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H2-rich syngas production from biogas reforming: overcoming coking and sintering using bimetallic Ni-based catalysts

Abstract

Dry reforming of methane is a very appealing catalytic route biogas (mainly composed by greenhouse gases: carbon dioxide and methane) conversion into added value syngas, which could be further upgraded to produce liquid fuels and added value chemicals. However, the major culprits of this reaction are coking and active phase sintering that result in catalysts deactivation. Herein we have developed a highly stable bimetallic Ni–Rh catalyst supported on mixed CeO2–Al2O3 oxide using low-noble metal loadings. The addition of small amounts of rhodium to nickel catalysts prevents coke formation and improves sintering resistance, achieving high conversions over extended reaction times hence resulting in promising catalysts for biogas upgrading. © 2023 The Author(s)

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H2-rich syngas production from biogas reforming: overcoming coking and sintering using bimetallic Ni-based catalysts

Author: Carrasco Ruiz, Sergio; Zhang, Qi; Gándara Loe, Jesús; Pastor Pérez, Laura; Odriozola Gordón, José Antonio; Ramírez Reina, Tomás; Bobadilla Baladrón, Luis Francisco
Publisher: Elsevier Ltd
Year: 2023
DOI: 10.1016/j.ijhydene.2023.03.301
Source: https://idus.us.es/bitstreams/bc0ab6ef-0292-4900-b947-a9e6486c7e49/download
H
2
- ich syngas p oduc ion om biogas e o ming:
O e coming coking and sin e ing using bime allic
Ni-based ca alys s
S. Ca asco-Ruiz
a
, Q. Zhang
b
,J.G

anda a-Loe
a
, L. Pas o -P
e ez
a
,
J.A. Od iozola
a,b
, T.R. Reina
a,b,**
, L.F. Bobadilla
a,*
a
Ino ganic Chemis y Depa men and Ma e ials Science Ins i u e, Uni e si y o Se ille-CSIC, 41092, Se illa, Spain
b
Depa men o Chemical and P ocess Enginee ing, Uni e si y o Su ey, Guild o d, GU2 7XH, UK
highligh s g aphical abs ac
H
2
- ich syngas can be ob ained
e icien ly om biogas e o ming.
Ni-based ca alys s a e deac i a ed
by me al sin e ing and coke
deposi ion.
Doping wi h low Rh loadings
deac i a ion can be success ully
p e en ed.
a icle in o
A icle his o y:
Recei ed 23 Augus 2022
Recei ed in e ised o m
11 Feb ua y 2023
Accep ed 20 Ma ch 2023
A ailable online 19 Ap il 2023
Keywo ds:
D y e o ming
H
2
- ich syngas
NieRh ca alys
Coking esis ance
abs ac
D y e o ming o me hane is a e y appealing ca aly ic ou e biogas (mainly composed by
g eenhouse gases: ca bon dioxide and me hane) con e sion in o added alue syngas,
which could be u he upg aded o p oduce liquid uels and added alue chemicals.
Howe e , he majo culp i s o his eac ion a e coking and ac i e phase sin e ing ha
esul in ca alys s deac i a ion. He ein we ha e de eloped a highly s able bime allic NieRh
ca alys suppo ed on mixed CeO
2
eAl
2
O
3
oxide using low-noble me al loadings. The
addi ion o small amoun s o hodium o nickel ca alys s p e en s coke o ma ion and
imp o es sin e ing esis ance, achie ing high con e sions o e ex ended eac ion imes
hence esul ing in p omising ca alys s o biogas upg ading.
©2023 The Au ho (s). Published by Else ie L d on behal o Hyd ogen Ene gy Publica ions
LLC. This is an open access a icle unde he CC BY-NC-ND license (h p://
c ea i ecommons.o g/licenses/by-nc-nd/4.0/).
*Co esponding au ho .
** Co esponding au ho . Ino ganic Chemis y Depa men and Ma e ials Science Ins i u e, Uni e si y o Se ille-CSIC, 41092, Se illa,
Spain.
E-mail add esses: . ami ez eina@su ey.ac.uk (T.R. Reina), [email protected] (L.F. Bobadilla).
A ailable online a www.sciencedi ec .com
ScienceDi ec
jou nal homepage: www.else ie .com/loca e/he
in e na ional jou nal o hyd ogen ene gy 48 (2023) 27907e27917
h ps://doi.o g/10.1016/j.ijhydene.2023.03.301
0360-3199/©2023 The Au ho (s). Published by Else ie L d on behal o Hyd ogen Ene gy Publica ions LLC. This is an open access a icle unde he CC BY-NC-
ND license (h p://c ea i ecommons.o g/licenses/by-nc-nd/4.0/).
In oduc ion
Figh ing global wa ming ale o mi iga e he nega i e human
impac on he en i onmen is one o he u gen p io i ies o
he scien i ic communi y aking op as Global Challenge p i-
o i y o a sus ainable de elopmen . The g eenhouse e ec
caused by he emission o ha m ul gases in o he a mosphe e
is p o oking an inc ease in global empe a u e and he e o e
o changing clima es causing d ough s, de o es a ion, and
dese i ica ion o he plane .
The ou main g eenhouse gases (GHG) a ac ing se ious
global a en ion oday a e CO
2
,CH
4,
SO
2
, and N
2
O. Ca bon di-
oxide is by a he mos emi ed gas in o he a mosphe e, ac-
coun ing o 76% o o al emissions in 2019 [1]. Acco ding o
Uni ed in Science 2020 [2], a epo compiled by he Wo ld
Me eo ological O ganiza ion (WMO) unde he di ec ion o he
Uni ed Na ions Sec e a y-Gene al, lockdown- ela ed all in
emissions caused by COVID-19 pandemic will no educe
su icien ly he CO
2
concen a ions in he a mosphe e. The
g owing end o CO
2
and CH
4
emissions d i en by he in-
c ease o global ene gy consump ion makes manda o y he
sea ch o al e na i es o achie e GHG alo isa ion [3].
The use o enewable ene gy sou ces ep esen s “mus do”
ac ion o a ou he ansi ion owa ds a low-ca bon econ-
omy. He ein, biogas can play an impo an ole in he de el-
opmen o he enewable ene gy ma ke nowadays, as i has a
wide a ie y o applica ions compa ed o o he enewable
ene gy sou ces [4]. Biogas is p oduced by anae obic diges ion
o biodeg adable was es and is mainly compound by ca bon
dioxide and me hane [5,6]. A e i s p oduc ion, he e a e h ee
main ou es o biogas u ilisa ion (Fig. 1b).
Biome hane is a nea ly pu e me hane s eam ha can be
ob ained by CO
2
sepa a ion o biogas. A p esen , bio-
me hane has been widely used as an engine ehicle uel in
many coun ies and has b oad de elopmen p ospec s [7,8].
Biogas is a aw ma e ial o p oduce syngas (H
2
/CO gas
mix u e) o indus ial syn heses o ene gy pu poses [7].
The e a e se e al ways o e o m biogas in o syngas such
as D y Re o ming o Me hane o Bi-Re o ming o Me hane.
G een elec ici y can be p oduced om biogas by Com-
bined Hea &Powe sys em (CHP) [9].
Syngas is a combus ible gas ha can be used o p oduce
elec ical ene gy in u bines and uel cells (Fig. 1c), bu he
cu en ma ke demand unco e s he po en ial o syngas as a
eeds ock o p oduce uels like diesel, naph ha, and gasoline,
as well as o high alue-added chemical inpu s ia Fische -
T opsch syn hesis (FTS) [10].
Focusing on biogas upg ading, he e se e al he mal ca a-
ly ic ou es o syngas p oduc ion om biogas namely: Oxy-
Re o ming o Me hane (ORM), Bi-Re o ming o Me hane
(BRM) and D y Re o ming o Me hane (DRM) [11]:
ORM :3CH4þCO2þO2#4CO þ6H2(Eq.1)
DH0¼58 kJmol
DG0¼1kJmol
BRM :3CH4þCO2þ2H2O#4CO þ8H2(Eq.2)
DH0¼220 kJmol
DG0¼151 kJmol
DRM :CH4þCO2#2CO þ2H2(Eq.3)
DH0¼247 kJmol
DG0¼170 kJmol
Fig. 1 eBiogas li e cycle: a) Biogas p oduc ion; b) Biogas u ilisa ion; c) Syngas u ilisa ion.
in e na ional jou nal o hyd ogen ene gy 48 (2023) 27907e2791727908
E en hough he ORM (Eq. (1)) is p esumably he mos
a ac i e op ion gi en i s au o he mic na u e which esul s in
signi ican ene gy sa ings, sa e y conce ns associa ed wi h
oxygen use limi i s in e es o indus ial and la ge-scale ap-
plica ions [12]. The mos popula echnologies a e he BRM
(Eq. (2)) and he DRM (Eq. (3)). The i s one leads o a syngas
H
2
/CO mix u e a io o a maximum o 2, meanwhile he las
one can achie e a mola a io o 1 [13]. Howe e , in he con ex
o a ci cula economy when a CO
2
u ilisa ion ou e is pu sued,
CO
2
con e sion may p e ail o e H
2
/CO a io as selec ion
c i e ia o he op imal ou e. He ein, DRM akes he edge o e
BRM as epo ed elsewhe e [14].
In any case, he condi ions used o e o ming also a ou
o he side eac ions (Eqs. (4)e(7)), in which ca bon deposi s
(C*) a e o med as ollows [15]:
Me hane decomposi ion :CH4#C*þ2H2(Eq.4)
DH0¼75 kJmol
Boudoua d eac ion :2CO #C*þCO2(Eq.5)
DH0¼172 kJmol
CO2hyd ogena ion :CO2þ2H2#C*þ2H2O(Eq.6)
DH0¼90 kJmol
CO hyd ogena ion :CO þH2#C*þH2O(Eq.7)
DH0¼131 kJmol
The o ma ion o ca bon deposi s leads o ca alys s deac-
i a ion, so i is impo an o ind ma e ials capable o mini-
mizing ca bon o ma ion.
Besides hese eac ions ha can deac i a e he ca alys ,
he e is also a side eac ion ha would dec ease he H
2
yield,
he Re e se Wa e Gas Shi (RWGS):
RWGS eac ion :CO2þH2#CO þH2O(Eq.8)
DH0¼46 kJmol
When i comes o ca alys s selec ion, Ni-based ca alys s
ha e shown a good ac i i y and con e sion o biogas in o
syngas [16e18], bu hey a e ex book example o coking and
sin e ing [19,20]. I has also been epo ed ha noble me al-
based ca alys s ha e a g ea e ac i i y and con e sion, bu in
addi ion, hey ha e mo e s abili y and highe coking esis-
ance ye a e expensi e and less a ailable [21]. Fo hese e y
easons bime allic alloys comp ised o Ni and low amoun s o
noble me als (i.e. Pd, Rh, P , Ru) a e in e es ing in e o ming
p ocesses.
I espec i ely o he selec ed o mula ion, i is clea ha
ca alys s s abili y ( esis ance o he di e en deac i a ion
phenomena) is c ucial o an op imal p ocess design.
F equen ly in he e ogeneous ca alysis, deac i a ion issues a e
esol ed by ca alys egene a ion. Fo ins ance, he mal
ea men s o emo e ca bon deposi s o ge id o po en ial
sul ides [22].
The sequence o ac i i y o he DRM using M/MgO
(M≡I ,Ni,Pd,P ,Rh,Ru) ca alys s is Ru >Rh >Ni »I ,P ,Pd
conside ing he p esence o sul u compounds [23].
Compa ing Ru and Rh, he egene a ion o Ru ca alys s is
much lowe han ha o Rh, so i seems ha he bes op ion
o ou objec i e is a bime allic NieRh ca alys [24].
Beyond he ac i e phase, he suppo choice is also
essen ial o ensu e an adequa e pe o mance. Fo e o ming
eac ions gi en he demanding p ocess condi ions (high
empe a u es) he mal and mechanical s abili y a e key ac-
o s o conside . In his ega d, alumina suppo s (Al
2
O
3
) o e s
an excellen balance he mal/mechanical p ope y while also
displaying high speci ic a ea which enhances me allic
dispe sion. Howe e , he acidic si es o his kind o suppo s
can inc ease coke o ma ion. Tha is why ce ia (CeO
2
)isan
in e es ing edox p omo e . Indeed, ce ia allows a lexible
unning o he acid/base p ope ies o he suppo and p o-
ides excellen oxygen mobili y, p e en ing ca bon deposi ion
ia oxida ion o he coke p ecu so s [13].
Se e al au ho s ha e s udied bime allic NieRh ca alys s o
he DRM eac ion [25,26], ye he speci ic ole o Rh and how i
bene i s ca aly ic pe o mance is no ully add essed. Pa ic-
ula ly, sho - e m s abili y es and insu icien o pos -
eac ion analysis in he cu en epo s pose some ques ions
ega ding he undamen al ole o Rh in he bime allic
o mula ion. So, unde hese p emises, his wo k ocuses on
he de elopmen o an ad anced mul icomponen ca alys s
NieRh/CeO
2
eAl
2
O
3
whose pe o mance is compa ed o a ba e
monome allic Ni/CeO
2
eAl2O
3
sys em. Ca aly ic ac i i y and
s abili y esul s as well as p e- and pos - eac ion cha ac e i-
sa ion will be discussed o unde s and he bene icial e ec o
noble me al addi ion.
Expe imen al
Ca alys s p epa a ion
The suppo used was a comme cial ce ia-alumina oxidic
suppo wi h 20 w % o CeO
2
(Pu alox, SASOL).
The monome allic ca alys was p epa ed by we imp eg-
na ion, whe e he suppo was i s imp egna ed wi h
Ni(NO
3
)
2
·6H
2
O (Sigma-Ald ich) dilu ed in dis illed wa e ,
e apo a ed a educed p essu e in a o a apo , d ied o e -
nigh a 100 C and calcined a 550 C o 4 h.
In a simila p ocedu e, he bime allic ca alys was p epa ed
by we co-imp egna ion, whe e he suppo was imp egna ed
wi h Ni(NO
3
)
2
·6H
2
O (Sigma-Ald ich) and RhCl
3
(Sigma-Ald ich)
dilu ed in dis illed wa e , e apo a ed a educed p essu e in a
o a apo , d ied o e nigh a 100 C and calcined a 550 C o
4h.
In all cases he NiO con en is calcula ed o be 10 w % and
0.5 w % Rh o he bime allic sample. These a ios we e cho-
sen based on p e ious wo ks [27e29].
Cha ac e isa ion echniques
The ex u al p ope ies o he samples we e e alua ed om
ni ogen adso p ion-deso p ion iso he ms a liquid ni ogen
empe a u e in a Mic ome i ics T is a II appa a us. Be o e
in e na ional jou nal o hyd ogen ene gy 48 (2023) 27907e27917 27909
analysis, he samples we e degassed a 150 C o 8 h in
acuum.
On one hand, he speci ic su ace a ea (S
BET
) was de e -
mined by he B unaue -Emme -Telle (BET) me hod [30] and
co esponds o he sum o he inne su ace o he po e plus
he ou e su ace o he g ains. Addi ionally, he Ba e -
Joyne -Halenda (BJH) me hod was used o de e mining he
po e size dis ibu ion using he deso p ion iso he m. Po e
olume ep esen s he inne and ou e g anula olume, and
he a e age po e size was calcula ed as he a io o he po e
olume and he speci ic su ace a ea and no malized using a
coe icien ha depends on he po es shape [31].
Scanning elec on mic oscopy (SEM) analysis was pe -
o med on he calcined samples in a acuum, using a JEOL
5400 mic oscope equipped wi h an EDS analyse (Ox o d Link).
X- ay di ac ion measu emen s we e ca ied ou in a
X'Pe P o PANaly ic ins umen . The di ac ion pa e ns we e
eco ded a 40 mA and 45 kV using Cu-Ka adia ion
(l¼0.154 nm). The 2qangle was inc eased using a s ep size o
0.05and a s ep ime o 300 s in a ange o 10 o 90.
Tempe a u e p og ammed educ ion (TPR) measu emen s
we e conduc ed in a con en ional U-shaped qua z eac o
connec ed wi h a he mal conduc i i y de ec o (TCD), pass-
ing a low o 50 mL/min o 5% H
2
dilu ed in A . TPR expe i-
men s we e pe o med using app oxima ely 50 mg o each
ca alys a a hea ing a e o 10 C/min om oom empe a u e
(RT ¼25 C) o 900 C. A mix u e con aining ace one and d y
ice was used as a cold ap o emo e he wa e o med
h oughou he p ocedu e.
Tempe a u e p og ammed oxida ion (TPO) expe imen s
we e ca ied ou a e he long- e m s abili y es s o in es i-
ga e he ca bon species deposi ed on he ca alys su ace. TPO
analysis we e conduc ed in a U-shaped qua z eac o coupled
o a PFEIFFER Vacuum P ismaPlus mass spec ome e . 25 mg
o bo h samples we e hea ed up o 900 C a a a e o 10 C/min
in a calib a ed low o 50 mL/min (5% O
2
, 95% He).
Ca aly ic ac i i y and s abili y
Ca aly ic pe o mance was e alua ed in a ixed-bed con in-
uous- low eac o desc ibed elsewhe e [32] in which 100 mg o
undilu ed ca alys we e loaded o each un. P io o he e-
ac ion, he samples we e in si u educed in a low o 10% H
2
/N
2
a 850 C o 1 h. The eac ion was pe o med a a mosphe ic
p essu e passing a low o 100 mL/min o CO
2
/CH
4
/N
2
(mola
a io o 1:1:6) and dec easing successi ely he empe a u e
om 850 C down o 550 C un il achie ing he s eady s a e
each 50 C. The WHSV (Weigh Hou ly Space Veloci y) was
ixed a 60 L/g
ca
$h. All he gases in ol ed in he expe imen s
we e moni o ed by u ilising an on-line gas analyse (ABB-
AO2020) which was equipped wi h bo h IR and TCD de ec o s.
The ca aly ic s abili y o bo h mono and bime allic ma e-
ials was also s udied. Fo his pu pose, 100 mg o each ca a-
lys we e educed unde he same condi ions as o he
ca aly ic ac i i y es s, and hen he eac ion condi ions we e
e alua ed a a mosphe ic p essu e passing he same low
condi ions as abo e a 650 C o 48 h. A second s abili y s udy
was ca ied ou a 850 C o 48 h.
The ca aly ic esul s ob ained ha e been exp essed in
e ms o con e sions o bo h eac an gases and he H
2
/CO
mola a io. The equa ions used o es ima e hese pa ame e s
a e as ollows:
CH4con e sion ð%Þ¼nCH4in nCH4ou
nCH4in
$100 (Eq.9)
CO2con e sion ð%Þ¼nCO2in nCO2ou
nCO2in
$100 (Eq.10)
H2=CO ¼nH2
nCO
$100 (Eq.11)
Being n he mola low o CH
4
,CO
2
,H
2
, and CO espec i ely
and he subsc ip s in o ou co espond o he inle o he ou le
eac o low.
Resul s and discussion
Cha ac e isa ion o solid ca alys s
The ex u al p ope ies (S
BET
, and po e size and olume) o he
ca alys s and he comme cial suppo a e summa ized in
Table 1. As can be obse ed, he speci ic su ace a eas o he
ca alys s a e qui e simila . This indica es a good dispe sion o
he me als on he su ace o he suppo , which will ha e a
posi i e e ec on he ac i i y o he ma e ials. Likewise, bo h
po e olume (V
po e
) and po e wid h (D
po e
) a e almos iden i-
cally, showing ha no agglome a ion o me al pa icles has
occu ed on he ca alys and ha he po es suppo ha e no
been blocked.
Besides ha , he ex u al p ope ies ob ained o he ce ia-
p omo ed alumina suppo sugges ha bo h Ni and Rh a e
in oduced in o he po es o he suppo , so ha he speci ic
su ace a ea, po e olume and po e wid h dec ease.
In addi ion, he ni ogen adso p ion/deso p ion iso he ms
a 77 K ha e been ob ained o bo h ca alys s as shown in
Figu e S1. Acco ding o IUPAC classi ica ion [33], ou iso he m
ypes a e usually ound in ca alys cha ac e isa ion, and each
iso he m shape depends di ec ly on he solid po ous ex u e.
In ou case, bo h iso he ms co espond o a ype IV iso he m,
which is ela ed o a mesopo ous ma e ial (po e size be ween
2 nm and 50 nm). Besides, he e is also a classi ica ion o he
ype o hys e esis, being he ype H1 ound in ou iso he ms.
This kind o hys e esis is cha ac e is ic o solids consis ing o
pa icles a e sed by quasi-cylind ical channels o consis ing
o agg ega es (consolida ed) o agglome a es (unconsolida ed)
o sphe oidal pa icles, and he po es may be uni o m in size
and shape.
Figu e S2 shows he po e size dis ibu ion ob ained by BJH
me hod o bo h ca aly ic ma e ials. As can be no ed, bo h
po e dis ibu ion cu es a e e y simila con i ming ha he e
Table 1 eTex u al p ope ies o he suppo and p epa ed
ca alys s.
Sample S
BET
(m
2
/g) V
po e
(cm
3
/g) D
po e
(
A)
CeO
2
eAl
2
O
3
159 0.39 71.9
Ni/CeO
2
eAl
2
O
3
132 0.31 67.7
NieRh/CeO
2
eAl
2
O
3
138 0.32 66.6
in e na ional jou nal o hyd ogen ene gy 48 (2023) 27907e2791727910
a e no agglome a ion o me al pa icles and he ma e ial
ca i ies ha e no been blocked.
The mo phology o he calcined ca alys s is shown in he
SEM mic og aphs p o ided in Fig. 2. Analysing he dis ibu ion
o elemen s in he di e en mappings, we can con i m ha
bo h Ni and Rh a e well dispe sed and homogeneously
dis ibu ed on he su ace o he ca alys s, co obo a ing a
success ul syn hesis o bo h samples.
The s uc u e o bo h p epa ed ca alys s was analysed by
means o X-Ray Di ac ion (XRD). Bo h samples we e i s ly
analysed a e calcina ion a 550 C(Fig. 3a). F om his igu e, i
can be obse ed ha all samples con ain he ypical di ac-
ion lines co esponding o he (111), (200), (220) and (311)
c ys alline planes expec ed o he CeO
2
luo i e-like phase
while he peaks co esponding o he (311) and (440) c ys al-
line planes a e asc ibed o he g-Al
2
O
3
phase [34].
Fig. 2 eSEM mic og aphs o bo h calcined ca alys s: (I)Ni/CeO
2
eAl
2
O
3
; (II)NieRh/CeO
2
eAl
2
O
3
; whe e (a) gene al iew; (b) Ce
mapping; (c) Ni mapping; (d) Al mapping; (e) Rh mapping.
Fig. 3 eXRD o : a) calcined samples (550 C); b) educed samples (850 C).
in e na ional jou nal o hyd ogen ene gy 48 (2023) 27907e27917 27911

Fig. 3b shows he XRD pa e ns o he samples a e
educ ion in a low o 10% H
2
/N
2
a 850 C o 1 h. Hence, he
di ac ion lines ela ed o me allic Ni can be clea ly seen,
al hough he me allic Rh peaks we e ha dly obse ed due o
he high dispe sion and/o low loading o he noble me al.
An o e all idea o he edox beha iou and he me al-
suppo in e ac ions was ga he ed by Tempe a u e P o-
g ammed Reduc ion (TPR) analysis. The TPR p o iles ob ained
o bo h ca alys s a e p esen ed in Fig. 4. No ably h ee
di e en egions a e dis inguished. Fi s , aRegion (150e350 C)
shows he educ ion o su ace ce ia [35e37], which is
enhanced on he bime allic ca alys due o he spill-o e
phenomenon [38]. The bRegion (450e650 C) exhibi s he
educ ion o NiO wi h low o medium s eng h o in e ac ion
wi h he suppo . Finally, he educ ion o NiO wi h high
s eng h o in e ac ion wi h he suppo occu s a empe a-
u es abo e 700 C(gRegion)[39].
Compa ing bo h educ ion p o iles, we can see ha he
addi ion o hodium imp o es no ably he educibili y o Ni,
acili a ing i s educ ion a lowe empe a u es. This highe
educibili y implies be e edox p ope ies, and hese edox
cha ac e is ics may enhance he ca aly ic pe o mance du ing
he DRM eac ion.
DRM ca aly ic ac i i y
The educed ca alys s we e es ed in he DRM eac ion a a
empe a u e ange o 550e850 C and a a mosphe ic p essu e
wi h a CO
2
/CH
4
mola a io 1:1. As we can see in Fig. 5.a, CH
4
con e sions we e lowe han CO
2
con e sions, which may
sugges ha he CH
4
ac i a ion is mo e di icul and equi es
highe empe a u es in good ag eemen wi h DFT esul s [40].
The ac i a ion and clea age o CeH bonds is mo e ene ge ic
han CO
2
dissocia ion.
On he o he hand, compa ing he esul s be ween bo h
ca alys s, no signi ican di e ences a e obse ed in he ca bon
dioxide and me hane con e sions, wi h simila con e sion
le els o he monome allic ca alys and he bime allic one.
In e ms o he H
2
/CO mola a io (Fig. 5b), bo h ca alys s
also showed simila esul s. Howe e , his mola a io s ays
o e 1 h oughou he eac ions, so we can conclude ha H
2
concen a ion is highe han CO concen a ion. This is an
in e es ing o biogas e o ming ia DRM since ypical H
2
/CO
a e sligh ly lowe ( ypically close o 1). The main eason o his
obse a ion is he p esence o mul iple pa allel eac ions
desc ibed abo e in he in oduc ion sec ion ei he consuming
CO o p oducing H
2
,i.e. he RWGS/WGS p ocess which is
e ec i ely ca alysed by NieCeO
2
sys ems [41].
Fig. 6 shows he XRD o he spen ca alys s. Apa om he
di ac ion peaks o he me allic and suppo phases, we can
obse e a highe in ensi y in he 20-402qzone o he
monome allic ca alys han o he bime allic one. This es-
i ies he o ma ion o ca bon deposi s as will be well dis-
cussed u he below.
DRM ca aly ic s abili y
S abili y es s show how e icien ca alys s a e o e long e-
ac ion uns and commonly s abili y is mo e impo an han
ac i i y in comme cial ca alys s design since i de e mines he
equency o s a -up/shu downs ope a ions and he ca alys s
egene a ion cos .
Fig. 4 eH
2
-TPR p o iles o bo h samples.
Fig. 5 eDRM ca aly ic ac i i y: a) CO
2
&CH
4
con e sions; b) H
2
/CO mola a io.
in e na ional jou nal o hyd ogen ene gy 48 (2023) 27907e2791727912
Hence, we ha e pe o med s abili y s udies a wo di e en
empe a u es. This way, we will be able o s udy he ca bon
deposi ion ole ance and me al sin e ing esis ance o bo h
ca alys s in mo e in-dep h manne . On he hand we will assess
he coking ole ance a wo di e en ope a ion egimes and on
he o he hand we will e alua e he sin e ing esis ance when
inc easing he he mal s ess on he ca alys 's pa icles.
The i s s abili y es was pe o med a 650 C. As shown in
Fig. 7, bo h me hane and ca bon dioxide con e sions o he
Ni/CeO
2
eAl
2
O
3
sample dec ease wi h ime-on-s eam, while
con e sions o he NieRh/CeO
2
eAl
2
O
3
sample emain p ac-
ically cons an o e he 48 h o he es . This esul clea ly
e idences he supe io i y o he bime allic o mula ion
showcasing he posi i e impac o small amoun s o Rh.
In o de o s udy he ca bonaceous deposi s o e bo h
ca alys s, TPO and XRD analyses we e pe o med on he spen
samples a e he s abili y es .
The peaks obse ed in he TPO diag am (Fig. 8a) ep esen
he gene a ion o CO
2
by he oxida ion o he ca bon deposi s
o med, so i can be a i med ha he ca bon deposi ed in he
NieRh ca alys is minimal compa ed o ha o he e e ence
sample. The empe a u e a which he CO
2
maximums appea
p o ides in o ma ion on he na u e o he ca bonaceous spe-
cies deposi ed on he ca alys su ace. Gene ally speaking,
ca bonaceous deposi s ha e di e en s uc u e o de s and
mo phologies, and, in ou case, we can dis inguish be ween
h ee ypes [42e50]:
The i s peak appea s a 300e400 C and co esponds o a
e y labile amo phous ca bon (C
a
) which can be emo ed a
low empe a u es. The second peak appea s a ~500 C and
co esponds o g aphi ic ca bon (C
b
) which is e y he mally
s able. The C
b
is ha dly emo ed by gasi ica ion so i leads o
se e e ca aly ic deac i a ion. Finally, he C
g
species we e
asc ibed o ca bon nano ubes, hey appea a ~650 C.
As we can see in Fig. 8.a, pos -s abili y (650 C) TPO analysis
show mo e C
b
deposi s on he monome allic ca alys han on
he bime allic one. This jus i ies he con inuous dec ease o
CH
4
and CO
2
con e sions o he Ni/CeO
2
eAl
2
O
3
which is
ela ed o ca bon poisoning and e idences he poo e pe o -
mance o he e e ence ma e ial compa ed o he ad anced
bime allic o mula ion. In addi ion, he XRD analyses o bo h
spen samples (Fig. 8b) also show a clea di e ence since he e
is a peak a 26app oxima ely in he monome allic sample
ha i is no seen in he bime allic sample. This peak co e-
sponds o g aphi ic ca bon deposi s because i has a c ys al-
line s uc u e de e mined [51], hus con i ming ha he e a e
mo e g aphi ic ca bon deposi s on he monome allic ca alys
in ai ag eemen wi h he TPO analyses.
The second s abili y es was pe o med a 850 C(Fig. 9). In
his ins ance, he CO
2
con e sions dec ease as he same way
o bo h ca alys s, going om almos 100%e95% a he end o
he expe imen . None heless, he me hane con e sion o he
Ni/CeO
2
eAl
2
O
3
sample dec eases om 97% down o 75% while
he CH
4
con e sion o he NieRh/CeO
2
eAl
2
O
3
sample de-
clines less, going om almos 95%e80%. E en so, hese con-
e sions a e highe han hose achie ed du ing he s abili y
es a 650 C gi en he endo he mic na u e o he eac ion.
As in he p e ious case, he TPO analyses o he pos -
s abili y samples a 850 C also ep esen h ee e y dis inc
peaks co esponding o he h ee ypes o ca bon deposi s
men ioned abo e (Fig. 10a). In his case, he a ea unde he
cu e o NieRh/CeO
2
eAl
2
O
3
sample is signi ican ly lowe han
he a ea unde he cu e o Ni/CeO
2
eAl
2
O
3
sample, which
econ i ms ha he addi ion o Rh o he Ni ca alys imp o es
coking esis ance. In ac , wi h a iew o acili a e i s isual-
isa ion, he signal o he o me has been mul iplied by a
ac o o 4, as i was di icul o sepa a e he wo peaks on a
no mal scale. I mus be emphasised he ca bon deposi ion is
he modynamically mo e a ou ed a lowe empe a u es
be ween 600 and 750 C. In any case ou bime allic sample
ou pe o med he e e ence ca alys s in bo h empe a u e
egimes.
Howe e , g aphi ic ca bon o ma ion was lowe on he
monome allic ca alys in his es , as coke o ma ion is mo e
a ou ed a lowe empe a u es. A pa icula i y o his s a-
bili y es is ha i is possible o obse e how he sin e ing
phenomenon a ec s he monome allic ca alys wi h he XRD
Fig. 6 eXRD o spen samples.
Fig. 7 e650 ºC-S abili y es esul s.
in e na ional jou nal o hyd ogen ene gy 48 (2023) 27907e27917 27913
o hese samples (Fig. 10b). The peak o Ni loca ed a 51.8was
used o es ima e he c ys alli e size by means o Sche e
equa ion. I was ound ha he c ys alli e size is highe in he
monome allic ca alys . To make a compa ison wi h he Ni
c ys alli e size be o e eac ion, he same p ocedu e was pe -
o med wi h he decon olu ed Ni peak o bo h educed ca a-
lys s. In he case o he monome allic sample, he Ni
c ys alli e size inc eased om 12 nm o 17.5 nm, while in he
bime allic ca alys his alue inc eased om 11.7 nm o 13 nm.
This is e idence o how he addi ion o a bime allic ac i e
phase p e en s he sin e ing deac i a ion o he ca alys s
since he seg ega ion o Ni species om s able bime allic
o mula ions is somewha less ene ge ically a ou able in
compa ison o pu e Ni pa icles [52,53].
Fig. 8 ePos cha ac e isa ion a e s abili y es a 650 C: a) TPO; b) XRD.
Fig. 9 e850 ºC-S abili y es esul s.
Fig. 10 ePos cha ac e isa ion a e s abili y es a 850 C: a) TPO; b) XRD.
in e na ional jou nal o hyd ogen ene gy 48 (2023) 27907e2791727914
Compa ing he esul s ob ained in he s abili y es s a
650 C and 850 C, we can s a e ha he deac i a ion a 650 C
is mainly caused by he o ma ion o coke, while a 850 C he
deac i a ion by sin e ing p e ails, as less ca bon o ma ion is
obse ed. In bo h si ua ions, he bime allic ca alys s ands ou
as a p omising al e na i e.
A 650 C he p edominan seconda y eac ion is me hane
decomposi ion (Eq. (4)) whe e ca bon deposi s and hyd ogen
a e o med om me hane. This explains he low me hane
yields and ha he H
2
/CO a io emains abo e 1 a his em-
pe a u e. A 850 C, howe e , he e e se eac ion o he Bou-
doua d eac ion (Eq. (5)) s a s o occu , whe e he ca bon
o med wi h CO
2
is con e ed o CO. This could dec ease he H
2
/
CO a io, bu C
b
is e y he mallys able,and heCO o ma ionis
no la ge enough o coun e ac he excessi e H
2
o ma ion.
Conclusions
Biogas con e sion o H
2
- ich syngas ep esen s a s aigh o -
wa d app oach o g eenhouses alo isa ion in he con ex o
a ci cula economy. He ein, a mul icomponen ca alys based
on NieRh bime allic ac i e phase suppo ed on a ce ia-
p omo ed alumina (NieRh/CeO
2
eAl
2
O
3
) has been p epa ed
and es ed in biogas upg ading ia DRM. The pe o mance o
his ad anced sys em has been compa ed o ha o a e e -
ence monome allic nickel homologue (Ni/CeO
2
eAl
2
O
3
).
Di e en p e- eac ion and pos - eac ion cha ac e isa ion
es s ha e been ca ied ou , as well as a eac ion moni o ing
based on he CH
4
and CO
2
con e sions and he H
2
/CO mola
a io ob ained. The s a ing hypo hesis sugges ed be e pe -
o mances o he bime allic ca alys han o he mono-
me allic one.
TPR expe imen s showed a highe educibili y o he
bime allic sample compa ed o he monome allic one, which
implies be e edox p ope ies, enhancing he ca aly ic pe -
o mance du ing he DRM eac ion.
In he ca aly ic ac i i y es , he di e ences obse ed a e
negligible howe e key disc epancies a e obse ed in he
ca alys s’ s abili y. The esul s ob ained in he di e en s a-
bili y es s show ha he e is indeed a syne gic NieRh e ec
ha imp o es ca aly ic s abili y, hus he con e sions on he
bime allic ca alys emain almos cons an o e long- e m
uns while he monome allic ca alys su e s a signi ican
ac i i y d op showcasing i s deac i a ion.
Pos -s abili y TPO expe imen s showed he o ma ion o
wo di e en ca bonaceous species, an amo phous ca bon
and a c ys alline ca bon, he la e being he cause o deac i-
a ion as i is e y he mally s able. Ou esul s demons a e
ha he monome allic sys ems nuclea e g ea e concen a-
ion o ca bon han he ad anced bime allic sample being
ca bon deposi ion a ou ed in he low- empe a u e ange (i.e.
650 C).
Wi h he s abili y es a 850 C he sin e ing o nickel
pa icles can be also obse ed, wi h a ema kable inc ease on
he Ni clus e s size on he monome allic ca alys compa ed o
he bime allic which demons a es a g ea e ole ance o-
wa ds ac i e phase agglome a ion.
O e all, his pape showcases he key ole played by he -
e ogeneous ca alysis wi hin CO
2
con e sion echnologies and
he esea ch s ill needed o keep e ining ca aly ic o mula-
ions o a oid deac i a ion seeking o an op imal ope a ion.
In pa icula , his wo k has demons a ed ha he addi ion o
low amoun s o Rh signi ican ly imp o es he ca aly ic pe -
o mance, educing coke o ma ion and sin e ing. A no el
angle o his wo k is he p o en coking esis ance o ou
mul icomponen ca alys s in he low- empe a u e DRM win-
dow. This is a ema kable esul beyond he ca alys s op i-
miza ion opening a new esea ch a enue o he design o
low- empe a u e DRM uni s esul ing in a po en ial angible
educ ion in ene gy consump ion and o e all p ocess ope a-
ion cos s.
In any case, he design o ad anced mul icomponen ca -
alys s as he one p esen ed he ein will con ibu e o acili a e
he ansi ion owa ds g eene indus ial p ocesses o p oduce
low-ca bon uels and added alue chemicals.
Decla a ion o compe ing in e es
The au ho s decla e ha hey ha e no known compe ing
inancial in e es s o pe sonal ela ionships ha could ha e
appea ed o in luence he wo k epo ed in his pape .
Acknowledgemen s
Financial suppo o his wo k was ga he om Spanish
Minis y o Science and Spanish Minis y o Science and
Inno a ion h ough he p ojec s PLEC2021-008086, RYC2018-
024387-I as well as he p ojec PID2019-108502RJ-I00. This
wo k was also pa ially unded by he Uni e si y o Se ille ia
he VI PPIT g an scheme o alen ed esea che s. Se gio
Ca asco would also like o acknowledge he Sociedad Espa-
~
nola de Ca 
alisis (SECAT) o his ellowship. Funding om he
Eu opean Commission h ough he BIOALL p ojec (G an
Ag eemen : 101008058) SASOL is kindly acknowledged o
p o iding he ca alys s'suppo s.
Appendix A. Supplemen a y da a
Supplemen a y da a o his a icle can be ound online a
h ps://doi.o g/10.1016/j.ijhydene.2023.03.301.
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[2] Kappelle M. Uni ed in science 2020 - UN clima e epo . 2020.
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in e na ional jou nal o hyd ogen ene gy 48 (2023) 27907e27917 27915