table 1 and Table 2 show ha he T i on sys em ensu es he equi ed WWTP e luen alues wi hou
any p oblems. This con i ms e y high e iciency o he en i e sys em. This expe ience, oge he wi h
o he indings, make he ope a o us he sys em, e en in ela ion o he u u e de elopmen o
municipali ies and owns. The e luen alues a e conside ably lowe han he limi alues p esc ibed
by he ele an municipal au ho i y.
0
10
20
30
40
50
60
0
1
2
3
4
5
6
7
8
9
10
10.0…
10.0…
10.0…
10.0…
10.0…
10.0…
10.0…
10.0…
10.0…
10.0…
10.0…
10.0…
10.0…
10.0…
10.0…
10.0…
10.0…
11.0…
11.0…
11.0…
11.0…
11.0…
11.0…
11.0…
11.0…
11.0…
11.0…
11.0…
11.0…
11.0…
11.0…
11.0…
11.0…
11.0…
11.0…
11.0…
N-NO3-
oxygen, N-NH4+
Kyslík [mg.l-1] N-NH4+ [mg.l-1] N-NO3- [mg.l-1]

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doi:10.1088/1755-1315/444/1/012049
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6. Conclusions
The e is qui e a high numbe o combined sys ems a ailable on he ma ke . Howe e , ope a o s o en
p e e con en ional blowe s and ae a ion elemen s. This is one o he easons why he e a e gaps in he
ope a ional expe ience wi h combined sys ems. The cou age associa ed wi h he deploymen o
combined sys ems, hei ope a ion and subsequen modi ica ions o con ol algo i hms is ce ainly
undeniable. The use o such sys ems helps u he esea ch, new ideas and inno a ions.
Pa ame e s en e ing he con ol algo i hm (i.e. all concen a ions, imes, empe a u es,…) need o be
es ed and adjus ed du ing he ial ope a ion. Each and e e y municipali y has i s speci ic composi ion
o was ewa e , a ying deg ees o ballas wa e , ega dless o any indus ial en e p ises. Fo hese and
o he easons, i is necessa y o app oach each WWTP and i s con ol indi idually, o moni o and
check he p ocesses. I is also c ucial o se a kind o sa e y elemen s when con olling he sys em.
How he sys em should e alua e eme gency si ua ions, a e wha pe iod and how o espond
accu a ely. The con ol is o cou se ela ed o he ans e o cu en in o ma ion and da a o he con ol
cen e.
In he u u e, hese sys ems should be explo ed om he ene gy poin o iew, in e ms o he
necessa y ai demand and unc ionali y o he ac i a ion p ocesses a low empe a u es. Fo he ime
being, he eliabili y o he ea men has been p o en using he alues o moni o ed indica o s o he
selec ed WWTP e luen s.
Acknowledgemen s
I would like o exp ess my hanks o VaK Hodonín, a.s. o he possibili y o publishing he da a and
o p o iding suppo ing da a and in o ma ion. I also e y much app ecia e he documen sha ing wi h
ZEMSKÝ Roha ec, s. .o, hei help ulness and communica ion.
The pape was d awn up wi hin he s anda d p ojec No. FAST-J-18-5545 “Tes ing o abso p ion
media o odou emo al om sewe s”.
Re e ences
[1] Documen s and in o ma ion p o ided by VaK Hodonín, a.s
[2] Documen and in o ma ion p o ided by ZEMSKÝ Roha ec, s. .o. A ailable on:
h ps://www.zemsky.cz/
[3] The Ai e-O
2
T i on TR Se ies Ae a o /Mixe , Ae a ion Indus ies In e na ional: a new e a
company [online]. [ci . 2019-10-10]. A aible on: h ps://www.ai eo2.com/en/home-page/
[4] Hluš ík P, Václa ík V and D o ský T 2016 Causes and impac s o d opping wa e consump ion
on a was ewa e ea men plan (Leiden: CRC P ess/Balkema) pp 419-424
[5] D o ský T, Václa ík V and Hluš ík P 2016 Was e wa e ea men in No h Mo a ia and
Silesia, om he pas o he p esen (Leiden: CRC P ess/Balkema) pp 389-394
[6] Hluš ík P and Sing o á V 2018 E iciency o was ewa e ea men plan s (Albena: STEF92
Technology) pp 321-28