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Micromachined Gas Sensors Based on Au-functionalized SnO2 Nanorods Directly Integrated without Catalyst Seeds via AA-CVD

Abstract

Tin oxide nanorods functionalized with Au nanoparticles are vapour synthesised at relatively lower temperatures than previously reported and without the need of catalyst seeds using co-deposition method via aerosol-assisted chemical vapour deposition. These functionalized structures formed directly, in a single-step process, on silicon micromachined platforms are tested toward H2, showing 12-fold greater response, 6-fold faster response time and better selectivity to CO compared to a similar non-functionalized system. Results show the significance of these method to form highly gas sensitive nanostructures compatible with the complementary electronic for the fabrication of gas microsensor devices.

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Micromachined Gas Sensors Based on Au-functionalized SnO2 Nanorods Directly Integrated without Catalyst Seeds via AA-CVD

Author: Vallejos Vargas, Stella; Selina, Soultana; Annanouch, Fatima; Grácia, Isabel; Llobet, Eduard; Blackman, Chris
Publisher: Elsevier
Year: 2016
DOI: 10.1016/j.proeng.2016.11.344
Source: https://dspace.vut.cz/bitstreams/94cd0d06-4607-4b0b-be6d-bd7262890ea7/download
P ocedia Enginee ing 168 ( 2016 ) 1078 – 1081
1877-7058 © 2016 The Au ho s. Published by Else ie L d. This is an open access a icle unde he CC BY-NC-ND license
(h p://c ea i ecommons.o g/licenses/by-nc-nd/4.0/).
Pee - e iew unde esponsibili y o he o ganizing commi ee o he 30 h Eu osenso s Con e ence
doi: 10.1016/j.p oeng.2016.11.344
ScienceDi ec
A ailable online a www.sciencedi ec .com
30 h Eu osenso s Con e ence, EUROSENSORS 2016
Mic omachined gas senso s based on Au- unc ionalized SnO
2
nano ods di ec ly in eg a ed wi hou ca alys seeds ia AA-CVD
S. Vallejos,
a* S. Selina,b F. E. Annanouch,c, e I. G àcia,d E. Llobe ,c C. Blackmanb
a
SIX Resea ch Cen e, B no Uni e si y o Technology, B no, Czech Republic
b
Depa men o Chemis y, Uni e si y College London, London, UK
c
MINOS-EMaS, Depa amen d’Enginye ia Elec ònica, Uni e si a Ro i a i Vi gili, Ta agona, Spain
d
Ins i u o de Mic oelec ónica de Ba celona (IMB-CNM, CSIC), Ba celona, Spain
e
Aix Ma seille Uni e si é, Uni e si é de Toulon, IM2NP UMR 7334, Ma seille, F ance
Abs ac
Tin oxide nano ods unc ionalized wi h Au nanopa icles a e apou syn hesised a ela i ely lowe empe a u es han p e iously
epo ed and wi hou he need o ca alys seeds using co-deposi ion me hod ia ae osol-assis ed chemical apou deposi ion. These
unc ionalized s uc u es o med di ec ly, in a single-s ep p ocess, on silicon mic omachined pla o ms a e es ed owa d H
2
,
showing 12- old g ea e esponse, 6- old as e esponse ime and be e selec i i y o CO compa ed o a simila non- unc ionalized
sys em. Resul s show he signi icance o hese me hod o o m highly gas sensi i e nanos uc u es compa ible wi h he
complemen a y elec onic o he ab ica ion o gas mic osenso de ices.
© 2016 The Au ho s. Published by Else ie L d.
Pee - e iew unde esponsibili y o he o ganizing commi ee o he 30 h Eu osenso s Con e ence.
Keywo ds: Nanos uc u es; in oxide; unc ionaliza ion; AACVD; gas senso s
1. In oduc ion
Tin oxide is an in insic n- ype wide-bandgap semiconduc ing me al oxide wi h applica ions in anspa en
conduc ing elec odes, sola cells and gas senso s.[1, 2] In pa icula , in oxide is used in mos cu en comme cial
esis i e gas senso s and is he mos s udied ma e ial in he gas sensing li e a u e, wi h demons a ed sensi i i y o
* Co esponding au ho . Tel.: +420 541 146 153; ax: +420 541 146 2198.
E-mail add ess: a gas@ eec. u b .cz
© 2016 The Au ho s. Published by Else ie L d. This is an open access a icle unde he CC BY-NC-ND license
(h p://c ea i ecommons.o g/licenses/by-nc-nd/4.0/).
Pee - e iew unde esponsibili y o he o ganizing commi ee o he 30 h Eu osenso s Con e ence
1079
S. Vallejos e al. / P ocedia Enginee ing 168 ( 2016 ) 1078 – 1081
ca bon monoxide, hyd ogen, e hanol, and ni ogen dioxide, amongs o he s.[2-4] Whils in oxide nano ods (NRs)
ha e been syn he ized (o en wi h ca alys seeds) using a ious ou es, including chemical apou deposi ion (CVD),
he o ma ion o hese s uc u es ia ae osol-assis ed (AA) CVD wi hou ca alys seeds, i.e., ia apo -solid (VS)
mechanism, and hei in-si u unc ionaliza ion wi h Au nanopa icles (NPs) ha e no been de eloped be o e. AA-CVD
wo ks a a mosphe ic p essu e and elies on a solu ion-based deli e y app oach, p o iding ad an ages o e adi ional
CVD as i allows o a wide ange o p ecu so s o be u ilised. I also allows o he unc ionaliza ion o SMOx
nanos uc u es wi h me al NPs in a single p ocessing s ep ia co-deposi ion, as demons a ed p e iously o
inco po a ion o gold o pla inum NPs seg ega ed a he su ace o ungs en oxide nanos uc u es.[5]
He e we epo he AA-CVD o Au- unc ionalised and non- unc ionalized in oxide NRs (Au@SnO2 and SnO2,
espec i ely) di ec ly on silicon mic omachined pla o ms (ȝMP) o he ab ica ion o chemo esis i e gas senso s.
2. Ma e ials and Me hods
Au@SnO2 and SnO2NRs we e deposi ed di ec ly on ȝMP a 620 °C ia AA-CVD o a mix u e o in (IV) chlo ide
pen ahyd a e (30 mg, SnCl4.5H2O, Sigma-Ald ich, 98%) and e achlo oau ic acid ihyd a e (4.2 mg,
HAuCl4·3H2O, Sigma-Ald ich, 99.9%) dissol ed in ace one (15 ml, Sigma-Ald ich, 99.6%) o only in (IV) chlo ide
pen ahyd a e (30 mg, SnCl4.5H2O, Sigma-Ald ich, 98%) dissol ed in ace one (15 ml, Sigma-Ald ich, 99.6%),
espec i ely, using he me hod and sys em epo ed p e iously.[5] The ȝMP consis ed o an a ay o ou
SiO2/Si3N4/SiO2 memb ane, each o hem wi h isola ed polysilicon hea e s and pla inum elec odes (gap: 50 ȝm, hick:
0.2 ȝm).[6] The sensing ilms we e deposi ed on he ȝMP using a shadow mask in o de o p o ec he con ac s and
subsequen ly bonded in a TO-8 package (inse in Fig. 1).
The mo phology o he samples was examined using SEM (Tescan FE Mi a II LMU) and TEM (JEOL JEM-100CX
II, 100 kV). The s uc u e using XRD (Rigaku Sma lab 9kW) and he chemical composi ion using WDX (Philips,
XL30ESEM). Gas senso s we e es ed in a con inuous low (200 sccm) es chambe (280 cm3) comp ised o a mass
low sys em (B onkho s hi- ech 7.03.241) and calib a ed cylinde s o hyd ogen (H2, P axai , 1000 ppm), ca bon
monoxide (CO, P axai , 1000 ppm) and syn he ic ai (Ca bu os Me álicos, 99.99%) as desc ibed p e iously.[6] The
senso esponse was de ined as R= Ra/Rgas, whe e Ra is he senso esis ance in ai and Rgas he senso esis ance a e
10 min o he analy e exposu e. The esponse ime ( R) was de ined as he ime equi ed o he senso o each 90%
o he senso esponse, and he eco e y ime ( ec) as he ime equi ed o each 10% o he ini ial baseline esis ance
a e he analy e was pu ged.
Fig. 1. XRD o a mic osenso based on Au@SnO
2
NRs g own ia AA-CVD. Di ac ion peaks a e indexed o a e agonal phase (P42/mnm,
ICCD ca d no. 41-1445) o in oxide and ace-cen e ed cubic Au (Fm3m, ICCD ca d no. 4-0784). Pla inum (P ) and bo on ni ide (BN)
di ac ion peaks coming om he mic osenso pla o m a e also iden i ied.
1080 S. Vallejos e al. / P ocedia Enginee ing 168 ( 2016 ) 1078 – 1081
3. Resul s and discussion
XRD o he ilms composed o Au@SnO2 and SnO2NRs indica ed he p esence o e agonal SnO2 (P42mnm space
g oup, a=4.7382 Å, c=3.1871 Å; ICCD ca d no. 411-1445) wi h a week di ac ion a 44.3 deg ees in he Au@SnO2
ilms co esponding o he (200) e lec ions o ace-cen e ed cubic Au (Fm3m space g oup, a=4.07860 Å; ICCD ca d
no. 04-0784) (Fig. 1). XPS o he ilms indica ed a (0.9 a .%) 3.7 w .% Au in he ilms wi h he cha ac e is ics o Au
4 co e le el spec a being in ag eemen wi h ha epo ed o gold me al,[5] which sugges s he gold NPs inco po a ed
a he su ace o he in oxide NRs a e in he me allic s a e.
SEM o he ȝMP showed ilms composed o non-aligned NRs, g own uni o mly on he elec odes (Fig. 2a and 2b).
Simila ly, TEM con i med he o ma ion o p ism-like NRs e mina ed in a py amidal cap and he inco po a ion o
Au NPs (׽35 nm) wi h sphe ical mo phologies a he NR su ace (Fig. 2c and 2d), p o ing consis ency wi h ou
p e ious obse a ions o he co-deposi ion o ungs en oxide and gold ia AA-CVD.[5] The non- unc ionalized NRs
g own on he ȝMP ia AA-CVD showed simila mo phological, chemical and c ys al s uc u e o SnO2.
Fig. 2. Typical low (a) and high (b) magni ica ions SEM imaging o he SnO
2
and Au@SnO
2
NRs g own ia AACVD on he ȝMP. TEM o a
single SnO
2
(c) and Au@SnO
2
(d) NR.
Tes o he samples owa ds H2 and CO egis e ed s able signal and e y low d i o elec ical esis ance o e he
es ing pe iod, wi h he Au@SnO2senso s showing enhanced sensing cha ac e is ics compa ed o SnO2senso s, which
included highe and as e esponse and lowe -c oss esponse (Table 1 and Fig. 3). A compa ison o hese esul s
wi h hose eco ded o simila sys ems syn hesised ia sol-gel in he li e a u e[7] e ealed nea ly 7 imes highe alues
o ou Au@SnO2NRs, sugges ing he AA-CVD me hod p esen ed he e allows o no only a di ec in eg a ion wi h
ȝMP, bu also o an e ec i e unc ionaliza ion o SnO2.
Table 1. Senso esponse and c oss- esponse (ǻR) owa ds H
2
and CO o he SnO
2
and Au@SnO
2
senso s ope a ing a 290 °C.
Analy es & c oss- esponse Response, R
a
/R
gas
SnO
2
Au@SnO
2
250 ppm H
2
3.3 35.4
500 ppm H
2
3.8 41.1
250 ppm CO 1.1 1.6
500 ppm CO 1.2 1.9
ǻR500 ppm= (R
H2
-R
CO
) 2.6 39.2
1081
S. Vallejos e al. / P ocedia Enginee ing 168 ( 2016 ) 1078 – 1081
Fig. 3. Maximum senso esponse eco ded wi h he SnO
2
and Au@SnO
2
NRs owa ds 500 ppm o ei he H
2
o CO a 290 °C o 320 °C,
espec i ely.
4. Conclusion
Mic omachined chemo esis i e gas senso s based on SnO2 and Au@SnO2 NRs we e de eloped using AA-CVD o
SnCl4·5H2O a 620 °C, a much lowe onse empe a u e compa ed o o he CVD me hods based on a VS mechanism,
which ypically equi es empe a u es exceeding 850 °C. The gas mic osenso s we e alida ed owa ds H2 and CO
and show sensing p ope ies ha a e in ag eemen wi h he li e a u e, wi h no able enhancemen o sensing p ope ies
o Au@SnO2 NRs which showed 12- old highe esponse wi h 6- old as e esponse and imp o ed selec i i y o H2
compa ed o he gas senso s based on in insic SnO2 NRs.
Acknowledgemen s
S.V. is suppo ed by he SoMoP o II P og amme, co inanced by he Eu opean Union and he Sou h-Mo a ian
Region, ia G an 4SGA8678. E.L. is suppo ed by he Ca alan Ins i u ion o Resea ch and Ad anced S udies ia he
ICREA Academia Awa d. This wo k was unded in pa by MINECO unde g an no TEC2013-48147 and TEC2015-
71663-R, and was ca ied ou using he in as uc u es o he SIX Resea ch Cen e and he co e acili ies o CEITEC
- Cen al Eu opean Ins i u e o Technology unde CEITEC - open access p ojec , ID numbe LM2011020, by he
Minis y o Educa ion, You h and Spo s o he Czech Republic.
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