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Fine cohesive powders in rotating drums: Transition from rigid-plastic flow to gas-fluidized regime

Abstract

We investigate the dynamics of fine cohesive powders inside rotating drums. We show that these powders may be fluidized due to entrapment of ambient gas, and we determine the onset of fluidization. Experimental measurements on the bed expansion as a function of the rotation velocity have been performed. Drums of different diameters and fine powders of varying cohesiveness have been tested. We show that (i) fine powders transit directly from a rigid-plastic state to a gas-fluidized state in accordance with the flow regime boundaries predicted elsewhere [A. Castellanos et al., Phys. Rev. Lett. 82, 1156 ~1999], (ii) the onset of fluidization in the rotating drum is determined by the ratio of the powder kinetic energy per unit volume to its tensile strength, and ~iii! once the powder is completely fluidized the average interstitial gas velocity increases proportionally to the rotation velocity. The last two results imply that the required velocity to fluidize a powder, vR (v angular velocity, R radius of the drum), must increase as the square root of its tensile strength, and this has been confirmed by independent measurements and estimations.

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Fine cohesive powders in rotating drums: Transition from rigid-plastic flow to gas-fluidized regime

Author: Castellanos Mata, Antonio; Valverde Millán, José Manuel; Sánchez Quintanilla, Miguel Angel
Publisher: American Physical Society
Year: 2002
DOI: 10.1103/PhysRevE.65.061301
Source: https://idus.us.es/bitstreams/fdc5de64-a305-4733-8fcd-8f26c88693ad/download
Fine cohesi e powde s in o a ing d ums: T ansi ion om igid-plas ic low o gas- luidized egime
A. Cas ellanos, J. M. Val e de, and M. A. S. Quin anilla
Depa amen o de Elec onica y Elec omagne ismo, Uni e sidad de Se illa, A enida Reina Me cedes s/n, 41012 Se illa, Spain
共Recei ed 28 No embe 2001; published 12 June 2002兲
We in es iga e he dynamics o ine cohesi e powde s inside o a ing d ums. We show ha hese powde s
may be luidized due o en apmen o ambien gas, and we de e mine he onse o luidiza ion. Expe imen al
measu emen s on he bed expansion as a unc ion o he o a ion eloci y ha e been pe o med. D ums o
di e en diame e s and ine powde s o a ying cohesi eness ha e been es ed. We show ha 共i兲 ine powde s
ansi di ec ly om a igid-plas ic s a e o a gas- luidized s a e in acco dance wi h he low egime bounda ies
p edic ed elsewhe e 关A. Cas ellanos e al., Phys. Re . Le . 82, 1156 共1999兲兴,共ii兲 he onse o luidiza ion in he
o a ing d um is de e mined by he a io o he powde kine ic ene gy pe uni olume o i s ensile s eng h,
and 共iii兲once he powde is comple ely luidized he a e age in e s i ial gas eloci y inc eases p opo ionally o
he o a ion eloci y. The las wo esul s imply ha he equi ed eloci y o luidize a powde ,
␻
R共
␻
angula
eloci y, R adius o he d um兲, mus inc ease as he squa e oo o i s ensile s eng h, and his has been
con i med by independen measu emen s and es ima ions.
DOI: 10.1103/PhysRe E.65.061301 PACS numbe 共s兲: 45.70.⫺n, 47.55.K , 47.55.Mh
I. INTRODUCTION
P oblems wi h powde lowabili y a e e y impo an in
indus ial applica ions in ol ing powde anspo a ion and
mixing. Powde s in plas ic low exhibi low lowabili y and
poo mixing, and i is common p ac ice in indus y o low
gas h ough hese powde s in o de o enhance he abo e
men ioned p ope ies. Fo una ely, in many indus ial de ices
ha use mechanical mo ing pa s he ambien gas may be
en apped in he powde hus acili a ing i s anspo and
mixing. Due o his, he beha io o ine powde s in o a ing
d ums displays qui e di e en ea u es om noncohesi e
g ains, as al eady obse ed a long ime ago by Rie ema 关1兴.
The pa icle size, anging om less han 1
␮
m o
1000
␮
m o mo e, cons i u es a c i ical pa ame e in he
low beha io o g anula ma e ials 关2兴. A low s esses
g anula assemblies exhibi he solid-plas ic egime, esis ing
shea by unde going plas ic de o ma ions. When he limi o
plas ic s abili y is eached, noncohesi e g anula ma e ials
such as d y sand 共pa icle diame e ⲏ100
␮
m), display an
ine ial egime, whe e s esses a e mainly ca ied by in e pa -
icle collisions. This high shea a e low has been o en in-
es iga ed in a ho izon al o a ing d um pa ially illed wi h
he g anula sample 关3兴. In such de ice in e mi en quasip-
e iodic a alanches o g ains a e obse ed o low o a ion
speeds 关4兴. As he o a ion eloci y
␻
is inc eased he e-
quency o he a alanches inc eases un il a con inuously cas-
cading supe icial laye o ⬃10 g ains is o med, eeded by
he es o he g ains ha unde go igid-body o a ion 关5兴.
The slope o he su ace inc eases wi h
␻
due o ine ial
o ces and a highe eloci ies, he s eady p o ile o he ee
su ace akes he o m o a il ed ‘‘S.’’
On he con a y, ine powde s 共pa icle diame e dpbe-
ween ⬃1
␮
m and ⬃100
␮
m) do no exhibi he ine ial
egime bu expe ience a di ec ansi ion om he solid-
plas ic o he luidized egime due o he s ong in e ac ion
be ween pa icles and in e s i ial ai 关2兴. A e y low o a ion
a es quasipe iodic a alanches may be obse ed, bu as op-
posed o noncohesi e g ains, hese a alanches a e o a ypi-
cal dep h co ela ed o powde cohesi eness and bounda y
condi ions and much la ge han pa icle size 关6兴. In his
igid-plas ic egime hese ine d y powde s a e akin o we
sand mo e han o d y sand. Howe e , hey di e om we
sand in one impo an espec . As we inc ease he angula
eloci y he a e o a alanching inc eases. Du ing he a a-
lanching p ocess he su ounding gas is en ained in he bulk.
In addi ion he alling ma e ial wedge may be pa ially lu-
idized upon impac on he d um wall. As a esul he su -
ounding gas is mo e and mo e en ained in he bulk as we
inc ease he angula eloci y and adius o he d um. The
en ained gas akes a ime o lea e he luidized powde ha
may be e en ually la ge han he ime in e al be ween suc-
cessi e a alanches o high enough o a ion eloci ies. Then
a pe manen luidized egion appea s a he lowe pa o he
slope, whe eas he es o he powde emains in he solid-
plas ic egime. The luidized egion g ows wi h he o a ion
eloci y un il he whole ma e ial becomes luidized. A his
s age he ee su ace becomes ho izon al esembling he be-
ha io o a low iscosi y liquid 共see Fig. 1兲. I he o a ion
eloci y is u he inc eased beyond he onse o ull luidi-
za ion he powde is u he expanded. The objec i e o his
pape is o de e mine he pa ame e s on which his ansi ion
depends in o de o gain an unde s anding o he unde lying
physical p ocess. In a i s pa o he p esen wo k he e ec s
o powde cohesion and d um diame e on he onse o lu-
idiza ion o ine pa icles in o a ing d ums a e in es iga ed.
Ano he de ice used o in es iga e he p ope ies o pow-
de s has been desc ibed p e iously 关7兴, a schema ic o which
is shown in Fig. 2. I consis s o a e ical essel closed a
he bo om by a po ous pla e. A con olled gas low is sup-
plied om below o a bed o powde pa icles pa ially illing
he essel and he gas p essu e d op ac oss he powde is
measu ed by a di e en ial p essu e ansduce . The bed
heigh is ead om an ul asonic senso and om his da a
he solid olume ac ion is calcula ed. Wi h su icien ly high
gas low he upwa d d ag o ce exe ed by he gas on he
pa icles coun e ac s g a i y and in e pa icle cohesi e
o ces, allowing us o measu e he ensile s eng h o he
PHYSICAL REVIEW E, VOLUME 65, 061301
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sample 共see 关7兴 o de ails on he measu emen p ocess兲. Fu -
he inc ease in he low causes he bed o expand homoge-
neously and s able luidiza ion occu s. Using such a de ice i
is possible o analyze he ela ionship be ween he luidizing
gas eloci y and he solid olume ac ion o he luidized
bed as a unc ion o powde cohesi eness 关8兴. A second pa
o he p esen wo k will consis o ela ing he a e age in e -
s i ial gas eloci y in he o a ing d um o he o a ion speed.
To his end, da a om he powde bed echnique will be
employed.
II. EXPERIMENTAL SETUP
In he expe imen s we used a compu e con olled s ep
mo o o o a e polyca bona e d ums o se e al diame e s
(D⫽42 mm, 50 mm, and 90 mm in e nal diame e s, and
40 mm leng h兲. The d um was placed on an ai able and
connec ed o he mo o by an elas ic ca dan o isola e i om
any ex e nal ib a ion 共see Fig. 3兲. To eco d he expe imen
a cha ge-coupled de ice 共CCD兲came a was in e aced o a
compu e and con olled wi h an image p ocessing so wa e.
In all ou measu emen s we begin by ini ializing he sample,
which we do by luidizing he powde . To luidize he powde
he d um is d i en o an angula eloci y a ound 200 pm.
Once he powde eaches a s a iona y luidized s a e he
d um is suddenly s opped and he powde is allowed o col-
lapse unde g a i y. In his way a e y ep oducible consoli-
da ion s a e o he powde is ob ained. Then he o a ion
speed is slowly inc eased om ze o o 200 pm and he ol-
ume ac ion o he d um occupied by he powde 共 兲and
leng h o he ee su ace o he luidized egion (d, see Fig.
1兲a e compu ed using an image so wa e.
III. MATERIALS
Measu emen s ha e been pe o med on a ange o xe o-
g aphic one s made om polyme 共pa icle densi y
␳
p
⯝1g/cm
3). Powde s o a ying pa icle size ha e been
es ed 共4.4, 7.2, and 12.7
␮
m) blended wi h di e en
amoun s o su ace addi i es such as Ae osilRand Cab-o-silR
共nanopa icles o umed silica兲, well known o hei abili y
o diminish in e pa icle adhesion o ces. Expe imen s ha e
been also ca ied ou using a low cohesi eness comme cially
a ailable one 共Canon CLC 700兲. an de Waals a ac i e
o ces a e dominan be ween ou uncha ged and d y ine pa -
icles. The addi ion o nanopa icles esul s in a educ ion in
he powde ensile s eng h because he addi i es a e made o
a ha d ma e ial and he e o e hey inc ease he ha dness o
he con ac s; hey also educe he powde ensile s eng h by
educing he size o he con ac s. Ano he impo an pa am-
e e a ec ing he ensile s eng h h ough i s e ec on he
packing ac ion and he con ac a ea be ween pa icles is he
consolida ion s ess 共weigh pe uni a ea兲. As a gene al ule
he ensile s eng h inc eases wi h he consolida ion s ess.
Fu he mo e he a e o inc ease is a dec easing unc ion o
he amoun o addi i es 共see 关9兴and e e ences he ein兲. The
ensile s eng h may inc ease d ama ically wi h he consoli-
da ion ime, indica ing iscoplas ic de o ma ion o he pa -
icle con ac a ea 关10兴. To ule ou he in luence o his e ec ,
FIG. 1. Expe imen al p o iles o he low o a xe og aphic one
in a o a ing d um a inc easing alues o he o a ion eloci y 共10
pm, 45 pm, and 100 pm兲.
FIG. 2. Expe imen al se up o he powde bed echnique.
FIG. 3. Expe imen al se up o he o a ing d um expe imen .
CASTELLANOS, VALVERDE, AND QUINTANILLA PHYSICAL REVIEW E 65 061301
061301-2
all es s ha e been pe o med wi hin he i s 5 m a e se -
ling. A summa y o he ele an physical p ope ies o ou
pu poses o he samples es ed in his wo k is gi en in
Table I.
IV. RESULTS
Figu es 4 and 5 display / 0共whe e 0is he ini ial ol-
ume ac ion兲and d/Das a unc ion o
␻
. As an icipa ed,
bo h / 0and d/Dinc ease wi h he o a ion speed, bu a e
also s ong unc ions o he powde cohesi eness and d um
diame e . Indeed, he end ollowed by / 0and d/Dwi h
␴
and Dmigh be expec ed. On one hand, dec easing he
ensile s eng h dec eases he minimum in e s i ial gas eloc-
i y o luidiza ion and his acili a es luidiza ion and he
consequen u he expansion o he bed. This is e iden om
he di e en beha io o samples a-d,b-e, and c- -g,in
Figs. 4 and 5; hese samples di e only in hei ensile
s eng h, and we may see ha he smalle he ensile s eng h
he as e is he ansi ion o he luidized s a e. On he o he
hand, he in e s i ial gas eloci y would also be inc eased by
he inc ease in he angen ial eloci y when using la ge
d ums, hus acili a ing luidiza ion. Again his can be e i-
ied by looking a samples a-b,d-e,h-i,j-k, and l-m. Each
pai consis o he same powde , and di e only in he diam-
e e o he o a ing d um, which is 9 cm o he i s membe
o he pai and 5 cm o he second membe . As i is appa en
he i s membe o he pai shows a as e inc ease in bo h
/ 0and d/D.
V. DISCUSSION
Le us now sea ch o he main pa ame e s go e ning lu-
idiza ion in he o a ing d um. F om he h ee a iables in-
ol ed in he p oblem, namely, he powde ensile s eng h
␴
, d um adius R⫽D/2, and o a ion eloci y
␻
, wo non-
dimensional pa ame e s may be de i ed. A simple choice a e
he F oude numbe 共 a io o cen i ugal accele a ion o g a -
i y accele a ion兲,F ⫽
␻
2R/g, and he a io o
␴
o he ypi-
cal po en ial ene gy densi y
␳
gR, whe e
␳
is he powde
densi y, Co⫽
␴
/
␳
gR, named he ea e cohesion numbe .
Thus, bo h / 0and d/Dmus be ce ain unc ions o F and
Co,
/ 0⫽G共F
␣
,Co
␤
兲,共1兲
d/D⫽H共F
␦
,Co
␥
兲.共2兲
In he limi
␻
→0, i mus be → 0and d→0, and his leads
us o hypo hesize he simple dependence
/ 0⫽1⫹AF
␣
Co
␤
,共3兲
d/D⫽BF
␦
Co
␥
,共4兲
FIG. 4. Ra io o he olume ac ion o he d um occupied by
he powde o he ini ial olume ac ion as a unc ion o he angula
o a ion eloci y.
FIG. 5. Leng h o he ho izon al pa o he ee su ace o he
powde as a unc ion o he o a ion eloci y.
TABLE I. Physical p ope ies o xe og aphic one s used in he
expe imen s wi h d ums o di e en diame e s. The concen a ion
o addi i e is gi en in w . %, dpis he a e age pa icle size, Dis
he d um in e nal diame e .
␾
0is he solid olume ac ion o he
powde , pa ially and uni o mly illing he s a ic d um, and
␴
is he
co esponding ensile s eng h, measu ed by means o he powde
bed echnique 关7兴.
Sample no. dp(
␮
m) Addi i e 共%兲D共cm兲
␾
0
␴
(Pa)
a12.7 0.4 9 0.4 25
b12.7 0.4 5 0.4 28
c12.7 0.4 4.2 0.38 16
d12.7 0.02 9 0.31 58
e12.7 0.02 5 0.32 70
12.7 0.2 4.2 0.33 26
g12.7 0.1 4.2 0.33 48
h8.5 9 0.34 20
i8.5 5 0.34 20
j7.2 2 9 0.41 36
k7.2 2 5 0.4 30
l4.4 2 9 0.39 25
m4.4 2 5 0.37 16
FINE COHESIVE POWDERS IN ROTATING DRUMS:... PHYSICAL REVIEW E 65 061301
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whe e
␣
⬎0 and
␦
⬎0, and Aand Ba e p opo ionali y con-
s an s. Expe imen al da a o / 0 o he whole se o pow-
de s in es iga ed i p e y well o he p oposed law o
␣
⫽0.97⫾0.27 and
␤
⫽⫺1.07⫾0.28, which a e he bes i
pa ame e s om a eg ession analysis 共see Fig. 6兲. App oxi-
ma ing
␣
⯝1 and
␤
⯝⫺1 we ha e / 0⯝1⫹AF /Co⫽1
⫹A⌰, whe e a new nondimensional pa ame e ⌰
⫽
␳␻
2R2/
␴
has a isen. Since d/Dis a measu e o he lon-
gi udinal ex en o he luidized egion and / 0is a measu e
o he a ea 共 he d um heigh is held cons an 兲, we migh
an icipa e d/D⬀
冑
⌰. Figu e 7 shows d/Das a unc ion o
冑
⌰. I can be seen ha d/Dinc eases linea ly wi h
冑
⌰as
expec ed. Mo eo e , he condi ion o ull luidiza ion can be
es ablished as d⬇D, and, om Fig. 7, his happens o
⌰1/2⬃1. Al e na i ely, he expansion o he powde can be
measu ed by he dec ease o i s solid olume ac ion
␾
e-
la ed o he olume ac ion by / 0⫽
␾
0/
␾
,
␾
0being he
ini ial solid olume ac ion o he powde . The e o e, he
ela i e dec ease o he solid olume ac ion (
␾
0⫺
␾
)/
␾
is
p opo ional o ⌰. We conclude ha luidiza ion o he pow-
de in he o a ing d um is mainly uled by he nondimen-
sional numbe ⌰.
We now u n o in es iga e he a e age in e s i ial eloci y
具
i
典
o he luidizing gas ac oss he powde . To his end we
will make use o he powde bed echnique desc ibed in 关8兴.
The powde is homogeneously luidized by lowing a con-
olled gas low h ough he bed and he ela ion be ween he
solid olume ac ion and he in e s i ial gas eloci y is p e-
cisely measu ed. Fine pa icles in he luidized s a e a e ag-
g ega ed due o s ong in e pa icle adhesi e o ces 关11兴. Ag-
g ega es we e modeled as e ec i e pa icles wi h a adius o
gy a ion equal o i s hyd odynamic adius and cha ac e ized
by a numbe o agg ega ed pa icles Nand a ac al dimen-
sion D 关12兴. By means o an ex ended Richa dson-Zaki
equa ion, he se ling eloci y scan be ela ed o he solid
olume ac ion (
␾
) o he luidized powde by means o he
equa ion 关12兴
s
a
⫽共1⫺
␾
e 兲n,共5兲
whe e ais he S okes se ling eloci y o a single agg ega e
( a⫽ p0N1⫺1/D , being p0 he se ling eloci y o a single
pa icle兲,
␾
e is he olume ac ion occupied by he agg e-
ga es (
␾
e ⫽
␾
N⫺1⫹3/D ), and na pa ame e o o de 5. Se -
ling expe imen s se ed us o es ablish ha he se ling e-
loci y o a ini ially luidized bed o pa icles a e suddenly
s opping he gas low is equal o he supe icial gas eloci y
gin he luidized s a e. The in e s i ial gas eloci y in he
luidized bed is hen gi en by i(
␾
)⫽ s/(1⫺
␾
e ).
To ind Nand D o each powde in es iga ed in his
s udy expe imen s on sedimen a ion ha e been pe o med.
Resul s o Nand D a e shown in Table II. As we ob ained
o o he ine powde s, D app oaches closely o he alue
gi en by he di usion limi ed agg ega ion model 关13兴in 3D
(D ⫽2.5) as a consequence o he la ge in e pa icle adhe-
si e o ces as compa ed o pa icle weigh 关12兴. Le us as-
sume ha he a e age in e s i ial gas eloci y in he o a ing
d um expe imen
具
i
典
is o he o de o iin he luidized
bed when he powde is luidized in bo h expe imen s wi h
he same alue o
␾
, i.e.,
具
i
典
(
␾
)⯝ i(
␾
). Then Eq. 共5兲may
se e us o es ima e
具
i
典
(
␾
) and co ela e i wi h he o a ion
TABLE II. Numbe o agg ega ed pa icles and ac al dimen-
sion o agg ega es de i ed om se ling expe imen s 关12兴 o he
di e en powde s used in his s udy and cha ac e ized by hei a -
e age pa icle size (dp) and w . % o low addi i es.
dp(
␮
m) % ND
12.7 0.2 20 2.64
12.7 0.4 20 2.56
12.7 0.1 22 2.66
12.7 0.02 46 2.5
7.2 2 133 2.7
4.4 2 1300 2.73
8.53共canon兲96 2.62
FIG. 6. Ra io o he olume ac ion o he d um occupied by
he powde o he ini ial olume ac ion as a unc ion o he a io o
kine ic ene gy densi y o powde ensile s eng h.
FIG. 7. Leng h o he ho izon al pa o he ee su ace o he
powde as a unc ion o he squa e oo o he a io o he kine ic
ene gy densi y o he ensile s eng h.
CASTELLANOS, VALVERDE, AND QUINTANILLA PHYSICAL REVIEW E 65 061301
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speed o he d um. In Fig. 8 we ha e plo ed he a io o
具
i
典
,
es ima ed in his way, o he angen ial eloci y o he d um
␻
R. As can be obse ed,
具
i
典
/(
␻
R)⬃10⫺2in he egion o
comple e luidiza ion o all he powde s in es iga ed. On he
o he hand om Fig. 7 we in e ed ⌰⬅
␳␻
2R2/
␴
⬃1 o
comple e luidiza ion. The e o e, and because
␳
⫽
␳
p
␾
does
no change app eciably o ou powde s, he in e s i ial gas
eloci y a luidiza ion
具
i
典
should scale as he squa e oo o
he powde ensile s eng h
␴
. To check his beha io we
ha e measu ed he in e s i ial gas eloci y o a homoge-
neous luidiza ion s a e 共wi h
␾
⫽0.15兲 o se e al powde s
o same mass and pa icle size, only di e ing in he amoun
o su ace addi i es. Resul s a e plo ed in Fig. 9. I is ob-
se ed ha he in e s i ial gas eloci y can be well i ed by
he law i⬀
冑
␴
, in ag eemen wi h ou expec a ion. On he
o he hand, since he luidized s a e is a dilu ed s a e, acco d-
ing o Eq. 5 he in e s i ial gas eloci y can be oughly es i-
ma ed as he agg ega e se ling eloci y i⬃ a⫽N1⫺1/D .
Acco ding o a powe law i o he da a p esen ed in 关12兴,
N1⫺1/D ⬃Bo0.43⯝Bo0.5, whe e Bo is he a io o he in e -
pa icle adhesion o ce o he pa icle weigh and labeled Bo
because o i s simila i y o he Bond numbe in luid mechan-
ics. Fo he ensile s eng h is expec ed o ela e linea ly wi h
he in e pa icle adhesion o ce 关12兴, i leads us again o he
conclusion ha he in e s i ial gas eloci y mus scale as he
squa e oo o he powde ensile s eng h o he packed bed.
Ano he cha ac e is ic gas eloci y is he minimum luidi-
za ion eloci y sm , de ined as he supe icial gas eloci y a
which he p essu e d op balances he weigh o he powde
bed pe uni a ea (
␴
c) plus i s ensile s eng h. The p essu e
d op ac oss he powde a he poin o incipien luidiza ion
is hen gi en by ⌬Pm⫽
␴
c⫹
␴
. A low Reynolds numbe s
he gas low h ough he packed bed is lamina and he p es-
su e d op is a linea unc ion o he supe icial gas eloci y
共Ca man-Kozeny law 关14兴兲:
⌬P
h⫽E
␮
dp
2
␾
p
2
共1⫺
␾
p兲3 s,共6兲
whe e
␮
is he dynamic gas iscosi y (
␮
⫽1.89
⫻10⫺5Pas a ambien empe a u e兲, sis he supe icial
gas eloci y,
␾
pis he solid olume ac ion o he packed
bed, E⬃200 is an empi ical cons an , and his he powde
bed heigh ha is ela ed o
␾
p关h⫽
␴
c/(
␳
pg
␾
p)兴. The gas
eloci y needed o luidiza ion is de i ed by imposing he
condi ion ⌬P( sm)⫽⌬Pm,
sm⫽
␳
pgdp
2
E
␮
共1⫺
␾
p兲3
␾
p
冋
1⫹
␴
␴
c
册
,共7兲
and he in e s i ial gas eloci y a incipien luidiza ion is
simply gi en by im⫽ sm /(1⫺
␾
p). Resul s o im ob-
ained om he measu ed alues o
␾
pand
␴
a e ep e-
sen ed in Fig. 10. Again, he end ound o he in e s i ial
gas eloci y is qui e close o a squa e oo law o he powde
ensile s eng h. Figu es 9 and 10 also indica e ha he in e -
s i ial gas eloci y o a solid olume ac ion o 0.15, close
o he bubbling egime, is abou one o de o magni ude
la ge han he minimum gas eloci y needed o luidiza ion,
and his esul has been con i med by di ec measu emen s o
bo h cha ac e is ic eloci ies in samples o di e en powde s.
FIG. 8. Ra io o he es ima ed a e age in e s i ial gas eloci y in
he d um o d um angen ial eloci y as a unc ion o he a io o
kine ic ene gy densi y o powde ensile s eng h.
FIG. 9. Measu ed in e s i ial gas eloci y o a homogeneous
luidiza ion s a e (
␾
⫽0.15) as a unc ion o he squa e oo o he
ensile s eng h o he packed bed. The con inuous line is a linea i
o he da a.
FIG. 10. Compu ed in e s i ial gas eloci y a incipien luidiza-
ion om expe imen al measu emen s o he packed solid olume
ac ion and ensile s eng h as a unc ion o he squa e oo o he
ensile s eng h.
FINE COHESIVE POWDERS IN ROTATING DRUMS:... PHYSICAL REVIEW E 65 061301
061301-5

A. Physical model
We a e now in a posi ion o pos ula e a physical model o
he luidiza ion and de luidiza ion p ocesses in he o a ing
d um ha p o ides us wi h a a ionale o unde s anding he
physical basis o he abo e nondimensional numbe s. Figu e
11 ep esen s h ee ypical s ages o he luidiza ion p ocess
as we inc ease he angula eloci y. In Fig. 11共a兲, which co -
esponds o Fig. 1共a兲, he wedge o powde , consis ing o
pa s 2 and 3, a alanches. As a esul o he impac on he
wall pa 2 o he wedge is luidized, bu be o e he nex
a alanche akes place he en apped ai has ime o escape
and he ma e ial ends up in a plas ic s a e wi h a ho izon al
su ace. This in e p e a ion is backed by independen mea-
su emen s o he quasis a ic a alanching p ocess made in a
il ed bed o ec angula shape 关15兴. In hese expe imen s he
ma e ial is i s ini ialized by luidiza ion. A e shu ing o
he gas supply he ma e ial collapses unde i s own weigh
wi h a ho izon al ee su ace. Once he ma e ial has col-
lapsed, he bed is il ed slowly un il an a alanche is igge ed
and a slice o powde slides down he slope o med by he
es o he ma e ial. I he ma e ial in he slice is luidized
du ing he a alanche, i will beha e like a liquid as i comes
o es wi h a ho izon al ee su ace. Reco ding he expe i-
men wi h he CCD came a makes i possible o measu e he
a e age eloci y o he slice du ing he a alanche ( w). As
we know om o he expe imen s he ensile s eng h o he
ma e ials used in his expe imen , we know o each a a-
lanche he ensile s eng h o he ma e ial in he slice and i s
eloci y and we can make a plo like he one in Fig. 12. This
igu e shows ha in o de o become luidized du ing an
a alanche, he eloci y o he slice mus o e come a ce ain
h eshold ha depends on he ensile s eng h o he ma e ial
in he slice.
In Fig. 11共b兲 he model co esponds o he si ua ion o
Fig. 1共b兲. A alanching is now a p ac ically con inuous p o-
cess. The alling mass du ing a ime in e al ⌬ scales as
⌬m ⬃d2
␻
R⌬ . Since he p ocess is s a iona y, he same
amoun o mass is de luidized in he same ime in e al and
se les in pa 4. The se ling eloci y can be es ima ed as he
gas eloci y and hus he de luidized mass scales as ⌬md
⬃d1 i⌬ ⬃⌬m . Since he in e s i ial gas eloci y in he
luidized egion 共pa 1兲o he bed g ows as he squa e oo
o he ensile s eng h, we ob ain d1/d2⬃
␻
R/
冑
␴
⬀
冑
⌰.
Thus, i u ns ou ha he pa ame e ⌰is a na u al pa ame e
o desc ibe he e olu ion o he powde .
Finally, Fig. 11共c兲co esponds o Fig. 1共c兲, and shows he
onse o luidiza ion. The powde ha sedimen s in one o a-
ion pe iod 共pa 4兲is he powde ha comes ou a he igh
side pul e ized. The sedimen hickness is p opo ional o
R i⌬ , and i is ejec ed wi h eloci y
␻
Rdu ing he ime
⌬ , h ough a leng h d2⫽
␣
R共 om Fig. 1 we see ha
␣
mus be o o de 10⫺1o smalle 兲. The e o e, a he onse o
luidiza ion imus be p opo ional o
␻
R. Due o he ela-
ion be ween iand
␴
and he negligible a ia ion o he
ini ial densi y o ou powde s, we may choose again ⌰as a
sui able pa ame e o cha ac e ize his ansi ion.
FIG. 11. Physical model on he luidiza ion-de luidiza ion p o-
cess.
FIG. 12. A alanching wedge eloci y as a unc ion o he a e -
age wedge ensile s eng h om il ed bed expe imen s and o di -
e en samples o powde . Fo solid symbols he wedge luidizes
upon impac on he wall, whe eas o open symbols i emains in
he plas ic egime.
CASTELLANOS, VALVERDE, AND QUINTANILLA PHYSICAL REVIEW E 65 061301
061301-6
VI. CONCLUSIONS
In conclusion, we ha e ound ha o a se o powde s o
a ying cohesi eness and o di e en geome ies, luidiza-
ion is uni e sally uled by he a io o he kine ic ene gy
densi y o he powde ensile s eng h. Mo eo e he es i-
ma ed a e age in e s i ial gas eloci y scales wi h he angen-
ial o a ion eloci y. This scaling implies ha he in e s i ial
gas eloci y should inc ease as he squa e oo o he powde
ensile s eng h, and his has been con i med by independen
measu emen s using a powde bed echnique.
As a inal ema k we wan o emphasize ha o he pow-
de s used in his expe imen he onse o luidiza ion, de ined
as he lowes angula eloci y a which he ee su ace o he
ma e ial becomes ho izon al (d/D⬃1), occu s a a alue
⌰⬃1共Fig. 7兲. Gi en he di e en pa icle sizes, cohesi e-
ness, and d um diame e s, we may expec ha a use ul de-
sign ule o indus y applica ions in ol ing luidiza ion o
ine cohesi e powde s in o a ing d ums should be ⌰⬃1.
ACKNOWLEDGMENTS
This esea ch was suppo ed by he Xe ox Founda ion,
Spanish Go e nmen Agency Minis e io de Ciencia y Tecno-
logia 共DGES兲unde Con ac No. BMF2000-1056, and
NATO G an No. LINKAGE PST.CLG.976575.
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