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Model predictive control for ethanol steam reformers with membrane separation

Abstract

This paper focuses on the dynamic modelling and the predictive control of an ethanol steam reformer (ESR) with Pdsingle bondAg membrane separation stage for the generation of pure hydrogen. Hydrogen purity necessary to feed a proton exchange membrane fuel cell (PEMFC) is required. A non-linear dynamic model of the ESR is developed together with a procedure for adjusting the model parameters in order to fit a bank of experimental data of a real ESR system. Static and dynamic analysis of the non-linear ESR model is presented. From this non-linear model, a linear, reduced order and discretised model is derived and a model predictive controller (LMPC) is designed for the ESR system. Control objectives are pure hydrogen flowrate tracking and ethanol inlet minimization. Comparisons between the non-linear and linear models are carried out to determine the control constraints. Finally, simulation results for the implemented LMPC controller are presented and discussed.

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Model predictive control for ethanol steam reformers with membrane separation

Author: Serra, Maria,Ocampo-Martínez, Carlos,Li, Mingming,Llorca Piqué, Jordi
Year: 2017
DOI: 10.1016/j.ijhydene.2016.10.110
Source: https://upcommons.upc.edu/bitstream/2117/102105/1/Postprint_Serra2017.pdf
Model P edic i e Con ol o E hanol S eam
Re o me s wi h Memb ane Sepa a ion
Ma ia Se a, Ca los Ocampo-Ma inez, Mingming Li and Jo di Llo ca
Ins i u de Rob`
o ica i In o m`
a ica Indus ial (CSIC - UPC)
Uni e si a Poli `
ecnica de Ca alunya
Llo ens i A igas 4-6, 08028 Ba celona, Spain
Ins i u de T`
ecniques Ene g`
e iques
Uni e si a Poli `
ecnica de Ca alunya
Diagonal 647, Ed. ETSEIB, 08028 Ba celona, Spain
Abs ac
This pape ocuses on he dynamic modelling and he p edic i e con ol o an
e hanol s eam e o me (ESR) wi h Pd-Ag memb ane sepa a ion s age o he gen-
e a ion o pu e hyd ogen. Hyd ogen pu i y necessa y o eed a p o on exchange
memb ane uel cell (PEMFC) is equi ed. A non-linea dynamic model o he
ESR is de eloped oge he wi h a p ocedu e o adjus ing he model pa ame e s
in o de o i a bank o expe imen al da a o a eal ESR sys em. S a ic and dy-
namic analysis o he non-linea ESR model is p esen ed. F om his non-linea
model, a linea , educed o de and disc e ised model is de i ed and a model p e-
dic i e con olle (LMPC) is designed o he ESR sys em. Con ol objec i es a e
pu e hyd ogen low a e acking and e hanol inle minimiza ion. Compa isons be-
ween he non-linea and linea models a e ca ied ou o de e mine he con ol
cons ain s. Finally, simula ion esul s o he implemen ed LMPC con olle a e
p esen ed and discussed.
E hanol s eam e o me , s aged-sepa a ion memb ane eac o , con ol-o ien ed model,
linea model p edic i e con ol
1 In oduc ion
Nowadays hyd ogen has eme ged as an in e es ing ene gy ec o which may be used
o s o e ene gy om enewable sou ces. Th ough uel cells his hyd ogen may be con-
e ed in o elec ici y when necessa y a a high e iciency. Fo ins ance, uel cell e-
hicles ha e e iciencies mo e han wo imes highe han hose o combus ion engines.
The mos ma u e uel cell echnology, wi h a wide ange o applica ions, is PEMFC
1
[1]. Du abili y, eliabili y and e iciency o PEMFC a e signi ican ly imp o ed when
pu e hyd ogen is supplied o hem.
Due o i s physical p ope ies, hyd ogen is di icul o anspo and s o e, which
makes he echniques o in si u hyd ogen p oduc ion inc easingly in e es ing o many
applica ions. Hyd ogen can be ob ained om many di e en sou ces such as wa e ,
e hanol, na u al gas o o he ossil uels. Among hese sou ces, e hanol has been chosen
o gene a ing hyd ogen in he las decades o se e al ad an ages: high con en o
hyd ogen, easy po abili y and s o abili y, enewable na u e and low oxici y.
Nowadays, he e a e h ee common echniques o hyd ogen p oduc ion om e hanol:
s eam e o ming (SR), pa ial oxida ion (POX) and au o- he mal e o ming (ATR). The
bes o hese op ions is SR because o i s lowe ope a ing empe a u e and highe hy-
d ogen yield. Howe e , his echnique gene a es he highes emission o CO, which
can poison he anode ca alys o PEMFCs i he quan i y is mo e han 100 pa s pe
million (ppm). I high empe a u e PEMFC a e used, he ole ance o CO is highe , as
explained in [2], whe e he in eg a ion o an e hanol s eam e o me o a high empe -
a u e PEMFC is s udied. In any case, hyd ogen pu i ica ion is essen ial be o e eeding
PEMFCs.
Con en ional me hods o pu e hyd ogen gene a ion include wa e gas shi (WGS),
CO p e e en ial oxida ion (COP Ox), and p essu e-swing adso p ion (PSA), among
o he s. Addi ionally, memb ane sepa a ion echniques ha e al eady been applied o
ob ain pu e hyd ogen om he gas mix u e [3, 4, 5, 6]. Especially, palladium-based
memb anes ha e gained g ea in e es wi h mo e han 6000 scien i ic a icles [7] in-
ol ed since Juenke e al. [8] analysed he use o palladium memb anes o hyd ogen
pu i ica ion in 1955. The ema kable p og ess achie ed in he ield o palladium-based
memb ane eac o s (MRs) is due o hei comple e hyd ogen pe m-selec i i y wi h e-
spec o all o he gases [7]. Fu he mo e, only one hea ing uni is equi ed o bo h
he e o me s age and sepa a ion s age. In [9], an exe ge ic s udy o an e hanol s eam
e o me wi h a palladium-based memb ane has been p esen ed and he bes ope a ing
condi ions ega ding he exe ge ic and he mal e iciency ha e been de e mined.
The ca alys plays an impo an ole in he e hanol s eam e o ming (ESR) p o-
cess, since i can accele a e he eac ion a e and imp o e he pe o mance o he ESR.
Cobal -based ca alys s ha e been conside ed o be a sui able choice o hei low cos ,
high ac i i y and selec i i y [10, 11, 12], especially o he ESR o p oduce hyd ogen
a mode a e empe a u e [11, 13, 14]. Ca alys s se up is also a ele an issue. In [15],
ESR o hyd ogen gene a ion o e s uc u ed ca alys s is desc ibed based on di e en
expe imen al es s.
Dynamic modelling o ESRs wi h memb ane sepa a ion is e y limi ed. In [16], he
way o ob ain a con ol-o ien ed model om a dynamic simula ion-o ien ed model o
an ESR wi hou memb ane sepa a ion s age is p esen ed, while [5] p esen s he model
o a s aged-sepa a ion memb ane eac o o s eam e o ming o me hane. Only [17]
p esen s he modelling o he ESR wi h memb ane sepa a ion o he gene a ion o pu e
hyd ogen. In he pape , he ESR model is ob ained acco ding o he phenomenological
kine ic model wi h powe law [18] and expe imen al da a. On he o he hand, so a ,
he e ha e been e y ew wo ks in ol ed in o designing con olle s o ESR. In spi e o
he non-linea ESR na u e, linea con olle s a e designed in wo wo ks [19, 20] since
hey can yield a sa is ac o y pe o mance i he p ocess is ope a ed close o a nominal
2
ope a ing poin . Speci ically, in [20], a linea model p edic i e con olle (LMPC) is
designed o he ESR wi hou memb ane sepa a ion.
Model p edic i e con ol (MPC) is an ad anced s a egy o p ocess con ol ha has
been widely used in indus y and chemical p ocesses since he 1980s[21, 22]. The
MPC s a egy is a se o con ol me hodologies ha use a ma hema ical model o a
conside ed sys em o ob ain con ol ac ions h ough minimizing a cos unc ion ela ed
o selec ed con ol objec i es conside ing he desi ed sys em pe o mance.
MPC has p esen ed ob ious ad an ages o e o he me hods [21]: mul i-objec i es
easy o deal wi h he mul i- a iable sys em, eed- o wa d con ol been used in a na u-
al way o compensa e measu able dis u bances and bene icial o acking u u e e -
e ences. Howe e , he s a egy has also i s own d awbacks: i s uning, which is no
a gene al heo y ha can be implemen ed in a gene ic way, and he high compu a-
ional ime de i ed om he numbe o a iables and cons ain s, mainly in la ge-scale
sys em. In [20], an LMPC scheme has been p esen ed o an ESR p ocess wi hou
memb ane sepa a ion.
The main con ibu ion o his pape is o ob ain a dynamic model o an ESR wi h
memb ane sepa a ion and o use his model o design a LMPC able o ope a e he
sys em p ope ly a ound a nominal ope a ing poin .
The eminde o his pape is o ganized as ollows: Sec ion 2 gi es a b ie de-
sc ip ion o he ESR sys em wi h memb ane sepa a ion s udied in his wo k. Sec ion
3 i s ly p esen s he non-linea ma hema ical model o he ESR and secondly p esen s
he con ol-o ien ed model o he MPC con olle design. Sec ion 4 p esen s he MPC
design o he ESR, including he o mula ion o he co esponding op imiza ion p ob-
lem and he LMPC con olle con igu a ion wi h ou pu eedback. Sec ion 5 shows
and discusses he main simula ion esul s. Finally, he main conclusions a e d awn in
Sec ion 6.
2 Sys em desc ip ion
2.1 Expe imen al se up
Fo he pu pose o simpli ying he sys em se up, he p ocess o gene a ing hyd ogen
ia ESR and pu i ying hyd ogen using selec i e memb ane may be adop ed in a single
eac ion and sepa a ion module, named S aged-Sepa a ion Memb ane Reac o (SSMR)
[17]. In his pape , he ESR was conduc ed in o a SSMR using a cobal -based ca alys
o e co die i e monoli hs ha we e implemen ed in se ies in o a s ainless-s eel Pd-Ag
memb ane s age [23]. A scheme o he SSMR is shown in Figu e 1. The SSMR mod-
elled in his wo k co esponds o a eal labo a o y sys em wi h he ollowing cha ac e -
is ics: he eac ion-sepa a ion chambe measu es 230 mm high and 22 mm o ou side
diame e and has a lowe head o allow he exi o he sepa a ed s eams, which a e
e en a e and pe mea e s eams. A eed e apo a ion condui is used o e apo a e bo h
e hanol and wa e be o e en e ing he eac o . Fi e ca aly ic honeycomb pieces o 2
cm leng h each a e disposed in se ies in o he eac o ollowed by a Pd-Ag memb ane
ube. The ca aly ic honeycomb pieces a e loaded wi h a o al o 1.32 g o cobal -based
ca alys . The pine-hole ee and dead-end memb ane ube measu es 76 mm high, 1/8
3
inch diame e and a o al a ea o 7.1 cm2. The Pd-Ag ac i e laye is 30 µm hick o e
a po ous s ainless s eel suppo . The liquid mix u e o he e hanol and wa e a e ed
di ec ly om he s o age ank by a high-pe o mance liquid ch oma og aphy (HPLC)
pump. The e en a e p essu e is adjus ed and con olled by a manually-ope a ed back-
p essu e egula o and he pe mea e p essu e is main ained a a mosphe ic p essu e.
Figu e 1: S aged-sepa a ion memb ane eac o
The expe imen al da a used in his wo k was ob ained a di e en p essu es in
he ange 1 ba –14 ba , di e en empe a u es in he ange 500°C–600°Cand di e -
en s eam o ca bon (S/C) a ios. The s eam o ca bon a io is de ined as he numbe o
wa e molecules di ided by he numbe o ca bon a oms, and i is applied in his case
o he inle low a e mix u e o bo h e hanol and wa e . Also, wo se s o expe imen s
we e done in o de o cha ac e ise he beha iou o he sys em: expe imen s wi hou he
sepa a ion s age (wi hou memb ane) and expe imen s wi h he sepa a ion s age (wi h
memb ane). A ull-con e sion a e (100%) o e hanol and ace aldehyde we e measu ed
in he e o me s age.
4
Figu e 2: Scheme o he ESR
2.2 Chemical eac ion
The ESR eac ions o e cobal -based ca alys s a e exp essed as ollows [12, 24, 25]:
C2H5OH −−→ CH3CHO + H2,(1a)
C2H5OH −−→ CO + CH4+ H2,(1b)
CO + H2O−−*
)−− CO2+ H2,(1c)
CH3CHO + 3 H2O−−→ 2 CO2+ 5 H2.(1d)
These ou eac ions a e aking place in he same space and condi ions simul ane-
ously. Fi s ly, e hanol dehyd ogena es in o hyd ogen and ace aldehyde (1a), which is
u he e o med wi h wa e o ca bon dioxide (1d). In addi ion, cobal ca alys s a e
ac i e o he Wa e Gas Shi (WGS) eac ion (1c) unde ypical ope a ing condi ions.
The undesi ed eac ion is he e hanol decomposi ion o p oduce ca bon monoxide and
me hane (1b). In he memb ane sepa a ion s age, he Pd-Ag memb ane pe mea es only
he hyd ogen and lea es he was e gases in he e en a e side [26, 27]. Figu e 2 shows
a scheme o he p ocess wi h he wo s ages in se ies.
2.3 Ene gy s udy
An ene gy s udy has been done in o de o quan i y he global ene gy balance o he
SSMR desc ibed in Sec ion 2.1 a s eady s a e and o some speci ic ope a ing condi-
ions. In pa icula , 8 ba o p essu e, 813.15 K (540¨
ı¿½ C) o empe a u e, an inle wa-
e low o 0.0108 mol/min and an inle e hanol low o 0.0018 mol/min a e conside ed.
The ela ionship be ween hese wa e and e hanol inle lows is 6 o 1, o equi alen ly
S/C =3. The ene gy supplied is calcula ed aking in o accoun he powe necessa y
o apo ize and hea he eac an s o 813.15 K, he ene gy necessa y o p essu ize he
gases and he hea consumed by he eac ion. The ene gy o he hyd ogen p essu isa-
ion is no conside ed. The supplied ene gy esul s in 14.78 Wa s. On he o he hand,
o he selec ed ope a ing poin , 3.4 mols o hyd ogen a e ob ained om each mole
o e hanol in he e o ming s age and he e o e, he ou le hyd ogen low a e o m he
e o ming s age is 6.2 ×10−3mol/min. This low a e could be ans o med in o 29.5
Wa s o hea i combus ed (High Hea ing Value used o he calcula ion). Conside ing
he sepa a ion s age as well o he same ope a ing condi ions, he hyd ogen low a e in
he e en a e side is 4.65 ×10−3mol/min and he pu e hyd ogen low a e in he pe me-
a e side is 1.55 ×10−3mol/min. These low a es could be ans o med in o 22.15 Wa s
5

o hea and 3.57 Wa s o elec ici y, espec i ely, conside ing ha he pu e hyd ogen
eeds a PEM uel cell wi h a s oichiome y o 1.1 and 0.8 Vol s. This numbe s, co e-
sponding o he expe imen al se up desc ibed in Sec ion 2.1, could easily be imp o ed
i imp o ed designs we e conside ed.
3 Ma hema ical modelling
3.1 Main assump ions
In his pape , wo plug- low kind eac o s a e assumed o ep esen he dynamic beha -
io o he ESR wi h memb ane sepa a ion. The i s eac o is he e o me s age, and
he second is he memb ane sepa a ion s age. The main modelling assump ions a e:
• Iso he mal ope a ion condi ions wi hin each s age
• Isoba ic ope a ion condi ions assumed due o he high oid ac ion o monoli hic
s uc u es
• Comple ely mixed luid inside he plug- low eac o (PFR) in any c oss-sec ion
a any posi ion
• Neglec ed di usion e ms due o he p edominance o con ec ion ac ion o e
di usion ac ion
• Ideal gases due o he low ope a ing p essu e
• Fluid eloci y depending only on he axial posi ion
• 1D model due o he small diame e o he eac o
3.2 Mass balance o he e o me s age
The mole balance equa ion oge he wi h he ini ial and bounda y condi ions o he
plug low eac o model a e exp essed as [16]
∂Cj
∂ + Cj
∂υ
∂z +υ∂Cj
∂z =X
i
νj,i i,(2a)
Cj(0, z)=Cj,0(z),∀z∈[in, ou ](2b)
Cj( , 0) = Cj,in ( ),∀ > 0(2c)
i= 1,...,4,(2d)
j= 1,...,7,(2e)
whe e jdeno es he componen , which could be C2H5OH, H2O, CH4, CO, CO2,
CH3CHO o H2and ideno es he eac ion acco ding o (1a)-(1d). Mo o e , Cjis
he concen a ion o he j- h componen , iis he eac ion a e o eac ion i,υis he
linea eloci y o he gases, in is he se o inle condi ions while ou is he se o ou le
6
condi ions, νj,i is he s oichiome ic coe icien o componen jin eac ion iand zis
he axial posi ion a iable.
In o de o sol e he se o pa ial di e en ial equa ions (PDEs) p esen ed in (2a),
υand a e exp essed as unc ions o Cj. In he PFR wi h isoba ic and iso he mal con-
di ions, i is assumed ha υ a ies wi h ime and posi ion wi hin he eac o acco ding
o he ollowing exp essions [16]:
υ=υin (1 + εX),(3a)
X=1−Cj
Cj,in
1 + Cj
Cj,in
,(3b)
whe e Xis he con e sion a e o he e hanol while εis he mola ela ion o he
conside ed eac ion. Mo eo e , he olume ic low a e (Q) and mola low a e o he
di e en componen s (Fi), which a e assumed measu ed a iables o he con ol p ob-
lem, a e compu ed as
Q=A1υ, (4a)
Fj=QCj,(4b)
whe e A1is he sec ion a ea o he ubula eac o . Reac ion a es depend on concen-
a ion, empe a u e and p essu e. Acco ding o [18], he ollowing phenomenological
kine ics ha e been conside ed o he ou modeled eac ions:
1=k1(PC2H5OH)m(P),(5a)
2=k2PC2H5OH,(5b)
3=k3PCOPH2O−PCO2PH2
kW GS ,(5c)
4=k4PCH3CHOPH2O3,(5d)
ki=k∞,iexp −Ea,i 1
RT −1
RT e ,(5e)
kW GS =exp 4577.8
T−4.33,(5 )
m(P)=1.2+0.23(P−4),(5g)
whe e k∞,i a e he p e-exponen ial ac o s, ki he kine ic cons an s and Ea,i he ac i-
a ion ene gies o each eac ion. The e e ence empe a u e T e has been selec ed o
be 873.15 K, which is he highes empe a u e o he expe imen . Besides, m(P)is an
exponen ial ac o depending on p essu e and PC2H5OH,PCO,PH2O,PCO2,PCH3CHO
a e he pa ial p essu es o each componen .
3.3 Mass ans e o he memb ane sepa a ion s age
In his s age, he p ocess o he hyd ogen selec i e sepa a ion wi hou chemical eac-
ions akes place. A Pd-Ag me allic memb ane is used o pe mea e only he hyd ogen
7
lea ing he es o he gas on he e en a e side. The mass ans e mechanism can be
exp essed using he Sie e s’ law as [4]
JH2=Pe
δA2pPH2 e en a e −pPH2pe mea e,(6)
wi h Pe=Pe0·exp −Ea
RT ,(7)
whe e Peco esponds wi h he gas pe meabili y, Pe0is he p e-exponen ial ac o , Ris
he ideal gas cons an , Tis empe a u e, PH2 e en a e is he hyd ogen pa ial p essu e
in he e en a e side, PH2pe mea e is he hyd ogen pa ial p essu e in he pe mea e side,
Eais he appa en ac i a ion ene gy, A2is he su ace a ea o he memb ane and JH2
is he pe mea ing hyd ogen lux.
3.4 Spa ial disc e iza ion
Each s age is di ided in o 20 slices o smalle size and each slice is conside ed as a
con inuous s i ed ank eac o wi h homogeneous condi ions. Backwa d ini e di e -
ences a e applied o ans o m he PDEs in o o dina y di e en ial equa ions (ODEs),
which a e exp essed as
∂Cj
∂z ∼
=Cj(z)−Cj(z−1)
4z.(8)
3.5 Pa ame e s adjus men
The model pa ame e s ha e been adjus ed o sa is y a se o s a ic expe imen al da a.
Speci ically, he mola low a es o he di e en componen s Fiwe e collec ed. Pa-
ame e s o he e o me s age ha e been adjus ed using expe imen al da a ob ained
wi hou he sepa a ion s age. Once hese pa ame e s ha e been ixed, he pa ame e s
o he sepa a ion s age ha e been adjus ed using expe imen al da a ob ained wi h he
whole ( e o me s age plus sepa a ion s age) sys em. The p e-exponen ial ac o s and
ac i a ion ene gies in (5) we e adjus ed in o de ha all he e hanol and ace aldehyde
a e comple ely ans o med and he ou le mola low a es o he es o componen s
a e close o he expe imen al da a. Speci ically, he ollowing s eps we e ollowed o
i he eal da a:
• Fi s o all, adjus k∞,2and Ea,2 o i he quan i y o CH4, which is only p o-
duced in eac ion (1b)
• Then, adjus k∞,1and Ea,1 o ensu e ha he whole con e sion o e hanol is
100%
• Then, adjus k∞,4and Ea,4 o ensu e ha he con e sion o ace aldehyde is 100%
• Finally, adjus k∞,3and Ea,3acco ding o he quan i y o H2 om he expe i-
men al da a.
8
Fo each k∞,i-Ea,i pai , k∞,i was i s adjus ed a T=T e and hen Ea,i was adjus ed
using expe imen al da a a di e en empe a u es. The alues o all he ob ained pa-
ame e s a e shown in he Appendix. On he o he hand, i m(P)= 1, he kine ic model
in (5) only i s o p essu e a 1 ba . In o de ha i is sui able o p essu es be ween
1 ba o 14 ba , a powe -law exp ession is equi ed. The e o e, an exponen ial numbe
m(P)in (5a) was added. Equa ion (5g) shows he ela ionship be ween he cons an
m(P)and he p essu e. The accu acy o he model wi h espec o he expe imen al
da a is assessed h ough he e o s shown in Figu e 3. I can be seen ha he ag eemen
be ween he expe imen al and simula ed da a is sa is ac o y. Finally, pa ame e s Pe0
and Eain (7) we e also adjus ed acco ding o he eal da a o pu e hyd ogen ob ained
in he expe imen s. Exac alues o bo h pa ame e s a e also gi en in he Appendix.
Figu e 3: Model da a e sus expe imen al da a. Red line shows a 1:1 co espondence
3.6 S a ic analysis o he non-linea model
The s a ic and dynamic beha iou o he non-linea ESR model has been analysed in
open loop. This in o ma ion plays a signi ican ole in he MPC con olle design ac ing
as a guidance o he manual uning o he MPC con olle .
The s a ic esul s a e ob ained by sol ing he di e en ial algeb aic equa ions in (2)
un il all he de i a i es wi h espec o ime a e equal o ze o. S a ic low a e p o iles
o each componen wi h espec o he posi ion in he axial di ec ion o he eac o a e
shown in Figu es 4(a) and 4(b) o he i s and second s age o he eac o , espec i ely.
9
Figu e 6: LMPC-based closed-loop con igu a ion
5 Simula ion esul s
Some pa ame e s in ol ed in he MPC con olle can be uned o mee he con ol ob-
jec i es, which a e he p edic ion ho izon (HP), he con ol ho izon (HC), and he
weigh s o each con ol objec i e (Mand N). In his wo k, HChas been gi en he
same alue as HP. E en ually, HP= 50 (25 minu es), which ensu es an adequa e
ho izon o he closed-loop p edic ion. Rega ding Mand N, wo op ions a e imple-
men ed in o de ha bo h con ol objec i es can be weigh ed di e en ly.
The i s op ion is o assign he same weighs o Mand Nin o de ha bo h con ol
objec i es ha e he same p io i y. Figu e 7 shows he esul s o his con olle uning
case wi h se poin changes o ±10%. In o de o sa is y bo h con ol objec i es a he
same ime, he con olle sea ches he op imal inpu s o wa e and p essu e. Howe e ,
i can be seen ha , since e hanol minimiza ion is gi en he same weigh as hyd ogen
acking, he hyd ogen is always less han i s e e ence wi hin he simula ion ime (see
Figu e 7(b)). This shows ha he capaci y o mee bo h con ol objec i es h ough
he manipula ion o wa e and p essu e is limi ed. The e o e, i we conside ha he
p incipal con ol objec i e is o ack he e e ence o hyd ogen, he weigh ing op ion
should be changed.
Conside ing he hyd ogen low a e se poin acking as he main objec i e, i is nec-
essa y o assign much mo e weigh on M han N. Figu e 8 shows he simula ion esul s
ela ed o his uning case. In pa icula , Figu e 8(a) shows he con ol ac ions applied
o he eal ESR sys em. The empe a u e is always main ained a i s nominal alue
because i is no conside ed a manipula ed inpu . Figu e 8(b) shows he pu e hyd ogen
low a e and i s e e ence. The se poin is changed ±10% a ime 10 minu es, 25
minu es and 40 minu es. The pu e hyd ogen p oduced p ope ly ollows i s e e ence.
Fu he mo e, con ol ac ions change qui e smoo hly du ing he se poin acking in
16

o de o ind he new s eady s a e. The e o e, conside ing di e en dynamic and s a ic
aspec s, i can be concluded ha he con ol objec i e has been success ully achie ed.
6 Conclusions
This pape p esen s an LMPC con olle o he con ol o an e hanol s eam e o me
wi h memb ane sepa a ion. The wo k is based on a non-linea dis ibu ed model whose
pa ame e s ha e been adjus ed using expe imen al da a. Howe e , he LMPC con-
olle is designed based on a linea , o de educed and disc e ised model ha has been
de i ed om he non-linea model. A compa ison be ween he non-linea and linea
models shows ha he linea model is capable o ep esen ing he impo an dynamics
o he ESR in a neighbou hood o he selec ed nominal ope a ing poin . Finally, he
designed LMPC con olle has been shown o be app op ia e o se poin acking o
hyd ogen p oduc ion o posi i e and nega i e changes up o 10%. Also, he LMPC
has shown i s capabili y o op ionally ake in o accoun he minimiza ion o e hanol in-
low h ough he uning o some weigh ing pa ame e s, al hough o physical easons,
he minimiza ion o he e hanol in low implies limi a ions in he achie able hyd ogen
p oduc ion. Fu u e wo k will add ess he analysis o he sys em a di e en ope a ing
condi ions and he conside a ion o non linea MPC con olle s. Also, i will add ess
he mal model inclusion, unce ain y conside a ion as well as se up design imp o e-
men .
Acknowledgemen
This pape has pa ially suppo ed by he Spanish esea ch p ojec MICAPEM ( e .
DPI2015-69286-C3-2-R, MINECO/FEDER). Mingming Li has been suppo ed by he
China Schola ship Council (CSC). Jo di Llo ca is Se a H´
un e Fellow and is g a e ul
o ICREA Academia p og am.
Ac onyms
ATR Au o- he mal Re o ming
ESR E hanol S eam Re o me
HPLC High-pe o mance Liquid
Ch oma og aphy
LMPC Linea Model P edic i e Con ol
LRDsys Linea Reduced Disc e e Model
LRsys Linea Model wi h O de Reduc ion
Lsys Linea Full-o de Con inuous Model
MI Manipula ed Inpu s
MO Measu ed Ou pu s
MPC Model P edic i e Con ol
MRs Memb ane Reac o s
NLsys Non-linea Con inuous Model
17
NMPC Non-linea Model P edic i e Con ol
ODEs O dina y Di e en ial Equa ions
PDEs Pa ial Di e en ial Equa ions
PEMFC Polyme Elec oly e Memb ane
Fuel Cell
PFR Plug Flow Reac o
PID P opo ion In eg a ion Di e en ia ion
POX Pa ial Oxida ion
ppm Pa s pe million
PSA P essu e-swing Adso p ion
SR S eam Re o ming
WGS Wa e Gas Shi
Nomencla u e
V1Volume, m3
A1Sec ion a ea o eac o , m2
εMola ela ion, dimensionless
V2Volume, m3
δThickness o Pd-Ag memb ane, m
A2Su ace a ea o Pd-Ag memb ane, m2
DDiame e o Pd-Ag memb ane, m
RIdeal gas cons an , J mol−1K−1
TTempe a u e inside he eac o , K
T e Tempe a u e e e ence, K
υLinea eloci y o gases, m min−1
Reac ion a es, mol m−3min−1
νS oichiome ic coe icien , dimensionless
CConcen a ion, mol/m−3
QVolume ic low a e, m3min−1
FMola low a e, mol min−1
PH2 e en a e Hyd ogen p essu e in e en a e side, Pa
PH2pe mea e Hyd ogen p essu e in pe mea e side, Pa
PeGas pe meabili y, mol m−1min−1Pa−0.5
JH2Flux o pe mea ing hyd ogen, mol min−1
PP essu e in he e o me s age, ba
PC2H5OH Pa ial p essu e o C2H5OH, Pa
PH2OPa ial p essu e o H2O, Pa
PCO Pa ial p essu e o CO, Pa
PCO2Pa ial p essu e o CO2, Pa
PCH3CHO Pa ial p essu e o CH3CHO, Pa
in Reac o inle
ou Reac o ou le
TsSampling ime, minu es
18
HPP edic ion ho izon
MWeigh ing ma ix (con ol uning)
NWeigh ing ma ix (con ol uning)
umin Minimum alues o manipula ed inpu s
umax Maximum alues o manipula ed inpu s
ymin Minimum alues o measu ed ou pu s
ymax Maximum alues o measu ed ou pu s
Appendix: Adjus ed pa ame e s
Re o me s age
Ac i a ion ene gies o each eac ion:
Ea1= 7.0×103
J mol−1
Ea2=1.3×104J mol−1
Ea3=7.0×103J mol−1
Ea4=8.9×103J mol−1
P e-exponen ial ac o s o each eac ion:
k∞1=5.025 ×103
mol m−3min−1ba −1
k∞2=4.788 ×104
mol m−3min−1ba −1
k∞3=4.548 ×103
mol m−3min−1ba −2
k∞4=4.788 ×104
mol m−3min−1ba −4
Memb ane sepa a ion s age
Ea=8.8 ×103J mol−1
Pe0=9.0 ×10−7mol m−3min−1Pa−0.5
Re e ences
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(a) Con ol ac ions o he closed-loop sys em wi h a posi i e e e ence
(b) Hyd ogen ou pu o he closed-loop sys em wi h a
posi i e e e ence
Figu e 7: Simula ion esul s o he i s case o con olle uning (M=N)
23
(a) Con ol ac ions o he closed-loop sys em wi h a posi i e e e ence
(b) Hyd ogen ou pu o he closed-loop sys em wi h a
posi i e e e ence
Figu e 8: Simula ion esul s o he second case o con olle uning (M > N)
24