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Towards nanometric resolution in multilayer depth profiling: a comparative study of RBS, SIMS, XPS and GDOES Ramón Escobar Galindo & Raul Gago & David Duday & Carlos Palacio Abstract An increasing amount of effort is currently being directed towards the development of new functionalized nanostructured materials (i.e., multilayers and nanocomposites). Using an appropriate combination of composition and microstructure, it is possible to optimize and tailor the final properties of the material to its final application. The analytical characterization of these new complex nanostructures requires high-resolution analytical techniques that are able to provide information about surface and depth composition at the nanometric level. In this work, we comparatively review the state of the art in four different depth-profiling characterization techniques: Rutherford backscattering spectroscopy (RBS), secondary ion mass spectrometry (SIMS), X-ray photoelectron spectroscopy (XPS) and glow discharge optical emission spectroscopy (GDOES). In addition, we predict future trends in these techniques regarding improvements in their depth resolutions. Subnanometric resolution can now be achieved in RBS using magnetic spectrometry systems. In SIMS, the use of rotating sample holders and oxygen flooding during analysis as well as the optimization of floating low-energy ion guns to lower the impact energy of the primary ions improves the depth resolution of the technique. Angleresolved XPS provides a very powerful and nondestructive technique for obtaining depth profiling and chemical information within the range of a few monolayers. Finally, the application of mathematical tools (deconvolution algorithms and a depth-profiling model), pulsed sources and surface plasma cleaning procedures is expected to greatly improve GDOES depth resolution. Keywords Depth profiling .XPS .SIMS .GDOES .RBS . Multilayer .High resolution Introduction The current road to miniaturization (i.e., sub-32 nm technologies) demands novel or advanced analytical techniques with extremely high depth resolutions that are capable of characterizing sample features on the nanoscale [1–3]. In particular, ultrathin layers and multilayer systems are gaining increasing interest because they can exhibit novel structural, physical and chemical properties that differ from those of the corresponding bulk materials. With the decreasing thicknesses of such layers, film characterization with depth resolutions at the scale of a few interatomic distances must be achieved. For a single interface between two layers A and B, the most common definition of the depth resolution as recommended by IUPAC and ASTM E-42 is Δz, which corresponds to the interval of the depth R. Escobar Galindo Centro de Micro-Análisis de Materiales, Universidad Autónoma de Madrid, 28049 Madrid, Spain R. Escobar Galindo (*):R. Gago Instituto de Ciencia de Materiales de Madrid, Consejo Superior de Investigaciones Científicas, 28049 Madrid, Spain e-mail: [email protected] D. Duday Département de Science et Analyse des Matériaux, Centre de Recherche Public Gabriel Lippmann, 41 rue du Brill, Belvaux 4422, Luxembourg C. Palacio Departamento de Física Aplicada, Universidad Autónoma de Madrid, Cantoblanco 28049 Madrid, Spain
coordinate zat an interface over which there is a 84% to 16% change in intensity [3]. Nowadays, the chemical analysis of these very thin films is carried out using either destructive or nondestructive methods. Actually, for thin films above 10 nm in thickness, the method most frequently applied to obtain the concentration depth profile (CDP)—that is, the composition of the thin film as a function of depth—is ion sputtering in combination with any of the well-known surface analysis techniques [4,5]. Among these, X-ray photoelectron spectroscopy (XPS) [6,7], secondary ion mass spectroscopy (SIMS) [8,9], and, more recently, glow-discharge optical emission spectroscopy (GDOES) [10,11] are becoming the most popular. In addition, Rutherford backscattering spectroscopy (RBS) is a nondestructive technique that is commonly employed for in-depth compositional analysis [12,13]. The method that should be used depends specifically on the actual analytical problem to be solved, although the general trend is towards the simultaneous use of several techniques due to the complementary information provided. The principal multilayer systems (i.e., nitride, oxide, metal, etc.) have been extensively studied by a combined analyses, such as XPS-RBS [14–16], RBS-GDOES [17,18], GDOES-SIMS [19,20], SIMS-RBS [21,22], XPS-GDOES [23], XPS-SIMS [24,25], XPS-RBS-GDOES [26]orRBS- SIMS-GDOES [27]. In this paper we will review the current status of each of these four characterization techniques, as well as the most recent developments regarding improvements in the depth resolutions of these techniques. Relevant examples of their application to nanometer-scale multilayer analysis will be presented. X-ray photoelectron spectroscopy (XPS) Among the instrumental techniques used for the chemical analysis of solids, X-ray photoelectron spectroscopy (XPS) is one of the most appropriate for examining surfaces. It is based on Einstein’s quantum interpretation of the photoelectric effect. This interpretation assumes that the energy of the emitted photoelectrons can be calculated as the difference between the incident photon energy and the binding energy (BE) of the electrons in the atoms of the sample. The modern XPS technique was originated by Siegbahn and coworkers at Uppsala University in Sweden in the mid-1950s. They developed a high-resolution spectrometer for determining the binding energies of the atomic shells of the less tightly bound orbitals. As a result of this program it was discovered that the BEs of the core electrons were dependent on the chemical environment; that is, the chemical shifts in XPS reflect changes in chemical bonding or oxidation state and can therefore be used to follow such changes on surfaces. XPS is sensitive (0.01 monolayers of most materials produce a detectable signal), quantitative, and signals can be measured for all elements except H and He. Strictly speaking, XPS is a surface technique, but it can also be used to analyze a layer of adsorbed material in order to see both the surface and the adsorbate, since only the electrons created in a zone characterized by a depth lcosθ(called the escape depth) from the surface escape to contribute to the XPS spectrum. Here lis the attenuation length of the emitted photoelectron and θis the angle of emission with respect to the surface normal. Values of llie in the range 0.5−2.5 nm, and this phenomenon makes XPS a surface-sensitive technique, as stated before. Nowadays, when employed for depth-profiling analysis, XPS is most frequently used in combination with ion sputtering [28,29]. An example of depth profiling with XPS is depicted in Fig. 1. The ultimate depth resolution depends on instrumental factors, the induced surface roughness, atomic mixing, enhanced induced diffusion and the information depth of the surface analysis technique used. However, applying some refinements can lead to reliable results, with depth resolutions as good as 1–2nm [30–32]. Experimental CDPs are usually extracted from the intensity I i (t) that is characteristic of a sample component i as a function of the erosion time t. However, the desired result is the concentration c i (z) of each component as a function of the depth z. The problem is then the quantification of the experimental information to get the desired information. This quantitative evaluation of measured profiles involves the calibration of the thickness scale (that is, the conversion of the sputtering time into the sputtered depth) and the calibration of the concentration scale (that is, the conversion of the elemental signal intensity into the elemental concentration, and the correction/deconvolution of the effects that modify the depth resolution). The procedure used to perform the quantitative analysis is shown schematically in Fig. 2. In most cases, the time →depth and intensity → concentration relations are practically linear and can easily be obtained from appropriate sputtering rates and elemental sensitivity factors, respectively [30,31]. Effects that modify the depth resolution can be corrected for using the so-called resolution function g(z′−z) along with Eq. 1(below) in order to obtain the real concentration c i (z) using the appropriate deconvolution procedures [33,34]: c0 iz0 ðÞ¼ Z 1 1 ciðzÞgz 0zðÞdz ð1Þ The resolution function can be modeled either experimentally or via theoretical models that take into account all of the abovementioned factors that modify the depth resolution. In fact, for the information depth of the surface 2726 R. Escobar Galindo et al.
analysis technique used, the resolution function is properly represented by Eq. 2: gzz0 ðÞ¼exp zz0 licos q ð2Þ where l i cosθis the attenuation length of the emitted photoelectrons, and θis the take-off angle with respect to the surface normal [33]. For thin films with thicknesses below 10 nm, the changes that occur during ion bombardment before a steady state is established during the sputtering process make this approach completely inaccurate, and alternative methods must be used. Such methods, for example angle-resolved X-ray photoelectron spectroscopy (ARXPS), are nondestructive [32,35,36]. Since chemical information is very rapidly destroyed by depth-profiling methods that involve sputtering, angle-resolved methods are also advantageous for preserving chemical state information. Figure 3shows a schematic diagram of the ARXPS experimental set-up. In this figure, lstands for the attenuation length of the emitted photoelectrons. If spectra are recorded at different emission angles θ, the photoelectron escape depth, lcosθ, can be varied in such a way that the depth probed is varied, so the set of angular measurements will contain information on the CDP of each species. The intensity of the emitted photoelectrons corresponding to a particular XPS band for a specific element is given by Eq. 3: IiqðÞ¼ I0 i licos q Z 1 0 ciðxÞexp x licos q dx ð3Þ where c i (x) is the concentration of element iat a depth x, assumed to be uniform at the surface, l i is the attenuation length of the photoelectrons from this element, θis the take-off angle with respect to the surface normal, and I i 0 is a constant that depends on instrumental factors, angular asymmetry and photoionization cross-section. Equation 3 is an integral equation of the first kind and represents a prototype for ill-posed problems [35]. Two different approaches have been used to extract the concentration depth profiles, c(x): simple parametric models that make some assumption about the form of the depth profile (see the bottom panel of Fig. 3), and general algorithms that use regularization in addition to singular value decomposition (SVD) techniques [35] without any prior hypothesis for the shape of the concentration depth profile. In general, these methods display common limitations imposed by the low I i(t) i c' (z') calibration of the thickness scale calibration of the concentration scale ci(z) deconvolution of bombarding effects Fig. 2 Scheme of the depth-profile quantification procedure Fig. 1 XPS concentration– depth profiling data from a (left) Cr(N)/C(DLC) nanomultilayered coating (taken from [28] and reproduced with the permission of Elsevier) and (right) a 15 nm Si/15 nm Al multilayered system (taken from [29] and reproduced with the permission of Elsevier) A S 020406080 IA/ I S(a.u.) take-off an g le (0) c(x)= 1 if 0 x/λ1 0 otherwise Sample Normal to the surface Analyzer λ θ cos θ λ ≥≥ Fig. 3 Top: schematic diagram of the ARXPS experimental set-up. Bottom: schematic diagram of a step-like depth profile of a pure substrate S, covered by a layer A, of thickness d=land constant composition. The simulated intensity ratio I a /I s as a function of the take-off angle is also shown (right-hand side). Taken from [35] and reproduced with the permission of Elsevier Towards nanometric resolution in multilayer depth profiling: a comparative study of RBS, SIMS, XPS and GDOES 2727
information content of ARXPS measurements, with the depth resolution Δzlimited to about 0.8z[32]. Although this is a poorer fractional depth resolution than sputter depth profiling allows in the depth range of ~10–500 nm, it is better than the sputter depth profiling in the near-surface (0–5 nm) region accessible to ARXPS. Anyway, the worst value for the depth resolution in this thickness interval is about 4 nm, as can be observed in the left-hand panel of Fig. 4. This figure shows the depth profiles calculated using the experimental data collected for an ultrathin layer prepared by the underpotential deposition (upd) of silver on polycrystalline platinum using the inversion procedure described above [35]. The regularization algorithm produces a reasonable estimate for the concentration depth profile where two layers can be observed: a surface carbon layer ~1.6 nm thick, followed by a complex layer containing S, O, and Ag with a thickness of ~1 nm. Figure 4(right-hand panel) shows ARXPS results for a naturally oxidized Al layer [36]. According to the results shown in Fig. 3,an increase in the signal intensity (or, equivalently, the concentration) with increasing take-off angle indicates that the corresponding species is nearer to the surface than species that display the opposite behavior. Therefore, ARXPS of Fig. 4(right-hand panel) indicates that C contamination covers the naturally oxidized Al layer [36]. It is important to point out that the depth resolution in ARXPS is limited by the signal-to-noise ratio, not the number of emission angles for which data are acquired. Table 1compares the main features of ARXPS to those of standard XPS depth profiling. Finally, it should be noted that depth probed by XPS can be also varied using a tunable-energy excitation source, such as synchrotron radiation (SR), since the photoelectron escape depth depends on the photoelectron kinetic energy [37]. XPS spectra from different depths can be obtained by varying excitation energy. This technique can provide the depth profile nondestructively, just like the take-off angle variation technique. However, only a few studies have used this approach, probably due to the need for a large-scale installation to carry out the experiments and the mathematical problems involved in recovering the CDP; also, the fractional depth resolution that can be obtained is similar to that achieved with ARXPS measurements. Secondary ion mass spectrometry (SIMS) Secondary ion mass spectrometry is based upon sputtering a few atomic layers from the surface of the sample through “primary ion”bombardment. A primary ion impact triggers a cascade of atomic collisions that induce the emission of atoms and atomic clusters. Although most of the atoms and molecules removed from the sample by the interaction of the primary beam and the sample surface are neutral, some percentage of them are ionized. These “secondary ions”are characteristic of the composition of the analyzed area. If the primary beam is composed of positively charged ions, the resulting ionization favors the production of negative ions, and primary beams of negative ions favor the generation of positive ions. These ions are then accelerated, separated according to their mass, and analyzed by a mass spectrometer. Finally, an image containing quantitative information is obtained for a selected mass. In [8], Benninghoven et al. detail the basic concepts, instrumental aspects and applications of SIMS. Conventional SIMS systems equipped with ion beam depth profiling can achieve nanometer resolution at large depths, together with a high level of detection and quantification (below 1 ppm) [38,39]. Nevertheless, such nanometric depth resolution is only obtained when using primary ion energies in the sub-keV range [40]. However, the advantages of lowering the impact energy are compromised by not only significant surface roughening but also a decrease in sputtering yield (proportional to the number of emitted/detected particles). The depth resolution is limited for a high ion flux, since energetic interactions of the 0 2 4 6 8 10 12 14 0 10 20 30 40 50 60 70 80 Ag S O C c(x)[%] depth (nm) Fig. 4 Left: ARXPS depth profiles calculated using the experimental data collected for all species detected in an ultrathin layer of Ag deposited electrochemically on Pt using the general inversion algorithm described in [35]. Right: results of ARXPS investigations of a native Al oxide sample using a model of a C contamination/Al oxide/Al substrate multilayer. Taken from [36] and reproduced with the permission of Elsevier 2728 R. Escobar Galindo et al.
primary ion with the sample lead to profile distortions due to the primary incorporation of the incident projectiles and the damage induced by the collision cascades. Different approaches are now being developed with the aim of achieving the ultimate depth resolution. Vandervorst recently reviewed these different approaches in order to assess if the SIMS method will be able to fulfil the needs of industrial semiconductor analysis [41]. A first approach (EXLE-SIMS) involves using extremely low bombardment energies as low as 100 eV. New primary ion columns called floating low-energy ion guns (FLIG) have been developed, as shown in Fig. 5, as a replacement for classical ion columns, in order to decrease the ion beam energy down to 100 eV while keeping chromatic aberrations at a low level in the newest generation of EXLE-SIMS techniques [42]. Several teams have already achieved a depth resolution of 1–1.2 nm by using primary ion energies of 100–550 eV [41,43,44]. This made it possible, for example, to better analyze interfaces in organic–inorganic multilayers (as shown in the left-hand panel in Fig. 6) for polymer solar cells [43]. Moreover, in [45], nanometer depth resolution was also obtained for a 50×(16 monolayers 28 Si/10 monolayers 30 Si) isotopic superlattice system (see the right-hand panel in Fig. 6) using a 1 keV Cs primary beam. The nature of the primary ions used has an important effect on the depth resolution. For example, the results obtained with cesium (Cs) ions are not as good as those achieved with oxygen (O) ions, which give a much larger decay length, even for Table 1 Comparison of the main features of the XPS and ARXPS configurations XPS + ion sputtering ARXPS Probing particle Photons Photons Detected particle Electrons Electrons Sputtering Ion beam (noble gas) <10 keV No Atomic mixing? Yes No Sampling depth (nm) 1–10 0.3–3 Depth resolution (nm) 1–2 nm (in the best cases) (with rotating samples) ~2–4nm (in the worst cases) Lateral resolution (μm) ~5 ~5 Max. depth analysis (nm) 100–1000 10 Detection limit 0.01 atom% 0.01 atom% Elemental range All except H, He All, except H, He Reliable quantification (elemental composition)? Yes but destroyed during sputtering Yes Destructive? Yes No Chemistry information? No, destroyed during sputtering Yes Vacuum (mbar) 10 −10 10 −10 Deconvolution needed? Yes (difficult to determine the resolution function) Yes (attenuation length function as resolution function) Analysis time Slow (hours) Moderate (minutes) Fig. 5 Schematic drawing (left) and photograph (right) of the FLIG installed on the sputter deposition chamber of the prototype Storing Matter instrument. Taken from [42] and reproduced with the permission of Elsevier Towards nanometric resolution in multilayer depth profiling: a comparative study of RBS, SIMS, XPS and GDOES 2729
energies as low as 150 eV [41]. The best depth resolution obtained for germanium (Ge) profiles in a thin (2.5 nm) SiGe layer grown in a Si substrate were achieved with a 100 eV O + primary ion beam and an impact angle of 57°. In theory, even lower primary ion energies will allow further decreases that will improve the depth resolution. Unfortunately, below 100 eV the sputtering efficiency (erosion rate) decreases quite rapidly, and both the time need to detect a sufficient number of ions and the time required for analysis rapidly increase. The detection limit also decreases as the primary ion energy is lowered. For example, in the case of boron detection in silicon, the detection limit worsens from 0.001 ppm at 10 keV to 0.1 ppm at 500 eV. Instrumental developments that enable improved primary beam currents in the 50–200 eV range are presently being targeted to improve the sputtering performance to the 1 nm/min level [41], but this is a huge challenge. In some cases, the use of oxygen (or some other elements with a low heat of sublimation) flooding at the same time as primary ion sputtering can increase the negative secondary ion yield, thus compensating for the lower speed of sputtering at low primary ion energies [46,47]. Sample holder rotation can also be useful in conditions where high roughness is created in the bottom of the analysis crater, and especially when analysis at large depths (micrometer range) is needed. In such cases, rotating the sample holder decreases or suppresses roughening in the analyzed area, allowing for better depth resolution. Finally, it appears that the depth-resolution limits of EXLE-SIMS are close to being reached for the semiconductor industry, but for other applications—such as studies of the oxidation or the wear of thin films—this could become a very interesting tool for studying the first steps in degradation. A second approach uses cluster beams instead of ions beams in order to improve the depth resolution. It was shown that the use of cluster beams (C60, Ir-based clusters) yields no advantage in terms of depth resolution, as the total energy appears to be more influential than the energy per constituent atom, and the reduction in the total energy is restricted by the onset of cluster deposition [48]. However, further exploration of these clusters may lead to more interesting results. Fig. 6 Left: SIMS depth profiles obtained for a P3HT-P4VP:PCBM/ PEDOT:PSS active layer with 17% PCBM (equivalent to C17) deposited on an oxidized silicon wafer, where 28 Si (crosses), 12 C (squares), 16 O(triangles) and 12 C 14 N(circles) were probed. Inset: 12 C 14 N signal normalized by the 12 C signal (polymer matrix) to attenuate possible matrix effects. The experiments reported here were carried out in ultrahigh vacuum (UHV) using a Cs + primary ion source with an impact energy of 500 eV and negative ion detection to optimize the secondary detection. The 12 C SIMS signal was used to identify the polymer layer, while the 12 C 14 N SIMS signal was chosen to probe P4VP. Taken from [43] and reproduced with the permission of Wiley. Right: SIMS depth profiles of a 28 Si and b 30 Si isotopes in a 50×(16 monolayers 28 Si/10 monolayers 30 Si) superlattice system. The experiments were performed using a 1 keV Cs + ion beam at 45°. Taken from [45] and reproduced with the permission of Elsevier 2730 R. Escobar Galindo et al.
New approaches that aim to meet the higher depthresolution targets, such as zero-energy SIMS or atom-probe tomography, eliminate the use of a primary ion beam. In the zero-energy SIMS concept the ion beam is completely absent [49,50]. Localized material removal is instead based on the adsorption of reactive gases at the sample surface and the creation of a volatile compound. Selective material removal is achieved using an electron beam, which locally stimulates a chemical reaction between the adsorbed species and the matrix elements. Theoretically this process has monolayer depth resolution, as set by the monolayer adsorption and desorption processes, and a high spatial resolution (set by the spot size of the electron beam, which could be as small as a few nanometers), and it is quantitative, as the desorbed species are nonresonantly ionized using a laser beam. However, this method will tend to be applied to standard or very homogeneous samples, at least for the next few years, because many deficiencies can occur, such as preferential etching and/or outplating, nonplanar erosion, incomplete ionization, etc. A second method that does not use a primary ion beam is atom-probe tomography [51–53]. Here, atom removal is induced by applying a very high (pulsed) electrical field. The emitted atoms are fully ionized (there is no matrix effect to consider during quantification) and detected in a spatially resolved time-of-flight detector. Due to the optical ion magnifications involved, spatial resolution is on the order of <0.5 nm. As the atoms are removed one by one, the depth resolution is on the same order as this. Clearly, the excellent three-dimensional resolution makes the method much more versatile than regular SIMS, in particular for the analysis of heterogeneous samples such as nanocomposite coatings. Complications and limitations arise from the need for special sample preparation (the formation of a needleshaped specimen with a top radius of about 50 nm, which typically requires extensive focused ion beam milling), sample conductivity requirements that enable the propagation of the high-voltage pulse (this requirement is now partially relaxed due to the addition of laser-assisted erosion), the small field of view (<100 nm), which limits the total number of atoms analyzed and thus the achievable sensitivity (>10 18 at/cm 3 ), and the extensive (3D) data reconstruction needed. In practice, sample breakage (due to the large mechanical stresses induced by the strong electrical fields) is an important mechanism that limits the routine application of the atom probe. Finally, a very significant advantage of the atom probe relative to SIMS is its 3D resolution at the subnanometric scale, which enables heterogeneous samples and/or rough interfaces to be analyzed without any serious loss in depth resolution [54]. In conclusion, several approaches with improved depth resolution are being developed, with the most promising being zero-energy SIMS and atom-probe tomography, which target the sub-nm range, but these two approaches are much more complex to use than EXLE-SIMS. Table 2presents a comparison between the figures of merit for ultralow-energy SIMS and those for a conventional system. Glow-discharge optical emission spectroscopy (GDOES) GDOES is a relatively new surface analysis technique with the advantages of moderate vacuum requirements and very high sputtering rates (typically >1 µm min −1 ), which enable the CDP to be obtained in a few minutes with a depth resolution comparable to more standard techniques, such as AES, XPS or SIMS [4,55–57]. During GDOES experiments, the samples are sputtered by Ar + ions and accelerated neutral species with very low energies (<50 eV). The sputtered atoms are then excited by the plasma and de-excited by emitting photons with a characteristic wavelength, enabling element discrimination. These photons are diffracted by a diffraction grating and collected by photomultiplier (PM) detectors positioned in a Rowland circle [10,11]. Furthermore, the use of a radiofrequency (rf) source for sputtering extends the application of GDOES to the study of insulators used both as coatings and as substrates [58–60]. In the last few years, GDOES has been applied extensively to the study of multilayer depth profiling [17,18,61–65], although a serious loss of resolution with depth during GDOES analysis has been reported. The major factors contributing to this loss of resolution are related to the high erosion rate, sample heating, ion-induced surface roughening [66,67], and in particular, the crater geometry during the sputtering process, which results in the mixing of the consecutive layers in a multilayer system when the individual layer thicknesses reach down to the nanometer scale [68–72]. Among the different strategies that are currently being employed to improve the depth resolution of GDOES depth profiling, we will focus here on: i) the use of pulsed sources; ii) the application of deconvolution algorithms and the modeling of multilayer profiles, and; iii) the utilization of plasma cleaning procedures prior to analysis. The use of pulsed rf sources in GDOES analysis (pulsed glow discharge, or PGD) is based on the pioneering work of Winchester and Marcus [73]. Pulses of a short duration (10 μs to 1 ms) with various possible repetition rates (duty cycles) and high instantaneous powers (up to hundreds of watts) can therefore be generated. It has been reported in the literature [74–76] that such pulses produce an enhancement in the emission yield, resulting in increased sensitivity and lower detection limits together with simplified calibration curves due to the reduced self-absorption of the emission lines. Moreover, pulsed glow discharges cause a lower average power to be applied than in DC mode, and so they Towards nanometric resolution in multilayer depth profiling: a comparative study of RBS, SIMS, XPS and GDOES 2731
are ideal for the analysis of heat-sensitive materials such as glasses, polymers and low-temperature metals. It is worth noting here the excellent review on pulsed glow discharges that was recently published by Belenguer and coauthors [77]. The application of pulsed GDOES to the depth-profiling analysis of materials has arisen due to the ability to control both the flatness of the crater and the sputtering rate using the pulsed source parameters (i.e., frequency and width). Therefore, thinner surface layers can be properly resolved using PGD, as shown in the initial works of Yang and Oxley [78,79] for 10 nm Cu coatings on steel. More recently there have been published examples of the application of PGD to the analysis of lead zirconate titanate (PZT) thin films (which find significant use in microelectronic and microelectromechanical systems) [80] and thin-film solar cells based on Cu(In,Ga)Se 2 and Cu(In,Ga)S 2 multilayers [81]. As expressed above in Eq. 2, an experimentally obtained CDP is a convolution of the true depth profile and the response function of the experimental set-up. In the particular case of a GDOES depth profile, the response function is determined by the sputtering crater shape. The crater shape can change markedly when the interfaces between different materials are traversed in a multilayer depth profile. Therefore, mathematically describing the response function in GDOES analysis is not a trivial task. Oswald and coauthors [82] were the first to attempt to apply deconvolution procedures to GDOES depth profiles (although the method was initially designed for SIMS analysis). Based on this initial work, Präßler and coauthors [83] developed an iterative deconvolution algorithm where— using the calibrated mass–time profile, the partial densities of the sample constituents and the measured final shape of the sputtering crater as input data—the depth profiles are improved by utilizing information on crater formation. In Fig. 7(left-hand panel), an example of the successful application of such a deconvolution procedure to a Cu/CrNi multilayer system is presented. Years later, in the excellent review by Winchester and Payling [10], it was written that this success “makes deconvolution a real and exciting possibility for GDOES.”Nevertheless, more than a decade later, deconvolution procedures are yet to be integrated into any commercially available GDOES software. In an alternative approach, Escobar and Albella [84] recently reported on a simple model for interpreting and predicting the depth profiles of periodic multilayer structures of two elements, where the individual layer thicknesses are in the range of 10– 100 nm (i.e., within the order of magnitude of roughness induced when depth profiling using GDOES techniques). The model is based on the assumption that the surface roughening produced by the ion bombardment gives rise to the partial mixing of the layers and their interfaces, leading to a smoothing of the otherwise abrupt profiles. Fitting the model to the experimental profiles for a set of samples made of alternating Ti and Cr layers, with thicknesses varying over a wide range, allows the degradation constant b(preexponential factor) to be obtained for each material. The values resulting from the fitting procedure correlate with the erosion rates of Ti and Cr, and support the idea that the layer broadening of each material is determined by its erosion rate. The degree of adjustment can be considered to be quite acceptable (see the right-hand panel of Fig. 7) for most of the samples investigated, taking into account the approximations involved. Table 2 Comparison of the characteristics of SIMS and EXLE-SIMS SIMS EXLE-SIMS Probing particle Ions Ions Detected particle Ions (m/q) Ions (m/q) Sputtering Ion beam <10 Kev Ion beam <100 eV Atom mixing? Yes Yes Sampling depth (nm) 5 10 Depth resolution (nm) 5 1 Lateral resolution (nm) 100 100 Detection limit (ppm) 10 −3 –10 10 −1 –10 Elemental range All All Calibration method Complex (need standards) Complex (need standards) Destructive? Yes Yes Isotope information? Yes (+) Yes (+) Crater effect? Yes (−) Yes (−) Crater diameter (mm) <1 < 0.5 Vacuum (mbar) 10 −10 10 −10 Analysis time Slow (hours) Slow (hours) 2732 R. Escobar Galindo et al.
Finally, it is clear that in order to be able to analyze ultrathin layers near the surface using GDOES, rapid stabilization of the plasma at the start of the sputtering process is required. The technique where a sacrificial sample (typically a monocrystalline silicon wafer [85]) is employed to remove the contaminants (carbon, oxygen, hydrogen) from the inner walls of the anode prior to the analysis of the sample has been extensively applied by GDOES users. Molchan et al. have recently proposed [86] that this procedure can be improved by using a low-energy plasma (<5 W) to gently remove contaminant from the surface of the sample. In their work they demonstrate how such a treatment is below the sputtering threshold and does not cause any damage to the analyzed specimen. Figure 8 shows the large reduction in surface contaminants (tenfold for the carbon intensity) achieved when the plasma cleaning procedure is applied to an electropolished aluminum sample. Moreover, note how the total plasma response (Fi) stabilizes more rapidly. This plasma cleaning method has been implemented for routine surface analysis in the latest version of the QUANTUM software from Horiba Jobin Yvon instruments. In conclusion, since GDOES is a relatively novel technique for ultrathin depth profiling, there is more room to improve its resolution. The use of soft plasma cleaning prior to sputtering using pulsed discharges, and the application of deconvolution procedures afterwards, will surely turn GDOES into an ideal technique for subnanometer depth profiling in terms of its ease of use and the accuracy of the results it yields. Table 3compares the expected benefits of an optimized GDOES (OPT-GDOES) to the typical features of standard GDOES analysis. Fig. 7 Left: composition depth profile of 100 nm thick Cu/CrNi multilayers on Si: aafter deconvolution with a constant crater shape (the result is very similar to the unconvoluted profile); bafter deconvolution with iteration to determine the uneven crater shape. Taken from [83] and reproduced with the permission of Elsevier. Right: athe GDOES experimental depth profile of a 10×(70 nm Ti/150 nm Cr) multilayer; bthe simulated depth profile obtained using the nominal individual thicknesses from (a) and the degradation constant shown in Table 1of [84]. Reproduced with the permission of Elsevier Fig. 8 GD OES depth profile of an electropolished aluminum sample, obtained at 750 Pa and 35 W, after no plasma cleaning (left) and after sputtering the silicon wafer for 1 min and then cleaning the specimen at 750 Pa and 3 W for 1 min (right). Note the reduction in contaminants (tenfold for carbon) in the right-hand depth profile. Taken from [86] and reproduced with the permission of Elsevier Towards nanometric resolution in multilayer depth profiling: a comparative study of RBS, SIMS, XPS and GDOES 2733
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