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Compact 3D-Printed Unit for Separation of Simple Gas Mixtures Combined with Chemiresistive Sensors

Abstract

Inexpensive chemiresistive sensors are often insufficiently selective as they are sensitive to multiple components of the gas mixture at the same time. One solution would be to insert a device in front of the sensor that separates the measured gas mixture and possibly isolates the unwanted components. This study focused on the fabrication and characterization of a compact unit, which was fabricated by 3D printing, for the separation and detection of simple gas mixtures. The capillary, the basic part of the compact unit, was 4.689 m long and had a diameter of 0.7 mm. The compact unit also contained a mixing chamber on the inlet side and a measuring chamber with a MiCS-6814 sensor on the outlet side. Mixtures of ethanol and water at different concentrations were chosen for characterization. The measured calibration curve was found to have a reliability of R2 = 0.9941. The study further addressed the elements of environmental friendliness of the materials used and their sustainability.

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Compact 3D-Printed Unit for Separation of Simple Gas Mixtures Combined with Chemiresistive Sensors

Author: Zvonková, Magdaléna; Adámek, Martin; Skowronková, Nela; Dlabaja, Stepan; Matyáš, Jiří; Jaššo, Miroslav; Adámková, Anna; Mlček, Jiří; Salek, Richardos Nikolaos; Búran, Martin
Publisher: MDPI
Year: 2024
DOI: 10.3390/s24134391
Source: https://dspace.vut.cz/bitstreams/932a3924-605e-4306-ae4f-37da45ec430b/download
Ci a ion: Z onko a, M.; Adamek, M.;
Skow onko a, N.; Dlabaja, S.; Ma yas,
J.; Jasso, M.; Adamko a, A.; Mlcek, J.;
Salek, R.N.; Bu an, M. Compac
3D-P in ed Uni o Sepa a ion o
Simple Gas Mix u es Combined wi h
Chemi esis i e Senso s. Senso s 2024,
24, 4391. h ps://doi.o g/10.3390/
s24134391
Academic Edi o : Jesus Lozano
Recei ed: 17 May 2024
Re ised: 27 June 2024
Accep ed: 4 July 2024
Published: 6 July 2024
Copy igh : © 2024 by he au ho s.
Licensee MDPI, Basel, Swi ze land.
This a icle is an open access a icle
dis ibu ed unde he e ms and
condi ions o he C ea i e Commons
A ibu ion (CC BY) license (h ps://
c ea i ecommons.o g/licenses/by/
4.0/).
senso s
A icle
Compac 3D-P in ed Uni o Sepa a ion o Simple Gas Mix u es
Combined wi h Chemi esis i e Senso s
Magdalena Z onko a 1, Ma in Adamek 2, Nela Skow onko a 1, S epan Dlabaja 2, Ji i Ma yas 3,
Mi osla Jasso 1, Anna Adamko a 1,* , Ji i Mlcek 1,* , Richa dos Nikolaos Salek 4and Ma in Bu an 5
1Depa men o Food Analysis and Chemis y, Facul y o Technology, Tomas Ba a Uni e si y in Zlin,
Va ecko a 5669, 760 01 Zlin, Czech Republic; [email p o ec ed] (M.Z.); [email p o ec ed] (N.S.);
[email p o ec ed] (M.J.)
2
Depa men o Au oma ion and Con ol Enginee ing, Facul y o Applied In o ma ics, Tomas Ba a Uni e si y
in Zlin, Nad S anemi 4511, 760 05 Zlin, Czech Republic; [email p o ec ed] (M.A.); [email p o ec ed] (S.D.)
3Cen e o Polyme Sys ems, Uni e si y Ins i u e, Tomas Ba a Uni e si y in Zlin, T ida Tomase Ba i 5678,
760 01 Zlin, Czech Republic; [email p o ec ed]
4Depa men o Food Technology, Facul y o Technology, Tomas Ba a Uni e si y in Zlin, Va ecko a 5669,
760 01 Zlin, Czech Republic; [email p o ec ed]
5Depa men o Mic oelec onics, Facul y o Elec ical Enginee ing and Communica ion, B no Uni e si y o
Technology, Technicka 3058/10, 616 00 B no, Czech Republic; ma in.bu an@ u b .cz
*Co espondence: [email p o ec ed] (A.A.); [email p o ec ed] (J.M.)
Abs ac : Inexpensi e chemi esis i e senso s a e o en insu icien ly selec i e as hey a e sensi i e o
mul iple componen s o he gas mix u e a he same ime. One solu ion would be o inse a de ice
in on o he senso ha sepa a es he measu ed gas mix u e and possibly isola es he unwan ed
componen s. This s udy ocused on he ab ica ion and cha ac e iza ion o a compac uni , which
was ab ica ed by 3D p in ing, o he sepa a ion and de ec ion o simple gas mix u es. The capilla y,
he basic pa o he compac uni , was 4.689 m long and had a diame e o 0.7 mm. The compac
uni also con ained a mixing chambe on he inle side and a measu ing chambe wi h a MiCS-6814
senso on he ou le side. Mix u es o e hanol and wa e a di e en concen a ions we e chosen
o cha ac e iza ion. The measu ed calib a ion cu e was ound o ha e a eliabili y o R
2
= 0.9941.
The s udy u he add essed he elemen s o en i onmen al iendliness o he ma e ials used and
hei sus ainabili y.
Keywo ds: chemi esis i e gas senso s; 3D p in ing; polylac ic acid; capilla y; sus ainabili y
1. In oduc ion
Al hough he e a e s ill challenges o o e come, 3D p in ing has become a a o ed
app oach cu en ly employed in he ield o gas senso analysis [
1
]. One o he bigges
ad an ages o di e se 3D p in ing echniques is hei modi iabili y based on po en ial
applica ions and uses; hus, 3D p in ing o gas senso s and a ious componen s connec ed
o hem pa es he way o u he esea ch while o e ing a wide ange o applicabili y [
2
,
3
].
As desc ibed by Zhou e al. [
2
], 3D p in ing can be employed o he manu ac u ing o
addi ional componen s including he cells, channels, ci cui s, elec odes, chambe s used
o di e se pu poses such as gas p ep ocessing o he imp o emen in senso s’ sensing
pe o mance [
2
]. The s uc u al componen s in ol ed in he cons uc ion o he inal de ice
can also be 3D p in ed, as e iewed by he a o emen ioned au ho s. They can unc ion no
only as cus omized holde s o comme cial senso s [
4
] bu also as p o ec ion o he senso s
om mois u e [5] o dus [6].
This s udy ocuses on he idea o using a simple capilla y ch oma og aphic column
made om biodeg adable ma e ials ia common 3D p in ing o he sepa a ion o a sam-
ple in o indi idual componen s be o e hei measu emen using low-cos chemi esis i e
senso s. The eason o doing his pe ains o he sensi i i y o hese senso s o se e al
Senso s 2024,24, 4391. h ps://doi.o g/10.3390/s24134391 h ps://www.mdpi.com/jou nal/senso s
Senso s 2024,24, 4391 2 o 14
gases simul aneously. Wi hou addi ional de ices o in o ma ion abou he sample, a single
senso (senso y elemen ) canno p o ide de ailed in o ma ion abou he unknown sample
being measu ed. I can only de e mine a esponse o he en i e g oup o gases speci ied
by he manu ac u e [
7
]. The e o e, he imp o emen s desc ibed u he in his a icle a e
aimed a modi ying he esolu ion capabili y o he sys em and de eloping a de ice ha
would no only be able o sepa a e and subsequen ly de ec componen s o simple gas
mix u es, bu also possibly semi-quan i y di e en analy es. The aim was o inco po a e
no only he capilla y column bu also o he pa s o he measu ing chain, including he
mixing chambe and he de ec o ’s measu ing chambe , in o one compac uni . This is one
o he key aspec s cha ac e izing he no el y o his s udy.
Wi h bo h he a o emen ioned objec i es in mind, g ea emphasis was also placed
on inding a sus ainable solu ion, i.e., all he chosen componen s o he manu ac u ed
de ice we e ei he biodeg adable o ecyclable. The e o e, polylac ic acid (PLA) was cho-
sen o he 3D p in ing o he capilla y and o he componen s, such as he holde s and
he mixing chambe . In he global sea ch o sus ainable ma e ials, PLA has eme ged
as a sui able al e na i e o o he polyme s in selec ed applica ions, mainly because o
i s biodeg adabili y, a ailabili y, and con enien mechanical and he mal p ope ies [
8
].
Fu he mo e, lac ic acid (LA) monome s can be ob ained om enewable sou ces such as
po a o, suga cane o co n by mic obial e men a ion, and hen PLA can be p oduced using
a simple, cos - and ene gy-e icien syn hesis [
9
]. E en hough PLA syn hesis is conside ed
ene gy-e icien , he mos demanding p ocess in e ms o CO
2
eleasing in o he a mosphe e
is he ac ual con e sion o he ag icul u al p oduc s o PLA. By he op imiza ion o he
syn hesis eac ions, PLA could also become a low-ca bon ma e ial [
10
]. Cu en ly, he e
a e se e al PLA deg ada ion s a egies, such as land illing, compos ing, anae obic diges-
ion, incine a ion o he mal ea men , and chemical and mechanical ecycling [
11
]. The
en i onmen al oo p in o PLA’s deg ada ion can be minimized by chemical (molecula )
ecycling—depolyme iza ion—and he epea ed use o LA monome s o syn hesize new
ma e ial [
12
]. Rega ding ene gy consump ion, his app oach is p e e able o he epea ed
p oduc ion o LA om s a chy ag icul u al was e [
13
]. Resea che s ha e also sugges ed he
possibili y o he di ec ep ocessing o 3D-p in ed PLA p oduc s back in o he ilamen s
used o 3D p in ing wi hou signi ican deg ada ion o he ma e ial [14].
In addi ion o he a o emen ioned componen s made om PLA, o he ma e ials used
o he cons uc ion o he de ice included plas ic, ca dboa d, and me al, which a e ully
ecyclable o ep ocessable in he Czech Republic. Plas ic sy inges se ed as a dispensing
de ice o he ca ie gas, while me al pa s we e employed o ensu e he mechanical
unc ionali y o he de ice, and all he componen s we e subsequen ly moun ed on a
ca dboa d box, which p o ided he basic s uc u al backbone o he whole se up.
The only non-biodeg adable o non- ecyclable pa s used we e he elec onic compo-
nen s such as elec ical cables o gas senso s, which a e eusable and can ei he be emo ed
and used in o he expe imen al con igu a ions o eplaced, i necessa y, and he emaining
pa s o he de ice can be used un il any mechanical de ec s occu . In gene al, he ope a ing
li e ime o he senso s a ies acco ding o he equency o use o he gas concen a ions
ha a e applied o he senso s, bu i is also based on hei s o age and usage condi ions
such as empe a u e o humidi y [15–17].
2. Ma e ials and Me hods
The p inciple o he en i e de ice is based on he idea o u ilizing a simple capilla y
ch oma og aphic column manu ac u ed by 3D p in ing o he sepa a ion o samples in o
componen s p io o hei measu emen using inexpensi e chemi esis i e senso s.
The sample is dispensed om a sy inge in o a s eam o clean ai lowing h ough he
capilla y column. Wi hin his column, he mix u e is sepa a ed in o indi idual componen s
ha a i e a he de ec o (chemi esis i e senso ) a di e en imes. The de ec o is housed
in a closed chambe a he end o he column, and upon he a i al o molecula componen s
om he sample, i eac s by educing he elec ical esis ance o he sensi i e laye . This
Senso s 2024,24, 4391 3 o 14
dec ease in elec ical esis ance would be eco ded as a dec ease in elec ical ol age a
he speci ic sensi i e elemen and hen con e ed in o an equi alen digi al alue by an
A/D con e e , which would hen be eco ded and u he p ocessed by a mic ocon olle .
F om he alues ob ained om he A/D con e e , i was possible o de e mine he a io
o he esis ance o he sensi i e laye du ing analy e de ec ion o he esis ance when he
sensi i e laye is placed in clean ai . F om his a io, he concen a ion o he analy e could
be calcula ed. Howe e , his applies only unde he condi ion ha he moni o ed gas is
known and ha he e a e no o he gases in he obse ed gas mix u e o which he senso
eac s. These condi ions canno be me by unknown analy es. The e o e, a sepa a ion
capilla y ch oma og aphic column was used in he s udy o sample p ocessing.
2.1. Design and De elopmen o he Capilla y and he De ice
The measu ing de ice consis s o se e al in e connec ed blocks. The co e block o he
measu ing de ice is a compac uni made by 3D p in ing echnology, in eg a ing a capilla y
o he sepa a ion o he componen s o he mix u e, a mixing chambe o mixing he gas
sample wi h he ca ie gas, and a measu ing chambe equipped wi h a chemi esis i e
senso . The appa a us u he includes a sample dispensing de ice and a ca ie gas
dispensing de ice wi h a mo o and a gea box. E e y hing is con olled and scanned by a
con ol and measu emen uni , which is con olled by an ESP-32 mic ocon olle .
The main pa is a compac block wi h a capilla y, he design o which was based on
ea lie esea ch desc ibed in Adámek e al. [
7
]. As pa o he de elopmen , se e al a ious
ypes o hese blocks had been designed and p in ed (Figu e 1) du ing he s udy. The g ey
block (1) ep esen s he o iginal p o o ype om he p e ious s udy by Adámek e al. [
7
],
while he g een (2) and o ange (3) blocks a e p o o ypes o he imp o ed ype. The whi e
block (4) is u ilized wi hin his pape .
Senso s 2024, 24, x FOR PEER REVIEW 3 o 14
componen s ha a i e a he de ec o (chemi esis i e senso ) a diffe en imes. The
de ec o is housed in a closed chambe a he end o he column, and upon he a i al o
molecula componen s om he sample, i eac s by educing he elec ical esis ance o
he sensi i e laye . This dec ease in elec ical esis ance would be eco ded as a dec ease
in elec ical ol age a he speci ic sensi i e elemen and hen con e ed in o an equi alen
digi al alue by an A/D con e e , which would hen be eco ded and u he p ocessed
by a mic ocon olle . F om he alues ob ained om he A/D con e e , i was possible o
de e mine he a io o he esis ance o he sensi i e laye du ing analy e de ec ion o he
esis ance when he sensi i e laye is placed in clean ai . F om his a io, he concen a ion
o he analy e could be calcula ed. Howe e , his applies only unde he condi ion ha he
moni o ed gas is known and ha he e a e no o he gases in he obse ed gas mix u e o
which he senso eac s. These condi ions canno be me by unknown analy es. The e o e,
a sepa a ion capilla y ch oma og aphic column was used in he s udy o sample
p ocessing.
2.1. Design and De elopmen o he Capilla y and he De ice
The measu ing de ice consis s o se e al in e connec ed blocks. The co e block o he
measu ing de ice is a compac uni made by 3D p in ing echnology, in eg a ing a
capilla y o he sepa a ion o he componen s o he mix u e, a mixing chambe o
mixing he gas sample wi h he ca ie gas, and a measu ing chambe equipped wi h a
chemi esis i e senso . The appa a us u he includes a sample dispensing de ice and a
ca ie gas dispensing de ice wi h a mo o and a gea box. E e y hing is con olled and
scanned by a con ol and measu emen uni , which is con olled by an ESP-32
mic ocon olle .
The main pa is a compac block wi h a capilla y, he design o which was based on
ea lie esea ch desc ibed in Adámek e al. [7]. As pa o he de elopmen , se e al a ious
ypes o hese blocks had been designed and p in ed (Figu e 1) du ing he s udy. The g ey
block (1) ep esen s he o iginal p o o ype om he p e ious s udy by Adámek e al. [7],
while he g een (2) and o ange (3) blocks a e p o o ypes o he imp o ed ype. The whi e
block (4) is u ilized wi hin his pape .
Emphasis was placed on he app op ia e in eg a ion o he mixing and measu ing
chambe s in o a compac uni wi h he capilla y (Figu es 2 and 3). The diame e o he
capilla y was educed o d = 0.7 mm. O e all, he capilla y diame e was educed by
nea ly 42% compa ed o he model p esen ed in he p e ious pape [7].
Figu e 1. Diffe en capilla y blocks wi h mixing and measu ing chambe du ing de elopmen . The
g ey block (1) is he o iginal p o o ype om he p e ious s udy by Adámek e al. [7], he g een (2)
and o ange (3) blocks a e imp o ed p o o ypes, and he whi e block (4) is used wi hin his a icle.
Figu e 1. Di e en capilla y blocks wi h mixing and measu ing chambe du ing de elopmen . The
g ey block (1) is he o iginal p o o ype om he p e ious s udy by Adámek e al. [
7
], he g een (2)
and o ange (3) blocks a e imp o ed p o o ypes, and he whi e block (4) is used wi hin his a icle.
Emphasis was placed on he app op ia e in eg a ion o he mixing and measu ing
chambe s in o a compac uni wi h he capilla y (Figu es 2and 3). The diame e o he
capilla y was educed o d = 0.7 mm. O e all, he capilla y diame e was educed by nea ly
42% compa ed o he model p esen ed in he p e ious pape [7].
Senso s 2024,24, 4391 4 o 14
Senso s 2024, 24, x FOR PEER REVIEW 4 o 14
The wo- ie capilla y’s leng h was 4.689 m, which is compa able o he p e iously
desc ibed h ee- ie capilla y wi h a leng h o 4.692 m. I s design ea u ed wo mi o ed
helices in e connec ed by a con inuous cu e, ensu ing ha he e we e no excessi e
ac u es ha could hinde he p in ing p ocess. The capilla y was success ully p in ed
using a comme cially a ailable Bambu Lab PS1 p in e (Bambu Lab, Shenzhen, China)
equipped wi h a s anda d 0.4 mm nozzle. Figu e 3 illus a es he ex e nal dimensions o
he compac block and he squa e measu ing chambe .
Figu e 2. In e nal a angemen o he compac block comp ising o wo mi o ed helices.
Figu e 3. Ex e nal dimensions o he compac block and squa e measu ing chambe .
Sample and ca ie ai dispense s we e also posi ioned on he ecyclable pape
subs a e (Figu e 4). The p inciple and basic use we e he same as he sys em desc ibed in
he p e ious a icle [7]. The 2 mL sy inge holde s o he sample and he wo 150 mL
sy inges o he ca ie gas we e new (pu e ai was used; he ull sy inge olume is 165
mL). Bo h he ca ie gas and sample we e d awn in o sy inges by he equipmen ope a o .
No mal oom ai se ed as he ca ie gas, il e ed h ough a NY 0.22 µm sy inge il e
(Ch omse is s. .o., P ague, Czech Republic). Immedia ely be o e gas measu emen , a
sample was d awn in o he sy inge h ough he needle, posi ioning he ip jus abo e o
ligh ly ouching he liquid su ace, ensu ing he needle lumen mou h was no subme ged
Figu e 2. In e nal a angemen o he compac block comp ising o wo mi o ed helices.
Senso s 2024, 24, x FOR PEER REVIEW 4 o 14
The wo- ie capilla y’s leng h was 4.689 m, which is compa able o he p e iously
desc ibed h ee- ie capilla y wi h a leng h o 4.692 m. I s design ea u ed wo mi o ed
helices in e connec ed by a con inuous cu e, ensu ing ha he e we e no excessi e
ac u es ha could hinde he p in ing p ocess. The capilla y was success ully p in ed
using a comme cially a ailable Bambu Lab PS1 p in e (Bambu Lab, Shenzhen, China)
equipped wi h a s anda d 0.4 mm nozzle. Figu e 3 illus a es he ex e nal dimensions o
he compac block and he squa e measu ing chambe .
Figu e 2. In e nal a angemen o he compac block comp ising o wo mi o ed helices.
Figu e 3. Ex e nal dimensions o he compac block and squa e measu ing chambe .
Sample and ca ie ai dispense s we e also posi ioned on he ecyclable pape
subs a e (Figu e 4). The p inciple and basic use we e he same as he sys em desc ibed in
he p e ious a icle [7]. The 2 mL sy inge holde s o he sample and he wo 150 mL
sy inges o he ca ie gas we e new (pu e ai was used; he ull sy inge olume is 165
mL). Bo h he ca ie gas and sample we e d awn in o sy inges by he equipmen ope a o .
No mal oom ai se ed as he ca ie gas, il e ed h ough a NY 0.22 µm sy inge il e
(Ch omse is s. .o., P ague, Czech Republic). Immedia ely be o e gas measu emen , a
sample was d awn in o he sy inge h ough he needle, posi ioning he ip jus abo e o
ligh ly ouching he liquid su ace, ensu ing he needle lumen mou h was no subme ged
Figu e 3. Ex e nal dimensions o he compac block and squa e measu ing chambe .
The wo- ie capilla y’s leng h was 4.689 m, which is compa able o he p e iously
desc ibed h ee- ie capilla y wi h a leng h o 4.692 m. I s design ea u ed wo mi o ed
helices in e connec ed by a con inuous cu e, ensu ing ha he e we e no excessi e ac-
u es ha could hinde he p in ing p ocess. The capilla y was success ully p in ed using a
comme cially a ailable Bambu Lab PS1 p in e (Bambu Lab, Shenzhen, China) equipped
wi h a s anda d 0.4 mm nozzle. Figu e 3illus a es he ex e nal dimensions o he compac
block and he squa e measu ing chambe .
Sample and ca ie ai dispense s we e also posi ioned on he ecyclable pape sub-
s a e (Figu e 4). The p inciple and basic use we e he same as he sys em desc ibed in
he p e ious a icle [
7
]. The 2 mL sy inge holde s o he sample and he wo 150 mL
sy inges o he ca ie gas we e new (pu e ai was used; he ull sy inge olume is 165 mL).
Bo h he ca ie gas and sample we e d awn in o sy inges by he equipmen ope a o .
No mal oom ai se ed as he ca ie gas, il e ed h ough a NY 0.22
µ
m sy inge il e
(Ch omse is s. .o., P ague, Czech Republic). Immedia ely be o e gas measu emen , a
sample was d awn in o he sy inge h ough he needle, posi ioning he ip jus abo e o
ligh ly ouching he liquid su ace, ensu ing he needle lumen mou h was no subme ged in
he liquid. The sy inge con aining he sample was hen inse ed in o he measu ing sys em,
Senso s 2024,24, 4391 5 o 14
and he measu emen commenced. The ca ie gas was expelled om he sy inges by a
pushing mechanism wi h a newly designed cons uc ion and a gea box. This allowed he
pushing mechanism o mo e o wa d and backwa d, and i was adap ed o wo k in slow
and as modes du ing eposi ioning. The mode change was possible when he ope a o
mechanically adjus ed he posi ion o one o he gea wheels. The new sy inge holde s and
new pushing mechanism ensu ed be e s abili y o he sy inge posi ion, highe s abili y
o he ou pu olume a e, and educed isk o he sy inge pis on s alling o c ossing. The
basic pa s o he sys em we e 3D p in ed om PLA ma e ial, inc easing he po abili y o
he sys em (weigh educ ion) and inc easing i s ecyclabili y.
Senso s 2024, 24, x FOR PEER REVIEW 5 o 14
in he liquid. The sy inge con aining he sample was hen inse ed in o he measu ing
sys em, and he measu emen commenced. The ca ie gas was expelled om he sy inges
by a pushing mechanism wi h a newly designed cons uc ion and a gea box. This allowed
he pushing mechanism o mo e o wa d and backwa d, and i was adap ed o wo k in
slow and as modes du ing eposi ioning. The mode change was possible when he
ope a o mechanically adjus ed he posi ion o one o he gea wheels. The new sy inge
holde s and new pushing mechanism ensu ed be e s abili y o he sy inge posi ion,
highe s abili y o he ou pu olume a e, and educed isk o he sy inge pis on s alling
o c ossing. The basic pa s o he sys em we e 3D p in ed om PLA ma e ial, inc easing
he po abili y o he sys em (weigh educ ion) and inc easing i s ecyclabili y.
Figu e 4. Comple e eal a angemen o he expe imen al measu ing sys em (1—sy inges o he
ca ie gas, 2— wo-speed gea box, 3—powe supply o mo o s, 4—sample dispense , 5—
capilla y block, 6—measu ing chambe , 7—con ol boa d wi h ESP-32 mic ocon olle , 8—
compu e o da a acquisi ion, 9—mo o d i e ).
The las pa , moun ed on he subs a e, is he con ol and measu emen uni (Figu e
5). The cen al pa o his sec ion is he ESP-WROM-32 mic ocon olle (Esp essi
Sys ems, Shanghai, China) on he boa d Wemos LoLin 32 ESP-WROOM-32, con olling
he use in e ace (display, pushbu on), ope a ing he H-b idges o mo o con ol based
on he L298N ci cui , sensing signals om he MiCS-6814 senso (SGX Senso ech,
Neuchâ el, Swi ze land) and communica ing wi h a PC-class compu e using a common
USB/COM in e ace wi h a communica ion speed o 115,200 Bd.
The MiCS-6814 is a compac MOS senso con aining h ee ully independen sensing
elemen s (RED, OX and NH3) on one package [18]. The mic ocon olle is also connec ed
o he RTC DS 3231 eal- ime clock and SD memo y ca d. This solu ion allowed he de ice
o wo k wi hou a connec ed compu e and compu e communica ion in as uc u e and
allowed o easie da a ans e and backup. In addi ion o highe p ocessing powe ,
g ea e communica ion capabili ies, and he abili y o s o e mo e da a, one o he main
ad an ages o his mic ocon olle was he highe esolu ion o he A/D con e e (12 b
ins ead o he o iginal 10 b). This allowed o a u he inc ease in accu acy o he sensed
signal.
Figu e 4. Comple e eal a angemen o he expe imen al measu ing sys em (1—sy inges o he
ca ie gas, 2— wo-speed gea box, 3—powe supply o mo o s, 4—sample dispense , 5—capilla y
block, 6—measu ing chambe , 7—con ol boa d wi h ESP-32 mic ocon olle , 8—compu e o da a
acquisi ion, 9—mo o d i e ).
The las pa , moun ed on he subs a e, is he con ol and measu emen uni (Figu e 5).
The cen al pa o his sec ion is he ESP-WROM-32 mic ocon olle (Esp essi Sys ems,
Shanghai, China) on he boa d Wemos LoLin 32 ESP-WROOM-32, con olling he use
in e ace (display, pushbu on), ope a ing he H-b idges o mo o con ol based on he
L298N ci cui , sensing signals om he MiCS-6814 senso (SGX Senso ech, Neuchâ el,
Swi ze land) and communica ing wi h a PC-class compu e using a common USB/COM
in e ace wi h a communica ion speed o 115,200 Bd.
The MiCS-6814 is a compac MOS senso con aining h ee ully independen sensing
elemen s (RED, OX and NH3) on one package [
18
]. The mic ocon olle is also connec ed
o he RTC DS 3231 eal- ime clock and SD memo y ca d. This solu ion allowed he de ice
o wo k wi hou a connec ed compu e and compu e communica ion in as uc u e and
allowed o easie da a ans e and backup. In addi ion o highe p ocessing powe , g ea e
communica ion capabili ies, and he abili y o s o e mo e da a, one o he main ad an ages
o his mic ocon olle was he highe esolu ion o he A/D con e e (12 b ins ead o he
o iginal 10 b). This allowed o a u he inc ease in accu acy o he sensed signal.

Senso s 2024,24, 4391 6 o 14
Senso s 2024, 24, x FOR PEER REVIEW 6 o 14
Figu e 5. Expe imen al measu ing sys em—Connec ion o main componen s.
2.2. Measu emen Me hodology
The measu emen me hodology was simila o he one desc ibed in [7] and modi ied
as ollows. A e s a ing he measu emen , he mixing chambe , he capilla y, and he
measu ing chambe unde go cleaning wi h he ca ie gas (clean ai ) o a du a ion o =
30 s. Subsequen ly, he sample is injec ed in o he measu ing chambe , and he ca ie gas
is g adually displaced om he sy inges a a cons an a e. The measu emen is e mina ed
once he ca ie gas is ully expelled om he sy inges.
Upon comple ion o he sample measu emen , he sys em is lushed wi h 330 mL o
ca ie gas ( he measu emen is pe o med wi hou he injec ion o he sample). The a e
o ca ie gas displacemen and consequen ly he o al measu emen ime a e con olled
by he mo o ol age.
Fo ins ance, wi h a slow gea box speed and a ol age o U = 12 V a he mo o , along
wi h a ull ca ie gas sy inge olume se , he o al gas displacemen ime amoun s o =
830 s, achie ing a gas displacemen a e o Q = 0.397 mL/s. When u ilizing a as gea box
speed and a ol age o U = 6 V on he mo o , alongside a ull ca ie gas sy inge olume
se , he o al gas displacemen ime is educed o = 240 s, esul ing in a highe gas
displacemen a e o Q = 1375 mL/s. This con igu a ion was employed o he
measu emen s. In he inal pa , he pis on was able o push agains he sy inge wall,
he e o e only he i s 235 samples we e conside ed in he p ocessing.
No ably, 96% e hanol (Ing. Pe Š ec-PENTA s. .o., P ague, Czech Republic, CAS: 64-
17-5, EINECS: 200-578-6) was used as a base ma e ial o p epa ing he measu ing
solu ions. F om he s ock solu ion, solu ions o 6%, 12%, 24%, and 48% we e mixed by
sequen ial dilu ion. Demine alized wa e was used o he dilu ion. Sampling om he
sample bo le was pe o med using a needle sy inge, wi h he needle posi ioned jus abo e
he sample le el.
2.3. E alua ion Me hodology
The e alua ion me hodology mi o s he one ou lined in he pape by Adámek e al.
[7], wi h a sligh modi ica ion conce ning he inc ease in he maximum numbe o ou pu
Figu e 5. Expe imen al measu ing sys em—Connec ion o main componen s.
2.2. Measu emen Me hodology
The measu emen me hodology was simila o he one desc ibed in [
7
] and modi ied
as ollows. A e s a ing he measu emen , he mixing chambe , he capilla y, and he
measu ing chambe unde go cleaning wi h he ca ie gas (clean ai ) o a du a ion o
= 30 s. Subsequen ly, he sample is injec ed in o he measu ing chambe , and he ca ie
gas is g adually displaced om he sy inges a a cons an a e. The measu emen is
e mina ed once he ca ie gas is ully expelled om he sy inges.
Upon comple ion o he sample measu emen , he sys em is lushed wi h 330 mL o
ca ie gas ( he measu emen is pe o med wi hou he injec ion o he sample). The a e o
ca ie gas displacemen and consequen ly he o al measu emen ime a e con olled by
he mo o ol age.
Fo ins ance, wi h a slow gea box speed and a ol age o U = 12 V a he mo o ,
along wi h a ull ca ie gas sy inge olume se , he o al gas displacemen ime amoun s o
= 830 s, achie ing a gas displacemen a e o Q = 0.397 mL/s. When u ilizing a as gea box
speed and a ol age o U = 6 V on he mo o , alongside a ull ca ie gas sy inge olume se ,
he o al gas displacemen ime is educed o = 240 s, esul ing in a highe gas displacemen
a e o Q = 1375 mL/s. This con igu a ion was employed o he measu emen s. In he
inal pa , he pis on was able o push agains he sy inge wall, he e o e only he i s
235 samples we e conside ed in he p ocessing.
No ably, 96% e hanol (Ing. Pe Š ec-PENTA s. .o., P ague, Czech Republic, CAS:
64-17-5, EINECS: 200-578-6) was used as a base ma e ial o p epa ing he measu ing
solu ions. F om he s ock solu ion, solu ions o 6%, 12%, 24%, and 48% we e mixed by
sequen ial dilu ion. Demine alized wa e was used o he dilu ion. Sampling om he
sample bo le was pe o med using a needle sy inge, wi h he needle posi ioned jus abo e
he sample le el.
2.3. E alua ion Me hodology
The e alua ion me hodology mi o s he one ou lined in he pape by Adámek e al. [
7
],
wi h a sligh modi ica ion conce ning he inc ease in he maximum numbe o ou pu signal
le els om he A/D con e e . Speci ically, he ange ex ended om 0 o 4095 ins ead o
Senso s 2024,24, 4391 7 o 14
he p e ious ange om 0 o 1023, accommoda ing smalle inpu ol age a ia ions wi hin
he ange o 0 o 3.3 V as opposed o 0 o 5 V. No ably, hese adjus men s we e compa ed
ollowing no maliza ion, ela i e o he ini ia ion o he measu emen a ime = 30 s.
Fo da a p ocessing and g aphical ep esen a ion o he measu emen ou comes,
Mic oso Excel 2019 (Mic oso Co po a ion, Redmond, WA, USA) was used.
3. Resul s and Discussion
3.1. Rep oducibili y o he Measu emen s
Pu e ai was measu ed as a i s se o samples, se ing as a ca ie gas. These esul s
we e used o de e mine he backg ound alues o he unsampled measu emen s and
u he used o s anda diza ion in o de o elimina e he backg ound e ec caused by he
ca ie gas. Successi e measu emen s o e hanol samples o 6%, 12%, 24%, 48%, and 96%
concen a ion we e hen aken.
Since he OX elemen in he combined senso MiCS-6814 eac s mainly o NO
2
and NO,
and i does no espond o e hanol, he esul s om his senso will only be b ie ly desc ibed.
Emphasis will ins ead be placed on he RED elemen , which is he mos eac i e pa o
MiCS-6814 o e hanol. The o iginal esponses om he OX and NH
3
elemen s a e shown in
Figu e 6. While changes in he NH
3
elemen ’s dependence on e hanol concen a ion can be
obse ed, he pos -p ocessed signals ha e p o en unsui able o mo e p ecise analysis.
Senso s 2024, 24, x FOR PEER REVIEW 7 o 14
signal le els om he A/D con e e . Speci ically, he ange ex ended om 0 o 4095
ins ead o he p e ious ange om 0 o 1023, accommoda ing smalle inpu ol age
a ia ions wi hin he ange o 0 o 3.3 V as opposed o 0 o 5 V. No ably, hese adjus men s
we e compa ed ollowing no maliza ion, ela i e o he ini ia ion o he measu emen a
ime = 30 s.
Fo da a p ocessing and g aphical ep esen a ion o he measu emen ou comes,
Mic oso Excel 2019 (Mic oso Co po a ion, Redmond, WA, USA) was used.
3. Resul s and Discussion
3.1. Rep oducibili y o he Measu emen s
Pu e ai was measu ed as a i s se o samples, se ing as a ca ie gas. These esul s
we e used o de e mine he backg ound alues o he unsampled measu emen s and
u he used o s anda diza ion in o de o elimina e he backg ound effec caused by he
ca ie gas. Successi e measu emen s o e hanol samples o 6%, 12%, 24%, 48%, and 96%
concen a ion we e hen aken.
(a) The OX elemen . (b) The NH3 elemen .
Figu e 6. O iginal ou pu ime esponse on he ou pu o he A/D con e e connec ed o he
indi idual elemen s o he combined senso MiCS-6814: (a) The OX elemen ; (b) The NH3 elemen .
The RED elemen exhibi ed he s onges and mos consis en esponses o he
samples wi h a ying e hanol concen a ions. The esponses o each sample wi h diffe en
e hanol concen a ions a e depic ed in Figu e 7. The Y-axis scale (d [-]) emains consis en
ac oss all he plo s o acili a e he compa ison o measu emen ep oducibili y. Apa
om he sample wi h 96% e hanol, he esponse cu es a e ela i ely close o each o he ,
indica ing good ep oducibili y. This is u he suppo ed by he maximum alues o
s anda d de ia ion calcula ed om he measu ed alues o he h ee cha ac e is ics a he
speci ied e hanol concen a ion and ime, as shown in Table 1.
Table 1. Maximum s anda d de ia ion and maximum diffe ence alues o each cha ac e is ic se
ac oss diffe en e hanol concen a ions in he sample.
E hanol Concen a ion 0% 6% 12% 24% 48% 96%
Maximum SD 1.73 2.52 2.08 1.15 2.52 8.62
Maximum dmax − dmin 3 5 4 2 5 17
2070
2090
2110
2130
0 50 100 150 200 250
d [-]
T [s]
Ai Ai Ai
e hanol 6 % e hanol 6 % e hanol 6 %
e hanol 12 % e hanol 12 % e hanol 12 %
e hanol 24 % e hanol 24 % e hanol 24 %
e hanol 48% e hanol 48% e hanol 48%
e hanol 96 % e hanol 96 % e hanol 96 %
1820
1830
1840
1850
1860
1870
1880
1890
0 50 100 150 200 250
d [-]
T [s]
Ai Ai Ai
e hanol 6 % e hanol 6 % e hanol 6 %
e hanol 12 % e hanol 12 % e hanol 12 %
e hanol 24 % e hanol 24 % e hanol 24 %
e hanol 48% e hanol 48% e hanol 48%
e hanol 96 % e hanol 96 % e hanol 96 %
Figu e 6. O iginal ou pu ime esponse on he ou pu o he A/D con e e connec ed o he
indi idual elemen s o he combined senso MiCS-6814: (a) The OX elemen ; (b) The NH3elemen .
The RED elemen exhibi ed he s onges and mos consis en esponses o he samples
wi h a ying e hanol concen a ions. The esponses o each sample wi h di e en e hanol
concen a ions a e depic ed in Figu e 7. The Y-axis scale (d [-]) emains consis en ac oss
all he plo s o acili a e he compa ison o measu emen ep oducibili y. Apa om he
sample wi h 96% e hanol, he esponse cu es a e ela i ely close o each o he , indica ing
good ep oducibili y. This is u he suppo ed by he maximum alues o s anda d
de ia ion calcula ed om he measu ed alues o he h ee cha ac e is ics a he speci ied
e hanol concen a ion and ime, as shown in Table 1.
Senso s 2024,24, 4391 8 o 14
Senso s 2024, 24, x FOR PEER REVIEW 8 o 14
(a) The clean ai sample. (b) E hanol 6%.
(c) E hanol 12%. (d) E hanol 24%.
(e) E hanol 48%. ( ) E hanol 96%.
Figu e 7. O iginal ou pu ime esponse a he A/D con e e ou pu (d [-]) linked o he RED
elemen o he combined senso MiCS-6814 a a ious e hanol concen a ions. The Y-axis scale (d [-
]) is consis en ac oss all plo s o acili a e compa ison o measu ed alues’ ep oducibili y.
Table 1 also indica es he maximum diffe ence be ween hese cha ac e is ics a a
consis en e hanol concen a ion and ime. I shows ha a alue o 3 s eps pe A/D
con e e (app oxima ely 2.5 mV) ep esen s he maximum diffe ence be ween he
measu ed cu es o ai , which can be conside ed as he maximum noise le el. This alue
is compa able o he alues obse ed o he o he measu ed se s o cha ac e is ics ac oss
diffe en e hanol concen a ions (2–5 s eps). The sampling s anda d de ia ion is less han
1790
1800
1810
1820
1830
1840
1850
1860
1870
1880
0 50 100 150 200 250
d [-]
T [s]
Ai Ai Ai
1790
1800
1810
1820
1830
1840
1850
1860
1870
1880
0 50 100 150 200 250
d [-]
T [s]
e hanol 6 % e hanol 6 % e hanol 6 %
1790
1800
1810
1820
1830
1840
1850
1860
1870
1880
0 50 100 150 200 250
d [-]
T [s]
e hanol 12 % e hanol 12 % e hanol 12 %
1790
1800
1810
1820
1830
1840
1850
1860
1870
1880
0 50 100 150 200 250
d [-]
T [s]
e hanol 24 % e hanol 24 % e hanol 24 %
1790
1800
1810
1820
1830
1840
1850
1860
1870
1880
0 50 100 150 200 250
d [-]
T [s]
e hanol 48% e hanol 48% e hanol 48%
1790
1800
1810
1820
1830
1840
1850
1860
1870
1880
0 50 100 150 200 250
d [-]
T [s]
e hanol 96 % e hanol 96 % e hanol 96 %
Figu e 7. O iginal ou pu ime esponse a he A/D con e e ou pu (d [-]) linked o he RED
elemen o he combined senso MiCS-6814 a a ious e hanol concen a ions. The Y-axis scale (d [-])
is consis en ac oss all plo s o acili a e compa ison o measu ed alues’ ep oducibili y.
Table 1. Maximum s anda d de ia ion and maximum di e ence alues o each cha ac e is ic se
ac oss di e en e hanol concen a ions in he sample.
E hanol Concen a ion 0% 6% 12% 24% 48% 96%
Maximum SD 1.73 2.52 2.08 1.15 2.52 8.62
Maximum dmax −dmin 3 5 4 2 5 17
Senso s 2024,24, 4391 9 o 14
Table 1also indica es he maximum di e ence be ween hese cha ac e is ics a a con-
sis en e hanol concen a ion and ime. I shows ha a alue o 3 s eps pe A/D con e e
(app oxima ely 2.5 mV) ep esen s he maximum di e ence be ween he measu ed cu es
o ai , which can be conside ed as he maximum noise le el. This alue is compa able o
he alues obse ed o he o he measu ed se s o cha ac e is ics ac oss di e en e hanol
concen a ions (2–5 s eps). The sampling s anda d de ia ion is less han 3 A/D con e e
s eps o all concen a ions (lowe han he di e ence be ween he measu ed cu es o pu e
ai ). The e o e, he ep oducibili y o he measu emen s can be conside ed adequa e. The
excep ion is obse ed wi h 96% e hanol, whe e a maximum sampling s anda d de ia ion
o 8.62 s eps is de e mined.
3.2. S anda diza ion o Da a
The nex s ep in da a p ocessing in ol ed a e aging each se o cu es o e e y
e hanol concen a ion in o a single cu e ep esen ing he a e age alue. Subsequen ly,
hese a e age cu es we e smoo hed using a mean mo ing a e age (m = 11) and hen s an-
da dized acco ding o [
7
]. A la ge mo ing a e age ange esul ed in smoo he cu es and
educed noise. Howe e , smoo hing in his manne inc eased he likelihood o obscu ing
small ye signi ican changes on he cu e ha may be conside ed impo an . The esul ing
g aphs o he indi idual senso s a e displayed in Figu e 8.
Senso s 2024, 24, x FOR PEER REVIEW 9 o 14
3 A/D con e e s eps o all concen a ions (lowe han he diffe ence be ween he
measu ed cu es o pu e ai ). The e o e, he ep oducibili y o he measu emen s can be
conside ed adequa e. The excep ion is obse ed wi h 96% e hanol, whe e a maximum
sampling s anda d de ia ion o 8.62 s eps is de e mined.
3.2. S anda diza ion o Da a
The nex s ep in da a p ocessing in ol ed a e aging each se o cu es o e e y
e hanol concen a ion in o a single cu e ep esen ing he a e age alue. Subsequen ly,
hese a e age cu es we e smoo hed using a mean mo ing a e age (m = 11) and hen
s anda dized acco ding o [7]. A la ge mo ing a e age ange esul ed in smoo he cu es
and educed noise. Howe e , smoo hing in his manne inc eased he likelihood o
obscu ing small ye signi ican changes on he cu e ha may be conside ed impo an .
The esul ing g aphs o he indi idual senso s a e displayed in Figu e 8.
(a) The OX elemen . (b) The NH3 elemen .
(c) The RED elemen .
Figu e 8. A e age ou pu ime esponse o each elemen a e s anda diza ion o each concen a ion
se : (a) The OX elemen ; (b) he NH3 elemen ; and (c) he RED elemen .
The g aph o he OX elemen exhibi s no iceable wa iness in he cu es, small
ampli ude changes, and an une en dis ibu ion o he cu es. Consequen ly, he da a
Figu e 8. A e age ou pu ime esponse o each elemen a e s anda diza ion o each concen a ion
se : (a) The OX elemen ; (b) he NH3elemen ; and (c) he RED elemen .