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The effect of moisture on the properties of cement-bonded particleboards made with non-traditional raw materials

Abstract

The paper presents research into the changes of properties in cement-bonded particleboards caused by moisture saturation over the course of 504 h. Three particleboard variants were tested, all at the age of 18 months. The first is a standard production-line board manufactured by CIDEM Hranice, a.s. (identified as CP-R). The other two variants were modified by by-products of the particleboard manufacturing process—dust (CP-D) and a particulate mixture (CP-P). The experiment observed changes in the boards’ dimensions, volume, and mass. The effect of moisture on their basic material properties was also investigated. While the boards were being saturated by water, changes in their structure were examined using an optical microscope. It was found that the boards behave differently depending on their composition. Also there were differences in the dynamics of the property changes. The modified particleboards are more susceptible to dimensional and volume changes. Both, volume and mass undergo the most significant changes during the first 24 h. Cracks and air voids inside the wood chips begin to close upon contact with water as a result of swelling. It was observed by optical microscopy that this process occurs within 3 to 5 min since immersion in the water bath. Between 24 and 96 h the rate at which the air voids and pores are closing begins to decrease and there is a difference in the dynamics of mass and volume changes as well. Wet–dry cycling of the boards was analysed as well. Temperature and moisture fluctuations negatively affected particleboard behaviour and properties. Strength dropped up to 50%. Wider cracks in structure of the particleboards were detected by optical microscopy, namely in ITZ (internal transition zone) of cement matrix and spruce chips.

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The effect of moisture on the properties of cement-bonded particleboards made with non-traditional raw materials

Author: Melichar, Tomáš; Mészárosová, Lenka; Bydžovský, Jiří; Lédl, Matěj; Vasas, Silvestr
Publisher: Springer
Year: 2021
DOI: 10.1186/s10086-021-02008-z
Source: https://dspace.vut.cz/bitstreams/b1df4859-b4a2-4d13-b02b-93229fda6ef7/download
Melicha e al. Jou nal o Wood Science (2021) 67:75
h ps://doi.o g/10.1186/s10086-021-02008-z
ORIGINAL ARTICLE
The e ec o mois u e on hep ope ies
o cemen -bonded pa icleboa ds made
wi hnon- adi ional aw ma e ials
Tomas Melicha * , Lenka Mesza oso a, Ji i Bydzo sky, Ma ej Ledl and Sil es Vasas
Abs ac
The pape p esen s esea ch in o he changes o p ope ies in cemen -bonded pa icleboa ds caused by mois u e
sa u a ion o e he cou se o 504 h. Th ee pa icleboa d a ian s we e es ed, all a he age o 18 mon hs. The i s is a
s anda d p oduc ion-line boa d manu ac u ed by CIDEM H anice, a.s. (iden i ied as CP-R). The o he wo a ian s we e
modi ied by by-p oduc s o he pa icleboa d manu ac u ing p ocess—dus (CP-D) and a pa icula e mix u e (CP-P).
The expe imen obse ed changes in he boa ds’ dimensions, olume, and mass. The e ec o mois u e on hei basic
ma e ial p ope ies was also in es iga ed. While he boa ds we e being sa u a ed by wa e , changes in hei s uc u e
we e examined using an op ical mic oscope. I was ound ha he boa ds beha e di e en ly depending on hei
composi ion. Also he e we e di e ences in he dynamics o he p ope y changes. The modi ied pa icleboa ds a e
mo e suscep ible o dimensional and olume changes. Bo h, olume and mass unde go he mos signi ican changes
du ing he i s 24 h. C acks and ai oids inside he wood chips begin o close upon con ac wi h wa e as a esul
o swelling. I was obse ed by op ical mic oscopy ha his p ocess occu s wi hin 3 o 5 min since imme sion in he
wa e ba h. Be ween 24 and 96 h he a e a which he ai oids and po es a e closing begins o dec ease and he e is
a di e ence in he dynamics o mass and olume changes as well. We –d y cycling o he boa ds was analysed as well.
Tempe a u e and mois u e luc ua ions nega i ely a ec ed pa icleboa d beha iou and p ope ies. S eng h d opped
up o 50%. Wide c acks in s uc u e o he pa icleboa ds we e de ec ed by op ical mic oscopy, namely in ITZ (in e -
nal ansi ion zone) o cemen ma ix and sp uce chips.
Keywo ds: Cemen -bonded pa icleboa d, Modi ica ion, Composi ion, Wa e sa u a ion, We –d y cycle, Dynamics,
Volume, Mass, S eng h, Suga con en , Mic os uc u e
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In oduc ion
Pa icleboa ds a e composi e ma e ials consis ing o
small wood pa icles bonded by a ma ix [1]. The e a e
many binde s being used, including cemen -based ones.
Wang e al. [2] in es iga ed a mix u e ha consis ed o
was e wood bonded by magnesium phospha e cemen .
Mi anda de Lima e al. [3] p esen ed esea ch in o he
modi ica ion o binde s by me akaolin and calcined
ce amics. Cap ai e al. [4] deal wi h he subs i u ion o
cemen by MSWI (municipal solid was e incine a ion)
bo om ash. The wood pa icles may come om many
di e en kinds o wood, as documen ed by he indings
o Odeyemi e al. [1] (A ican balsam ee), Nadha i [5]
(banana unk), A.N. Papadopoulos [6] (Ca pinus be ulis
L.), So annde e al. [7] (A zelia a icana wood esidues),
Fuwape e al. [8] ( opical wood), Bo ysiuk e al. [9] (suga
bee pulp), Taha e al. [10] ( oma o s alk), Amiandamhen
and Izeko [11] (Gmelina a bo ea wood), Hossain e al.
[12] a Wang [13, 14] (cons uc ion wood was e), Cab al
e al. [15] (s alk pa icles o Je usalem A ichoke), Ka ade
e  al. [16] (lignocellulosic was es), Sassoni e  al. [17]
(hemp) and Schwa zo a e al. [18, 19] (hemp ib es).
Open Access
Jou nal o Wood Scienc
e
*Co espondence: melicha [email p o ec ed].cz
Ins i u e o Technology o Building Ma e ials and Componen s, Facul y
o Ci il Enginee ing, B no Uni e si y o Technology, B no, Czech Republic
Page 2 o 18
Melicha e al. Jou nal o Wood Science (2021) 67:75
The p ope ies o wood and he cemen ma ix a e
ma kedly di e en . Wood is a he e ogeneous ma e-
ial consis ing mos ly o s uc u al componen s (cel-
lulose, hemicellulose, and lignin) and non-s uc u al
componen s (polysaccha ides o s a ch, ex ac i es,
p o eins, some wa e -soluble o ganic compounds, and
ino ganic compounds). Wood is suscep ible o olume
changes due o mois u e. Wood can hold wa e in he cell
walls as bound wa e o in he cell ca i ies as ee wa e
[20]. In heo y, mos , i no all, o he hyd oxyl g oups
in hemicelluloses a e accessible o mois u e [21]. Ch is-
ensen and Kelsey [22] es ima ed ha cellulose, hemicel-
luloses and lignin in Eucalyp us egnans a e esponsible
o app oxima ely 47%, 37% and 16% o he o al wa e
so p ion o his wood species. The use o wood in cemen
composi es is also s ongly in luenced by he leaching
o hemicellulose, which slows he hyd a ion a e o he
cemen ma ix; c . Janusa e al. [23].
Howe e , wi h he p ope ea men , he p ope ies
o wood can be a leas somewha s abilized agains he
e ec o mois u e o he unwan ed ex ac ion o hemi-
cellulose. The modi ica ion o wood in cemen -bonded
pa icleboa ds has al eady been he subjec o esea ch
by So annde e al. [7] (modi ica ion by CaCl2, MgCl2, and
AlCl3), Maka ona e al. [24] (nanos uc u ed ZnO coa -
ing), Ahmed e al. [25] (oil imp egna ion, he mal modi-
ica ion), and Pelaez-Samaniego e  al. [20] ( he mally
modi ied acacia and sesendok). Lee e al. [26] conclude
ha a pa icleboa d made wi h highe p opo ion o oil
palm unk pa icles has be e dimensional s abili y han
ha wi h highe p opo ion o ubbe wood pa icles.
Nasse e al. [27] analysed he p e- ea men o he pa -
icles wi h ei he cold o ho wa e and he addi ion 3% o
CaCl2, Al2(SO4)3, o MgCl2 (by cemen weigh ) in e ms
o i s in luence on he p ope ies o he pa icleboa ds,
speci ically boa ds made wi h he p uning was es om
six wood species. In e ac ions be ween wood species and
he W/C (wa e /cemen ) a io we e highly signi ican
o all o mechanical p ope ies and dimensional s abil-
i y cha ac e is ics. T ea men by ho wa e and CaCl2
was in es iga ed by Amiandamhen and Izeko [11]. Thei
esea ch also aimed o de e mine how he ea men o
he wood ( lakes and sawdus o Gamelina a bo ea) in lu-
ences he s eng h, modulus o elas ici y, wa e abso p-
ion, and swelling in hickness o he pa icleboa ds
a e 24h in a wa e ba h [11]. Li e al. [28] eached he
conclusion ha he apou di usi i y o wood–cemen
composi es dec eases when he wa e con en inc eases
as a esul o capilla y condensa ion. Liquid di usi -
i y d ama ically inc eases because o he high ela i e
humidi y a which he liquid wa e ends o sa u a e he
po es, which allows he wa e o be ee and hus o di -
use mo e easily [28]. Lee [26], d awing on Sulaiman [29],
ound ha ubbe wood is mo e hyg oscopic han oil
palm unk. Pelaez-Samaniego [20] con i med ha he
main ac o con ibu ing o he imp o emen o dimen-
sional s abili y o pa icleboa ds o wood composi es is
he emo al o hemicelluloses om he wood.
Cu en ly he e a e se e al by-p oduc s ( om cemen -
bonded pa icleboa d p oduc ion) ha lack any u he
u iliza ion and a e he e o e disca ded as was e. The mos
p omising o hese ma e ials is dus p oduced by he cu -
ing and g inding o he boa ds (6500 /yea ) and a le o-
e pa icula e mix u e consis ing o cemen , wood chips,
admix u es, e c. (1000 /yea ). Bo h he dus (D) and he
pa icula e (P) con ain cemen and sp uce chips. These
ma e ials could po en ially be e-used in he p oduc ion
o new cemen -bonded pa icleboa ds. A su ey o a ail-
able li e a y sou ces and pa icleboa d manu ac u e s has
e ealed ha he e-use o he abo e-men ioned ma e-
ials is s ill a la gely unexplo ed a ea. Simila ly, au ho s
who ha e in es iga ed he wa e abso p ion o pa i-
cleboa ds ha e ailed o p oduce a mo e complex and
de ailed analysis. S udies usually limi hemsel es o es -
ing he compliance o ma e ials wi h he equi emen s o
echnical s anda ds [30–39].
Ma e ials
Cemen -bonded pa icleboa ds we e manu ac u ed by
CIDEM H anice, a.s. The ba ch pe e e y es mix u e
was 11 m3. The e e ence mix u e ep esen s a s and-
a d ma ke -a ailable pa icleboa d. Two mo e mix u es
we e designed, bo h modi ied by al e na i e compo-
nen s p oduced as by-p oduc s du ing he pa icle-
boa d manu ac u ing p ocess. The modi ica ion ook
in o accoun p io esea ch conduc ed in collabo a ion
wi h CIDEM H anice, a.s.; see [40, 41]. Componen s
D and P we e no ea ed (milling, c ushing, si ing,
e c.). Composi ion o designed mix u es is shown in he
Table 1 (CP-R— e e ence pa icleboa ds; CP-D—pa -
icleboa ds modi ied by dus D; CP-P—pa icleboa ds
modi ied by pa icula e mix u e P).
Table 1 Volume composi ion (%) o designed mix u es—
e e ence and modi ied by dus and pa icula e mix u e
Componen Mix u e
CP-R Mix u e
CP-D Mix u e
CP-P
Cemen 25.00 24.75 24.00
Sp uce chips 63.00 59.22 60.48
Dus —D 0.00 4.03 0.00
Pa icula e mix u e—P 0.00 0.00 3.52
Wa e 10.00 10.00 10.00
Admix u es 2.00 2.00 2.00
Page 3 o 18
Melicha e al. Jou nal o Wood Science (2021) 67:75
The mix u es a e based on blended cemen CEM II/A-
S 42,5 R (Českomo a ský cemen , a.s., Mok á, Czech
Republic; speci ic su ace a ea o 458 m2/kg; densi y
3124 kg/m3; ini ial se 215–250 min; 28-day s eng h
59MPa). The s uc u e and mic os uc u e o he wood
chips a e shown in Figs.1 and 2. Thei pa icle size dis-
ibu ion cu e is in he cha below along wi h he
o he ma e ials (Fig.3). Besides hese componen s, he
mix u es also con ained wa e and hyd a ion-con ol
admix u es.
The dus D is o med du ing cu ing by a o ma saw,
om whe e i is suc ioned away ia a cyclone ha sep-
a a es i om coa se pa icles. The pa icula e mix-
u e P is c ea ed, o ins ance, by changes made o he
manu ac u ing p ocess, such as when he mix u e is
adjus ed in esponse o wea he condi ions, e c. Anal-
ysis o D and P mic os uc u e (Fig.2) has e ealed a
e y ho ough mine aliza ion o a la ge numbe o
sp uce chips. Cemen ma ix esidues (hyd a ion p od-
uc s) a e p esen on wood chips su ace. I is he e o e
e iden ha he wood chips a e o a la ge ex en sealed
agains he ing ess o mois u e. The p ope ies o he
al e na i e componen s D and P ha e al eady been ana-
lysed by Melicha e al. [40–42]. Pa icle size dis ibu-
ion o P and D is shown in Fig.3.
The chemical and mine alogical composi ion o D
and P co esponds o he composi ion o a p oduc ion-
line pa icleboa d. The dus D has a la ge wood con-
en (de e mined by TOC analysis; Table2).
Fig. 1 S uc u e o : a he aw sp uce chips; b dus D; c pa icula e mix u e P
Fig. 2 Mic os uc u e o wood chips: a he aw sp uce chips mag. 500 × ; b wood pa icle in dus D mag. 5000 × ; c wood pa icle in pa icula e
mix u e P mag. 2000 × ; pic u es aken by a Tescan MIRA3 XMU scanning elec on mic oscope
Page 4 o 18
Melicha e al. Jou nal o Wood Science (2021) 67:75
Expe imen al me hods
The pa icleboa ds wi h densi y 1300–1400kg/m3 and
12mm in hickness we e made and cu in o specimens
a he p oduc ion line a CIDEM H anice, a.s. 28days
la e he boa ds we e anspo ed o he labo a o ies
o he Ins i u e o Building Ma e ials and Componen s,
Facul y o Ci il Enginee ing, BUT. Specimens ma u ed
o oughly 17mon hs in he labo a o ies. All he es s
and analyses we e planned so ha hei end would
coincide wi h he specimens eaching 18mon hs o age.
Specimen p epa a ion anddimensions
Specimens wi h he dimensions o
50 mm × 50 mm × 12 mm (wa e sa u a ion dynam-
ics up o 30 min), 290 mm × 50 mm × 12 mm
( es ing o mechanical p ope ies), and
300 mm × 100 mm × 12 mm (dimensional and mass
changes) we e made. All he specimens we e s o ed
in a clima e chambe un il hey eached a s able mass.
A e wa ds he specimens we e placed in an exica-
o o empe a u e s abiliza ion. Nex , all he dimen-
sions (leng h, wid h, and hickness) as well as mass
we e measu ed. Also de ailed images o he specimen
s uc u e we e aken using an op ical mic oscope. Each
indi idual pa ame e was de e mined using a se o 6
specimens whe e 3 specimens we e cu om he boa ds
in he longi udinal and 3 in he ans e se di ec ion.
Analysis o s uc u e—compu ed omog aphy
Be o e he wa e sa u a ion, h ee-dimensional s uc u e
o CP-R pa icleboa d was analysed. This non-des uc-
i e analysis was ocused on iden i ica ion o p e ailing
di ec ion and o ien a ion o sp uce chips in he boa ds.
O ien a ion o wood chips is impo an due o di e en
beha iou du ing dimensional changes ela ed o wa e
sa u a ion. XRD omog aphy de ice phoenix | ome|x m
300 was used o his pu pose.
Wa e sa u a ion, swelling
S anda d EN 317 [34] de e mines swelling in he hick-
ness o a specimen a e being comple ely subme ged
unde wa e a (20 ± 1)°C. In p inciple, he expe imen
ollowed EN 317. The s anda d only obse es changes
in hickness. The p esen ed esea ch examined ol-
ume changes in g ea e de ail, including changes in
leng h and wid h. The specimens had dimensions o
300mm × 100 mm × 12mm (see Fig.4), which is simi-
la o hose o pa icleboa ds used in eal-li e applica-
ions. Besides dimensional changes, mass inc eases
we e obse ed as well. The s anda d EN 634-2 [32] only
examines he alue o swelling in hickness 24h a e
0
10
20
30
40
50
60
70
80
90
100
0111.010.0
Cumula i e passing [%]
Pa icle size [mm]
Cemen S
p
uce Chi
p
s D P
Fig. 3 Pa icle size dis ibu ion o he al e na i e componen s wi h he p ima y aw ma e ials
Table 2 Chemical composi ion, wood con en and wa e abso p ion o D and P
Al e na i e ma e ial SiO2
[%] CaO
[%] Al2O3
[%] Fe2O3
[%] Na2O, K2O
[%] Wood con en
[%] WA [%]
D 10.5 46.1 14.8 3.8 0.4 26.1 49.9
P 14.9 41.9 13.9 4.4 1.2 19.8 40.1
Page 5 o 18
Melicha e al. Jou nal o Wood Science (2021) 67:75
ull imme sion in wa e . The abo e-men ioned p ope -
ies (dimensions and mass) we e measu ed a 0, 1, 4, 6, 8,
12, 24, 48, 72, 96, 168, 336, and 504h o a mo e de ailed
de e mina ion o he wa e sa u a ion dynamics.
The specimens we e main ained in labo a o y en i on-
men a e hei emo al om he wa e . G adual d ying
o he es ed pa icleboa ds occu ed ill he s able weigh
was eached. Subsequen ly, i e e sible changes o moni-
o ed pa ame e s we e de e mined.
We –d y cycling
Condi ions cha ac e ized by cyclic we ing and d ying
we e simula ed in wa e ba h and d ying o en. One cycle
( o al 48h) consis ed o wo ollow-up phases—imme -
sion in wa e a 20°C o 24h; d ying in o en a 103°C
o 24h. A o al o 7 such cycles we e pe o med. Mass
and dimensions we e de e mined a e each cycle. E alu-
a ion o e e sible, i e e sible changes and mac oscopic
ailu es was possible.
Leachabili y o suga s
Cemen -bonded pa icleboa ds con ain suga s, mainly
hemicellulose, which has nega i e e ec on cemen
ma ix ha dening. Hemicellulose is dissoluble in p esence
o wa e . Thus, he wa e om he ba h (whe e he speci-
mens we e s o ed) was sampled a e 168 and 504h and
es ed o suga con en . The suga con en de e mina-
ion (Fig. 5) ollowed he p inciple o educing suga
wi h po assium pe mangana e (KMnO4) in an alkaline
en i onmen . The educ ion o MnVI o MnIV changes
he colou o he solu ion o yellow o yellow–b own.
B own MnO2 p ecipi a e may o m a high pe mangana e
concen a ions.
Densi y, bending and ensile p ope ies
Th ee se s o specimens we e es ed. One e e ence se
was es ed. The second se con ained pa icleboa ds
ha we e sa u a ed by mois u e (up o 504h) and sub-
sequen ly d ied in labo a o y condi ions. The las se
consis ed o pa icleboa ds ha we e exposed o we –d y
cycles. Thei dimensions we e 50mm × 50mm × 12mm
(densi y, ensile) and 290mm × 50mm × 12 mm (bend-
ing). Be o e he es s o physical and mechanical p ope -
ies we e conduc ed, he pa icleboa d specimens we e
s o ed a ela i e humidi y o (65 ± 5)% and empe a u e
(20 ± 2)°C o allow hem o each s able mass.
The me hod o de e mining he densi y o pa icle-
boa ds is desc ibed in EN 323 [37]. Bending s eng h
and modulus o elas ici y in bending we e de e mined
acco ding o EN 310 [33] ( he h ee-poin bend es ).
The s eng h o he specimen is calcula ed as he a io
be ween he bending momen M a maximum load Fmax
and he momen o he whole c oss-sec ion. The dis-
ance be ween he cen es o he wo suppo olle s is
se a 20 × he hickness o he boa d. The maximum load
(specimen ailu e) mus occu no la e han (60 ± 30)s a
a cons an loading a e. Tensile s eng h pe pendicula o
he plane o he boa d was de e mined om he maxi-
mum o ce ac ing upon he specimen su ace acco ding
o EN 319 [36]. The loading a e was se so ha he speci-
mens would su e ailu e wi hin (60 ± 30)s; 3mm/min.
Fig. 4 Cemen -bonded pa icleboa d specimens abou 1 h a e
imme sion in wa e a app oxima ely 20 °C. The specimens we e used
o assess he dynamics o mois u e sa u a ion
Fig. 5 Analysis o suga concen a ion in he wa e solu ion in which he specimens we e imme sed o 504 h

Page 6 o 18
Melicha e al. Jou nal o Wood Science (2021) 67:75
Mic os uc u al analysis—op ical mic oscope
The s uc u al changes we e analysed wi h a Keyence
VHX-950F op ical mic oscope (up o 200 × magni ica-
ion). Special a en ion was paid mainly o a eas whe e
c acks had o med, as hese pa s make i possible o
see how mois u e sa u a ion in luences he dimen-
sional o olume ic changes o he boa ds. The analy-
sis ocused mainly on he mois u e sa u a ion dynamics
o he cemen -bonded pa icleboa ds and i s ole in
he closing and subsequen e-occu ence o mic oc-
acks. The mois u e sa u a es he cell walls o he wood
chips, which causes i o swell and cause mic oc acks
o o m in he cemen ma ix. A o al o 3 se s o speci-
mens we e subjec ed o a de ailed analysis. The i s
se was examined om 0 h ough 30min a e imme -
sion and consis ed o specimens wi h he dimensions o
50 mm × 50 mm × 12 mm. The mic os uc u al analy-
sis o hese specimens ook place while hey emained
imme sed in wa e (see Fig.6). The second se comp ised
specimens o 300mm × 100mm × 12mm, which we e
examined a a se ime in e al oge he wi h weigh-
ing and dimension measu emen ; i.e. be o e wa e sa u-
a ion and a e 1, 4, 6, 8, 12, 24, 48, 72, 96, and 168h
unde wa e . The hi d se comp ised specimens o
300mm × 100mm × 12mm which we e analysed du ing
we –d y cycles, i.e. each 24h (a e wa e sa u a ion and
also a e d ying).
Resul s anddiscussion
3D s uc u e o  hepa icleboa ds
Following igu es (Figs.7 and 8) show CP-R boa d wi h
emphasis on o ien a ion o sp uce chips. O ien a ion
o chips in he pa icleboa ds is impo an in e ms o
dimensional changes because wood is an aniso opic
ma e ial. Signi ican dimensional and olume changes
occu in adial and angen ial di ec ion o wood [24, 43].
CT analysis p o ed ha axial di ec ion o he chips is
mos ly pa allel wi h plane o he pa icleboa d. Radial
and angen ial di ec ion o he wood chips is o ien ed
pe pendicula o he leng h (linea di ec ion) o he pa i-
cleboa ds. Thus, he mos appa en dimensional changes
could occu in hickness di ec ion.
Dynamics o wa e sa u a ion
The cha s (Fig.9) show a de ailed e alua ion and com-
pa ison o he dimensions, mass, and olume o he
pa icleboa d specimens (de elopmen up o 504h). I e-
e sible changes o es ed pa ame e s a e g adual d ying
in labo a o y en i onmen a e shown in Table3. Resul s
con i med di e se beha iou o boa ds in dependence on
hei composi ion du ing soaking. This ela es o di e -
en a io o cemen and chips in CP-R, CP-D and CP-P.
Ra io o cemen , chips and al e na i e aw ma e ials also
has e ec on s uc u e o ITZ o ma ix and sp uce chips.
The so p ion o he boa ds no only occu s sepa a ely in
sp uce chips and cemen ma ix, bu i is also compli-
ca ed by he in e acial egion [44]. So p ion dynamics,
cha ac e ized by apid changing dimensions and mass, is
appa en up o 96h o soaking. The mos apid change
was de e mined a e he i s hou o he imme sing
boa ds. This indica es ela i ely open po ous s uc u e
o he boa ds when he i s wa e pene a es h ough
cemen ma ix capilla y sys em in o he cell s uc u e o
sp uce chips. Pene a ion o wa e is mo e di icul wi h
inc easing wa e amoun wi hin he boa ds, because
po ous s uc u e is g adually illed by he wa e and less
Fig. 6 Obse a ion and e alua ion o olume changes in a specimen being sa u a ed by liquid mois u e using an op ical mic oscope: a he
mic oscope wi h a specimen; b specimen de ail unde he lens o he mic oscope
Page 7 o 18
Melicha e al. Jou nal o Wood Science (2021) 67:75
ee space emains. The e o e, ano he pene a ion o
wa e in o he boa ds slows down. When ib e sa u a-
ion poin (FSP— ully sa u a ed cell walls o wood) is
eached, dimensional and olume ic changes a e no
so signi ican . Howe e , i is qui e di icul o de e mine
exac ly FSP o sp uce chips in he boa ds wi h ega d
o he e ogeneous s uc u e o his composi e ma e ial
(cemen ma ix, sp uce chips, ITZ). The sp uce chips
a e also s abilized (modi ied) by wa e glass, Ca ions o
cemen binde and he mal ea men du ing he p oduc-
ion o boa ds. This s abiliza ion o he chips pe cep ibly
changes hei so p ion dynamics. Re e ence boa ds CP-R
show he mos s able p ope ies in e ms o dimensional,
olume and mass changes. I e e sible changes o he
es ed pa ame e s we e de e mined in case o all ypes o
boa ds. I e e sible mass changes o CP-R co espond o
indings Fan e al. [45].
The linea di ec ion is cha ac e ized by he smalles
dimensional changes (0.39% CP-P; Fig.9a). This ela es o
he o ien a ion o sp uce chips in he pa icleboa ds and
di ec ion o p essu e du ing p oduc ion o he boa ds
(Figs. 7 and 8), including esidual s ess in he chips.
Residual s ess did no a ec linea expansion s ongly.
Leng h change 0.23% (CP-R), 0.28% (CP-D) and 0.29%
Fig. 7 S uc u e o boa d CP-R—CT analysis; o ien a ion o sp uce chips: a longi udinal slice—pe pendicula o he plane o he boa d; b 3D model;
c longi udinal slice—in plane o he boa d; d ans e sal slice
Fig. 8 S uc u e o boa d CP-R—CT analysis; o ien a ion o sp uce chips—de ail. Di ec ion o hickness and p essu e e ec ing du ing p oduc ion o
boa ds—yellow c ow oo
Page 8 o 18
Melicha e al. Jou nal o Wood Science (2021) 67:75
(CP-P) was de e mined a e 24h o soaking. A e g ad-
ual d ying, i e e sible linea change was de e mined in
ange o 0.10% o 0.15%.
Radial and angen ial swelling occu s mos ly in hick-
ness di ec ion o he boa ds due o he chips o ien a-
ion. Also esidual s ess ( om p oduc ion o he boa ds)
in he chips is elaxed du ing hei soaking. This s ess
causes inc easing expansion p essu e o sp uce chips
and hus s ongly a ec s hickness change. The e o e,
compa ed o he linea changes, much highe alues o
swelling in hickness we e de e mined (see Fig. 9b)—
CP-P (1.58% a e 504h). A e 24h, he CP-R specimens
swelled by 0.3%, which co esponds o he in o ma-
ion decla ed by he manu ac u e [46]. The dynamics
o wa e sa u a ion in case o CP-P is he mos appa -
en up o 96h o soaking. CP-R shows a mo e signi ican
inc ease be ween 168 and 504h. A e g adual d ying,
i e e sible change o hickness was de e mined in ange
o 0.26% o 0.35%. Pa icleboa ds CP-D and CP-P su -
e ed om swelling in hickness a e 24h in a much
smalle deg ee han pa icleboa ds con aining o he
a ailable ag icul u al was e ( a ious plan s and woods).
This is suppo ed by esul s—Nasse e al. [27] (4.51% o
4.87%), Odeyemi e al. [1] (2%), So annde e al. [7] (0.8%
o 2.19%), Fuwape e al. [47] (4.44%), Okino e al. [48] (1.1
o 1.8%) and Zhou e al. [49] (0.53%). S ong dependence
o swelling in hickness on pa icleboa ds composi ion
was p o ed. Howe e , ela ionship be ween dimensional
changes (see Fig. 9a,b) and densi y (see “Physical and
mechanical pa ame e s” sec ion) o he pa icleboa ds
was no p o ed, as o example Nasse e al. [27] p esen .
Volume changes (see Fig.9c) oughly ollow he end
o swelling in hickness (see Fig. 9b). Pa icleboa d
specimens CP-P appea he mos suscep ible o olume
change wi h 1.52% (24h) and 2.51% (504h) du ing wa e
)b( )a(
0.00
0.05
0.10
0.15
0.20
0.25
0.30
0.35
0.40
Linea Change -Leng h [%]
Time [hou s]
CP-R CP-D CP-P
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
La e al Change -Thickness [%]
Time [hou s]
CP-R CP-D CP-P
)d( )c(
0.0
0.5
1.0
1.5
2.0
2.5
3.0
Change o Volume [%]
Time [hou s]
CP-R CP-D CP-P
0
5
10
15
20
25
30
Change o Mass [%]
Time [hou s]
CP-R CP-D CP-P
Fig. 9 Dimensional, olume and mass he changes o he boa ds du ing wa e sa u a ion o e he o al o 504 h: a linea —leng h change; b
la e al— hickness change; c olume ic change; d mass change
Table 3 I e e sible changes o dimensions, olume and mass o
es ed cemen -bonded pa icleboa ds
Mix u e–boa ds Linea —leng h
[%] La e al—
hickness
[%]
Volume
[%] Mass
[%]
CP-R 0.10 0.26 0.69 1.20
CP-D 0.14 0.26 0.99 3.01
CP-P 0.15 0.35 1.38 3.14
Page 9 o 18
Melicha e al. Jou nal o Wood Science (2021) 67:75
sa u a ion. The olume inc eases he mos apidly du -
ing he i s 48h o imme sion. This is pa ially caused
by he dissolu ion o soluble subs ances o he sp uce
chips, which may inc ease s ess in he emaining wood
subs ances and su ounding solids o cemen pas e. This
leads o a co esponding olume change in bo h he wood
chips and he adjacen cemen pas e [44]. Pa icleboa ds
CP-D and CP-P exhibi he same olume ic beha iou
o e he i s hou o soaking (0.76% and 0.77%). A e
g adual d ying, i e e sible olume ic change was de e -
mined in ange o 0.69% o 1.38%. These alues a e no
negligible conside ing he maximal olume ic changes
a e 504h.
The esul s show ha di e ences be ween mass
(Fig.9d) o CP-R, CP-D and CP-P boa ds a e smalle in
compa ison wi h he dimensional and olume changes.
The mos d ama ic inc ease occu s wi hin 1h o ini ial
imme sion (app oxima ely 10%). A e 504h o imme -
sion, he mass o all he specimens inc eased o a simi-
la deg ee, anging om 24.40% o 25.79%. A e g adual
d ying, i e e sible change o mass was de e mined in
ange 1.20% o 3.14%. The es ed pa icleboa ds exhibi
di e en wa e abso p ion depending on he ype o al e -
na i e ma e ial used. The dynamics o mass change a y
as well. This con i m esul s and indings ela ed o wa e
abso p ion a e 24h imme sion by So annde e al. [7]
(9.28–16.14%), Nasse e al. [27] (13.4–21.3%), Odeyemi
e al. [1] (5.8%), Fuwape e al. [47] (20.40%), Sa as ano
e al. [50] (10.7–24.8%), Okino e al. [48] (14.4–16.7%)
and Zhou e al. [49] (6.9%). The pa icleboa ds analysed
by Okino e al. [48] show a mo e dynamic wa e sa u a-
ion du ing he i s wo hou s o ini ial imme sion.
CP-D boa ds appea mo e esis an o mois u e-
induced changes han CP-P. The cause is pa ly due o
he na u e o he al e na i e componen s. Componen P
con ains la ge pa icles and agg ega ions o cemen and
wood chips. Ano he c ucial ac o is ha dus D comes
om pa icleboa ds ha ha e passed h ough he en i e
manu ac u ing p ocess, including wo he mal cu ing
cycles. On he con a y, pa icula e mix u e P accumu-
la es in he p oduc ion line a e mixing and laye ing in o
a con inuous shee . This means ha componen P has no
comple ed i s ull mine aliza ion cycle. Pe o med es s
con i med ha he o igin o he al e na i e componen
plays a signi ican pa in he dimensional and olume -
ic changes. Howe e , e ec on wa e abso p ion (mass
changes) o he pa icleboa ds is no so e iden .
We –d y cycling
E ec o cyclic wa e soaking and d ying on pa ame e s
o he pa icleboa ds was analysed (Fig. 10). I e e s-
ible and e e sible changes o he es ed pa ame e s
a e we –d y cycling a e appa en om Table4. Linea
changes a e he smalles , wi h i e e sible componen
app oxima ely − 0.1%. The di e ences be ween he
CP-R, CP-D and CP-P a e no signi ican . On he o he
hand, hickness change is mo e ob ious and inc ease was
no iced, while linea i e e sible change is cha ac e ized
by sh inkage. The di e ences in hickness be ween indi-
idual ypes o pa icleboa ds a e mo e e iden . Re e -
ence boa ds CP-R show he smalles dimensional, olume
and mass changes. Boa ds CP-P a e he mos suscep ible
o he analysed pa ame e s due o we –d y cycles.
I e e sible swelling is caused by he elease o he
esidual comp essi e s esses impa ed o he boa d du -
ing he p essing p ocess [47]. Relie o esidual s esses
wi hin he wood due o ho p essing p ocess was also
p esen ed by Rowell [51]. Composi ion o he pa icle-
boa ds also has signi ican e ec on i s changes du ing
we –d y cycles. Based on compa ison o esul s [47] wi h
ou comes in his s udy, e y s ong dependence on com-
posi ion o he pa icleboa ds is ob ious.
Boa ds CP-R, CP-D and CP-P show i e e sible change
in ange o 0.40 o 0.74%, whe eas au ho s [47] de e -
mined i e e sible changes o he pa icleboa ds in ange
15 o 21%. An in e es ing ac is ha hese di e en alues
a e no iceable despi e e y simila densi y and cemen /
pa icle a io o he pa icleboa ds. Ano he key ac o ,
a ec ing a e o changes, is de-bonding o he cemen
ma ix and wood pa icles due o chips sh inkage du ing
d ying [47]. Failu es be ween cemen ma ix and sp uce
chips a e appa en om mic oscopic obse a ion (see
“Mic os uc u e” sec ion). Rega ding o e y low changes
o CP-R, CP-D and CP-P i is e iden ha de-bonding
e ec is e y sligh in compa ison wi h boa ds based on
sawdus and was epape [47]. I e e sible changes o pa -
icleboa ds mass (g owing end) and leng h (downwa d
end) we e de e mined by Fan e al. [45] du ing we –d y
cycles (90–65–35–65–90% RH). Leng h and mass end
is ob ious also om hys e esis loops (iso he ms) [45].
Resul s (Fig.10 and Table4) a e suppo ed, among o h-
e s, by Ahmed e al. [25]. Mass loss o he pa icleboa ds
is connec ed wi h emo al o wa e -soluble ca bohy-
d a es o ex ac i es om sp uce chips, especially a e
he i s cycle (see Fig.10d). Ne e heless, he mass loss is
e y low, i.e. 0.76%. Mass and leng h end (Fig.10a and
d) is con i med also by Fan e al. [44]. Wood chips deg a-
da ion in cemen -bonded pa icleboa ds can occu due o
highly alkaline en i onmen (cemen ma ix). This causes
loss o mass and dimensional changes (chips).
Suga leachabili y
Nega i e e ec o suga s du ing cemen ma ix ha den-
ing analysed and desc ibed among o he s [52–55]. The e-
o e he wa e (in which he specimens esided) was
sampled a e 168 and 504h and es ed o suga con en .
Page 16 o 18
Melicha e al. Jou nal o Wood Science (2021) 67:75
es ed boa ds was mo e appa en a e we –d y cycling.
I e e sible changes o cemen -bonded pa icleboa ds
also ela e o de o ma ion o cemen ma ix. The ma ix
is subjec ed o i e e sible changes du ing swelling and
subsequen d ying o he boa ds. Con a y, he chips
a e mo e lexible and each almos he same dimen-
sions a e d ying. The e o e, widened c acks in ITZ
o analysed boa ds a e appa en a e 7 we –d y cycles
(Fig.19b, d).
An in e es ing esea ch would be also s udy o ans-
po o he wa e in he boa ds and sepa a e componen s
(ma ix and chips) in e ms o di e en wa e en e ing
he edge and inne s uc u e o he boa ds. Howe e ,
his esea ch equi es mo e complex and de ailed s udy,
which is abo e he scope o he p esen ed s udy.
Conclusions
All he pa ame e s we e de e mined in e ms o he e ec
o he pa icleboa ds’ di e en composi ion.
Cemen -bonded pa icleboa ds beha e di e en ly du -
ing wa e sa u a ion (up o 504h unde wa e ) depend-
ing on hei composi ion. The changes in he obse ed
pa ame e s ollow di e en dynamics. Pa icleboa ds
wi h a modi ied composi ion a e mo e suscep ible o ol-
ume and dimensional changes. Mos olume and dimen-
sional changes occu oughly wi hin he i s 24h. Ve y
as changes we e de ec ed by op ical mic oscopy wi hin
3 o 5min o being imme sed in wa e . Be ween 24 and
96h he a e a which po es and ai oids close begins o
dec ease. Volume and mass changes occu a a di e en
a e. Mass inc eases a la ge inc emen s han olume.
Mechanical p ope ies (s eng h and modulus o elas-
ici y) we e no ha med by swelling. In ac , he 504h
o wa e sa u a ion caused hem o inc ease by a small
deg ee. The con inuing cemen hyd a ion had a s onge
e ec han he s uc u al damage caused by he swell-
ing o he wood wi hin he pa icleboa d ma ix. On he
o he hand, boa ds subjec ed o we –d y cycling de e-
io a ed signi ican ly. Especially, appa en dec ease o
Fig. 19 De elopmen o ailu e in con ac zone o ma ix and sp uce chip wi hin he pa icleboa d du ing we –d y cycling: a CP-R be o e cycling; b
CP-R a e 7 cycles; c CP-P be o e cycling; d CP-P a e 7 cycles

Page 17 o 18
Melicha e al. Jou nal o Wood Science (2021) 67:75
s eng h (up o 50%) and modulus has occu ed. Mic o-
s uc u e also con ained mo e ailu es and laws.
Despi e he ac ha he p ope ies o he wood chips
had been s abilized as pa o he manu ac u ing p ocess,
suga leaching had occu ed du ing he wa e sa u a ion.
A sligh ly highe suga concen a ion was ound only
a e 504h o wa e sa u a ion. Howe e , he s eng h
es s show ha he leached suga s ha e no a ec ed
p ope ies o he pa icleboa ds.
Abb e ia ions
D: Dus p oduced by he cu ing and g inding o he boa ds; P: Pa icula e
mix u e consis ing o cemen , wood chips, admix u es, e c.; CP-R: Re e -
ence cemen -bonded pa icleboa d; CP-D: Cemen -bonded pa icleboa ds
modi ied wi h D (7%); CP-P: Cemen -bonded pa icleboa ds modi ied wi h
P (8%); MSWI: Municipal solid was e incine a ion; W/C: Wa e /cemen ; TOC:
To al o ganic ca bon; p-R: Densi y o e e ence boa ds; p-So: Densi y o soaked
boa ds; p-WD: Densi y o we –d y cycled boa ds; Δp-RSo: Di e ence be ween
densi y o e e ence and soaked boa ds; Δp-RWD: Di e ence be ween densi y
o e e ence and we –d y cycled boa ds; m: Bending s eng h; Em: Modulus
o elas ici y in bending; : T ans e se ensile s eng h pe pendicula o he
plane o he boa d.
Acknowledgemen s
All es s and analyses we e ca ied ou a B no Uni e si y o Technology,
Facul y o Ci il Enginee ing, Ins i u e o Technology o Building Ma e ials and
Componen s, and a AdMaS Cen e.
Au ho s’ con ibu ions
Concep ualiza ion—TM, me hodology—TM and LM, alida ion—JB, TM and
LM, o mal analysis—JB, in es iga ion—TM, LM, ML and SV, esou ces—LM
and TM, da a cu a ion—JB, w i ing—o iginal d a p epa a ion—TM, w i ing—
e iew and edi ing—TM and LM, isualiza ion—TM and LM, supe ision—TM
and JB, p ojec adminis a ion—TM, unding acquisi ion—TM and JB. All
au ho s ha e ead and app o ed he inal manusc ip .
Funding
Resea ch p esen ed in he a icle was unded by he Czech Science Founda-
ion (GA ČR), p ojec 19-00291S “Analysis o P ocesses du ing Fo ming he
S uc u e in Silica e Composi es wi h O ganic Fille s and hei Beha iou a
Speci ic Condi ions o S ess”.
A ailabili y o da a and ma e ials
The da ase s used and/o analysed du ing he cu en s udy a e a ailable om
he co esponding au ho on easonable eques .
Decla a ions
Compe ing in e es s
The au ho s decla e no con lic o in e es .
Recei ed: 5 Oc obe 2021 Accep ed: 17 Decembe 2021
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