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Failure mode prediction and energy forecasting of PV plants to assist dynamic maintenance tasks by ANN based models

Abstract

In the field of renewable energy, reliability analysis techniques combining the operating time of the system with the observation of operational and environmental conditions, are gaining importance over time. In this paper, reliability models are adapted to incorporate monitoring data on operating assets, as well as information on their environmental conditions, in their calculations. To that end, a logical decision tool based on two artificial neural networks models is presented. This tool allows updating assets reliability analysis according to changes in operational and/or environmental conditions. The proposed tool could easily be automated within a supervisory control and data acquisition system, where reference values and corresponding warnings and alarms could be now dynamically generated using the tool. Thanks to this capability, on-line diagnosis and/or potential asset degradation prediction can be certainly improved. Reliability models in the tool presented are developed according to the available amount of failure data and are used for early detection of degradation in energy production due to power inverter and solar trackers functional failures. Another capability of the tool presented in the paper is to assess the economic risk associated with the system under existing conditions and for a certain period of time. This information can then also be used to trigger preventive maintenance activities.

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Failure mode prediction and energy forecasting of PV plants to assist dynamic maintenance tasks by ANN based models

Author: Olivencia Polo, Fernando; Ferrero Bermejo, Jesús; Gómez Fernández, Juan Francisco; Crespo Márquez, Adolfo
Publisher: Elsevier
Year: 2015
DOI: 10.1016/j.renene.2015.03.023
Source: https://idus.us.es/bitstreams/f8b6b9b4-13d6-4140-8f3b-c39822b22a02/download
Failu e mode p edic ion and Ene gy o ecas ing o PV plan s o assis dynamic
Main enance asks by ANN based models 
Oli encia*, J. Fe e o*, J.F. Gómez Fe nández**, A. C espo Má quez**
* Mag el Sys ems. Se ille, Spain
(e-mail: [email p o ec ed], [email p o ec ed])
** Depa men o Indus ial Managemen , Escuela Técnica Supe io de Ingenie os, Se illa
(e-Mail: [email p o ec ed], [email p o ec ed])
ABSTRACT
In he ield o enewable ene gy, eliabili y analysis echniques combining he
ope a ing ime o he sys em wi h he obse a ion o ope a ional and
en i onmen al condi ions, a e gaining impo ance o e ime.
In his pape , eliabili y models a e adap ed o inco po a e moni o ing
da a on ope a ing asse s, as well as in o ma ion on hei en i onmen al
condi ions, in hei calcula ions. To ha end, a logical decision ool based
on wo a i icial neu al ne wo ks models is p esen ed. This ool allows
upda ing asse s eliabili y analysis acco ding o changes in ope a ional
and/o en i onmen al condi ions.
The p oposed ool could easily be au oma ed wi hin a supe iso y con ol
and da a acquisi ion sys em, whe e e e ence alues and co esponding
wa nings and ala ms could be now dynamically gene a ed using he ool.
Thanks o his capabili y, on-line diagnosis and/o po en ial asse
deg ada ion p edic ion can be ce ainly imp o ed.
Reliabili y models in he ool p esen ed a e de eloped acco ding o he
a ailable amoun o ailu e da a and a e used o ea ly de ec ion o
deg ada ion in ene gy p oduc ion due o powe in e e and sola acke s
unc ional ailu es.
Ano he capabili y o he ool p esen ed in he pape is o assess he
economic isk associa ed wi h he sys em unde exis ing condi ions and o
a ce ain pe iod o ime. This in o ma ion can hen also be used o igge
p e en i e main enance ac i i ies.
Keywo ds

: Renewable Ene gy; Main enance; Condi ion Based Main enance;
A i icial Neu al Ne wo k; P opo ional Weibull Reliabili y.
1.
In oduc ion
Renewable ene gies p esen a high dependency on he andom condi ion o
clima ological phenomena. This a iabili y may ha e a g ea impac on exis ing
p oduc ion commi men s ul ilmen (as es ablished by he legisla ion in many
coun ies). The e o e, he e is a g ea in e es in en i onmen al condi ions p edic ion
and o ecas ing, ha can be accomplished in di e en ways:
●Including clima ological o ecas ing: using physical models, wi h sola
i adia ion-gene a ed powe cu es, o p edic ing p oduc ion in e ms o
i adia ion.
●Excluding clima ological o ecas ing: using s a is ical models based on
his o ical da a (mon hly-a e aged sola i adia ion). Fo example, he
Minis y o Indus y o Spain p o ides a p edic ion ool wi hou
clima ological calcula ions, including a coe icien able conside ing as
a iables: mon hs, ime o he day and clima ological zones.
Besides abo e men ioned o ecas ing p og ams, g id-connec ed PV sys ems also
equi e ad anced p ocesses moni o ing, h ough a senso dis ibu ed ne wo k, o
ca y ou egula unc ional and pe o mance checks. Fu he mo e, da a ob ained
needs he p ope co esponding ime se ies s a is ical analysis. In ac , au oma ic
ailu e de ec ion in pho o ol aic sys ems is a complex p ocess, needing he logging
o a g ea numbe o elec ical a iables (such as cu en s lowing h ough sola
panels and ol ages on ba e ies), oge he wi h en i onmen al da a (such as
i adiance and empe a u e [1, 2]). As a esul , companies ace a cos ly main enance
p og am, only a o dable o la ge si es and companies wi h he ad an age o ce ain
economies o scale.
In o de o easy he implemen a ion and o educe he complexi y in his ailu e
de ec ion p ocess, some eme ging p oposals a e using ew a iables and mo e
complex s a is ical analyses [3, 4]. This pape ocuses on applying a i icial neu al
ne wo ks o his end.
A i icial neu al ne wo ks (ANNs) a e ma hema ical ools wi h in ensi e
u iliza ion in he esolu ion o many eal-wo ld complex p oblems, especially in
classi ica ion and p edic ion ones. ANNs (A i icial Neu al Ne wo ks) p e end o
emula e biological human neu al ne wo ks lea ning om he expe ience and
gene alizing p e ious beha iou s as cha ac e is ics ime se ies. To do his, he simple
uni is he neu on whose mission is o p ocess he ecei ed da a as an ac i a ing
unc ion ha could be he en y o o he neu on, combining neu ons as a di ec ed
g aph ha can ca y ou in o ma ion p ocessing by means o i s s a e esponse o
con inuous o ini ial inpu [5]. The ANN a chi ec u e consis s on an inpu laye , an
ou pu laye and gene ally, one o mo e hidden laye s. Thei main cha ac e is ic is i s
abili y o p ocess in o ma ion ea u es in non-linea , high-pa allelism, aul and noise
en i onmen s wi h lea ning and gene aliza ion capabili ies [6, 7]. In compa ison o
adi ional model-based me hods, ANNs a e da a-d i en sel -adap i e me hods well
implemen ed in compu e s on eal ime, lea ning om examples and cap u ing sub le
and hidden unc ional ela ionships ha a e unknown o ha d o desc ibe. In addi ion,
ANNs p o ide s ong ole ance be o e noised da a because s o e in o ma ion
edundan ly. Thus, ANNs a e well sui ed o sol ing p oblems whe e explici
knowledge is di icul o speci y o de ine, bu whe e he e a e enough da a. [8-10].
In his sense, [11] ha e shown ha backp opaga ion neu al ne wo k exceeds by an
o de o magni ude o he con en ional lineal and polynomial me hods dealing wi h
chao ic ime se ies o da a. Consequen ly, ou in e es is using ANNs o analyze da a
and dismiss p edic ions e o s conce ning ailu e appea ance.
The applica ion o hese echniques o he enewable ene gies ield, and mo e
speci ically o powe gene a ion o pho o ol aic (PV) sys ems, has been in
con inuous de elopmen du ing he las yea s, including:
●Me eo ological da a o ecas ing [12, 13].
●PV sys ems sizing [14-17].
●PV sys ems modelling, simula ion and con ol [18].
The e a e p e ious wo ks on o ecas ing PV sys ems elec ici y ou pu using
ANNs [19, 20], howe e his pape desc ibes wo new algo i hms o ea ly de ec ion
o ailu es in PV sys ems acco ding o he a ailable amoun o ailu e da a, wi h he
in en ion o be included when desc ibing p edic i e main enance ask esul ing om
RCM p og ams implemen a ion (Reliabili y-Cen ed Main enance).
2. Models E alua ion and Decision Making P ocess
Reliabili y cen ed main enance (RCM) is he mos widesp ead me hodology o
s udy he equi ed main enance p og am o an asse in a gi en ope a ional con ex
[21], quan i ying he isks [22] and e alua ing he emedial measu es o de ec , a oid
o p e en he unc ional ailu es [23]. When conside ing a iable ope a ion and
en i onmen al condi ions, he s udy o ailu es may be complex. A ibu able o
non-op imal ope a ing condi ions, ailu es o en occu in asse s su e ing o changing
en i onmen al (cleanliness, as ening, empe a u e, e c.) and ope a ional
(con igu a ions, p e en i e main enance, undue handling, e c.) condi ions. Mo eo e ,
non-e iden de ec s in he asse s (design impe ec ion, implemen a ion e o s, quali y
o ma e ials, e c.) may also lead o ailu es [24, 25].
Reliabili y analysis o Renewal Ene gy Equipmen , in line wi h he RCM me hod,
is a e y complex ask depending on ope a ing and en i onmen al condi ions. This
analysis conside s he e ec s, in he equipmen unc ion, o he di e en ailu e
modes deg ading he equipmen unc ionali y h ough de ia ions om s anda d
ope a ing condi ions [38]. Based on eal da a as his o ic e en s, his deg ada ion can
be obse ed o p edic ed ollowing a ailu e cu e. Due o i s own complexi y, his
analysis is associa ed o quan i a i e ools and so i ha e o be mainly implemen ed in
dep h in c i ical equipmen o equipmen in which ailu e consequences a e no
admissible (due o en i onmen , heal h and sa e y, e c.).
An example o his is he ‘‘Su i al Da a Analysis’’, ocused on a g oup o
indi iduals and how hey eac o ailu e a e ce ain leng h o ime [29, 30, 31].
Da a and in o ma ion abou hese con ibu ing ac o s could be decisi e o ob ain,
and e en o upda e o e ime, eliabili y es ima ions abou he con ibu ion o some
e en s, ep esen ed h ough explana o y a iables o co a ia es, in o de o ob ain he
ime un il he ailu e (Su i al Time). The e a e se e al echniques o sol e su i al
es ima ions [32, 33], in which ypical ailu e dis ibu ion unc ions a e asymme ical
(censo ed o he igh ). The in luence o hese explana o y ac o s may obey di e en
pa e ns ha could be hen used o wo k ou he eal isk o an asse . These
echniques based on explana o y a iables could be pa ame ic when he haza d
dis ibu ions a e known, semi-pa ame ic in he case o unknown haza d dis ibu ion
bu wi h de ined assump ions o haza d p opo ionali y wi h he ime and
independence be ween he cons an h ough ime co a ia es, o non-pa ame ic when
hese a e no necessa y o be speci ied [34, 35, 36].
In main enance, he decision-making is usually cha ac e ized by condi ions o
unce ain y, an icipa ion in o de o handle non-con olled a iables is equen ly
equi ed and his is done by s udying hei his o ical e olu ion indi idually, o on
hei ela ion o o he a iables. In p ac ice, wi h limi ed knowledge, main enance
echnicians o en eel mo e con iden wi h hei expe ience, and his would in luence
hei decision ha could be conse a i ely based on le els o sa is ac ion ins ead o
being op imal [47]. The e o e, i is ecommended o imp o e decision capaci y using
o malized amewo ks which a e sui able o he le el o in o ma ion equi ed and o
he da a which is a ailable. Quan i a i e ools a e p e e ed o seek g ea e p ecision
in he choice o s a egies, bu his is he choice o wha is "be e ", among wha is
"possible" [48]. Also, he decision p ocess is in e ac i e, no only o p edic
some hing, bu o eplica e eali y; i should be upg adeable as imp o emen
con inues o ob ain and sha e knowledge.
Pa ame ic me hods, as Weibull ac ua ial and g aphical models (EM), a e usually
employed when people ha e enough in o ma ion abou ailu es wi h a egula
pa e n, so hey can be de eloped o model ailu es esul ing, mos o he imes, in a
aylo -made sui pe equipmen . On he o he hand, as p e iously i has al eady
men ioned be o e he u iliza ion o semi-pa ame ic me hods, as he widely applied
P opo ional Haza d Model (PHM) o Cox [37], based on a log-lineal-polynomial
exp ession o he co a ia es unde he assump ions o independency among hem and
cons an wi h he ime. While, in non-pa ame ic me hods s and ou ANN me hods
hanks o be a sel -adap i e and empi ical p ocess e en wi h noised and non-lineal
in o ma ion and/o ime-dependency in co a ia es.
Pa ame ic, semi-pa ame ic and nonpa ame ic echniques a e employed o
es ima e he eliabili y unc ion mainly depending on he knowledge abou he ailu e
ime dis ibu ion ( om majo o mino espec i ely). Howe e , conce ning o he
lexibili y agains o abo e men ioned co a ia es assump ions (independency and
ime-independency), om EM models o ANN models, he lexibili y and e iciency
showing ela ionships among he li e cycles and o he a iables a e inc eased, bu
also he complexi y o implemen a ion and he compu a ional load a e inc eased a
he same ime [39]. Addi ionally, in nume ous pape s [39,40], he PHM and ANN a e
compa ed o i su i al unc ions showing no signi ican di e ences be ween
p edic ions o Cox eg ession and ANN models when complexi y in models is low.
In case o complex models, wi h many co a ia es and any in e ac ion e ms he
di e ences in e ms o ad an ages a e impo an , showing he ollowing esul s:
●ANN p edic ions we e be e han Cox PHM p edic ions wi h high a es o
censo ing (censo ing a e o 60% and highe [46]), educing signi ican
biases.
●ANN p edic ions p o ide be e p edic ions o de ec complex nonlinea
ela ionships be ween independen and dependen a iables.
●ANN p edic ions can inco po a e quan i ied po en ial p ognos ic
ac o s ha may ha e been o e looked in he pas .
As a esul , he main enance decision making in Renewal Ene gy Equipmen s
unde di e en ope a ing en i onmen s can be suppo ed by ANN ul illing he
equi emen s o :
●Sui able o le el o ailu e in o ma ion,
●Implemen able in SCADA sys ems,
●Upg adeable i e a i ely and wi h eali y,
●Flexible and in eg a ed hie a chically.
Acco ding o p e ious pa ag aphs, his wo k main con ibu ion is a logic decision
ool doing PV sys ems elec ici y o ecas ing, which, a he same ime, may se e as
p edic i e main enance ins umen , ha can be linked o p ope RCM p og ams
ou pu s o con ol c i ical ailu e modes. In he sequel, his wo k ocuses on applying
a i icial neu al ne wo ks (ANNs) o model PV sys ems ailu es.
3. P ac ical Case Ma e ials
To suppo his p ac ical esea ch, he ANN models o e case s udies a e now
p esen ed. The idea is, no only building he models, bu also implemen ing hem in a
SCADA sys em.
PV plan s ha e been in p oduc ion o mo e han 25 yea s. Cu en dec ease in
go e nmen incen i es o enewal ene gy sou ces has o ced companies o s udy
use ul li e ex ension possibili ies. Due o his, po en ial plan e-in es men s mus be
also e-e alua ed; inco po a ing u u e ope a ing and en i onmen al condi ions
wi hin equipmen eliabili y analysis is conside ed o be c ucial o a oid u u e
p oduc ion dis up ions.
This ype o pho o ol aic plan was usually buil modula ly, each 100 KW may
ep esen o e 600.000 € o in es men , he e o e he possibili y o eplica e he same
model o di e en modules and egions is also conside ed o g ea in e es . Wi h
ha in mind, his wo k ies o de elop ANN models ha a e easy o ep oduce, and
o upda e, when he mos common pa ame e s ound in a pho o ol aic plan ,
de e mining p oduc ion, su e changes.
Ou p edic ion models ha e inno a i e ea u es compa ed o p e ious wo ks in
he li e a u e. The ANN models use, no only en i onmen a iables as ex e nal
empe a u e o adia ion, bu also asse s’ condi ions a iables as in e nal empe a u e
o he di e en ope a ing imes. Th ough his, an ea ly de ec ion o deg ada ion will
be possible be o e ailu es a ec p oduc ion, and a quan i a i e measu e o isk can
be compu ed. I is impo an o acknowledge how isk o ailu es could e en each
en imes he pu chase equipmen cos [26], he e o e i has o be classi ied, and
modelled p ope ly, he di e en non eliabili y ela ed cos along equipmen

li ecycle, such as wa an ies, indemni ies, epa a ions, penal ies, e c.
Addi ionally o be exhaus i e in ailu e p edic ions pe equipmen , he analysis o
ailu es has o be accomplished pe each c i ical ailu e mode because symp oms and
causes could be dissimila among hem and he e ec o equipmen condi ions could
apply in a di e en manne .
In ou case s udy, unc ional analysis and ailu e mode analysis (Failu e Mode
E ec and C i icali y Analysis—FMECA) was ca ied ou in ad ance o c i ical
equipmen o he pho o ol aic plan , unde s anding ha hese e o s in ailu e mode
analysis could add eno mous alue o p o ec ing a p oduc ion o 6,258,966 €/yea in
ou plan . This e o was comple ed iden i ying, a he same ime, pa ame e s
equi ed o p edic ailu e modes (when ha was easible).
Two common sys ems a e selec ed o illus a e he model implemen a ion o e
eal da a and in a SCADA sys em: a powe in e e and a sola acke . Bo h o hem
a e om a 6.1 MW pho o ol aic plan opened up in Sep embe o 2008 (49,640
ope a ion hou s), compound by 37,180 pho o ol aic panels in g oups o 100 Kw o
each in e e . The sola acke s o ien pho o ol aic panels owa d he sun o
maximize collec ed sola ene gy, while he powe in e e ans o ms di ec cu en
(DC) o al e na ing cu en (AC) o m s ings o panels, agg ega ing i s own ene gy
(210,000 KWh/yea ) each i e in e e s join ly in o a ans o me (see con igu a ion
o he selec ed ans o me in Table 1) h ough which ene gy is p o ided o he
dis ibu o a an ini ial p ice o 0.4886 €/KWh (513,030 €/yea o p oduc ion), and
subsequen ly educed due o a legal equi emen . Consequen ly eliabili y aspec s a e
impo an , no only o conside he di ec cos s o ailu es, bu also he indi ec loss o
p o i . An icipa ion o a oid his loss o p o i will be pu sued by he moni o ing
sys em.
The s anda d con igu a ion o one o ans o me is desc ibed in Table 1.
TABLE 1. S anda d Con igu a ion o one T ans o me wi h in e e s and panels.
CT
ID
KW
n
Re .
Module
Nº
S ings
Nº Panels
S ings
CT1
5
A8-
1
100
IS-220
528
12
A8-
2
100
IS-220
528
12
A8-
3
100
IS-220
528
12
A8-
4
100
IS-220
528
12
A8-
5
100
IS-220
528
12
Possible u u e ailu es a e p edic ed using a back-p opaga ion neu al ne wo k ha
is ained wi h in e e s’ his o ical da a o he las i e yea s. This pape ocuses on
ailu es esul ing as a consequence o equipmen de e io a ion and use ul li e
educ ion due o ope a ional and geog aphical (en i onmen al) ea u es ha could
ha e a g ea in luence on he equipmen . In he ollowing pa ag aphs o his Sec ion,
he pape i s desc ibes he back-p opaga ion aining p ocess o he ne wo k, and
hen i concen a es on p esen ing he o e all p edic ion me hodology p esen ed in
he pape , applying i o he case s udy.
Back-p opaga ion is a popula lea ning mechanism o sol ing p edic ions in
mul ilaye pe cep on ne wo ks [27],whe e di e en iabili y is equi ed in he
ac i a ion unc ion (as in he case o sigmoid unc ion o he hype bolic angen
unc ion) in he ou pu laye Z, in which i s alues may a y be ween 0 and 1, when
using no malized a iables in he inpu o he ne wo k. The sigmoid o logis ic
unc ion ha is used is p esen ed in (1).
(1)
Fig.1. De eloped Backp opaga ion Pe cep on Mul i-Laye ANN.
The back-p opaga ion aining consis s in he ollowing wo s eps (see Figu e 1
o a be e unde s anding):
●Fo wa d S eps:
o Selec an inpu alue om he aining se (x1, x2, ..., xQ-1). The
numbe o neu ons in he en y laye is (Q), including he inpu s
a iables (Q-1) and ano he a iable (b) which cha ac e izes a
h eshold used in e nally by he ANN model and acili a es he
con e gence p ope ies. An ANN model is composed by an en y
laye , one o se e al hidden laye s and he ou pu laye .
o Apply his en y se o he ne wo k and calcula es he ou pu (ŷd).
In he hidden laye s, he alue in he nucleus o each neu on is nj, which is calcula ed
using weigh s o each inpu (wj,i), applied o each neu on (j) o he
hidden laye and he co esponden inpu (ai) un il he numbe o
neu ons o he p e ious laye (Q).
(2)
In he i s hidden laye he inpu s o neu ons a e ai=xi. The ou pu o each neu on o
he i s hidden laye (wi h J neu ons) a e he applica ion o he
ac i a ion unc ion is aj:
(3)
In he ollowing hidden ne wo ks, he alue in he nucleus o each neu on is now
based on he pas ou pu s ajusing o he weigh s (wk,j), and p oducing
he ou pu akapplying he ac i a ion unc ion on he nucleus alue;
and a his way o successi e hidden laye s.
Finally, he ou pu o he ANN ( he ou pu laye in he case o one neu on) is ŷd:
(4)
●Backwa d S eps:
o Calcula e he e o s be ween he ob ained ou pu (ŷd) and he eal
ou pu (yd).
o Adjus he weigh s in o de o dec ease he e o in e e se way. Fo
his s age, his wo k has employed a lea ning coe icien equals (μ) o
1 and so is included in he second e m o he sum in equa ions (5) and
(6).
(5)
Equa ion (3) is he weigh s adjus men o he ou pu neu on o he ou pu laye ,
whe e =δŷd. An equa ion (4) is he adjus men on
any neu on o he hidden laye s.
(6)
●Repea o wa d and backwa d s eps abou all he aining se un il he
global e o is accep ably low, o his wo k based on minizing he oo mean
squa e e o o he numbe o obse a ions (n).
(7)
Because o non-linea i y o Z, he lea ning mechanism o mul ilaye pe cep on
ne wo ks equi es a esolu ion heu is ic algo i hm ha gua an ees he bes solu ion o
he global minimum ( his is done using he Quasi-New on esolu ion me hod in he
ee so wa e R o he Le enbe g -Ma qua d Me hod in Ma lab). To a oid
o e -adjus men o he ne wo k epea ing he same employ his ime MSE (Mean
Squa e E o ) wi h penal y cha ac e ized by λ, mainly employed wi h a ba e quan i y
o his o ical da a (o he wise λ end o 0):
(8)
A e desc ibing he p ocess o he back-p opaga ion aining o he ne wo k, le ’s
now concen a e on he Logic Decision Tool based on ANN models ha his pape
p oposes.
4. Logic Decision Tool and ANN models
RCM p esen a gene ic p ocess o he logic selec ion o he main enance ac ions
o co ec o p e en he occu ence o ailu e modes [21], as ex ension o his o he
speci ic on-condi ion main enance ac ions, he p ocess o decision making is
de eloped add essing be o e men ioned equi emen s, see Figu e 2, which includes
he ollowing s eps:
●The wo k low s a s wi h he inspec ion and ailu e da a collec ion o
ex e nal and in e nal ela ionships conside ing he di e ences in he
ope a ional and en i onmen al condi ions.
●Then i con inues, e alua ing i he symp oms o a g adual unc ion loss can
be de ec ed e ec i ely.
●He ea e , he ailu e modes analysis is de eloped, de e mining hei e ec s
in he g adual unc ion loss h ough a se o a iables.
●Nex , a logic decision ee analysis (LTA) is employed o selec among he
di e en p edic ion models (based on e e enced au ho s):
o I he e a e enough o mal s a is ical aining o de elop o wi h lineal
co a ia es, pa ame ic models a e ecommendable.
o I he e a e enough da a abou ailu es bu no as o mal s a is ical
aining, ul il he co a ia es assump ions ( ha is when he
Thanks o his esea ch he “lack o isola ion” ailu e mode associa ed indi ec
cos , as loss o p o i , was educed by 68,591 € pe yea and plan (575 KW/day wi h
MTBF=3 pe yea and o 61 in e e s). Fu he mo e, ex apola ing he po en ial
ad an age o he li e cycle o he plan (5 yea s) he p o i s may ha e eached o he
o al p oduc ion o one in e e du ing i e yea s.
Wi h he aim o ex end he ANN model o o he PV plan s, he ailu e mode
beha io has been analyzed in wo PV plan s in di e en geog aphical p o inces o
Spain, Toledo and Zamo a, whe e he ope a ing en i onmen s a e di e en . In bo h
o hem, he ANN model p edic s he lack o insola ion o he in e e bu in a so en
way e sus in Co doba (sou he n han Toledo and Zamo a), due o he di e ence o
me eo ological a iables, see Figu e 5.
Fig.5. De ec ion om ideal and eal p oduc ion compa ison wi h Zamo a and Toledo.

Case B) Failu e Mode P edic ion: Sola T acke Blocking.
The selec ed ailu e mode o he sola acke is he “blocking” ailu e, which is
epe i i e in ield due o he huge olume o ins alled uni s. This ailu e mode
eme ges due o co osion and, he en i onmen al condi ions could be de e minan s in
di e en a eas and besides he ope a ing ime. This case, in ou PV plan is
cha ac e ized by enough ailu e da a wi h non-s a is ical o m a ying among plan s
and wi h high censu ed a e. Then, p edic ion can be ealized as Su i al ANN. The
mos ep esen a i e a iables o ope a ion and ex e nal en i onmen condi ions ha e
o be selec ed and es ed o show hei e ec s in he ailu e mode. The selec ed
a iables in ou SCADA in he case o sola acke s a e ela i e o dia y a e age:
ambien humidi y (%), wind speed (m/s), he global ho izon al adia ion (W/m2), he
ope a ion ime o he sola acke (days) (see Table 5). Howe e , o de elop
Su i al Func ion his case has o eo ganize he a ailable da a, because he aining
means adjus s i e a i ely he weigh coe icien s gi en he condi ion in o de o
app oxima e he ou pu o he a ge , which is an inpu o he ANN. In p ac ice,
su i al e en s ha e o be included and depending on he way o include hem,
di e en ANN models a e p oduced [39, 40] in wo manne s, o example:
●Using ANN ins ead o he lineal combina ion o weigh s coe icien s in he
Cox PHM, as Fa agi and Simon [41], being necessa y sol e he PHM wi h
Pa ial Maximum Likelihood Es ima ion (P-MLE).
●Using an inpu wi h he Su i al S a us o e disjoin ime in e als whe e he
co a ia es alues a e eplica ed, wi h a bina y a iable 0 be o e he in e al o
he ailu e and 1 in he e en o a e , as Lies ol e al. [42] and B own e al.
[43] whe e each ime in e al is an inpu wi h Su i al S a us, hen a ec o
o su i al s a us is de ined pe ailu e; o
●Employing he Kaplan-Meie (K-M) es ima o o de ine he ime in e als as
wo addi ional inpu s ins ead o ec o , one is he sequence o he ime
in e als de ined by de K-M su i al s a us, and he o he is he su i al
s a us in each ime o he sequence. This is he case o Ra din and Cla k [44]
o Biganzoli e al. [45] models which a e known as P opo ional
Kaplan-Meie .
Fo simila i y wi h he p e ious case and he in en ion o u ilize he same ANN
a chi ec u e, now his case has o ien ed ou p oposed Su i al ANN model based on
he ideas o Ra din and Cla k, bu wi h some ma hema ical modi ica ions:
●Wi h pe iodic disjoin in e als ( o all he ailu es) o he maximum ime o
ailu e, o be sui able o le el o ailu e in o ma ion, ins ead o employing
Kaplan-Meie es ima o in e als.
●Wi h co a ia es using eal da a ( he a e age) in each disjoin in e al o be
upg adeable i e a i ely and wi h eali y p ope y, ins ead o epea ing he
alue in each in e al.
●Wi h a semi-pa ame ic Weibull es ima ion o he Su i al S a us, ins ead o
employing Kaplan-Meie es ima o , in o de o i ing he cu e be e and
educe he nega i e e ec o non-mono onically dec easing su i al cu e.
Thus, he ANN model would ha e in he inpu laye wi h i e inpu neu ons,
co esponding o ambien humidi y (%), wind speed (m/s), he global ho izon al
adia ion (W/m2), he ope a ion ime o he sola acke (days), he modelled
semi-pa ame ic su i al s a us, and he h eshold neu on. The ou pu laye con ains
a single ou pu neu on co esponding o he es ima ed su i al unc ion wi h alues
om 0 o 1.
The de eloped semi-pa ame ic Weibull model consis s in o c ea e ime in e als
o he maximum ime o ailu e wi h an inc emen o he su i al unc ion ins ead o
o main ain bina y (0 o 1). The e o e, ou p opose esides in:
1. To es ima e in a i s s ep, he su i al unc ion wi h a pa ame ic Weibull
o e g oups o he p oduced ime o ailu es whe e he co a ia es a e he
same. Fo example, i he case has wo PV plan s wi h 8 ailu es each one, i
has o be ealized he Weibull model in wo g oups, one o e he 8 ailu es o
PV plan 1 and o he o e he 8 ailu es o PV plan 2. Then, i will ob ain a
cha ac e is ic α and β in each plan , and wi hou using he co a ia es, only
based on ime o ailu es as shows Table 5. Due o his, an es ima ion o he
su i al cu e shape is ob ained.
2. A e ha , main aining he β in each plan (which ep esen s he slope o he
line), in o de o model an es ima ion o he su i al unc ion o each
speci ic ailu e wi h a g adual inc emen om 0 o 1, i is aken he β and he
speci ic ime o ailu e o eplace in he Weibull Cumula i e Dis ibu ion
Func ion (CDF) in each ime in e al. Consequen ly, he wo addi ional
inpu s a e de eloped, one wi h he ime in e als and o he wi h he Weibull
CDF wi h an inc emen disc e ized in he ime in e als. Al hough, o ma ch
up he CDF cu e wi h a g adual inc emen om 0 a he beginning o he
ime o 1 in he exac ime o he ailu e and la e , he CDF uses he p e ious
β bu α ponde ed by 0,693, simila o he Median Li e (Median Li e = α ·
Ln(2)^ β = 0,693 bu β =1). As a esul o each speci ic ailu e, he
p obabili y o ailu e ascends un o each 1 a he ime o he ailu e and a e ,
using his semi-pa ame ic model, see equa ion 9 wi h Fn as numbe o ailu e
in i s plan , TTFi as speci ics ime o ailu e, i as he ime in e al alue, and
αias ponde ed α. In Table 5, he 16 ailu es (Fn) and hei ime o ailu e
(TTF) a e p esen ed o each plan (PV1 and PV2) wi h he ini ial α and β,
and he modi ied αi wi h he ponde a ion.
(9)
TABLE 5. Semi-pa ame ic Weibull pa ame e s o eo ganiza ion o Su i al Da a.
P 1
Fn
TTFi
Ponde ed
αi
P 2
Fn
TTFi
Ponde ed
αi
1
105.8
2
73.34
1
305.5
8
211.77
2
88.59
61.39
2
119.3
6
82.71
3
84.06
58.25
3
277.8
9
192.57
4
128.0
3
88.73
4
110.3
4
76.47
5
88.28
61.18
5
99.94
69.26
6
167.2
1
115.88
6
134.1
4
92.96
7
188.9
0
130.91
7
170.5
3
118.18
8
181.7
8
125.97
8
375.9
2
260.51
α
144.1
5
α
226.5
8
β
3.47
β
2.19
Consequen ly, he da a o ain and es he ANN a e eo ganized as in Table 6.
TABLE 6. Reo ganized Su i al Da a o ain and es he ANN.
Failu e Numbe (Fn)
1
1
1
1
1
1
1
1
1
1
1
Time In e al
10
20
30
40
50
60
70
80
90
100
11
0
Ambien humidi y
(%)
95
93
99
91
95
92
84
62
40
53
89
Wind Speed (m/s)
11
8.8
6.7
11.3
6.7
11.6
10.9
12.1
8.2
7.3
4.3
G.H.Radia ion (W/m2)
35.4
53.4
43.5
31.9
38.7
51.7
80.1
68.1
54.7
68
86
Weibull CDF
0.00
1
0.01
1
0.04
4
0.11
5
0.23
2
0.39
2
0.57
3
0.74
1
0.86
9
0.94
7
1
Fo ailu e es ima ion, he ou pu o he ANN model o e s an es ima ion o he
CDF o p obabili y o ailu e, lea ning om semi-pa ame ic es ima ion o a Weibull
wi h co a ia es a ec ion, as oughly p opo ional o Weibull Su i al p obabili y.
The ANN analysis, done going h ough he p ocesses o aining, p edic ions and es
p oduces he ollowing esul s (3,200 measu es o wo yea s a e p ocessed, 640
measu es pe a iable dia y, ou inpu s and one ou pu ).
TABLE 7. Da a Se o a iables case B

.
Va iable
Max.
Re .
Min.
Uni
Tiempo
400
205
10
h
Humedad ela i a
100
74.5
27.3
%
Velocidad Media Vien o
17.2
4.59
0.6
m/s
Radiación Global
379.5
106.64
1.4
W/m2
Supe i encia
1
0.5
0
Now, he lea ning algo i hm pa ame e s a e as ollows: a) maximum numbe o
cycles = 1000, b) maximum alida ion ailu es = 40, c) min_g ad = 1.0e-10, d) goal
= 0, e) μ = 0.005, ) μ _dec = 0.1, g) μ _inc = 10, h) λ = 0, i) min E o = 0.00001833.
The ob ained esul s in his case gua an ee a good op imiza ion model, as shown in
Table 8.
TABLE 8. Resul s o T aining case B in de eloped model.
Resul s
Value
MSE aining
0.01551932
MSE es
0.01641588
R2 aining
0.8681797
R2 es
0.8540106
While, i he Ra din and Cla k model had been employed di ec ly, he esul s had
been wi h less accu acy (as Table 9 shows).
TABLE 9. Resul s o T aining case B wi h Ra din and Cla k.
Resul s
Value
MSE aining
0.08595152
MSE es
0.08493271
R2 aining
0.6371432
R2 es
0.6520446
In his de eloped model, R2explained 85.4% o he su i al da a. Figu es 6 is he
ep esen a ion o deduced p edic ions, ema king a s aigh line o indica e he bes
app oxima ion o e o minimiza ion.
Fig.6. ANN p edic ions case B.
As a esul , o quick con e gence and i ing o he cu e, he ini ial alues o
ain he ANN his case has u ilized he semi-pa ame ic es ima ion o Weibull CDF
as an inpu o ob ain he ou pu as close as possible. Then, his case is esea ching a
p opo ional semi-Weibull ANN model.
These wo de eloped ANN models p e end o explo e he capaci y o ANN o
ob ain knowledge abou co a ia es upda ing i based on expe ience wi h new alid
da a. Al hough, weigh ed sum o he inpu s o he ANN nodes could no be di ec ly
in e p e ed as he coe icien s o he co a ia es. The aim is o es ima e ailu es wi h
one ANN a chi ec u e, ei he as i s app oxima ion o he co a ia es coe icien s, o
o be employed as inpu o o he model, o o upda e he ob ained coe icien s wi h
o he echniques, o o inco po a ing new inpu s, o o compa e he quali y e sus
ailu es in di e en PV plan s o di e en equipmen s.
5. Conclusions
PV Plan s manage s wan o ensu e longe p o i abili y pe iods wi h mo e eliable
plan s. To ensu e p o i abili y along he li e cycle o he plan main enance
depa men s mus ensu e c i ical equipmen eliabili y and maximum ex ension o
hei li e cycle, o he wise ailu e cos s will penalize he expec ed p o i .
Th oughou his documen , his pape sugges s o apply an ANN model pe ailu e
mode and os e a p ac ical implemen a ion in SCADA sys ems o di e en plan s.

This me hodology may ease and may imp o e decision-making p ocessed in
condi ion-based main enance and isk modelling, enabling educ ions o co ec i e
main enance di ec and indi ec cos s o allowing o show esidual li e un il o al
equipmen ailu e.
In cases when enough da a o signi ican aining is a ailable, a be e
implemen a ion o ou me hodology will help o educe he cos s and will imp o e
he knowledge o he li e cycle o he plan when su e ing non-homogeneous
ope a ional and en i onmen al condi ions.
ANN capaci y o au o-lea ning among sou ces o da a (some imes noised o
dep i ed o communica ion) hanks o ei e a i e memo y is impo an . In ou case
s udy, a as quan i y o da a om di e en emo e plan s was a ailable, al hough
some imes his da a was a ec ed by p oblems o senso s eadings o
communica ions. Back-p opaga ion pe cep on ANN is ecommend o au oma ion
de elopmen s wi h eal- ime u iliza ion. Fu he mo e, ad anced ANN models could
be applied suppo ing addi ional a iables.
I is impo an o know he ailu e mode beha io in o de o p e ea men
his o ical da a, elimina ing abno mal da a ha may dis o he esul s.
Values ha e o be no malized i i is used di e en iabili y ac i a ion unc ions,
and wi h he same scale o all he inpu alues o simpli y calcula ions and analysis.
A e he no malized alues ha e o be des-no malized be o e compa ison.
Acknowledgmen s
Pa o he unding o his esea ch was p o ided by he SMARTSOLAR p ojec
(OPN – INNPACTO -Re IPT-2011-1282-920000).
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