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Fine cohesive powders in rotating drums: Transition from rigid-plastic flow to gas-fluidized regime

Castellanos Mata, Antonio; Valverde Millán, José Manuel; Sánchez Quintanilla, Miguel Angel

Abstract

We investigate the dynamics of fine cohesive powders inside rotating drums. We show that these powders may be fluidized due to entrapment of ambient gas, and we determine the onset of fluidization. Experimental measurements on the bed expansion as a function of the rotation velocity have been performed. Drums of different diameters and fine powders of varying cohesiveness have been tested. We show that (i) fine powders transit directly from a rigid-plastic state to a gas-fluidized state in accordance with the flow regime boundaries predicted elsewhere [A. Castellanos et al., Phys. Rev. Lett. 82, 1156 ~1999], (ii) the onset of fluidization in the rotating drum is determined by the ratio of the powder kinetic energy per unit volume to its tensile strength, and ~iii! once the powder is completely fluidized the average interstitial gas velocity increases proportionally to the rotation velocity. The last two results imply that the required velocity to fluidize a powder, vR (v angular velocity, R radius of the drum), must increase as the square root of its tensile strength, and this has been confirmed by independent measurements and estimations.

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Fine cohesive powders in rotating drums: Transition from rigid-plastic flow to gas-fluidized regime A. Castellanos, J. M. Valverde, and M. A. S. Quintanilla Departamento de Electronica y Electromagnetismo, Universidad de Sevilla, Avenida Reina Mercedes s/n, 41012 Sevilla, Spain 共Received 28 November 2001; published 12 June 2002兲 We investigate the dynamics of fine cohesive powders inside rotating drums. We show that these powders may be fluidized due to entrapment of ambient gas, and we determine the onset of fluidization. Experimental measurements on the bed expansion as a function of the rotation velocity have been performed. Drums of different diameters and fine powders of varying cohesiveness have been tested. We show that 共i兲fine powders transit directly from a rigid-plastic state to a gas-fluidized state in accordance with the flow regime boundaries predicted elsewhere 关A. Castellanos et al., Phys. Rev. Lett. 82, 1156 共1999兲兴,共ii兲the onset of fluidization in the rotating drum is determined by the ratio of the powder kinetic energy per unit volume to its tensile strength, and 共iii兲once the powder is completely fluidized the average interstitial gas velocity increases proportionally to the rotation velocity. The last two results imply that the required velocity to fluidize a powder, ␻ R共 ␻ angular velocity, Rradius of the drum兲, must increase as the square root of its tensile strength, and this has been confirmed by independent measurements and estimations. DOI: 10.1103/PhysRevE.65.061301 PACS number共s兲: 45.70.⫺n, 47.55.Kf, 47.55.Mh I. INTRODUCTION Problems with powder flowability are very important in industrial applications involving powder transportation and mixing. Powders in plastic flow exhibit low flowability and poor mixing, and it is common practice in industry to flow gas through these powders in order to enhance the above mentioned properties. Fortunately, in many industrial devices that use mechanical moving parts the ambient gas may be entrapped in the powder thus facilitating its transport and mixing. Due to this, the behavior of fine powders in rotating drums displays quite different features from noncohesive grains, as already observed a long time ago by Rietema 关1兴. The particle size, ranging from less than 1 ␮ mto 1000 ␮ m or more, constitutes a critical parameter in the flow behavior of granular materials 关2兴. At low stresses granular assemblies exhibit the solid-plastic regime, resisting shear by undergoing plastic deformations. When the limit of plastic stability is reached, noncohesive granular materials such as dry sand 共particle diameter ⲏ100 ␮ m), display an inertial regime, where stresses are mainly carried by interparticle collisions. This high shear rate flow has been often investigated in a horizontal rotating drum partially filled with the granular sample 关3兴. In such device intermittent quasiperiodic avalanches of grains are observed for low rotation speeds 关4兴. As the rotation velocity ␻ is increased the frequency of the avalanches increases until a continuously cascading superficial layer of ⬃10 grains is formed, feeded by the rest of the grains that undergo rigid-body rotation 关5兴. The slope of the surface increases with ␻ due to inertial forces and at higher velocities, the steady profile of the free surface takes the form of a tilted ‘‘S.’’ On the contrary, fine powders 共particle diameter dpbetween ⬃1 ␮ m and ⬃100 ␮ m) do not exhibit the inertial regime but experience a direct transition from the solidplastic to the fluidized regime due to the strong interaction between particles and interstitial air 关2兴. At very low rotation rates quasiperiodic avalanches may be observed, but as opposed to noncohesive grains, these avalanches are of a typical depth correlated to powder cohesiveness and boundary conditions and much larger than particle size 关6兴. In this rigid-plastic regime these fine dry powders are akin to wet sand more than to dry sand. However, they differ from wet sand in one important respect. As we increase the angular velocity the rate of avalanching increases. During the avalanching process the surrounding gas is entrained in the bulk. In addition the falling material wedge may be partially fluidized upon impact on the drum wall. As a result the surrounding gas is more and more entrained in the bulk as we increase the angular velocity and radius of the drum. The entrained gas takes a time to leave the fluidized powder that may be eventually larger than the time interval between successive avalanches for high enough rotation velocities. Then a permanent fluidized region appears at the lower part of the slope, whereas the rest of the powder remains in the solidplastic regime. The fluidized region grows with the rotation velocity until the whole material becomes fluidized. At this stage the free surface becomes horizontal resembling the behavior of a low viscosity liquid 共see Fig. 1兲. If the rotation velocity is further increased beyond the onset of full fluidization the powder is further expanded. The objective of this paper is to determine the parameters on which this transition depends in order to gain an understanding of the underlying physical process. In a first part of the present work the effects of powder cohesion and drum diameter on the onset of fluidization of fine particles in rotating drums are investigated. Another device used to investigate the properties of powders has been described previously 关7兴, a schematic of which is shown in Fig. 2. It consists of a vertical vessel closed at the bottom by a porous plate. A controlled gas flow is supplied from below to a bed of powder particles partially filling the vessel and the gas pressure drop across the powder is measured by a differential pressure transducer. The bed height is read from an ultrasonic sensor and from this data the solid volume fraction is calculated. With sufficiently high gas flow the upward drag force exerted by the gas on the particles counteracts gravity and interparticle cohesive forces, allowing us to measure the tensile strength of the PHYSICAL REVIEW E, VOLUME 65, 061301 1063-651X/2002/65共6兲/061301共7兲/$20.00 ©2002 The American Physical Society65 061301-1 sample 共see 关7兴for details on the measurement process兲. Further increase in the flow causes the bed to expand homogeneously and stable fluidization occurs. Using such a device it is possible to analyze the relationship between the fluidizing gas velocity and the solid volume fraction of the fluidized bed as a function of powder cohesiveness 关8兴. A second part of the present work will consist of relating the average interstitial gas velocity in the rotating drum to the rotation speed. To this end, data from the powder bed technique will be employed. II. EXPERIMENTAL SETUP In the experiments we used a computer controlled step motor to rotate polycarbonate drums of several diameters (D⫽42 mm, 50 mm, and 90 mm internal diameters, and 40 mm length兲. The drum was placed on an air table and connected to the motor by an elastic cardan to isolate it from any external vibration 共see Fig. 3兲. To record the experiment a charge-coupled device 共CCD兲camera was interfaced to a computer and controlled with an image processing software. In all our measurements we begin by initializing the sample, which we do by fluidizing the powder. To fluidize the powder the drum is driven to an angular velocity around 200 rpm. Once the powder reaches a stationary fluidized state the drum is suddenly stopped and the powder is allowed to collapse under gravity. In this way a very reproducible consolidation state of the powder is obtained. Then the rotation speed is slowly increased from zero to 200 rpm and the volume fraction of the drum occupied by the powder 共f兲and length of the free surface of the fluidized region (d, see Fig. 1兲are computed using an image software. III. MATERIALS Measurements have been performed on a range of xerographic toners made from polymer 共particle density ␳ p ⯝1g/cm 3). Powders of varying particle size have been tested 共4.4, 7.2, and 12.7 ␮ m) blended with different amounts of surface additives such as AerosilRand Cab-o-silR 共nanoparticles of fumed silica兲, well known for their ability to diminish interparticle adhesion forces. Experiments have been also carried out using a low cohesiveness commercially available toner 共Canon CLC 700兲. van der Waals attractive forces are dominant between our uncharged and dry fine particles. The addition of nanoparticles results in a reduction in the powder tensile strength because the additives are made of a hard material and therefore they increase the hardness of the contacts; they also reduce the powder tensile strength by reducing the size of the contacts. Another important parameter affecting the tensile strength through its effect on the packing fraction and the contact area between particles is the consolidation stress 共weight per unit area兲. As a general rule the tensile strength increases with the consolidation stress. Furthermore the rate of increase is a decreasing function of the amount of additives 共see 关9兴and references therein兲. The tensile strength may increase dramatically with the consolidation time, indicating viscoplastic deformation of the particle contact area 关10兴. To rule out the influence of this effect, FIG. 1. Experimental profiles of the flow of a xerographic toner in a rotating drum at increasing values of the rotation velocity 共10 rpm, 45 rpm, and 100 rpm兲. FIG. 2. Experimental setup of the powder bed technique. FIG. 3. Experimental setup of the rotating drum experiment. CASTELLANOS, VALVERDE, AND QUINTANILLA PHYSICAL REVIEW E 65 061301 061301-2 all tests have been performed within the first 5 m after settling. A summary of the relevant physical properties for our purposes of the samples tested in this work is given in Table I. IV. RESULTS Figures 4 and 5 display f/f0共where f0is the initial volume fraction兲and d/Das a function of ␻ . As anticipated, both f/f0and d/Dincrease with the rotation speed, but are also strong functions of the powder cohesiveness and drum diameter. Indeed, the trend followed by f/f0and d/Dwith ␴ tand Dmight be expected. On one hand, decreasing the tensile strength decreases the minimum interstitial gas velocity for fluidization and this facilitates fluidization and the consequent further expansion of the bed. This is evident from the different behavior of samples a-d,b-e, and c-f-g,in Figs. 4 and 5; these samples differ only in their tensile strength, and we may see that the smaller the tensile strength the faster is the transition to the fluidized state. On the other hand, the interstitial gas velocity would also be increased by the increase in the tangential velocity when using larger drums, thus facilitating fluidization. Again this can be verified by looking at samples a-b,d-e,h-i,j-k, and l-m. Each pair consist of the same powder, and differ only in the diameter of the rotating drum, which is 9 cm for the first member of the pair and 5 cm for the second member. As it is apparent the first member of the pair shows a faster increase in both f/f0and d/D. V. DISCUSSION Let us now search for the main parameters governing fluidization in the rotating drum. From the three variables involved in the problem, namely, the powder tensile strength ␴ t, drum radius R⫽D/2, and rotation velocity ␻ , two nondimensional parameters may be derived. A simple choice are the Froude number 共ratio of centrifugal acceleration to gravity acceleration兲,Fr⫽ ␻ 2R/g, and the ratio of ␴ tto the typical potential energy density ␳ gR, where ␳ is the powder density, Co⫽ ␴ t/ ␳ gR, named hereafter cohesion number. Thus, both f/f0and d/Dmust be certain functions of Fr and Co, f/f0⫽G共Fr ␣ ,Co ␤ 兲,共1兲 d/D⫽H共Fr ␦ ,Co ␥ 兲.共2兲 In the limit ␻ →0, it must be f→f0and d→0, and this leads us to hypothesize the simple dependence f/f0⫽1⫹AFr ␣ Co ␤ ,共3兲 d/D⫽BFr ␦ Co ␥ ,共4兲 FIG. 4. Ratio of the volume fraction of the drum occupied by the powder to the initial volume fraction as a function of the angular rotation velocity. FIG. 5. Length of the horizontal part of the free surface of the powder as a function of the rotation velocity. TABLE I. Physical properties of xerographic toners used in the experiments with drums of different diameters. The concentration of additive is given in wt. %, dpis the average particle size, Dis the drum internal diameter. ␾ 0is the solid volume fraction of the powder, partially and uniformly filling the static drum, and ␴ tis the corresponding tensile strength, measured by means of the powder bed technique 关7兴. Sample no. dp( ␮ m) Additive 共%兲D共cm兲 ␾ 0 ␴ t(Pa) a12.7 0.4 9 0.4 25 b12.7 0.4 5 0.4 28 c12.7 0.4 4.2 0.38 16 d12.7 0.02 9 0.31 58 e12.7 0.02 5 0.32 70 f12.7 0.2 4.2 0.33 26 g12.7 0.1 4.2 0.33 48 h8.5 9 0.34 20 i8.5 5 0.34 20 j7.2 2 9 0.41 36 k7.2 2 5 0.4 30 l4.4 2 9 0.39 25 m4.4 2 5 0.37 16 FINE COHESIVE POWDERS IN ROTATING DRUMS:... PHYSICAL REVIEW E 65 061301 061301-3 where ␣ ⬎0 and ␦ ⬎0, and Aand Bare proportionality constants. Experimental data of f/f0for the whole set of powders investigated fit pretty well to the proposed law for ␣ ⫽0.97⫾0.27 and ␤ ⫽⫺1.07⫾0.28, which are the best fit parameters from a regression analysis 共see Fig. 6兲. Approximating ␣ ⯝1 and ␤ ⯝⫺1 we have f/f0⯝1⫹AFr/Co⫽1 ⫹A⌰, where a new nondimensional parameter ⌰ ⫽ ␳␻ 2R2/ ␴ thas arisen. Since d/Dis a measure of the longitudinal extent of the fluidized region and f/f0is a measure of the area 共the drum height is held constant兲, we might anticipate d/D⬀ 冑 ⌰. Figure 7 shows d/Das a function of 冑 ⌰. It can be seen that d/Dincreases linearly with 冑 ⌰as expected. Moreover, the condition for full fluidization can be established as d⬇D, and, from Fig. 7, this happens for ⌰1/2⬃1. Alternatively, the expansion of the powder can be measured by the decrease of its solid volume fraction ␾ related to the volume fraction by f/f0⫽ ␾ 0/ ␾ , ␾ 0being the initial solid volume fraction of the powder. Therefore, the relative decrease of the solid volume fraction ( ␾ 0⫺ ␾ )/ ␾ is proportional to ⌰. We conclude that fluidization of the powder in the rotating drum is mainly ruled by the nondimensional number ⌰. We now turn to investigate the average interstitial velocity 具 vi 典 of the fluidizing gas across the powder. To this end we will make use of the powder bed technique described in 关8兴. The powder is homogeneously fluidized by flowing a controlled gas flow through the bed and the relation between the solid volume fraction and the interstitial gas velocity is precisely measured. Fine particles in the fluidized state are aggregated due to strong interparticle adhesive forces 关11兴. Aggregates were modeled as effective particles with a radius of gyration equal to its hydrodynamic radius and characterized by a number of aggregated particles Nand a fractal dimension Df关12兴. By means of an extended Richardson-Zaki equation, the settling velocity vscan be related to the solid volume fraction ( ␾ ) of the fluidized powder by means of the equation 关12兴 vs va ⫽共1⫺ ␾ ef兲n,共5兲 where vais the Stokes settling velocity of a single aggregate (va⫽vp0N1⫺1/Df, being vp0the settling velocity of a single particle兲, ␾ ef is the volume fraction occupied by the aggregates ( ␾ ef⫽ ␾ N⫺1⫹3/Df), and na parameter of order 5. Settling experiments served us to establish that the settling velocity of a initially fluidized bed of particles after suddenly stopping the gas flow is equal to the superficial gas velocity vgin the fluidized state. The interstitial gas velocity in the fluidized bed is then given by vi( ␾ )⫽vs/(1⫺ ␾ ef). To find Nand Dffor each powder investigated in this study experiments on sedimentation have been performed. Results for Nand Dfare shown in Table II. As we obtained for other fine powders, Dfapproaches closely to the value given by the diffusion limited aggregation model 关13兴in 3D (Df⫽2.5) as a consequence of the large interparticle adhesive forces as compared to particle weight 关12兴. Let us assume that the average interstitial gas velocity in the rotating drum experiment 具 vi 典 is of the order of viin the fluidized bed when the powder is fluidized in both experiments with the same value of ␾ , i.e., 具 vi 典 ( ␾ )⯝vi( ␾ ). Then Eq. 共5兲may serve us to estimate 具 vi 典 ( ␾ ) and correlate it with the rotation TABLE II. Number of aggregated particles and fractal dimension of aggregates derived from settling experiments 关12兴for the different powders used in this study and characterized by their average particle size (dp) and wt. % of flow additives. dp( ␮ m) % ND f 12.7 0.2 20 2.64 12.7 0.4 20 2.56 12.7 0.1 22 2.66 12.7 0.02 46 2.5 7.2 2 133 2.7 4.4 2 1300 2.73 8.53共canon兲96 2.62 FIG. 6. Ratio of the volume fraction of the drum occupied by the powder to the initial volume fraction as a function of the ratio of kinetic energy density to powder tensile strength. FIG. 7. Length of the horizontal part of the free surface of the powder as a function of the square root of the ratio of the kinetic energy density to the tensile strength. CASTELLANOS, VALVERDE, AND QUINTANILLA PHYSICAL REVIEW E 65 061301 061301-4 speed of the drum. In Fig. 8 we have plotted the ratio of 具 vi 典 , estimated in this way, to the tangential velocity of the drum ␻ R. As can be observed, 具 vi 典 /( ␻ R)⬃10⫺2in the region of complete fluidization for all the powders investigated. On the other hand from Fig. 7 we inferred ⌰⬅ ␳␻ 2R2/ ␴ t⬃1 for complete fluidization. Therefore, and because ␳ ⫽ ␳ p ␾ does not change appreciably for our powders, the interstitial gas velocity at fluidization 具 vi 典 should scale as the square root of the powder tensile strength ␴ t. To check this behavior we have measured the interstitial gas velocity for a homogeneous fluidization state 共with ␾ ⫽0.15兲for several powders of same mass and particle size, only differing in the amount of surface additives. Results are plotted in Fig. 9. It is observed that the interstitial gas velocity can be well fitted by the law vi⬀ 冑 ␴ t, in agreement with our expectation. On the other hand, since the fluidized state is a diluted state, according to Eq. 5 the interstitial gas velocity can be roughly estimated as the aggregate settling velocity vi⬃va⫽N1⫺1/Df. According to a power law fit of the data presented in 关12兴, N1⫺1/Df⬃Bo0.43⯝Bo0.5, where Bo is the ratio of the interparticle adhesion force to the particle weight and labeled Bo because of its similarity to the Bond number in fluid mechanics. For the tensile strength is expected to relate linearly with the interparticle adhesion force 关12兴, it leads us again to the conclusion that the interstitial gas velocity must scale as the square root of the powder tensile strength of the packed bed. Another characteristic gas velocity is the minimum fluidization velocity vsm , defined as the superficial gas velocity at which the pressure drop balances the weight of the powder bed per unit area ( ␴ c) plus its tensile strength. The pressure drop across the powder at the point of incipient fluidization is then given by ⌬Pm⫽ ␴ c⫹ ␴ t. At low Reynolds numbers the gas flow through the packed bed is laminar and the pressure drop is a linear function of the superficial gas velocity 共Carman-Kozeny law 关14兴兲: ⌬P h⫽E ␮ dp 2 ␾ p 2 共1⫺ ␾ p兲3vs,共6兲 where ␮ is the dynamic gas viscosity ( ␮ ⫽1.89 ⫻10⫺5Pas at ambient temperature兲,vsis the superficial gas velocity, ␾ pis the solid volume fraction of the packed bed, E⬃200 is an empirical constant, and his the powder bed height that is related to ␾ p关h⫽ ␴ c/( ␳ pg ␾ p)兴. The gas velocity needed for fluidization is derived by imposing the condition ⌬P(vsm)⫽⌬Pm, vsm⫽ ␳ pgdp 2 E ␮ 共1⫺ ␾ p兲3 ␾ p 冋 1⫹ ␴ t ␴ c 册 ,共7兲 and the interstitial gas velocity at incipient fluidization is simply given by vim⫽vsm /(1⫺ ␾ p). Results for vim obtained from the measured values of ␾ pand ␴ tare represented in Fig. 10. Again, the trend found for the interstitial gas velocity is quite close to a square root law of the powder tensile strength. Figures 9 and 10 also indicate that the interstitial gas velocity for a solid volume fraction of 0.15, close to the bubbling regime, is about one order of magnitude larger than the minimum gas velocity needed for fluidization, and this result has been confirmed by direct measurements of both characteristic velocities in samples of different powders. FIG. 8. Ratio of the estimated average interstitial gas velocity in the drum to drum tangential velocity as a function of the ratio of kinetic energy density to powder tensile strength. FIG. 9. Measured interstitial gas velocity for a homogeneous fluidization state ( ␾ ⫽0.15) as a function of the square root of the tensile strength of the packed bed. The continuous line is a linear fit to the data. FIG. 10. Computed interstitial gas velocity at incipient fluidization from experimental measurements of the packed solid volume fraction and tensile strength as a function of the square root of the tensile strength. FINE COHESIVE POWDERS IN ROTATING DRUMS:... PHYSICAL REVIEW E 65 061301 061301-5 A. Physical model We are now in a position to postulate a physical model for the fluidization and defluidization processes in the rotating drum that provides us with a rationale for understanding the physical basis of the above nondimensional numbers. Figure 11 represents three typical stages of the fluidization process as we increase the angular velocity. In Fig. 11共a兲, which corresponds to Fig. 1共a兲, the wedge of powder, consisting of parts 2 and 3, avalanches. As a result of the impact on the wall part 2 of the wedge is fluidized, but before the next avalanche takes place the entrapped air has time to escape and the material ends up in a plastic state with a horizontal surface. This interpretation is backed by independent measurements of the quasistatic avalanching process made in a tilted bed of rectangular shape 关15兴. In these experiments the material is first initialized by fluidization. After shutting off the gas supply the material collapses under its own weight with a horizontal free surface. Once the material has collapsed, the bed is tilted slowly until an avalanche is triggered and a slice of powder slides down the slope formed by the rest of the material. If the material in the slice is fluidized during the avalanche, it will behave like a liquid as it comes to rest with a horizontal free surface. Recording the experiment with the CCD camera makes it possible to measure the average velocity of the slice during the avalanche (vw). As we know from other experiments the tensile strength of the materials used in this experiment, we know for each avalanche the tensile strength of the material in the slice and its velocity and we can make a plot like the one in Fig. 12. This figure shows that in order to become fluidized during an avalanche, the velocity of the slice must overcome a certain threshold that depends on the tensile strength of the material in the slice. In Fig. 11共b兲the model corresponds to the situation of Fig. 1共b兲. Avalanching is now a practically continuous process. The falling mass during a time interval ⌬tscales as ⌬mf⬃d2 ␻ R⌬t. Since the process is stationary, the same amount of mass is defluidized in the same time interval and settles in part 4. The settling velocity can be estimated as the gas velocity and thus the defluidized mass scales as ⌬mdf ⬃d1vi⌬t⬃⌬mf. Since the interstitial gas velocity in the fluidized region 共part 1兲of the bed grows as the square root of the tensile strength, we obtain d1/d2⬃ ␻ R/ 冑 ␴ t⬀ 冑 ⌰. Thus, it turns out that the parameter ⌰is a natural parameter to describe the evolution of the powder. Finally, Fig. 11共c兲corresponds to Fig. 1共c兲, and shows the onset of fluidization. The powder that sediments in one rotation period 共part 4兲is the powder that comes out at the right side pulverized. The sediment thickness is proportional to Rvi⌬t, and it is ejected with velocity ␻ Rduring the time ⌬t, through a length d2⫽ ␣ R共from Fig. 1 we see that ␣ must be of order 10⫺1or smaller兲. Therefore, at the onset of fluidization vimust be proportional to ␻ R. Due to the relation between viand ␴ tand the negligible variation of the initial density of our powders, we may choose again ⌰as a suitable parameter to characterize this transition. FIG. 11. Physical model on the fluidization-defluidization process. FIG. 12. Avalanching wedge velocity as a function of the average wedge tensile strength from tilted bed experiments and for different samples of powder. For solid symbols the wedge fluidizes upon impact on the wall, whereas for open symbols it remains in the plastic regime. CASTELLANOS, VALVERDE, AND QUINTANILLA PHYSICAL REVIEW E 65 061301 061301-6 VI. CONCLUSIONS In conclusion, we have found that for a set of powders of varying cohesiveness and for different geometries, fluidization is universally ruled by the ratio of the kinetic energy density to the powder tensile strength. Moreover the estimated average interstitial gas velocity scales with the tangential rotation velocity. This scaling implies that the interstitial gas velocity should increase as the square root of the powder tensile strength, and this has been confirmed by independent measurements using a powder bed technique. As a final remark we want to emphasize that for the powders used in this experiment the onset of fluidization, defined as the lowest angular velocity at which the free surface of the material becomes horizontal (d/D⬃1), occurs at a value ⌰⬃1共Fig. 7兲. Given the different particle sizes, cohesiveness, and drum diameters, we may expect that a useful design rule for industry applications involving fluidization of fine cohesive powders in rotating drums should be ⌰⬃1. ACKNOWLEDGMENTS This research was supported by the Xerox Foundation, Spanish Government Agency Ministerio de Ciencia y Tecnologia 共DGES兲under Contract No. BMF2000-1056, and NATO Grant No. LINKAGE PST.CLG.976575. 关1兴K. Rietema, The Dynamics of Fine Powders,共Elsevier, Amsterdam, 1991兲, pp. 233–237. 关2兴A. Castellanos, J.M. Valverde, A.T. Pe ´rez, A. Ramos, and P.K. Watson, Phys. Rev. Lett. 82, 1156 共1999兲. 关3兴K.M. Hill, A. Caprihan, and J. Kakalios, Phys. Rev. Lett. 78, 50 共1997兲. 关4兴H.M. Jaeger, C.-h. Liu, and S. Nagel, Phys. Rev. Lett. 62,40 共1989兲. 关5兴M. Nakawa, S.A. Altobelli, A. Caprihan, E. Fukushima, and E.K. Jeong, Exp. Fluids 16,54共1993兲. 关6兴M.A.S. Quintanilla, J.M. Valverde, A. Castellanos, and R.E. Viturro, Phys. Rev. Lett. 87, 194301 共2001兲. 关7兴J.M. Valverde, A. 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