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Binder effectiveness of microcapsules applied onto cotton fabrics during laundry

Abstract

[EN] Microcapsules can be added to fabric in industrial processes; however, they have not been widely spread among industrial companies. In this study, we suggest the possibility of reloading microcapsules onto a fabric while clothes are washed. The effectiveness of different resins when microcapsules are applied in washing machine during domestic laundry process has been studied. Microcapsules containing lavender fragrance and melamine formaldehyde shell were adhered to the fabric by means of one acrylic acid as a resin (RES) or some cross-linking agents, such as butanetetracarboxylic acid or succinic acid (SUC). In order to evaluate their behaviour, some laundering or ironing tests were conducted according to international standards (ISO). Every sample from the laboratory was studied with scanning electron microscopy and with a particle size counter. As a result, we could observe which was the most suitable auxiliary used to bind microcapsules to fabric, and conclude that the conditions in which we obtained the application with SUC as binder and cured at 150 °C for 2 min show the optimal results. It was demonstrated that domestic laundry is a suitable process to incorporate microcapsules to garments.

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Binder effectiveness of microcapsules applied onto cotton fabrics during laundry

Author: Bonet Aracil, María Angeles,Bou Belda, Eva,Monllor Pérez, Pablo,Gisbert; Jaime
Publisher: Taylor & Francis
Year: 2016
DOI: 10.1080/00405000.2015.1029808
Source: https://riunet.upv.es/bitstream/10251/77509/3/TEXTv3_authors.pdf
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Taylo & F ancis
Bone A acil, MA.; Bou Belda, E.; Monllo Pé ez, P.; Gisbe ; Jaime (2016). Binde
e ec i eness o mic ocapsules applied on o co on ab ics du ing laund y. The Jou nal o he
Tex ile Ins i u e. 107(3):300-306. doi:10.1080/00405000.2015.1029808.
BINDER EFFECTIVENESS OF MICROCAPSULES APPLIED ONTO COTTON
FABRICS DURING LAUNDRY
Mª ÁNGELES BONET*, EVA BOU, PABLO MONLLOR, JAIME GISBERT,
M. Bone 1*, E. Bou-Belda1, P.Monllo 1, J. Gisbe 2,
1 Uni e si a Poli ècnica de Valencia
Plaza Fe andiz y Ca bonell s/n
03801 Alcoy.Spain
2 INNOVATEC SC,S.L.
A enida de Elche nº 3
03801 Alcoy
Spain
* To whom co espondence should be sen : maboa @ xp.up .es
M. Angeles Bone A acil
AKNOWLEDGEMENTS
Au ho s g a e ully acknowledge he inancial suppo ecei ed by his esea ch p ojec
om he Spanish go e nmen in he p og amme “Plan Nacional 2008–2011” e e ence
Ma 2009-14210-C02-01.
BINDER EFFECTIVENESS OF MICROCAPSULES APPLIED ONTO COTTON
FABRICS DURING LAUNDRY
ABSTRACT
Mic ocapsules can be added o ab ic in indus ial p ocesses howe e , hey
ha e no been widely sp ead among indus ial companies. In his s udy we
sugges he possibili y o eloading mic ocapsules on o a ab ic while clo hs a e
washed. The e ec i eness o di e en esins when mic ocapsules a e applied in
washing machine du ing domes ic laund y p ocess has been s udied.
Mic ocapsules con aining la ende ag ance and melamine o maldehyde shell
whe e adhe ed o he ab ic by means o one ac ylic acid as a esin, o some
c osslinking agen s such as bu ane e aca boxylic acid (BTCA) o succinic acid
(SUC). In o de o e alua e hei beha iou some launde ing o i oning es s
we e conduc ed acco ding o in e na ional s anda ds (ISO). E e y sample om
he labo a o y was s udied wi h Scanning Elec on Mic oscopy (SEM) and wi h a
pa icle size coun e . As a esul we could obse e which was he mos sui able
auxilia y used o bond mic ocapsules o ab ic, and conclude abou he
condi ions ( empe a u e, concen a ion, e c.) in which we ob ained he op imal
esul s. I was demons a ed ha domes ic laund y is a sui able p ocess o
inco po a e mic ocapsules o ga men s.
KEYWORDS
Co on, Mic ocapsules, laund y, binde , SEM.
1. INTRODUCTION
Mic ocapsules p oduc s we e bo n wi h ca bonless copying pape (Zhang,
Saunde s & Thomas, 1999) and became conside ably impo an in he
pha maceu ical ield (S olnick, 1995). In o he a eas such as ex iles hey we e
i s ly conside ed some ime ago (Go don, 2001). The main ad an age o
mic ocapsules is ha new unc ions can be added and con e mo e p ope ies
such as cosme ic (Gisbe , Ibañez, Bone , Monllo , Díaz, Mon a a, 2009),
ag ances (Li, Lewis, S ewa , Qian, & Boy e , 2006; Nelson, 2001; Monllo ,
Bone , Cases, 2007; Monllo , Bone , Sánchez, Cases, 2009; Monllo ,
Capablanca, Bone , Gisbe , Díaz; Mon a a, 2010), phase change ma e ials
(Fan, Zhang, Wang, Li& Zhu, 2004; Hawlade , Uddin, Khin, 2003; Xiao_Zheng,
Zhi-Cheng, Guang-Long, Li-Xian & Tao 2003; Zhang e al, 2004, Ka hukeyan,
Ramachand an, & Shanmugasunda am, 2014) e c.
The mos ex ended mic ocapsules applied o ex iles a e based on non eac i e
shells. In o de o imp o e du abili y o washing o handle some auxilia y
p oduc s a e equi ed o join mic ocapsules on o he ib es su ace (Nelson,
2001); hey a e usually based on ac ylic, polyu e hanes, o silicone esins (Li e
al. 2008; Rod igues e al, 2009). Some s udies show how polyca boxylic acids
can be used in encapsula ion p ocess (Pascu, Ga cia-Valls, & Giambe ini,
2008) o as a binde o join mic ocapsules (Voncina, K e , Kokol, Chen, 2009;
Badulescu, Vi od, Jauso ec, Voncina, 2008; Ziming, Genquan, Wai-man, Huiyi,
2011) o nanopa icles o ab ics (Mon aze , Lessan, Moghadam, 2012; Wanga,
Chen, 2005).
To da e he mos indus ial me hods known o apply inishing ea men s o
ib es a e padding, ba h exhaus , coa ing o sp aying. The main cha ac e is ic o
ba h exhaus ion is ha i is use ul when chemical eac ion can be es ablished,
and as we ha e ema ked usually mic ocapsules´ shell show no eac i i y wi h
ib es. Some au ho s demons a ed ha ba h exhaus ion was no he mos
sui able p ocedu e o ha kind o p oduc s (Bone , Capablanca, Monllo , Diaz,
Mon a a, 2012). Howe e , mic ocapsules a e pa o he ecipe o some soaps
(EP 0 376 385 A2) o in some ca ionic so ene s (US 6,620,77 B2) wha mean
ha hose p oduc s can be applied o ab ics in laund y, which in ol es ba h
exhaus ion p ocedu e. Some o hem show a ecipe wi hou binde and some o
hem include mainly ac ylic esins (US 6,620,77 B2). Mo eo e , some pa en s
show a he mal ea men in an au oma ic d ye a a empe a u e be ween 38-
100º C a e a ea men in a p e-soaking/washing p ocess (USP 4,234,627).
I can be no iceable ha he e is no s udy abou he binde e ec i eness o he
in luence o i oning in c osslinking. The aim o his pape is o s udy he
e ec i eness o di e en esins when mic ocapsules a e applied in washing
machine while laund y. This wo k will s udy how many laund y cycles allow he
mic ocapsules o emain on he ab ic when hey had been pas ed on o he
ib es while clo hes we e washed. Apa om laund y beha iou , change in
colou will be e alua ed in o de o de e mine i he p ocedu e has seconda y
e ec s such as yellowing.
2. MATERIALS AND METHODS

2.1. Ma e ials
Mic ocapsules (CENTER FINISH 164/02 LAVANDA) we e supplied by COLOR
CENTER (Ta asa, Spain). The wall ma e ial was melamine o maldehyde, and
he mic ocapsules con ained la ende ag ance. No u he in o ma ion was
supplied by he p o ide . In o de o bond he mic ocapsules o he ab ic, an
ac ylic esin was applied, also supplied by Colo Cen e and wo polyca boxylic
acids, bu ane e aca boxylic acid (BTCA) om Al a Aesa and Succinic acid
(SUC) om Pan eac. Polyca boxylic acids ecqui e he p esence o a ca alys . I
was sodium hypophosphi e monohid a e (SHP) which was supplied om Al a
Aesa .
The ab ic used was a 100% co on will ab ic wi h 210 g/m2, which had
been chemically bleached wi h pe oxide in an indus ial p ocess.
2.2. Adhe ing mic ocapsules on o ab ics.
The equipmen used o apply mic ocapsules was a domes ic washing machine.
I s capaci y was 5 Kg and i s maximum olume o wa e was 11 L.
Mic ocapsules dispe sion was p epa ed in a glass essel. Fou es s we e
conduc ed. One es was comp ised o no binde . The es con ained BTCA,
SUC, o ac ylic esin. The supplie sugges ed concen a ions o use. Di e en
samples we e p epa ed depending on he binde na u e. All he samples
con ained 5% ow (o e weigh o ib e) o mic ocapsules. One o he ba hs was
comp ised o mic ocapsules wi hou any binde . The ecipes o samples wi h
polyca boxylic acids (BTCA and SUC) as binde we e o mula ed wi h 5% ow o
mic ocapsules 4% ow o binde and 2% ow o ca alys . The es wi h ac ylic
binde (RES) was based on 5% ow o mic ocapsules and 12,5 % ow o binde .
As soon as he washing machine inished, he ab ics we e d ied in an IR d ye
a 100º C un il he ab ic was comple ely d y. La ely, ab ics should be he mally
ea ed so as o polyme ize he binde . Comme cial b ands sugges di e en
empe a u es bu in his s udy he cu ing empe a u e has been selec ed in
o de o ge he minimum yellowness on he co on ib e and di e en cu ing
empe a u es ha e been e alua ed.
Table 1 summa ises he ea men condi ions he ein s udied.
Inse able 1 abou he e
2.3. Scanning Elec on Mic oscopy (SEM).
Fo su ace obse a ion, a scanning elec on mic oscope (SEM) Phenom
mic oscope (FEI Company) was used. Each sample was ixed on a s anda d
sample holde and spu e coa ed wi h a gold –pla inum mix u e. Samples we e
hen examined wi h sui able accele a ing ol age and magni ica ion.
2.4. Mic ocapsules pe manence.
To es he e ec i eness o he binde s some launde ing es s we e conduc ed.
The specimens we e ea ed on a sho ime p og am in a He aeus Lini es o
45 min a 30 °C, in acco dance wi h ISO S anda d 105 C01. Jus inishing one
cycle, samples we e d ied on a ho izon al su ace a oom empe a u e. All
samples we e examined a e 1, 2, 3, 4 and 5 cycles.
2.5. Coun ing mic ocapsules.
The pa icle size dis ibu ion o he mic ocapsules was measu ed by a Coul e ®
Coun e appa a us (Mul isize Z2, Coul e Elec onics, No hwell, UK). The
pa icle size was exp essed as he equi alen olume diame e and wo
eplica es we e pe o med o each ba ch o mic ocapsule, o educe e o an
a e age cu e was calcula ed and analysed.
This me hod was used o measu e he mic ocapsules dispe sion jus
immedia ely i was p epa ed and he was ewa e om he washing machine.
The numbe o mic ocapsules emaining on he ab ic was calcula ed as he
di e ence be ween he numbe o mic ocapsules on he p epa ed ba h and he
numbe o mic ocapsules in was ewa e .
Fu he mo e, he was ewa e om ISO laund y was also measu ed o obse e
he mic ocapsules beha iou in each laund y cycle.
2.6.- I oning samples.
Some samples we e i oned a di e en empe a u es (110, 150 and 200º C).
The i oning p ocedu e was pe o med as UNE EN ISO 105 X11 s anda d
indica ed.
3. RESULTS
3.1.- Cu ing empe a u e.
Polyca boxylic acids should be cu ed a empe a u es om 150º C in o de o
induce c osslinking. Knowing ha he mal ea men on cellulosic ib es is
esponsible o yellowness, di e en cu ing empe a u es ha e been e alua ed.
Figu e 1 shows he whi eness index depending on he binde used and he
empe a u e o ea men . I could be p edic able ough, he whi e colou on
co on ib es dec eases as he empe a u e inc eases, and i can be app ecia ed
ha when empe a u e is highe han 160º C co on ib e whi eness
conside ably dec eases. When ab ics a e ea ed wi h binde s he whi eness
index, a lowe empe a u es han 140º C, is app oxima ely he same han he
ab ic wi hou ea men . As a esul 150º C has been conside ed a good
empe a u e o cu ing polyca boxylic acids.
I is conside ably no iceable ha when empe a u e is lowe ha 160ºC,
samples ea ed wi h ac ylic binde show he lowes alues o whi eness index.
Howe e , a abou 160º C he whi eness index is app oxima ely he same o
e e y ab ic which had been ea ed wi h a binde , and sligh ly lowe han he
index o co on wi hou ea men .
When ac ylic esin is compa ed wi h polyca boxylic acids and conside ing
he mal condi ions o each one, he e idence shows ha he la e allow
mic ocapsules o emain on he ab ic he longe . Appa en ly, succinic acid
displays he highe numbe o mic ocapsules on he ib e. Fu he mo e, ac ylic
binde de elops some agg ega es o mic ocapsules and makes impossible o
es he binde app op ia ely.
To sum up, when applying mic ocapsules o ab ics by washing machine,
succinic acid i cu ed a 150º C shows he bes esul s and ea ed ab ic has
no changed sensi i ely he colou . I oning a 150ºC is e ec i e in he cu ing
p ocess and in he app op ia e binding o mic ocapsules in ab ics. This a icle
demons a es he possibili y o applying mic ocapsules o ab ics in a domes ic
p ocess using succinic acid in a con en ional washing p ocedu e and i oning
wi h domes ic equipmen .
AKNOWLEDGEMENTS
On i le page in o de o a id p o iding au ho s in o ma ion.

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FIGURE CAPTIONS
Figu e 1.- Whi eness index depending on cu ing empe a u e
Figu e 2.- Mic ocapsules applied on ab ics by washing machine p ocess wi h BTCA binde ,
cu ed a 150º C and wi hou any laund y.
Figu e 3.- Fab ics ea ed by ISO 105 C10 a e 5 washing cycles. a) 25M; b) RES; c) BTCA; d)
BTCA-150; d) SUC; e) SUC-150.
Figu e 4.- Mic ocapsules p esence on he ab ics (mics/m2) a e di e en laund y cycles.
Figu e 5.- Fab ics ea ed by i oning and washed once.

FIGURES
Figu e 1.- Whi eness index depending on cu ing empe a u e
40
45
50
55
60
65
70
75
80
85
140 150 160 170 180 190 200
Whi eness Index (CIE)
Cu ing Tempe a u e (ºC)
Co on
RES
SUC
BTCA
Figu e 2.- Mic ocapsules applied on ab ics by washing machine p ocess wi h BTCA binde ,
cu ed a 150º C and wi hou any laund y.
a) 25 M b) RES
c) BTCA d) BTCA-150
e) SUC ) SUC-150
Figu e 3.- Fab ics ea ed by ISO 105 C10 a e 5 cycles. a) 25M; b) RES; c) BTCA; d) BTCA-
150; e) SUC; ) SUC-150.
Figu e 4.- Mic ocapsules p esence on he ab ics (mics/m2) a e di e en laund y cycles.
0,00E+00
5,00E+09
1,00E+10
1,50E+10
2,00E+10
2,50E+10
3,00E+10
1 2 3 4 5
Mic/m2
La ados
25M
RES
SUC
SUC-150