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Thermal conduction in three-dimensional printed porous samples by high resolution infrared thermography

Abstract

The thermal conductivity (κ) is a key parameter that defines many of the technological uses of three-dimensional (3D) porous architectures. Despite the variety of methods for determining κ, problems generally arise when researchers try to apply them to cellular materials and 3D structures. The present work proposes an affordable lab-made device for analysing anisotropic heat flow in 3D porous architectures via high resolution infrared thermography. The method is validated using dense materials of known thermal conductivity. Temperature gradients measured for porous specimens have been correlated to the thermal conductivity estimated from a simple resistors model, assessing the main factors that affect the experimental measurements. The porous specimens of SiC, MAX-phase and graphene-based nanostructures are in-house manufactured by direct ink writing (robocasting).

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Thermal conduction in three-dimensional printed porous samples by high resolution infrared thermography

Author: Muñoz Codorníu, Diego; Moyano, Juan; Belmonte Cabanillas, Manuel; Osendi Miranda, María Isabel; Miranzo López, Pilar
Publisher: Elsevier
Year: 2020
DOI: 10.1016/j.oceram.2020.100028
Source: https://idus.us.es/bitstreams/167bfa17-991f-4a97-bde0-90bab1a086e5/download
The mal conduc ion in h ee-dimensional p in ed po ous samples by high
esolu ion in a ed he mog aphy
D. Mu~
noz Codo níu, J.J. Moyano, M. Belmon e, M.I. Osendi, P. Mi anzo
*
Ins i u o de Ce 
amica y Vid io, CSIC, Campus de Can oblanco, 28049, Mad id, Spain
ARTICLE INFO
Keywo ds:
3D p in ed s uc u es
Po ous ma e ials
The mal conduc i i y
In a ed he mog aphy
ABSTRACT
The he mal conduc i i y (κ) is a key pa ame e ha defines many o he echnological uses o h ee-dimensional
(3D) po ous a chi ec u es. Despi e he a ie y o me hods o de e mining κ, p oblems gene ally a ise when e-
sea che s y o apply hem o cellula ma e ials and 3D s uc u es. The p esen wo k p oposes an a o dable lab-
made de ice o analysing aniso opic hea flow in 3D po ous a chi ec u es ia high esolu ion in a ed he -
mog aphy. The me hod is alida ed using dense ma e ials o known he mal conduc i i y. Tempe a u e g adien s
measu ed o po ous specimens ha e been co ela ed o he he mal conduc i i y es ima ed om a simple esis o s
model, assessing he main ac o s ha a ec he expe imen al measu emen s. The po ous specimens o SiC, MAX-
phase and g aphene-based nanos uc u es a e in-house manu ac u ed by di ec ink w i ing ( obocas ing).
1. In oduc ion
The mal conduc i i y is he main pa ame e go e ning he hea
ans e ha de e mines many o he echnological uses o ma e ials,
especially in he mal managemen , ene gy ha es ing and he mal en-
e gy s o age (TES) applica ions. The measu emen o he he mal con-
duc i i y can be p oblema ic when dealing wi h highly po ous ma e ials,
in pa icula , o h ee-dimensional (3D) a chi ec u es manu ac u ed by
using a p in ing p ocess om compu e -aided designs (CAD). These ypes
o complex s uc u es ha e applica ion in a ious fields whe e hea
dissipa ion is a undamen al ma e [1,2], o example, in ca alysis [3–5],
ene gy s o age and p oduc ion [6,7], and hea exchange s and hea sinks
[8,9]. The e ec o he p in ing pa ame e s on he he mal p ope ies o
3D p in ed s uc u es has been ea ed in se e al s udies ocused on
polyme s and me al s uc u es p ocessed by used deposi ion modelling
(FDM) [10–15], bu only ela i ely ew wo ks ha e deal wi h 3D ce amic
s uc u es.
A g ea a ie y o me hods o de e mining he he mal conduc i i y
a e based on moni o ing empe a u e changes p oduced du ing sample
hea ing, ob aining he he mal di usi i y (
α
) and conduc i i y (κ) wi h
dis inc p ecision le els ha depend on he selec ed me hod. In he case
o po ous ma e ials, each po e ep esen s a small olume filled wi h gas
(ai ), a medium o e y low he mal conduc i i y (0.023 W m
1
K
1
unde no mal condi ions o p essu e and empe a u e [16]), which
gene a es no able he e ogenei ies ha complica e he κmeasu emen .
Mo eo e , since he ex e nal su aces o hese ma e ials a e usually e y
ough, con ac he mal esis ances become an addi ional p oblem. The
p esen wo k uses a lab-made de ice o measu ing empe a u e p ofiles
gene a ed in 3D po ous a chi ec u es placed be ween wo hea ing sou -
ces wi h an in a ed (IR) came a, examining he p os and cons o his
s aigh o wa d es ing gadge .
2. The mal conduc i i y me hods
The me hods o measu ing he he mal conduc i i y o ma e ials can
be classified acco ding o he sample empe a u e dis ibu ion as s eady-
s a e o ansien hea flow me hods. The mos common me hods a e
compa ed in some ecen e iews [17,18].
S eady-s a e hea flow me hods a e gene ally based on inducing a
cons an unidi ec ional empe a u e g adien ac oss he sample. In his
way, samples a e a anged be ween a ho sou ce and a cold sink, while
hey a e he mally insula ed om hei su oundings. This allows
simpli ying he Fou ie ’s conduc ion equa ion in pa ial de i a i es o he
ollowing exp ession:
∂
2T
∂
z2¼0(1)
whe e z coincides wi h he hea flow di ec ion. In he case o pe ec
insula ion, he empe a u e p ofiles in he sample will be linea in he
* Co esponding au ho .
E-mail add ess: pmi anzo@ic .csic.es (P. Mi anzo).
Con en s lis s a ailable a ScienceDi ec
Open Ce amics
jou nal homepage: www.edi o ialmanage .com/oce am
h ps://doi.o g/10.1016/j.oce am.2020.100028
Recei ed 21 Augus 2020; Recei ed in e ised o m 15 Oc obe 2020; Accep ed 16 Oc obe 2020
A ailable online 21 Oc obe 2020
2666-5395/©2020 The Au ho s. Published by Else ie L d on behal o Eu opean Ce amic Socie y. This is an open access a icle unde he CC BY-NC-ND license
(h p://c ea i ecommons.o g/licenses/by-nc-nd/4.0/).
Open Ce amics 4 (2020) 100028
hea flow di ec ion and cons an in he pe pendicula planes. Acco d-
ingly, he he mal conduc i i y is calcula ed om he empe a u e
g adien in he specimen and he hea flowing h ough a ce ain sec ion
o he sample. In p ac ice, hese p ocedu es a e subdi ided in o wo
ypes: absolu e and compa a i e. In absolu e me hods, he he mal powe
ans e ed o he sample is known; whe eas in compa a i e me hods, he
es sample and one o mo e e e ence specimens o known conduc i i y
a e s acked pa allel o he hea flow di ec ion. The unknown he mal
conduc i i y is, hen, ob ained by compa ing g adien s measu ed in he
es sample and he e e ence ma e ials, assuming he same hea flux
h ough he samples in con ac . The achie emen o a unidi ec ional hea
flow is one o he main issues o bo h absolu e and compa a i e
me hods. Fo ha pu pose, gua d ings a ound he empe a u e mea-
su emen zone a e usually employed, which no mally consis o he -
mally insula ing ma e ials wi h a se ies o la e al elec ical esis ances
ha ep oduce a empe a u e g adien simila o he eached in he
measu ing s acking o a oid/ educe la e al hea losses.
The mos widely used s eady-s a e me hods o po ous ma e ials a e
he gua ded ho pla e (ASTM C177-13), alid o ma e ials wi h e y low
he mal conduc i i y (κ<1Wm
1
K
1
); he gua ded-compa a i e-
longi udinal hea flow me e (ASTM-1225), limi ed o ma e ials wi h
conduc i i ies highe han ~ 1 W m
1
K
1
; and also a modifica ion o he
la e (ASTM D5470-17) ha consis s o measu ing he he mal esis-
ance o he ma e ial as a unc ion o he specimen hickness when he use
o he mocouples is no possible. These p ocedu es ha e all in common
he easiness o he undamen al equa ions, he high p ecision, and he
ad an age o a simple sample geome y (cylinde o squa e p ism);
howe e , he usually long s abiliza ion imes (up o 24 h) o ge s eady-
s a e condi ions and la ge sample size equi emen s a e some o he
limi a ions ( ypically specimens a e up o 5 cm high and 5-50 cm
diame e o cylinde s o side leng h o squa e p ism specimens). In
addi ion, he e a e some addi ional p oblems like he impe ec insu-
la ion and he o en icky a achmen o he he mocouples. The si ua-
ion ge s wo se in he case o po ous samples. On he one hand, he
su ace o a po ous ma e ial is qui e i egula , which p e en s in ima e
con ac be ween he specimen and he hea sou ces and he mocouples
and, on he o he hand, uncoun ed hea losses and imp ecise measu e-
men s o he he mal g adien s may occu . Addi ionally, o compa a i e
me hods, he con ac he mal esis ances be ween he e e ence and es
samples a e o pa amoun impo ance, qui e mo e ele an han o dense
samples o smoo he su ace. Finally, he lowe he mal conduc i i y o
po ous ma e ials u he inc eases he ime equi ed o he he mal
s abiliza ion.
T ansien me hods moni o he empo al e olu ion o he empe a u e
a e he sample hea ing o a ime pe iod in he o de o seconds. Fo his
eason, al hough he he mal insula ion is s ill necessa y, he hea losses
o he en i onmen a e less significan han in he s eady-s a e me hods.
The he mal conduc i i y calcula ion is indi ec ly ca ied ou since mos
o hese me hods usually de e mine he he mal di usi i y and calcula e
he conduc i i y om he ma e ial’s bulk densi y (
ρ
) and he specific hea
(c
p
) using he exp ession κ¼
α
⋅
ρ
⋅cp. The highe he di usi i y, he
as e he medium esponds o empe a u e changes. Some me hods use a
wi e o pla e embedded be ween wo simila specimens o he same
ma e ial o Joule e ec hea ing; he mos widely employed a e he ho
wi e (HW, ASTMC1113) and he ansien plane sou ce (TPS, ISO 22007-
2) echniques. A close con ac be ween he hea sou ces and he speci-
mens is equi ed in bo h me hods. On he o he hand, a lase pulse is used
o hea one o he specimen aces in he lase flash me hod (ASTM E-
1461); hence, a eal con ac be ween he hea sou ce and he sample is
a oided. Recen ly, he TPS me hod has been modified (MTPS, ASTM
D7984-16) by means o a fla hea e /senso and a gua d ing o use only
one specimen and, he e o e, a single in e ace, which p ac ically ensu es
a one-dimensional hea ans e .
The main ad an ages o he ansien me hods a e he educed hea
losses, he smalle sample size, and he wide ange o measu able con-
duc i i ies, om 0.02 o mo e han 2000 W m
1
K
1
depending on he
me hod, wi h easonable accu acies (1–5%) [17,18]. In gene al, he
ansien me hods allow handling samples o sizes ha a y om ~5 cm
in heigh and 100–200 cm
2
in sec ion, in he case o ho wi e, o ~2 mm
in heigh and sec ions o ~1.3 cm
2
o he lase flash echnique. Howe e ,
specific p oblems a ise ega ding hei applicabili y o cellula ma e ials
and 3D s uc u es. The ho wi e and he ansien plane sou ce me hods
p esen simila p oblems linked o he no mally poo con ac be ween he
hea sou ce and he specimen. As o he lase flash me hod, i s appli-
cabili y o hese ma e ials is ques ionable because he lase beam would
impac di ec ly he in a ed de ec o wi hou in e e ing wi h he sample
a all.
In he case o 3D p in ed s uc u es, some he mal conduc i i y
s udies can be ound o polyme s ab ica ed by FDM ha employ ei he
he TPS me hod [10,11] o simple longi udinal hea flow me e me hod
[12–15]. The la e one consis s o one hea sou ce and one hea sink, wo
me al ba s, gene ally coppe , be ween hem and he es specimen in he
cen e o he assembly. Se e al empe a u e senso s a e inse ed in he
op and bo om me al ba s o measu ing he empe a u e g adien and,
acco dingly, no only he sample bu he wo con ac esis ances a e
included in his measu emen . F om he he mal impedance (sum o he
he mal esis ance o he ma e ial and all con ac esis ances) measu e-
men s in a ious specimens o di e en hickness (be ween 4 and 10
mm), he e ec o he in e acial he mal esis ances can be elimina ed,
and, hence, he he mal conduc i i y can be es ima ed. The specimen
sec ion a ies be ween 25 25 and 40 40 mm
2
, hus, simila o hose
used in TPS. Rega ding addi i ely manu ac u ed 3D ce amic s uc u es,
o he bes o he au ho s knowledge, he e a e no expe imen al wo ks
analysing hei he mal conduc i i ies, al hough compa a i e e alua ions
o he hea dissipa ion capabili y o di e en p in ed ma e ials du ing
cooling ha e ecen ly been add essed [19–22].
3. Ma e ials desc ip ion and he mal conduc ion p ocedu e
3.1. Ma e ials
Dense and po ous ma e ials we e selec ed o he s udy. Dense cyl-
inde s o comme cial ma e ials o known he mal conduc i i y we e used
o alida e he me hod he e p oposed (see sec ion 3.2), whe eas he
po ous specimens we e in-house manu ac u ed by di ec ink w i ing
( obocas ing). Robocas ing is an addi i e manu ac u ing echnique ha
allows p in ing 3D ma e ials om highly concen a ed inks con aining
ce ain amoun o o ganic addi i es o gain con ol o e he ink iscosi y
and heology. The p ope ink is ex uded h ough a needle, ypically o
diame e be ween 250 and 800
μ
m, ollowing a p e iously compu e -
designed pa e n [23].
Re e ence s anda ds o Py ex®7740, Py oce am®9606, and alumina
(NIST SRM 720) o ce ified he mal conduc i i y we e selec ed as dense
ma e ials, al hough hei he mal conduc i i ies we e also measu ed
using he lase flash me hod. Py ex®is a low- he mal-expansion bo o-
silica e glass (SiO
2
and B
2
O
3
, wi h small amoun s o Na
2
O and Al
2
O
3
)
de eloped by Co ning Inc. wi h a ce ified κo 1.1 W m
1
K
1
a oom
empe a u e. Py oce am®9606 is a magnesium aluminium silica e glass-
ce amic wi h TiO
2
as nuclea ing agen , also de eloped by Co ning Inc.; i s
he mal conduc i i y is 4.1 W m
1
K
1
a oom empe a u e, which is
highe han κo Py ex®. The las ma e ial is a s anda d alumina o
significan ly highe he mal conduc i i y (33 W m
1
K
1
). These samples
a e discs o 12.7 mm diame e and 2 mm hick.
The specimens p in ed by obocas ing a e h ee-dimensional s uc-
u es wi h a ne like in e io o med by laye s o pa allel ods o diame e
“Ø”, wi h an in-plane sepa a ion “a”, and o hogonally s acked in z-di-
ec ion (Fig. 1a). The dis ance be ween consecu i e laye s wi h he same
od o ien a ion (h) is below wice he od diame e o assu e some od
o e lapping and a good con ac be ween ods in z-di ec ion (h/2ؼ
π
/4
in he p esen designs). The p in ed s uc u es ha e a ame ha con ou s
he sca olding p o iding addi ional suppo , as i can be clea ly seen in
Fig. 1b whe e an op ical iew o one ep esen a i e p in ed s uc u e is
D. Mu~
noz Codo níu e al. Open Ce amics 4 (2020) 100028
2
shown. The cell pa ame e s define he mac o-po osi y o he s uc u es,
π
mac o ¼1
π
⋅Ø2
2⋅a⋅hVF ame=VTo al[24]. A e p in ing, he s uc u es
we e usually hea ea ed a empe a u es in he 415–600 C ange o
emo e he o ganic addi i es o he ink and, subsequen ly, densified a
he co esponding sin e ing empe a u e o imp o e he pa icle con ac s
and he mechanical pe o mance o he ma e ial. Besides he mac o-po es
associa ed o he designed hollow cells ha a e clea ly obse ed in
Fig. 1b, addi ional po osi y may emain inside he ods ð
π
odÞ, which is
de e mined om
π
mac o and he o al po osi y, gi en by he measu ed
geome ical densi y and he heo e ical densi y o he od ma e ial. This
po osi y can be obse ed in he images (Fig. 2) aken by scanning elec-
on mic oscopy (SEM).
Th ee dis inc 3D ma e ials we e es ed, in pa icula , wo ce amics
ha co esponded o silicon ca bide (SiC) and C
2
AlC MAX-phase spec-
imens, and a composi e consis ing o educed g aphene oxide nano-
pla ele s ( GO) and a c oss-linked p ece amic polyme (Table 1). One o
he ce amic samples, labelled as SiC
50
-7, was p ocessed om SiC nano-
powde s o 50 nm o pa icle size (Nanos uc u es &Amo phous Ma e-
ials Inc., USA, poly ype 3C) con aining 5 w .% o Y
2
O
3
and 2 w .% o
Al
2
O
3
, bo h used as sin e ing addi i es. The sca old was sin e ed a 1700
C o 5 min in A a mosphe e (6 Pa o p essu e) using he Spa k Plasma
Sin e ing (SPS) echnique wi hou applying any mechanical p essu e
[19]. The MAX-phase specimen was p in ed om 98% pu e C
2
AlC MAX
lab-syn hesised powde s [25] and densified by p essu eless SPS a 1200
C o 10 min in A [20].
The so-called GO-PSZ sca old was ob ained by p in ing g aphene
oxide nanopla ele s (GO, N002-PDE Angs on Ma e ials Inc., USA, 2–3
nm hick and la e al size in he x-y plane 7
μ
m). The GO p in ed sample
was educed a 1200 C in ni ogen a mosphe e inside a g aphi e u nace
and, subsequen ly, acuum infil a ed wi h a liquid o ganic-polysilazane
(PSZ, a p ece amic polyme o Si, C, H, N) and ea ed a 200 Cina
ubula elec ic u nace unde a con inuous ni ogen flow o polyme
c osslinking [7]. The skele on consis ed o 93 and 7 w % o c osslinked
PSZ and GO, espec i ely. Fig. 2 illus a es ep esen a i e od mic o-
s uc u es o he h ee selec ed specimens.
3.2. The mal conduc ion es ing
The p oposed expe imen al se ing is based on he s eady-s a e uni-
di ec ional hea flow and is o ad an age, pa icula ly, when he mo-
couples a e di ficul o place in he sample. The scheme o he de ice is
p esen ed in Fig. 3a. I consis s o wo Pel ie cells espec i ely ac ing as
hea e and coole pla es ha allow s abilizing empe a u e di e ences o
~50 C be ween he ho (~60 C) and cold (~5 C) pla es. Two cylinde s
(15 mm in diame e and 45 mm in heigh ) o coppe wi h high he mal
conduc i i y (~400 W m
1
K
1
) we e placed in con ac o he hea e and
coole de ices o imp o e he hea di usion, while he es sample was
se in be ween. In some es s, addi ional s ainless s eel (AISI 310, labelled
as AISI) cylinde s (15 mm in diame e and 10 mm heigh ) o lowe
he mal conduc i i y (~16 W m
1
K
1
) we e in oduced be ween he
sample and he Cu cylinde s o inc ease he excessi ely small g adien s
achie ed jus wi h Cu (~0.03 C⋅pixel
1
). The me al pieces in con ac
wi h he specimen, ei he Cu o AISI, we e used as con ol samples in he
measu emen o he he mal g adien s. The p oblem sample should ha e
a sec ion simila o ha o he con ol samples. The whole measu emen
sys em (cylinde /specimen/cylinde ) was he mally insula ed o p e en
hea losses and induce uniaxial hea flow. A e ical slo (~5 mm wide)
Fig. 1. (a) Schema ic d aw o he inside sca olding design wi h indica ion o
he cha ac e is ic la ice pa ame e s ( he od diame e (Ø), in-plane sepa a ion
be ween ods (a), and dis ance be ween consecu i e laye s wi h same od
o ien a ion (h)); and (b) op ical image o a ep esen a i e eal p in ed s uc u e,
co esponding o SiC
50
-7, whe e he ame can be clea ly obse ed.
Fig. 2. SEM images o he ac u e su ace o ods co esponding o he 3D
specimens o : SiC
50
-7 (a), MAX-phase (b), and GO-PSZ (c). (a) F om Re s [19].
Table 1
Dimensions o he 3D p in ed specimens including D (squa e side in he x-y
plane) and Z (heigh ); and hei cha ac e is ic densi ies ( heo e ical –Th-, geo-
me ic –Geo- and ha o he od -Rod) and po osi ies ( o al, od and mac o).
3D-specimen dimensions
(mm)
densi y (g⋅cm
3
) po osi y (%)
D Z Th Geo Rod To al Rod Mac o
SiC
50
-7 11.6 4.6 3.3 1.1 2.7 67 23 59
MAX-phase 10.2 5.0 5.2 2.2 3.8 60 24 44
GO –PSZ 11.6 4.7 1.14 0.4 1.1 65 24 54
D. Mu~
noz Codo níu e al. Open Ce amics 4 (2020) 100028
3
was machined in he insula ion case along he he mal flow di ec ion
(Fig. 3a) o measu e he su ace empe a u e o he samples wi h a high
esolu ion in a ed came a (FLIR A325 SC, USA), as he a achmen o he
he mocouples in he p esen case was a challenging ask. The exposed
sample su ace was coa ed wi h g aphi e o elimina e e o s associa ed
wi h di e ences in he emissi i y be ween he samples and he con ol
me al cylinde s. The came a cap u es he adia ion o e he wa eleng h
ange o 8–12
μ
m and gene a es he mog aphic images om he em-
pe a u e dis ibu ion; i s esolu ion is 320 240 pixels and he accu acy
is 2%. Two ypes o lenses we e used, he s anda d lens o 18 mm (25)
and he close-up lens (IFOV 50
μ
m op ics) sui able o obse a ions a
highe magnifica ion (mac o lens). The obse a ion dis ance was 25 cm
o he s anda d lens and 2 cm o he mac o one.
Di e en fibe glass ma e ials we e used o he he mal insula ion, in
pa icula , igid iles and a flexible blanke , he la e wi h a he mal
conduc i i y o ~0.04 W m
1
K
1
a oom empe a u e, which is much
lowe han ha o he iles (~0.1 W m
1
K
1
). The he mal image shown
in Fig. 3b co esponds o a es in which insula ing fibe glass iles we e
used o he op and bo om egions o he s acking; whe eas a fibe glass
blanke was employed o he cen al measu emen a ea. I is e iden ha
while he blanke adequa ely insula es he sample, being undis inguish-
able om he en i onmen in he he mal image, he ile-co e ed egions
exhibi conside able hea losses, since hey display dis inc empe a u es
om ha o he su ounding; specifically, he uppe pa shows a em-
pe a u e ~7 C abo e he oom empe a u e and he lowe pa is ~1.5
C below. The e o e, he flexible insula ion fibe glass blanke was
p e e ed o he mally shielding he measu emen a ea.
As can be seen in Fig. 3c, he con ac he mal esis ance be ween he
di e en ma e ials led o impo an empe a u e d ops a he in e ace
(~20 C in he case o aluminium and coppe cylinde s). Acco dingly, a
high he mal conduc i i y he mal pas e (RS®, 503-357 ZP, 2.9 W m
1
K
1
, which con ains Ag pa icles) was applied o all in e aces. The use o
he he mal pas e ensu es be e hea ans e by conduc ion be ween he
wo ma e ials, dec easing he empe a u e d op o jus 5 C (75%
educ ion) in he case o aluminium and coppe ba s (Fig. 3c).
4. Resul s
4.1. Dense s anda d specimens
The unknown conduc i i y o he sample (κ
s
) can be calcula ed by
compa ing he g adien measu ed along i ( Ts) wi h ha o a e e ence
ma e ial ð T e Þo known he mal conduc i i y (κ e Þusing he
exp ession:
κs¼κ e ⋅ T e
Ts
(2)
Tempe a u e g adien s (in C⋅pixel
1
) measu ed o he Py oce am®,
Py ex®and alumina s anda ds, as well as o he con ol s ainless s eel
ba , a e collec ed in Table 2. In he absence o hea losses, he s ainless
s eel ba (κ¼16.3 W m
1
K
1
) can be used as e e ence ma e ial. The
applica ion in his case o he Eq. (2) p o ided he mal conduc i i y
alues ~ 65% lowe (κs;AISI equals o 0.4, 1.5 and 12.3 W m
1
K
1
o
Py ex®, Py oce am®and alumina, espec i ely, as shown in Table 2)
han hose ce ifica ed o he h ee e e ence ma e ials (κo 1.1, 4.1 and
33.0 W m
1
K
1
, espec i ely). The e o e, he hea losses h ough he
obse a ion slo , ine i able in he p oposed design, a e no negligible.
Ano he op ion was, hen, p oposed o de e mine he he mal conduc-
i i y o he samples in a mo e accu a e way. I consis ed in compa ing
g adien s ob ained in wo di e en es s o he specimen o unknown
he mal conduc i i y (s es ) and he e e ence ma e ial ( e es ), bo h
specimens ha ing he same dimensions. To do ha co ec ly, g adien s
should be fi s ly no malized by di iding hem by he a io “C”be ween
he g adien s along he AISI cylinde s in bo h es s, o he sample (s
subsc ip ) and e e ence ( e subsc ip ):
Fig. 3. (a) Schema ic o he he mal conduc i i y measu emen sys em showing
he s acking o he hea ing and cooling Pel ie elemen s, he con ol ba s and he
specimen (on he le ) and he he mal insula ion case wi h he obse a ion slo
(on he igh ). (b) The mal image o a es wi h wo me allic con ol cylinde s
(bo h labelled as M), using fibe glass iles (a op and bo om) and a fibe glass
blanke (cen al measu emen a ea) o he insula ing case ( empe a u e scale is
in C). (c) Tempe a u e p ofiles along he hea flow di ec ion o an aluminium/
coppe assembly wi hou (di ec con ac ) and wi h he mal pas e applied a
he con ac .
Table 2
Tempe a u e g adien s ( T) measu ed o he Py oce am®, Py ex®and alumina
dense ma e ials, as well as o he con ol me al cylinde in each es ; and he mal
conduc i i y calcula ed using he s ainless s eel (κs;AISI ) and da a o he Py o-
ce am® un (κ
s,Py oce am
) p e iously no malized using Eq. (3) as e e ences.
Ce ified he mal conduc i i y alues and a e age empe a u es (T
a e age
) a e
also included.
Tes
(ce ified κ)
Ma e ial
(T
a e age
)
T
(C⋅Pixel
1
)
κs;AISI (W
m
1
K
1
)
κ
s,Py oce am
(W
m
1
K
1
)
Py oce am®(4.1
Wm
1
K
1
)
AISI (37 C) 0.13 1.5 –
specimen
(21.5 C)
1.42
Py ex®(1.1 W
m
1
K
1
)
AISI (55 C) 0.05 0.4 1.15
specimen
(33 C)
2.07
Alumina (33.0 W
m
1
K
1
)
AISI (30 C) 0.12 12.3 33.50
specimen
(21.5 C)
0.16
D. Mu~
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4
C¼ TAISI;s
TAISI; e
(3)
so ha empe a u e g adien s measu ed o he AISI ba s would be equal
in bo h es s.
The Py oce am® es was used as he e e ence o e alua e he he -
mal conduc i i y o Py ex®and alumina. In oducing he no malized
g adien s o he unknown-κsample and co ec ed da a o T e and κ e
o Py oce am®in Eq. (2), he deduced he mal conduc i i y alues
(labelled as κ
s,Py oce am
in Table 2) o Py ex®and alumina we e close o
he ce ified da a, wi h di e ences o less han 3%, which alida es his
p ocedu e.
4.2. Po ous 3D p in ed specimens
Table 3 shows da a o he po ous 3D samples es s. These s uc u es
we e analysed in wo o hogonal di ec ions, e e ed o as longi udinal
and ans e se, which co esponded o IR came a ocusing on he
pa e ned su ace (hea flowing along he x-y plane) o on one ame
la e al su ace (hea flux in z-di ec ion), espec i ely, as indica ed in
Fig. 4a. In addi ion, obse a ions we e made using bo h ypes o lens,
s anda d and mac o. A ele an esul is he aniso opy obse ed in he
hea flow as highe he mal g adien s we e measu ed o he ans e se
o ien a ion, which would indica e a lowe he mal conduc i i y in he z-
di ec ion, i.e. pe pendicula ly o he plane in which he ods a e aligned.
A compa able aniso opy has also been confi med o he elec ical
conduc i i y in simila s uc u es o di e en ma e ials, such as SiC,
g aphene nanopla ele s (GNP), and SiC-GNP composi es [24,26].
The plo o Fig. 4b shows an inc eased empe a u e g adien when
mo ing om SiC
50
-7 >MAX-phase > GO-PSZ s uc u es. I should be
no ed ha he obse ed endency canno be linked o he specimen
po osi y, nei he he mac o-po osi y no he od po osi y. In pa icula ,
al hough he h ee specimens ha e simila mac o-po osi ies, being in he
ange o 44–55%, and also he same od po osi y o ~24% (Table 1),
significan di e ences in g adien s a e e idenced, which imply ha
SiC
50
-7 and MAX-phase s uc u es would be ~4 imes mo e conduc i e
han GO-PSZ one. The a io be ween he longi udinal and ans e se
g adien s, which gi es an idea o he aniso opy, a ies om 1.1 o he
SiC
50
-7 s uc u e o ~1.7 o he GO-PSZ one.
Da a ep esen ed in Fig. 4b co esponds o he s anda d lens, since
la ge empe a u e fluc ua ions we e obse ed wi h he mac o lens.
Fig. 5a displays some ep esen a i e examples o he mal images and
empe a u e p ofiles o 3D p in ed specimens when obse ing he x-y
plane, i.e. he longi udinal o ien a ion. As seen, he empe a u e dis i-
bu ion allows pe cei ing he ods and mac o-po es in he x-y plane (IR
images in Fig. 5a), and also pe iodic fluc ua ions in he empe a u e
p ofiles induced by he mac o-po osi y inhe en o hese p in ed designs.
The he e ogenei ies associa ed wi h he p esence o hollow cells and
ods along he p ofile a e be e app ecia ed wi h he mac o lens han
wi h he s anda d ones (see he wo empe a u e p ofiles o he MAX-
phase s uc u e in Fig. 5a) due o he g ea e numbe o da a eco ded
pe cm (5 imes mo e han he s anda d lens). On he o he hand, es s
ca ied ou on a GO-PSZ s uc u e le elled by gen ly g inding showed
ha , al hough he p ofiles conside ably fla en (e en he p ofile along a
od is p ac ically linea ), local empe a u e d ops associa ed wi h he
mac o-po es we e s ill obse ed.
On he o he hand, he he mal conduc i i y o he me allic ba s also
a ec ed da a. Thus, es s ca ied ou wi h he coppe cylinde s in di ec
con ac wi h he specimen, wi hou in e cala ing s eel cylinde s, ga e
some p oblems, especially o he highly po ous samples. As i can be
seen in Fig. 5b o he GO-PSZ sample, using he coppe cylinde s
s ongly al e ed he empe a u e p ofiles pe pendicula o he hea flow,
since hey we e no fla excep in he cen al zone, changing om con ex
o conca e when mo ing away om he hea sou ce. Tha is, in he uppe
zone, highe empe a u es we e measu ed a he cen e han a he la e al
edges close o he insula ing case, while in he lowe zone, he empe -
a u es a he cen e we e lowe han a sides. Thus, i seems ha he
came a was somehow cap u ing he empe a u e o he op and bo om
me al con ols. In ac , when s eel cylinde s, wi h a much lowe con-
duc i i y han coppe (16 e sus 400 W m
1
K
1
, a oom empe a u e),
we e placed be ween he coppe and he es specimen, he cu a u e
significan ly educed, pa icula ly a he lowe pa o he sample, as
shown in Fig. 5b.
The e ec i e he mal conduc i i y wi hou conside ing he hea
Table 3
3D specimens he mally analysed indica ing he es ing o ien a ion, me al cyl-
inde s, a e age empe a u e, obse a ion lens and empe a u e g adien ( T).
G adien s a e no he same o bo h lenses because he obse a ion dis ances a e
di e en .
O ien a ion Me al
cylinde s
Specimen T
(C)
Lens T
(C⋅pixel
1
)
Longi udinal Cu GO-PSZ 25.3 S anda d 1.92
Mac o 0.12
Cu SiC
50
-7 26.8 S anda d 0.49
Mac o 0.04
AISI SiC
50
-7 25.9 S anda d 0.31
Mac o 0.06
AISI MAX-
phase
27.3 S anda d 0.64
Mac o 0.14
AISI GO-PSZ 23.3 S anda d 2.00
T ans e se Cu GO-PSZ 31.2 S anda d 3.24
Mac o 0.35
Cu SiC
50
-7 26.0 S anda d 0.57
Mac o 0.03
AISI MAX-
phase
33.3 S anda d 0.81
Mac o 0.16
Fig. 4. (a) Hea flow di ec ion in he es s o he longi udinal and ans e se
o ien a ions and (b) ba diag am showing he inc easing g adien s measu ed o
he 3D ma e ials o simila pa e ned s uc u e in he di e en es ing condi ions
shown in he legend.
D. Mu~
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5

ans e by con ec ion and adia ion o his ype o s uc u e o he wo
o ien a ions analysed, ha is, longi udinal (κ
L
), along he plane o
c issc oss ods, and ans e se (κ
T
), pe pendicula o ha plane, can be
es ima ed om he conduc i i y o he od (κ
od
) using a simple model o
he mal esis o s [24]:
κL¼∅
2aκ od (4)
κT¼h∅
a21h
2∅⋅κ od (5)
and in oducing he pa ame e s ha define he s uc u e, Ø, a and h
(Fig. 1a), which a e collec ed in Table 4 o each o he h ee es ed
ma e ials. As he ac o s ha mul iply κ od in he Eqs. (4) and (5) a e
simila o he h ee specimens (~0.17 and ~0.04, espec i ely), he
e ec i e conduc i i y would exclusi ely depend on κ od, which is
s ongly a ec ed by
π
od
and he in insic conduc i i y o he ma e ial.
F om he da a collec ed in Table 4, i is deduced ha he κ
L
/κ
T
a io was
~4, highe han he aniso opy es ima ed om he co esponding g a-
dien s a io (<2 as shown in Table 3). This can be explained by he
con ibu ion o he s uc u e ame in bo h o ien a ions, which has no
been aken in o accoun in he esis o s model. The ame con ibu ion o
he mal conduc i i y in he longi udinal and ans e se o ien a ions was
calcula ed in S1 sec ion o he supplemen a y in o ma ion. As seen, i
a ec s di e en ly o κ
L
and κ
T
, educing he aniso opy o alues anging
be ween 1.3 and 1.9, bo h close o hose deduced om he g adien
a ios.
Values o κ od in Table 4 we e es ima ed om he he mal conduc-
i i y o dense ma e ials (κ
0
) co ec ed by he od po osi y using Pabs -
G ego o a’s exponen ial ela ion [27]. In he case o he SiC
50
-7 and
MAX-phase dense specimens, κ
0
was measu ed by he lase flash me hod
(30 and 16 W m
1
K
1
, espec i ely). Fo he GO-PSZ specimen a κ
0
o 9
Wm
1
K
1
was es ima ed om he GO and PSZ olumen ac ions
conside ing bo h GO and PSZ as con inuos phases, and he mal con-
duc i i ies o 400 W m
1
K
1
o he GO (see calcula ion in S2 sec ion)
and 1 W m
1
K
1
o he c oss-linked polyme . A e κ
0
was co ec ed by
he od po osi y, κ od alues included in Table 4 we e in e ed, which
indica es ha he conduc i i y o he SiC
50
-7 s uc u e would be ~2 and
3 imes highe han ha o he MAX-phase and GO-PSZ s uc u es,
espec i ely. This ac ag ees wi h he expe imen al obse a ions when
compa ing hei g adien s unde simila condi ions (i.e. same me al
con ols). Thus, he g adien measu ed in he specimen o he
Cu/ GO-PSZ es is 4 imes la ge han ha measu ed o SiC
50
-7 and,
acco dingly, ha measu ed o he AISI/MAX-phase sys em is 3 imes
highe han ha measu ed o AISI/SiC
50
-7 (Fig. 4b and Table 3).
Al hough o ge absolu e alues o κ, a s anda d es would be necessa y
(a s uc u e o iden ical dimensions o hose es ed and o ce ified
he mal conduc i i y), hese esul s demons a e ha he p oposed
me hod o e s easonably da a in a compa a i e way ha allow p edic -
ing he he mal beha iou o he mac opo ous s uc u es. This p ocedu e
also has he c ucial ad an age ha using he mocouples is unnecessa y.
The co ela ion be ween he measu ed he mal g adien s and he he mal
conduc i i y es ima ed o he s uc u es is shown in Fig. 6, whe e da a
we e fi ed wi h T¼A⋅κ
x
being x ¼1.3.
Finally, he he mal conduc i i ies o he s uc u es es ed wi h he
AISI ba s we e es ima ed applying he p ocedu e desc ibed in sec ion 4.1,
ha is, compa ing he no malized g adien s using Eq. (3) and he es
wi h Py oce am®as a e e ence, as i was done wi h he dense ma e ials.
Thus, he conduc i i y o he MAX-phase s uc u e was es ima ed in 3.4
and 2.2 W m
1
K
1
o he longi udinal and ans e se di ec ions,
espec i ely, he a io be ween hem being 1.6; while o he SiC
50
-7 and
he GO-PSZ s uc u es, a longi udinal conduc i i y o 3.0 and 0.5 W m
1
K
1
, espec i ely, was ob ained. These alues, al hough somewha
di e ing, a e consis en wi h hose deduced om he esis o s model
conside ing he con ibu ion o he ames (Table 4). The e a e se e al
ac o s ha can explain he obse ed disc epancies, like e o s due o: i)
changes in he hea flow associa ed wi h he c oss sec ion di e ences
be ween he me al ba s (176 mm
2
) and he po ous 3D specimens (~125
and ~50 mm
2
o he on and la e al configu a ions, espec i ely, ac-
co ding o he da a in Table 1), which would induce la e al hea losses; ii)
Fig. 5. The mal images o he x-y pa e ned su ace (mac o lens da a) o he longi udinal o ien a ion and plo s o he empe a u e p ofiles along he lines depic ed in
he IR images o (a) and (b), co esponding o di ec ions aligned wi h (a) and pe pendicula o (b) he hea flow, espec i ely, and o di e en 3D ma e ials. P ofile
gene a ed wi h he s anda d lens o he MAX-phase s uc u e (dashed ed line) is also included in (a) plo o compa ison. Two p ofiles a e included o he g inded
GO-PSZ in plo (a): one h ough he mac o-po es (con inuous line) and ano he aken along a od (dashed line). Tempe a u e p ofiles in (b) we e eco ded a di e en
dis ances om he hea sou ce (ma ked on he he mog aphic images o (b)) o he Cu/ GO-PSZ and AISI/SiC
50
-7 a angemen s. The small empe a u e a ia ions a e
linked o he mac o-po es. (Fo in e p e a ion o he e e ences o colou in his figu e legend, he eade is e e ed o he Web e sion o his a icle.)
D. Mu~
noz Codo níu e al. Open Ce amics 4 (2020) 100028
6
he use o an inapp op ia e e e ence es ha co esponded o a dense
specimen o di e en geome y and size; iii) he la ge empe a u e a -
ia ions associa ed wi h he p esence o he mac o-po es and ods ha can
also a ec he measu ed g adien s; and finally, i ) a con ibu ion o he
con ec ion and adia ion hea ans e ha has no been aken in o ac-
coun in he esis o s model. I should be poin ed ou ha , in his me hod,
he he mal esis ances linked o con ac s would no ha e influence in he
measu emen o he empe a u e g adien s, as he use o he IR came a
allows pe ec ly hei disc imina ion.
5. Conclusions
The p oposed app oach o es ima e he he mal conduc i i y o
mac opo ous ma e ials based on high esolu ion in a ed he mog aphy
allows de e mining empe a u e g adien s and pe ec ly disce ning
he mal esis ances linked o con ac s while a oiding he use o he -
mocouples, as a aching he mocouples o 3D po ous s uc u es de el-
oped by di ec ink w i ing esul s qui e a challenge. Tempe a u e
fluc ua ions associa ed wi h he e icula ed s uc u e a e pe ec ly
ep oduced along he he mal p ofile eco ded when using he mac o
lens. An excellen co ela ion be ween he measu ed empe a u e g a-
dien s and he he mal conduc i i y o he 3D s uc u es, es ima ed om
a simple esis o s model, is es ablished. The mal g adien s de e mined in
wo o hogonal di ec ions, co esponding o IR obse a ions o he od
la ice (hea flowing along he x-y plane) and he la e al ame (hea flux
in z-di ec ion), suppo he esul o an aniso opic he mal conduc i i y
wi h an aniso opy ac o <2 o his ype o s uc u e.
Decla a ion o compe ing in e es
The au ho s decla e ha hey ha e no known compe ing financial
in e es s o pe sonal ela ionships ha could ha e appea ed o influence
he wo k epo ed in his pape .
Acknowledgmen s
This wo k was suppo ed by Spanish p ojec RTI2018-095052-B-I00
(MICINN/AEI/FEDER, UE). JJM acknowledges he financial suppo o
MICINN h ough he FPI con ac e : BES-2016-077759. DMC hanks he
UPM financial aid o g adua e s uden s.
Appendix A. Supplemen a y da a
Supplemen a y da a o his a icle can be ound online a h ps
://doi.o g/10.1016/j.oce am.2020.100028.
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GO-PSZ [7] 345 1010 540 5.6 1.0 0.2 1.3 0.7 0.5
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