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Test and mesoscopic finite element analysis on mechanical properties degradation of aged coated fabrics

Zhang, Qlin,Li, Yunting

Abstract

In this paper the mechanical properties degradation of aged coated fabrics is investigated. Tests on the tension strength and the tearing strength of the aged fabrics are carried out, which is from the membrane roof of Qingdao Stadium used for more than 13 years. The strength degradation degrees of the aged fabrics are obtained. Due to the configuration of fabrics the numerical simulation on its stress state as well as its fracture process and mechanism is very difficult. In this paper, a mesoscopic finite element model for plain woven fabrics stress analysis is established based on woven configuration fabric cells. The numerical analysis shows that a firm yarn-yarn connection at interlacing point would make fabrics has high shear stiffness and concentrates tensile stress on the edge of the fabrics in which applied load. It coincides with the bi-axial tensile test, in which cruciform specimen fracture always at the arms instead of core area. Finally the fracture criterion is built up for new and aged fabrics on the basis of the test and analysis results of this paper.

Full text

Tes and mesoscopic ini e elemen analysis on mechanical p ope ies deg ada ion o aged coa ed ab ics VIII In e na ional Con e ence on Tex ile Composi es and In la able S uc u es STRUCTURAL MEMBRANES 2017 Qilin Zhang, Yun ing Li TEST AND MESOSCOPIC FINITE ELEMENT ANALYSIS ON MECHANICAL PROPERTIES DEGRADATION OF AGED COATED FABRICS STRUCTURAL MEMBRANES 2017 QILIN ZHANG*, YUNTING LI† *College o Ci il Enginee ing Tongji Uni e si y 200092 Shanghai, China. E-mail: zhangqilin@ ongji.edu.cn † College o Ci il Enginee ing Tongji Uni e si y 200092 Shanghai, China. E-mail: liyun ing[email p o ec ed]m Key wo ds: PVDF-coa ed Fab ics, Ageing Beha io , Mechanical P ope y, Mesoscopic Fini e Elemen Analysis. Summa y. In his pape he mechanical p ope ies deg ada ion o aged coa ed ab ics is in es iga ed. Tes s on he ension s eng h and he ea ing s eng h o he aged ab ics a e ca ied ou , which is om he memb ane oo o Qingdao S adium used o mo e han 13 yea s. The s eng h deg ada ion deg ees o he aged ab ics a e ob ained. Due o he con igu a ion o ab ics he nume ical simula ion on i s s ess s a e as well as i s ac u e p ocess and mechanism is e y di icul . In his pape , a mesoscopic ini e elemen model o plain wo en ab ics s ess analysis is es ablished based on wo en con igu a ion ab ic cells. The nume ical analysis shows ha a i m ya n-ya n connec ion a in e lacing poin would make ab ics has high shea s i ness and concen a es ensile s ess on he edge o he ab ics in which applied load. I coincides wi h he bi-axial ensile es , in which c uci o m specimen ac u e always a he a ms ins ead o co e a ea. Finally he ac u e c i e ion is buil up o new and aged ab ics on he basis o he es and analysis esul s o his pape . 1 INTRODUCTION Memb ane s uc u e, wi h many ad an ages including a ligh weigh , good ligh ansmission, lexible s e ch, s ong sense o shape and g ea a chi ec u al pe o mance, is well ecei ed and has been widely used in public shel e s uc u es. Buil on a bend in he Ri e Thames in G eenwich, London, he Millennium Dome is one o he mos amous B i ain's landma ks. The wo ld's mos luxu ious Uni ed A ab Emi a es Bu jAl-A ab ho el in Dubai is a double-laye memb ane s uc u e o he building. I is buil on a man-made island wi h a ligh g ace ul sailboa s yling shape and in eg a ed in o he su ounding landscape. Besides, he memb ane s uc u es a e p e e ed in he many public buildings, such as S adium and Ai po . Howe e , he memb ane s uc u e also has essen ial sho coming, ha is, compa ed wi h he s eel, conc e e, glass and o he building ma e ial, memb ane ma e ial is mo e easily aging and could cause he des uc ion o he s uc u e. To ensu e sa e y, aging o 125 Qilin Zhang, Yun ing Li 2 memb ane ma e ials is an impo an subjec . Many esea ch on he e ec s o di e en ac o s on he aging o memb ane ma e ials ha e been ca ied ou wi h a i icial accele a ed ageing me hod [1-8] o ou doo ageing me hod[9-12]. These s udies a e he basis o he s udy o aging p ope ies o memb ane ma e ials. Fo u he unde s anding o ma e ial aging, he aging coa ed ab ics emo ed om a s adium been selec ed as esea ch objec s, a lis o mechanical es s a e ca ied ou . To igu e ou i s aging mechanism, nume ical simula ions a e also pe o med. This pape consis s o wo main pa s, expe imen s udy and nume ical analysis. 2 AGING PROPERTIES OF PVDF To e alua e he du abili y o coa ed ab ics a e aging in a s uc u e ou doo , a se ies o con as expe imen s was ca ies ou be ween he na u al ageing coa ed ab ics emo ed om a s adium buil in 2007 and he new specimens o he same ype o coa ed ab ics. Mechanical p ope ies o coa ed ab ics, including ensile, ea ing and bonding s eng h, a e es ed acco ding o DG/T J082019-2007 (2007)[13]. The main es esul s and analysis a e as ollows [14]. 2.1 Coa ing The educ ion o b igh ness a he sunny side is 56.42%, while ha a he shaded side is 30%. Acco ding o he mic oscopic mo phology o he ab ic coa ings (Fig. 1), he ageing coa ing a he shaded side has some bulges, bu he e is no c ack and pul e iza ion. Howe e , he ageing coa ing a he sunny side is ull o c acks, wi h bulges and pul e iza ion. The colo change and c acks caused by ageing a he sunny side is mo e se e e han ha a he shaded side. Acco ding o he aging p inciple o polyme s,i is mainly due o he ageing mechanism o high polyme ma e ial, namely up u e o molecula chain (deg ada ion) and c osslinking o mac omolecula chain [15]. 126 Qilin Zhang, Yun ing Li 3 Figu e 1: Pho og aphs o he coa ing by SEM: (a) new coa ing×500 (b) ageing coa ing a he shaded side×500 (c) ageing coa ing a he sunny side ×500 (d) new coa ing×10000 (e) ageing coa ing a he shaded side×10000 ( ) ageing coa ing a he sunny side ×10000 2.2 Fo ce a ailu e & ea ing s eng h The esul s o o ce a ailu e and ea ing s eng h es s a e p esen ed in Table 1. In wa p di ec ion, o ce a ailu e o he new ab ics is 8132 N/5 cm, while ha o he ageing is 7329 N/5 cm. In we di ec ion, o ce a ailu e o he new ab ics is 7051 N/5 cm and ha o he ageing one is 6792 N/5 cm. Tes esul s show he o ce a ailu e o ab ics dec eases by 9.9% in wa p di ec ion and dec eases by 3.7%in we di ec ion. In wa p di ec ion, ea ing s eng h o he new coa ed ab ics is 1217 N, while ha o he ageing is 937 N. In we di ec ion, ea ing s eng h o he new coa ed ab ics is 1163 N and ha o he ageing is 818 N. Expe imen al esul s show ha ea ing s eng h o aging coa ed ab ics dec eases by 23% in wa p di ec ion and 29.6% in we di ec ion. Possibili y P o signi ican di e ence a e 1.5E-18 and 2.8E-29 in wa p and we espec i ely, which a e lowe han 0.05. T- es p o es ha ea ing s eng h o he new and aging ma e ial has no able di e ence in wa p and we di ec ions. In addi ion, i can be ound ha he deg ada ion o ea ing s eng h is mo e ob ious han ha o o ce a ailu e, which is consis en wi h o he esea ches [4, 8, 24]. Table 1: Fo ce a ailu e es ing esul s Ma e ial Tensile o ce (N/5cm) Tea ing s eng h (N) Wa p We Wa p We New 8132 7051 1217 1163 Ageing 7329 6792 937 818 Reduc ion 9.9% 3.7% 23.0% 29.6% 3 NUMERICAL ANALYSIS In o de o analyse s ess o aging memb ane ma e ial. The nume ical model o coa ed ab ics is buil . The e a e h ee pa s in his sec ion. S ess cha ac e is ics o he coa ed ya n we e analysed and angen ial ac ion a he in e laced poin o ab ics was discussed. Besides, he e ec o coa ing ha dening on ab ic was s udied. 127 Qilin Zhang, Yun ing Li 4 3.1 Me hod Coa ed ab ics memb ane can be analyzed on h ee scales: mac oscopic, mesoscopic and mic oscopic. In his pape , modelling and analysis a e on he mesoscopic. A ya n is he basic cons i uen ma e ial. Modelling ool is Texgen which [16, 17] is de eloped by he Polyme Composi es G oup a he Uni e si y o No ingham as a modelling p e-p ocesso o a a ie y o applica ions including solid mechanics. I p o ide a g aphical use in e ace o de ine pa h, sec ion shapes and dimensions o a ya n and disc e ize ya ns by a buil -in mesh gene a o . In his pape , wo we ya ns and wo wa p ya ns a e in e laced e ically o o m a uni cell as ig. 2 shown. In Texgen, ya n pa h is ep esen ed by a spline S(u). As ig. 3 shown, 9 con ol poin s a e de ined and Na u al cubic spline is selec ed. Sec ion shape o ya ns a e len icula acco ding o SEM abo e. Wid h and heigh is 1.8 and 0.4 espec i ely. O he pa ame e s a e shown in he Table 2. Geome ic in o ma ion is acco ding o SEM o he ya n. Figu e 2: Uni cell Figu e 3: Ya n pa h and con ol poin s Figu e 4: The c oss sec ion o ageing coa ed ab ic 128 Qilin Zhang, Yun ing Li 5 Table 2: Pa ame e s o ya ns Pa ame e s Wa p We Ya n linea densi y 0.0002002 kg/m 0.00011 kg/m Fibe densi y 1.37g/cm 3 1.37g/cm 3 To al ibe a ea 0.146554mm 2 0.08052 mm 2 Fibe diame e 25μm 25μm Fibe pe ya n 300 165 Mechanical model o ya ns a e de ined in Abaqus [18]. Tensile p ope ies a e de ined using expe imen al da a as iso opic hype elas ic ma e ials. The s ess-s ain cu es a e shown in Figu e 5. The Poisson's a io is 0.4. The coa ing is de ined as elas ic ma e ial. Figu e 5: S ess-s ain cu es o ya ns 3.2 Resul s and analysis In he coa ing p ocess o he ab ic, he e may be wo modes o ac ion in he in e sec ion o wa p and we ya ns. The i s si ua ion is ha wa p and we ya ns is bonded a he in e lace poin s. The second is he coa ing ma e ial is no pene a ed inside and he e is only angen ial ic ion a he in e lace poin s. In his pape , he s ess s a e o he ya n unde ension in abo e wo cases is compa ed and analysed. F om ig. 6-a, in he bonding mode, s ess o he whole ya ns a e mo e concen a ed a some loca ion, while i is uni o m in he ic ion-mode. In he bonding mode, he maximum and minimum alues di e by 1/3, howe e , s ess a e kep a he same le el in he ic ion mode. Acco ding abo e, when he ya ns a e independen a he in e lace poin , he ab ics would show a g ea e s eng h due o a easonable s ess dis ibu ion. A e applied coa ing, i ya ns o he ab ics bonding oge he , he s ess o ya ns concen a ed in he ee a ea be ween he in e lace poin s and i eaches o he maximum a bo h ends o he len icula sec ion. 129 Qilin Zhang, Yun ing Li 6 (a) Bonding oge he a in e lace poin (b) F ic ion model a in e lace poin Figu e 6: S ess nephog am o wo models Conside ing he modulus o elas ici y changes when he coa ing is aged, he ollowing sec ions compa e he e ec o he coa ing ha dening on he in e nal s ess o he ab ic. Wi h wo di e en elas ic modulus o coa ing, s ess o ya ns in a uni cell a e shown in Figu e 7. In Figu e 7-a, when elas ic modulus o coa ing E is 15 MPa, he s ess concen a e on he edge o a ya n. F om Figu e 7-b, when elas ic modulus o coa ing E is 150 MPa, he e is a e age dis ibu ion s ess in a ya n. In addi ion, s ess a e con as ed a h ee ypical posi ions o a ya n, as Figu e 8 shown. Unde he same load, s ess-s ain cu es o h ee poin s on a ya n was show in Figu e 9. F om Figu e 9-a, i is easy o ind ha he e is a g ea di e ence a h ee poin s. Howe e , in Figu e 9-a, s ess in he h ee posi ions is much close . Ha dening o he coa ing end o a mo e equal dis ibu ions o s ess. The imp o emen o s ess concen a ion can make he ya n o ce mo e uni o m and he ab ic s eng h highe I should be emphasized ha he elas ic modulus o he coa ing discussed abo e is much smalle han ha o he ya n. I he modulus o coa ing and ya n on he same le el, i will cause s ess concen a ion in he coa ing and he bonding posi ion, and he o ce condi ion needs a u he s udies. (a) Elas ic modulus o coa ing E=15 MPa (b) Elas ic modulus o coa ing E=150 MPa Figu e 7: S ess o wo models 130 Qilin Zhang, Yun ing Li 7 (a) Poin 1 (b) Poin 2 & a. Poin 3 Figu e 8: Typical posi ion (a) Elas ic modulus o coa ing E=15MPa (b) Elas ic modulus o coa ing E=150 MPa Figu e 9: S ess-s ain cu e 4 CONCLUSIONS Based on he abo e esea ch, he ollowing conclusions a e ob ained: - Aging coa ing has c acks, powde and o he aging cha ac e is ics. - Tensile s eng h o coa ed ab ics dec ease by less han 10% and ea ing s eng h dec eased o 20%~30% - Nume ical analysis shows ha angen ial ac ion a he in e laced poin o ab ics g ea ly a ec he dis ibu ion o s ess. When he wa p and we a e bonded a he in e lace poin s, s ess is concen a ed on he edge o a ya n. I he e is only ic ion in angen ial a he in e lace poin s, s ess dis ibu ion o a ya n is mo e e en. - A e aging, he ha dening o he coa ing will lead o a mo e uni o m s ess dis ibu ion o he ya n. This may be one o he easons why he ensile s eng h o he ab ic does no dec ease signi ican ly a e aging REFERENCES [1] Zhang YY. 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