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Test and mesoscopic finite element analysis on mechanical properties degradation of aged coated fabrics

Abstract

In this paper the mechanical properties degradation of aged coated fabrics is investigated. Tests on the tension strength and the tearing strength of the aged fabrics are carried out, which is from the membrane roof of Qingdao Stadium used for more than 13 years. The strength degradation degrees of the aged fabrics are obtained. Due to the configuration of fabrics the numerical simulation on its stress state as well as its fracture process and mechanism is very difficult. In this paper, a mesoscopic finite element model for plain woven fabrics stress analysis is established based on woven configuration fabric cells. The numerical analysis shows that a firm yarn-yarn connection at interlacing point would make fabrics has high shear stiffness and concentrates tensile stress on the edge of the fabrics in which applied load. It coincides with the bi-axial tensile test, in which cruciform specimen fracture always at the arms instead of core area. Finally the fracture criterion is built up for new and aged fabrics on the basis of the test and analysis results of this paper.

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Test and mesoscopic finite element analysis on mechanical properties degradation of aged coated fabrics

Author: Zhang, Qlin,Li, Yunting
Publisher: CIMNE
Year: 2017
Source: https://upcommons.upc.edu/bitstream/2117/185098/1/MEMBRANES_2017-11_Test%20and%20mesoscopic%20finite%20element.pdf
Tes and mesoscopic ini e elemen analysis on mechanical p ope ies deg ada ion o aged coa ed ab ics
VIII In e na ional Con e ence on Tex ile Composi es and In la able S uc u es
STRUCTURAL MEMBRANES 2017
Qilin Zhang, Yun ing Li
TEST AND MESOSCOPIC FINITE ELEMENT ANALYSIS ON
MECHANICAL PROPERTIES DEGRADATION OF AGED COATED FABRICS
STRUCTURAL MEMBRANES 2017
QILIN ZHANG*, YUNTING LI†
*College o Ci il Enginee ing
Tongji Uni e si y
200092 Shanghai, China.
E-mail: zhangqilin@ ongji.edu.cn
† College o Ci il Enginee ing
Tongji Uni e si y
200092 Shanghai, China.
E-mail: liyun ing[email p o ec ed]m
Key wo ds: PVDF-coa ed Fab ics, Ageing Beha io , Mechanical P ope y, Mesoscopic
Fini e Elemen Analysis.
Summa y. In his pape he mechanical p ope ies deg ada ion o aged coa ed ab ics is
in es iga ed. Tes s on he ension s eng h and he ea ing s eng h o he aged ab ics a e
ca ied ou , which is om he memb ane oo o Qingdao S adium used o mo e han 13
yea s. The s eng h deg ada ion deg ees o he aged ab ics a e ob ained. Due o he
con igu a ion o ab ics he nume ical simula ion on i s s ess s a e as well as i s ac u e
p ocess and mechanism is e y di icul . In his pape , a mesoscopic ini e elemen model o
plain wo en ab ics s ess analysis is es ablished based on wo en con igu a ion ab ic cells.
The nume ical analysis shows ha a i m ya n-ya n connec ion a in e lacing poin would
make ab ics has high shea s i ness and concen a es ensile s ess on he edge o he ab ics
in which applied load. I coincides wi h he bi-axial ensile es , in which c uci o m specimen
ac u e always a he a ms ins ead o co e a ea. Finally he ac u e c i e ion is buil up o
new and aged ab ics on he basis o he es and analysis esul s o his pape .
1 INTRODUCTION
Memb ane s uc u e, wi h many ad an ages including a ligh weigh , good ligh
ansmission, lexible s e ch, s ong sense o shape and g ea a chi ec u al pe o mance, is
well ecei ed and has been widely used in public shel e s uc u es. Buil on a bend in he
Ri e Thames in G eenwich, London, he Millennium Dome is one o he mos amous
B i ain's landma ks. The wo ld's mos luxu ious Uni ed A ab Emi a es Bu jAl-A ab ho el in
Dubai is a double-laye memb ane s uc u e o he building. I is buil on a man-made island
wi h a ligh g ace ul sailboa s yling shape and in eg a ed in o he su ounding landscape.
Besides, he memb ane s uc u es a e p e e ed in he many public buildings, such as S adium
and Ai po . Howe e , he memb ane s uc u e also has essen ial sho coming, ha is,
compa ed wi h he s eel, conc e e, glass and o he building ma e ial, memb ane ma e ial is
mo e easily aging and could cause he des uc ion o he s uc u e. To ensu e sa e y, aging o
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memb ane ma e ials is an impo an subjec .
Many esea ch on he e ec s o di e en ac o s on he aging o memb ane ma e ials ha e
been ca ied ou wi h a i icial accele a ed ageing me hod [1-8] o ou doo ageing me hod[9-12].
These s udies a e he basis o he s udy o aging p ope ies o memb ane ma e ials. Fo
u he unde s anding o ma e ial aging, he aging coa ed ab ics emo ed om a s adium
been selec ed as esea ch objec s, a lis o mechanical es s a e ca ied ou . To igu e ou i s
aging mechanism, nume ical simula ions a e also pe o med. This pape consis s o wo main
pa s, expe imen s udy and nume ical analysis.
2 AGING PROPERTIES OF PVDF
To e alua e he du abili y o coa ed ab ics a e aging in a s uc u e ou doo , a se ies o
con as expe imen s was ca ies ou be ween he na u al ageing coa ed ab ics emo ed om
a s adium buil in 2007 and he new specimens o he same ype o coa ed ab ics. Mechanical
p ope ies o coa ed ab ics, including ensile, ea ing and bonding s eng h, a e es ed
acco ding o DG/T J082019-2007 (2007)[13]. The main es esul s and analysis a e as ollows
[14].
2.1 Coa ing
The educ ion o b igh ness a he sunny side is 56.42%, while ha a he shaded side is
30%. Acco ding o he mic oscopic mo phology o he ab ic coa ings (Fig. 1), he ageing
coa ing a he shaded side has some bulges, bu he e is no c ack and pul e iza ion. Howe e ,
he ageing coa ing a he sunny side is ull o c acks, wi h bulges and pul e iza ion. The colo
change and c acks caused by ageing a he sunny side is mo e se e e han ha a he shaded
side. Acco ding o he aging p inciple o polyme s,i is mainly due o he ageing mechanism
o high polyme ma e ial, namely up u e o molecula chain (deg ada ion) and c osslinking
o mac omolecula chain [15].
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Figu e 1: Pho og aphs o he coa ing by SEM: (a) new coa ing×500 (b) ageing coa ing a he shaded side×500
(c) ageing coa ing a he sunny side ×500 (d) new coa ing×10000 (e) ageing coa ing a he shaded side×10000
( ) ageing coa ing a he sunny side ×10000
2.2 Fo ce a ailu e & ea ing s eng h
The esul s o o ce a ailu e and ea ing s eng h es s a e p esen ed in Table 1. In wa p
di ec ion, o ce a ailu e o he new ab ics is 8132 N/5 cm, while ha o he ageing is 7329
N/5 cm. In we di ec ion, o ce a ailu e o he new ab ics is 7051 N/5 cm and ha o he
ageing one is 6792 N/5 cm. Tes esul s show he o ce a ailu e o ab ics dec eases by 9.9%
in wa p di ec ion and dec eases by 3.7%in we di ec ion. In wa p di ec ion, ea ing s eng h
o he new coa ed ab ics is 1217 N, while ha o he ageing is 937 N. In we di ec ion,
ea ing s eng h o he new coa ed ab ics is 1163 N and ha o he ageing is 818 N.
Expe imen al esul s show ha ea ing s eng h o aging coa ed ab ics dec eases by 23% in
wa p di ec ion and 29.6% in we di ec ion. Possibili y P o signi ican di e ence a e 1.5E-18
and 2.8E-29 in wa p and we espec i ely, which a e lowe han 0.05. T- es p o es ha
ea ing s eng h o he new and aging ma e ial has no able di e ence in wa p and we
di ec ions. In addi ion, i can be ound ha he deg ada ion o ea ing s eng h is mo e ob ious
han ha o o ce a ailu e, which is consis en wi h o he esea ches [4, 8, 24].
Table 1: Fo ce a ailu e es ing esul s
Ma e ial Tensile o ce (N/5cm) Tea ing s eng h (N)
Wa p We Wa p We
New 8132 7051 1217 1163
Ageing 7329 6792 937 818
Reduc ion 9.9% 3.7% 23.0% 29.6%
3 NUMERICAL ANALYSIS
In o de o analyse s ess o aging memb ane ma e ial. The nume ical model o coa ed
ab ics is buil . The e a e h ee pa s in his sec ion. S ess cha ac e is ics o he coa ed ya n
we e analysed and angen ial ac ion a he in e laced poin o ab ics was discussed. Besides,
he e ec o coa ing ha dening on ab ic was s udied.
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3.1 Me hod
Coa ed ab ics memb ane can be analyzed on h ee scales: mac oscopic, mesoscopic and
mic oscopic. In his pape , modelling and analysis a e on he mesoscopic. A ya n is he basic
cons i uen ma e ial.
Modelling ool is Texgen which [16, 17] is de eloped by he Polyme Composi es G oup a
he Uni e si y o No ingham as a modelling p e-p ocesso o a a ie y o applica ions
including solid mechanics. I p o ide a g aphical use in e ace o de ine pa h, sec ion shapes
and dimensions o a ya n and disc e ize ya ns by a buil -in mesh gene a o .
In his pape , wo we ya ns and wo wa p ya ns a e in e laced e ically o o m a uni
cell as ig. 2 shown. In Texgen, ya n pa h is ep esen ed by a spline S(u). As ig. 3 shown, 9
con ol poin s a e de ined and Na u al cubic spline is selec ed. Sec ion shape o ya ns a e
len icula acco ding o SEM abo e. Wid h and heigh is 1.8 and 0.4 espec i ely. O he
pa ame e s a e shown in he Table 2. Geome ic in o ma ion is acco ding o SEM o he ya n.
Figu e 2: Uni cell Figu e 3: Ya n pa h and con ol poin s
Figu e 4: The c oss sec ion o ageing coa ed ab ic
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Table 2: Pa ame e s o ya ns
Pa ame e s Wa p We
Ya n linea densi y
0.0002002 kg/m
0.00011 kg/m
Fibe densi y 1.37g/cm
3
1.37g/cm
3
To al ibe a ea 0.146554mm
2
0.08052 mm
2
Fibe diame e 25μm 25μm
Fibe pe ya n 300 165
Mechanical model o ya ns a e de ined in Abaqus [18]. Tensile p ope ies a e de ined using
expe imen al da a as iso opic hype elas ic ma e ials. The s ess-s ain cu es a e shown in
Figu e 5. The Poisson's a io is 0.4. The coa ing is de ined as elas ic ma e ial.
Figu e 5: S ess-s ain cu es o ya ns
3.2 Resul s and analysis
In he coa ing p ocess o he ab ic, he e may be wo modes o ac ion in he in e sec ion
o wa p and we ya ns. The i s si ua ion is ha wa p and we ya ns is bonded a he
in e lace poin s. The second is he coa ing ma e ial is no pene a ed inside and he e is only
angen ial ic ion a he in e lace poin s. In his pape , he s ess s a e o he ya n unde
ension in abo e wo cases is compa ed and analysed.
F om ig. 6-a, in he bonding mode, s ess o he whole ya ns a e mo e concen a ed a
some loca ion, while i is uni o m in he ic ion-mode. In he bonding mode, he maximum
and minimum alues di e by 1/3, howe e , s ess a e kep a he same le el in he ic ion
mode. Acco ding abo e, when he ya ns a e independen a he in e lace poin , he ab ics
would show a g ea e s eng h due o a easonable s ess dis ibu ion. A e applied coa ing, i
ya ns o he ab ics bonding oge he , he s ess o ya ns concen a ed in he ee a ea be ween
he in e lace poin s and i eaches o he maximum a bo h ends o he len icula sec ion.
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(a) Bonding oge he a in e lace poin (b) F ic ion model a in e lace poin
Figu e 6: S ess nephog am o wo models
Conside ing he modulus o elas ici y changes when he coa ing is aged, he ollowing
sec ions compa e he e ec o he coa ing ha dening on he in e nal s ess o he ab ic.
Wi h wo di e en elas ic modulus o coa ing, s ess o ya ns in a uni cell a e shown in
Figu e 7. In Figu e 7-a, when elas ic modulus o coa ing E is 15 MPa, he s ess concen a e
on he edge o a ya n. F om Figu e 7-b, when elas ic modulus o coa ing E is 150 MPa, he e
is a e age dis ibu ion s ess in a ya n. In addi ion, s ess a e con as ed a h ee ypical
posi ions o a ya n, as Figu e 8 shown. Unde he same load, s ess-s ain cu es o h ee
poin s on a ya n was show in Figu e 9. F om Figu e 9-a, i is easy o ind ha he e is a g ea
di e ence a h ee poin s. Howe e , in Figu e 9-a, s ess in he h ee posi ions is much close .
Ha dening o he coa ing end o a mo e equal dis ibu ions o s ess. The imp o emen o
s ess concen a ion can make he ya n o ce mo e uni o m and he ab ic s eng h highe
I should be emphasized ha he elas ic modulus o he coa ing discussed abo e is much
smalle han ha o he ya n. I he modulus o coa ing and ya n on he same le el, i will
cause s ess concen a ion in he coa ing and he bonding posi ion, and he o ce condi ion
needs a u he s udies.
(a) Elas ic modulus o coa ing E=15 MPa (b) Elas ic modulus o coa ing E=150 MPa
Figu e 7: S ess o wo models
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(a) Poin 1 (b) Poin 2 & a. Poin 3
Figu e 8: Typical posi ion
(a) Elas ic modulus o coa ing E=15MPa (b) Elas ic modulus o coa ing E=150 MPa
Figu e 9: S ess-s ain cu e
4 CONCLUSIONS
Based on he abo e esea ch, he ollowing conclusions a e ob ained:
- Aging coa ing has c acks, powde and o he aging cha ac e is ics.
- Tensile s eng h o coa ed ab ics dec ease by less han 10% and ea ing s eng h
dec eased o 20%~30%
- Nume ical analysis shows ha angen ial ac ion a he in e laced poin o ab ics
g ea ly a ec he dis ibu ion o s ess. When he wa p and we a e bonded a he
in e lace poin s, s ess is concen a ed on he edge o a ya n. I he e is only ic ion
in angen ial a he in e lace poin s, s ess dis ibu ion o a ya n is mo e e en.
- A e aging, he ha dening o he coa ing will lead o a mo e uni o m s ess
dis ibu ion o he ya n. This may be one o he easons why he ensile s eng h o
he ab ic does no dec ease signi ican ly a e aging
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