1
Chemical and mic os uc u al cha ac e iza ion o (Y o Z )-doped C AlN
coa ings
T.C. Rojasa, S. El M abe a, S. Domínguez-Meis e a, M. B izuelab, A. Ga cía-Luisb, J.C.
Sánchez-Lópeza
aIns i u o de Ciencia de Ma e iales de Se illa (CSIC-Uni . Se illa), A da. Amé ico Vespucio
49, 41092-Se illa, Spain
bTECNALIA, Mikele egui Pasealekua, 2
20009 Donos ia-San Sebas ián, Spain
Abs ac
Magne on spu e ed ch omium aluminium ni ide ilms a e excellen candida es o
ad anced machining and p o ec ion o high empe a u e applica ions. In his wo k C AlN-
based coa ings including Y o Z as dopan s (2 a . %) a e deposi ed by d.c. eac i e
magne on spu e ing on silicon subs a es using me allic a ge s and A /N2 mix u es. The
ha dness p ope ies a e ound in he ange o 22-33 GPa wi h H/E a ios close o 0.1. The
in luence o he dopan elemen in e ms o oxida ion esis ance a e hea ing in ai a 1000ºC
is s udied by means o X- ay di ac ion (XRD), c oss-sec ional scanning elec on
mic oscopy (X-SEM) and ene gy dispe si e X- ay analysis (EDAX). The mic os uc u e and
chemical bonding a e in es iga ed using a ansmission elec on mic oscope (TEM) and
elec on ene gy-loss spec oscopy (EELS) espec i ely. The imp o emen in oxida ion
esis ance as compa ed o pu e C N coa ing is mani es ed in he o ma ion o a Al- ich ou e
laye ha p o ec s he unde nea h coa ing om oxygen di usion. The bes pe o mance
ob ained wi h he C AlYN ilm is in es iga ed by in si u annealing o his sample inside he
TEM in o de o gain knowledge abou he s uc u al and chemical ans o ma ions induced
du ing hea ing.
*Manusc ip wi h changes highligh ed
Click he e o iew linked Re e ences
2
1. In oduc ion
C 1-xAlxN ilms deposi ed by physical apou deposi ion ha e p o en o be e ec i e
p o ec i e coa ings o machining applica ions and a e p omising candida es o a ious o he
high empe a u e applica ions [1-7]. The inco po a ion o Al o C N esul s in highe
ha dness, he mal and chemical s abili y, allowing inc eased e iciency o cu ing and o ming
ools [8,9]. The concen a ion o Al inside he coa ing is ied o be con olled below 70 mol
% in o de o o m he me as able solid solu ion o Al inside he cc C N la ice [10,11]. The
o ma ion o hexagonal AlN s uc u e usually exhibi s lowe ha dness and elas ic moduli,
which esul s in lowe wea esis ance. When exposed o ai a ele a ed empe a u es, C 1-
xAlxN ilms o m dense and adhe en mixed aluminium and ch omium oxide scales [1,8,12],
which e en ually supp ess he oxygen di usion in o he bulk, p o iding excellen oxida ion
esis ance up o empe a u es as high as 900ºC [13-15]. Cu en in es iga ions seek o
imp o e he he mal and oxida ion esis ance abo e his limi empe a u e by inco po a ion o
la ge (subs i u ional) a oms, as hey e ec i ely e a d di usion ela ed p ocesses ( eco e y,
decomposi ion and ec ys alliza ion). Y ium has been p oposed o be e ec i e o his
pu pose by seg ega ion o he oxide scale g ain bounda ies, blocking as di usion pa hs and
inc easing he onse o decomposi ion o 1100ºC [16-20]. Mo eo e , he addi ion o a
eac i e elemen was sugges ed o educe he accumula ion o oids a he subs a e/scale
in e ace [21] o o imp o e he mechanical p ope ies o he scale by modi ying he oxide
scale s uc u e [22]. In p e ious wo ks [4,5] we ha e shown he inc emen o he oxida ion
esis ance o a C AlN coa ing abo e 800 °C. In iew o he bene icial e ec s o Y, he p esen
wo k was unde aken o in es iga e he p ospec o adding Y o a simila C AlN coa ing o
imp o e he oxida ion beha iou . Besides, in an a emp o es ablish some undamen al
unde s anding on he oxida ion mechanism, ano he la ge subs i u ional a om like Z is
inco po a ed ins ead o Y a simila concen a ion o check he in luence o he ype o dopan .
3
2. Expe imen al de ails
C Al(Y,Z )N coa ings we e p epa ed on Si (100) subs a es by dc magne on spu e ing
using A /N2 mix u es in a comme cial equipmen (CemeCon® CC800/8) p o ided wi h ou
ec angula a ge s (200 mm 88 mm 5 mm): wo o ch omium (99.9% pu i y), one o
aluminum (99.5% pu i y) and he las one ei he o y ium o zi conium (99.5% pu i y). The
base p essu e o he acuum chambe was 110−4 Pa and he wo king p essu e se a 1 Pa,
wi h a A /N2 a io o 1.5. The spu e ing condi ions we e se o 3000 W o he ch omium and
aluminium and 1500 W o Y o Z a ge s. The sample holde was nega i ely biased in he
ange o 110–120 V and he empe a u e anged om 200 o 400 °C due o plasma hea ing
e ec .
Chemical composi ion o he samples was ob ained by elec on p obe mic oanalysis
(EPMA). The EPMA equipmen was a JEOL JXA-8200 Supe P obe ins umen equipped
wi h ou wa eleng hs de ec o s (WDS) and one ene gy-dispe si e X- ay (EDX). The X- ay
di ac ion pa e ns we e ob ained in a X´Pe P o PANALYTICAL di ac ome e in he
con en ional B agg-B en ano con igu a ion using Cu K adia ion. The mo phology and
hickness o he coa ings was in es iga ed by scanning elec on mic oscopy (SEM) pe o med
in a high esolu ion FEG mic oscope, HITACHI-4800. Samples g own on silicon subs a es
we e clea ed o SEM c oss-sec ion examina ion. T ansmission elec on mic oscopy (TEM)
and elec on ene gy-loss spec oscopy (EELS) we e ca ied ou in a Philips CM20 mic oscope
ope a ing a 200 kV equipped wi h a PEELS spec ome e (Ga an). Fo he TEM obse a ion,
c oss sec ional specimens we e p epa ed in he con en ional manne by mechanical polishing
ollowed by A + ion milling o elec on anspa ency. The EELS da a we e acqui ed in he
di ac ion mode wi h a came a leng h o 470 mm, a 2-mm spec ome e en ance ape u e and
a collec ion angle o 1.45 m ad. These condi ions yielded an ene gy esolu ion a he ze o loss
peak o 1.2 eV. A e he sub ac ion o he backg ound and he decon olu ion o plu al
sca e ing, he spec a we e no malized o he jump. All o hese ea men s we e pe o med
4
wi hin he EL/P p og am (Ga an). The mechanical p ope ies we e measu ed wi h a
Fische scope H100 dynamic mic op obe ins umen using a con en ional Vicke s inden e a
loads up o 10 mN. The maximum load was selec ed in such a way ha he maximum
inden a ion dep h did no exceed 10–15% o he coa ing hickness in o de o a oid he
in luence o he subs a e.
3. Resul s and discussion
3.1. Chemical and mic os uc u al cha ac e iza ion
Table 1 summa izes he chemical composi ion ob ained by EPMA and ha dness and
Young’s modulus alues o he coa ings. The ha dness p ope ies a e ound in he ange o
22-33 GPa wi h H/E a ios close o 0.1. The mic oc ys alline s uc u e o he ou samples
unde s udy is shown in he B agg-B en ano XRD scans o Fig. 1. I can be seen ha he C N-
based coa ings exhibi he main peaks co esponding o C N calsbe gi e (JCPDS 01-076-
2494) al hough wi h di e en p e e ed o ien a ion and deg ee o c ys allini y depending on
he sample. The inco po a ion o me als (Al and Y o Z ) in o he C N la ice esul s in
b oade XRD peaks indica ing smalle c ys alline domains and change o ex u e. Thus, he
C AlZ N coa ing is less ex u ed, mo e simila o C N, wi h <111> p e e ed o ien a ion. In
he case o C AlN and C AlYN ilms, he p e e ed o ien a ions a e obse ed o shi o
<220> and <200> espec i ely.
Rep esen a i e c oss-sec ion SEM mic og aphs o he C N, C AlN, C AlZ N and C AlYN
ilms a e shown in Fig. 2. The ilm hickness alues ypically a y in he 2–3 μm ange o he
C AlN-based coa ings and 5.8 μm o C N. The exac alues a e included in he Table 1. A
ypical columna s uc u e is obse ed al hough ce ain di e ences in column wid h and
po osi y can be no iced. A mo e de ailed analysis by X-TEM allowed o de e mine he la e al
size o he columns being es ima ed in 80 nm o he C AlN sample, 60-70 nm o C AlZ N
and 100-110 nm o he C AlYN sample. These wid h alues co ela e wi h he measu ed
5
ha dness in he sense ha smalle columna sizes gene a e mo e compac s uc u es and
acco dingly highe ha dness p ope ies. Fig 3 shows a con en ional b igh ield X-TEM
image co esponding o he sample C AlYN as ep esen a i e example o he de eloped ilm
mic os uc u e. F om his pic u e i is clea ly no iced ha besides o he ypical columna
mic os uc u e along he g owing di ec ion a pe iodic laye ed s uc u e, pa allel o he
subs a e, is obse ed. This laye ed a chi ec u e is o med by indi idual laye s o di e en
hickness (20-30 nm he da ke laye and 4-8 nm he b igh e one). This pe iodic laye ed
s uc u e appea s in he h ee C AlN-based samples and could be ela ed o he con igu a ion
o he subs a es in espec o he magne on sou ces. Simila mul ilaye s uc u es ha e been
obse ed in ilms p epa ed by magne on spu e ing due o he o a ion o he samples
alongside he di e en a ge s [23,24]. The selec ed a ea elec on di ac ion (SAED) pa e n
ob ained o his coa ing is including as inse in Fig. 3. The p esence o di ac ion ings is
indica i e o he polyc ys alline na u e o he sample. The di ac ion ings can be assigned o
he planes (111), (002) and (220) co esponding o he cubic phase o C (Al)N phase.
Mo eo e , i is obse ed a ce ain p e e en ial o ien a ion o he c ys alli es o he (200) and
(111) planes along he g owing di ec ion.
In Fig. 4 a high- esolu ion ansmission elec on mic og aph ob ained om a c oss-sec ion
image o he C AlYN sample is p esen ed. The measu ed d-spacing o he la ice inges is 2.4
Å ha can be assigned o he (111) plane o cubic C (Al)N phase. The dashed and do ed lines
a e plo ed as eye-guide o indica e he sepa a ion be ween he columna and he mul ilaye
s uc u e espec i ely. I is wo h o men ioning he s uc u al c ys alline cohe ency exis ing
be ween he wo laye s wi h di e en con as abo emen ioned. The EELS analysis pe o med
in he TEM p epa a ions o he coa ings is a powe ul ool o de e mine he chemical bonding
s a e in nanos uc u ed and mul iphase sys ems [25]. The O-K, N-K and C -L2,3 spec a ha e
been measu ed o all he C AlN-based samples and compa ed o C N [26], C 2N and c-AlN
[27] e e ences compounds used as inge p in s. The hcp-AlN spec um is no conside ed as
6
he change o c ys al s uc u e o C 1-xAlxN om cubic o hexagonal appea s a x alues o
0.6-0.7 [10,11], much highe han hose shown by he coa ings unde s udy. The ine s uc u e
o he N-K edge is known o be sensi i e o he local a omic en i onmen and consequen ly i
can be used o iden i ica ion o he ch omium ni ides [26]. No O-K edge could be de ec ed
in none o he samples in ag eemen wi h he low alues o oxygen measu ed by EPMA (< 1
a . %). Fig. 5 depic s he no malized N-K and C -L2,3 edges spec a o he all he samples and
hose co esponding o he e e ence compounds. Some di e en ea u es can be highligh ed
by compa ison o he spec a. The N-K edge o ch omium ni ides show wo main ea u es a
abou 400 and 410 eV al hough hey di e in in ensi y. Thus, he second cha ac e is ic
esonance peak is less p onounced o he C 2N in compa ison o he C N. The edge onse o
he cubic o m o AlN appea s a highe ene gies, displaying he mos in ense ene gy-loss
peak a ound 407 eV. The ELNES s uc u e o he N-K edge o he h ee C (Al)N-based
coa ings is simila o he C N e e ence wi h he pa icula i ies o a diminu ion o he in ensi y
o he i s peak and he de ec ion o a small shoulde a 407 eV. These di e ences can be
a ibu ed o he Al inco po a ion in he C N phase and/o he o ma ion o AlN phases in he
coa ings. Ne e heless, acco ding o he low Al con en and p e ious published wo ks he
obse ed changes can be a he associa ed o he inco po a ion o Al inside he cubic C N
la ice o ming me as able cubic C 1-xAlxN s uc u es [10,11,13]. The C -L2,3 edge spec a,
ep esen ed in Fig 5 ( igh ), only di e in he ela i e in ensi y o he L2 and L3 esonances.
The alues o he L3/L2 a ios (Δy) ha e been measu ed and he ob ained alues a e included
o hei compa ison. The a e age alues a e ound a ound 1.25 close o a C N, con i ming
he iden i ica ion o he C N as he ch omium ni ide phase o med in he C AlN-based
coa ings. A u he de ailed in es iga ion is cu en ly unde going on his laye ed
mic os uc u e in a FEG STEM mic oscope wi h EELS spec oscopy and HAADF de ec o
wi h bigge la e al esolu ion o comple e he ilm cha ac e iza ion.
7
3.2. The mal and oxida ion esis ance
In o de o s udy he oxida ion esis ance he samples ha e been annealed in ai a 1000ºC
du ing 2h. SEM/EDX c oss-sec ion images o C N, C AlN, C AlZ N and C AlYN ilms a e
his he mal ea men a e shown in Fig. 6. In he C N sample, he oxida ion has des oyed he
o iginal columna mic os uc u e leading o a polyc ys alline mo phology whe e he c ys als
on he su ace g ew la ge . On he con a y, he emaining samples s ill main ain he same
columna mic os uc u e as-deposi ed and a op laye o di e en con as whose hickness
depends on he sample (300 nm, 750 nm and 175 nm o pu e C AlN and Z - and Y-
con aining samples espec i ely). The chemical composi ion o he ou e mos and inne laye s
was analysed by EDX o in es iga e he in luence o he dopan Y o Z in he ilm oxida ion.
I mus be men ioned ha simila analysis ca ied ou in he C N ilm (no shown) iden i ied
only C and O signals, indica ing ully oxida ion. Fig. 7 shows he EDX spec a pe o med in
he op laye s and inne egions oge he wi h an elemen al composi ion p o ile along he
en i e hickness o he coa ings. As expec ed he op laye is o med by ch omium and
aluminium oxides o med by ou wa d and inwa d di usion o hese me als and oxygen
espec i ely. Howe e , i is clea ly in e ed ha oxygen p og essed u he in he C AlZ N
coa ing, o ming a la ge oxides scale. Compa ing he EDX spec a shown in Figs. 7a and 7b,
he ni ogen signal is compa a i ely much lowe in he C AlZ N sample indica ing ha
oxida ion p ocess p og esses o a u he ex en . The in ensi y a io O/N measu ed om he
EDX spec a was ound o be 0.9 (C AlZ N) and 0.4 (C AlYN) in ag eemen wi h p e ious
esul s. A ending o he Z and Y signals i is obse ed a Z deple ion in he oxide laye while
he Y con en emains almos cons an in he inne and ou e pa . The good oxida ion
esis ance was also con i med by examining he coa ings by XRD a e hea ing up o 1000ºC.
Fig. 8 depic s he XRD pa e ns whe e i can be seen he (111), (200) and (220) e lec ions o
C (Al)N phase as p edominan componen besides incipien peaks om C 2O3 phase. No
8
signi ican di e ences in in ensi y a e obse ed depending on he ype o dopan (Z o Y)
al hough i can be no iced ha he C 2O3 c ys alli es a e mo e andomly dis ibu ed in he case
o C AlZ N han in he C AlYN ilm whe e he <120> a 41.6º is he p e e en ial o ien a ion.
Aluminium oxides a e no de ec ed indica ing ha his elemen mus be p esen o ming
mix u es wi h ch omium oxides o in amo phous s a e. This ac migh be an in luence o
y ium elemen on he g ow h mechanism o he oxide scale ha yielded an imp o ed
esis ance agains oxida ion. In summa y, hese esul s demons a e a be e p o ec ion agains
oxida ion o C AlYN coa ing composi ion up o empe a u es o 1000ºC. Y ium a oms
appea o di use ou concomi an ly wi h C and Al o ming a mo e e icien p o ec i e oxide
laye whils Z a oms howe e seems o concen a e in he unal e ed ilm s uc u e.
Wi h he aim o ob aining complemen a y in o ma ion on he chemical and mic os uc u al
changes occu ing du ing hea ing an in si u annealing o he C AlYN sample was ca ied ou
inside he TEM mic oscope. In Fig. 9a he EELS spec a (N-K and O-K edges) measu ed a
di e en empe a u es a e shown. The O-K edge begins o appea a 1100ºC, below his
empe a u e no oxygen signal is clea ly de ec ed. The N-K edge ine s uc u e becomes mo e
de ined wi h he inc ease o he empe a u e, especially abo e 750ºC, indica i e o a be e
c ys allised C AlN phase. The mos signi ican happened a 1100ºC when oxygen en e ed in o
he ilm s uc u e. This change is ela ed o he decomposi ion o he ni ide by N2- emo al
and oxygen inco po a ion as desc ibed in p e ious publica ions [1,14,17]. A ep esen a i e
TEM image aken a 1000ºC, jus be o e he deg ada ion s a -up, (c . Fig. 9b) shows ha
inside he coa ing he mic os uc u e emains almos unal e ed. The laye ed s uc u e is
main ained bu wi h highe deg ee o he c ys allini y inside he C AlN phase as demons a ed
by XRD.
Conclusions
9
The he mal and oxida ion esis ance o C AlN-based coa ings doped wi h Z o Y ( 2
a .%) p epa ed by magne on spu e ing ha e been s udied compa a i ely. The p epa ed
coa ings a e mainly cons i u ed by cubic C (Al)N phase and show a dense columna
mic os uc u e ha esis ed he oxida ion in ai up o 1000ºC al hough ce ain di e ences in
oxida ion a e a e no iced. Thus, he bene icial e ec o aluminium as p o ec i e agen o C N
phases agains oxygen eac i i y is ein o ced in he case o y ium, educing he oxida ion
a e and modi ying he oxide g ow h mechanism. The addi ion o his elemen p omo es he
o ma ion o a dense mixed (C , Al)-oxide op laye ha a oids inwa d di usion o oxygen.
Zi conium a oms did no di use oge he wi h C and Al and he oxida ion p og esses o a
g ea e ex en . The mic os uc u al and chemical ans o ma ions induced du ing he mal
ea men we e ollowed in si u by TEM/EELS analysis con i ming a high s abili y up o
1000ºC whe e he coa ing began o decompose and oxidize.
Acknowledgmen s
The au ho s a e g a e ul o he Spanish Minis y o Science and Inno a ion (p ojec s No.
MAT2007-66881-C02-01, MAT2010-21597-C02-01 and Consolide FUNCOAT CSD2008-
00023), Jun a de Andalucía (TEP217) and I3P p og amme o CSIC o inancial suppo .
4
wi hin he EL/P p og am (Ga an). The mechanical p ope ies we e measu ed wi h a
Fische scope H100 dynamic mic op obe ins umen using a con en ional Vicke s inden e a
loads up o 10 mN. The maximum load was selec ed in such a way ha he maximum
inden a ion dep h did no exceed 10–15% o he coa ing hickness in o de o a oid he
in luence o he subs a e.
3. Resul s and discussion
3.1. Chemical and mic os uc u al cha ac e iza ion
Table 1 summa izes he chemical composi ion ob ained by EPMA and ha dness and
Young’s modulus alues o he coa ings. The ha dness p ope ies a e ound in he ange o
22-33 GPa wi h H/E a ios close o 0.1. The mic oc ys alline s uc u e o he ou samples
unde s udy is shown in he B agg-B en ano XRD scans o Fig. 1. I can be seen ha he C N-
based coa ings exhibi he main peaks co esponding o C N calsbe gi e (JCPDS 01-076-
2494) al hough wi h di e en p e e ed o ien a ion and deg ee o c ys allini y depending on
he sample. The inco po a ion o me als (Al and Y o Z ) in o he C N la ice esul s in
b oade XRD peaks indica ing smalle c ys alline domains and change o ex u e. Thus, he
C AlZ N coa ing is less ex u ed, mo e simila o C N, wi h <111> p e e ed o ien a ion. In
he case o C AlN and C AlYN ilms, he p e e ed o ien a ions a e obse ed o shi o
<220> and <200> espec i ely.
Rep esen a i e c oss-sec ion SEM mic og aphs o he C N, C AlN, C AlZ N and C AlYN
ilms a e shown in Fig. 2. The ilm hickness alues ypically a y in he 2–3 μm ange o he
C AlN-based coa ings and 5.8 μm o C N. The exac alues a e included in he Table 1. A
ypical columna s uc u e is obse ed al hough ce ain di e ences in column wid h and
po osi y can be no iced. A mo e de ailed analysis by X-TEM allowed o de e mine he la e al
size o he columns being es ima ed in 80 nm o he C AlN sample, 60-70 nm o C AlZ N
and 100-110 nm o he C AlYN sample. These wid h alues co ela e wi h he measu ed
5
ha dness in he sense ha smalle columna sizes gene a e mo e compac s uc u es and
acco dingly highe ha dness p ope ies. Fig 3 shows a con en ional b igh ield X-TEM
image co esponding o he sample C AlYN as ep esen a i e example o he de eloped ilm
mic os uc u e. F om his pic u e i is clea ly no iced ha besides o he ypical columna
mic os uc u e along he g owing di ec ion a pe iodic laye ed s uc u e, pa allel o he
subs a e, is obse ed. This laye ed a chi ec u e is o med by indi idual laye s o di e en
hickness (20-30 nm he da ke laye and 4-8 nm he b igh e one). This pe iodic laye ed
s uc u e appea s in he h ee C AlN-based samples and could be ela ed o he con igu a ion
o he subs a es in espec o he magne on sou ces. Simila mul ilaye s uc u es ha e been
obse ed in ilms p epa ed by magne on spu e ing due o he o a ion o he samples
alongside he di e en a ge s [23,24]. The selec ed a ea elec on di ac ion (SAED) pa e n
ob ained o his coa ing is including as inse in Fig. 3. The p esence o di ac ion ings is
indica i e o he polyc ys alline na u e o he sample. The di ac ion ings can be assigned o
he planes (111), (002) and (220) co esponding o he cubic phase o C (Al)N phase.
Mo eo e , i is obse ed a ce ain p e e en ial o ien a ion o he c ys alli es o he (200) and
(111) planes along he g owing di ec ion.
In Fig. 4 a high- esolu ion ansmission elec on mic og aph ob ained om a c oss-sec ion
image o he C AlYN sample is p esen ed. The measu ed d-spacing o he la ice inges is 2.4
Å ha can be assigned o he (111) plane o cubic C (Al)N phase. The dashed and do ed lines
a e plo ed as eye-guide o indica e he sepa a ion be ween he columna and he mul ilaye
s uc u e espec i ely. I is wo h o men ioning he s uc u al c ys alline cohe ency exis ing
be ween he wo laye s wi h di e en con as abo emen ioned. The EELS analysis pe o med
in he TEM p epa a ions o he coa ings is a powe ul ool o de e mine he chemical bonding
s a e in nanos uc u ed and mul iphase sys ems [25]. The O-K, N-K and C -L2,3 spec a ha e
been measu ed o all he C AlN-based samples and compa ed o C N [26], C 2N and c-AlN
[27] e e ences compounds used as inge p in s. The hcp-AlN spec um is no conside ed as
6
he change o c ys al s uc u e o C 1-xAlxN om cubic o hexagonal appea s a x alues o
0.6-0.7 [10,11], much highe han hose shown by he coa ings unde s udy. The ine s uc u e
o he N-K edge is known o be sensi i e o he local a omic en i onmen and consequen ly i
can be used o iden i ica ion o he ch omium ni ides [26]. No O-K edge could be de ec ed
in none o he samples in ag eemen wi h he low alues o oxygen measu ed by EPMA (< 1
a . %). Fig. 5 depic s he no malized N-K and C -L2,3 edges spec a o he all he samples and
hose co esponding o he e e ence compounds. Some di e en ea u es can be highligh ed
by compa ison o he spec a. The N-K edge o ch omium ni ides show wo main ea u es a
abou 400 and 410 eV al hough hey di e in in ensi y. Thus, he second cha ac e is ic
esonance peak is less p onounced o he C 2N in compa ison o he C N. The edge onse o
he cubic o m o AlN appea s a highe ene gies, displaying he mos in ense ene gy-loss
peak a ound 407 eV. The ELNES s uc u e o he N-K edge o he h ee C (Al)N-based
coa ings is simila o he C N e e ence wi h he pa icula i ies o a diminu ion o he in ensi y
o he i s peak and he de ec ion o a small shoulde a 407 eV. These di e ences can be
a ibu ed o he Al inco po a ion in he C N phase and/o he o ma ion o AlN phases in he
coa ings. Ne e heless, acco ding o he low Al con en and p e ious published wo ks he
obse ed changes can be a he associa ed o he inco po a ion o Al inside he cubic C N
la ice o ming me as able cubic C 1-xAlxN s uc u es [10,11,13]. The C -L2,3 edge spec a,
ep esen ed in Fig 5 ( igh ), only di e in he ela i e in ensi y o he L2 and L3 esonances.
The alues o he L3/L2 a ios (Δy) ha e been measu ed and he ob ained alues a e included
o hei compa ison. The a e age alues a e ound a ound 1.25 close o a C N, con i ming
he iden i ica ion o he C N as he ch omium ni ide phase o med in he C AlN-based
coa ings. A u he de ailed in es iga ion is cu en ly unde going on his laye ed
mic os uc u e in a FEG STEM mic oscope wi h EELS spec oscopy and HAADF de ec o
wi h bigge la e al esolu ion o comple e he ilm cha ac e iza ion.
7
3.2. The mal and oxida ion esis ance
In o de o s udy he oxida ion esis ance he samples ha e been annealed in ai a 1000ºC
du ing 2h. SEM/EDX c oss-sec ion images o C N, C AlN, C AlZ N and C AlYN ilms a e
his he mal ea men a e shown in Fig. 6. In he C N sample, he oxida ion has des oyed he
o iginal columna mic os uc u e leading o a polyc ys alline mo phology whe e he c ys als
on he su ace g ew la ge . On he con a y, he emaining samples s ill main ain he same
columna mic os uc u e as-deposi ed and a op laye o di e en con as whose hickness
depends on he sample (300 nm, 750 nm and 175 nm o pu e C AlN and Z - and Y-
con aining samples espec i ely). The chemical composi ion o he ou e mos and inne laye s
was analysed by EDX o in es iga e he in luence o he dopan Y o Z in he ilm oxida ion.
I mus be men ioned ha simila analysis ca ied ou in he C N ilm (no shown) iden i ied
only C and O signals, indica ing ully oxida ion. Fig. 7 shows he EDX spec a pe o med in
he op laye s and inne egions oge he wi h an elemen al composi ion p o ile along he
en i e hickness o he coa ings. As expec ed he op laye is o med by ch omium and
aluminium oxides o med by ou wa d and inwa d di usion o hese me als and oxygen
espec i ely. Howe e , i is clea ly in e ed ha oxygen p og essed u he in he C AlZ N
coa ing, o ming a la ge oxides scale. Compa ing he EDX spec a shown in Figs. 7a and 7b,
he ni ogen signal is compa a i ely much lowe in he C AlZ N sample indica ing ha
oxida ion p ocess p og esses o a u he ex en . The in ensi y a io O/N measu ed om he
EDX spec a was ound o be 0.9 (C AlZ N) and 0.4 (C AlYN) in ag eemen wi h p e ious
esul s. A ending o he Z and Y signals i is obse ed a Z deple ion in he oxide laye while
he Y con en emains almos cons an in he inne and ou e pa . The good oxida ion
esis ance was also con i med by examining he coa ings by XRD a e hea ing up o 1000ºC.
Fig. 8 depic s he XRD pa e ns whe e i can be seen he (111), (200) and (220) e lec ions o
C (Al)N phase as p edominan componen besides incipien peaks om C 2O3 phase. No
8
signi ican di e ences in in ensi y a e obse ed depending on he ype o dopan (Z o Y)
al hough i can be no iced ha he C 2O3 c ys alli es a e mo e andomly dis ibu ed in he case
o C AlZ N han in he C AlYN ilm whe e he <120> a 41.6º is he p e e en ial o ien a ion.
Aluminium oxides a e no de ec ed indica ing ha his elemen mus be p esen o ming
mix u es wi h ch omium oxides o in amo phous s a e. This ac migh be an in luence o
y ium elemen on he g ow h mechanism o he oxide scale ha yielded an imp o ed
esis ance agains oxida ion. In summa y, hese esul s demons a e a be e p o ec ion agains
oxida ion o C AlYN coa ing composi ion up o empe a u es o 1000ºC. Y ium a oms
appea o di use ou concomi an ly wi h C and Al o ming a mo e e icien p o ec i e oxide
laye whils Z a oms howe e seems o concen a e in he unal e ed ilm s uc u e.
Wi h he aim o ob aining complemen a y in o ma ion on he chemical and mic os uc u al
changes occu ing du ing hea ing an in si u annealing o he C AlYN sample was ca ied ou
inside he TEM mic oscope. In Fig. 9a he EELS spec a (N-K and O-K edges) measu ed a
di e en empe a u es a e shown. The O-K edge begins o appea a 1100ºC, below his
empe a u e no oxygen signal is clea ly de ec ed. The N-K edge ine s uc u e becomes mo e
de ined wi h he inc ease o he empe a u e, especially abo e 750ºC, indica i e o a be e
c ys allised C AlN phase. The mos signi ican happened a 1100ºC when oxygen en e ed in o
he ilm s uc u e. This change is ela ed o he decomposi ion o he ni ide by N2- emo al
and oxygen inco po a ion as desc ibed in p e ious publica ions [1,14,17]. A ep esen a i e
TEM image aken a 1000ºC, jus be o e he deg ada ion s a -up, (c . Fig. 9b) shows ha
inside he coa ing he mic os uc u e emains almos unal e ed. The laye ed s uc u e is
main ained bu wi h highe deg ee o he c ys allini y inside he C AlN phase as demons a ed
by XRD.
Conclusions
9
The he mal and oxida ion esis ance o C AlN-based coa ings doped wi h Z o Y ( 2
a .%) p epa ed by magne on spu e ing ha e been s udied compa a i ely. The p epa ed
coa ings a e mainly cons i u ed by cubic C (Al)N phase and show a dense columna
mic os uc u e ha esis ed he oxida ion in ai up o 1000ºC al hough ce ain di e ences in
oxida ion a e a e no iced. Thus, he bene icial e ec o aluminium as p o ec i e agen o C N
phases agains oxygen eac i i y is ein o ced in he case o y ium, educing he oxida ion
a e and modi ying he oxide g ow h mechanism. The addi ion o his elemen p omo es he
o ma ion o a dense mixed (C , Al)-oxide op laye ha a oids inwa d di usion o oxygen.
Zi conium a oms did no di use oge he wi h C and Al and he oxida ion p og esses o a
g ea e ex en . The mic os uc u al and chemical ans o ma ions induced du ing he mal
ea men we e ollowed in si u by TEM/EELS analysis con i ming a high s abili y up o
1000ºC whe e he coa ing began o decompose and oxidize.
Acknowledgmen s
The au ho s a e g a e ul o he Spanish Minis y o Science and Inno a ion (p ojec s No.
MAT2007-66881-C02-01, MAT2010-21597-C02-01 and Consolide FUNCOAT CSD2008-
00023), Jun a de Andalucía (TEP217) and I3P p og amme o CSIC o inancial suppo .
10
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12
Figu e cap ions
1. XRD di ac og ams o he C Al(Y,Z )N coa ings unde s udy. A C N di ac ion
pa e n is included o compa ison pu poses.
2. SEM c oss-sec ional iews o he C N, C AlN, C AlZ N and C AlYN coa ings.
3. X-TEM image ob ained om he C AlYN coa ing. The SAED pa e n is included as
inse .
4. HRTEM image ob ained om a c oss-sec ion p epa a ion o he C AlYN coa ing.
5. N-K and C -L2,3 edges o he EELS spec a o all he C AlN-based samples and hose
co esponding o he e e ence compounds (C N, C 2N and c-AlN).
6. X-SEM images aken a e oxida ion in ai a 1000ºC o he C N, C AlN, C AlZ N
and C AlYN coa ings.
7. EDX analysis ca ied ou in he c oss sec ion p epa a ions o he C AlZ N and
C AlYN samples a e hea ing a 1000`C. Spec a ob ained om he opmos laye
and inne pa o he C AlZ N (le ) and C AlYN ( igh ) coa ings. Elemen al chemical
composi ion p o ile ob ained ac oss he C AlZ N (le ) and C AlYN ( igh ) coa ings.
8. XRD di ac og ams o he C AlZ N and C AlYN coa ings a e oxida ion in ai a
1000º. ( symbols co espond o C N (JCPDS ca d# 01-076-2494) and symbols
co espond o C 2O3 peaks (JCPDS ca d# 01-076-0147).
9. a) E olu ion o he N-K and O-K edge EELS spec a o he C AlYN sample du ing
annealing in acuum up o 1000ºC and b) TEM pic u e e ealing he mul ilaye ed
s uc u e be o e o al decomposi ion p oduced a 1100ºC.
Table 1. Chemical composi ion, hickness and mechanical p ope ies o he C (Al)N-
based coa ings.
C
Al
Y o Z
N
hickness
H
E
Sample
a .%
(μm)
(GPa)
(GPa)
C N
45.6
-
-
54.4
5.8
27
265
C AlN
36.5
8.3
-
55.2
3.3
30
304
C AlYN
38.6
5.1
1.7
54.6
2.4
22
231
C AlZ N
38.8
4.5
2.0
54.8
2.8
33
317
Table(s)
Figu e(s)
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Figu e 7a
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Figu e 7b
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Figu e 7c
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Figu e 7d
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Figu e 8
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Figu e 9a
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Figu e 9b
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