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Optimization of the Cyclone Separator Geometry via Multimodel Simulation

Abstract

Cyclone separators are popular devices used to filter dust from the emitted flue gases. They are applied as pre-filters in many industrial processes including energy production and grain processing facilities. Increasing computational power and the availability of 3D printers provide new tools for the combination of modeling and experimentation, which necessary for constructing efficient cyclones. Several simulation tools can be run in parallel, e.g., long running CFD simulations can be accompanied by experiments with 3D printers. Furthermore, results from analytical and data-driven models can be incorporated. There are fundamental differences between these modeling approaches: some models, e.g., analytical models, use domain knowledge, whereas data-driven models do not require any information about the underlying processes. At the same time, data-driven models require input and output data, whereas analytical models do not. Combining results from models with different input-output structure is of great interest. This combination inspired the development of a new methodology. An optimization via multimodel simulation approach, which combines results from different models, is introduced. Using cyclonic dust separators (cyclones) as a real-world simulation problem, the feasibility of this approach is demonstrated. Pros and cons of this approach are discussed and experiences from the experiments are presented. Furthermore, technical problems, which are related to 3D-printing approaches, are discussed.

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Optimization of the Cyclone Separator Geometry via Multimodel Simulation

Author: Bartz-Beielstein, Thomas,Stenzel, Horst,Zaefferer, Martin,Breiderhoff, Beate,Pham, Quoc Cuong,Gusew, Dimitri,Mengi, Aylin,Kabacali, Baris,Tünte, Jerome,Büscher, Lukas,Wüstlich, Sascha,Friesen, Thomas
Year: 2016
Source: https://cos.bibl.th-koeln.de/files/438/bart16eCOS.pdf
CIplus
Band 9/2016
Op imiza ion o he Cyclone Sepa a o
Geome y ia Mul imodel Simula ion
Thomas Ba z-Beiels ein, Ho s S enzel, Ma in Zae e e , Bea e B ei-
de ho , Quoc Cuong Pham, Dimi i Gusew, Aylin Mengi, Ba is Kaba-
cali, Je ome Tün e, Lukas Büsche , Sascha Wüs lich, Thomas F iesen
A
Op imiza ion o he Cyclone Sepa a o Geome y ia Mul imodel
Simula ion
THOMAS BARTZ-BEIELSTEIN, TH K¨
oln
HORST STENZEL, TH K¨
oln
MARTIN ZAEFFERER, TH K¨
oln
BEATE BREIDERHOFF, TH K¨
oln
QUOC CUONG PHAM, TH K¨
oln
DIMITRI GUSEW, TH K¨
oln
AYLIN MENGI, TH K¨
oln
BARIS KABACALI, TH K¨
oln
JEROME T ¨
UNTE, TH K¨
oln
LUKAS B ¨
USCHER, TH K¨
oln
SASCHA W ¨
USTLICH, TH K¨
oln
THOMAS FRIESEN, TH K¨
oln
Cyclone sepa a o s a e popula de ices used o il e dus om he emi ed lue gases. They a e applied
as p e- il e s in many indus ial p ocesses including ene gy p oduc ion and g ain p ocessing acili ies. In-
c easing compu a ional powe and he a ailabili y o 3D p in e s p o ide new ools o he combina ion o
modeling and expe imen a ion, which necessa y o cons uc ing e icien cyclones. Se e al simula ion ools
can be un in pa allel, e.g., long unning CFD simula ions can be accompanied by expe imen s wi h 3D
p in e s. Fu he mo e, esul s om analy ical and da a-d i en models can be inco po a ed. The e a e un-
damen al di e ences be ween hese modeling app oaches: some models, e.g., analy ical models, use domain
knowledge, whe eas da a-d i en models do no equi e any in o ma ion abou he unde lying p ocesses.
A he same ime, da a-d i en models equi e inpu and ou pu da a, whe eas analy ical models do no .
Combining esul s om models wi h di e en inpu -ou pu s uc u e is o g ea in e es . This combina ion
inspi ed he de elopmen o a new me hodology. An op imiza ion ia mul imodel simula ion app oach, which
combines esul s om di e en models, is in oduced. Using cyclonic dus sepa a o s (cyclones) as a eal-
wo ld simula ion p oblem, he easibili y o his app oach is demons a ed. P os and cons o his app oach
a e discussed and expe iences om he expe imen s a e p esen ed. Fu he mo e, echnical p oblems, which
a e ela ed o 3D-p in ing app oaches, a e discussed.
CCS Concep s: Compu ing me hodologies →Modeling me hodologies;
Addi ional Key Wo ds and Ph ases: Combined simula ion, mul imodeling, simula ion-based op imiza ion,
me amodel, su oga e model, s acking, esponse su ace me hodology, 3D p in ing, compu a ional luid dy-
namics
ACM Re e ence Fo ma :
Thomas Ba z-Beiels ein, Ho s S enzel, Ma in Zae e e , Bea e B eide ho , Quoc Cuong Pham, Dimi i
Gusew, Aylin Mengi, Ba is Kabacali, Je ome T¨
un e, Lukas B¨
usche , Sascha W¨
us lich, and Thomas F iesen,
2016. Op imiza ion ia Mul imodel Simula ion – Combining Analy ical, Su oga e, CFD, and 3D-p in ing
Modeling. ACM V, N, A icle A (No embe 2016), 23 pages.
DOI: h p://dx.doi.o g/10.1145/0000000.0000000
This wo k is suppo ed by he Bundesminis e ium ¨u Wi scha und Ene gie unde he g an s
KF3145101WM3 und KF3145103WM4. This wo k is pa o a p ojec ha has ecei ed unding om he
Eu opean Union’s Ho izon 2020 esea ch and inno a ion p og am unde g an ag eemen No 692286.
Au ho ’s add esses: T. Ba z-Beiels ein, Facul y o Compu e Science and Enginee ing Sciences, TH K¨
oln.
Pe mission o make digi al o ha d copies o all o pa o his wo k o pe sonal o class oom use is g an ed
wi hou ee p o ided ha copies a e no made o dis ibu ed o p o i o comme cial ad an age and ha
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by o he s han ACM mus be hono ed. Abs ac ing wi h c edi is pe mi ed. To copy o he wise, o epub-
lish, o pos on se e s o o edis ibu e o lis s, equi es p io speci ic pe mission and/o a ee. Reques
pe missions om [email p o ec ed].
c
2016 ACM. 0000-0000/2016/11-ARTA $15.00
DOI: h p://dx.doi.o g/10.1145/0000000.0000000
ACM Jou nal Name, Vol. V, No. N, A icle A, Publica ion da e: No embe 2016.
A:2 Thomas Ba z-Beiels ein e al.
1. INTRODUCTION
Simula ion is a widely used me hod o s udying complex eal-wo ld sys ems, because
many sys ems canno be comple ely desc ibed by analy ical (ma hema ical) models
and expe imen a ion wi h he eal sys em is in easible o expensi e. Fu he mo e,
simula ion allows he es ima ion o sys em pe o mance unde new condi ions as well
as he compa ison o di e en ope a ing condi ions and pa ame e iza ions, e.g., new
geome ies.
Howe e , he e a e also some p oblems ela ed o simula ion-based app oaches. Sim-
ula ion models a e usually mo e expensi e han analy ical models. Each simula ion
desc ibes only one single se ing. Se e al epea s wi h a ying inpu da a a e neces-
sa y, whe eas an analy ical model allows he calcula ion o he exac cha ac e is ics o
he sys em o se e al se ings. An inapp op ia e le el o model de ail, ailu e o col-
lec adequa e sys em da a, and using w ong pe o mance indica o s o compa isons
a e only h ee common pi alls in simula ion s udies. The eade is e e ed o Law
and Kel on [2000] o a de ailed discussion o hese issues.
Inc easing compu a ional powe and he a ailabili y o 3D p in e s p o ide ools
o new modeling app oaches. Se e al simula ions can be un in pa allel, e.g., long
unning compu a ional luid dynamics (CFD) simula ions can be accompanied by ex-
pe imen s wi h 3D p in e s, whe eas he analy ical model is e alua ed as a baseline.
Combina ions o he ollowing app oaches a e possible: (i) ield expe imen s, (ii) lab ex-
pe imen s, (iii) complex simula ions, (i ) model based simula ions, and ( ) analy ical
models. Two ques ions a ise in his con ex :
Q-1 A e he e any bene i s in combining di e en simula ion app oaches?
Q-2 Can he weakness o one app oach be compensa ed by o he app oaches?
To answe hese ques ions, a me hodology o combining hese esul s is necessa y.
This a icle p esen s a new app oach o handling se e al simula ion models in pa al-
lel. I combines bene i s om di e en wo lds. The p oposed me hodology can be used
as he cen al pa o a new simula ion-op imiza ion app oach [Fu 1994]. To exempli y
ou app oach, a well es ablished eal-wo ld simula ion p oblem is used: cyclone dus
collec o s.
Cyclone dus collec o s a e used o il e dus om he emi ed lue gases. Re e se-
low ype de ices wi h a angen ial inle (slo o w ap-a ound) and a cylinde -on-cone
body shape will be e e ed o as cyclones in he emainde o his a icle. Since hey a e
ela i ely simple o ab ica e and main ain, cyclones a e popula in many indus ies.
Ho mann and S ein [2007a] lis he ollowing indus ies, which make use o cyclones:
— oil and gas
— powe gene a ion
— incine a ion plan s
— i on and s eel indus y/blas u naces
and non- e ous indus ies
— o e sin e ing plan s
— wood chip, wood mill and building ma-
e ial plan s
— sand plan s
— cemen plan s
— coking plan s
— coal i ed boile s
— lead, e osilicon, calcium ca bide, ex-
panded pe li e, ca bon black plan s,
e c.
— g ain p ocessing acili ies such as lou
mills (whea , ice, e c.)
— ‘chemical’ plan s (plas ics, elas ome s,
polyme s, e c.)
— ca alys manu ac u ing plan s
— ood indus y.
The main goal o a cyclone is o il e a maximal amoun o dus om he lue gas
(high deg ee o sepa a ion), while minimizing he p essu e loss. They can be applied
ACM Jou nal Name, Vol. V, No. N, A icle A, Publica ion da e: No embe 2016.
Op imiza ion ia Mul imodel Simula ion A:3
in ex emely ha sh and demanding en i onmen s, bu show a ela i ely low sepa a-
ion compa ed o elec os a ic dus collec o s. I pa icles a e la ge han 5 µm, cy-
clones a e e icien . The e o e, cyclones a e used as p e-cleane s o o he il e ech-
niques [Swamee e al. 2009]. Many pa ame e s de e mine he pe o mance o cyclones.
Fo p ac i ione s, i is o impo ance o know which pa ame e s a e impo an and
which a e no , in any gi en si ua ion. E en wi h oday’s mode n ools, he complexi y
o cyclone beha io is such ha expe imen al s udies a e necessa y o a solid unde -
s anding o he phenomena go e ning hei beha io .
Cyclones use a conical geome y o in oduce a cen i ugal o ce ha sepa a es dus
om gas. The p essu e d op (Eule numbe ) and he collec ion e iciency a e well es ab-
lished pe o mance indica o s o cyclones. The la e is ela ed o he cu -o diame e
(S okes numbe ). Bo h indica o s a e de e mined by se e al pa ame e s, including he
geome y o he cyclone. Hence, an e icien cyclone equi es he op imiza ion o he
geome y pa ame e s.
Fo he pu pose o op imiza ion, he pe o mance could be es ima ed by ull-scale,
eal-wo ld expe imen s. Due o he ex ensi e cos s, his is no easible. Ra he , a ious
physics-d i en and da a-d i en models a e ypically used. These include (i) analy -
ical models, (ii) CFD simula ions, and (iii) me amodeling o su oga e model based
app oaches.
The analy ical app oaches de eloped by Ba h [1956], which we e u he ex ended
by Muschelknau z [1972] and co-wo ke s, can be conside ed as s anda d in li e a-
u e [Ho mann and S ein 2007b]. This app oach enables an unde s anding o cyclone
pe o mance as a unc ion o i s geome y, eed p ope ies, and low a es.
CFD simula ions ha e p o en o be use ul o s udying he luid and pa icle lows
in cyclones [Hoeks a e al. 1999; G i i hs and Boysan 1996; Gimbun e al. 2005b;
Elsayed and Laco 2010; Elsayed 2011; Gimbun e al. 2005a; O e camp and Man ha
1998; Elsayed and Laco 2014; Di go and Lei h 2007; Sole o and Coghe 2002; Ho -
mann and S ein 2007a; Swamee e al. 2009]. They ha e clea ad an ages o unde -
s anding he de ails o he low in cyclones, bu also limi a ions in e ms o modeling
cyclone sepa a ion pe o mance accu a ely [Ho mann and S ein 2007a]. Nume ical
simula ions a e pe o med by sol ing he uns eady-s a e, h ee-dimensional Reynolds
a e aged Na ie -S okes (RANS) equa ions combined wi h a closu e model o he u -
bulen s esses and he la ge eddy simula ion app oach. The physical laws go e ning
he beha io o cyclones we e es ablished in he wo ks o New on and S okes, which
lay he ounda ions o desc ibing he o ces ac ing on a pa icle a eling in a luid
medium.
Compu a ional luid dynamics simula ions a e compu a ionally expensi e. Da a-
d i en models o cyclone sepa a o s, which a e subs an ially cheape o e alua e, can
be used ins ead. The me amodeling o su oga e-based modeling app oach is well-
known o accele a ing op imiza ion asks. I a su oga e model is in eg a ed in o
he op imiza ion p ocess, he me hod is e e ed o as su oga e based op imiza ion
(SBO) [Ba z-Beiels ein 2016a].
As a new app oach owa ds cyclone geome y op imiza ion, we p opose small-scale
expe imen s, based on 3D-p in ed cyclones. Tha is, 3D-p in ed small-scale cyclones
will be used o pe o m ac ual eal-wo ld expe imen s. While 3D p in ing educes he
cos o expe imen s signi ican ly (compa ed o ull-scale as well as complex CFD), he
expe imen s hemsel es a e s ill ime-consuming and equi e ma e ial esou ces. Wi h
he cos o expe imen s, noise o e alua ion (due o manu ac u ing as well as measu e-
men inaccu acies), and he inhe en complexi y o he sea ch-space due o i s combi-
na o ics, he modeling based on 3D-p in ed cyclones poses a majo challenge. Despi e
o his p oblems, we expec combining esul s om he 3D-p in ing expe imen s wi h
esul s om o he modeling app oaches migh imp o e he o e all model quali y. This
ACM Jou nal Name, Vol. V, No. N, A icle A, Publica ion da e: No embe 2016.

A:4 Thomas Ba z-Beiels ein e al.
imp o emen migh (i) accele a e he op imiza ion p ocess and (ii) lead o new insigh s
in o he beha io o cyclones.
This a icle p esen s esul s om an expe imen al s udy, which combines esul s
om a ious modeling app oaches. The s udy can be ega ded as a p oo -o -concep
o a new, in eg a ed mul imodel app oach, in eg a ing 3D-p in ing based modeling in
he cyclone simula ion and op imiza ion loop. I combines ou di e en modeling ap-
p oaches, namely (M-A) analy ical, (M-S) su oga e, (M-C) CFD, and (M-P) 3D-p in ing
modeling.
This pape is s uc u ed as ollows: Sec ion 2 desc ibes ela ed wo k. Sec ion 3 de-
sc ibes he simula ion-op imiza ion loop. Sec ion 4 in oduces cyclone design and ge-
ome y conside a ions. Sec ion 5 compa es esul s om di e en modeling app oaches.
The analy ical (M-A), he su oga e modeling (M-S), he CFD modeling (M-C), and he
3D-p in ing (M-P) app oaches a e desc ibed. Expe imen al esul s a e p esen ed in
Sec ion 6. How o combine esul s om a ious models ia ensemble building is shown
in Sec ion 7. Sec ion 8 desc ibes he me amodel-based op imiza ion. Sec ion 9 gi es
a conclusion and p esen s ecommenda ions based on ou expe iences made in his
s udy.
2. RELATED WORK
The idea o using di e en models wi h di e en esolu ion has been discussed in he
li e a u e o many yea s. Zeigle and O en [1986] desc ibe mul iple le els o model ag-
g ega ion ( esolu ion, abs ac ion). These le els depend on he objec i es, knowledge,
and he a ailable budge ( esou ces, e.g., ime). They claim ha he e is “an unde ly-
ing uni y ha binds di e en models oge he —namely hei common o igin.” An en-
i onmen “can suppo he in eg a ion o models so ha a cohe en whole eme ges.”
Fishwick and Zeigle [1992] p esen a o malism and a me hodology o de eloping
mul iple, coope a i e models o physical sys ems om quali a i e physics.
S ayma es e al. [2013] p esen he design and cha ac e iza ion o a s eamlined,
high- olume pa icle impac o in ended o use wi h ace chemical analysis. Compu-
a ional luid dynamics was used as a ool o op imize he ae odynamic pe o mance
o he impac o by i e a i ely edesigning he geome y and cu a u e o he in e nal
walls. By elimina ing eci cula ion zones wi hin he low ield o he impac o and using
low ield s eamlines as new walls, successi e designs e ealed a signi ican educ ion
in he p essu e d op ac oss he impac o . Pa icle ajec o ies we e simula ed in he
impac o and he 50% cu poin was de e mined. They ab ica ed a p o o ype impac o
wi h a 3D apid p o o yping p in e and cha ac e ized in e ms o pa icle cu -o di-
ame e using es ae osols gene a ed by an Ink Je Ae osol Gene a o and luo escence
in ensi y measu emen s.
Cyclone geome y and design op imiza ion using CFD can be conside ed as a s an-
da d echnique [Ce necky and Plando o a 2013]. The cyclone modeling, simula ion,
and op imiza ion app oach p esen ed in ou s udy is ela ed o he wo k om P een
and Bull [2014], who op imized e ical-axis wind u bines using minia u ized 3D-
p in ed wind u bines. A e y gene al app oach o in eg a ing 3D p in ing in o he
op imiza ion loop is p esen ed by Eiben and Smi h [2015]. These au ho s desc ibe he
eme ging a ea o a i icial e olu ion in physical sys ems. Chaudhu i e al. [2015] de-
sc ibe a lapping wing op imiza ion ask. They used mul iple su oga es, mul iple in-
ill c i e ia, and mul iple poin s o he same expe imen al da a se o add mul iple
poin s in a cycle o op imiza ion. In he con ex o eal wo ld applica ions, Kazemi
e al. [2016] use di e en machine lea ning app oaches o c ea e simple and eliable
models o p edic ing g anule size dis ibu ions. Thei models we e de eloped based
on a da a se om labo a o y. An i e a i e p ocedu e assis ed by c oss alida ion was
ACM Jou nal Name, Vol. V, No. N, A icle A, Publica ion da e: No embe 2016.
Op imiza ion ia Mul imodel Simula ion A:5
implemen ed o ind ou he bes model among housands. Gene ic p og amming and
neu al ne wo ks pe o med bes .
In gene al, he e a e wo op ions o deal wi h mul iple models: (i) selec ion o he
bes model and (ii) combina ion o esul s om se e al models. Simpson e al. [2012]
p esen a hough ul e iew o se e al mul imodel app oaches. They s a e ha “ he
use o mul iple su oga es (i.e., a se o su oga es and possibly a weigh ed a e age
su oga e) is e y appealing in design op imiza ion due o he ac ha he bes su -
oga e may no lead o he bes esul ; and complemen a y because i ing many su -
oga es and epea ing op imiza ions is cheap compa ed o cos o simula ion.” Yang
[2003] s a es ha selec ion can be be e when he e o s in p edic ion a e small and
combina ion wo ks be e when he e o s a e la ge. Fu he mo e, co-k iging, which is
a popula me hod ha combines esul s om ine and coa se g ained models, can be
men ioned in his con ex [Fo es e e al. 2007].
The app oaches desc ibed so a y o selec one model, whe eas ou app oach com-
bines esul s om se e al models using s acked eg ession. In addi ion, ou app oach
is able o combine esul s om models wi h di e en un imes (s eady s a e p op-
e y) [Nowos awski and Poli 1999]. The app oaches men ioned abo e use in o ma ion
om su oga e models o selec new design poin s o he manu ac u ing p ocess o
CFD simula ion. Ou s udy p esen s an in eg a ed simula ion and expe imen a ion
me hodology on a ious scales (o laye s), namely
(M-A) analy ical models,
(M-S) su oga e models,
(M-C) CFD simula ion, and
(M-P) 3D p in ing.
Simula ion and op imiza ion o cyclones we e pe o med sepa a ely on each o hese
laye s. To bes o ou knowledge, an in eg a ed app oach ha combines expe imen a-
ion and simula ion a di e en le els and ha uses a s acked gene aliza ion app oach
o gene a e one me a-model was no applied o his (o simila ) simula ion and op i-
miza ion asks. Since 3D p in e become mo e and mo e a o dable, e alua ing he p os
and cons o hei in eg a ion in o he simula ion-op imiza ion amewo k is desi able.
3. OPTIMIZATION VIA MULTIMODEL SIMULATION IN THE LOOP
Simula ion is o g ea in e es o p ac i ione s planning o op imize a sys em, which
equi es he speci ica ion o a numbe o decision o inpu a iables. In many si u-
a ions, he inpu a iables a e also subjec o cons ain s. Fu he mo e, he e is an
objec i e unc ion o be minimized (o maximized), which is a unc ion o one o se -
e al simula ion ou pu a iables and o ce ain inpu a iables. In his se ing, he
goal o op imiza ion is o pe o m uns o he simula ion model in an e icien manne
and o de e mine hose inpu a iables, which esul in an op imal (o nea op imal)
solu ion [Law and Kel on 2000; Fu 1994]. This se ing is known as op imiza ion ia
simula ion. Ou app oach ex ends he s anda d op imiza ion ia simula ion se ing by
in eg a ing esul s om se e al model ypes. I will be e e ed o as op imiza ion ia
mul imodel simula ion in he ollowing.
The gene al concep o op imiza ion ia mul imodel simula ion is illus a ed in Fig-
u e 1. He e, we conside he op imiza ion o he cyclone’s geome y pa ame e s, which
should be dis inguished om he p ocess pa ame e s. I consis s o he ollowing s eps:
(S-1) Selec an ini ial design. Se = 1, whe e deno es he numbe o pa ame e se s.
The i s se o pa ame e s, ~x( )
g, which desc ibe he geome y, is gene a ed.
(S-2) Speci y he p ocess pa ame e s ~xp. Fo example, he inle eloci y and he pa -
icle size dis ibu ions ha e o be speci ied o he simula ion model. The p ocess
pa ame e s a e no changed du ing he op imiza ion.
ACM Jou nal Name, Vol. V, No. N, A icle A, Publica ion da e: No embe 2016.
A:6 Thomas Ba z-Beiels ein e al.
Legend
(S-3)
Selec unsupe ised
models
(S-7)
Selec supe ised
models
(S-1)
Ini ial design
(S-5)
E alua e models
(S-11)
S o e op imized
design
(S-4)
Build models
(S-2)
P ocess
pa ame e s
Ex e nal da a
(S-6)
Collec esul s
(S-9)
Op imize on
me amodel
(S10)
Te mina e?
P ocess
Pa allel
P ocesses
Da abase
(S-8)
Build me amodel
Fig. 1. Op imiza ion ia mul imodel simula ion in he loop. Se e al simula ion models a e used in pa allel.
Elemen s o he i s se o models, i.e., du ing s eps (S-3), (S-4), and (S-5), can be one o se e al CFD
simula o s, analy ical models, o expe imen s based on 3D-p in ed objec s. Resul s om hese di e en
models a e collec ed and op ionally combined wi h addi ional esul s, which we e s o ed in a da abase. The
second se o models is build du ing s ep (S-8). Models om he second se a e classical su oga e models, e.g.,
neu al ne wo ks, linea eg ession models, o K iging models. Resul s om hese models can combined in
se e al ways. We desc ibe an app oach ha is based on s acked gene aliza ion [Wolpe 1992]. Op imiza ion
is pe o med on he s acked model (S-9).
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Op imiza ion ia Mul imodel Simula ion A:7
(S-3) Selec unsupe ised models (e.g., CFD, analy ical). The whole pa ame e se ,
~x( )= (~x( )
g, ~xp)will be used o build he models. No e, hese models a e simila o
unsupe ised models in he machine lea ning communi y, because no in o ma ion
abou he dependen (ou pu ) a iables yis needed.
(S-4) Build models. In his s ep, one o se e al models ( 1, . . . , p) om he se o unsu-
pe ised models, which comp ehends 3D-p in ed objec s, ma hema ical model o -
mulas, o CFD simula ion models, a e gene a ed. The cons uc ion p ocess esul s
in se e al models, which use he same se o pa ame e s ~x( ).
(S-5) E alua e models. The models a e e alua ed, i.e., each model gene a es an ou -
pu : j:~x( )→y( )
j. No e, some models gene a e a de e minis ic ou pu , e.g., CFD
models, whe eas o he , e.g., 3D-p in ed models, gene a e s ochas ic (noisy) ou pu s.
The e o e, epea s should be conside ed o he s ochas ic models, o imp o e he
quali y o he measu ed alues.
(S-6) Collec esul s. Besides he se o pai s {(~x(k), y(k)
j)}, o k= 1, . . . , and j=
1, . . . , p, addi ional esul s {(~x(m), y(m)
l)}, o m= 1, . . . , s and l= 1, . . . , q, e.g., om
his o ical da a o da a om he li e a u e, can be used in he cons uc ion o he
me amodels.
(S-7) Selec supe ised models. The whole inpu pa ame e se , ~x( )= (~x( )
g, ~xp)as well
as he co esponding ou pu alues a e needed o hese models. In gene al, se -
e al design poin s and hei co esponding ou pu alues om one o mo e models
(i= 1, . . . , n), i.e., {~x(k), y(k)
i}s
k=1 a e manda o y o building models. Fo example,
a simple linea eg ession model o se en independen a iables ~xg={x1, . . . , x7}
equi es eigh design poin s (s= 8).
(S-8) Build me amodel. The me amodel combines in o ma ion om se e al models,
say Fi, which equi e he speci ica ion o independen a iables, ~x, and dependen
a iables, yi. The me amodel will be e e ed o as F∗. Using me hods desc ibed
by Ba z-Beiels ein [2016b], he models could be s acked. Ins ead o s acking, a
weigh ed combina ion o models Fican be used. Al e na i ely, co-k iging, which is
also a popula me hod ha combines esul s om ine and coa se g ained models,
can be used.
(S-9) Op imize on he me amodel. The model F∗is used as a su oga e o pe o ming
he op imiza ion s ep. The op imiza ion esul s in a new se o p omising geome y
pa ame e s, which will be e alua ed in he ollowing s ep. The e o e, he coun e o
he numbe o pa ame e se s is inc emen ed and he new design can be e e ed
o as ~x( )
g. Ins ead o inc easing by one, se e al new design poin s can be added o
he pa ame e se . Fo a la ge numbe o expe imen al op imiza ion p oblems, he
cos o objec i e unc ion e alua ions plays an impo an ole. Expe imen s may e-
qui e ime, wo king-hou s o an ope a o o ma e ial esou ces. Hence, op imiza ion
algo i hms should equi e as ew e alua ions as possible.
(S-10) Check he e mina ion c i e ion. I he budge , i.e., simula ion ime, is ex-
haus ed o he desi ed solu ion quali y is eached, he p ocess is s opped and he
esul is p esen ed. The a ious models may ha e dis inc e mina ion c i e ia. Fo
example, he a ailabili y ime o a 3D p in e , o he a ailabili y o ma e ial e-
sou ces may be dis inc om he compu e simula ions.
(S-11) S o e he op imized design. Op ionally, i can be added o a da abase.
To illus a e his me hodology, we will conside he cyclone op imiza ion p oblem.
Ob iously, he op imiza ion ia simula ion me hodology is no es ic ed o he cyclone
op imiza ion p oblem. Resul s om ou s udy can be ans e ed o many o he appli-
ca ions.
ACM Jou nal Name, Vol. V, No. N, A icle A, Publica ion da e: No embe 2016.
A:14 Thomas Ba z-Beiels ein e al.
Table V. Summa y o he esul s om di e en modeling app oaches. O e all collec ion e iciency E(in %) as
de ined in Eq. 5 o h ee di e en cyclone ypes, h ee di e en ou le pipe imme sions (h ), and ou di e en
modeling app oaches (M-A), (M-C), (M-P), and (M-S). 3D-p in column (M-P) shows mean (and s anda d de ia ion)
om i e epea s. The column (M-P∗) con ains he same alues as (M-P), whe e h ee ob ious ou lie s we e
emo ed. Values in column (M-S) a e based on Eq. (6).
Type h (M-A) (M-C) (M-P) (M-P∗) (M-S)
L¨
o le 0 90.19 97.98 86.8(±4.39) 86.8(±4.39) 89.80
L¨
o le 35 89.49 97.89 94.5(±6.92) 92.13(±5.12) 88.95
L¨
o le 44 89.27 98.03 90.83(±3.84) 90.83(±3.84) 88.73
Muschelknau z 0 91.14 97.37 72.53(±17.79) 78.92(±12.27) 92.13
Muschelknau z 35 90.37 97.92 86.83(±9.55) 86.83(±9.55) 91.28
Muschelknau z 44 90.15 98.15 92.87(±2.94) 92.87(±2.94) 91.06
S ai mand 0 89.33 96.17 90.53(±5.68) 90.53(±5.68) 88.79
S ai mand 35 88.70 97.8 95.43(±2.81) 94.29(±1.34) 87.93
S ai mand 44 88.45 97.8 95.5(±2.5) 95.5(±2.5) 87.71
●
●
●
●
0.L 35.L 44.L 0.M 35.M 44.M 0.S 35.S 44.S
50 60 70 80 90 100
Collec ion e iciency
Fig. 4. Box plo s o he 3D-p in da a. The da a a e g ouped acco ding o h ∈ {0,33, , 45}and cyclone ype
(L = L¨
o le , M= Muschelkna z, S= S ai mand). The y-axis shows e iciency (%).
5.4. 3D-p in ing Model (M-P)
Expe imen s used s anda d labo a o y equipmen : E lenmeye lask, s and, p essu e
gauge, p ecision scale, and a acuum cleane . The expe imen al se up is illus a ed in
Figu e 5.
The ini s ep (S-1) comp ehends he selec ion o an ini ial design, ~xg. This design
is also used o o he model ypes, e.g., (M-C) and (M-A). I no expe imen al da a is
a ailable, s anda d geome ies om he li e a u e as shown in Table II can be used
as s a ing poin s. Design o expe imen me hodology can be used i planned expe -
imen s a e possible. Table III shows he pa ame e s o he p in ed cyclones. P ocess
pa ame e s, ~xp, as desc ibed in Table I a e used in addi ion.
The model building s ep (S-3) consis s o he (i) 3D compu e model gene a ion and
he (ii) p in ing s ep. The 3D models, desc ibed in he STe eoLi hog aphy, S anda d
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Op imiza ion ia Mul imodel Simula ion A:15
Fig. 5. Expe imen s using he 3D-p in ing model as desc ibed in Sec ion 5.4. Schema ic illus a ion o he
expe imen al se up.
Tessella ion Language (STL) a e c ea ed using a Py hon sc ip .1The Py hon sc ip
uses he F eeCad Py hon lib a y.2The sc ip c ea es a cyclone based on he geome y
pa ame e s. Cons uc ion o composi e objec s is s aigh o wa d. Fo example, i s a
unc ion o gene a e a solid body wi h a gi en heigh , diame e , and posi ion is used. To
gene a e a hollow objec , a second sligh ly bigge cylinde is c ea ed and he di e ence
o bo h is compu ed. The esul ing objec is a hollow pipe wi h he speci ied wall hick-
ness and heigh . The cylinde has o be used o all o he pa s, so he model is one
p in able objec and no a collec ion o sepa a e pa s. Finally, he model is expo ed o
an .STL ile. The .STL o ma is a 3D model which can be p in ed on a b oad numbe
o 3D p in e s. The h ee de i ed cyclone models a e shown in Figu e 6.
Today, a b oad a ie y o 3D p in e s as well as di e en ma e ials a e a ailable o
p in he cyclone. The p in ing echnique as well as he ma e ial ha e o mee ce ain
equi emen s. The cyclone has o be obus , because i is ixed in o posi ion o he
expe imen s and i has o wi hs and he low o ai and dus . Due o he hollow shape
o he cyclone a P oJe CJP 660p o p in e was chosen, which uses gypsum powde
(Visije PXL) as p in ing subs a e. This way he en i e cyclone can be p in ed in one
s ep, no suppo s uc u es ha e o be emo ed, and i is no necessa y o assemble he
p in e om pa s which would lea e seams ha could hinde he ai low. The gypsum
powde has o be ha dened a e su plus gypsum powde has been emo ed om he
in e io . A p oblem ha could a ise is buildup o s a ic cha ge in he cyclone. I he ma-
e ial is s a ically cha ged and he dus adhe es o i , he esul s a e unusable, because
i leads o luc ua ions and educed e iciency. Tha is why we used cyan ac yla e (“Col-
o Bon”), which yielded a su icien ly smoo h, hough s ill somewha ough su ace, a
he same ime gi ing he cyclone su icien s abili y. While many eal-wo ld cyclones
ha e o deal wi h ho lue gases, he expe imen s we e pe o med a oom empe a u e.
Signi ican ly highe empe a u es may equi e a di e en choice o ma e ial.
1h ps://www.py hon.o g/
2h p://www. eecadweb.o g
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A:16 Thomas Ba z-Beiels ein e al.
Fig. 6. F om le o igh : L¨
o le , Muschelknau z, S ai mand cyclones. The co esponding geome ies, ~xg,
a e speci ied in Table III.
P in ing a single cyclone model his way akes abou h ee hou s o he p in ing
p ocess, one hou o e inishing, dus emo al and in il a ion, and ano he hou o
cu ing.
Besides he selec ion o a p in e and ma e ial, he cha ac e is ics o he dus ha e o
be selec ed. The dis ibu ion o pa icle sizes should no a y o p e en luc ua ions in
he esul s. I he pa icles a e oo la ge, hey may be oo easy o sepa a e om he gas.
I he e a e oo many, hey may e en block he low inside he cyclone. I he pa icles
a e oo small, he ask o sepa a ion may become nea o impossible. The chosen dus is
silica sand wi h a maximal pa icle size o 63µm. I s pa icle size dis ibu ion is shown
in Table IV.
Fu he mo e, he measu emen s ha e o be clea ly speci ied. The same amoun o
dus , he e: 6 g, has o be used in e e y expe imen . The amoun o dus il e ed ou o
he ai de e mines he e iciency o a cyclone. I can ei he be measu ed by he amoun
in he ai a e i passes h ough o by he amoun in he ecep acle. I is easie o
measu e he second op ion. The ai p essu e has o be he same in each es . O he wise
he esul s a e no compa able. I can be measu ed in on o behind he cyclone.
To measu e he e iciency o di e en cyclones, he cyclones ha e o be in e change-
able. The dep h o he ou le pipe can be a iable. The dus ecep acle has o be e-
mo able o measu e i s con en s a e a es . The es o he se up is ixed o minimize
luc ua ions.
The expe imen s we e pe o med ollowing a s anda dized i e-s ep p ocedu e,
which can be summa ized as ollows:
(1) The cyclone is pu in o posi ion a he desi ed ou le pipe dep h.
(2) The weigh o he ecep acle is measu ed and used as a s a ing poin o he ol-
lowing es s. The ecep acle is hen pu in o posi ion and sealed. Meanwhile 6g o
dus , wi h a ole ance o 0.05g, a e p epa ed.
(3) The acuum cleane is s a ed. The p essu e gauge akes some ime o measu e. I
he p essu e is o , he sealing be ween he connec ion is checked. The se up is hen
adjus ed un il he p essu e eaches an accep able le el.
(4) A cons an a e o he dus is hen pu in o he cyclone h ough he inle pipe. A e
all dus is inse ed, he cyclone akes a ew seconds o p ocess he ai . The acuum
cleane is hen u ned o .
ACM Jou nal Name, Vol. V, No. N, A icle A, Publica ion da e: No embe 2016.
Op imiza ion ia Mul imodel Simula ion A:17
Table VI. Resul s om he 3 D p in ing expe imen s (M-P). De e mina ion o he collec ion e iciency o he L¨
o le
cyclone wi h ~xg aken om Table III. Simula esul s we e ob ained o he Muschelknau z and he S ai mand
cyclones.
Recep acle be-
o e (g)
Recep acle a -
e (g)
Di e ence (g) Dep h ou le
pipe (mm)
E iciency (%) A e age (%)
415.35 420.44 5.09 0 84.83
420.44 425.36 4.92 0 82
425.36 430.64 5.28 0 88
430.64 436.26 5.62 0 93.67
436.26 441.38 5.13 0 85.5 86.8(±4.39)
387 392.13 5.13 35 85.5
392.13 397.6 5.57 35 91.17
397.6 403.45 5.85 35 97.5
403.45 409.69 6.24 35 104
409.69 415.35 5.66 35 94.33 94.5(±6.92)
359.66 364.89 5.23 44 87.17
364.89 370.23 5.25 44 87.5
370.23 375.64 5.41 44 90.17
375.64 381.23 5.59 44 93.17
381.23 387 5.77 44 96.17 90.83(±3.84)
All 90.71
(5) The ecep acle is emo ed and weighed again. The di e ence be ween he s a -
ing weigh and he second weigh is calcula ed. The esul shows how e icien he
cyclone wo ked. The second weigh is used as he base weigh o he nex es .
Resul s om he 3D-p in ing expe imen s a e shown in column (M-P) in Table V. Box-
plo s, which isualize hese esul s a e shown in Figu e 4.
6. EXPERIMENTAL RESULTS
We discuss esul s om he 3D p in ing (M-P) expe imen s i s . As can be seen in Ta-
ble VI, he e iciency o he L¨
o le cyclone is app oxima ely 90%. Two measu emen s
wi h high e iciency alues (104% and 97.5%) a e lis ed in his able. This can be a
esul s o insu icien cleaning o he cyclone be ween es s. The p essu e migh also
lead o sligh ly highe o lowe e iciency, because i has o be modi ied du ing expe i-
men a ion. The highes a e age e iciency (94.5%) was eached wi h a dep h o 35mm.
Ze o imme sion dep h lead o he lowes esul (86,8%).
Summa ized esul s om he expe imen s wi h he Muschelknau z cyclone a e
shown in Table V. The e iciency o he Muschelknau z cyclone is a ound 84%. Ex-
eme ou lie s can be ound a a dep h o 0mm. The esul s a 35mm dep h luc ua e
hea ily as well. The bes a e age e iciency is eached wi h a dep h o 44 mm. The
e iciency lowe s ela i e o he dep h, as can be seen in Figu e 4.
Acco ding o he (M-P) column in Table V, he S ai mand cyclone has he highes a -
e age e iciency. The e iciency a e e y dep h is highe han he p e ious wo cyclones
wi h he same dep h. The e a e ewe luc ua ions in he esul s. The only ou lie s can
be ound a he beginning o e e y se ies o es s. These ou lie s may be caused by dus
pa icles om p e ious expe imen s. The cyclone has no la ge di e ence be ween a
dep h o 35 and 44 mm, as can be seen in Figu e 4.
A e emo ing ob ious ou lie s, e.g., e iciencies la ge han 100%, he alues om
column (M-P∗) we e ob ained. Resul s om he 3-D p in ing expe imen s (M-P) can
be summa ized as ollows: (i) he e a e high a iances in he measu ed alues, and
(ii) he expe imen al esul s indica e ha he collec ion e iciency, E, inc eases wi h
inc easing o ex inde imme sion (h ) alues.
In addi ion o he discussion o he esul s om he 3D p in ing expe imen s, we
conside esul s om he CFD simula ions and om he analy ical model. E iciency
ACM Jou nal Name, Vol. V, No. N, A icle A, Publica ion da e: No embe 2016.
A:18 Thomas Ba z-Beiels ein e al.
alues, which a e based on he CFD simula ions a e gene ally highe han alues om
o he simula ions. Again, he e a e high a iances in he measu ed alues, and he
expe imen al esul s indica e ha he collec ion e iciency inc eases wi h inc easing
o ex inde imme sion alues. In e es ingly, da a om he analy ical model (M-A)
show a nega i e e ec o he imme sion leng h, h , on he e iciency: smalle h alues
esul in an inc eased collec ion e iciency E.
O e all, he e a e se e al inconsis encies in he da a ha ha e o be cla i ied. The
equi ed s eps o ix hese p oblems a e ob ious: he a iance in he (M-P) model can
be educed by imp o ing he expe imen al p ocedu e, e.g., by keeping he ope a ing pa-
ame e s cons an du ing expe imen a ion. Addi ional ecommenda ions will be p e-
sen ed in Sec ion 9. Howe e , e en i he da a i sel do no enable o d aw eliable
conclusions o designing an op imal cyclone geome y, hey a e sui able o demon-
s a ing he op imiza ion ia mul imodel simula ion app oach.
7. ENSEMBLE BUILDING
S ep (S-8) o he p oposed me hodology uses an ensemble engine o combine esul s
om se e al models. I uses he collec ed esul s om s ep (S-6). In con as o he
model ypes used in s eps (S-3) o (S-5), he models in s ep (S-8) equi e da a wi h inpu
and ou pu alues. This co esponds o supe ised lea ning in machine lea ning. I can
be b ie ly ou lined as ollows: The ich a ie y o su oga e models includes app oaches
such as eg ession ees and andom o es , leas angle eg ession (LARS), and K ig-
ing. The ensemble engine uses c oss alida ion o selec an imp o ed model om he
po olio o candida e models [ an de Laan and Dudoi 2003]. I implemen s me hods
o c ea ing a weigh ed combina ion o se e al su oga e models o build he imp o ed
model and me hods, which use s acked gene aliza ion o combine se e al le el-0 mod-
els o di e en ypes wi h one le el-1 model in o an ensemble [Wolpe 1992]. The
le el-1 aining algo i hm is ypically a ela i ely simple linea model. The s acked
gene aliza ion app oach is de ailed in Ba z-Beiels ein [2016b]. As le el-0 models, a
simple eg ession model (lm), a eg ession ee ( ) , a andom o es ( ), and a K ig-
ing (k ) model we e used in his s udy. The le el-1 model, which combines esul s om
he le el-0 models, uses he ollowing coe icien s:
Ensemble (le el-1) :−213.41 + 0.31 lm + 0.77 −1.95 −0.45k
i.e., he s acked model uses mainly he in o ma ion om he eg ession ee ( ) su -
oga e (le el-0) model, bu includes in o ma ion om he o he su oga e models as
well.
8. METAMODEL-BASED OPTIMIZATION
The me amodel F∗ om Sec ion 7 can be used o op imizing he geome y pa ame e s
~xg. This is s ep (S-9) in he op imiza ion ia mul imodel simula ion app oach. To illus-
a e he op imiza ion s ep, he R package SPOT2 can be used. The package SPOT2 is
he mos ecen e sion o he sequen ial pa ame e op imiza ion (SPO), which imple-
men s se e al ools o he analysis and op imiza ion o complex p oblems. I combines
me hods om design o expe imen s, esponse su ace me hodology,design and analy-
sis o compu e expe imen s, and eg ession ees o he analysis o algo i hms [Ba z-
Beiels ein e al. 2005]. The R sc ip ba 16eOp imiza ionViaMul imodelSimula ion.R,
which explains he op imiza ion s ep can be downloaded om he au ho ’s webpage.
On he same page, he SPOT2 package can be ound.
A e collec ing esul s (s ep S-6) om he di e en models, e.g., (M-P), (M-C), o (M-
A), he esul s a e collec ed and can be loaded as an R da a. ame. A se o su oga e
models ha e o be chosen (s ep S-7). To exempli y his s ep, a linea eg ession model, a
andom o es , a eg ession ee and a K iging model, we e chosen. The SPO2 unc ion
ACM Jou nal Name, Vol. V, No. N, A icle A, Publica ion da e: No embe 2016.
Op imiza ion ia Mul imodel Simula ion A:19
he be D h hz Da Du
lowe
op imum
uppe
pa ame e
0 20 40 60 80 100 120
Fig. 7. Op imiza ion on he me amodel (S-9). Ba plo o he op imized geome y pa ame e s. Compa ing
lowe and uppe bound o decision space wi h op imum.
buildEnsembleS ack implemen s he me amodel building s ep (S-8). A e gene a ing
an objec i e unc ion om he i , an op imize can be applied. In ou example, di e -
en ial e olu ion was use, bu any o he op imize is ine.
Resul s om he op imiza ion a e as ollows: he= 0.13,be= 0.06,D = 0.06,h =
0.29,hz= 0.19,Da= 0.73,Du= 0.03. All alues a e ela i e o he cyclone heigh
h0= 160mm. This geome y esul s in an es ima ed e iciency o 95.35 %. The alues
a e also shown in he las ow o Table II. Resul s om his op imiza ion a e shown
in Figu e 7. This igu e illus a es he ecommenda ions om he op imiza ion on he
me amodel. Fo example, he imme sion leng h, h , should be inc eased, whe eas he
diame e o he o ex inde , D should be dec eased.
I he e mina ion c i e ia a e no ul illed, hese ecommenda ions can be used o
p in a new cyclone (M-P) o o pe o m a CFD simula ion and s a he nex i e a ion
o he op imiza ion ia mul imodel simula ion loop as in oduced in Figu e 1.
9. CONCLUSIONS
This a icle explo es a new app oach o combining di e en simula ion app oaches.
Based on a s acking, a lexible me hodology o combining esul s om di e en models
is p esen ed. I is demons a ed, how esul s om wo di e en modeling app oaches,
namely,
(1) models ha equi e only inpu alues, i.e. (M-A), (M-P), and (M-C), and
(2) models, ha equi e inpu and ou pu alues, i.e., (M-S),
can be combined. I da a is sca ce and simula ion is expensi e, he p oposed op imiza-
ion ia mul imodel simula ion is a p omising way. Howe e , esea ch ques ion (Q-1)
“A e he e any bene i s in combining di e en simula ion app oaches?” canno be con-
ACM Jou nal Name, Vol. V, No. N, A icle A, Publica ion da e: No embe 2016.

A:20 Thomas Ba z-Beiels ein e al.
clusi ely answe ed. The expe imen e s, who ca ied ou he 3D p in ing expe imen s,
aced unp edic able echnical di icul ies. Expe ience om p ac ice plays a c ucial ole
o hese expe imen s. Fi s esul s indica e ha he weakness o one app oach can be
compensa ed by o he app oaches, bu needs u he in es iga ions. This ques ion was
o mula ed as esea ch ques ion (Q-2) in he in oduc ion.
This emainde o his a icle summa izes impo an expe iences om ou s udy.
Fi s , we discuss p oblems ela ed o he 3D-p in ing app oach. Then, we will discuss
he op imiza ion ia mul imodel simula ion app oach.
9.1. Technical Recommenda ions (3D-p in ing)
One impo an goal o his s udy was he explo a ion o di icul ies in eg a ing a 3D-
p in ing app oach in o he op imiza ion loop, using u ili ies om a s anda d labo a-
o y.
(1) I was possible o 3D p in wo king cyclones wi h a ying pa ame e s. Once he
p ocedu e is cla i ied, i is easy (bu ime consuming) o c ea e new cyclones.
(2) One possible p oblem is he used ma e ial in he 3D-p in ing p ocess. The chosen
ma e ial has a a he ough ex u e, which collec s dus and p oduces luc ua ing
esul s. A be e al e na i e would be a smoo he su ace. This can be achie ed
h ough a di e en ma e ial, sealing he ough su ace o modi ying he p in ing
p ocess.
(3) The e we e high luc ua ions in he esul s because he cyclones we e no cleansed
o dus a e each es s. Doing so would ha e esul ed in a high wo kload and sp ead-
ing he dus in he lab.
(4) Gua an eeing a cons an ai p essu e was a di icul ask. Fluc ua ions in he p es-
su e caused high a iance in he expe imen al esul s. The used p essu e migh be
o low o usable esul s. A highe p essu e would equi e a p essu e gauge ha can
measu e in a highe ange o ensu e ha he p essu e s ays cons an .
(5) The chosen dus has a speci ic size dis ibu ion. O he ma e ial, e.g., sawdus ,
migh need highe p essu e o low h ough he cyclone. This is because di e en
dus pa icles can ha e a ying size, shape, o densi y.
(6) The sealing could be imp o ed and he suc ion powe should be kep cons an .
(7) While es ing he i s cyclone (L¨
o le ), i was ha d o inse he dus in o he
cyclone. To simpli y he in ill p ocedu e new cyclones we e p in ed wi h ounded
opening ha poin s o he op. This design was chosen, because i does no a ec
he low inside and makes i easie o inse dus . The di e en cyclones we e hen
measu ed o hei e iciency in a se ies o es s. I would also be bene icial o ind
an au oma ed, mo e uni o m dus inse ion p ocedu e.
(8) The cyclones ha we e p in ed a e o small size. La ge cyclones (h > 200 mm)
migh esul in a obus beha io o he cyclone.
Besides hese echnical di icul ies om he 3D-p in ing app oach, he e a e addi-
ional p oblems, which e e o he o he models as well. Recommenda ions based on
ou expe iences can be lis ed as ollows.
9.2. S a is ical Recommenda ions
(1) Collec ion e iciency alues, which a e based on he analy ical model (M-A) and he
3D-p in ing models a e in he same ange (app oxima ely 90%). Su p isingly, alues
om he CFD-based models (M-C) a e signi ican ly highe . These esul s indica e,
ha a model alida ion is necessa y. Valida ion analyzes he au hen ici y o he
model, i.e., how closely he model ep esen s a eal sys em. Model assump ions a e
e iewed by expe s, a ious da a se ings a e es ed, and independen es da a a e
used o compa ison [Law and Kel on 2000].
ACM Jou nal Name, Vol. V, No. N, A icle A, Publica ion da e: No embe 2016.
Op imiza ion ia Mul imodel Simula ion A:21
(2) Expe imen s should be epea ed i unusual alues occu . O , hese da a should no
be conside ed i a plausible explana ion o his beha io can be gi en. Only a e y
mode a e da a p ep ocessing was pe o med in his s udy. Fo example, expe imen-
al esul s which a e e y implausible we e emo ed. This esul s in he alues
epo ed in column (M-P∗) in Table V. Each expe imen was epea ed i e imes. As
a ule o humb, we ecommend ha each expe imen should be epea ed a leas
en imes.
(3) I was no possible o de e mine a ule o humb o an e icien cyclone. The esul s
show ha he e was no pe ec cyclone, bu some cyclones we e be e a di e en
ou le pipe dep hs. Based on columns (M-C) and (M-P) om Table V, he S ai mand
cyclone wi h 35 and 44 mm imme sion dep h has a highe e iciency han he o he
cyclones. A dep h o 0 mm usually p oduces highe luc ua ions han a dep h o 35
o 44 mm. Al hough esul s a e app oxima ely in a simila ange (90-95%), no alid
conclusions could be d awn based on hese da a.
The esul s o he p oo o concep show he alidi y o he op imiza ion ia mul-
imodel simula ion app oach. Due o insu icien expe ience wi h he expe imen al
se up, he esul s in his a ea a e no ye conclusi e, bu hey demons a e how o
collec da a and how o combine esul s om di e en modeling app oaches.
This s udy was conside ed as a p oo -o -concep o he op imiza ion ia mul imodel
simula ion app oach. All s eps o he simula ion-op imiza ion amewo k we e es ed
and e alua ed. As a consequence o he posi i e e alua ion o his amewo k, u u e
wo k should deal wi h an ex ensi e op imiza ion ia mul imodel simula ion s udy,
which ocuses on he imp o ed cyclone geome ies.
APPENDIX
In his appendix, we desc ibe he supplemen a y R sou ce iles and he se o expe i-
men al da a, which was used in ou s udy.
(1) Ba 16eAllDa a.cs : This CSV ile con ains all da a used in his s udy.
(2) SPOT2 0.1. a .gz: R so wa e package equi ed o unning he analysis. To ins all
he package om sou ce, you can ei he use he R-command-line call:
ins all.packages(pkgs="SPOT2 0.1. a .gz", epos=NULL, ype="sou ce")
O you can use he RS udio IDE o ins all ia ”Tools - Ins all Packages ...”. No e,
ha you may equi e RTools i you ins all sou ce packages unde Windows: h ps:
//c an. -p ojec .o g/bin/windows/R ools/.
(3) ba 16eEda.R: This R sc ip was used o gene a e he boxplo s and o calcula e
means and s anda d de ia ions o he 3D-p in ing da a, i.e., columns (M-P) and
(M-P∗), in Table V.
(4) ba 16eOp imiza ionViaMul imodelSimula ion.R: This R sc ip was used o build
he me amodel and o un he op imiza ion s ep (S-9) on he me amodel F∗. The R
unc ions, which a e necessa y o building he me amodel, a e implemen ed in he
R package SPOT2.
The sou ce iles and he open sou ce R so wa e package SPOT2 can be downloaded
om he au ho ’s webpage: h p://www.gm. h-koeln.de/∼ba z/Ba 16e.d. The so wa e
package SPOT2 will also be made a ailable on CRAN (h ps://www. -p ojec .c an.o g).
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