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Valorization of Dextrose from Cassava Starch and Sugarcane Vinasse as Polyhydroxyalkanoates by Submerged Cultures of Cupriavidus necator: A Physicochemical–Biotechnological Approach

Abstract

The production of polyhydroxyalkanoates using submerged cultures of Cupriavidus necator DSM 428 was evaluated using low-cost substrates from agroindustry: (i) dextrose from cassava starch and (ii) a mixture of sugarcane vinasse from the bioethanol industry and dextrose from cassava starch. The effects of vinasse composition (2.5, 5.0, 7.5, 25, 50, and 75% v/v) and the use of raw and activated carbon-pre-treated vinasse were assessed. The results indicate that cultivations using only cassava starch dextrose reached 4.33 g/L of biomass as the dry cell weight and a poly(3-hydroxybutyrate) (PHB) production of 47.1%. Raw vinasse proportions of 25, 50, and 75% in the culture medium resulted in total inhibition. Vinasse treated at the same ratios led to biomass production in the range 1.7–4.44 g/L. The higher PHB production scenario was obtained in a medium containing dextrose and treated vinasse (7.5%), yielding 5.9 g/L of biomass and 51% of PHB accumulation. The produced PHB was characterized by XRD and FTIR for an analysis of crystalline structure and chemical functional groups, respectively. EDS was employed for a semi-quantitative analysis of the chemical composition, and SEM was used to analyze the morphology of the microgranules. The results of DSC and TGA analyses demonstrated the thermal stability of the obtained PHB.

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Valorization of Dextrose from Cassava Starch and Sugarcane Vinasse as Polyhydroxyalkanoates by Submerged Cultures of Cupriavidus necator: A Physicochemical–Biotechnological Approach

Author: Dorado, Isabel,Pineda, Laura,Ascencio-Galván, Martha L.,López-Agudelo, Víctor A.,Caicedo, Julio C.,Gómez-Ríos, David,Ramírez-Malule, Howard
Year: 2024
DOI: 10.3390/chemengineering8040073
Source: https://macau.uni-kiel.de/servlets/MCRFileNodeServlet/macau_derivate_00006593/ChemEngineering-08-00073.pdf
Ci a ion: Do ado, I.; Pineda, L.;
Ascencio-Gal án, M.L.; López-
Agudelo, V.A.; Caicedo, J.C.;
Gómez-Ríos, D.; Ramí ez-Malule, H.
Valo iza ion o Dex ose om Cassa a
S a ch and Suga cane Vinasse as
Polyhyd oxyalkanoa es by
Subme ged Cul u es o Cup ia idus
neca o : A Physicochemical–
Bio echnological App oach.
ChemEnginee ing 2024,8, 73.
h ps://doi.o g/10.3390/
chemenginee ing8040073
Academic Edi o : Ma ín Ramí ez
Recei ed: 12 Ma ch 2024
Re ised: 24 June 2024
Accep ed: 16 July 2024
Published: 23 July 2024
Copy igh : © 2024 by he au ho s.
Licensee MDPI, Basel, Swi ze land.
This a icle is an open access a icle
dis ibu ed unde he e ms and
condi ions o he C ea i e Commons
A ibu ion (CC BY) license (h ps://
c ea i ecommons.o g/licenses/by/
4.0/).
chemenginee ing
A icle
Valo iza ion o Dex ose om Cassa a S a ch and Suga cane
Vinasse as Polyhyd oxyalkanoa es by Subme ged Cul u es o
Cup ia idus neca o : A Physicochemical–Bio echnological App oach
Isabel Do ado 1,†, Lau a Pineda 1,†, Ma ha L. Ascencio-Gal án1,† , Víc o A. López-Agudelo 2, Julio C. Caicedo 3,
Da id Gómez-Ríos 1and Howa d Ramí ez-Malule 1,*
1School o Chemical Enginee ing, Uni e sidad del Valle, Cali 760042, Colombia;
[email p o ec ed] (I.D.); lau a.c is ina.pineda@co eouni alle.edu.co (L.P.);
[email p o ec ed] (M.L.A.-G.); da id.and [email p o ec ed] (D.G.-R.)
2Ins i u e o Clinical Molecula Biology, Kiel Uni e si y and Uni e si y Medical Cen e Schleswig-Hols ein,
24105 Kiel, Ge many; [email p o ec ed]
3
T ibology, Polyme s, Powde Me allu gy and Solid Was e T ans o ma ions Resea ch G oup, Uni e sidad del
Valle, Cali 760042, Colombia; julio.cesa [email p o ec ed]
*Co espondence: howa [email p o ec ed]
†These au ho s con ibu ed equally o his wo k.
Abs ac : The p oduc ion o polyhyd oxyalkanoa es using subme ged cul u es o Cup ia idus neca o
DSM 428 was e alua ed using low-cos subs a es om ag oindus y: (i) dex ose om cassa a s a ch
and (ii) a mix u e o suga cane inasse om he bioe hanol indus y and dex ose om cassa a s a ch.
The e ec s o inasse composi ion (2.5, 5.0, 7.5, 25, 50, and 75% / ) and he use o aw and ac i a ed
ca bon-p e- ea ed inasse we e assessed. The esul s indica e ha cul i a ions using only cassa a
s a ch dex ose eached 4.33 g/L o biomass as he d y cell weigh and a poly(3-hyd oxybu y a e)
(PHB) p oduc ion o 47.1%. Raw inasse p opo ions o 25, 50, and 75% in he cul u e medium
esul ed in o al inhibi ion. Vinasse ea ed a he same a ios led o biomass p oduc ion in he ange
1.7–4.44 g/L. The highe PHB p oduc ion scena io was ob ained in a medium con aining dex ose and
ea ed inasse (7.5%), yielding 5.9 g/L o biomass and 51% o PHB accumula ion. The p oduced PHB
was cha ac e ized by XRD and FTIR o an analysis o c ys alline s uc u e and chemical unc ional
g oups, espec i ely. EDS was employed o a semi-quan i a i e analysis o he chemical composi ion,
and SEM was used o analyze he mo phology o he mic og anules. The esul s o DSC and TGA
analyses demons a ed he he mal s abili y o he ob ained PHB.
Keywo ds: polyhyd oxyalkanoa es; cassa a s a ch; suga cane inasse; Cup ia idus neca o ; low-cos
subs a es; mechanical es ing
1. In oduc ion
O e he las wo decades, an inc easing need has eme ged o look o al e na i es
o pe ochemical polyme s ha a e mo e en i onmen ally iendly. Cu en ly, he use o
con en ional plas ic is being eplaced by o he ma e ials such as glass, s eel, o silicone, and
biodeg adable bioplas ics such as polyhyd oxyalkanoa es (PHAs), polylac ic acid (PLA),
and polybu ylene succina e (PBS). PHA is he biopolyme ha has s ood ou he mos in
ecen yea s due o i s high biodeg adabili y, esis ance, and e sa ili y. The e o e, i is
es ima ed ha PHA could become a di ec compe i o agains pe ochemical plas ics [1].
Poly(3-hyd oxybu y a e) (PHB) is one o he mos well-known and s udied PHAs
and is he only homopolyme in his amily. PHB sha es simila physical p ope ies wi h
polyp opylene [
2
], including a simila mel ing poin , c ys allini y, molecula weigh , and
ensile s eng h. Conce ning mechanical p ope ies, PHB demons a es high mois u e
esis ance bu is a he b i le and igid. None heless, due o i s biodeg adabili y, hese
p ope ies may al e o e ime [
3
]. Fu he mo e, PHB is he mos en i onmen ally iendly
ChemEnginee ing 2024,8, 73. h ps://doi.o g/10.3390/chemenginee ing8040073 h ps://www.mdpi.com/jou nal/chemenginee ing
ChemEnginee ing 2024,8, 73 2 o 17
polyme , conside ing i s biocompa ibili y and biodeg adabili y. These cha ac e is ics en-
able i s use as an implan ma e ial in he human body and as a ca ie o he ex ended
elease o an ibio ics [
4
]. These p ope ies, combined wi h he homogeneous, dense, and
nanos uc u ed o ma ion achie ed h ough a bio echnology me hod, posi ion PHB as a
sui able biocompa ible ma e ial o me allic implan s.
Acco ding o Mo lino e al. [
5
], Cup ia idus neca o , o me ly known as Rals onia
eu opha, is one o he mos s udied mic oo ganisms o PHB p oduc ion due o i s e sa ile
me abolic capaci y. C. neca o can g ow bo h as a chemoau o oph and a he e o oph in
ae obic and anae obic en i onmen s, wi h he abili y o u ilize a a ie y o ca bon sou ces
o PHB syn hesis. Cu en ly, PHA p oduc ion is limi ed by he high p oduc ion cos s,
which a e h ee o ou imes highe han hose o syn he ic polyme s (be ween 0.60 and
0.87 USD/lb), hinde ing i s indus ializa ion and comme cializa ion [
6
]. In he PHA
p oduc ion p ocess, he ca bon sou ce could ep esen up o 50% o he inal cos [7–10].
As e iewed by Wang e al. [
11
] and Ba hia e al. [
12
], he use o was e as a ca bon
sou ce in subme ged cul u es o C. neca o o PHA p oduc ion could be an al e na i e o
educe he inal p oduc ion cos s. Cu en ly, and o e he las decade, many wo ks a e
being ca ied ou on he biosyn hesis o PHA using a ious suga -con aining was es as
al e na i e subs a es ha allow o cos educ ions [11,13–16].
Bi e cassa a is one o he o emos p ospec i e c ops o added- alue p oduc gene a-
ion in he bioeconomy, due o i s high s a ch con en (76.7% a e age [
17
]), low equi emen s
o cul i a ion, and non-compe i ion wi h ood p oduc ion [
18
]. Speci ically, bi e cassa a
p oduc ion in Colombia has g own signi ican ly in ecen yea s, wi h a ie ies cha ac e -
ized by high yields (25 on/ha) becoming an impo an sou ce o income o local a me s
and con ibu ing o he coun y’s economic de elopmen [
19
]. Colombia p oduces abou
269,000 ons o bi e cassa a pe yea , used mainly in he ood indus y o p oduce glucose
and uc ose sy ups, lou , concen a ed ca le eed and bioe hanol [
18
,
20
]. The e o e, he
use o bi e cassa a o ob ain s a ch hyd olysa e (e.g., dex ose), a po en ial ca bon sou ce,
o p oduce high- alue compounds such as PHA has been p oposed.
Suga cane exploi a ion is an es ablished indus y in Colombia, p oducing mainly able
suga o di ec comme cializa ion and he ood indus y, sy ups o alcoholic e men a-
ion, and bagasse o pape p oduc ion and ene gy co-gene a ion. Bioe hanol dis ille ies
p oduce be ween 2.2 and 3.1 million li e s o inasse daily [
21
,
22
]. Vinasse is a esidual
s eam in dis ille ies cha ac e ized by a low pH, high chemical oxygen demand (COD) and
biochemical oxygen demand (BOD), high dissol ed o ganic ma e con en , as well as a con-
side able quan i y o ino ganic sal s composed o chlo ides, sul a es, phospha es, calcium,
magnesium, and po assium [
23
]. Vinasse is po en ially oxic because o i s bio- ecalci an
subs ance con en s, such as phenolic compounds and pigmen s like melanoidins, which
can inhibi he ac i i y o mic oo ganisms [
24
]. Since inasse p oduc ion anges be ween
11 and 15 li e s o each li e o e hanol dis illed [
22
], en i onmen al conce ns abou i s
ea men and disposal ha e mo i a ed he explo a ion o u ilizing al e na i es [23].
As a s a egy o ake ad an age o he p ope ies and mic onu ien s p o ided by bo h
subs a es, i is no un easonable o use a combina ion o dex ose om cassa a s a ch
and suga cane inasse as a ca bon sou ce o C. neca o cul i a ion. Thus, he aim o his
s udy was o e alua e di e en dex ose/ inasse a ios as a low-cos ca bon sou ce o
PHA p oduc ion by C. neca o , including no inasse supplemen a ion. To da e and based
on a de ailed e iew o he scien i ic li e a u e, his low-cos subs a e combina ion has no
been epo ed as a p ospec i e al e na i e o bioplas ic p oduc ion.
2. Ma e ials and Me hods
2.1. T ea men and Cha ac e iza ion o Raw Ma e ials Used as a Subs a e
The ca bon sou ces e alua ed in his s udy consis ed o solid dex ose om bi e
cassa a s a ch p oduced in he no he n egion o Colombia, and suga cane inasse om a
local dis ille y in he sou hwes e n egion. Bo h subs a es we e dona ed by local indus ies.
ChemEnginee ing 2024,8, 73 3 o 17
Raw and ea ed inasse we e es ed o e alua e he e ec o he o ganic load o
suga cane inasse on C. neca o g ow h and PHA p oduc ion. In bo h cases, he inasse
was cen i uged a 8000 pm o 7 min o emo e pa icula e ma e . To al polyphenols
we e de e mined using he Folin–Ciocal eu me hod in a UV–Vis Jasco V730 spec opho-
ome e a 760 nm [
25
]. The pH was de e mined po en iome ically and
◦
B ix was ob ained
ia e ac ome y.
Suga cane inasse was ea ed o emo e he o ganic componen , which can be oxic,
and/o inhibi he g ow h o mic oo ganisms [
26
], which a e di icul o biodeg ade [
27
].
An adso p ion sys em was designed based on p e ious wo k in ou labo a o y. Figu e 1
shows a schema ic o he expe imen al se up, which consis ed o a bo osilica e glass ba ch
adso p ion column (5 cm in e nal diame e and 30 cm leng h). A ixed bed (25 g) o g anula
ac i a ed ca bon (GAC) was placed a he bo om o he column and, o sus ain he ca bon
bed, a cylind ical suppo was cons uc ed wi h wo me al meshes a he op and bo om o
he GAC bed.
ChemEnginee ing 2024, 8, x FOR PEER REVIEW 3 o 18
based on a de ailed e iew o he scien i ic li e a u e, his low-cos subs a e combina ion
has no been epo ed as a p ospec i e al e na i e o bioplas ic p oduc ion.
2. Ma e ials and Me hods
2.1. T ea men and Cha ac e iza ion o Raw Ma e ials Used as a Subs a e
The ca bon sou ces e alua ed in his s udy consis ed o solid dex ose om bi e
cassa a s a ch p oduced in he no he n egion o Colombia, and suga cane inasse om
a local dis ille y in he sou hwes e n egion. Bo h subs a es we e dona ed by local
indus ies.
Raw and ea ed inasse we e es ed o e alua e he effec o he o ganic load o
suga cane inasse on C. neca o g ow h and PHA p oduc ion. In bo h cases, he inasse
was cen i uged a 8000 pm o 7 min o emo e pa icula e ma e . To al polyphenols
we e de e mined using he Folin–Ciocal eu me hod in a UV–Vis Jasco V730
spec opho ome e a 760 nm [25]. The pH was de e mined po en iome ically and °B ix
was ob ained ia e ac ome y.
Suga cane inasse was ea ed o emo e he o ganic componen , which can be oxic,
and/o inhibi he g ow h o mic oo ganisms [26], which a e difficul o biodeg ade [27].
An adso p ion sys em was designed based on p e ious wo k in ou labo a o y. Figu e 1
shows a schema ic o he expe imen al se up, which consis ed o a bo osilica e glass ba ch
adso p ion column (5 cm in e nal diame e and 30 cm leng h). A ixed bed (25 g) o
g anula ac i a ed ca bon (GAC) was placed a he bo om o he column and, o sus ain
he ca bon bed, a cylind ical suppo was cons uc ed wi h wo me al meshes a he op
and bo om o he GAC bed.
Figu e 1. Schema ic diag am o he expe imen al assembly used o he ea men o suga cane
inasse.
The GAC used in his s udy was p o ided by a local supplie o wa e ea men
solu ions. The GAC was o bi uminous o igin and p oduced unde s ic ly con olled
condi ions ia high- empe a u e s eam ac i a ion. This coal p o ides a la ge su ace a ea,
la ge po e olume, and an op imal po e s uc u e o adso p ion pu i ica ion ea men .
In acco dance wi h AWWA S anda d B 604-05 [28], he main physicochemical
cha ac e is ics o he GAC a e shown in Table 1.
Figu e 1. Schema ic diag am o he expe imen al assembly used o he ea men o suga cane inasse.
The GAC used in his s udy was p o ided by a local supplie o wa e ea men
solu ions. The GAC was o bi uminous o igin and p oduced unde s ic ly con olled
condi ions ia high- empe a u e s eam ac i a ion. This coal p o ides a la ge su ace a ea,
la ge po e olume, and an op imal po e s uc u e o adso p ion pu i ica ion ea men . In
acco dance wi h AWWA S anda d B 604-05 [
28
], he main physicochemical cha ac e is ics
o he GAC a e shown in Table 1.
Two ea men imes o suga cane inasse we e e alua ed: 1.0 and 3.0 h. Since he
polyphenols p esen in inasse a e one o he mos ele an and concen a ed inhibi o s
o biological ac i i y, he emo ion o polyphenols was e alua ed as an indica o o he
ea men e ec i i y, and each es was pe o med a a cons an up- low (2.7 L/min).
ChemEnginee ing 2024,8, 73 4 o 17
Table 1. Physicochemical cha ac e is ics o g anula ac i a ed ca bon used as an adso p ion agen o
he ea men o suga cane inasse.
Pa ame e Value
Iodine numbe 850 mg/g Min
Ash 15% Max
Humidi y 5% Max
Ha enes 90% Min
G anulome y Mesh 8 ×30
Mesh8 5% Max/2 mm
Mesh30 5% Max/2 mm
2.2. Mic oo ganism, Cul u e Media, and Cul i a ion Condi ions
C. neca o DSM 428 was ob ained om he Leibniz Ins i u e DSMZ collec ion (Ge man
Collec ion o Mic oo ganisms and Cell Cul u es GmbH) as a glass ampoule in a acuum-
packed double ial wi h a lyophilized able o a single s ain o mic oo ganisms. Fo i s
ac i a ion, he lyophilized cells om he ampoule we e ehyd a ed and g own in 5 mL o
liquid nu ien b o h (NB). NB medium (PanReac AppliChem, ITW Reagen s, Monza, I aly)
was composed as ollows: mea ex ac 3 g/L, mea pep one 5 g/L). The cul u es we e
incuba ed a 35
◦
C
±
2
◦
C o 24 o 48 h and he mic obial g ow h ob ained was asep ically
added o a liquid medium composed o 20% glyce ol and nu ien b o h in 1.5 mL ials o
subsequen s o age a −20 ◦C.
Ini ially, 1.5 mL o c yop ese ed cells we e eac i a ed in 50 mL o NB as seed medium,
disposed in 250 mL shake lasks a 35
◦
C and 150 pm o 24 h. Two p e-cul u e s ages we e
ca ied ou o s ain adap a ion p io o p oduc ion cul u es. Fi s p e-cul u es con ained
45 mL o modi ied mine al saline medium (MSM) and we e inocula ed wi h 5 mL o he
cul i a ed seed b o h. MSM medium con ained (pe li e ) dex ose om bi e cassa a
s a ch 20 g, Na
2
HPO
4
.7H
2
O 6.7 g, KH
2
PO
4
1.5 g, (NH
4
)
2
SO
4
1.0 g, MgSO
4
.7H
2
O 0.2 g, i on
and ammonium ci a e 60 mg, CaCl
2
.2H
2
O 10 mg, and elemen ace solu ion 1 ml. Elemen
ace solu ion (pe li e ): H
3
BO
3
0.3 g; CoCl
2
.6H
2
O 0.2 g; ZnSO
4
.7H
2
O 0.1 g; MnCL
2
.4H
2
O
30 mg; NaMoO4.2H2O 30 mg; NiCl2.6H2O 20 mg; CuSO4.5H2O 10 mg [29].
Then, he second p e-cul u es we e p epa ed iden ically and inocula ed wi h 5 mL o
b o h om i s p ecul u es. The PHB p oduc ion cul u es we e pe o med in modi ied
MSM medium, and using supplemen a ion wi h ea ed and un ea ed suga cane inasse.
P oduc ion cul u es we e inocula ed a 10% / o second p e-cul u es. and he cells we e
g own o 48 h a 35
◦
C and 150 pm. The pH was adjus ed o 6.8 wi h NaOH 2M. Cul u es
we e pe o med in iplica e. The composi ion o suga cane inasse a ied be ween 2.5
and 75% / in each case. This a ia ion aimed o e alua e he inhibi ing e ec s o a wide
ange o suga cane inasse composi ions in subme ged cul u es o C. neca o .
2.3. Biomass and Suga s Quan i ica ion
Biomass concen a ion was quan i ied as cell d y weigh in 1.0 mL samples. Samples
we e cen i uged a 5000 pm o 10 min. Supe na an s we e used o suga de e mina ion
and we cells we e d ied a 70 ◦C o 24 h o u he weigh de e mina ion.
Reducing suga s we e de e mined using he 3,5-Dini osalicylic acid (DNS) me hod [
30
].
2.4. PHA De ec ion and Ex ac ion
The ela i e in acellula o ma ion o he polyme was de e mined by lipophilic
s aining wi h Sudan black B, whe e he o ma ion o PHA is de ec ed along wi h he
p esence o black g anules inside he cells. Fo he PHB ex ac ion, he emaining cul u es
we e cen i uged a 5000 pm o 10 min. The ob ained pelle s we e dissol ed in 5 mL o
sodium hypochlo i e and 5 mL o chlo o o m. Then, cells we e agi a ed in a o ex and kep
a oom empe a u e o 20 h in agi a ion, be o e being cen i uged a he a o emen ioned
condi ions. As a esul , h ee sepa a e phases we e ob ained: an ino ganic phase (uppe )
co esponding o he sodium hypochlo i e, he b oken cellula ma e ial (middle), and he
ChemEnginee ing 2024,8, 73 5 o 17
o ganic phase o chlo o o m wi h he dissol ed biopolyme (lowe ). The PHA p esen in
each sample was p ecipi a ed by he addi ion o isop opyl alcohol. The p ecipi a e was
d ied a 70 ◦C o 24 h and PHB d y weigh was quan i ied [31].
2.5. Ma e ial Cha ac e iza ion
The c ys allog aphic analysis o he PHB was pe o med using a panaly ical X- ay
di ac ome e wi h Cu-K
α
adia ion (wa eleng h
λ
= 1.5405 Å) ope a ing a 45 kV and
40 mA. A pa allel beam op ical sys em was implemen ed, comp ising a pa abolic mi o
in he inciden beam, a 0.18
◦
pa allel pla e collima o , and a la g aphi e monoch oma o
in he di ac ed beam. X- ay scanning was conduc ed in he ange o 5 o 90 deg ees
2
θ
, in s ep scanning mode, wi h inc emen s o 0.03
◦
(2
θ
) and a coun ing ime o 2 s. The
unc ional g oups and moie ies p esen in he PHB powde samples we e de e mined using
Fou ie ans o m in a ed Spec oscopy (FTIR) (IR A ini y-1, Shimadzu Scien i ic Ins u-
men s, Columbia, MD, USA). The FTIR spec a we e eco ded in he ange om 4000 o
500 cm
−1
. Fo chemical composi ion e alua ion, an ene gy-dispe si e X- ay (EDS) analysis
was pe o med using a Philips XL 30 FEG wi h a high-pu i y Ge EDS de ec o (Philips
N.V, Eindho en, The Ne he lands). ZAF co ec ion was applied o he s oichiome ic
analyses due o he low eliabili y o EDS unde ni ogen concen a ions. The s uc u al
analysis o he PHB was ca ied ou ia scanning elec on mic oscopy (SEM) using a Philips
XL
30 FEG
, ope a ing a 15 keV wi h a backsca e ed elec on de ec o (EDAX-EDS). The
he mal s abili y o he ex ac ed PHB, along wi h s anda d samples, we e analyzed ia
he mog a ime ic analysis (TGA). The empe a u e ange was om 30
◦
C o 600
◦
C, a a
hea ing a e o 10
◦
C/min in a ni ogen a mosphe e (N
2
low a e = 40 mL/min). The deg a-
da ion a e o PHB samples was pe o med using empe a u e da a o T5%, T10%, and T50%
ob ained om he TGA analysis. The mel ing poin (Tm) and glass ansi ion empe a u e
(Tg) o he PHB samples we e de e mined ia di e en ial scanning calo ime y (DSC) anal-
ysis (DSC-1 se ies, Me le -Toledo, Columbus, OH, USA) wi h a hea ing and cooling a e o
10
◦
C/min in a N
2
en i onmen wi h a gas low o 20 mL/min. Fo DSC analysis, 3.5 mg o
he PHB sample was loaded in an aluminum pan and hea ed in he empe a u e ange o
−
10
◦
C o 200
◦
C a a hea ing a e o 10
◦
C/min. The poin o in lec ion in he DSC cu e
be ween onse and o se empe a u es co esponds o he glass ansi ion empe a u e and
he mel ing poin , measu ed as he peak empe a u e o an endo he mic e en .
3. Resul s and Discussion
3.1. T ea men and Cha ac e iza ion o Suga cane Vinasse
The aw suga cane inasse exhibi ed high concen a ions o polyphenolic compounds,
in addi ion o high acidi y (Table 2). The physicochemical pa ame e s e alua ed in he
inasse exceeded he a e age alues epo ed in he li e a u e [
26
,
27
], which may be ela ed
o he concen a ion p ocess used in dis ille ies.
Table 2. Physicochemical cha ac e iza ion o aw suga cane inasse and polyphenolic compounds’
emo al in ea ed suga cane inasse.
Pa ame e Resul
T ea ed Vinasse
1 h 3 h
To al polyphenolic
compounds (g/L) 18.39 18.39 15.31
Ashes (g/L) 93.19
pH 4.88 ±0.01
◦B ix 30.0 ±0.1
Table 2also shows a compa ison o he suga cane inasse ea men using di e en
adso p ion imes. As can be obse ed, o a ime o 3 h, a educ ion o 16.75% o he
polyphenolic compounds p esen in he inasse was achie ed.

ChemEnginee ing 2024,8, 73 6 o 17
Some s udies ha e been epo ed ha hei p esence can be oxic and/o inhibi he
g ow h o ce ain mic oo ganisms. Howe e , he e a e epo s indica ing ha no inhibi o y
e ec s a e obse ed when inasse is used as a ca bon sou ce [
32
]. Addi ionally, he high
suga con en p esen in he inasse makes i a iable subs a e o he g ow h o C. neca o .
In gene al, he chemical composi ion o inasse is qui e a iable, depending on he
quali y o he juice, p o enance, ha es ing condi ions, e men a ion, and dis illa ion
p ocess used. All hese condi ions ep esen challenges o he use o inasse as a ca bon
sou ce o p oduce PHA h ough mic obial e men a ion.
3.2. Kine ic E alua ion o C. neca o in Dex ose Medium and PHB P oduc ion in Shake
Flask Cul u es
Figu e 2shows he e olu ion o glucose consump ion, biomass, and PHB p oduc ion
o e ime in shake lask cul i a ions o C. neca o using dex ose om cassa a s a ch as
a low-cos ca bon sou ce. The lag phase ended 12 h a e cul u e s a ed. Subsequen ly,
an exponen ial phase was obse ed, anging om 12 o 48 h o cul i a ion, ollowed by
a s a iona y phase o 12 h. The maximum biomass concen a ion achie ed was 5.17 g/L
a 48 h. A he end o he cul i a ions, he glucose concen a ion was 10.75 g/L, which
co esponds o 53.7% o he ini ial concen a ion. PHB p oduc ion and accumula ion was
e alua ed a he end o he cul u es (72 h). PHB concen a ion was 2.01
±
0.10 g/L, which
co esponded o a PHB con en o 47.1%. The accumula ions o PHB con en we e isually
con i med h ough a mic oscopy u ilizing he Sudan black s aining me hod (see Figu e 3),
which was moni o ed a e 24, 48, and 72 h o cul i a ion. This quali a i e analysis allows
o he obse a ion o he p og essi e inc ease in polyme in acellula accumula ion as
cul i a ion ad ances.
ChemEnginee ing 2024, 8, x FOR PEER REVIEW 7 o 18
Figu e 2. Glucose consump ion, biomass, and PHB p oduc ion o e ime in shake lask cul i a ions
o C. neca o using dex ose om cassa a s a ch hyd olysa e as a ca bon sou ce.
(a) (b) (c)
Figu e 3. De ec ion o PHB by 100× mic oscopy using Sudan black s aining: (a) 24 h, (b) 48 h, and
(c) 72 h.
Fu he mo e, he p oduc ion o PHB h ough he mic obial cul i a ion o C. neca o
has been ex ensi ely s udied, and o he wo ks epo ed he u iliza ion o simila ca bon
sou ces o biopolyme p oduc ion [15,34,35]. In his p ocess, he PHB con en is highe
han ha epo ed by [36] o C. neca o a e 58 h in cul u e in a s udy u ilizing b oken
ice as a ca bon sou ce (38% PHB). Simila ly, Oli ei a e al. [37] epo ed a PHB
accumula ion o 33.3% when employing soybean and 2.5% molasses in solid-s a e
e men a ion wi h C. neca o . Likewise, a s udy epo ed an accumula ion o 42.2% a 31 h
o cul i a ion o C. neca o DSM 545 using uc ose as he ca bon sou ce [38]. In con as ,
highe accumula ions (84.3 and 92%) we e epo ed a 72 h o cul i a ion o s ains C.
neca o IBP/SFU-1 and C. neca o B-10646, espec i ely, using glucose as he ca bon sou ce
[16,39]. The e o e, glucose is a p omising ca bon sou ce o PHB p oduc ion using C.
neca o . E en hough uc ose is he only suga capable o being me abolized by hyd ogen-
oxidizing bac e ia, hey can easily mu a e, enabling hem o me abolize glucose h ough
he En ne –Doudo off pa hway o o m py u a e, which is ans o med by
dehyd ogenase in o Ace yl-CoA, one o he p ecu so s o PHA, as demons a ed in his
s udy using C. neca o DSM 428 [16,40].
3.3. E alua ion o C. neca o G ow h and PHB P oduc ion wi h Dex ose om Cassa a S a ch
and Suga cane Vinasse as a Supplemen
The esul s o biomass and biopolyme accumula ion ob ained using inasse
supplemen a ion and dex ose om cassa a s a ch in diffe en p opo ions a e shown in
Figu e 2. Glucose consump ion, biomass, and PHB p oduc ion o e ime in shake lask cul i a ions
o C. neca o using dex ose om cassa a s a ch hyd olysa e as a ca bon sou ce.
In his cul u e, he g ow h o C. neca o in ca bon sou ces ich in glucose, such as
dex ose om cassa a s a ch, was demons a ed. Addi ionally, i was obse ed ha he e
was no deple ion o he ca bon sou ce by he end o he cul u e. This beha io mi o s
ha epo ed by [
28
] when employing he same s ain (C. neca o DSM 428) in cul u es
wi h concen a ions anging om 5 o 20 g/L o glucose, whe e subs an ial amoun s we e
epo ed a he end o he cul u e (be ween 1.4 g/L and 17.4 g/L). The same au ho epo s
ha only wi h 2 g/L glucose was he g ow h phase limi ed by he o al consump ion o
he ca bon sou ce. O he au ho s [
33
] epo ed a dec ease in biomass quan i y when he
glucose concen a ion was 20 g/L, a ibu ing his concen a ion o he inhibi ion o g ow h
in C. neca o DSM 545. Fu he mo e, hey indica e ha wi h glucose concen a ions highe
han 10 g/L, comple e glucose deple ion does no occu a he end o he cul i a ion. In ou
s udy, glucose concen a ions o 20 g/L we e u ilized; howe e , he biomass p oduc ion a
48 h exceeded he da a epo ed by [
33
]. Despi e he absence o glucose deple ion in he
ChemEnginee ing 2024,8, 73 7 o 17
medium, i is likely ha ni ogen sou ce deple ion (ammonium sul a e) occu ed, enabling
PHB accumula ion.
ChemEnginee ing 2024, 8, x FOR PEER REVIEW 7 o 18
Figu e 2. Glucose consump ion, biomass, and PHB p oduc ion o e ime in shake lask cul i a ions
o C. neca o using dex ose om cassa a s a ch hyd olysa e as a ca bon sou ce.
(a) (b) (c)
Figu e 3. De ec ion o PHB by 100× mic oscopy using Sudan black s aining: (a) 24 h, (b) 48 h, and
(c) 72 h.
Fu he mo e, he p oduc ion o PHB h ough he mic obial cul i a ion o C. neca o
has been ex ensi ely s udied, and o he wo ks epo ed he u iliza ion o simila ca bon
sou ces o biopolyme p oduc ion [15,34,35]. In his p ocess, he PHB con en is highe
han ha epo ed by [36] o C. neca o a e 58 h in cul u e in a s udy u ilizing b oken
ice as a ca bon sou ce (38% PHB). Simila ly, Oli ei a e al. [37] epo ed a PHB
accumula ion o 33.3% when employing soybean and 2.5% molasses in solid-s a e
e men a ion wi h C. neca o . Likewise, a s udy epo ed an accumula ion o 42.2% a 31 h
o cul i a ion o C. neca o DSM 545 using uc ose as he ca bon sou ce [38]. In con as ,
highe accumula ions (84.3 and 92%) we e epo ed a 72 h o cul i a ion o s ains C.
neca o IBP/SFU-1 and C. neca o B-10646, espec i ely, using glucose as he ca bon sou ce
[16,39]. The e o e, glucose is a p omising ca bon sou ce o PHB p oduc ion using C.
neca o . E en hough uc ose is he only suga capable o being me abolized by hyd ogen-
oxidizing bac e ia, hey can easily mu a e, enabling hem o me abolize glucose h ough
he En ne –Doudo off pa hway o o m py u a e, which is ans o med by
dehyd ogenase in o Ace yl-CoA, one o he p ecu so s o PHA, as demons a ed in his
s udy using C. neca o DSM 428 [16,40].
3.3. E alua ion o C. neca o G ow h and PHB P oduc ion wi h Dex ose om Cassa a S a ch
and Suga cane Vinasse as a Supplemen
The esul s o biomass and biopolyme accumula ion ob ained using inasse
supplemen a ion and dex ose om cassa a s a ch in diffe en p opo ions a e shown in
Figu e 3. De ec ion o PHB by 100
×
mic oscopy using Sudan black s aining: (a) 24 h, (b) 48 h, and
(c) 72 h.
Fu he mo e, he p oduc ion o PHB h ough he mic obial cul i a ion o C. neca o
has been ex ensi ely s udied, and o he wo ks epo ed he u iliza ion o simila ca bon
sou ces o biopolyme p oduc ion [
15
,
34
,
35
]. In his p ocess, he PHB con en is highe
han ha epo ed by [
36
] o C. neca o a e 58 h in cul u e in a s udy u ilizing b oken ice
as a ca bon sou ce (38% PHB). Simila ly, Oli ei a e al. [
37
] epo ed a PHB accumula ion
o 33.3% when employing soybean and 2.5% molasses in solid-s a e e men a ion wi h C.
neca o . Likewise, a s udy epo ed an accumula ion o 42.2% a 31 h o cul i a ion o C.
neca o DSM 545 using uc ose as he ca bon sou ce [
38
]. In con as , highe accumula ions
(84.3 and 92%) we e epo ed a 72 h o cul i a ion o s ains C. neca o IBP/SFU-1 and C.
neca o B-10646, espec i ely, using glucose as he ca bon sou ce [
16
,
39
]. The e o e, glucose
is a p omising ca bon sou ce o PHB p oduc ion using C. neca o . E en hough uc ose
is he only suga capable o being me abolized by hyd ogen-oxidizing bac e ia, hey can
easily mu a e, enabling hem o me abolize glucose h ough he En ne –Doudo o pa hway
o o m py u a e, which is ans o med by dehyd ogenase in o Ace yl-CoA, one o he
p ecu so s o PHA, as demons a ed in his s udy using C. neca o DSM 428 [16,40].
3.3. E alua ion o C. neca o G ow h and PHB P oduc ion wi h Dex ose om Cassa a S a ch and
Suga cane Vinasse as a Supplemen
The esul s o biomass and biopolyme accumula ion ob ained using inasse supple-
men a ion and dex ose om cassa a s a ch in di e en p opo ions a e shown in Table 3.
In addi ion, a he end o he p oduc ion ime (48 h), he p esence o PHB g anules in he
cells was con i med by s aining wi h Sudan Black B and h ough mic oscopic obse a ion,
as displayed in Figu e 4.
As obse ed in Table 3, he use o a medium wi h a aw inasse composi ion o 25%
/ (and highe ) o ally inhibi ed C. neca o g ow h. On he con a y, in media wi h a aw
inasse composi ion be ween 2.5 and 7.5% / , bac e ial g ow h was obse ed.
A clea end is obse ed in cul u es wi h a aw and ea ed inasse composi ion
be ween 2.5 and 7.5% / : as he p opo ion o inasse in he medium inc eases, bac e ial
g ow h inc eases, e idencing he nu i ional e ec o he o ganic assimilable compounds
in he mix u e, mainly ca bohyd a es. Despi e no signi ican changes in he accumula ion
o he biopolyme being obse ed in his ange o concen a ions (2.5–7.5% / ), mo e
biomass was p oduced in each case, yielding a highe inal PHA concen a ion. Mo eo e ,
o he mos concen a ed media wi h he ea ed inasse (25, 50, 75% / ), a lowe PHB
accumula ion was a ained.
ChemEnginee ing 2024,8, 73 8 o 17
As inc easing alues o ni ogen a e p o ided o he cul u e by inc easing he inasse
concen a ion, he addi ion o bo h nu ien s, ca bon and ni ogen a o cell g ow h bu no
he PHB accumula ion, as shown in he esul s o Table 4.
Table 3. Expe imen al esul s o biomass p oduced and PHB accumula ion unde di e en p opo -
ions o suga cane inasse ( aw and ea ed) in subme ged cul u es o C. neca o .
Vinasse
Vinasse
P opo ion in
Medium ( / )
Biomass
Concen a ion
(g/L)
Polyme
Concen a ion
(g/L)
Polyme
Accumula ion
(%)
Raw
inasse
2.5% 2.97 ±0.13 1.43 ±0.06 48%
5.0% 3.72 ±0.13 1.77 ±0.07 48%
7.5% 5.50 ±0.13 2.66 ±0.11 48%
25.0% No g ow h No p oduc ion 0%
50.0%
75.0%
T ea ed
inasse
2.5% 3.30 ±0.14 1.57 ±0.06 48%
5.0% 3.87 ±0.14 1.96 ±0.08 51%
7.5% 5.90 ±0.14 2.98 ±0.12 51%
25.0% 1.70 ±0.13 0.69 ±0.03 41%
50.0% 3.25 ±0.13 1.43 ±0.06 44%
75.0% 4.44 ±0.13 1.82 ±0.08 41%
ChemEnginee ing 2024, 8, x FOR PEER REVIEW 8 o 18
Table 3. In addi ion, a he end o he p oduc ion ime (48 h), he p esence o PHB g anules
in he cells was con i med by s aining wi h Sudan Black B and h ough mic oscopic
obse a ion, as displayed in Figu e 4.
Table 3. Expe imen al esul s o biomass p oduced and PHB accumula ion unde diffe en
p opo ions o suga cane inasse ( aw and ea ed) in subme ged cul u es o C. neca o .
Vinasse
Vinasse
P opo ion in
Medium ( / )
Biomass
Concen a ion
(g/L)
Polyme
Concen a ion
(g/L)
Polyme
Accumula ion
(%)
Raw
inasse
2.5% 2.97 ± 0.13 1.43 ± 0.06 48%
5.0% 3.72 ± 0.13 1.77 ± 0.07 48%
7.5% 5.50 ± 0.13 2.66 ± 0.11 48%
25.0%
No g ow h No p oduc ion 0% 50.0%
75.0%
T ea ed
inasse
2.5% 3.30 ± 0.14 1.57 ± 0.06 48%
5.0% 3.87 ± 0.14 1.96 ± 0.08 51%
7.5% 5.90 ± 0.14 2.98 ± 0.12 51%
25.0% 1.70 ± 0.13 0.69 ± 0.03 41%
50.0% 3.25 ± 0.13 1.43 ± 0.06 44%
75.0% 4.44 ± 0.13 1.82 ± 0.08 41%
Figu e 4. In acellula accumula ion o PHB in he bac e ium C. neca o in medium wi h ea ed
suga cane inasse 7.5% / ; (a) iden i ica ion o PHB by s aining wi h Black Sudan B (magni ica ion
100×); (b) scanning elec on mic og aphs (SEM), magni ica ion 5000×.
As obse ed in Table 3, he use o a medium wi h a aw inasse composi ion o 25%
/ (and highe ) o ally inhibi ed C. neca o g ow h. On he con a y, in media wi h a aw
inasse composi ion be ween 2.5 and 7.5% / , bac e ial g ow h was obse ed.
A clea end is obse ed in cul u es wi h a aw and ea ed inasse composi ion
be ween 2.5 and 7.5% / : as he p opo ion o inasse in he medium inc eases, bac e ial
g ow h inc eases, e idencing he nu i ional effec o he o ganic assimilable compounds
in he mix u e, mainly ca bohyd a es. Despi e no signi ican changes in he accumula ion
o he biopolyme being obse ed in his ange o concen a ions (2.5–7.5% / ), mo e
biomass was p oduced in each case, yielding a highe inal PHA concen a ion. Mo eo e ,
o he mos concen a ed media wi h he ea ed inasse (25, 50, 75% / ), a lowe PHB
accumula ion was a ained.
As inc easing alues o ni ogen a e p o ided o he cul u e by inc easing he inasse
concen a ion, he addi ion o bo h nu ien s, ca bon and ni ogen a o cell g ow h bu
no he PHB accumula ion, as shown in he esul s o Table 4.
(a) (b)
Figu e 4. In acellula accumula ion o PHB in he bac e ium C. neca o in medium wi h ea ed
suga cane inasse 7.5% / ; (a) iden i ica ion o PHB by s aining wi h Black Sudan B (magni ica ion
100×); (b) scanning elec on mic og aphs (SEM), magni ica ion 5000×.
Table 4. Chemical composi ion o he PHB p oduced by C. neca o using dex ose om cassa a s a ch
as a ca bon sou ce.
Spec um In S a s. C O Na Cl To al
A e age Yes 50.74 38.77 4.61 5.88 100.00
Addi ionally, when he ea ed inasse p opo ion in he medium is 25% / , a con-
side able dec ease in he amoun o biomass ob ained is seen. Ne e heless, when he
p opo ion inc eases again be ween 50 and 75% / , biomass p oduc ion ends o inc ease
again, which can be jus i ied because al hough he concen a ion o polyphenols in he
medium inc eases, suga s a e mo e a ailable. The e o e, he inc ease in inasse in he
medium leads o an inc ease in compounds ha ha e nega i e and posi i e e ec s ha
coun e ac each o he .
Ne e heless, i is impo an o highligh he case in which ea ed inasse was used
in a p opo ion be ween 50 and 75%. Al hough a highe inasse concen a ion does no
imply ha highe a ios o PHB accumula ion will be achie ed, he esul s a e p omising.
ChemEnginee ing 2024,8, 73 9 o 17
Signi ican cell g ow h was ob ained wi h a high amoun o inasse using a ea men o a
small emo ion o inhibi o s, educing he need o wa e in he medium.
The e o e, in e ms o esou ce u iliza ion, he use o he medium wi h he highes
amoun o ea ed inasse (75%) could be he bes scena io om he indus y s andpoin .
Howe e , in e ms o p oduc ion, he esul s indica e ha using ea ed inasse a a p opo -
ion o 7.5% is he bes op ion, which leads o a PHB p oduc ion o 2.98
±
0.12 g/L, which
sligh ly exceeds he concen a ion epo ed in o he s udies wi h simila subs a es [
26
],
and a PHB accumula ion o 51%. The abo e is a p omising esul ha demons a es ha
he ea men o suga cane inasse con ibu es signi ican ly o he inc ease in PHB p o-
duc ion, as in es iga ions using he same mic oo ganism and ope a ing condi ions, using
aw inasse wi hou any ea men , led o lowe biopolyme accumula ions (be ween
26 and 33%) [
32
]. Howe e , he esul s ob ained may be be e i he cul u e medium is
supplemen ed wi h ano he ca bon sou ce, such as molasses, which is also a esidue om
e hanol dis illa ion. Resea che s e alua ing di e en p opo ions o inasse/molasses in a
mine al medium epo ed accumula ions om 56 [
41
,
42
] o 97% [
26
]. Likewise, accumula-
ions o up o 76% a e eco ded when inc easing he glucose concen a ion in he medium
(50 g/L) [43].
The e o e, conside ing ha one o he main disad an ages o he comme cializa ion
o PHA is i s high p oduc ion cos , up o h ee imes highe han ha o con en ional
plas ics [
44
], he use o low-cos ca bon sou ces, such as hose s udied in his wo k, could
educe his gap; i is epo ed ha he use o inasse could achie e a dec ease in p oduc ion
cos o up o 22.2% [6].
Figu e 5shows he biomass and suga ime-cou ses o C. neca o o he p oduc ion
medium supplemen ed wi h ea ed inasse 7.5% / and he p oduc ion medium wi h
only dex ose.
ChemEnginee ing 2024, 8, x FOR PEER REVIEW 10 o 18
Figu e 5. Mean alues o biomass g ow h and glucose consump ion by C. neca o in cul u e media
wi h dex ose and dex ose- ea ed suga cane inasse a concen a ion o 7.5%.
As can be obse ed in Figu e 5, o cul u e supplemen ed wi h suga cane inasse, he
exponen ial phase s a s a 12 h and g ow h las s up o abou 36 h. Then, he s a iona y
phase can be obse ed. The biomass accumula ion was 5.80 ± 0.12 g/L a 48 h o cul u e.
The emanen glucose a he end o he cul u e was 12.10 g/L, wi h a PHB accumula ion
o 51%. Simila ends we e obse ed in he case o cul u es wi h only dex ose, wi h a
maximum biomass concen a ion o 5.17 ± 0.027 g/L. The glucose concen a ion a he end
o he cul u e was 10.75 g/L, wi h a PHB accumula ion o 47.1%.
Acco ding o he esul s ob ained, he addi ion o inasse o he medium had a
posi i e impac on cell g ow h due o i s supply o suga s (glucose, uc ose, suc ose) and
o he nu ien s, such as o ganic acids, as epo ed in he li e a u e [45]. This con ibu ed
o a biomass accumula ion du ing he exponen ial phase ha was highe han ha
ob ained using ca bon sou ces like dex ose [41]. Howe e , compa ing he pe cen ages o
PHB accumula ion in bo h cul u es, dex ose can be conside ed o be sui able as he sole
ca bon sou ce, achie ing a good pe cen age o his bioplas ic.
Now, conside ing he p ocesses in ol ed in using inasse as a ca bon sou ce, and o
minimize p oduc ion cos s, he PHB ob ained om dex ose was chosen o be physically
and s uc u ally cha ac e ized.
3.4. Biopolyme cha ac e iza ion
3.4.1. XRD Analysis
Figu e 6 p esen s he XRD pa e n o he PHB ob ained ia he mic obial cul i a ion
o C. neca o using dex ose om cassa a s a ch. F om hese esul s, an O ho hombic
phase wi h a 19-P212121 space g oup belonging o PHB was e idenced by he e lec ions
o he c ys allog aphic planes: (020), (110), (130), (202), and (410), loca ed a angles 2θ =
13.52°, 16.91°, 27.28°, 31.62°, and 45.341°, espec i ely, indexed h ough he e e ence ile
JCPDF 00-001-0182. Simila XRD pa e ns o PHB we e epo ed by [46,47]. The in ense
(202) peak indica es he c ys alline na u e and i has been p oposed ha he polyme
ma ix adop s a egula helicoidal con o ma ion wi h wo an ipa allel chains in he
O ho hombic uni cell wi hin he c ys alline domain. In his sense, i is possible o obse e
he PHB ob ained by C. neca o wi h a uni cell, which consis s o an o ho hombic
c ys alline s uc u e sys em [47,48].
Figu e 5. Mean alues o biomass g ow h and glucose consump ion by C. neca o in cul u e media
wi h dex ose and dex ose- ea ed suga cane inasse a concen a ion o 7.5%.
As can be obse ed in Figu e 5, o cul u e supplemen ed wi h suga cane inasse, he
exponen ial phase s a s a 12 h and g ow h las s up o abou 36 h. Then, he s a iona y
phase can be obse ed. The biomass accumula ion was 5.80
±
0.12 g/L a 48 h o cul u e.
The emanen glucose a he end o he cul u e was 12.10 g/L, wi h a PHB accumula ion
o 51%. Simila ends we e obse ed in he case o cul u es wi h only dex ose, wi h a
maximum biomass concen a ion o 5.17
±
0.027 g/L. The glucose concen a ion a he end
o he cul u e was 10.75 g/L, wi h a PHB accumula ion o 47.1%.
Acco ding o he esul s ob ained, he addi ion o inasse o he medium had a posi i e
impac on cell g ow h due o i s supply o suga s (glucose, uc ose, suc ose) and o he
nu ien s, such as o ganic acids, as epo ed in he li e a u e [
45
]. This con ibu ed o a
biomass accumula ion du ing he exponen ial phase ha was highe han ha ob ained
ChemEnginee ing 2024,8, 73 16 o 17
29.
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