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Three dimensional finite element model of a non-crimp fabric laminated using geometrically straight tows with crimped material properties

Abstract

The compressive failure of a [0,90]n non-crimp fabric laminate is studied using a 3D finite element model of the representative unit cell at mesoscopic scale. In previous analyses, tow elements coordinate systems were oriented in the actual direction of the fibres. Therefore, the same transversely isotropic mechanical behaviour was employed for every tow element (defined in the element coordinate system). A new approach is presented in this work, in which the geometrical crimp of the tows is neglected and straight tows are created. The actual crimp of the fibres is considered by introducing suitable anisotropic material properties in each zone of the tow. Anisotropic properties have been obtained by a rotation of the actual transversely isotropic mechanical behaviour, taking into account the actual orientation of the crimped fibres. This approach requires a larger amount of work to define the material properties but, on the contrary, the mesh can be easily created for any configuration. Results obtained with the new approach (i.e., the ‘straight tows’ model) have been successfully compared with those of the previous analyses (i.e., the ‘crimped tows’ model).

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Three dimensional finite element model of a non-crimp fabric laminated using geometrically straight tows with crimped material properties

Author: Marques Ferreira, Luis Miguel; Graciani Díaz, Enrique; París Carballo, Federico
Publisher: AEMAC (Asociación Española de Materiales Compuestos)
Year: 2009
Source: https://idus.us.es/bitstreams/2f1b25e8-8b6b-47c6-98fe-2d827c448604/download
T8 COMATCOMP 09 967
Th ee dimensional ini e elemen model o a non-c imp
ab ic lamina ed using geome ically s aigh ows
wi h c imped ma e ial p ope ies
L.M. Fe ei a
Depa amen o de Engenha ia Mecânica. Escola Supe io de Tecnologia de Ab an es do
Ins i u o Poli écnico de Toma , Po ugal
E. G aciani, F. Pa ís
G upo de Elas icidad y Resis encia de Ma e iales. Escuela Técnica Supe io de
Ingenie os de la Uni e sidad de Se illa, España
ABSTRACT
The comp essi e ailu e o a [0,90]
n
non-c imp ab ic lamina e is s udied using a 3D
ini e elemen model o he ep esen a i e uni cell a mesoscopic scale. In p e ious
analyses, ow elemen s coo dina e sys ems we e o ien ed in he ac ual di ec ion o he
ib es. The e o e, he same ans e sely iso opic mechanical beha iou was employed
o e e y ow elemen (de ined in he elemen coo dina e sys em). A new app oach is
p esen ed in his wo k, in which he geome ical c imp o he ows is neglec ed and
s aigh ows a e c ea ed. The ac ual c imp o he ib es is conside ed by in oducing
sui able aniso opic ma e ial p ope ies in each zone o he ow. Aniso opic p ope ies
ha e been ob ained by a o a ion o he ac ual ans e sely iso opic mechanical
beha iou , aking in o accoun he ac ual o ien a ion o he c imped ib es. This
app oach equi es a la ge amoun o wo k o de ine he ma e ial p ope ies bu , on he
con a y, he mesh can be easily c ea ed o any con igu a ion. Resul s ob ained wi h he
new app oach (i.e., he ‘s aigh ows’ model) ha e been success ully compa ed wi h
hose o he p e ious analyses (i.e., he ‘c imped ows’ model).
1. INTRODUCCIÓN
Non c imp ab ic (NCF) composi es ha e a complica ed in e nal s uc u e which a ec s
he pe o mance o he NCF composi es, depending on he load scena io. I is hen
app op ia e o de elop a nume ical model o a NCF composi e p io o expe imen al
cha ac e iza ion, in o de o unde s and he in luence o a signi ican numbe o
pa ame e s ( o example, esin and ib e p ope ies, in e nal geome y,…), in he elas ic
beha iou o he lamina e and in he mechanisms o ailu e.
A ull 3D ini e elemen model, wi h a new app oach in he de ini ion o he c imp, has
been de eloped o p edic he ailu e mechanism unde comp essi e loads.
2. MESOSCOPIC APPROACH OF THE NCF
The p esen s udy has been made a he mesoscopic le el. Tows ha e been modelled as a
homogenous ma e ial (wi hou conside ing hei mic oscopic cons i uen s: esin and
ib es). Di e en aniso opic p ope ies (de ined in he global coo dina e sys em) ha e
been employed in he di e en zones o he ows, ob ained by a o a ion o he
ans e sely iso opic mechanical beha iou , aking in o accoun he ac ual o ien a ion o
T8 COMATCOMP 09 968
he c imped ib es. Resin pocke s ha e been modelled as a homogeneous iso opic
ma e ial occupying he spaces be ween he ows.
The analysis has been made unde he hypo hesis o la ge displacemen s (using ANSYS
so wa e) and he load has been applied in a linea and p og essi e manne , un il
ins abili y is eached. Linea elas ic ma e ial beha iou has been conside ed.
2.1 Desc ip ion o he 3D FEM
To p esen he model analyzed in his s udy i is necessa y o de ine he concep o he
ep esen a i e olume elemen (RVE). I is a minimum epea able cell which allows us
o build any pa o he non-c imp ab ic composi e by s acking mul iple RVE. Due o
he symme y o he RVE, only one qua e RVE has been conside ed. The p ocess o
ob ain he RVE, as well as he model analysed, is ep esen ed in Figu e 1.
Comp essed
NCF lamina e
X
Y
ZX
Y
Z
Th ough hickness
subdomain
RVE o he NCF
model s udied
Fig. 1. P ocess o ob ain he RVE and he analysed model.
2.2 Mechanical p ope ies o he ows and esin
S uc u al solid elemen (SOLID185) wi h aniso opic beha iou in global coo dina e
sys em has been employed. The mechanical p ope ies conside ed co espond o a
T300/914 composi e wi h a 55% olume ic ib e ac ion, simila o he one used by
D apie and Wisnom (1999) and G aciani e al. (2005). The mechanical p ope ies o
esin and ows in a local coo dina e sys em a e p esen ed in Tables 1 and 2. In he ows,
di ec ion 1 is he ib e di ec ion, and di ec ions 2 and 3 a e he ans e se di ec ions.
P ope ies Value P ope ies Value
11
E
129 GPa
m
E
4.5 GPa
3322
EE =
9.77 GPa
m
ν
0.4
1312
νν
=
0.32
23
ν
0.45
23
G
1.5 GPa
Table 2. Resin’s ma e ial cons an s.
Table 1. Tow’s ma e ial cons an s.
A maximum c imp angle o 3º has been conside ed in he model. The p ope ies o each
ow elemen a e de ined aking in o accoun he ac ual c imp in he ib es loca ed a he
posi ion o he elemen . The c imped elemen s we e iden i ied and he co esponding
T8 COMATCOMP 09 969
angle o c imp was calcula ed o each elemen . The angle o o a ion used o simula e
he c imp in he elemen s ans o ms he mechanical p ope ies om ans e sely
iso opic o aniso opic. The s i ness p ope ies calcula ed o e e y elemen /angle, a e
de ined as dis inc aniso opic ma e ials in he ini e elemen model.
2.3 Bounda y condi ions
The bounda y condi ions applied o he aces o he model se e o impose he
comp essi e s ess s a e and gua an ee he displacemen s compa ibili y in he limi s o
he model wi h he es o he s uc u e. Symme y condi ions ha e been assumed in he
aces pa allel o he XY plane and one o he aces pa allel o YZ plane. The opposi e
ace pa allel o he YZ plane has a pu e comp essi e load applied and displacemen s o
i s nodes a e coupled o ensu e ha all nodes displace he same in he load di ec ion.
The bounda y condi ions in he op and bo om aces (pa allel o he XZ plane) mus
gua an ee he compa ibili y o he RVE unde conside a ion wi h he adjacen RVEs.
Thus, displacemen s o he nodes in bo h aces a e coupled o ensu e ha he ex ension
in he hickness di ec ion is cons an h ough he whole model.
3. RESULTS
Conside ing he bounda y condi ions and he load imposed, i is expec able ha he 0º
ows su e ins abili y phenomenon, known as mesobuckling.
Longi udinal sec ion
o he 0º ow C imped
zone
C imped
zone
Resin
pocke
Resin
pocke
Longi udinal sec ion
o he 0º ow
T ans e se sec ion
o he 90º ow
T ans e se sec ion
o he 90º ow
Comp essi e load
1
MN
MX
X
Y
Z
-.053065 -.045139 -.037214 -.029288 -.021363 -.013437 -.005512 .002414 .010339 .018265
FEB 24 2009
12:11:11
ELEMENT SOLUTION
STEP=1
SUB =163
TIME=1
EPTOXY (NOAVG)
RSYS=0
DMX =.195E-04
SMN =-.053065
SMX =.018265
(a)
(b)
Fig. 2. Resul s in
0
=
z
ace. (a) Ske ch o he model (b)
xy
γ
shea s ains.
Figu e 2(b) ep esen s he
xy
γ
shea s ain h ough he on ace o he model (no mal
o Z axis). The model is ske ched in Fig. 2(a) showing he di e en zones conside ed in
he model. I is possible o app ecia e he epe i i e solu ion o s ains wi hin he ows
ha ing he same o ien a ion. I can also be obse ed ha he la ge s ain g adien s a ise
in he zone whe e he 0
º
ows a e a ec ed by he c imp (i.e, whe e packages o esin
appea be ween he 90
º
ows). Two consecu i e e ical ows o elemen s appea in he
0
º
ows, one o hem ha ing he maximum posi i e alue o
xy
γ
, and he o he ha ing
he maximum nega i e alue o
xy
γ
. The e olu ion o
xy
γ
s ains along he ideal
di ec ion o he ib es in he 0
º
ows (called di ec ion B) can be clea ly app ecia ed in
Figu e 3.
T8 COMATCOMP 09 970
Fig. 3. E olu ion o
γ
xy
shea s ains along he ep esen ed di ec ion.
The esul s lead o hink ha he ailu e o he NCF unde his ype o load is con olled
by he shea s ains ha appea in he 0º ow. The ab up jumps in he shea s ain ake
place in he zone whe e he 0
º
ow s ops o be in con ac wi h he adjacen 90
º
ow, and
s a o be in con ac wi h he esin. The di e ence be ween he s i ness o he 90º ow
and he s i ness o he esin is esponsible o his jump in he shea s ain and
consequen ly i is in he oo o he ailu e o he composi e. This ailu e mechanism is in
ag eemen wi h he esul s shown by G aciani e al. (2005), using a mo e complica ed
FEM model in which he ow elemen s we e o ien ed ollowing he ac ual c imp o he
ib es.
4. CONCLUSIONS
The beha iou o an an isymme ic [0,90]
n
NCF composi e unde in-plane comp essi e
load has been s udied using a new 3D ini e elemen model. In his model he ib e c imp
is modelled by means o an app op ia e de ini ion o he ma e ial p ope ies in he
elemen s. The esul s ob ained a e simila o hose shown in G aciani e al. (2005).
The ad an ages o his model in compa ison wi h p e ious models a e he apid
modelling and meshing and he possibili y o in oducing complex c imps wi hou
changing he geome y o he model ( o simula e, o example, he e ec o s i ching in
he NCF composi e). Howe e he geome ical simpli ica ion implies he use o ce ain
algeb aic calcula ions o de e mine he mechanical p ope ies in he c imped zones. As
an addi ional ad an age, he use o a simple geome y in he new FEM esul s in a
highe quali y mesh, which leads o be e con e gence o he non-linea analysis.
REFERENCES
DRAPIER, S., WISNOM, M.R. (1999), Fini e-elemen in es iga ion o he comp essi e
s eng h o non-c imp- ab ic-based composi es. Compos Sci Technol, 59, 1287-1297.
GRACIANI, E., GONZÁLEZ, A., PARÍS, F. (2005) Análisis del compo amien o a
comp esión de un laminado [0,90,0,90] de ejido no ondulado median e un modelo 3D
de elemen os ini os. Ma e iales Compues os 05 (Ed. Amigo, V., Payá, J.J., Sal ado ,
M.D., Monzó, J.M., Sego ia, F., Bo ache o, V.), 877-884, Edi o ial de la UPV.