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Effect of the dispersion state of minerals on the properties of cellulose nanofiber-based composite films

Abstract

The dispersion state and the efficiency of the mixture of the different components in a composite film have an important impact on its mechanical and optical properties. In the present work, the impacts of different dispersion treatments on the disaggregation state of fibrous clay particles in water, and on the properties of related cellulose nanofiber (CNF)-based composite films, were evaluated. X-ray diffraction studies, performed on samples of sepiolite and palygorskite, revealed only minor changes in the diffraction pattern when the minerals were subjected to ultrasonic treatment, with or without the addition of different chemical dispersing agents. Conversely, microscopic studies revealed important differences in the dispersion state of the samples, induced by the addition of the different dispersants, showing an improvement in the disaggregation of the mineral crystals. The composite films prepared with sepiolite (and carboxymethylcellulose, as chemical dispersant) dispersed using ultrasonic treatment, and different types of CNF, showed improved optical and mechanical properties when compared with composites of the same counterparts prepared with sepiolite dispersed using a high-speed shear disperser.

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Effect of the dispersion state of minerals on the properties of cellulose nanofiber-based composite films

Author: Alves, Luís; Ramos, Ana; Ferraz, Eduardo; Sanguino, Pedro; Santaren, Julio; Rasteiro, Maria Graça; Gamelas, José AF
Publisher: Elsevier
Year: 2023
Source: https://comum.rcaap.pt/bitstreams/b6bc6fe8-d90a-4a00-a703-849e2194457d/download
Applied Clay Science 233 (2023) 106823
0169-1317/© 2023 The Au ho s. Published by Else ie B.V. This is an open access a icle unde he CC BY-NC-ND license (h p://c ea i ecommons.o g/licenses/by-
nc-nd/4.0/).
Resea ch Pape
E ec o he dispe sion s a e o mine als on he p ope ies o cellulose
nano ibe -based composi e ilms
Luís Al es
a
,
*
, Ana Ramos
b
, Edua do Fe az
c
,
d
, Ped o Sanguino
e
, Julio San a ´
en
,
Ma ia G. Ras ei o
a
, Jos´
e A.F. Gamelas
a
,
*
a
Uni e si y o Coimb a, CIEPQPF, Depa men o Chemical Enginee ing, Rua Síl io Lima, P´
olo II, Coimb a 3030-790, Po ugal
b
FibEnTech, Depa amen o Chemis y, Uni e si y o Bei a In e io , Rua Ma quˆ
es d’
´
A ila e Bolama, Co ilh˜
a 6201-001, Po ugal
c
TECHN&ART, Poly echnic Ins i u e o Toma , Quin a do Con ado , Es ada da Se a, Toma 2300-313, Po ugal
d
Geobio ec, Uni e si y o A ei o, Geosciences Depa men , Campus Uni e si ´
a io de San iago, A ei o 3810-193, Po ugal
e
Uni e si y o Coimb a, CEMMPRE, Mechanical Enginee ing Depa men , Rua Luís Reis San os, Coimb a 3030-788, Po ugal
Fo me ly TOLSA, SA, Resea ch & Technology o New Businesses, C a. de Mad id a Ri as Ja ama, 35, Mad id 28031, Spain
ARTICLE INFO
Keywo ds:
T ansmission elec on mic oscopy
Clay dispe sion
Composi es
Cellulose nano ib ils
T anspa ency
Clay mine als
ABSTRACT
The dispe sion s a e and he e iciency o he mix u e o he di e en componen s in a composi e ilm ha e an
impo an impac on i s mechanical and op ical p ope ies. In he p esen wo k, he impac s o di e en
dispe sion ea men s on he disagg ega ion s a e o ib ous clay pa icles in wa e , and on he p ope ies o
ela ed cellulose nano ibe (CNF)-based composi e ilms, we e e alua ed. X- ay di ac ion s udies, pe o med on
samples o sepioli e and palygo ski e, e ealed only mino changes in he di ac ion pa e n when he mine als
we e subjec ed o ul asonic ea men , wi h o wi hou he addi ion o di e en chemical dispe sing agen s.
Con e sely, mic oscopic s udies e ealed impo an di e ences in he dispe sion s a e o he samples, induced by
he addi ion o he di e en dispe san s, showing an imp o emen in he disagg ega ion o he mine al c ys als.
The composi e ilms p epa ed wi h sepioli e (and ca boxyme hylcellulose, as chemical dispe san ) dispe sed
using ul asonic ea men , and di e en ypes o CNF, showed imp o ed op ical and mechanical p ope ies when
compa ed wi h composi es o he same coun e pa s p epa ed wi h sepioli e dispe sed using a high-speed shea
dispe se .
1. In oduc ion
New bio-based al e na i es o plas ic-based ma e ials, mainly o
he single-use ones, a e a ho opic no only in academic esea ch bu
also a conce n o he popula ion in gene al. Plas ic ma e ials a e e y
well es ablished, due o hei good p ope ies and low cos . Howe e , he
eme ging en i onmen al conce ns, ela ed o he mac o- and mic o-
plas ic pollu ion in soils, oceans and wa e s eams a e inc easing e e y
day (Magalh˜
aes e al., 2020). Thus, i is u gen o de elop ma e ials wi h
p ope ies sui able o subs i u e plas ics in mos common applica ions,
mainly o single-use pu poses, such as ood packaging.
Cellulose nano ibe (CNF)-based ilms a e ega ded as new ma e ials
wi h g ea po en ial o he p oposed end. CNFs a e e y a ac i e due
o hei high biocompa ibili y and biodeg adabili y, supe io ilm-
o ming capabili y and good mechanical p ope ies (Zeng e al.,
2021). Ne e heless, CNFs a e expensi e nanoma e ials, being he high
cos ela ed o he high ene gy and/o chemical p e- ea men s, usually
equi ed o hei p epa a ion. Fu he mo e, he p oduced ilms also
p esen some limi a ions, such as low wa e apou ba ie p ope ies,
mainly in high-mois u e condi ions. To imp o e he ba ie p ope ies
and educe cos s, no el s a egies a e equi ed o o e come he d aw-
backs o he CNF-based ilms and po en ia e he indus ializa ion o
hese bio-based ma e ials. One o he mos p omising s a egies in ol es
he p epa a ion o CNF-mine al composi es (Al es e al., 2019; Gamelas
and Fe az, 2015; Gonz´
alez del Campo e al., 2018).
Fib ous clay mine als, such as sepioli e and palygo ski e, a e in e -
es ing ma e ials ha ind use in a wide ange o applica ions, o
ins ance, CO
2
cap u e (Cecilia e al., 2018), clay- ubbe composi es
(Takei e al., 2013), nano ib illa ed cellulose-clay nanocomposi es
(Al es e al., 2019; Gamelas and Fe az, 2015) o d ug deli e y ca ie s
(Wang e al., 2014). Sepioli e and palygo ski e a e na u al ib ous clays
whose s uc u e is based on blocks al e na ing wi h ca i ies ( unnels),
* Co esponding au ho s.
E-mail add esses: [email p o ec ed] (L. Al es), [email p o ec ed] (J.A.F. Gamelas).
Con en s lis s a ailable a ScienceDi ec
Applied Clay Science
jou nal homepage: www.else ie .com/loca e/clay
h ps://doi.o g/10.1016/j.clay.2023.106823
Recei ed 31 Augus 2022; Recei ed in e ised o m 3 Janua y 2023; Accep ed 9 Janua y 2023
Applied Clay Science 233 (2023) 106823
2
which gi e ise o highly po ous amewo ks. The ideal o mula o
sepioli e is Mg
8
Si
12
O
30
(OH)
4
(OH
2
)
4
.8H
2
O and (Mg,Al,Fe)
5
Si
8
O
20
(O-
H)
2
(OH
2
)
4
.4H
2
O o palygo ski e. An impo an cha ac e is ic o hese
mine als is he high densi y o silanol g oups on he pa icle su ace,
much highe han ha o pla ele -like clay mine als. These g oups
o igina e om he bonding be ween non-sha ed oxygens om he
e ahed al silica shee s (loca ed on channels) and hyd ogen (Guggen-
heim and K ekele , 2011).
Hyd ogen bonding and Van de Waals in e ac ions con ibu e o he
p esence o agg ega es o he acicula indi idual pa icles o ib ous
clays in aqueous suspensions, which limi s he quali y o he clay
dispe sion (Wang and Wang, 2019). Fo some applica ions, such as
bionanocomposi es, a good dispe sion o he clay mine al in a selec ed
medium, p e e en ially wa e -based, is essen ial o achie e supe io
p ope ies in he inal ma e ials (Al es e al., 2019). To imp o e he
dispe sibili y o ib ous mine als, se e al s a egies ha e been e alua ed
mainly based on mechanical ea men s, he addi ion o chemical dis-
pe san s o he suspension and he chemical modi ica ion o he mine al
su ace (Al es e al., 2020b; Fe az e al., 2021; Ga cía e al., 2011).
Se e al di e en mechanical ea men s ha e been ied, such as
ul asonica ion, high-speed shea ing, o high-p essu e homogeniza ion,
among o he s; some o hese ea men s demons a ed he abili y o
dis up he bulk bundles in o smalle bundles o ods (Wang and Wang,
2016). Ul asonica ion has been p esen ed as a ela i ely simple
app oach o disagg ega e sepioli e ibe s and enhance he s abili y o he
suspension, which is no possible o be accomplished using low-powe
dispe sing equipmen , such as magne ic s i ing (Al es e al., 2020b).
Fib ous clays ea ed in wa e by ul asonica ion we e also demons a ed
o ha e hei p ope ies imp o ed. Ul asonica ion has also been
demons a ed o be a use ul me hod o gene a e homogeneous and s a-
ble dispe sions wi h o he di e en ma e ials in wa e (Lo Dico e al.,
2019).
The addi ion o dispe sing agen s can also be used o imp o e he
s abili y o he dispe sions and ex end he applica ion o ib ous clays
(Al es e al., 2020b; Fe az e al., 2021). The added dispe sing agen s
can in e ac , mainly, by physicochemical in e ac ions such as hyd ogen
bonding and/o hyd ophobic in e ac ions wi h he mine al pa icles
(Benli e al., 2012) and change he cha ac e is ics o he ods o he
ib ous clay, namely hei cha ge and su ace chemis y, imp o ing he
dispe sion quali y. The choice o he dispe san is c ucial o he a ge
esul . Phospha es like sodium hexame aphospha e a e he mos popula
dispe sing agen s o mine als (Takei e al., 2013). Also, o he agen s
ha e been es ed, anging om syn he ic polyme s o bio-based addi-
i es, such as cellulose de i a i es (Al es e al., 2020b).
In he p esen wo k, he in luence o ul asonica ion and he addi ion
o dis inc chemical dispe san s (sodium polyphospha e, hyd ophobi-
cally modi ied poly(sodium ac yla e) (HM-PAA), and sodium ca boxy-
me hylcellulose (CMC)) on he dispe sion s a e o wo ib ous mine als
(sepioli e and palygo ski e) in wa e , and he impac on he p ope ies o
CNF-based composi e ilms, we e e alua ed. The capaci y o each
dispe sing sys em was s udied by ansmission elec on mic oscopy
(TEM), and possible changes in he mine al s uc u e, induced by he
ul asonica ion ea men , as well as by he addi ional in e ac ion o he
mine al c ys al bundles wi h he dispe sing agen s we e s udied by X- ay
di ac ion. The CNF-based composi e ilms we e p oduced using sepi-
oli e suspensions p epa ed by ul asonica ion and compa ed wi h com-
posi e ilms p oduced wi h sepioli e dispe sed in a high-shea dispe se .
In he li e a u e, mos o he epo ed wo ks deal wi h plana mine als
(Al es e al., 2019). Few s udies epo ing composi es using ib ous
mine als, such as sepioli e, a e a ailable (Ghanadpou e al., 2018;
Gonz´
alez del Campo e al., 2018; Ma ín-Samped o e al., 2022). Addi-
ionally, o he bes o ou knowledge, no s udy in li e a u e epo s he
e ec o di e en dispe sing equipmen on he CNF-mine al composi e
ilm p ope ies.
2. Ma e ials and me hods
2.1. Clays and chemicals
In his s udy, wo sepioli e samples e e ed o as sepioli e 1 (Sep 1)
and sepioli e 2 (Sep 2), ob ained om he deposi o Vallecas-Vic´
al a o
(Mad id, Spain), and one palygo ski e sample, om he deposi loca ed
in M’bou , egion o Thi`
es (Senegal), we e supplied by Tolsa, SA
(Mad id, Spain). Sepioli e 1 was p ocessed by a d y mic oniza ion p o-
cess using a je mill o b eak he ibe bundles down in o mic on-size
pa icles. Sepioli e 2 was mic onized using a we p ocess ha p o-
duces an ex ensi e deagglome a ion o he sepioli e ibe bundles
wi hou a ec ing hei aspec a io (Al es e al., 2020b). Palygo ski e
(PAL) was p ocessed using a olle mill ea men o a inal pa icle size
o less han 45
μ
m (Fe az e al., 2021).
The dispe sing agen s used we e: sodium polyphospha e (Emplu a
g ade, 99%, 106529) pu chased om Sigma-Ald ich (Me ck); hyd o-
phobically modi ied poly(sodium ac yla e) (Acusol 820, 30% (solids)
emulsion consis ing o 40% me hac ylic acid, 50% e hyl ac yla e and
10% s ea yl oxypoly e hyl me hac yla e) acqui ed om Rohm and Haas,
USA; sodium ca boxyme hylcellulose (molecula weigh o 250 kDa,
deg ee o subs i u ion o 0.7) ob ained om Sigma-Ald ich (Me ck). All
chemicals we e used as ecei ed wi hou any u he pu i ica ion.
Cellulose nano ibe s used in he p esen wo k we e ob ained and
cha ac e ized ollowing p e iously desc ibed p ocedu es (Al es e al.,
2022). Two di e en ypes o CNF we e used in he p esen wo k,
namely Mec CNF (mechanical) and TEMPO CNF (TEMPO-oxidised).
2.2. P epa a ion o he mine al suspensions wi h di e en chemical
dispe san s
Suspensions wi h 1.0 w % o ib ous clay we e p epa ed a oom
empe a u e om hei espec i e d y powde s. The clay powde was
added o dis illed wa e and he mix u e was s i ed using a magne ic
s i e a 200 pm; igh a e , he dispe sing agen was added a a mass
a io o 1:10 (dispe san /clay). Then, he suspension p epa a ion was
inished using an ul asound p obe (Vib a-cell VC 505, Sonics) wo king
a 60% ampli ude and 1 s pulse, o 10 min. Suspensions we e also
p epa ed wi hou he addi ion o chemical dispe san . Then, suspensions
con aining 0.05 w % clay we e p epa ed o he ansmission elec on
mic oscopy analysis by dilu ion o he concen a ed samples.
2.3. Cha ac e iza ion o he mine al samples
Fi e samples o each clay mine al, i.e., he s a ing ma e ial and ou
suspensions p epa ed by dispe sion o he mine al by ul asonica ion,
wi hou and wi h addi i es, we e cha ac e ized in e ms o mine alog-
ical cha ac e iza ion by powde X- ay di ac ion using a Siemens D5000
X- ay di ac ome e . A CuK
α
1 adia ion sou ce wi h λ =1.54056 Å,
ocused by a p ima y Ge c ys al monoch oma o , was used. The de ec o
is a s anda d scin illa ion coun e . The Cu ube uns a 40 mA and 40 kV.
The s a ing clay powde s and he powde s o he dispe sed samples
d ied a 105 ◦C we e placed in p ope suppo . Di ac og ams we e
collec ed by he coun ing me hod (s ep 0.02◦and ime 1.0 s) in he 2θ
ange o 5–60◦.
The mo phology o he pa icles in he d y powde s o he s a ing
ma e ials was e alua ed by ield emission scanning elec on mic oscopy
(FE-SEM) in a Ca l Zeiss Me lin-61-50 mic oscope. Seconda y elec on
mode and accele a ion ol age o 1 kV we e he ope a ional condi ions.
The samples we e p e iously spu e -coa ed wi h a hin ilm o Au/Pd.
High- esolu ion ansmission elec on mic oscopy (HR-TEM) was
ca ied ou in a JEOL JEM-2100 equipmen o in e he dispe sion s a e,
mo phology and size o he clay c ys als in he suspensions, wi h and
wi hou dispe sing agen , in aqueous medium. A small amoun o each
suspension (10
μ
L) was deposi ed on a ca bon-coa ed coppe g id, and
he samples we e obse ed using an accele a ing ol age o 200 kV.
L. Al es e al.
Applied Clay Science 233 (2023) 106823
3
2.4. P epa a ion o he CNF-based composi e ilms
Sepioli e (sepioli e 1) suspension in wa e (1.0 w %), using CMC as
dispe sing agen , was p epa ed ollowing he p ocedu e desc ibed abo e
(sec ion 2.2). Fo compa ison, sepioli e suspension (wi hou CMC) was
p epa ed using a high-shea dispe se (Dispe ma CV3-PLUS-E, VMA-
Ge zmann GmbH, Reichsho , Ge many) a 5000 pm o 15 min.
Di e en ilms we e p epa ed using il a ion ollowed by ho p essing,
acco ding o a p ocedu e p e iously desc ibed (Al es e al., 2022).
B ie ly, suspensions con aining 0.2 w % o he di e en CNF o CNF +
mine al we e dispe sed using he high-shea dispe se a 1000 pm o
10 min. A e , he p epa ed suspensions we e dewa e ed using a il a-
ion uni pu chased om Kimble Ul a-Wa e Fil a ion Sys ems (DWK
Li e Sciences GmbH, Mainz, Ge many) and memb anes o cellulose ac-
e a e wi h 0.45
μ
m po e and 90 mm diame e (Fil a ech). The dewa-
e ed “we cakes” we e inally d ied using a apid d ye o labo a o y
shee s (Lo en zen & We e, model 257, Lo en zen & We e GmbH,
Munich, Ge many). The d ying was pe o med using a empe a u e o
110 ◦C o 10 min.
Fig. 1. HR-TEM mic og aphs o he clay samples a 15,000×magni ica ion: a) sepioli e 1, c) sepioli e 2, and e) palygo ski e suspensions in aqueous medium, ea ed
wi h an ul asonic p obe. The scale ba s co espond o 100 nm. F equency dis ibu ions o he hickness (c oss sec ion) o he pa icles ob ained om HR-TEM
mic og aphs o b) sepioli e 1, d) sepioli e 2 and ) palygo ski e samples.
L. Al es e al.
Applied Clay Science 233 (2023) 106823
4
2.5. Cha ac e iza ion o he CNF-based composi e ilms
The p epa ed ilms we e cha ac e ized ollowing he p ocedu es
desc ibed elsewhe e (Al es e al., 2022). The basis weigh , hickness,
anspa ency, and ensile p ope ies ( ensile s eng h, Young’s modulus
and elonga ion a b eak) we e ob ained acco ding o he s anda ds
a ailable. In b ie , he hickness o he ilm was de e mined using a
Adamel Lhoma gy mic ome e (model MI 20, Roissy-en-B ie, F ance),
based on 10 measu emen s o 2 eplica e ilms; he epo ed alues
co espond o he a e age alues de e mined. The ilm anspa ency
(a e age o 2 eplica e ilms) was assessed acco ding o he ISO 22891
s anda d, using a Technidyne Colo Touch 2 spec opho ome e om
Technidyne Co po a ion (New Albany, Indiana, USA), and applying he
illuminan D65 and he obse e 10◦. The ensile p ope ies we e
de e mined acco ding o he ISO 1924-1 s anda d, a 23 ±1 ◦C and 50
±2% RH, using a ensile es e om Thwing-Albe Ins umen Co. (EJA
se ies, Wes Be lin, NJ, USA), wi h he ollowing se up: a ensile a e o 5
mm pe minu e and an ini ial gap (be ween g ips) o 5 cm. The epo ed
alues o he ensile p ope ies ( ensile s eng h, Young’s modulus and
elonga ion a b eak) co espond o he a e age alues o ou specimens
o each ilm ype.
3. Resul s and discussion
3.1. Cha ac e iza ion o he ib ous clay dispe sions h ough elec on
mic oscopy
The HR-TEM images o suspensions o he wo sepioli e samples and
he palygo ski e sample in wa e , ea ed wi h an ul asonic p obe, a e
p esen ed in Fig. 1.
The HR-TEM images e ealed ha he c ys als we e no ully indi-
idualized, using he ul asound p obe ea men , being obse ed ag-
g ega es o se e al c ys als, “ ace- o- ace”, in he h ee samples. Bundles
wi h hickness (c oss sec ion) in he ange o 13–83 nm o Sep 1, 21–83
nm o Sep 2 and 15–84 nm o he palygo ski e sample, can be
obse ed. The equency dis ibu ion o hicknesses (based on 40 mea-
su emen s o each sample) shows ha he mode hickness o Sep 1 is
30–40 nm, o he case o Sep 2 is 40–50 nm, and 30–50 nm o he
palygo ski e sample.
In leng h, all he samples p esen c ys als wi h dimensions up o 1–2
μ
m, being obse ed pa icles o 3–4 hund ed nanome e s, which can
co espond o pieces o c ys al bundles b oken du ing he ul asonic
ea men .
The ib ous na u e o hese wo mine als was also obse ed in he FE-
SEM images o he s a ing sepioli e and palygo ski e ma e ials. The
obse ed ibe s ha e ca. 50–100 nm nanome e s in hickness and a ew
mic ome es in leng h (Fig. S1). The ibe s consis o c ys al bundles o
small dimensions. The ull disagg ega ion o he c ys al bundles is a
challenging s ep and an impo an pa ame e o ob ain composi e ilms
wi h he desi ed p ope ies. On he o he hand, an ex ensi e disagg e-
ga ion ea men could e en ually lead o c i ical changes in he min-
e al’s s uc u e. To access possible changes in he mine al s uc u e, X-
Ray di ac ion was pe o med in he mine al samples be o e and a e
dispe sion.
3.2. X- ay di ac ion cha ac e iza ion o he clay dispe sions
The X- ay di ac og ams o he wo sepioli e samples and he paly-
go ski e sample a e p esen ed in Fig. 2. The pa ame e s ob ained o he
di e en samples a e esumed in Table 1.
The X- ay di ac og ams o he sepioli e samples (d y powde ),
e ealed ha he dominan phase o hese samples is sepioli e (2θ =7.3◦,
d =12.1 Å o bo h sepioli e samples); on he o he hand, he paly-
go ski e sample (d y powde ), showed a dominan peak a 2θ =8.4◦, d
=10.5 Å, co esponding o palygo ski e phase, being he peak a 2θ =
26.6◦(d =3.3 Å), co esponding o qua z he second mo e in ense. The
p esence o con aminan s was mo e p onounced o he palygo ski e
compa ed o he sepioli e samples, as epo ed be o e (Al es e al.,
2020b; Fe az e al., 2021).
A e dispe sion in aqueous medium, using ul asonica ion as phys-
ical ea men , some sligh changes in he X- ay di ac ion pa e ns o
he samples we e no iced. Howe e , no ob ious changes in he cha ac-
e is ic di ac ion peaks o he sepioli e and palygo ski e phases we e
obse ed by ea men wi h he ul asound p obe, indica ing ha he
basic s uc u e o sepioli e and palygo ski e was p ese ed. In pa icula ,
a e he ul asonic ea men he di ac ion peak S
8
(080), cha ac e -
is ic o sepioli e, became mo e in ense, as measu ed by i s ela i e in-
ensi y no malized o he S
1
(110) peak (Table 1), o bo h he sepioli e
samples, which can be a ibu ed o disagg ega ion o he sepioli e i-
be s, which enabled he andom o ien a ion o he ibe s in he dispe -
sion (Gonz´
alez del Campo e al., 2018). On he o he hand, he S
2
(130)
peak o e y low in ensi y disappea ed a e he ul asound ea men
(Sep 2) and he S
6
(131) peak is absen in bo h he sepioli e samples a e
ul asonica ion; he disappea ance o hese wo peaks can sugges some
diso de in he s acking o sepioli e polysomes, induced by he physical
ea men (K ekele and Guggenheim, 2008). Fo he palygo ski e
sample, he ul asonica ion ea men did no lead o la ge changes in
he in ensi y o he palygo ski e cha ac e is ic peaks and did no esul in
he disappea ance o hese di ac ion peaks con i ming he p ese a ion
o he ib ous mine al s uc u e.
3.3. E ec o addi i es on he dispe sion s a e and s uc u e o he mine al
The HR-TEM images o he h ee clay samples, dispe sed using he
ul asonic ea men , wi h he addi ion o h ee di e en dispe sing
agen s (polyphospha e, HM-PAA and CMC) a e p esen ed in Fig. 3.
The addi ion o he dispe sing agen s led, in gene al, o a be e
dispe sion o he mine al c ys als in aqueous medium. Compa ing he
images ob ained wi hou he addi ion o dispe sing agen s (Fig. 1) wi h
he ones shown in Fig. 3 (wi h dispe sing agen s), i is possible o obse e
subs an ial di e ences in he agg ega ion/disagg ega ion s a e o he
c ys als.
Wi h he addi ion o polyphospha e and CMC as dispe sing agen s,
good pe o mance in he dispe sion was obse ed o he h ee mine al
samples. C ys als wi h ew nanome e s in hickness (Sep 1 +poly-
phospha e: 10–30 nm; Sep 1 +CMC: 10–30 nm; Sep 2 +polyphospha e:
20–50 nm; Sep 2 +CMC: 10–40 nm; Pal +polyphospha e: 10–40 nm;
Pal +CMC: 10–40 nm), and 300–1000 nm in leng h ( o sepioli e
samples) and 250–900 nm ( o palygo ski e) a e obse ed (see Fig. S2
o hickness equency dis ibu ions). Only a ew “ ace- o- ace” c ys als
could be obse ed in hese samples. On he o he hand, he use o HM-
PAA can also educe he “ ace- o- ace” agg ega es in he h ee mine al
samples, bu an ex ensi e “ andom” eagg ega ion is obse ed, due o
he lowe s abili y induced by he use o his dispe sing agen . The
abili y o his dispe sing agen o disagg ega e he c ys al bundles o
mine als was p e iously epo ed (Al es e al., 2020b; Fe az e al.,
2021), bu due o he na u e o his polyme , hyd ophobically modi ied,
he suspensions possess less s abili y ( o ma ion o gel occu ed wi h
ime), and eagg ega ion was obse ed.
Some b eaking o nanoc ys als was obse ed, wi h his up u e being
induced by he ene gy eleased by he ul asonica o , ope a ing by
ca i a ion phenomena. Ca i a ion is e y e icien o disagg ega e he
mine al c ys al bundles; howe e , due o i s g ea in ensi y, i can esul
in he b eakage and consequen size (leng h) educ ion o indi idualized
nanoc ys als (Neaman and Singe , 2000). In he samples wi hou
dispe sing agen , his b eaking occu ed o a lesse ex en due o he
lowe disagg ega ion achie ed, which enables he bundles o suppo
be e he ene gy om he ea men .
Fu he mo e, possible s uc u al changes in he mine als, induced by
he addi ion o he dispe sing agen s, we e s udied by X- ay di ac ion
(Fig. 2 and Table 1).
The addi ion o he dispe sing agen s seemed no o p oduce
L. Al es e al.
Applied Clay Science 233 (2023) 106823
5
Fig. 2. X- ay di ac ion o he sepioli e samples (Sep 1 – op; Sep 2 – middle) and palygo ski e sample (Pal - bo om), wi h he iden i ica ion o he clay mine als.
L. Al es e al.

Applied Clay Science 233 (2023) 106823
6
subs an ial changes in he main s uc u al ea u es o sepioli e and
palygo ski e, al hough some mino di e ences we e no ed, as ollows.
The addi ion o CMC led o an inc ease in he in ensi y o di ac ion
peak S
8
(080) o bo h he sepioli e samples, s. he ea men wi h only
ul asonica ion, e ealing a be e disagg ega ion o he sepioli e ibe s
(Gonz´
alez del Campo e al., 2018). Con e sely, he low-in ensi y peaks,
S
2
(130) and S
10
(281 o 441), disappea ed a e he ul asound ea -
men when CMC was p esen , sugges ing some diso de in he s acking
o he polysomes; he same beha iou was obse ed o sepioli e 2 wi h
he addi ion o polyphospha e. Fo he palygo ski e sample, i was no ed
he disappea ance o he low-in ensi y P
9
peak a e he ul asound
ea men ei he wi h he addi ion o polyphospha e o CMC. Howe e ,
as o he cha ac e is ic palygo ski e di ac ion peaks, he di ac o-
g ams a e he ul asonica ion ea men wi h added dispe san s almos
ma ched ha o he ini ial palygo ski e sample.
The a ou able in e ac ion o he biopolyme CMC wi h he c ys al
pa icles o he di e en clays is expec ed o allow a be e dispe sion, as
well, as be e s abiliza ion o mine al pa icles in aqueous suspensions.
Conside ing he na u e o he biopolyme and sepioli e/palygo ski e, he
in e ac ions in ol ed a e hypo hesized o be o wo ypes: hyd ogen
bonding be ween he hyd oxyl g oups o he biopolyme and he silanol
g oups on he ou e su ace o he mine al pa icles, and ia Van de
Waals o ces, due o he amphiphilic na u e o he cellulose de i a i e
and sepioli e/palygo ski e, wi h speci ic pa ches o hei s uc u e wi h
di e en pola i ies (Benli e al., 2012; Lindman e al., 2021; Wang and
Wang, 2016). The FTIR spec oscopy p o ided an addi ional in o ma-
ion o his issue. The FTIR spec um o sepioli e a e ul asonica ion
(wi hou added biopolyme ) was easonably simila o ha o he o ig-
inal mine al sample (Fig. S3, o he egion o he OH s e ching in he Si-
O-H, Mg-O-H and Mg-OH
2
bonds), showing he bands expec ed o he
mine al. Howe e , he spec um o sepioli e a e ul asonica ion wi h
added CMC (Fig. S3) showed a ema kable dec ease o he in ensi y o all
he bands in he men ioned egion and, in pa icula , he e y weak band
due o he OH s e ching in Si-O-H bonds a 3717 cm
−1
disappea ed. The
la e obse a ion is an indica ion o he exis ence o in e ac ions by
hyd ogen bonding be ween he silanol g oups o he mine al su ace and
he hyd oxyl g oups o he CMC (Ma ín-Samped o e al., 2022).
B eaking o Mg-O bonds in he oc ahed al laye on he su ace o he
sepioli e c ys als may also ha e occu ed.
On he o he hand, he use o HM-PAA, an amphiphilic polyme , as
dispe sing agen , also showed a low impac on he s uc u al pa ame e s
o he mine als, when dispe sed in aqueous suspensions using ul a-
sonica ion. The ype o in e ac ions o his polyme wi h he clays is
expec ed o be simila o he case o CMC, bu he inc eased hyd o-
phobici y (in oduced by he p esence o long hyd ophobic chains)
which delays he expansion o he polyme (Al es e al., 2015) led o
poo s abiliza ion o he suspensions, being obse ed agg ega es o
“ andom” o ien ed c ys als in all he samples using his dispe san (Al es
e al., 2020b; Fe az e al., 2021).
In sum, he ob ained esul s indica e ha he addi ion o dispe sing
agen s, such as polyphospha e and CMC ep esen s a good ou e o
ob ain ib ous clay suspensions wi h supe io disagg ega ion and s a-
bili y, wi hou changing he ib ous mine al s uc u e, when used as a
complemen o ul asonic ea men .
3.4. E ec o dispe sion s a e o sepioli e on he CNF-based composi e ilm
p ope ies
The dispe sion s a e and mix u e o he di e en componen s in
composi e ilms play a key ole on he mechanical and op ical p ope ies
o he composi e (Al es e al., 2019). In Fig. 4 a e p esen ed pho os o
TEMPO oxidised CNF-based ilms, nea and wi h he addi ion o 20%
sepioli e, wi h he mine al p e iously dispe sed using di e en ap-
p oaches: a high-shea dispe se (TEMPO 55 +SEP) and applying
ul asonica ion and a chemical dispe san (TEMPO 55 +SEP Son).
CMC was chosen as dispe sing agen , ins ead o he classical
dispe san polyphospha e, due o i s bio-based na u e and good dispe -
sion abili y. Mo eo e , polyphospha e has in i s composi ion phospho-
ous which can always induce unwan ed wa e eu ophica ion. On he
o he hand, sepioli e 1 was chosen, due o he sligh ly be e dispe sion
appa en ly ob ained (i.e., sligh ly lowe hicknesses o he dispe sed
c ys als, as shown in sec ion 3.3).
The anspa ency o he ilms con aining 20% sepioli e is dependen
on he dispe sion me hod used, being he ilm p epa ed wi h sepioli e
dispe sed using ul asonica ion mo e anspa en han he ilm p oduced
om he mine al suspension p epa ed wi h he high-shea dispe se . The
be e dispe sion s a e ob ained using he i s dispe sion me hod allows
a be e mix u e o bo h he componen s, being he size o he cellulose
ib ils and he sepioli e c ys als in he same o de o magni ude (Al es
e al., 2020a; Al es e al., 2020b), con a y o he case whe e he sus-
pension o sepioli e was dispe sed wi h he high-shea dispe se , which
p o ided pa icles o highe size, ha can be in e ed by he phase
Table 1
Pa ame e s o Sep 1, Sep 2 and Pal om X- ay di ac ion da a.
Sample Peak hkl D y powde Wi hou addi i es Wi h polyphospha e Wi h HM-PAA Wi h CMC
d obse ed (Å) I ela i e d obse ed (Å) I ela i e d obse ed (Å) I ela i e d obse ed (Å) I ela i e d obse ed (Å) I ela i e
Sep 1 / Sep 2
S
1
110 12.1 / 12.1 100 / 100 12.0 / 11.9 100 / 100 12.0 / 11.8 100 / 100 12.1 / 12.0 100 / 100 11.8 / 11.9 100 / 100
S
2
130 7.4 / 7.5 3 / 2 7.5 / — 1 / — 7.4 / — 1 / — 7.5 / 7.5 2 / 1 — / — — / —
S
3
200 o 040 6.7 / 6.7 4 / 5 6.6 / 6.6 9 / 10 6.6 / 6.6 12 / 14 6.7 / 6.7 9 / 8 6.6 / 6.6 13 / 11
S
4
150 5.0 / 5.0 2 / 1 5.0 / 4.9 2 / 2 — / 5.0 — / 1 5.0 / 5.0 2 / 2 5.0 / 5.0 2 / 3
S
5
060 4.5 / 4.5 5 / 3 4.4 / 4.4 5 / 6 4.4 / 4.4 7 / 8 4.4 / 4.4 6 / 5 4.4 / 4.4 14 / 11
S
6
131 4.3 / 4.3 3 / 2 — / — — / — — / — — / — — / — — / — — / — — / —
S
7
260 3.7 / 3.7 6 / 4 3.7 / 3.7 4 / 3 3.7 / 3.7 2 / 2 3.7 / 3.7 4 / 3 3.7 / 3.7 2 / 1
S
8
080 3.3 / 3.3 26 / 18 3.3 / 3.3 48 / 51 3.3 / 3.3 49 / 57 3.3 / 3.3 46 / 37 3.3 / 3.3 90 / 76
S
9
510 o 0,10,0 2.7 / 2.7 3 / 4 2.7 / 2.7 7 / 8 2.7 / 2.7 8 / 10 2.7 / 2.7 7 / 6 2.7 / 2.7 14 / 11
S
10
281 o 441 2.6 / 2.6 4 / 3 2.6 / 2.6 2 / 1 2.6 / — 1 / — 2.6 / 2.6 2 / 1 — / — — / —
S
11
312 o 062 o
2,10,1 2.2 / 2.2 3 / 3 2.2 / 2.2 4 / 5 2.2 / 2.2 5 / 6 2.2 / 2.2 4 / 4 2.2 / 2.2 9 / 7
Pal
P
1
110 10.5 100 10.5 100 10.5 100 10.5 100 10.5 100
P
2
200 6.4 15 6.4 17 6.4 19 6.4 17 6.4 19
P
3
130 5.4 9 5.4 6 5.4 5 5.4 6 5.4 5
P
4
040 4.5 16 4.5 11 4.5 7 4.5 9 4.5 8
P
5
310 4.1 8 4.1 8 4.1 4 4.1 6 4.1 3
P
6
240 3.7 7 3.7 6 3.7 5 3.7 5 3.7 5
P
7
400 3.2 16 3.2 20 3.2 32 3.2 24 3.2 42
P
8
440 2.7 8 2.7 8 2.7 2 2.7 8 2.7 3
P
9
530 2.3 6 2.3 4 – – 2.3 3 – –
hkl indexes we e ob ained om (Nagy and B adley, 1955) o sepioli e and om (B adley, 1940) o palygo ski e.
L. Al es e al.
Applied Clay Science 233 (2023) 106823
7
sepa a ion obse ed o his suspension a e ew hou s (Al es e al.,
2020b). The smalle size o he mine al pa icles educes he ligh
sca e ing which esul ed in ilms wi h highe anspa ency. The
imp o emen in he anspa ency o he ilms (less opaque) when he
mine al suspension was p e iously p epa ed by ul asonica ion wi h
added CMC occu ed o he wo es ed CNF (see esul s o Mec CNF and
TEMPO CNF in Fig. 5).
The smalle pa icle size o he sepioli e pa icles and he be e
mix u e allowed, no only had an impac on he op ical p ope ies o he
composi e ilms bu also on hei mechanical pe o mance. The me-
chanical p ope ies ob ained o he s udied composi e ilms a e shown
in Table 2 and Fig. 6.
In gene al, i was obse ed an imp o emen in he p ope ies o he
CNF-based composi es wi h a be e dispe sion s a e o sepioli e. As i
can be seen, he addi ion o sepioli e o he ilms p oduced wi h Mec CNF
led o a educ ion in he mechanical p ope ies, being his deple ion
Fig. 3. HR-TEM images a 15,000×magni ica ion o suspensions con aining 0.05 w % o ib ous clay ea ed wi h ul asonic p obe. a) sepioli e 1 wi h poly-
phospha e; b) sepioli e 1 wi h polyac yla e; c) sepioli e 1 wi h CMC; d) sepioli e 2 wi h polyphospha e; e) sepioli e 2 wi h polyac yla e; ) sepioli e 2 wi h CMC; g)
palygo ski e wi h polyphospha e; h) palygo ski e wi h polyac yla e; i) palygo ski e wi h CMC. The scale ba s ep esen 100 nm.
L. Al es e al.
Applied Clay Science 233 (2023) 106823
8
mi iga ed wi h a be e dispe sion o sepioli e p e iously o he com-
posi e ilm p epa a ion. In ac , he ensile s eng h, he maximum
suppo ed o ce, and he elonga ion a b eak o he composi e ilms,
p epa ed using sepioli e and Mec CNF, a e imp o ed wi h he be e
dispe sion s a e o he sepioli e c ys als, which no only allows a be e
mix u e o he di e en componen s, bu also esul s in a mo e compac
s uc u e, and hus in a lowe dec ease o he mechanical p ope ies
ela i ely o he co esponding ilm wi h nea CNF. The esul s ob ained
o TEMPO oxidised CNF-based composi e ilms a e somehow su p is-
ingly posi i e, being possible o imp o e he mechanical p ope ies o
he composi e ilms, compa ed wi h he nea ilm, e en wi hou p e ious
sonica ion o he mine al. Howe e , he ul asonica ion o sepioli e
suspension, beyond an addi ional end o a sligh imp o emen in he
ensile s eng h, allowed o keep he anspa ency o he ilm con aining
20% o sepioli e wi h a alue close o ha o he nea TEMPO CNF ilm.
The mechanical p ope ies o he composi e ilms ob ained in he p esen
wo k a e in line o hose o ela ed ilms epo ed in he li e a u e
(Gonz´
alez del Campo e al., 2018; Ma ín-Samped o e al., 2022). Fo
example, Ma ín-Samped o e al. epo ed he p epa a ion o hyb id
nanopape s o TEMPO-oxidised CNF and sepioli e (20%) wi h a ensile
s eng h o 79.0 MPa and Young’s modulus o 4.7 GPa; ou composi e
ilms p esen ed compa able alues o hese p ope ies (74.8 MPa and
Fig. 4. Digi al pho os o TEMPO oxidised CNF-based ilms. Le – ilm ob ained using nea CNF, wi hou sepioli e; middle – composi e ilm p epa ed wi h TEMPO-
oxidised CNF and 20% sepioli e wi h he mine al dispe sed using he high-shea dispe se ; igh – composi e ilm p epa ed wi h TEMPO-oxidised CNF and 20%
sepioli e wi h he mine al dispe sed using ul asonica ion in he p esence o CMC.
Fig. 5. T anspa ency o he CNF-based composi e ilms p epa ed using sepioli e (Sep 1) dispe sed using di e en dispe sing equipmen (Sep, using he high-shea
dispe se and Sep Son, using ul asonica ion in he p esence o CMC).
Table 2
S uc u al and mechanical p ope ies o he p epa ed CNF-based composi e ilms.
Film Basis weigh (g/m
2
) Thickness (
μ
m) Max. Fo ce (N) Elonga ion a b eak (%)
Mec
a
40.5 ±0.5 34 ±4 71.5 ±4.9 10.5 ±1.7
Mec +Sep
b
38.0 ±1.2 55 ±15 44.4 ±3.4 4.3 ±0.6
Mec +Sep Son
c
38.9 ±0.8 45 ±5 49.0 ±2.8 7.6 ±0.5
TEMPO 55
a
40.8 ±0.8 39 ±5 25.6 ±13.5 2.0 ±1.3
TEMPO 55 +Sep
b
40.2 ±1.1 37 ±2 34.9 ±8.0 4.1 ±2.3
TEMPO 55 +Sep Son
c
39.8 ±0.3 37 ±3 41.3 ±2.8 3.6 ±0.8
a
nea CNF ilms.
b
composi e ilms wi h 20% sepioli e wi h he mine al dispe sed using he high-shea dispe se .
c
Composi e ilms wi h 20% sepioli e wi h he mine al dispe sed using ul asonica ion in he p esence o CMC.
L. Al es e al.
Applied Clay Science 233 (2023) 106823
9
4.0 GPa, espec i ely), e en hough hey we e p oduced using a CNF
om a di e en sou ce (bleached eucalyp us pulp in he p esen s udy
s. bleached elm pulp in he p e ious li e a u e s udy). The elonga ion a
b eak was sligh ly highe in he p esen wo k (3.6% s. 1.9%). Howe e ,
when compa ing he composi e ilms wi h he nea CNF ilms, an
imp o emen in he ensile s eng h om ca. 21 o 79 MPa was obse ed
in he p e ious s udy, while in he p esen wo k his imp o emen was
lowe ( om ca. 44 o 75 MPa). In ano he s udy, Gonz´
alez del Campo
e al. epo ed nanopape s o TEMPO CNF ( om eucalyp us pulp) and
sepioli e wi h a Young’s modulus o 3.4 GPa and a elonga ion a b eak o
4.3%, which a e also alues compa able o hose o he p esen wo k.
Howe e , in ha s udy, he au ho s ound a ema kable dec ease in he
elonga ion a b eak going om nea TEMPO CNF (19.5%) o TEMPO
CNF +20% sepioli e (4.3%), which we ha e no obse ed in he p esen
wo k (elonga ion a b eak a ied om ca. 2 o 3.6%). Some di e ences
obse ed could be due mainly o he di e en p ocedu es used o p e-
pa e he ilms (sol en cas ing o il a ion me hod) and he di e en
ca boxyl con en o he CNFs used. In sum, ou esul s con i m ha in
addi ion o he good dispe sion s a e o he mine al, he size and he
shape o he used mine al ha e simila i ies wi h he size and shape o
TEMPO CNF, bo h ac o s wi h a high impac on he op ical and me-
chanical p ope ies o he p oduced composi e ilms.
4. Conclusions
The s a ing sepioli e and palygo ski e samples showed a ib ous
na u e, as expec ed, consis ing o agg ega es/c ys al bundles and he
HR-TEM images e ealed ha he c ys als we e no ully indi idualized
when dispe sed in aqueous medium using he ul asound p obe ea -
men , being obse ed agg ega es, “ ace- o- ace”, o se e al c ys als. The
X- ay di ac ion s udies e ealed only e y mino changes in he
di ac ion pa e n o he samples when subjec ed o he ul asonic
ea men , being hese sligh changes a ibu ed o he disagg ega ion o
he c ys als o he mine als.
The u he addi ion o dispe sing agen s did no lead o ele an
changes in he ib ous mine al s uc u e. On he o he hand, he
mic oscopic s udies e ealed impo an imp o emen s in he dispe sion
s a e o he mine al samples induced by he addi ion o he di e en
dispe san s, mainly polyphospha e and CMC; when he clay samples
we e p epa ed using polyac yla e, an ex ensi e “ andom” eagg ega ion
was obse ed.
The dispe sion s a e o he mine al, sepioli e, showed an impo an
impac on he op ical and mechanical p ope ies o he composi e ilms
p oduced wi h nanocelluloses. The use o he same con en (20%) o
sepioli e dispe sed wi h ul asonica ion and CMC as dispe san led o a
lowe dec ease in he mechanical p ope ies and anspa ency o he
ilms p epa ed using Mec CNF ( s. he nea CNF ilm) when compa ing
wi h he ilm p epa a ion using sepioli e dispe sed wi h high-shea
dispe se . The ilm p oduced using TEMPO CNF and sepioli e, wi h
he mine al p e iously dispe sed wi h ul asonica ion and CMC, p e-
sen ed mechanical p ope ies supe io o hose o he co esponding
nea TEMPO CNF ilm, and a high anspa ency, close o ha o he nea
CNF ilm. These ilms could ind applica ions in p in ed elec onics,
whe e he anspa ency o he ilms is a ele an issue. The inco po a ion
o highly dispe sed sepioli e no only can educe he p ice o he ilms
bu a he same ime imp o e he mechanical p ope ies o he ilms. The
p esen wo k in ends o be he basis o de elop a new gene a ion o
composi e ilms, in which i will be possible o une he p ope ies o he
ilm, acco ding o he desi ed applica ion, by changing he o mula ion
and/o he dispe sion s a e o he mine als used.
Funding
The p esen esea ch was suppo ed by he R&D P ojec “FILCNF-
New gene a ion o composi e ilms o cellulose nano ib ils wi h mine al
pa icles as high s eng h ma e ials wi h gas ba ie p ope ies” (PTDC/
QUI-OUT/31884/2017, CENTRO 01–0145-FEDER-031884), and he
S a egic Resea ch Cen e P ojec s UIDB/00102/2020 and UIDB/
05488/2020 unded by he Fundaç˜
ao pa a a Ciˆ
encia e Tecnologia (FCT)
and FEDER.
CRediT au ho ship con ibu ion s a emen
Luís Al es: Concep ualiza ion, In es iga ion, Me hodology, W i ing
– o iginal d a , W i ing – e iew & edi ing. Ana Ramos: In es iga ion,
W i ing – e iew & edi ing. Edua do Fe az: Me hodology, W i ing –
o iginal d a , W i ing – e iew & edi ing. Ped o Sanguino: In es iga-
ion, W i ing – e iew & edi ing. Julio San a ´
en: W i ing – e iew &
edi ing. Ma ia G. Ras ei o: W i ing – e iew & edi ing, Funding
acquisi ion. Jos´
e A.F. Gamelas: Concep ualiza ion, In es iga ion,
Funding acquisi ion, P ojec adminis a ion, W i ing – e iew & edi ing.
Fig. 6. Mechanical p ope ies o he CNF-based composi e ilms p epa ed using sepioli e (Sep 1) dispe sed using di e en dispe sing equipmen (Sep, using he high-
shea dispe se and Sep Son, using ul asonica ion in he p esence o CMC). The ensile s eng h co esponds o he black ba s and he Young’s modulus o he
g ey ba s.
L. Al es e al.