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Article
Competitive Evaluation of Planar Embedded Glass
and Polymer W aveguides in Data
Center Environments
Richard Pitwon 1 , * ID , Kai W ang 1 , Akira Y amauchi 2 , T akaaki Ishigure 2 , Henning Schröder 3 ,
Marcel Neitz 4 and Mayank Singh 5
1 Photonics Advanced Research Gr oup, Seagate, Havant, Hampshire PO9 1SA, UK; [email protected]
2 Department of Applied Physics and Physico-Informatics, Faculty of Science and T echnology ,
Keio University , 3-14-1, Hiyoshi, Kohoku-ku, Y okohama 223-8522, Japan; [email protected] (A.Y .);
[email protected] (T .I.)
3 Fraunhofer-Gesellschaft zur Foer derung der Angewandten Forschung e.V , Fraunhofer IZM,
Gustav-Meyer-Allee 25, D-13355 Berlin, Germany; henning.schr [email protected] .de
4 T echnische Universität Berlin, Gustav-Meyer -Allee 25, D-13355 Berlin, Germany;
[email protected] .de
5 Sumitomo Bakelite, Sumitomo Bakelite Co., Ltd., T ennoz Parkside Building 19 F , Shinagawa-ku,
T okyo 140-0002, Japan; [email protected]
* Correspondence: [email protected] ; T el.: +44-(0)75-3278-9472
Received: 20 June 2017; Accepted: 1 September 2017; Published: 13 September 2017
Abstract:
Optical printed cir cuit board (OPCB) waveguide materials and fabrication methods have
advanced considerably over the past 15 years, giving rise to two classes of embedded planar graded
index waveguide based on polymer and glass. W e consider the performance of these two emer ging
waveguide classes in view of the anticipated deployment in data center envir onments of optical
transceivers based on dir ectly modulated multimode short wavelength VCSELs against those based
on longer wavelength single-mode photonic integrated cir cuits. W e describe the fabrication of graded
index polymer waveguides, using the Mosquito and photo-addr essing methods, and graded index
glass waveguides, using ion dif fusion on thin glass foils. A comparative characterization was carried
out on the waveguide classes to show a clear recipr ocal dependence of the performance of differ ent
waveguide classes on wavelength. Furthermor e, the differ ent waveguide types were connected into
an optically disaggr egated data switch and storage system to evaluate and validate their suitability
for deployment in futur e data center environments.
Keywords:
optical printed cir cuit board (OPCB); graded index waveguides; polymer waveguides;
planar glass waveguides
1. Introduction
In or der to accommodate spiraling digital data consumption and maximize resour ce utilization,
data centers need to embrace mor e flexible and scalable topologies, which allow gr eater disaggregation
of compute, storage and memory r esources. As a consequence of the resulting need for ubiquitous,
distance-agnostic, communication links, futur e data center systems will incr easingly need to
accommodate a wider range of dif ferent optical communication pr ofiles associated with the differ ent
optical inter connect tiers in the data center . At the higher switching tiers of the data center , investment
in single-mode fiber infrastructur es is increasing, as it is consider ed future-pr oof and aligns well with
emer ging silicon photonic integrated circuit based single-mode optical transceiver and switching
technologies. A parallel movement is underway at the sub-rack level with low-cost, commodity
transceivers enabling a rack or pod-localized multimode infrastructur e to emerge. The proliferation of
Appl. Sci. 2017 , 7 , 940; doi:10.3390/app7090940 www .mdpi.com/journal/applsci

Appl. Sci. 2017 , 7 , 940 2 of 16
low-cost multimode midboar d transceivers now offers the r enewed prospect of optical links migrating
into traditionally cost sensitive data center sub-system enclosur es. Although, in the early stages of their
deployment, these transceivers would be internally connected by commer cial fiber jumpers, they will
set the crucial pr ecedent for system-embedded optical interconnect in high volume commer cial systems.
This, in turn, will be expected to pr ovide a fresh entry point for electr o-optical printed circuit boar d
(OPCB) technologies wher eby optical signals may be conveyed along waveguides embedded within the
PCB itself. However , the optimal choice of waveguide type will vary depending on the characteristics
of the optical communication signal in question, in particular the wavelength and data rate.
OPCB technology has advanced considerably over the past 15 years with new optical waveguide
materials and fabrication techniques providing enhanced performance including r educed signal
dispersion thr ough graded refractive index pr ofiles and lower material absorption in dif ferent
wavelength bands. In particular , two distinct classes of planar graded index multimode waveguide
have r ecently emerged based on polymer [ 1 , 2 ] and glass [ 3 ] materials.
This paper pr ovides a review the state of the art in planar graded index waveguides. W e report
on the fabrication of planar graded index polymer waveguides using the Mosquito method [
1
] devised
by Keio University and the photo-addr essing method devised by Sumitomo Bakelite [
2
], and the
fabrication of planar graded index glass waveguides using ion diffusion on thin glass foils as developed
by Fraunhofer IZM [
4
]. W e comparatively characterize their insertion loss at both 850 nm and 1310 nm
and signal integrity at 10.3 Gb/s to assess their suitability with respect to two emer ging transceiver
classes based on dir ectly modulated multimode 850 nm VCSELs and single-mode 1310 nm silicon
photonic integrated cir cuits.
The dif ferent classes of waveguide wer e temporarily inserted into an optically disaggregated data
storage system using the Serial Attached SCSI protocol and the system performance was characterized
to assess their suitability within r eal future data center envir onments.
Early comparative r esearch between polymer and glass planar waveguides was r eported in [
5
],
and is taken further in this paper to include all leading varieties of embedded planar graded
index waveguide.
2. Fabrication of Graded Index Polymer W aveguides
2.1. Mosquito Fabrication Method (Keio University)
An innovative method of fabricating polymer waveguides with circular cor es was developed by
Keio University [
1
]. According to the “Mosquito method”, cor e monomer is dispensed directly into
a layer of cladding monomer . The core and cladding monomers ar e then both cured simultaneously ,
which simplifies the fabrication process. The fabrication pr ocess steps are outlined in Figur e 1 :
A cladding monomer liquid with a given r efractive index is first coated onto the substrate. A cor e
monomer with a higher r efractive index than that of the cladding monomer is placed into a syringe,
which is mounted on a r obotic arm. The tip of the syringe needle is then inserted into the liquid
cladding monomer layer to the desired depth at which the waveguide is to be deposited. The robotic
arm then moves the syringe tip in the plane of the substrate, while injecting the core monomer out of
it at a constant pr essure along the entir e path of the planned waveguide. Once expelled and drawn
out by the moving needle tip, the liquid core monomer coalesces into a cylindrical form suspended
within the bulk liquid cladding monomer . This form is maintained along the entir e path of the
planned waveguide, but as both cor e and cladding monomers are in a liquid state, they continue to
dif fuse slightly into each other , giving rise to a graduated concentration distribution of core monomer
fr om the center of the cylindrical construct into the cladding monomer . This in turn is reflected by
a corr esponding graduated decrease in r efractive index from that of the cor e monomer in the center of
the cylindrical construct to that of the cladding monomer at the edges. The r obotic arm then repeats
the pr ocess for subsequent waveguides. Once all cylindrical structur es have been dispensed in their
liquid form, then the whole substrate is exposed to UV light and the graduated cylindrical forms of

Appl. Sci. 2017 , 7 , 940 3 of 16
liquid cor e monomer are partially cur ed into place to form the waveguides. The substrate is then
baked to complete the curing pr ocess.
The r efractive index profile is determined by the amount of time cor e and cladding monomers are
allowed to dif fuse into each other . Therefor e, by careful choice of the time between dispensing the cor e
monomer and the curing step, one can tune the r efractive index profile of the r esulting waveguides
to achieve a parabolic graded index profile. Gr eater control of the r efractive index profiles can be
achieved by altering other configurable parameters including choice of cor e and cladding materials,
cor e monomer dispensing pressur e and amending the scanning programme. It has been demonstrated
that the graded index cir cular waveguides produced thr ough this method outperform step index
waveguides of similar size [ 6 ].
V a ri o us t yp e s of U V cu r ab l e r es i ns h av e b ee n us e d to p r o du c e Mo sq u it o wa v eg u id es r e po rt ed i n th i s
p ap er i nc lu d in g si li co n e r es i n FX -7 12 ( co r e) a nd F X- 71 2 ( cl ad d in g) f r om A D EK A Co rp . ( T ok yo , Ja pa n ) [
7
]
a nd a n or g an i c– in o r ga n ic h yb ri d r e si ns f r om N is sa n Ch e mi ca l In d. , Lt d.
( T ok yo , Ja pa n )
, NP-005 (core)
and NP-208 (clad) [ 8 ].
Figure 1. Procedures in the Mosquito method.
Figur e 2 shows various cross-sections of the Mosquito waveguides characterized in this paper .
The scanning trails of the needle ar e clearly visible under the circular graded index cor e.
Figure 2. Cross-section of Mosquito GI waveguides.

Appl. Sci. 2017 , 7 , 940 4 of 16
2.2. Photo-Addressing Fabrication Method (Sumitomo Bakelite)
Sumitomo Bakelite developed a fabrication process for graded index polymer waveguides,
which is based on the photo-addr essing method. The details of the photo addr essing method are
outlined in Figur e 3 .
Figure 3. Graded index waveguide fabrication.
A sp ec ia l va rn is h is pr ep ar ed f or t he po ly me r co r e an d cl add in g la ye rs a nd co at ed o nt o a su bs tra te .
Sp ec ia l r ef ra ct ive i nd ex m od if ie rs an d ph ot o in it ia tor s ar e in co rp ora te d in to t he v ar nis h pr io r to u se .
Th es e r ef ra ct iv e ind ex m od if ie rs a nd i nit ia to rs c at al yze t he p r od uc ti on o f gra de d r ef ra ct iv e in dex p r of il es
in t he f ab ri ca te d wav eg ui de s. Th e co at ed l ay er s ar e th en p r e- ba ke d, ex po se d to U V li ght thr ough
a photo-mask and heated to a certain temperature to obtain graded index polymer waveguide [
9
].
After heat tr eatment, the waveguide is laminated with polyimide film to pr otect it from the outer
envir onment. Figure 4 shows the cr oss-sectional image of GI core waveguide after fabrication.
Figure 4. Cross section of addressed GI waveguides.
Sumitomo Bakelite have developed a method of terminating polymer waveguides with a parallel
optical ferrule, which is compliant with a single row 12 channel MT ferrule. The Polymer MT or
PMT ferrule is curr ently being deployed in various commercial pr oducts by Sumitomo Bakelite
(T okyo, Japan) (Figur e 5 ).

Appl. Sci. 2017 , 7 , 940 5 of 16
Figure 5.
Photo-addressed waveguide termination of photo-addressed waveguides with PMT
connector ( left side ) and out-of-plane coupling array ( right end ) Source: Sumitomo Bakelite.
2.3. Waveguide Cr ossovers
One limitation of the Mosquito waveguides compared to the photo-addr essed waveguides is
that the Mosquito waveguides cannot be cr ossed through each other dir ectly as is common with most
planar embedded polymer waveguides including the photo-addressed waveguides. Figur e 6 shows
a photo of a photo-addr essed waveguide layout with multiple waveguide cross-overs at multiple
angles. The Mosquito waveguides can however be made to cross past each other as this method allows
waveguide heights to be changed over the course of the waveguide.
Figure 6.
Photo-addressed waveguides with waveguide layout showing multiple cr oss-overs at varied
crossing angles (Sour ce: Sumitomo Bakelite).
3. Fabrication of Graded Index Glass W aveguides (Fraunhofer IZM)
3.1. T wo-Step Ion Diffusion Fabrication Process
The glass waveguide fabrication consists of a two-step thermal ion-exchange pr ocess between
salt-melt and display glass suitable for lar ge panel and batch processing. The glass waveguide panel
pr ocessing line at Fraunhofer IZM (Berlin, Germany) is shown in Figur e 7 . Process steps like sputtering
(PVD), lithography (Dip-Coater , LDI, etc.) and glass panel separation (Laser-Cutter) ar e suitable for
boar d formats of up to 610
×
457 mm
2
. The glass panel areas that can be pr ocessed this way are limited
to 305
×
457 mm
2
. Fraunhofer IZM have alr eady processed waveguide panels with a maximum size
of 305 × 440 mm 2 .
Figure 7. Fraunhofer IZM glass panel waveguide process line.

Appl. Sci. 2017 , 7 , 940 6 of 16
The test waveguides pr oduced for this resear ch were patterned on chemically untr eated
Corning Gorilla Glass 1
(distributed by Schröder Spezialglas, Ellerau, Germany), which was only
available in a thickness of 550
µ
m. The glass waveguides were fabricated as follows. An aluminum
layer of 400 nm thickness was deposited on both the top and bottom surfaces of the glass foil
thr ough DC-sputtering by Creavac Cr eamet 600 physical vapor deposition (PVD) equipment (Creavac,
Dr esden, Germany). The glass panel was then dip coated to deposit photoresist on both sides of
the panel and the top surface patterned by an Orbotec Paragon Ultra 200 laser dir ect imaging (LDI)
system (Orbotec, T okyo, Japan), which transferr ed the waveguide layout and alignment mark patterns
to the photor esist layer , the uncur ed ar eas subsequently being developed away . Then, the exposed
aluminum layer on the top-surface was etched thr ough an acid treatment and the photor esist removed
completely . The glass panel was vertically lowered into a furnace containing a hot salt melt.
The salt
melt for the first dif fusion step comprised a diluted AgNO
3
mixtur e. During this step, sodium ions
in the glass matrix wer e exchanged with silver ions in the salt mixture, giving rise to a localized
graduated incr ease in the refractive index of the glass. The concentration gradient of the silver ions into
the bulk glass was pr oportional to the resulting r efractive index gradient with the highest refractive
index change occurring at the exposed glass surface interface to the mixtur e and the refractive index
decr easing in a graduated manner to that of the bulk glass. This gave rise to an isotr opic refractive
index pr ofile emanating from the exposed glass panel section. The aluminum mask layers were
subsequently r emoved from the top and bottom glass surfaces by wet chemical etching. A single step
ion dif fusion process of glass waveguide fabrication was r eported by Karabchevsky [
10
] for sensing
applications, wher eby the refractive index maxima was on the top surface of the glass, however for
optical communication applications a second ion dif fusion step is requir ed to generate a graded index
pr ofile with the index maxima buried in the glass. In order , therefor e, to “round of f” the waveguide
pr ofile and shift the refractive index maximum to a certain depth below the glass surface, a second
ion dif fusion step was implemented whereby salt ions wer e leached back out of the glass matrix into
a second solution. Following this two-step ion diffusion pr ocess, an MDI LD600-H system CO
2
-laser
scribing system (Mainz, Germany) was used to score the glass panel into smaller sections with identical
waveguide layouts. The individual sections wer e then manually snapped off along the scor e lines,
pr oducing very high-quality facets. This process is described in mor e detail in the next section. The test
waveguides had a length of 190 mm and each glass section contained one gr oup of 12 parallel straight
waveguides with a center -to-center channel pitch of 250
µ
m. By varying the pr ocess parameters,
one can vary the characteristics of the waveguide including the waveguide dimension, NA and
distance of the maximum refractive index point fr om the glass surface, which in turn will affect the
coupling and pr opagation losses of the waveguide.
T o this end, two dif ferent sets of test waveguide samples wer e produced with dif ferent dif fusion
times and silver salt melt concentration. These sets were given the internal designations “set 1” and
“set 7” as the intervening five sample set pr ocesses were not completed. In particular the diffusion time
fr om parameter set 7 was longer than that of set 1. Refractive near field (RNF) scans were conducted
on both sets of waveguides to determine their cross-sectional r efractive index profiles. Figure 8 a,b
r espectively show the horizontal refractive index pr ofiles of set 1 and set 7. W aveguides fabricated
accor ding to parameter set 1 showed a refractive index maximum shifted to a depth of ar ound 15
µ
m
below the glass surface, while for waveguides fabricated accor ding to parameter set 7, the index
maximum was shifted to a depth of 30
µ
m. The refractive index dif ferences measur ed between core
center and cladding wer e 0.025 for set 1 and 0.029 for set 7 with corresponding NAs of 0.27 and
0.3 r espectively , and the size of the set 1 waveguides are smaller than that of the set 7 waveguides.
These r elative waveguide characteristics are an expected consequence of the longer dif fusion time
in set 7.

Appl. Sci. 2017 , 7 , 940 7 of 16
Figure 8.
Refractive index profiles of selected glass waveguides with fabrication parameter sets 1 and
7: (
a
) Refractive index near field (RNF) scan of waveguide cross-section fr om parameter set 1, (
b
) RNF
scan of waveguide from parameter set 7, (
c
) refractive index pr ofiles along the horizontal axis of sets
1 and 7, ( d ) refractive index pr ofiles along the vertical axis of sets 1 and 7.
3.2. End Facet Quality Analysis on Glass Waveguides
The quality of the pr ocessed end facets depends on several aspects including layout and process
parameters. As mentioned above, the method used by Fraunhofer IZM to cleanly dissect the glass
was laser dicing by CO
2
-laser and a cooling nozzle, whereby the glass panel was scor ed with the
laser and subsequently cooled so it could be cleanly snapped, providing optical quality surface finish
without subsequent polishing. This process was developed for display glasses with a homogeneous
glass matrix, however since the glass matrix is selectively changed by the ion exchange process,
a non-homogeneous material pr ofile is created at the cut-line and this must be consider ed. In order to
mitigate any deleterious ef fects of direct laser exposur e to the waveguides themselves, the laser scoring
pr ocess takes place on the opposite surface of the glass panel to the surface where the glass waveguides
wer e formed. The laser dicing pr ocess was followed by manual glass separation, which comprised
snapping the glass at the interface using a scoring and snapping principle. This method, however , is not
only dependent on the cut- and waveguide-process, but also on the operator . Therefor e, r epeatability
of the pr ocess would be variable.
T o investigate this issue, IZM followed the well-known cut-back procedur e to comparatively
characterize the end-facet coupling loss performance on both glass waveguide sample sets under test.
The cut-back measur ement results ar e shown in Figure 9 and the derivation of pr opagation loss is
shown in T able 1 . Measurements wer e made in accordance with IEC measur ement standard [ 11 ].
These r esults indicate a strong dependence of the coupling and pr opagation losses of ion-diffused
glass waveguides on the NA and cor e size.
Unneglectable ar e also the comparatively large err or bars for most of the measurements. Even for
set 7 with lower err ors, measurements at 1310 nm ar e only meaningful because of the measurement
at the shortest length. Nevertheless, a conclusion can be drawn that the cut-back procedur e gave
good insight into the value of the measur ement data on IZM’s straight waveguides. Besides this

Appl. Sci. 2017 , 7 , 940 8 of 16
investigation, another issue should be investigated in the futur e: Due to the change of the ion-radius
during the thermal dif fusion step, small sodium ions (Na
+
) ar e replaced by much lar ger silver ions
(Ag
+
). This results in tension due to higher mechanical str esses within the waveguide vicinities.
These tensions ar e not a reliability issue, but pose a risk for varying pitch densities. The crack during
manual br eaking, after the laser dicing pr ocess, pr opagates from one side of the glass interface to
the other as r equired. This crack, however , will be disturbed by high changes of density . Thus, high
amounts of silver , e.g., due to a small pitch, a lar ge array or several small arrays can give rise to a larger
variation in end facet quality during the breaking pr ocess. This influence was discover ed during
pr ocessing of the glass used in this paper and is currently under going further investigation.
Appl. Sci. 2017 , 7 , 940 8 of 17

Figure 9. Cu t-back m e asu r em ents on both g l ass waveg u ide sam p les u n der test t o com p are end facet
coupling losses at both 1310 n m and 850 nm with a standar d fib e r launch and 1310 nm o n ly with a
large core f i ber (200 μ m ) lau n ch in a ccordan ce with IEC m easu r em ent standard [11] .
Table 1. Deriv a tion of In serti o n Los s ( I L) an d Propag ation Loss (P L) from cu t-back m e as u r em en ts.
Wavelength Set 1 S et 7
GI 5 0 l a unc h fib e r P L (d B / c m ) I L (d B ) P L (d B / c m ) I L (d B )
850 nm 0.11 ± 0.01 1.71 ± 0.19 0.05 ± 0.01 2.29 ± 0.14
1310 nm 0.07 ± 0.008 0.41 ± 0. 12 0.04 ± 0.008 0.25 ± 0.1
Large Core Fiber Set 1 Set 7
850 nm 0.04 ± 0.014 2.17 ± 0.24 0.03 ± 0.004 1.87 ± 0.06
These result s indicat e a st rong dependence of t h e cou p ling and propagat ion losses of ion-diffused
glass wave guides on the NA an d core size.
Unneglectable are also the comparativ ely lar g e err o r bars for most of the measurement s .
Even for set 7 w i th low e r error s , me asurements at 13 1 0 nm ar e only m e an in gfu l b e c a use of t h e
measurement at the short e st length. Nevertheless , a conclusion c a n be dr a w n tha t the cut- ba ck
procedure gave good i n sight i n to the val u e of th e me asurement d a ta on IZM’s straight w a ve guides.
Besid es t h is i n vest ig at ion, anot her iss u e shou ld be in vest ig at ed in t h e fut u re: D u e t o t h e ch a n ge o f
the ion-r a d i us during the thermal di ff u s ion st ep, sm al l so di um io ns ( N a
+
) are replac ed by much
lar g er si lver ions (A g
+
) . This re su lt s in t e ns ion d u e t o h i gher mechan ica l st resse s wit h in t h e
waveg u ide v i cin i t i es . The s e t e nsion s a r e not a re li a b ilit y is sue , but pose a r i sk for var y in g pit c h
d e n s i tie s . The c r a c k du ri ng ma nua l br ea ki ng , af te r the la s e r di c i ng proc e s s , pr opaga t e s f r om one s i d e
o f t h e g l a s s i n t e r f a c e t o t h e o t h e r a s r e q u i r e d . T h i s c r a c k , h o we v e r , w i l l b e di s t u r b e d b y h i g h ch a n g e s
of den sity . T h us, high am ounts o f s ilv er, e . g. , d u e to a sm all p i tch, a lar g e ar ray or sever a l sm all
a r r a y s c a n g i v e r i s e t o a l a r g e r v a r i a t i o n i n e n d f a c e t q u a l i t y d u r i n g t h e b r e a k i n g p r o c e s s . T h i s
influence was discovered dur i ng proc essin g of the glass used in this p a pe r and is cur r ently
undergo ing f u rt her inve st i g at ion.
4. Opt i ca l Me asur em en t Pr ocess
4. 1. Op ti cal W a ve gui d e M e as uremen t Set - U p
Insert ion los s m e as urem ent s on t h e t e st waveg u ide s were c a rr ied out at S e a gat e b y b o t h Se ag at e
and Ke io Un iversity st aff usin g the me asurement se t - up shown i n Fi gure 10 . This is one o f t h e
princip a l m u ltimode fib er laun ch c o nfig ur ations recommended in the optical c i rcuit board
measurement stand a rd : “I EC 62496-2— G eneral g u id ance for def i n it ion o f me a s urement con dit ions
f o r opti ca l cha r a c teri st i c s of opti ca l ci rcui t boa r ds” [ 11] . The conti n uous wa ve opti ca l output f r om a
commerci a l 85 0 nm source wa s conveyed al ong 50/1 25 μ m OM 3 gr aded -ind ex mu lt imod e f i ber

Figure 9.
Cut-back measurements on both glass waveguide samples under test to compar e end facet
coupling losses at both 1310 nm and 850 nm with a standard fiber launch and 1310 nm only with a lar ge
core fiber (200 µ m) launch in accor dance with IEC measurement standar d [ 11 ].
T able 1. Derivation of Insertion Loss (IL) and Pr opagation Loss (PL) from cut-back measur ements.
W avelength Set 1 Set 7
GI 50 launch fiber
PL (dB/cm) IL (dB) PL (dB/cm) IL (dB)
850 nm 0.11 ± 0.01 1.71 ± 0.19 0.05 ± 0.01 2.29 ± 0.14
1310 nm 0.07 ± 0.008 0.41 ± 0.12 0.04 ± 0.008 0.25 ± 0.1
Large Cor e Fiber Set 1 Set 7
850 nm 0.04 ± 0.014 2.17 ± 0.24 0.03 ± 0.004 1.87 ± 0.06
4. Optical Measurement Process
4.1. Optical Waveguide Measur ement Set-Up
Insertion loss measur ements on the test waveguides were carried out at Seagate by both Seagate
and Keio University staf f using the measurement set-up shown in Figur e 10 . This is one of the principal
multimode fiber launch configurations r ecommended in the optical circuit boar d measurement
standar d: “IEC 62496-2—General guidance for definition of measurement conditions for optical
characteristics of optical cir cuit boards” [
11
]. The continuous wave optical output from a commer cial
850 nm sour ce was conveyed along 50/125
µ
m OM3 graded-index multimode fiber (GI-MMF) thr ough
an Ar den Photonics Modcon mode conditioner to produce an encir cled flux (EF) profile at the fiber
launch facet, which complies with the EF profile defined in the international standar d IEC 61280-4-1 [
12
].
The output of the waveguide under test was collected by an integrated sphere photodetector thr ough
an OM2 GI-MMF fiber . The refer ence power for the insertion loss measurements was obtained by
butt-coupling the input and output fibers together and measured to be
−
8.87 dBm. Both input and

Appl. Sci. 2017 , 7 , 940 9 of 16
output fibers wer e end-fire coupled to the input and output waveguide facets r espectively with no
r efractive index matching oil applied. The input and output fibers were held in a brace on an x–y–z
translation stage to pr ovide accurate mechanical alignment.
Appl. Sci. 2017 , 7 , 940 9 of 17
(GI-MM F) t h r o ugh an Ar de n Phot onic s Modcon mod e cond it ioner t o produce an enci rcled fl u x (E F)
profi l e at t h e fiber l a unch facet , wh ich complies w i t h t h e EF profi l e def ined in t h e int e rnat iona l
sta n da rd IEC 6 128 0-4 - 1 [12] . The output of the wa ve g u ide unde r test was co llected by an inte grated
sphere photo detector through an O M 2 GI-MM F fib er. The refer e nce power for the in sertion loss
mea s urement s wa s obtai n ed by butt- coupl i n g the i n p u t and output fibers togeth er and me asured to
be − 8 . 87 dBm. Both i n p u t a n d output fi bers were end- fi re coupl e d to the i n p u t a n d output
waveg u ide fa cet s re spect i v e ly wit h no r e fr act i ve inde x mat c hin g o i l appli ed. Th e inp u t and o u t p ut
fib ers were h e ld in a b r ace on an x – y – z t r ans l at io n st a g e t o p r ovid e acc u rat e m e c h anic al a l i g n m ent .

Figure 10. Mea s urement sche m atic of the m u ltimode fib e r lau n ch.
4. 2. C o mpara t i v e Inser ti on Lo ss Mea s ure m e n ts a t 85 0 nm and 1 3 1 0 nm
The par a mete rs fo r the d i fferent waveg u i des unde r te st are shown in Table 2.
Table 2. Po lymer and glass w a veguide parameters.
Parameters Mosquito Wav e guides Sum itomo Waveguides Glas s Waveguides
Set 1 Set 7
Core, n
1
(NP-005), 1.597 - 1.523 1.527
Cladding , n
2
(NP-208), 1.569 - 1.498 1.498
Index difference 0.028 0.025 0.029
Sample length 5 cm 17.6 cm 19 cm 19 cm
Optical layer t h ickness 0. 5 mm 0.1 mm 0.55 mm 0.55 mm
Core size ~50 μ m ~50 μ m ~50 μ m ~50 μ m
Channel Pitch 250 μ m 250 μ m 250 μ m 250 μ m
Fab. method Mosquito Photo addres sing Ion diffusion Ion diffusion
Index Profi l e G I G I Ellipt i cal G I Ellipt i cal G I
Table 3 sho w s the aver age insertion losse s me asured on the plan ar g r ad ed index poly mer
Mosquito an d photo-add ressed w a ve guides, and the planar g r aded index glass w a veg u ide s at
wa ve l e ng ths of 85 0 nm a n d 1 310 nm. Unf o r t u n a t el y , d u e to da mage of the photo- a d d r e s s e d sampl e ,
measurement s of the pho t o-addr esse d waveguide s at 1310 nm could not b e completed, so ar e
exclud ed fro m the results presented.
Table 3. Avera g e insertion lo ss measured at 850 nm and 1310 nm on glass and polymer waveguides
und e r tes t .
Input Wavelen g th (nm) Insertio n Lo ss (dB)
Mosquito Wa v e guide Photo-addre s sed Waveguide Glass Wa veguide
Set 1 Set 7
850 2.73 ± 0.69 3.32 ± 0.31 4.90 ± 0.32 4.23 ± 0.20
1310 4.32 ± 0.67 Not ava ilable 2.81 ± 0.13 3.00 ± 0.21
The insert ion loss per cm is shown in Fig u re 11 an d the insertio n loss re su lts are shown in
F i gu re 12 .

Figure 10. Measurement schematic of the multimode fiber launch.
4.2. Comparative Insertion Loss Measurements at 850 nm and 1310 nm
The parameters for the dif ferent waveguides under test ar e shown in T able 2 .
T able 2. Polymer and glass waveguide parameters.
Parameters Mosquito W aveguides Sumitomo W aveguides Glass W aveguides
Set 1 Set 7
Core, n 1 (NP-005), 1.597 - 1.523 1.527
Cladding, n 2 (NP-208), 1.569 - 1.498 1.498
Index differ ence 0.028 0.025 0.029
Sample length 5 cm 17.6 cm 19 cm 19 cm
Optical layer thickness 0.5 mm 0.1 mm 0.55 mm 0.55 mm
Core size ~50 µ m ~50 µ m ~50 µ m ~50 µ m
Channel Pitch 250 µ m 250 µ m 250 µ m 250 µ m
Fab. method Mosquito Photo addr essing Ion diffusion Ion diffusion
Index Profile GI GI Elliptical GI Elliptical GI
T able 3 shows the average insertion losses measur ed on the planar graded index polymer Mosquito
and photo-addr essed waveguides, and the planar graded index glass waveguides at wavelengths of
850 nm and 1310 nm. Unfortunately , due to damage of the photo-addressed sample, measur ements
of the photo-addr essed waveguides at 1310 nm could not be completed, so are excluded fr om the
r esults presented.
T able 3.
A verage insertion loss measured at 850 nm and 1310 nm on glass and polymer waveguides
under test.
Input W avelength (nm) Insertion Loss (dB)
Mosquito W aveguide
Photo-addressed W aveguide
Glass W aveguide
Set 1 Set 7
850 2.73 ± 0.69 3.32 ± 0.31 4.90 ± 0.32 4.23 ± 0.20
1310 4.32 ± 0.67 Not available 2.81 ± 0.13 3.00 ± 0.21
T he i ns er ti o n lo ss p er c m is s h ow n in F ig ur e 1 1 an d th e in se r ti on l o ss r es ul ts a r e sh ow n in F ig u r e 12 .

Appl. Sci. 2017 , 7 , 940 10 of 16
Appl. Sci. 2017 , 7 , 940 10 of 17

Figure 11. Tota l insert ion lo ss per cm inc l u d i n g cou p ling los s .

Figure 12. Inse rtion loss mea s urements at 8 50 nm and 1310 nm on glass and polymer waveguide
sam p les, ( a ) Fr aunhofer I Z M glas s waveguid e s a mple set 1, ( b ) Fraunho fer I Z M glas s waveguid e
sam p le set 7 an d ( c ) Keio Uni v ersity polymer Mosqu i to wav e gu ides, ( d ) Su mitomo Bakeli t e polymer
waveguide (85 0 nm me asurements only).
4. 3. Loss Anal ysi s of the Wa v e gui d es Fa bricated Usin g the Mosquito Me thod
In t h e me as ured res u lt s of t h e ins e rt i o n lo ss of polymer wave gui de shown in F i gu re 1 2 ,
the uniform ity of the loss over the whole par a lle l co r e s is a concer n. The resu lt s in Fig u re 12c show
the l o ss va ri ati o n from 2 to 4 dB i n a 5- cm l o ng waveguide a t 85 0 nm. In the Mosqui to method,
the par a llel c o res are d i sp ensed on e by one in orde r, and the core dispensed fir s t has longer interim
time than the last one after being dispensed to star t UV cure. Thi s interi m ti me di ff erence a m ong the
channel could le ad to the difference of the index pro file, core diameter, and NA, wh ich co uld c a use

Figure 11. T otal insertion loss per cm including coupling loss.
Appl. Sci. 2017 , 7 , 940 10 of 17

Figure 11. Tota l insert ion lo ss per cm inc l u d i n g cou p ling los s .

Figure 12. Inse rtion loss mea s urements at 8 50 nm and 1310 nm on glass and polymer waveguide
sam p les, ( a ) Fr aunhofer I Z M glas s waveguid e s a mple set 1, ( b ) Fraunho fer I Z M glas s waveguid e
sam p le set 7 an d ( c ) Keio Uni v ersity polymer Mosqu i to wav e gu ides, ( d ) Su mitomo Bakeli t e polymer
waveguide (85 0 nm me asurements only).
4. 3. Loss Anal ysi s of the Wa v e gui d es Fa bricated Usin g the Mosquito Me thod
In t h e me as ured res u lt s of t h e ins e rt i o n lo ss of polymer wave gui de shown in F i gu re 1 2 ,
the uniform ity of the loss over the whole par a lle l co r e s is a concer n. The resu lt s in Fig u re 12c show
the l o ss va ri ati o n from 2 to 4 dB i n a 5- cm l o ng waveguide a t 85 0 nm. In the Mosqui to method,
the par a llel c o res are d i sp ensed on e by one in orde r, and the core dispensed fir s t has longer interim
time than the last one after being dispensed to star t UV cure. Thi s interi m ti me di ff erence a m ong the
channel could le ad to the difference of the index pro file, core diameter, and NA, wh ich co uld c a use

Figure 12.
Insertion loss measurements at 850 nm and 1310 nm on glass and polymer waveguide
samples, (
a
) Fraunhofer IZM glass waveguide sample set 1, (
b
) Fraunhofer IZM glass waveguide
sample set 7 and (
c
) Keio University polymer Mosquito waveguides, (
d
) Sumitomo Bakelite polymer
waveguide (850 nm measurements only).
4.3. Loss Analysis of the Waveguides Fabricated Using the Mosquito Method
In the measur ed results of the insertion loss of polymer waveguide shown in Figur e 12 ,
the uniformity of the loss over the whole parallel cores is a concern. The results in Figur e 12 c show the
loss variation fr om 2 to 4 dB in a 5-cm long waveguide at 850 nm. In the Mosquito method, the parallel
cor es are dispensed one by one in or der , and the core dispensed first has longer interim time than the
last one after being dispensed to start UV cur e. This interim time differ ence among the channel could
lead to the dif ference of the index pr ofile, core diameter , and NA, which could cause the variation
of the insertion loss. Hence, the interim time dependence of the insertion loss is analyzed in mor e
detail. Figure 13 shows the interim time dependence of the insertion loss. In Figure 13 , two dif ferent
measur ement conditions are employed by Keio University in accor dance with the IEC measurement

Appl. Sci. 2017 , 7 , 940 11 of 16
r equirements [
11
]: OM3 GI-MMF is used for both launch and capturing fibers (50GI–50GI) and
a standar d single-mode fiber is used for the launch fiber (SMF–50GI). Meanwhile, Figure 14 shows the
interim time dependence of the output Near Field Pattern (NFP) from the waveguide. From Figur e 14 ,
the insertion loss monotonically decr eases with respect to the interim time fr om 0 to 270 s under both
conditions. Then, once the minimum insertion loss is observed at
300- to 430-s
interim time, a gradual
incr ease is observed with increasing the interim time. From Figur e 14 , it is found that the core-cladding
boundary in the cr oss-section becomes blurred with incr easing interim time, which means the refractive
index gradation is gradually formed. By comparing the NFP image to the scale bar of 50
µ
m in
Figur e 14 , it is also found that originally the output optical field of the NFP is slightly larger than the
designed cor e diameter (50
µ
m). Since the core has a pr ofile close to an SI when the interim time is
short, the NFP is widely spread to the whole cor e in the first two cores, even if the cor e is launched
with a small beam spot via an SMF . Ther efore, the insertion losses are as high as
1.8 to 3 dB
when
the interim time is shorter than 105 s, due to the core size and optical field mismatching between
the cor es of waveguide and GI-MMF (50GI, capturing fiber). Meanwhile, after an interim time of
longer than 205 s, the size of output NFPs ar e almost the same and smaller than
50 µ m
under 50GI
and SMF launch conditions, r espectively , although the actual core diameter observed fr om the cross
section is much lar ger than 50
µ
m due to the monomer diffusion. The small spot of the output NFP is
a well-known featur e of the GI core, which leads to a high efficiency coupling to the GI-MMF capturing
fiber .
Hence, the low
insertion loss is observed after an interim time longer than 205 s, as shown in
Figur e 14 . Her e, the insertion loss slightly increases when the interim time is long enough (longer than
500 s). The excess dif fusion of the core and cladding monomers contributes to the decrease of the NA
of the cor e, resulting in lowering the light confinement ef fect. From the NFPs of the last two cor es in
Figur e 14 , a gradual spot size increment is visually observed.
Appl. Sci. 2017 , 7 , 940 11 of 17
t h e vari at ion of t h e inser t ion loss . He nce, t h e int e rim t i me de pendence of t h e insert ion loss is
a n alyz ed in mor e d e tail. Fi gu re 13 shows the interi m t i m e d e p e n d e n c e o f t h e i n s e r t i o n l o s s . I n F i g u r e 1 3 ,
two different measuremen t conditions are emplo y e d by Keio U n ivers i t y in a ccordance w i t h t h e
IE C me as u r eme n t r e qu i r eme n ts [1 1] : OM 3 GI- MMF is u s ed f o r both la u n ch a n d ca ptu r ing fi bers
(5 0G I– 5 0 G I ) and a st and a r d s i ngl e -m od e f i b e r is us e d for t h e la un ch fibe r (SM F –5 0GI) . M e an while ,
Fig u re 14 sh ows the inter i m time d e pendence o f t h e output Near Fie l d Pat t ern (NFP) fr om the
waveg u ide . F r om Fi gur e 1 4 , t h e in sert io n los s mo not o ni cal l y decrea s es wi th respect to the interi m
t i me from 0 t o 2 7 0 s und e r bot h condit i o ns. Then , on ce t h e min i m u m in sert ion loss i s obse rved at
3 00- to 4 30- s i n teri m ti m e , a gra d ua l i n crea se is observed wi th i n crea si ng the i n teri m ti me.
From Fi gur e 14 , it is fo un d t h at t h e co re-cl a dd ing boundary in t h e cross-sect ion becomes blurred
wit h incre a s i ng int e r i m t i me, which means t h e re fract i ve ind e x gra d at ion i s gr adu a lly f o rmed.
By comparin g the NFP im age to the scale bar of 50 μ m in Fi gure 1 4 , it is a l so fo und t h at ori g i n al ly t h e
out p ut opt i c a l fi eld o f t h e NFP i s s light l y lar g er than the designe d core d i ameter (50 μ m). Since the
core ha s a prof i l e cl ose to an SI when the i n teri m ti me i s short, the NFP i s wi dely spread to the whol e
core in t h e f i r s t t w o cores, even if t h e co re is la un che d wit h a sm al l b e am sp ot v i a an S M F. Th erefore ,
the i n serti o n l o sses a r e a s hi gh a s 1 . 8 to 3 dB when the i n teri m time i s shorter tha n 10 5 s, due to the
core size an d optical field mism atching between t h e cores of waveg u ide a n d GI-M MF (5 0GI,
capturin g fib e r). Me anwhile, after an in terim time o f l o nger tha n 20 5 s, the si ze of output NFPs a r e
alm o st t h e s a m e an d sm al ler t h an 5 0 μ m under 5 0 GI and SM F la unch con d it ions , respe c t i vely,
alt h ou gh t h e act u al core d i am et er ob ser v ed from t h e cross sect ion is m u ch l a r g e r t h an 50 μ m d u e t o
t h e monomer dif f u s ion . T h e sma ll spot of t h e out p u t NFP is a w e ll -known fe at ure o f t h e GI core,
which le ads t o a high e f f i c i ency coup lin g t o t h e GI-MMF c a pt uri n g fiber . Hen c e, t h e low in sert ion
loss i s ob se rved aft e r an in t e rim t i m e lo nger t h an 20 5 s, as shown in Fi gure 14 . Here , t h e ins e rt ion
loss sl ight ly i n creas e s whe n t h e int e rim t i me is lon g e n ough ( l onge r t h an 5 00 s) . The excess d i ff usion
of the co re and cladd i ng monomers co ntributes to t h e decre ase o f the NA of the core, re sulting in
lowerin g t h e light con fine m ent effect . F r om t h e NFP s of t h e la st t w o cores in F i gur e 1 4 , a gr adu a l
spot si ze incr ement is v i s u al ly ob served .
From t h e ab ove invest ig a t ion, it is rev e al ed t h at t h e insert i o n l o ss of t h e GI core polyme r
wa vegui d es fa bri c a t ed using the Mosqui to method is s e nsit ive t o t h e index profi l e, n a me ly t h e
dif f u s ion t i m e for core an d cl add i ng monomers. T h e los s r e su l t in F i g u re 1 2 show s t h e simi la r
t e ndency: C h . 1 and 2, and C h . 11 and 12 show higher insert ion los s , correspondin g t o long and short
int e rim t i me s , respect i ve ly . (The h i gh l o ss in Ch . 6 could be acc i dental.) Ther efore, in or d e r to
maint a in t h e low insert ion los s for a l l t h e par a lle l co res, cont rol o f t h e monom e r d i f f us ion i s a key
iss u e. The gr oup o f Ke io Univers i t y is cur r ent l y in vest ig at ing h o w t o m a na g e t h e di ff usio n from
both ma teri al a n d process poi n ts of vi ew.

Figure 13. Inter i m time dependence of the insertion l o ss of t h e 5-cm long p o lymer wavegu ide.

Figure 13. Interim time dependence of the insertion loss of the 5-cm long polymer waveguide.
Appl. Sci. 2017 , 7 , 940 12 of 17

Figure 14. Inte rim tim e depe ndence of the c r oss-se ction , N e ar F i eld Pat t ern (NF P ) and in sertion lo ss
of the polymer wavegu ide.
The inse rt ion los s va ri at io ns mea s ur ed on t h e photo-ad dressed w a veguide s ho wever are, o n
aver age, low e r t h an t h os e of Mos q u i t o wavegu id es with the exception that photo-ad d r essed
waveg u ide 4 was d a mage d so no re su lt was reco rd ed. On the g l ass w a veg u ides under te st, the
waveg u ide s f a bric at ed acc o rding t o pa ramet e r set 1 exhi bi ted l o wer l o ss a t 13 10 nm tha n those
f a bri c a t ed by pa ra meter set 7 . However, the set 7 w a veguides exh i bited lower loss at 850 n m than
the set 1 wa veguides. Thi s i m pl i e s tha t the gla s s wa ve gui de f a bric at ion par a me ters can be t u ned to a
given operational wavelen g th.
The plan ar p o lymer Mo sq uit o wave gu i des und e r t e s t consist e nt ly showed low e r inse rt ion l o ss
at 8 50 nm t h an at 1 3 10 n m , while t h e p l an ar gl as s wavegu ide s under t e st co nsist e nt ly sh owed a
lower insert io n los s at 1 3 1 0 nm t h an at 8 5 0 nm.
In gl as s wav e gui des , t h e insert ion loss es at 8 5 0 nm are hi gher t h a n a t 13 10 nm, due to t h e
format ion of silve r ion cl u s t e rs in t h e g l a ss m a t r ix , which in duc e st ronger in t r insic sc at t e ring at
85 0 nm t h an at 13 1 0 nm . This ef fect can b e m i t i g a t ed b y chan ging t h e g l a s s com p osit io n and
improving th e wave guide process.
In pol y mer wa vegui d es, the i n serti o n l o sses a t 1 310 nm a r e hi gher tha n a t 850 nm due to the
int r ins i c abso rpt i on profi l e of t h e pol y m e r mat e r i a l , which i s pa rt icu l ar ly a ffect ed by t h e vib r at ion
freq uenc y of t h e C–H bond s in t h e poly mer mat e r i a l [1 3] .
4. 4. Si gnal In t e gri t y C h arac t eri zati o n
The signal integri t y cha r a c teriza ti on set- up sh ow n in Figur e 15 is d escr i bed as follow s.
A 1 0 . 3 12 5 G b / s PRB S 2
31
-1 test pa ttern wa s genera ted by a n Anri tsu MT181 0 p u lse pa ttern genera tor
(PPG) and used to d r ive either a com m ercial 850 nm or 1 310 nm XFP tra n scei ver. As wi th the
insert ion lo s s me asu r em ent s , a mod e condit ione r wa s use d t o ensur e t h e ne ar fie ld moda l
di stri bu ti on at the fi ber lau n ch compli ed wi th the EF req u i r ements set out i n IEC 612 80- 4- 1
13
. Th e
output from the waveg u ide was conv eyed by an OM 2 fib e r t h rough a v a r i ab le op t i c a l a t t e nuat or
int o a Tekt ro nix C S A 8 00 0 B com m u nic a t i ons s i gn al a n aly z er (C S A ). By se lect ion of eit h er t h e 85 0 nm
or 1 3 1 0 nm X FP t r ansce i ve r, s i gn al int e g r it y m e as ure m ent s were c a rr ied o u t at 85 0 nm fo r p o lym e r
and 13 1 0 nm for g l a ss w a vegu ide s . B a ck -t o-back s i gna l int e grit y refe rence meas urement s were
carr ied o u t fo r each w a vele ngth, whereb y a v a riable opti ca l a ttenuator ( V OA) was used to adjust th e
sign al p o wer am p l it ude r e ceived at t h e C S A t o be equal to the measured po wer for e a ch given
waveg u ide m e asurement in order to compensate fo r any jitter de pendence of t h e CSA on re ceived
power leve ls.

Figure 14.
Interim time dependence of the cross-sectio n, Near Field Pattern (NFP) and insertion loss of
the polymer waveguide.

Appl. Sci. 2017 , 7 , 940 12 of 16
Fr om the above investigation, it is revealed that the insertion loss of the GI cor e polymer
waveguides fabricated using the Mosquito method is sensitive to the index pr ofile, namely the
dif fusion time for core and cladding monomers. The loss r esult in Figure 12 shows the similar tendency:
Ch. 1 and 2
, and Ch. 11 and 12 show higher insertion loss, corresponding to long and short interim
times, respectively . (The high loss in Ch. 6 could be accidental.) Therefor e, in or der to maintain the low
insertion loss for all the parallel cor es, control of the monomer dif fusion is a key issue. The group of
Keio University is curr ently investigating how to manage the diffusion fr om both material and process
points of view .
The insertion loss variations measur ed on the photo-addressed waveguides however ar e,
on average, lower than those of Mosquito waveguides with the exception that photo-addressed
waveguide 4 was damaged so no r esult was recor ded. On the glass waveguides under test,
the waveguides fabricated accor ding to parameter set 1 exhibited lower loss at 1310 nm than those
fabricated by parameter set 7. However , the set 7 waveguides exhibited lower loss at 850 nm than
the set 1 waveguides. This implies that the glass waveguide fabrication parameters can be tuned to
a given operational wavelength.
The planar polymer Mosquito waveguides under test consistently showed lower insertion loss at
850 nm than at 1310 nm, while the planar glass waveguides under test consistently showed a lower
insertion loss at 1310 nm than at 850 nm.
In glass waveguides, the insertion losses at 850 nm are higher than at 1310 nm, due to the
formation of silver ion clusters in the glass matrix, which induce stronger intrinsic scattering at 850 nm
than at 1310 nm. This effect can be mitigated by changing the glass composition and impr oving the
waveguide pr ocess.
In polymer waveguides, the insertion losses at 1310 nm are higher than at 850 nm due to the
intrinsic absorption pr ofile of the polymer material, which is particularly affected by the vibration
fr equency of the C–H bonds in the polymer material [ 13 ].
4.4. Signal Integrity Characterization
Th e si gn al i nt eg rit y ch ar ac te ri zat io n se t- up s ho wn i n Fig ur e 15 i s de sc rib ed a s fo ll ow s.
A 10 .3 12 5 Gb /s
PR BS 2
31
-1 t es t pa tt er n wa s gen er at ed b y an A nri ts u MT 18 10 p ul se pa tt er n ge ne ra tor
(P PG ) an d us ed t o dr ive e it he r a co mm er cia l 85 0 nm o r 13 10 n m XFP t ra ns ce iv er . A s wi th t he in se rt io n
lo ss m ea su r em en ts, a m od e co nd it io ner w as u se d to e ns ur e the n ea r fi el d mo da l dis tr ib ut io n at t he fi be r
la un ch c om pl ie d wit h th e EF r eq ui r em ent s se t ou t in I EC 6 12 80- 4- 1
13
. Th e ou tp ut f r om t he w ave gu id e
wa s co nv ey ed b y an O M2 f ibe r th r ou gh a v ar ia bl e opt ic al a tt en ua to r int o
a T ek tr on ix C SA8 00 0B
communications signal analyzer (CSA). By selection of either the 850 nm or 1310 nm XFP transceiver ,
signal integrity measur ements were carried out at 850 nm for polymer and 1310 nm for glass
waveguides. Back-to-back signal integrity refer ence measurements wer e carried out for each
wavelength, wher eby a variable optical attenuator (VOA) was used to adjust the signal power
amplitude r eceived at the CSA to be equal to the measured power for each given waveguide
measur ement in order to compensate for any jitter dependence of the CSA on r eceived power levels.
Appl. Sci. 2017 , 7 , 940 13 of 17

Figure 15. Signal integrity meas urement s e t-up.
Fig u re 16 sho w s eye d i agr a ms of the w a veguide s un der test at their respect i ve best operatin g
wavelen g t h ( 1 3 1 0 nm fo r gla ss w a veg u ides , 8 5 0 nm for bot h t y pes of pol y mer waveg u id es) wit h
m i nim a l add ed s i gn al dist ort i on ap p a re nt .

Figure 16. Eye diagrams for 10.3 Gb/s with t h e PRBS 2
31
-1 t e st signal conv eyed over selected polymer
and glass w a ve guides, ( a ) 850 nm re fere nce e y e dia g ra m wit h direc t fibe r co upled to a c o m m u nica tio n s
signal analyze r (CSA), ( b ) Mosquito waveguide channel 5 a t 850 nm, ( c ) 1310 nm r e ference eye
diag ram with direct fib e r coupled to a CSA, ( d ) IZM gla s s waveguide set 7 channel 1 2 at 1310 nm;
( e ) Photo-addr esse d waveguide channel 7 at 850 nm.
Bi t Error R a te testi n g was al so ca rri e d out on the wave guides at the i r respective b e st operat ion a l
wavelen gt h s usin g an Anr i t s u MT 18 1 0 sign al ana l y z er (Anr it su C o rporat ion, T o kyo, J a pan ) . A bit
error r a te o f less th an 10
− 12
was m e as ure d on al l w a ve gui des.
5. Va li da ti on of D i ff er ent Wav e g u id e C l ass e s in an Optic a lly En abl e d D a t a C e nt er Sys t em
Fig u re 17 sh ows an op t i c a l l y en ab le d dat a storage arr a y system , which w a s designed an d
developed on the PhoxTro T project. The PhoxTest 03 .0 1 pla t f o rm (S eaga te, Ha va nt, UK) wa s ba sed
on a n exi s t i ng 2U ( 8 9 mm) hi gh, 19” wi de Se ag ate O n eStor™ sy stem enclosure .
PhoxTest 0 3 . 0 1 incl udes t w o opt i ca ll y enab led 1 2 G S A S sw i t ch cont rolle r modu les , an
electro-optic a l midplane b a sed on a 1 9 2 f i b e r f l exp l ane an d 2 4 o p ti ca ll y ena b led 2 . 5” S m a ll Form
Factor h a rd disk drive s . All device s and lin ks in th e system are 12 G cap a ble and h a ve be en fully
char act e ri zed and va lid at ed u s ing ap p r op riat e SA S dev ice det ect i on an d s o ak t e st reg i m e s as
reported in a previous pa p e r [14 ] .

Figure 15. Signal integrity measurement set-up.

Appl. Sci. 2017 , 7 , 940 13 of 16
Figur e 16 shows eye diagrams of the waveguides under test at their respective best operating
wavelength (1310 nm for glass waveguides, 850 nm for both types of polymer waveguides) with
minimal added signal distortion appar ent.
Appl. Sci. 2017 , 7 , 940 13 of 17

Figure 15. Signal integrity meas urement s e t-up.
Fig u re 16 sho w s eye d i agr a ms of the w a veguide s un der test at their respect i ve best operatin g
wavelen g t h ( 1 3 1 0 nm fo r gla ss w a veg u ides , 8 5 0 nm for bot h t y pes of pol y mer waveg u id es) wit h
m i nim a l add ed s i gn al dist ort i on ap p a re nt .

Figure 16. Eye diagrams for 10.3 Gb/s with t h e PRBS 2
31
-1 t e st signal conv eyed over selected polymer
and glass w a ve guides, ( a ) 850 nm re fere nce e y e dia g ra m wit h direc t fibe r co upled to a c o m m u nica tio n s
signal analyze r (CSA), ( b ) Mosquito waveguide channel 5 a t 850 nm, ( c ) 1310 nm r e ference eye
diag ram with direct fib e r coupled to a CSA, ( d ) IZM gla s s waveguide set 7 channel 1 2 at 1310 nm;
( e ) Photo-addr esse d waveguide channel 7 at 850 nm.
Bi t Error R a te testi n g was al so ca rri e d out on the wave guides at the i r respective b e st operat ion a l
wavelen gt h s usin g an Anr i t s u MT 18 1 0 sign al ana l y z er (Anr it su C o rporat ion, T o kyo, J a pan ) . A bit
error r a te o f less th an 10
− 12
was m e as ure d on al l w a ve gui des.
5. Va li da ti on of D i ff er ent Wav e g u id e C l ass e s in an Optic a lly En abl e d D a t a C e nt er Sys t em
Fig u re 17 sh ows an op t i c a l l y en ab le d dat a storage arr a y system , which w a s designed an d
developed on the PhoxTro T project. The PhoxTest 03 .0 1 pla t f o rm (S eaga te, Ha va nt, UK) wa s ba sed
on a n exi s t i ng 2U ( 8 9 mm) hi gh, 19” wi de Se ag ate O n eStor™ sy stem enclosure .
PhoxTest 0 3 . 0 1 incl udes t w o opt i ca ll y enab led 1 2 G S A S sw i t ch cont rolle r modu les , an
electro-optic a l midplane b a sed on a 1 9 2 f i b e r f l exp l ane an d 2 4 o p ti ca ll y ena b led 2 . 5” S m a ll Form
Factor h a rd disk drive s . All device s and lin ks in th e system are 12 G cap a ble and h a ve be en fully
char act e ri zed and va lid at ed u s ing ap p r op riat e SA S dev ice det ect i on an d s o ak t e st reg i m e s as
reported in a previous pa p e r [14 ] .

Figure 16.
Eye diagrams for 10.3 Gb/s with the PRBS 2
31
-1 test signal conveyed over selected polymer
and glass waveguides, (
a
) 850 nm r eference eye diagram with dir ect fiber coupled to a communications
signal analyzer (CSA), (
b
) Mosquito waveguide channel 5 at 850 nm, (
c
) 1310 nm refer ence eye
diagram with direct fiber coupled to a CSA, (
d
) IZM glass waveguide set 7 channel 12 at 1310 nm;
( e ) Photo-addressed waveguide channel 7 at 850 nm.
Bit Err or Rate testing was also carried out on the waveguides at their respective best operational
wavelengths using an Anritsu MT1810 signal analyzer (Anritsu Corporation, T okyo, Japan). A bit
err or rate of less than 10 − 12 was measur ed on all waveguides.
5. V alidation of Different W aveguide Classes in an Optically Enabled Data Center System
Figur e 17 shows an optically enabled data storage array system, which was designed and
developed on the PhoxT r oT project. The PhoxT est03.01 platform (Seagate, Havant, UK) was based on
an existing 2U (89 mm) high, 19” wide Seagate OneStor™ system enclosur e.
P ho xT es t0 3. 0 1 in cl ud es t w o op ti ca ll y e na bl ed 1 2 G SA S s wi tc h co nt r ol le r m od ul es , an e l ec tr o -o p ti ca l
m id pl an e ba s ed o n a 19 2 fi be r f le xp la ne a n d 24 o pt ic al l y en a bl ed 2 . 5”
S ma ll F or m Fa c to r
h ar d di sk d ri v es .
A ll d ev ic es a n d li nk s in t he s y st em a r e 12 G c ap ab le a n d ha ve b e en f ul ly c ha r ac te ri ze d a nd v al id at e d us in g
a pp r o pr ia te S AS d e vi ce d et ec t io n an d so ak t e st r eg im es a s r ep or te d in a p r ev io u s pa pe r [ 1 4 ] .
Appl. Sci. 2017 , 7 , 940 14 of 17

Figure 17. Pho x Test03.01 dat a st orage platf o rm: ( a ) Fu lly popu lated enc l osu r e in operat ion, ( b ) t o p
view of the en closure, ( c ) elect r o-optical mid p lane with fib e r flexplane.
5. 1. Sy ste m Le vel Measure m e n t Set - U p
The PhoxTest 03 .0 1 pl at for m a llow s t h e suit abil it y of dif f erent wav e gui d e t y pes t o be ass e sse d,
when incorp orated in an o p tically disag g reg a ted d a ta center env i ro nment. The measurement set-up
is shown in Fig u re 18. T h e optical fiber under test connected f r om the boa r d mounted opti ca l
tra n scei ver i s pa ssed to the sa me mecha n i c a l br ace and alignme n t stage used in the measurement
set-ups de scr i bed in Figur e s 10 and 15 to align a ccura tel y to one end of the waveguide under test.
The opt i cal fi ber from t h e st and a rd mid p lane conne ct or is p a sse d to the other end of the wave guid e
under test and mounted i n a mechani c al bra c e an d a lignmen t st age, a llo wing it t o be a lign ed
a ccura tely to the wa vegui d e fa cet.

Figure 18. Syst em level measurement set-up showing th e optical l y enabl e d sy st em sche m atic with
wav e gui d es und e r test connected to the intra-system optical network.

Figure 17.
PhoxT est03.01 data storage platform: (
a
) Fully populated enclosur e in operation, (
b
) top
view of the enclosure, ( c ) electr o-optical midplane with fiber flexplane.

Appl. Sci. 2017 , 7 , 940 14 of 16
5.1. System Level Measurement Set-Up
The PhoxT est03.01 platform allows the suitability of dif ferent waveguide types to be assessed,
when incorporated in an optically disaggr egated data center environment. The measurement set-up is
shown in Figur e 18 . The optical fiber under test connected from the boar d mounted optical transceiver
is passed to the same mechanical brace and alignment stage used in the measurement set-ups described
in Figur es 10 and 15 to align accurately to one end of the waveguide under test. The optical fiber from
the standar d midplane connector is passed to the other end of the waveguide under test and mounted
in a mechanical brace and alignment stage, allowing it to be aligned accurately to the waveguide facet.
Appl. Sci. 2017 , 7 , 940 14 of 17

Figure 17. Pho x Test03.01 dat a st orage platf o rm: ( a ) Fu lly popu lated enc l osu r e in operat ion, ( b ) t o p
view of the en closure, ( c ) elect r o-optical mid p lane with fib e r flexplane.
5. 1. Sy ste m Le vel Measure m e n t Set - U p
The PhoxTest 03 .0 1 pl at for m a llow s t h e suit abil it y of dif f erent wav e gui d e t y pes t o be ass e sse d,
when incorp orated in an o p tically disag g reg a ted d a ta center env i ro nment. The measurement set-up
is shown in Fig u re 18. T h e optical fiber under test connected f r om the boa r d mounted opti ca l
tra n scei ver i s pa ssed to the sa me mecha n i c a l br ace and alignme n t stage used in the measurement
set-ups de scr i bed in Figur e s 10 and 15 to align a ccura tel y to one end of the waveguide under test.
The opt i cal fi ber from t h e st and a rd mid p lane conne ct or is p a sse d to the other end of the wave guid e
under test and mounted i n a mechani c al bra c e an d a lignmen t st age, a llo wing it t o be a lign ed
a ccura tely to the wa vegui d e fa cet.

Figure 18. Syst em level measurement set-up showing th e optical l y enabl e d sy st em sche m atic with
wav e gui d es und e r test connected to the intra-system optical network.

Figure 18.
System level measur ement set-up showing the optically enabled system schematic with
waveguides under test connected to the intra-system optical network.
5.2. System Level Measurement Results
Each waveguide under test was connected between the 850 nm optical interface of a Finisar BOA
midboar d optical transceiver (Finisar , W uxi, China) connected directly to a Serial Attached SCSI (SAS)
expander switch (Micr osemi, Aliso V iejo, CA, USA) via the electro-optical midplane connection to one
optically enabled 6 Gb/s SAS disk drive. The performance of the system with the connected drive
was characterised using IOmeter (Open Sour ce Development Labs, San Francisco, CA, USA), an open
sour ce I/O subsystem measurement and characterization tool for single and cluster ed systems [
15
].
The waveguide channels with the lowest insertion loss wer e chosen for the Mosquito (channel 5) and
glass waveguide (set 7, channel 12). On the photo-addressed waveguide test boar d, a waveguide with
a median insertion loss (channel 1) was chosen. The IOmeter system performance graphs in Figure 19
show the number of err or-fr ee data transfers in MB/s per data block size. Negligible dif ference in
system performance is observed by inserting the waveguide section into the system. Although, this is
expected given the short waveguide lengths and r elatively low losses, it demonstrates that system
level performance as a whole is not adversely affected, pr oviding system level validation, in addition
to channel level validation of at least short lengths of optical waveguide.

Appl. Sci. 2017 , 7 , 940 15 of 16
Appl. Sci. 2017 , 7 , 940 15 of 17
5 . 2 . S y s t em L e v e l M e a s u r em en t Re su lt s
Each wave guide unde r test was connec t ed between the 850 nm opti ca l i n terf ace of a Fi ni sar
BOA midboard optic a l transceiver (Fin isar , W u xi, C h ina) connect ed d i rectly to a Se rial Attached
SCSI (S AS ) e x pander swit ch (M icros e mi, A l i s o Vi e j o, CA, U S A) via t h e e l ect r o-opt i ca l m i dplane
connection to one optically en abled 6 Gb/s SAS disk drive. The pe rformanc e o f the sy stem w i th the
connected dr ive was ch ar acterised usin g IOmeter (O pen Source D e velopment La bs, Sa n Francisco,
C A , US A), a n op en sou r c e I/ O sub s yst e m m e asu r e m ent and ch ar act e ri zat i o n t ool for sing le and
cluster ed syst ems [15]. Th e waveg u id e c h annel s wit h t h e lowest in sert ion loss were chosen for t h e
Mosquito (ch a nnel 5) an d glass w a veg u ide (set 7, ch annel 12). On the photo-ad dresse d wave guide
t e st b o ard, a waveg u ide w i t h a m e d i an insert io n loss (channel 1) was chosen. The IOmeter system
performanc e graphs in Figure 19 show t h e number o f error-free dat a tran sfe r s in MB/s per d a t a bloc k
siz e . N e gl igibl e di ff erence i n system perf orma nc e is observed by inse rting the waveg u ide section
i n to the system. Al though, thi s i s expected gi ve n the short wa vegui de l e ngths a n d rel a ti vely l o w
losse s, it d e monst r at es t h at sy st em leve l performanc e as a whole i s not adver s el y a ffect ed , pro v idin g
syst em leve l val i dat i on, in add i t i on t o channel leve l vali dat i on of at le ast shor t lengt h s of o p t i cal
waveguide.

Figure 19. Opt i cally enable d data storag e s y stem perfor mance in terms of error-free d ata transfers
per data blo c k size with diffe rent waveg u id es connected t o the sy stem . ( a ) reference measurement
with fib e r only sy st em , ( b ) Ke io mo squ i to w a vegu ide channel 5 operating at 850 nm, ( c ) S u mi t o mo
Bakelite wave guide channel 1 operating at 850 nm, ( d ) IZ M glass wave guide set 7 ch annel 12 at
850 nm.
6. Con c lus i o n s
In this pa per, we ha ve reported on the comp ara t i v e cha r a c teriza ti on between two l e a d i n g
cla sses of m u lt imode pl a n ar opt i c a l waveg u ide , namel y gr ad ed in dex po lymer w a ve gui des
produced using the Mosquito and Ph oto-addr essi n g m e t h ods, and p l an ar grad ed inde x gl as s
waveg u ide s produced us i n g an ion d i f f us ion met h o d . The ins e rt i o n los s me as urement s at t h e ke y
com m u nicat i ons wave len g t h s of 8 50 n m and 13 1 0 nm showed a consistent reciprocal relat i onship
between the two wa vegui d e ma terial types wi th re spect to wa vel e ngth, wi th pol y mer wa vegui d es
showing low e r in sert ion l o ss at 85 0 n m t h an at 13 10 nm , and gla s s wave g u ide s showin g lowe r
i n serti o n l o ss a t 131 0 nm tha n a t 85 0 nm. Signal i n tegri t y a n d b i t error ra te m e a s urements on both
waveg u ide classes indic a t ed low adde d signal d i st orti on a t their respecti ve opti ma l wa v e l e ngths
a n d a bi t error ra te of l e ss tha n 10
− 12
. T h e wave guid es wer e incor p orated into an optic a lly e n abled

Figure 19.
Optically enabled data storage system performance in terms of error -free data transfers per
data block size with dif ferent waveguides connected to the system. (
a
) refer ence measurement with
fiber only system, (
b
) Keio mosquito waveguide channel 5 operating at 850 nm, (
c
) Sumitomo Bakelite
waveguide channel 1 operating at 850 nm, ( d ) IZM glass waveguide set 7 channel 12 at 850 nm.
6. Conclusions
In this paper , we have reported on the comparative characterization between two leading classes of
multimode planar optical waveguide, namely graded index polymer waveguides pr oduced using the
Mosquito and Photo-addr essing methods, and planar graded index glass waveguides produced using
an ion dif fusion method. The insertion loss measurements at the key communications wavelengths
of 850 nm and 1310 nm showed a consistent r eciprocal r elationship between the two waveguide
material types with r espect to wavelength, with polymer waveguides showing lower insertion loss
at 850 nm than at 1310 nm, and glass waveguides showing lower insertion loss at 1310 nm than
at 850 nm. Signal integrity and bit error rate measur ements on both waveguide classes indicated
low added signal distortion at their r espective optimal wavelengths and a bit error rate of less than
10
− 12
. The waveguides were incorporated into an optically enabled data center platform and system
level characterization was carried out showing negligible performance disruption fr om any of the
waveguides at 850 nm. The fact that the state-of-the-art in embedded graded index waveguides of
both classes has been validated in the prototype platform paves the way for widespr ead deployment
of both emer ging classes of embedded graded index waveguide in future optically enabled data
center systems.
Acknowledgments:
The resear ch reported her ein was carried out as part of the EU H2020 project “COSMICC”
(grant agreement No. 688516) and EU FP7 project “PhoxT r ot” (grant agreement No. 318240), for which it has
received funding fr om the European Union.
Author Contributions:
Richard Pitwon, Henning Schröder , T akaaki Ishigure and Mayank Singh conceived and
designed the experiments. Akira Y amauchi, Kai W ang and Marcel Neitz performed the experiments and analysed
the data. Richar d Pitwon, T akaaki Ishigure, Mayank Singh, Henning Schröder and Mar cel Neitz wrote the paper .
Conflicts of Interest: The authors declare no conflict of interest.

Appl. Sci. 2017 , 7 , 940 16 of 16
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