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Substrate developments for the chemical vapor deposition synthesis of graphene

Abstract

Since the isolation of graphene and numerous demonstrations of its unique properties, the expectations for this material to be implemented in many future commercial applications have been enormous. However, to date, challenges still remain. One of the key challenges is the fabrication of graphene in a manner that satisfies processing requirements. While transfer of graphene can be used, this tends to damage or contaminate it, which degrades its performance. Hence, there is an important drive to grow graphene directly over a number of technologically important materials, viz., different substrate materials, so as to avoid the need for transfer. One of the more successful approaches to synthesis graphene is chemical vapor deposition (CVD), which is well established. Historically, transition metal substrates are used due to their catalytic properties. However, in recent years this has developed to include many nonmetal substrate systems. Moreover, both solid and molten substrate forms have also been demonstrated. In addition, the current trend to progress flexible devices has spurred interest in graphene growth directly over flexible materials surfaces. All these aspects are presented in this review which presents the developments in available substrates for graphene fabrication by CVD, with a focus primarily on large area graphene.

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Substrate developments for the chemical vapor deposition synthesis of graphene

Author: Shi, Qitao
Publisher: Wiley
Year: 2020
DOI: 10.1002/admi.201902024
Source: https://dspace.vsb.cz/bitstreams/b2c72905-a1b5-4072-b7cc-f26b74e59c4e/download
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Re iew
Subs a e De elopmen s o he Chemical Vapo Deposi ion
Syn hesis o G aphene
Qi ao Shi, Klaudia Toka ska, Huy Quang Ta, Xiaoqin Yang, Yu Liu, Sami Ullah,
Lijun Liu, Ba ba a T zebicka, Alicja Bachma iuk, Jingyu Sun, Lei Fu, Zhong an Liu,
and Ma k H. Rümmeli*
DOI: 10.1002/admi.201902024
1. In oduc ion
The e a e nume ous app oaches in which
single- and bilaye g aphene can be ab-
ica ed o isola ed. Cu en ly, he mos
popula syn hesis p ocess is chemical
apo deposi ion (CVD). The CVD me hod
can yield ela i ely high quali y g aphene,
has he po en ial o syn hesize g aphene
on a la ge scale, is well es ablished and is
acile.[1] While he CVD p ocess is o he
mos pa s aigh o wa d, some specialis
equipmen is equi ed and he p ocess
pa ame e s and eac o con igu a ion
a e also impo an . CVD, in essence, is
a p ocess in which gaseous eac an s a e
used o deposi ma e ial on o a subs a e
su ace. The use o CVD o he ab ica-
ion o g aphene apidly de eloped once
g aphene had been demons a ed expe i-
men ally. Me al ca alys s, in pa icula
ansi ion me als, which had a highly
success ul his o y o he g ow h o ca bon
nano ubes, whe e he ob ious choice in
Since he isola ion o g aphene and nume ous demons a ions o i s
unique p ope ies, he expec a ions o his ma e ial o be implemen ed in
many u u e comme cial applica ions ha e been eno mous. Howe e , o
da e, challenges s ill emain. One o he key challenges is he ab ica ion
o g aphene in a manne ha sa is ies p ocessing equi emen s. While
ans e o g aphene can be used, his ends o damage o con amina e i ,
which deg ades i s pe o mance. Hence, he e is an impo an d i e o g ow
g aphene di ec ly o e a numbe o echnologically impo an ma e ials,
iz., di e en subs a e ma e ials, so as o a oid he need o ans e . One
o he mo e success ul app oaches o syn hesis g aphene is chemical apo
deposi ion (CVD), which is well es ablished. His o ically, ansi ion me al
subs a es a e used due o hei ca aly ic p ope ies. Howe e , in ecen yea s
his has de eloped o include many nonme al subs a e sys ems. Mo eo e ,
bo h solid and mol en subs a e o ms ha e also been demons a ed. In
addi ion, he cu en end o p og ess lexible de ices has spu ed in e es
in g aphene g ow h di ec ly o e lexible ma e ials su aces. All hese aspec s
a e p esen ed in his e iew which p esen s he de elopmen s in a ailable
subs a es o g aphene ab ica ion by CVD, wi h a ocus p ima ily on la ge
a ea g aphene.
Q. Shi, X. Yang, Y. Liu, S. Ullah, P o . A. Bachma iuk,
P o . J. Sun, P o . M. H. Rümmeli
Soochow Ins i u e o Ene gy and Ma e ials Inno a ions
College o Ene gy
Key Labo a o y o Ad anced Ca bon Ma e ials and Wea able
Ene gy Technologies o Jiangsu P o ince
Soochow Uni e si y
Suzhou 215006, China
E-mail: [email p o ec ed]
K. Toka ska, P o . B. T zebicka, P o . A. Bachma iuk,
P o . M. H. Rümmeli
Cen e o Polyme and Ca bon Ma e ials
Polish Academy o Sciences
M. Cu ie-Sklodowskiej 34
Zab ze 41-819, Poland
The ORCID iden i ica ion numbe (s) o he au ho (s) o his a icle
can be ound unde h ps://doi.o g/10.1002/admi.201902024.
D . H. Q. Ta, P o . A. Bachma iuk, P o . M. H. Rümmeli
Ins i u e o Complex Ma e ials
IFW D esden
20 Helmhol z S asse, D esden 01069, Ge many
P o . M. H. Rümmeli
Ins i u e o En i onmen al Technology
VSB-Technical Uni e si y o Os a a
17. Lis opadu 15, Os a a 708 33, Czech Republic
X. Yang, P o . L. Liu
School o Ene gy and Powe Enginee ing
Xi’an Jiao ong Uni e si y
No. 28, Xianning Wes Road, Xi’an, Shaanxi 710049, China
P o . L. Fu
College o Chemis y and Molecula Science
Wuhan Uni e si y
Wuhan 430072, China
P o . Z. Liu
Cen e o Nanochemis y
Beijing Science and Enginee ing Cen e o Nanoca bons
Beijing Na ional Labo a o y o Molecula Sciences
College o Chemis y and Molecula Enginee ing
Peking Uni e si y
Beijing 100871, China
© 2020 The Au ho s. Published by WILEY-VCH Ve lag GmbH & Co. KGaA,
Weinheim. This is an open access a icle unde he e ms o he C ea i e
Commons A ibu ion License, which pe mi s use, dis ibu ion and ep o-
duc ion in any medium, p o ided he o iginal wo k is p ope ly ci ed.
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ea ly s udies o he CVD ca aly ic g ow h o g aphene. How-
e e , in many cases he di ec g ow h o g aphene o e me al
subs a es is undesi able and ans e p ocedu es in oduce
damage and so is o he mos pa also unwan ed. This has
led o he de elopmen o CVD echniques o he di ec ab-
ica ion o g aphene o e di e en ypes o subs a es. Indeed,
he a ailabili y o subs a es o g aphene g ow h by CVD has
ma u ed signi ican ly in ecen yea s and nume ous me als and
nonme als can be used. Mo eo e , hese subs a es can be used
in hei solid s a e and in many cases in a mol en s a e. In addi-
ion, p og ess now includes di ec g aphene ab ica ion o e
lexible subs a es. The e a e nume ous e iews on he CVD
syn hesis o g aphene and hey, o he mos pa , end o con-
nec a b oad discussion on he syn hesis o g aphene, i s p op-
e ies and i s applica ion[2–6] o hey emain b oad in discussing
he syn hesis o g aphene and ocus on a mo e speci ic applica-
ion, o an excellen example, seconda y me al ion ba e ies[7]
o g aphene as a sma ma e ial.[8] O he e iews may ocus
on a speci ic o m o g aphene such as N doped g aphene[9] o
po ous g aphene.[10] Howe e , a e iew ocusing on he sub-
s a es o he di ec g ow h o g aphene by CVD is lacking.
This e iew add esses he de elopmen s in subs a e sys ems
o he g ow h o g aphene by CVD, wi h a ocus on la ge a ea
g aphene.
2. The CVD P ocess in B ie
CVD g ow h o g aphene is a chemical p ocess in which
in ica ely mixed homogeneous gas phase and he e ogeneous
su ace eac ions a e in ol ed.[11] In he case o g aphene,
he gaseous p ecu so unde goes py olysis o o m ca bon
species. These ca bon species a e hen ca ied and deposi ed
on o he su ace o he subs a e whe e nuclea ion occu s and
hen o ms (g ows) in o he ca bon s uc u e o g aphene. To
imp o e he py olysis o decomposi ion o he p ecu so usu-
ally a ca alys is used o educe he eac ion empe a u e, bu
his is no a p e equisi e. In gene al, he p ocess o CVD
g aphene ab ica ion consis s o eigh s eps: 1) mass anspo
o he eac an , 2) eac ion o he p ecu so , 3) di usion o gas
molecules, 4) adso p ion o he p ecu so , 5) di usion o he
p ecu so in o he subs a e (in many cases his is no ue
whe e he solubili y is limi ed), 6) su ace eac ion, 7) deso p-
ion o p oduc s and 8) emo al o he by-p oduc s.[12,13] O en
he mal CVD is used, whe e, as he name sugges s, hea ing
is he d i ing sys em o he eac ion. Howe e , he use o a
plasma ( iz., plasma enhanced CVD, PECVD) can help educe
py olysis empe a u es. In e ms o ope a ion p essu e, wo
b oad ca ego ies exis , namely, a mosphe ic p essu e CVD
(APCVD) and low p essu e CVD (LPCVD). The eac ion p es-
su e, along wi h low a es, empe a u e and g ow h ime can
a ec he inal quali y o he as p oduced g aphene. The choice
o subs a e is also impo an and di e en subs a es can be
used. The mos success ul a e me als, in pa icula Cu as i
se es as a ca alys and also, he low ca bon adso p ion p open-
si y o Cu allows o easie con ol o o m la ge a ea homo-
geneous mono o bilaye g aphene. The main d awback o
g aphene ab ica ed o e Cu is ha , usually, he g aphene needs
o be ans e ed o he subs a e (e.g., o de ice ab ica ion)
and his p ocessing s ep can incu con amina ion and/o
damage, which leads o educed pe o mance o he g aphene.
Thus, he po en ial o di ec ly g ow g aphene on nonme allic
Klaudia Toka ska is a Ph.D.
candida e o he Polish
Academy o Sciences (CMPW
PAN) in Zab ze, whe e
she wo ks in Labo a o y o
Ca bon and Polyme -Ca bon
Ma e ials. She ecei ed he
Bachelo o Science deg ee
a Silesian Uni e si y o
Technology (Zab ze, Poland)
in 2016. She joined he P o .
Rummeli’s esea ch g oup
in 2017. He cu en esea ch ocuses on de elopmen
o g aphene coa ings on Si nanopa icles and hei
applica ion as high-pe o mance anode ma e ials in
seconda y li hium-based ba e ies.
Ma k H. Rümmeli heads he
elec on mic oscopy and LIN
labs a he Soochow Ins i u e
o Ene gy and Ma e ials
Inno a ions (SIEMIS),
Soochow Uni e si y, whe e
he is a ull p o esso . He
is also di ec o o he
cha ac e iza ion cen e a
he College o Ene gy and
SIEMES. Mo eo e , he is a
ull p o esso o he Polish
Academy o Sciences (CMPW PAN) in Zab ze and has ull
habili a ion igh s. He ob ained his Ph.D. om London
Me opoli an Uni e si y and hen wo ked as a pos doc a
he Ge man Ae ospace Cen e . His esea ch ocuses on
he g ow h mechanisms o 2D nanos uc u es and hei
unc ionaliza ion.
Qi ao Shi ecei ed his
bachelo o science deg ee
om he Depa men o
physics and op oelec onic
ene gy a Soochow Uni e si y,
Suzhou, China, in 2016.
Cu en ly, he wo ks as
doc o al esea che a he
Soochow Ins i u e o Ene gy
and Ma e ials Inno a ions
(SIEMIS) and he College o
Ene gy a Soochow Uni e si y
China in P o . Ma k H. Rummeli’s g oup. His cu en
esea ch ocuses on sol ing he pul e iza ion issues o
Si pa icles as anode ma e ials ia space enginee ing o
s uc u e op imiza ion.
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subs a es by CVD is c i ical o expand he applica ion po en ial
o g aphene.
3. Subs a e Sys ems o G aphene
Syn hesis by CVD
The ac i i y o ansi ion me als o ming g aphi ic ma e ial
om he e ogeneous ca aly ic eac ions has been known o
yea s om indus ial p ocesses. In addi ion, hei success ul
implemen a ion o ca bon nano ubes is also well known and
so ansi ion me als whe e ini ially used as subs a es o g a-
phene g ow h. The choice o ansi ion me al depends on he
end goal (e.g., mono laye , bilaye , ew laye g aphene ilms)
and conside a ion o he me als s abili y a high empe a u e,
and ca bon solubili y a e impo an along wi h hei ca aly ic
abili y, which lowe s he ac i a ion ene gy pa hways o he
eac ions in he CVD p ocess. In o de o help con ol issues
ela ed o high ca bon solubili y, a ious me al alloys ha e
been de eloped, and hese a e also discussed in he ollowing
subsec ions.
Me al subs a es, al hough highly success ul o g aphene
g ow h, when using he g aphene o de ice based applica ions
su e a signi ican d awback, namely, he need o ans e
which in oduces de ec s and/o con amina ion which is
coun e p oduc i e in ha his diminishes he pe o mance o
he g aphene. Hence, conside able e o s ha e been di ec ed
o he g ow h o con inuous and homogeneous g ow h o g a-
phene di ec ly on dielec ic subs a es such as hBN, Si/SiO2,
Al2O3, GaN, MgO, Si3N4, e c. G ow h o g aphene di ec ly
on hese subs a es is mo e challenging, none- he-less, g ea
s ides ha e been made, and his is also discussed in he sec-
ions below. Mo eo e , he g ow h o g aphene o e mol en
subs a es and lexible subs a es is also p esen ed. In addi ion,
i should be no ed, ha unless explici ly s a ed, mos discussion
cen e s on la ge a ea (poly c ys alline) g aphene. We begin wi h
discussion on me al su aces.
3.1. CVD o e Me al Subs a es
While he e a e a huge numbe o me al ca alys s o choose
om in he pe iodic able o elemen s (91 o he 118 elemen s
lis ed in he pe iodic able), he mos success ul o he g ow h
o g aphene end o be om he ansi ion me als. Ea ly CVD
g ow h ocused on solid me als, in pa icula Ni and Cu. How-
e e , i soon became clea ha liquid me als can also be used
and ha hey may ha e ce ain ad an ages. We now b ie ly look
a solid me als i s and hen mol en o liquid me als.
3.1.1. Solid Me al Subs a es
Ni was a highly success ul me al in he CVD syn hesis o ca bon
nano ubes and, hus, i was no su p ise ha ea ly esea ch
o he CVD syn hesis o g aphene exploi ed Ni. Typically,
polyc ys alline Ni ilms a e used and p io o syn hesis hey a e
annealed in an A /H2 a mosphe e (≈900–1000 °C) o educe
he su ace oxide and also inc ease he g ain size. Fo g ow h,
he Ni ilm hen equi es a ca bon eeds ock, usually his is
CH4. The use o A is no necessa y, bu can be implemen ed.
Ni has a ela i ely high C solubili y, so ha as he CH4 decom-
poses i p oduces C species (ca aly ically aided by he Ni), which
hen dissol e in he Ni ilm a he ele a ed empe a u es.[14]
This is ollowed by a cooling down s ep du ing which C a oms
di use ou om he Ni–C solid solu ion and p ecipi a e on he
Ni su ace and o m g aphene ilms. In o he wo ds, g aphene
ilms o m on Ni h ough a ca bon seg ega ion–p ecipi a ion
p ocess. Mul i- o single-laye g aphene can be g own on Ni,
and can be con olled by he cooling a e.[15–17] Howe e , he
g aphene laye numbe s end no o be homogeneous due o
excess C dissol ing ou a g ain bounda ies leading o mul i-
laye nuclea ion. Fo his eason, a p eannealing ea men is
applied o educe he numbe o g ain bounda ies. In addi ion,
he g ow h ime and hyd oca bon concen a ion can also a ec
he g aphene laye numbe o ma ion.[5] One can also use e y
hin Ni ilms which hen by de aul can only abso b a ce ain
amoun o ca bon and his limi s C p ecipi a ion. None- he-
less la ge a ea homogeneous single-laye g aphene emains
di icul o ob ain.[18] A nea ac ic o o e come his issue is o
use Mo along wi h Ni, e.g., by deposi ing Ni on a Mo oil o
p oduce a bina y ca aly ic subs a e. The echnique yields la ge
a ea homogeneous monolaye g aphene.[19] Sys ema ic s udies
show ha du ing he APCVD p ocess, he Ni and Mo ilms
b eak up, di use and mix as independen islands. G aphene
nuclea ion occu s exclusi ely o e he Ni islands while he Mo
islands a ound he Ni soak up excess C (see Figu e 1).[20] Thus,
C p ecipi a ion is con olled in a use ul way enabling la ge a ea
single-laye g aphene o o m.
Single-c ys al Ni (111) can be used o homogeneous
single-laye g aphene o ma ion,[21] howe e , his is di icul
o ansla e o la ge a ea single c ys alline g ow h. Aside om
Ni, a numbe o o he me al subs a es wi h di e en ca bon
solubili y and ca aly ic e ec can be used. These include Ru,[22]
I ,[23] P ,[24] Co,[25,26] Pd,[27] and Re.[28] Va ying deg ees o suc-
cess ha e been ob ained wi h hese. A b eak h ough came wi h
he use o polyc ys alline Cu oils as a subs a e since i could
ela i ely easily deli e high-quali y homogeneous single-laye
g aphene a low cos and ela i ely easy ans e .[5,29] In he
case o Cu as a subs a e, while ob aining homogenous single-
laye g aphene is easie , g ow h pa ame e s such as gas low
a e c ucial. Un es ic ed gas lows in APCVD lead o inhomo-
geneous laye numbe s. An al e na i e con igu a ion in which
one end o he inne ube (in which he sample is placed) is
closed so as o es ic he gas low leads o a homogeneous
g aphene laye numbe o e la ge a eas.[30] The s udy showed
he g aphene laye numbe o depend on he sample place-
men , yielding ei he homogeneous monolaye o bilaye g a-
phene. The da a showed ha local condi ions play a ole on
laye homogenei y such ha unde quasis a ic equilib ium
gas condi ions no only is he laye numbe s abilized, bu he
quali y o he g aphene imp o es. In ano he sys ema ic s udy,
again using Cu as he subs a e in APCVD he low a es and
ela i e gas a io o CH4 o H2 we e explo ed and wo e y
di e en g ow h windows a e iden i ied. Fo ela i ely high
CH4 o H2 a ios, g aphene g ow h is ela i ely apid wi h an
ini ial i s ull laye o ming in seconds. The ea e new g a-
phene lakes nuclea e and hen g ow on op o he i s laye .
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The s acking o hese lakes e sus he ini ial g aphene laye
is mos ly u bos a ic. This g ow h mode can be likened o
S anski−K as ano g ow h. While wi h ela i ely low CH4 o
H2 a ios, he g ow h a es a e educed due o a lowe ca bon
supply a e. In addi ion, bi-, i-, and ew-laye lakes o m
di ec ly o e he Cu subs a e as indi idual islands. E ching
s udies we e conduc ed and hey showed ha in his g ow h
mode subsequen laye s o m benea h he i s laye p esum-
ably h ough ca bon adical in e cala ion. This g ow h mode is
simila o ha ound wi h Volme −Webe g ow h and p oduces
highly o ien ed AB-s acked g aphene.[31] Figu e 2 shows exam-
ples o he c oss pa ame ic s udies and he wo g ow h modes.
3.1.2. Liquid Me al Subs a es
One o he disad an ages o me al subs a es o la ge a ea
CVD g ow h o g aphene is he p esence o mic os uc u e
de ec s such as g ain bounda ies. Due o di e ing C solubili y
a subs a e de ec s (e.g., g ain bounda ies) du ing he g ow h
p ocess, uni o m la ge a ea g aphene ilms a e challenging
due o excess C p ecipi a ion du ing he cooling down p ocess.
In addi ion, subs a e c ys al o ien a ion can a ec g aphene
g ow h oo (p edominan ly h ough epi axial conside a ions).
In he case o a liquid me al subs a e, hese aspec s can be sig-
ni ican ly educed. Liquids end o adop a andom close packed
geome y and enable a quasi-a omically smoo h su ace (wi h
no g ain bounda ies) h ough he combined ac ion o su ace
ension and he he mal mo ion o a oms.[32,33] In e ms o
g aphene g ow h, a liquid su ace o e s a simple app oach o
o m high quali y uni o m g aphene.[34–36] On liquid su aces
he su aces, he he mal mo ion o he a oms means he in e -
a omic dis ances luc ua e[37] and hus weaken he in e ac ion
be ween he liquid (subs a e) su ace and he adso bed a oms
(C species in he case o g aphene g ow h), hus dec easing he
mig a ion ba ie ene gy.[38] This means he di usion a e o C
a oms is g ea ly accele a ed allowing o he con olled g ow h
o single c ys al g aphene islands wi h no el and change-
able mo phologies.[39] Mo eo e , H species also mig a e e y
e icien ly and so esul s in a unique e ching o de eloping
g aphene islands du ing g ow h leading o in e es ing ac al
e ching[40] and egula e ching.[41]
An ea ly demons a ion was he use o liquid p-block
elemen s (e.g., Ga) o he syn hesis o monolaye g aphene
using APCVD.[42] The elec on mobili y o single c ys al domains
g own on liquid Ga su aces was as high as 7400 cm2 V−1 s−1
unde ambien condi ions indica ing high quali y single c ys al
g aphene lakes can be ob ained om his app oach. The
echnique is ela i ely simple and does no equi e ilm deposi-
ion o acuum sys ems. A la e sys ema ic s udy wi h liquid
me als showed hey a e highly sui ed o s ic ly single laye
g aphene. Examples a e shown in Figu e 3.[43] This is because
du ing cooling om he CVD p ocess, he su ace me al solidi-
ies quickly blocking he p ecipi a ion o abso bed ca bon. As a
esul , g ow h is a sel -limi ed ca aly ic p ocess and mo eo e , is
obus o a ia ions in g ow h pa ame e s.
The heological su ace o a liquid me al su ace allows o
he o a ion, alignmen and mo emen o g owing g aphene
g ains (islands). Fo example, Fu and co-wo ke s[44] showed ha
adjacen g aphene islands could me ge wi hou g ain bounda-
ies ia a sel -adjus ing o a ion p ocess and hus assemble he
c ys als in a supe o de ed and sel -aligned manne .[45] The weak
a omic in e ac ion along wi h he high- apo p essu e o liquid
me als allows o in e media y- ee g aphene ab ica ion[46] and
esul s in e y clean g aphene which is a ac i e o i s p ac-
ical applica ion.[36]
3.2. CVD o e Nonme al Subs a es
As men ioned ea lie , in o de o a oid he need o ans e
g aphene which can damage he g aphene as well as lea e
unwan ed su ace con amina ion, he CVD syn hesis o g a-
phene o e nonme al subs a es is also impo an , pa icula ly
o elec onic de ice ab ica ion whe e i is c ucial o a oid
me allic impu i ies and ans e con amina ion which will
educe cos s and ime.[47] I is wo h no ing ha g aphene/
Si and g aphene/Ge appea o be p omising candida es o
Ad . Ma e . In e aces 2020, 7, 1902024
Figu e 1. STEM in es iga ions o sample c oss-sec ions (lamellas). Fu he mos le : STEM images o sec ions o lamellas. Nex o hese a e elemen al
EDS maps (in alse colo ). Rep oduced wi h pe mission.[20] Copy igh 2013, Ame ican Chemical Socie y.
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ansis o s because o he adjus able Scho ky ba ie , which
o ms be ween g aphene and semiconduc o .[47]
Ea ly wo k wi h nonme al subs a es showed he po en ial o
a numbe o oxides, namely, SiO2, Al2O3, MgO,Ga2O3, and Z O
as subs a es o g aphene g ow h.[48] The s udy sugges ed ha
oxides do ha e a ca aly ic ole o play, and subsequen s udies
a he low empe a u e o 325 °C con i med ha oxide base
subs a es do p o ide some ca aly ic ole.[49]
3.2.1. Solid Nonme al Subs a es
Mos CVD app oaches wi h nonme al subs a es use solid
subs a es. One o he mo e impo an subs a es is Si wa e s
(Si/SiOx). While a ious s udies ha e been conduc ed o
achie e his di ec ly on he SiOx su ace, o achie e la ge
a ea homogeneous monolaye g aphene is challenging. One
app oach implemen ed he use o O2 o aid an APCVD p ocess
which yielded polyc ys alline monolaye g aphene.[50] Ano he
APCVD s udy (also wi h CH4 as he p ecu so ) ob ained ew-
laye g aphene.[51] Wi h nea equilib ium CVD, esea che s
ound single c ys al g aphene lakes wi h hexagonal and
dodecagonal shapes o e he SiOx su ace.[52] Howe e , la ge
a ea, homogeneous monolaye g aphene is pa icula ly di icul
o ob ain. To o e come his issue, a con inemen echnique in
which wo Si/SiOx wa e s wi h hei oxide aces in con ac in a
sandwich con igu a ion was used o yield homogeneous single-
laye la ge a ea g aphene.[53] The g aphene is polyc ys alline
and he g ain bounda ies a e ace ed (see Figu e 4) indica ing
u he imp o emen s a e needed o single-laye ma e ial, bu
his is s ill a posi i e de elopmen .
To educe he CVD syn hesis empe a u e, plasma-
enhanced CVD (PECVD) can be used. A low empe a u e
(550–650 °C) PECVD p ocess was demons a ed by a numbe
o in es iga o s.[54–56] PECVD can also be used o he g ow h
o g aphene nanowalls.[57] One s udy, showing g ow h
Ad . Ma e . In e aces 2020, 7, 1902024
Figu e 2. Rela i e gas low windows used o in es iga e he dependence o g aphene g ow h modes wi h espec o he CH4 pa ial p essu e (es ima ed
by he low a e o CH4 di ided by he o al low a e) e sus he o al gas low a) ( o al gas low includes CH4, H2, and a cons an low 1000 SCCM o
A ). The small do s indica ed all he measu ed poin s. b–d) A se o SEM images showing SK-like bilaye g aphene g ow h co esponding o b−d) ed
squa e spo s in (a). The g aphene lakes i egula in shape in he SK-like mode. e−g) A se o SEM images showing VW-like bilaye g aphene g ow h
co esponding o e−g) blue iangle spo s in (a). The g aphene lakes a e egula in shape in he VW-like mode. All scale ba s a e 2 µm. Rep oduced
wi h pe mission.[31] Copy igh 2016, Ame ican Chemical Socie y.

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empe a u es e en as low as 400 °C showed mic ome e -sized
g aphene c ys als o ming he walls.
G aphene can also be di ec ly g own on Al2O3 wa e s,
al hough his ypically equi es e y high empe a u es o good
quali y (poly-c ys alline) g aphene.[58] Al2O3 is a ac i e in ha
i can se e as a de ice subs a e, iz., a de ice may be ab i-
ca ed di ec ly on he syn hesized g aphene wi hou he need o
in oke a ans e p ocess.[47] The Al si es on
γ
Al2O3 a e highly
eac i e and ac as ca aly ic si es.[59,60] Song e al.[61] p esen ed
an APCVD app oach using CH4 as he p ecu so in which hey
could ob ain mono-laye g aphene. Ano he g oup employed
PECVD and ob ained uni o m g aphene ilms.[54]
TiO2 is ano he subs a e explo ed o i s po en ial o g aphene
syn hesis by CVD. The di ec syn hesis o g aphene was i s dem-
ons a ed o e -TiO2 a e we e ching ollowed by la ening o
a omic smoo hness o e he (001), (110), and (100) aces.[62] The
g aphene quali y was ound o be supe io o he (110) ace unde
he same g ow h pa ame e s. Ano he g oup showed ha g aphene
ab ica ion o TiO2 was possible o bo h APCVD and LPCVD o
mono- and ew-laye o ma ion.[63] In he case o S TiO3 (STO)
g aphene ilm o ma ion by CVD was shown h ough APCVD.[64]
The po en ial o g aphene CVD g ow h a low empe a-
u es on an oxide was demons a ed using MgO c ys als a he
low empe a u e o 325 °C using ace ylene as he p ecu so .[49]
Such low empe a u e app oaches a e ele an o main ain he
mechanical in eg i y o low-dielec ic cons an (K) in e me al
dielec ics in ansis o echnology. Ano he , low empe a u e
g aphene ab ica ion, also on a high K dielec ic ma e ial
was demons a ed by he same eam on Z O2, again wi h
ace ylene and a a low empe a u e o 480 °C wi h ace ylene
as he p ecu so .[65] Ano he g oup showed e ically g own
g aphene shee s could o m on Z O2 h ough he mal CVD
Ad . Ma e . In e aces 2020, 7, 1902024
Figu e 4. TEM cha ac e iza ions o he la ge-a ea syn he ic monolaye g aphene ( om sandwich con igu a ion). a) Low-magni ica ion mic og aph o a
g aphene ilm ans e ed on o a holey ca bon TEM g id. b) SAED pa e n o he egion ci cled in (a). The inse p o ile shows he in ensi y p o ile o he
di ac ion spo s. c,d) High- esolu ion TEM images showing he honeycomb a omic con igu a ion o g aphene. e) False-colo composi e mic og aph
image highligh ing he di e en domain (g ain) o ien a ions and ace ed g ain bounda ies. Rep oduced wi h pe mission.[53] Copy igh 2017, Ame ican
Chemical Socie y.
Figu e 3. Typical g ow h esul s on liquid o solid me al subs a es. a−c) Op ical mic oscope images o g aphene g own on liquid Cu, In, and Ga,
espec i ely, which demons a es he excellen uni o mi y o he single-laye g aphene. d) Op ical mic oscope image o g aphene g own on solid Cu oil
unde ambien p essu e, which indica es poo uni o mi y. All he g aphene ilms we e ans e ed on o 300 nm SiO2/Si subs a es o cha ac e iza ion.
The scale ba s a e 10 µm. e−h) Laye dis ibu ion de e mined by RGB colo analysis o he co esponding op ical mic oscope images (a−d), espec i ely.
The laye hickness is ep esen ed by di e en colo s as seen om he bo om colo codes. Rep oduced wi h pe mission.[43] Copy igh 2014, Ame ican
Chemical Socie y.
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using me hane o e hanol as he p ecu so .[66] This wo k was
also in e es ing because ypically PECVD is equi ed o e ical
g aphene g ow h. Ano he echnologically impo an subs a e
o g aphene g ow h is silicon ni ide (Si3N4). This was accom-
plished wi h a wo-s age CVD p ocess. The g aphene shee s
a e seen o o m independen ly and hen la e me ge o o m
a polyc ys alline ilm.[67] G aphene can also o m on aluminum
ni ide. Di ec g ow h o g aphene was shown on ano he
ni ide, namely, AlN (AlN/Si (111)). In his case, p opane se ed
as he p ecu so and, as ound wi h a numbe o non-me al
ca alys s, empe a u e is ele an in e ms o he g aphene
quali y, such ha i imp o es as he empe a u e inc eases. In
his case, 1350 °C was needed o high quali y g aphene.[68]
G aphene can also be g own on a numbe o adi ional
glasses and his could be impo an o a numbe o daily li e
applica ions. An APCVD app oach demons a ed o he i s
ime he di ec well-con olled g ow h o high quali y g aphene
on insula ing solid glasses was possible. Mo eo e , he laye
hickness could also be uned.[69] PECVD can also be employed
o g ow g aphene ilms di ec ly o e qua z (see Figu e 5).
Nanog aphene ilms wi h good uni o mi y we e g own o e
4 in. wa e s.[54] Ve ical g aphene g ow h o e qua z by CVD
has also been shown o e qua z subs a es[66] and sugges s i
is a a he e sa ile subs a e o g aphene o ma ion. In he
case o e ical g aphene, his can also occu o e ca bon bu e
laye s.[70]
Ad . Ma e . In e aces 2020, 7, 1902024
Figu e 5. Ca alys - ee APCVD g ow h o uni o m g aphene on a ious solid glasses. a) Schema ic diag am o he ca alys - ee APCVD g ow h
me hod. b) Pho og aph o he bo osilica e glass subs a es be o e (le mos ) and a e g aphene g ow h wi h di e en CH4 low a es a 2, 5, 7.5, and
10 sccm. c) Demons a ion o he hyd ophobic and hyd ophilic na u e o g aphene/qua z glass ( he le pa ) and he ba e qua z glass, espec i ely.
d) Pho og aph showing he di e ences in wa e con aining beha io s be ween he g aphene-coa ed and p is ine qua z es ubes. e) Pho og aph
o g aphene/sapphi e glass pla e displaying a good anspa ency. Scale ba : 4 cm. ) Rep esen a i e Raman spec a o di ec ly g own g aphene on
di e en ypes o solid glasses. g) T ans e cu e o he g aphene FET; he inse shows an op ical mic oscope image o an indi idual de ice. The
g aphene was g own on qua z glass unde he ollowing APCVD condi ion: A /H2/CH4, 100/50/8 sccm a 1020 °C o 3 h. Scale ba : 100 µm. h) Shee
esis ance and UV– is ansmi ance spec a in he wa eleng h ange o 350−800 nm o he g aphene/qua z glass. Rep oduced wi h pe mission.[69]
Copy igh 2015, Ame ican Chemical Socie y.
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3.3. Mol en Nonme al Subs a es
I is belie ed ha by using a mol en liquid insula ing subs a e,
he uni o m nuclea ion and accele a ed g ow h o g aphene
can occu . This was i s shown on soda-lime glass (which
has a low so ening poin o 620 °C). Soda lime glass is cheap
and inexpensi e and is used in a ious applica ions.[71] In
his case an APCVD app oach was implemen ed. The appli-
ca ion po en ial o he as-p oduced g aphene on soda-lime
glass was also demons a ed o sma hea ing-de ices such
as anspa en de ogge s and he moch omic displays, and o
biocompa ible cell cul u e mediums. The same eam ex ended
he g ow h o uni o m g aphene (o e soda-lime glass) o show
la ge a ea g ow h o e 12 in. a eas.[72]
3.4. Flexible Nonme allic Subs a es
As o igid nonme al subs a es, a key ad an age o g owing
g aphene di ec ly on lexible subs a es is he a oidance o
ans e induced damage (e.g., c acks, ea s, and w inkles).
Mo eo e , he di ec g ow h o g aphene o e lexible subs a es
has signi ican p omise o lexible and s e chable elec onics.
Examples include e-skin and heal h moni o ing on humans.[73–75]
Howe e , he e a e cons ain s wi h some o hese ma e ials
due o low empe a u es being a p e equisi e o a oid mel ing,
de o ming o damaging he subs a e (e.g., wi h polyimide
subs a es). Fo some subs a es, his is no so, e.g., mica and
hBN, which we i s look a . Nanog aphene ilms we e g own
on mica using a PECVD app oach wi h CH4 as he p ecu so a
he ela i ely low empe a u e o 525 °C.[54] The e is conside -
able in e es in g aphene g ow h o e hBN because i s la ice
pa ame e is he same as o g aphene.[8,76] The CVD g ow h
o g aphene o e hBN as shown o hBN ini ially g own o e a
Cu subs a e (and he Cu base subs a e emained o he CVD
g ow h o g aphene, so s ic ly he subs a e was hBN/Cu).[77]
Ding e al.[78] de eloped a me al ee CVD app oach o ew-laye
g aphene.[77] Simila ly, Liu e al.[79] ob ained ew-laye g aphene
o e hBN using cyclohexane as he p ecu so using an APCVD
app oach. Ano he app oach is o g ow g aphene di ec ly o e
hBN using seed-assis ed g ow h. The use o he well-de ined
poly(me hyl me hac yla e) seeds enabled e ec i e con ol o e
he nuclea ion densi ies and loca ions o he g aphene domains
on p edeposi ed h-BN monolaye s. This allowed he o ma ion
o pa e ned G/h-BN a ays o con inuous ilms.[80]
Fo empe a u e sensi i e lexible subs a es such polyimide
(PI) and polydime hylsiloxane (PDMS) me al capping laye s
a e used o p o ide a ca alys -assis ed CVD sys em and hus
enable low empe a u es o be used. Cu deposi ed on PI allowed
a low empe a u e PECVD ou e a 300 °C.[81] While o PDMS
Ni was deposi ed o e he base PDMS.[7]
4. Ou look
Fo g aphene (and o he an de Waals 2D ma e ials) o ul ill
hei p omise in applica ions, i will be c ucial ha hey can
be syn hesized unde app op ia e condi ions, such as, wi hin
ce ain empe a u e windows, and ha his, in many cases,
can be achie ed di ec ly on he su ace o he ma e ial in ques-
ion, iz., on any subs a e. This is a g and ask. CVD is also
a well-es ablished echnique and is e sa ile. As has been dem-
ons a ed in his e iew, esea che s ha e been making signi i-
can s ides o de elop he me hod o g aphene syn hesis o e
a b oad ange o subs a es unde a a ie y o condi ions and,
mo eo e , ha e been pushing he bounda ies o achie e his on
a ema kably low empe a u es. S ill he e a e challenges. As
was highligh ed, he di ec syn hesis o g aphene on polyme s,
which will be c ucial o lexible based de ices, is an example
whe e imp o ed CVD app oaches a e needed. This is likely an
a ea whe e impo an de elopmen s will be seen in he nea
u u e. In addi ion, di ec ly g own pa e ned g aphene, o
example o de ices, will become e e mo e ele an and i is
concei able ha CVD me ged wi h ano he echnique could be a
key playe . One could imagine CVD eac ions ope a ing sligh ly
below he nuclea ion and g ow h h esholds in combina ion,
wi h, o example, an elec on beam o lase beam ha can hen
o e come he h esholds a speci ic local egions and in his way
yield pa e ned g aphene g ow h. This same app oach could be
applied o o he 2D ma e ials and pa e he way o pa e ned
he e o 2D ma e ials ab ica ions bo h in s acked and la e ally
s i ched con igu a ions. Ano he impo an aspec o g aphene
g ow h likely o be seen in he u u e is la ge a ea and wa e
scale single c ys al g ow h o g aphene. This emains chal-
lenging, bu he pace o change in his ield sugges s b eak-
h oughs will eme ge soon, and a key aspec o his is likely o
be ela ed o a mix o he igh CVD eac ion/ eac o con igu-
a ions and cle e choice/implemen a ion o subs a e. Ano he
aspec one can an icipa e in he u u e is high speed g ow h o
la ge a ea single c ys al g aphene by CVD. Mo eo e , u u e
de elopmen s wi h subs a e use in CVD will minimize o e en
emo e he need o ans e and hus, enable he bes g aphene
pe o mance o be ex ac ed in which e e applica ion i is used.
5. Conclusion
The changes seen in he g ow h o g aphene by CVD ha e been
apid since he i s e idence o single-laye g aphene. CVD is a
echnologically es ablished echnique, and is ela i ely e sa ile
and, is highly success ul a p oducing g aphene. Al hough ini-
ially me al subs a es we e equi ed, in ecen yea s his is no
longe ue and nume ous dielec ic subs a es can be used o
he success ul g ow h o g aphene by CVD. Mo eo e , signi i-
can in oads a e being made in e ms lexible subs a es which
will be a key echnology ield in he nea u u e. In addi ion,
i is likely ha he pa e ned di ec g ow h o g aphene and
la ge a ea single c ys al g aphene will be demons a ed soon.
In all hese de elopmen s (pas , p esen , and u u e), subs a e
a ailabili y is c ucial o he applica ions success no only o g a-
phene, bu also o he 2D ma e ials and hei combina ions o
yield he e o 2D sys ems.
Acknowledgemen s
Q.S. and K.T. con ibu ed equally o his wo k. This wo k was suppo ed
by he Na ional Science Founda ion China (NSFC, P ojec 51672181),
Ad . Ma e . In e aces 2020, 7, 1902024
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he Na ional Science Cen e , Poland o he inancial suppo wi hin he
ame o he Opus p og am (G an ag eemen 2015/19/B/ST5/03399),
he Czech Republic om he ERDF “Ins i u e o En i onmen al
Technology - Excellen Resea ch” (No. CZ.02.1.01/0.0/0.0/16_019/00
00853). M.H.R. and L.F. hank he Sino-Ge man Resea ch Ins i u e o
suppo (p ojec : GZ 1400).
Con lic o In e es
The au ho s decla e no con lic o in e es .
Keywo ds
chemical apo deposi ion, g aphene, subs a e, suppo , syn hesis
Recei ed: No embe 29, 2019
Re ised: Janua y 12, 2020
Published online: Feb ua y 16, 2020
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