scieee Science in your language
[en] (orig)

Gas–solid conversion in fluidised bed reactors

Abstract

A simplified model for gas–solid reactions in fluidised bed (FB) is proposed. Such models already exist for catalytic gas–solid reactions (CGSRs), providing general description of the system in terms of main governing parameters. Expansion of this approach to non-catalytic gas–solid reactions (NCGSRs) is difficult, because the solid reactant takes part in the reaction. Therefore, FB reactor models for NCGSR are usually devised only for specific cases, and a general analysis has not been presented up to date. The present model allows analysis of different types of NCGSR in a generalised way, handling catalytic reactions as a particular, simpler, case. It is shown that the reactor behaviour can be described by three governing dimensionless parameters. Two additional parameters, quantifying the importance of diffusion effects in single particles are also identified, and their impact on reactor behaviour is analysed. Possible simplifications are explored. Model limitations, that is, assumption of isothermal bed and particle and the occurrence of only one reaction, are discussed. Examples are outlined to show the applicability of the method.

Read accessible full text

Gas–solid conversion in fluidised bed reactors

Author: Gómez Barea, Alberto; Leckner, Bob; Santana, D.; Ollero de Castro, Pedro Antonio
Publisher: Elsevier
Year: 2008
DOI: 10.1016/j.cej.2007.12.014
Source: https://idus.us.es/bitstreams/f19ff15f-598d-4d5c-a069-27dc8ac75cfe/download
Gas–solid con e sion in luidised bed eac o s
A. G´
omez-Ba eaa,∗, B. Leckne b, D. San anac, P. Olle oa
aBioene gy G oup, Chemical and En i onmen al Enginee ing Depa men , Escuela Supe io de Ingenie os,
Uni e si y o Se ille, Camino de los Descub imien os s/n, 41092 Se ille, Spain
bDepa men o Ene gy and En i onmen , Chalme s Uni e si y o Technology,
S-412 96 G¨o ebo g, Sweden
cThe mal and Fluid Enginee ing Depa men , Uni e sidad Ca los III de Mad id,
A da. de la Uni e sidad 30, 28911 Legan´es Mad id, Spain
Abs ac
A simpli ied model o gas–solid eac ions in luidised bed (FB) is p oposed. Such models al eady exis o ca aly ic gas–solid eac ions (CGSRs),
p o iding gene al desc ip ion o he sys em in e ms o main go e ning pa ame e s. Expansion o his app oach o non-ca aly ic gas–solid eac ions
(NCGSRs) is di icul , because he solid eac an akes pa in he eac ion. The e o e, FB eac o models o NCGSR a e usually de ised only
o speci ic cases, and a gene al analysis has no been p esen ed up o da e. The p esen model allows analysis o di e en ypes o NCGSR in a
gene alised way, handling ca aly ic eac ions as a pa icula , simple , case. I is shown ha he eac o beha iou can be desc ibed by h ee go e ning
dimensionless pa ame e s. Two addi ional pa ame e s, quan i ying he impo ance o di usion e ec s in single pa icles a e also iden i ied, and
hei impac on eac o beha iou is analysed. Possible simpli ica ions a e explo ed. Model limi a ions, ha is, assump ion o iso he mal bed and
pa icle and he occu ence o only one eac ion, a e discussed. Examples a e ou lined o show he applicabili y o he me hod.
Keywo ds: Fluidised beds; Gas–solid eac ions; T anspo p ocesses; Modelling; Non-ca aly ic eac ions; Di usion e ec s
1. In oduc ion
Many impo an p ocesses, in which non-ca aly ic gas–solid
eac ions a e in ol ed, ake place in luidised bed. Typical
applica ions a e ound in me allu gical and he mochemical
con e sion p ocesses. Examples o me allu gical impo ance
comp ise he educ ion o me als oxides (i on, nickel, e c.), oas -
ing o o es o hea y me als in sulphide o m, such as coppe ,
nickel, zinc and lead. The mochemical examples a e combus-
ion, gasi ica ion and py olysis o coal and biomass, including
sulphu cap u e (in-bed desulphu isa ion) using mine al ocks,
such as dolomi e o limes one. To his class o p ocesses belong
also he mal decomposi ion eac ions, luo ina ion o u anium
and plu onium compounds, some g anula ion p ocesses, e c. The
op imisa ion and scale-up o hese p ocesses bene i g ea ly om
modelling o he sys em. De ailed desc ip ion o physical and
Abb e ia ions: BFB, bubbling luidised bed; CGSR, ca aly ic gas solid eac-
ion; FB, luidised bed; FDE, ee o di usion e ec s; NCGSR, non-ca aly ic gas
solid eac ion; SIM, sha p in e ace model; UCM, uni o m con e sion model.
∗Co esponding au ho . Tel.: +34 95 4487223; ax: +34 95 4461775.
E-mail add ess: [email p o ec ed] (A. G´
omez-Ba ea).
chemical p ocesses occu ing inside an FB o NCGSR is, how-
e e , a di icul ask. Simple me hods p o iding app oxima e
solu ions o i s es ima es a e qui e use ul. Fo ins ance, an
app oxima e desc ip ion o gas–solid eac ions in FB can be su -
icien o selec ion o mode o gas–solid con ac , p elimina y
design, and op imal ope a ing condi ions by sensi i i y analysis.
Such models al eady exis o CGSR in FB [1–4]. In his ype o
sys em, he solids a e unchanged as eac ion p oceeds and bed
emo al is no usually unde aken du ing s eady-s a e ope a ion
i he ca alys is no poisoned. In con as , simple models ha e no
been de eloped o NCGSR due o hei complexi y compa ed
o hei ca aly ic coun e pa s. Al hough many FB eac o mod-
els ha e been published, hey a e de ised o speci ic eac ions
only. A gene al amewo k o simpli ied ea men o NCGSR
is no ye a ailable.
The pe o mance o gas–solid eac ions in FB has been
desc ibed by se e al app oaches. Ea ly models ea ed he FB
eac o as i he gas and solids we e mixed, a oiding he mul i-
phase na u e o he bed. These ‘single-phase’ models assumed
ha he eac o pe o mance was de e mined by he esidence
ime o he gas. The b eak h ough caused by he in oduc ion
o he wo-phase heo y p oposed in he ea ly 1950s, allowed
.
1
Nomencla u e
A Non- eac i e componen in he solids (ash o
equi alen )
ATbed c oss sec ion (m2)
Bi Bio numbe
cgas concen a ion (mol m−3)
C eac i e componen in he solids
Dee ec i e di usi i y o he eac an solid pa icle
(m2s−1)
D bed diame e (m)
DapDamk¨
ohle numbe a pa icle scale, de ined in
Eq. (30)
DaRDamk¨
ohle numbe a eac o scale, de ined in Eq.
(22)
DasDamk¨
ohle numbe o he solid eac an , de ined
in Eq. (40)
unc ion
1(xc0,λ) unc ion de ined in Eq. (45)
2(xc0,λ) unc ion de ined in Eq. (48)
F(xc) unc ion exp essing he dependence o dxc/d on
xc o any ηp
Fi(xc) unc ion exp essing he dependence o dxc/d on
xcwhen ηp= 1 (kine ic egime)
F0,F1inle and ou le low a e o solids (kg s−1)
gaccele a ion o g a i y (m s−2)
g(xc) unc ion exp essing he change o e ec i e di u-
si i y wi h xc
G gas eac an
Hheigh o he essel con aining he bed (m)
kn h-o de kine ic coe icien in he kine ics
((− )=kcn) ((kgmol m−3)1−ns−1)
kbcoe icien o in e change be ween bubble and
emulsion (s−1)
kGex e nal mass- ans e coe icien (m s−1)
K kine ic coe icien accoun ing o gas concen a-
ion and empe a u e (s−1)
Lequ equi alen size o solid pa icle (m)
L bed heigh (m)
MThiele module, unc ion o con e sion
Mcmolecula mass o solid eac an (kg kgmol−1)
no de o eac ion
Naconcen a ion e iciency, de ined in Eq. (23)
NTU numbe o ans e uni s, de ined in Eq. (24)
pb(xc) dis ibu ion o con e sion in he bed (mass basis)
p0,p1dis ibu ion o con e sion in he inle and ou le
s eams (mass basis)
Pbp essu e d op ac oss he bed (Pa)
(− ) in insic eac ion a e pe uni o pa icle olume
((− )=kcn) (kgmol m−3s−1)
c,b o e all a e o eac ion in he bed (kg s−1)
(−R) obse ed eac ion a e pe uni o pa icle olume
(kgmol m−3s−1)
R(xc) eac i i y o solid eac an (s−1)
Reppa icle Reynolds numbe
sdummy a iable o in eg a ion
Sh She wood numbe
ime (s)
Tbbed empe a u e (K)
ugas eloci y (m s−1)
Vppa icle olume (m3)
wbmass o A and C in he bed (wb=wA+wc) (kg)
wcmass o solid eac an (C) in he bed (kg)
wTb o al mass o he bed (wTb =wb+wine ) (kg)
xccon e sion o solid eac an in a pa icle
xc,b a e age con e sion o solids in he bed
Xggas con e sion
Yc0 mass ac ion o solid eac an in he eed
Yc,b mass ac ion o solid eac an in he bed
zaxial coo dina e
G eek symbols
αdimensionless pa ame e a eac o le el, de ined
in Eq. (52)
βdimensionless excess o low, de ined in Eq. (25)
δkine ic pa ame e in Eq. (60), also Di ac’s del a
unc ion
εpo osi y
εbbubble ac ion ((m3bubbles) (m−3bed))
ηeex e nal e ec i eness ac o
ηiin e nal e ec i eness ac o
ηppa icle e ec i eness ac o
ηph in e phase e ec i eness ac o
κpa ame e de ined in Eq. (59)
λdimensionless pa ame e de ined in Eq. (41)
νs oichiome ic ac o o he eac ion
ξkine ic pa ame e (see Table 1)
ρdensi y o solid (kg m−3)
τRsolid esidence ime (s)
Θ(xc) unc ion de ined in Eq. (39)
Subsc ip s
b bubble, bed, a e age in he bed
c eac i e componen in he pa icle
c i c i ical
e emulsion
i in apa icle
in inle
ou ou le
p pa icle
eac ion
s su ace
0 ini ial, supe icial
conside a ion o he mul iphase na u e o he FB by means o
a simpli ied desc ip ion o wo phases, in which he solids and
he gas we e dis ibu ed in he bed. The ea e he concep o
‘con ac ime dis ibu ion’ was ecognized as a key ac o o
aking in o accoun he ime o gas con ac wi h he solid eac-
an [2]. May [1], O cu e al. [3] and Da idson and Ha ison
[4] used he wo-phase heo y o luidisa ion o calcula ion o
gas con e sion in a ious iso he mal FB ca aly ic gas eac o s.
2
Table 1
Main models applied o NCGSR kine ics
Name Abb e ia ion Fi(xc)Θ(X) Re e ence
Volume ic model UCM 1 −xc−ln(1 −xc)[22]
G ain model; o sha p in e ace model GM (SIM) (1 −xc)2/3 3(1 −(1 −xc)1/3)[23,24]
Random po e model RPM (1 −xc)(1 −ξln(1 −xc)) (2/ξ)(1 −ξln(1 −xc))1/2 [25]
Simons model SM (1 −xc)(xc+ξ(1 −xc))1/2 2a c gh((1 −ξ)xc+ξ)1/2 [26]
Johnson model JM (1 −xc)2/3eξx2
cNAEF [27]
Du a model DM [1 ±100xξ1ξ2
cexp(−ξ2xc)](1 −xc) NAEF [20]
Ga dne model GM (1 −xc)e
−ξxcNAEF [28]
Cho ne model CM √xc(1 −xc) 2a c gh(√xc)[29]
Modi ied olume ic model MVM ξ1/2
1ξ2(1 −xc)[−ln(1 −xc)] NAEF [30]
T adi ional model TM (1 −xc)ξ(ξ−1)−1[(1 −X)1−ξ−1] [31]
Polynomial model PM
n

i=1
ξixc(1 −xc)iNAEF [32]
The hi d column p esen s Fi(xc), he unc ion modelling he beha iou de ined in Eq. (1). The ou h column is he unc ion de ined in Eq. (39).ξia e kine ic model
pa ame e s; NAEF: no analy ical exp ession ound.
Ex ensi e e iews ha e been published on modelling o FB eac-
o s [2,5–7], whe e he analyses we e pe o med wi h di e en
deg ee o sophis ica ion.
Se e al publica ions ha e su eyed he abili y o FB eac o
models in a a ie y o gas–solid eac ions [5,8–11]. Gene ally,
solu ions o wo-phase models based on iso he mal ca aly ic
sys ems ha e been p esen ed in e ms o wo main dimension-
less g oups: one ep esen ing he dimensionless eac ion a e
and he o he accoun ing o he in e phase mass- ans e esis-
ance [2,5–7]. Analy ical solu ions ha e been epo ed o simple
kine icschemes, such as i s -,second-,e c., o de kine ic(see o
ins ance Table 11.5 in [2]). Solu ions o mo e complex kine ics
ha e been p esen ed o ca aly ic eac ions, based on con en-
ional wo-phase models and Kunii–Le enspiel’s model [12,13].
Expansion o include he mal e ec s has also been unde aken
in ca aly ic sys ems o simple eac ions [7], bu his ex ension
causes di icul ies because o he complexi y o he ea men
e en o he simples eac ion scheme.
In FB ca aly ic sys ems he solids a e unchanged as eac ion
p oceeds (i no ca alys poisoning occu s) and he solids a e only
conside ed as a sink in he e alua ion o he eac ion a e. The
eac ion a e on he ca alys pa icle can be subjec ed o di usion
e ec s, bu hese do no change wi h ime. Fo NCGSR in an FB,
in con as , he solid eac an is cons an ly consumed and solids
make-up is equi ed o s eady-s a e ope a ion. A any ins an ,
he eac o con ains pa icles ha ha e spen di e en leng hs o
ime inside he bed, and, hus, hey ha e a wide bu n-o dis i-
bu ion o pa icle age. Du ing he cou se o eac ion, he solid
eac an con ained in he pa icles is g adually a ec ed, and he
densi y and size o he pa icles change depending on he ope -
a ing condi ions in he bed. This beha iou can change om one
pa icle-size ac ion o ano he depending on he concen a ion
o he solid eac an wi hin he pa icles. A gene al desc ip ion
o he bed should accoun o a ia ion in size and densi y o he
eac ing pa icles [14,15]. In addi ion o he a o emen ioned wo
main dimensionless g oups appea ing in he iso he mal FB ca -
aly ic eac o , a hi d pa ame e aking in o accoun he ela i e
amoun s o gas and solid eac an s ed o he eac o is equi ed
o desc ibe he NCGSR in an FB [9,10].
The abb e ia ion NCGSR ep esen s he e ogeneous eac-
ions whe e he ac i e solid pa icipa es in he eac ion, in
con as o ca aly ic sys ems, which, i no poisoned, emain
unchangeddu ing eac ion. Someca aly ice ec smay exis any-
way caused by he ine ma e ial, o ins ance, mine als in coal o
biomass pa icles in he mochemical p ocesses. Howe e , such
e ec s a e included in he gas–solid kine ics (exp ession dxc/d ,
see Eq. (1)) de e mined in he labo a o y, in his way being an
inpu o he model p esen ed.
F om his discussion i is clea ha an FB eac o model
o NCGSR should conside : (1) con inuous bed emo al; (2)
a ia ion o physical p ope ies and eac ion a e o single pa -
icles as eac ion p oceeds; (3) he dis ibu ion o con e sion
o he pa icles in he bed; (4) a ying di usion ilm and in a-
pa icle mass- ans e limi a ions wi h bu n-o . As a esul , FB
eac o models o ca aly ic eac ions a e no gene ally alid
o NCGSR. The need o all hese (and in some cases o he )
conside a ions is he eason why dedica ed models ha e been
de eloped o NCGSR in FB. Many eac o models exis , bu
hey a e de ised solely o speci ic eac ions. The e iews o
Ya es [16], Do aiswamy and Sha ma [17], and G ace [2] su ey
he mos popula models de eloped un il he end o 1980s.
In he p esen wo k, a me hod is de eloped o he solu ion
o NCGSR in an iso he mal FB, allowing analysis o gene al
NCGSR by a common p ocedu e. In his way, he simple mod-
elling app oach al eady exis ing o ca aly ic sys ems is ex ended
o non-ca aly ic sys ems. The ea men conside s iso he mal
condi ions bo h in he phases and wi hin he eac ing pa icles,
which imposes some limi a ions o he applica ion o he me hod.
Fu he mo e, some NCGSRs imply conside a ion o a ious he -
e ogeneous eac ions, and his could limi he me hod u he .
This and o he limi a ions a e deal wi h a he end o his wo k
whe e ex ension o he me hod and possibili ies o o e come
limi a ions a e discussed.
2. P oblem desc ip ion and defini ions
Fig. 1 illus a es he p oblem deal wi h. The gas eac an G
is in oduced in o he FB eac o as pa o he luidisa ion agen
3
Fig. 1. (a) Model concep showing he hypo hesis assumed in his wo k: he igh -hand d awing o (a) p esen s he basis o he wo-phase model de eloped showing
he esis ance o mass ans e be ween bubble and emulsion. Le -hand d awing o (a) is a zoom o he p ocesses occu ing in a eac ing pa icle (wi h la geome y
o simpli ica ion), including he main esis ances o mass anspo : in he ilm (ex e nal mass esis ance) and wi hin he solid pa icle ( eac ion and in apa icle
esis ances). (b) P ocess scheme showing he con ac pa e n in an FB and popula ion balance de ini ions.
wi h a concen a ion cin. I passes h ough he bed as bubbles
wi h a concen a ion cb, and h ough he well-mixed emulsion
phase wi h a concen a ion ce. The G species is ans e ed om
bubble o emulsion o each he eac ing si es wi hin he eac -
ing pa icles, whe e he eac ion is C(s) + νG(g) →p oduc s.
The esis ances o anspo and eac ion and he main assump-
ions ha ha e been made o de elop he ma hema ical model
a e shown in Fig. 1a. The esis ances a e: bubble o emulsion
esis ance, ex e nal ilm esis ance a ound he solid pa icle ( he
esis ance wi hin he emulsion phase is assumed o be concen-
a ed a ound he pa icles), and in apa icle esis ance. The inle
and ou le s eams o he solids including eac an C a e shown
in Fig. 1b, whe e he bed in en o y, wb, is also speci ied. The
eac o con ains pa icles ha ha e spen di e en imes inside
he bed and, hus, ha e a wide dis ibu ion o con e sion, pb(xc).
This la e is conside ed equal o he dis ibu ion o he ou low
s eam, p1(xc), since pe ec mixing o solid is assumed.
We assume ha a solid pa icle S, is made up o ac i e
solid eac an ma e ial C and non- eac i e solid ma e ial A,
ash o simila . In addi ion, he e could be ine ma e ial, ed
o he sys em o a ious easons ( o ins ance, sand o keep
he bed cons an ). The con e sion o he solid eac an C con-
ained in S a any ins an , xc, is de ined as he ela i e di e ence
be ween he ini ial amoun o C and he ins an aneous one,
xc=(Yc0( 0)−Yc( ))/Yc0( 0). Ycis he mass ac ion o solid eac-
an C in a gi en mass o ma e ial: Yc0 (kg C/kg S a xc0), and
Yc(xc) (kg C/kg S a xc). Following hese de ini ions (1 −Yc0xc)
is he mass ac ion o S in a s eam o con e sion xcand
Yc0/(1 −Yc0xc)iskgCa xc0/kg S a xc. No e he di e ence
be ween Ycand xc:Ycis an in eg al measu e o he amoun o C
con ained in a s eam o ma e ial (o in he bed) con aining a i-
ous compounds (C+A+ine ), whe eas xcis a ma k o he s a e
o con e sion o an indi idual pa icle e e eed o hei ini ial
s a e o con e sion, when i was ed o he eac o , xc0. Speci i-
ca ion o xc o a s eam (o o he bed) has no meaning because,
in he gene al case, in a gi en s eam he e will be pa icles wi h
di e en deg ees o con e sion. Howe e , he a e age o xcin a
s eam (o in he bed) is uniquely ela ed wi h Yc(see Eq. (9)).
The a e o con e sion o a single pa icle due o chemical
eac ion, unde chemical eac ion con ol, may be exp essed as
[18,19]:
dxc
d =K ,eFi(xc) (1)
K ,e is he kine ic coe icien , accoun ing o he concen a ion o
he gaseous eac an and empe a u e in he emulsion, whe e he
eac ion akes place. The unc ion Fi(xc) exp esses he depen-
dence o he con e sion a e on xc.K ,e is e alua ed o he
condi ions in he emulsion, whe e he eac ion akes place. The
a e o eac ion can also be o mula ed as [20,21]:
dxc
d =Mc
ρc0
k(xc)cn
e
ν(2)
kis he kine ic coe icien based on pa icle olume, and ela es
he a e o eac ion pe uni o olume wi h he gas eac an con-
cen a ion, i.e. (− )=kcn
e. This de ini ion is ypical in GSCR
whe e kis a cons an o iso he mal condi ions. In con as , o
iso he mal NCGSR kdepends on con e sion. Wi h he ini ial
ime as a e e ence, Fi(xc=xc0)=1 and k(xc)=k0Fi(xc), so o
xc>xc0 one ob ains om Eqs. (1) and (2):
K ,e=Mc
ρc0
k0cn
e
ν(3)
When di usion plays a ole he con e sion a e o a pa icle
is w i en as
dxc
d =ηp(xc)Fi(xc)K ,e(4)
whe e he pa icle’s e ec i eness ac o ηp(xc) accoun s o he
di usion esis ance a pa icle scale ( he ex e nal gas ilm and
4
he in apa icle esis ance). Some au ho s ha e used exp essions
like Eq. (4) o es ima e he ole o in e nal di usion [20,21].
ηp(xc) is de ined as he a io o he ac ual con e sion a e o a
pa icle o he a e ee o di usion e ec s (FDE):
ηp(xc)=dxc/d
dxc/d |FDE =dxc/d
Fi(xc)K ,e
(5)
Fo mally, he Fi(xc) unc ion should be ee o di usion limi a-
ions, i.e. i should be de e mined in he kine ically con olled
egime. In his wo k Fi(xc) is he a io o a ailable solid su ace
a a ce ain con e sion xc o ha o a e e ence case, xc0.Table 1
p o ides some accep ed models o Fi(xc) used o NCGSR eac-
ions.
F om Eq. (4) a unc ion can be de ined: F(xc)=Fi(xc)ηp(xc),
yielding
dxc
d =K ,eF(xc) (6)
The o e all mass a e o eac ion c,b in he en i e bed is
compu ed by
c,b=1
xc0
wbR(s)pb(s)ds(7)
whe e wbis he mass o S (A + C) in he bed and pb(xc)is he
dis ibu ion o con e sion in he bed (mass basis). The in eg and
wbR(xc)pb(xc) is he a e o eac ion o solid pa icles in he
bed ha ing a con e sion be ween xcand xc+dxc.R(xc)is he
eac i i y exp essed as kg C eac ed/kg S a xcand ime:
R(xc)=Yc0
1−Yc0xc
dxc
d =Yc0K ,e
1−Yc0xc
F(xc) (8)
The solids can accumula e in he bed, depending on he ne
balance be ween he a es o eed, con e sion, and emo al o
solids. A solid pa icle is ed in o he eac o wi h an ini ial
con e sion xc0 and i is emo ed om he bed wi h a con e sion,
xc,b (a e age con e sion o pe ec ly mixed pa icles in he bed).
The ac ion o C in he bed, Yc,b (kg C/kg S in he bed) is [9]:
Yc,b=Yc0(1 −xc,b)
1−Yc0xc,b
(9)
Sol ing o xc,b gi es
xc,b=Yc0 −Yc,b
Yc0(1 −Yc,b)(10)
The bed ma e ial consis s o he solid eac an C and he
ma e ial emaining a e comple ing he eac ion A, ash o any
o he ype o ine componen o igina ing om he eed s eam.
The mass o solid eac an C in he bed is he p oduc o wband
Yc,b ob ained om Eq. (9):
wc=wbYc,b(11)
I ine ma e ial is ed o he bed, o i a ba ch o such ma e ial
is used o ill he bed ini ially ( o ins ance sand as ini ial bu e
in biomass he mochemical con e sion p ocesses), an addi ional
mass balance o his ma e ial has o be o mula ed. The compo-
si ion o he bed a a gi en ime depends on he way o ope a ion.
A de ailed case by case analysis is ou o he scope o he p esen
ea men . In his wo k, a any ins an , he e a e h ee amoun s
o ma e ials in he bed: wc,wA, and wine .wbis he sum o wc
and wA(wb=wc+wA), whe eas wTb includes also he ine
(wTb =wc+wA+wine ), which is known by, o ins ance,
p essu e measu emen s (wTb =Pb(AT/g)). wine , i i exis s,
has o be calcula ed om an addi ional mass balance. The way
o include his addi ional balance in pa allel o he main p oblem
is ou lined in Sec ion 4.3.
3. De elopmen o he model
3.1. Modelling app oach
A ealis ic ep esen a ion o he bed should accoun o he
a ia ion in size and densi y o he eac ing ma e ial, as in he
ea men s by Chen and Saxena [14] and O e u [15]. The
model p oposed aims a simpli ying his gene al ea men . The
me hod is based on wo main s eps:
S ep 1: Applica ion o a luid-dynamic model o a ca -
aly ic sys em. This model is de i ed wi hou conside ing he
non-ca aly ic na u e o he eac ion and he ac ual bu n-o
dis ibu ion in he bed.
S ep 2: Allowance is made o he de ia ion om he ca aly ic
case, conside ing he ex en o con e sion in he FB by a solids
popula ion balance, which is sol ed by a kine ic model o a
single pa icle.
3.2. FB eac o modelling o CGSR
Wi h he assump ions discussed in Fig. 1a mola balances o
he gas in he bubble and emulsion phases lead o
βu0dcb=kbεb(ce−cb)dz(12)
(1 −β)u0(cin −ce)=L
0
kbεb(ce−cb)dz+ν c,b
McAT
(13)
The bounda y condi ions a e
cb(z=0) =cb,in =cin (14)
cou =βcb(z=L )+(1 −β)ce(15)
The gas con e sion Xgand he in e phase e ec i eness ac o
ηph a e de ined by
ηph =ce
cin n
and Xg=1−cou
cin
,(16)
In eg a ing Eqs. (12) and (13), aking Eq. (16) in o accoun ,
gi es [33]:
(1 −Xg/Na)n
Xg/Na=Na
DaR
(17)
whe e he pa ame e s DaRand Naa e de ined in Eqs. (22) and
(23). Combining Eqs. (16) and (17):
Xg=(1 −η1/n
ph )Na(18)
5

DaR=Xg
ηph
(19)
These exp essions can be combined o gi e
DaR
Na=Xg/Na
(1 −Xg/Na)n(20)
(1 −η1/n
ph )
ηph =DaR
Na
(21)
Eqs. (18)–(21) p o ide wo independen ela ionships o ou
quan i ies: DaR,Na,Xgand ηph.DaRis he Damk¨
ohle numbe a
eac o scale, exp essing he ela i e impo ance o gas esidence
ime and eac ion ime:
DaR=ηpDaR,in wi h DaR,in =kcn−1
in
u0/L
(22)
DaRis known o a CGSR i di usion e ec s a e absen , i.e.
ηp= 1 (kine ic egime) because DaR,in is known. He e, we
assume ha he bed heigh L is known o can be de e mined
by he p essu e d op ac oss he bed. In con as , DaR,in is no
known o a NCGSR e en when he pa icles a e in he kine ic
egime, because he concen a ion o he eac ing pa icles in he
bed is unknown. We shall deal wi h his ma e below. Nais he
concen a ion e iciency in he one-dimensional bed, de ined by
Na=cin −cou
cin −ce=1−βexp −NTU
β(23)
NTU is he numbe o ans e uni s and βis he dimensionless
excess gas low:
NTU =kbεb
u0/L
(24)
β=u0−um
u0
(25)
The exp ession o βassumes ha all gas in excess o min-
imum luidisa ion eloci y lows h ough he bed in he o m
o bubbles. This es s on he “ wo-phase heo y” o luidisa-
ion [12]. The e is e idence, howe e , ha he e is a sho -cu
low h ough he bubbles, especially in la ge pa icle sys ems.
This has been quan i ied in se e al models and co ela ions and
depends on he g oups o ub/um ,u0/um and εb. Analyses o he
h ough low in a ious wo-phase models ha e been e iewed in
[4,5,12,34]. The impac o h ough low on he p edic ion o gas
con e sion in simple and dynamic wo-phase low models was
assessed by Mos ou i e al. [11]. A co ec ion o h ough low
could be needed when using βin Eq. (23), especially o la ge
pa icle sys ems. Sensi i i y s udies employing he inal eac o
model a e help ul in iden i ying he need o u he e inemen .
In he cases ou lined in his wo k, he esul s ha e been ound
insensi i e o his pa ame e .
We conclude ha he in e phase e ec i eness ac o ηph is
only a unc ion o he g oup Na/DaR, and Xgis a unc ion o
he wo g oups Naand Na/DaR. The ela ionships needed o
calcula e NTU and βand ela ed pa ame e s depend on he low
pa e n and he pa icle sys em unde conside a ion. Examples o
o mulae use ul o bubbling luidisa ion in lab-scale FB can be
ound in Table 1 [33]. Fu he in o ma ion o o he luidisa ion
sys ems and scales is ound in [12,34].
Fo eac ion o de s o 1, 1/2 and 2 explici solu ions o ηph
a e ound in he li e a u e [2,35]. In a gene al case, o n h-
o de kine ics, explici solu ions o ηph as a unc ion o DaR
and Na, can be ob ained by F ank-Kamene skii’s app oxima ion
(see Appendix A) applied o Eq. (21):
ηph =⎧
⎪
⎪
⎪
⎪
⎨
⎪
⎪
⎪
⎪
⎩
([{(1 −n)(DaR/Na)}1/n+1]n+n(DaR/Na))−1
wi h 0 <n≤1
2n[(2n)1/n−1+(1 +2n(DaR/Na))1/n]−n
wi h 1 <n≤2.7
(26)
Once ηph is known, he gas con e sion is de e mined by Eq.
(18) o (19).
3.3. Modelling o pa icle kine ics in CGSR
To calcula e he pa icle e ec i eness ac o ηpin he ca aly ic
case, we assume ha ηpdoes no depend on xco , mo e use ul
o he la e expansion o NCGSR, we conside ha xc=xc0. The
es ima ion o ηpis achie ed h ough an in e nal and an ex e nal
e ec i eness ac o , ηiand ηe, so ha ηp=ηiηe. The de ailed
de i a ion o he equa ions needed and he way o ob ain he
necessa y in o ma ion om expe imen s ha e been published in
[33]. The e ec i eness ac o s o iso he mal CGSR a e w i en
as
ηe=cs
cen
(27)
ηi=(−R)
kcn
s=1
Vpkcn
sVp
kcndVp(28)
Unde pseudo-s eady-s a e condi ions, he iso he mal mass-
ans e p oblem o n h-o de kine ics can be exp essed as
ηe=(1 −Dapeηp)n=(1 −Dapeηiηe)n(29)
whe e a second Damk¨
ohle numbe , Dape, ep esen s he a io
o he maximum di usion a e (when cs=ce) o he eac ion a e
con olled by ex e nal di usion (when cs∼0):
Dape =kLequcn
e
kGce
(30)
Taking in o accoun Eqs. (A.1), Eq. (29) can be app oxima ely
sol ed o ηe:
ηe=[({(1 −n)Dapeηi}1/n+1)−n+nDapeηi]−1,0<n<1
2n[(2n)1/n−1+(1 +2nDapeηi)1/n+1]−n,1<n<2.7
(31)
By sol ing he eac ion-di usion p oblem o a eac an pa icle,
an app oxima e solu ion o ηiis o en used:
ηi= anh(Ms)
Ms
(32)
6
Msbeing a con e sion-dependen Thiele module:
Ms=Lequn+1
2
kcn−1
s
De1/2
(33)
I is well know ha Eq. (32) is s ic ly alid o i s -o de
kine ics in a slab, bu ne e heless, he gene alised Thiele mod-
ule de ined in Eq. (33) makes he use o Eq. (32) a easonable
app oxima ion o any geome y (cha ac e ised by Lequ) and
eac ion o de , n[20,24,31,33,34].
In Eqs. (31) and (33) Msand Dape a e e alua ed o su ace
(index ‘s’) and emulsion (index ‘e’) condi ions, espec i ely. The
gas concen a ions in he emulsion and a he su ace di e om
he inle concen a ion, so hey a e no a p io i known. The e o e
Msand Dape should be ela ed o known quan i ies, ha is, hey
should be exp essed as unc ions o quan i ies e alua ed o gas
inle condi ions (index ‘in’). This is done by aking in o accoun
Eqs. (16) and (28), yielding
Dape =Dapin(ηph)(n−1)/n(34)
Ms=Min(ηphηe)(n−1)/2n(35)
He e ηph is calcula ed by Eq. (26), and ηeand ηiby Eqs. (31) and
(32) whe e Msand Dape a e calcula ed by Eqs. (34) and (35).
The e is a loop o ηph and he scheme o solu ion is i e a i e.
F om his ea men i is clea ha he dependence o ηpis in he
o m:
ηp= (ηph,M
in,Da
pin,n) (36)
The algo i hm o solu ion and he g aphical solu ion o his
sys em is p esen ed below in Sec ion 4. The ex ension o accoun
o he e ec o solid con e sion s a e is de eloped in Sec ion
3.5.
3.4. FB eac o modelling o NCGSR
In he model de eloped abo e o CGSR DaR,in was assumed
o be known, gi en by he ba ch o ca alys in he bed and he
p ope ies o he ca alys . In NCGSR, on he o he hand, DaR
is unknown, because nei he he amoun o solid eac an no i s
dis ibu ion o con e sion pb(xc) in he bed a e known. Conse-
quen ly, a solids popula ion balance should be o mula ed and
sol ed. The de ini ion o DaR o NCGSR is be e gi en in he
ollowing e ms:
DaR=∀xc∈VbwbR(xc)pb(xc)dxc
u0ATcinMc/ν = c,b
u0ATcinMc/ν (37)
Fig. 1b shows he main aspec s and he nomencla u e used.
The main condi ions we e al eady discussed in Sec ion 3.2.An
addi ional assump ion is ha all he ines a e e u ned o he
eac o : he e is no ca yo e , and all pa icles lea e wi h he
exi ash discha ge. Also, all pa icles a e assumed o en e wi h
he same con e sion xc0. The ea men ollows he p ocedu e
de eloped by [36]. The p esen app oach, howe e , exp esses
he equa ions in ex en o con e sion ins ead o ime o pa icle
size [37,10]. Following he nomencla u e o Fig. 1a, a popula ion
balance o e he eac o yields he dis ibu ion o he con e sion
o he solids (see Appendix B):
pb(xc)=1
Das
1
F(xc)
1−Yc0xc
1−Yc0xc0
exp −Θ(xc)
λ(38)
Θ(xc) being a unc ion
Θ(xc)=xc
xc0
ds
F(s)(39)
Exp essions o Θ(xc), associa ed wi h well-known kine ic mod-
els a e included in Table 1. The wo dimensionless pa ame e s
Dasand λin Eq. (38) a e de ined as
Das=K ,ewb
F0=K ,eτR(40)
λ=K ,ewb
F1=K ,ewb
F0− c,b
(41)
Dasis he Damk¨
ohle numbe o he solid eac an , exp essing
he a io o esidence ime o solids τR=wb/F0and eac ion
ime 1/K ,e. No e ha Das anges om 0 o 1 ( he Das= 1 case is
when he pa icles a e made up o C en i ely emaining in he bed
jus he ime hey need o eac comple ely). The ela ion be ween
Dasand λis ob ained h ough he no malisa ion equa ion [36]:
1
xc0
pb(s)ds=1 (42)
Eq. (42) is no sa is ied, howe e , wi h he dis ibu ion calcula ed
by Eq. (38) because pb(xc) should include bo h pa icles ha -
ing solid eac an le (C + A) and pa icles comple ely eac ed
ha s ill emain in he bed (only consis ing o A). In Eq.
(42) his second class o solids is no accoun ed o . Ca am
and Amundson [9,10] showed ha o an FB coal gasi ie
(C ≡ca bon + A ≡ash) an ash balance could sol e his appa en
di icul y (equi alen o and eplacing Eq. (42)). The ollowing
ea men uses he same app oach as ha in [10]. An ash (A)
balance o e he sys em yields
1−Yc0xc0
1−Yc0xc,b=F0
F1=Das
λ−1
(43)
The C-concen a ion in he bed can be ob ained by aking in o
accoun all pa icles ha ing a C-concen a ion in he bed, Yc(s)
gi en by Eq. (9). In eg a ion o e he bed using he dis ibu ion
in Eq. (38) gi es
Yc,b=1
xc0
Yc(s)pb(s)ds= 1(xc0,λ)
1/Yc0 −xc0
1
Das
(44)
whe e
1(xc0,λ)=1
xc0
1−s
F(s)exp −Θ(s)
λds(45)
Elimina ion o xc,b be ween Eqs. (43) and (44) yields
Das
λ= 1(xc0,λ)/λ+(1/Yc0 −1)
1/Yc0 −xc0
(46)
7
which is he equi alen o Eq. (42) and eplaces ha equa ion by
accoun ing o he pa icles ha ha e eached comple e con e -
sion and a e s ill in he bed.
An al e na i e equa ion (equi alen o Eq. (46)) is ound by
combina ion o Eqs. (38) and (7) and aking in o accoun Eqs.
(8),(39) and (41) o gi e
Das
λ=1
λ− 2(xc0,λ)Yc0
1−Yc0xc0
(47)
whe e
2(xc0,λ)=1
xc0
exp −Θ(s)
λds(48)
Once Das,xc0 and Yc0 a e gi en, Eq. (46) o (47) p o ide one
equa ion o λ(o Das/λ). The dis ibu ion pb(xc) can be hen
calcula ed by Eq. (38), and he a e age con e sion in he bed,
Eq. (10), is compu ed by
xc,b=1− 1(xc0,λ)
λ(49)
F om Eqs. (40) and (41) c,b becomes
c,b=1−Das
λF0(50)
The o e all mass balance on he solids and gas eac an
and he s oichiome y o he eac ion link he con e sions o
solids and gas. By equalling he a e o disappea ance o solids,
c,b/Mcwi h he a e o consump ion o he gaseous eac an ,
(cin −cou )u0AT/νone ob ains
Xg=1
α1−Das
λ(51)
whe e αis a dimensionless pa ame e de ined by he s oichio-
me ic a io o he eed a es o he eac an gas and he solids:
α=u0ATcinMc
νF0
(52)
Elimina ion o 1(xc0,λ) by combina ion o Eqs. (46) and (49)
enables o ela e xc,b and Das/λ:
xc,b=xc0 +1
Yc0 −xc01−Das
λ(53)
Eq. (53) es ablishes clea ly he bounda y limi s o Das/λwhich
a e ob ained o he limi ing cases xc,b = 0 and 1:
Das
λ∈1−Yc0
1−Yc0xc0
,1
1−Yc0xc0 (54)
Das/λnea ze o means comple e con e sion o solids, whe eas
Das/λclose o uni y s ands o he case o null solid con e sion.
In he pa icula case when all pa icles en e he bed wi h xc0 =0
and Yc0 =1, Das/λis equal o one minus he solid con e sion
ha is a ained in he bed, ha is 1 −xc,b. Thus, wi h xc0 =0
and Yc0 =1,Das/λ anges om 0 o 1. Elimina ion o Das/λby
combina ion o Eqs. (51) and (53) gi es a ela ion be ween Xg
and xc,b:
Xg=xc,b−xc0
α(1/Yc0 −xc0)(55)
The pa ame e Dasshould be e alua ed o emulsion condi ions,
i.e. Das=Das,e, bu he a io Das/λdoes no depend on he e -
e ence si ua ion o which he gas con e sion is e alua ed (see
Eqs. (40) and (41)). The known pa ame e is ac ually Das,in
(e alua ed o he inle condi ions), bu acco ding o Eq. (16)
Das(=Das,e) can be de i ed om Das,in:
Das=Das,inηph (56)
Hence, ηph has o be known o calcula e Das o emulsion con-
di ions. An exp ession o ηph esul s om Eqs. (18) and (51):
ηph =1−1
Naα1−Das
λn
(57)
Eqs. (51) and (53) allow he calcula ion o Xg= (Das/λ,α,
ηph) and xc,b = (Das/λ). Taking in o accoun Eq. (57) gi es
Xg= (Das/λ,α,Na) so he eac o beha iou is go e ned by h ee
pa ame e s: Das/λ,α, and Na.Nacomes om he luid dynamics
(Eq. (23)), whe eas αis ob ained om a ailable inpu s (see Eq.
(52)). The in en o y o he bed, wbis known, o ins ance, om
measu emen s o p essu e d op ac oss he bed (see Sec ion 4.3).
The g oup Das/λis ob ained om Eq. (46) o (47). To apply
hese equa ions, he unc ions 1(o 2) de ined in Eqs. (45) and
(48) equi e he alue o Θ(xc), de ined in Eq. (39). The e o e
F(xc) has o be in eg a ed o all he deg ees o con e sion in he
FB eac o . To unde ake his es ima ion, a kine ic model should
be es ablished in o de o ha e a ailable he exp essions Fi(xc)
and ηp(xc). To sum up: o he es ima ion o Das/λby Eq. (46) o
(47), a kine ic model should be o mula ed i s and hen sol ed
o he condi ions in he eac o .
3.5. Modelling o pa icle kine ics in NCGSR
Fo he non-ca aly ic case he eac ion a e o a pa icle de el-
oped in Sec ion 3.3 has o be expanded o include he e ec
o con e sion. This leads o he solu ion o a ime-dependen
p oblem wi h a mo ing in e ace wi hin a pa icle. The a e o
sh inkage/expansion o a pa icle’s ex e nal su ace is di icul
o gene alise because i depends on he na u e o he NCGSR.
Fo ins ance, o gasi ica ion eac ions, a h eshold o he local
con e sion has been ixed a he ins an when he ash laye o
pa icle peels o [38,39]. This h eshold condi ion allows heo-
e ical compu a ion o he pa icle’s bounda y a any ime. The
h eshold depends on ype o eac o , esis ance o ash, and ope -
a ing condi ions. In a FB, o example, he emo al o an ash
laye may be caused by a i ion. In con as , o eac ions whe e
a solid p oduc is o med, he ela ion be ween he mola ol-
umes o eac an and p oduc is usually employed, oge he wi h
some empi ical pa ame e , o de e mine he a e o change in ol-
ume (sh inkage o expansion) [17]. In gene al, empi ical inpu
is needed a some le el. Excep ions o his a e he well-known
uni o m con e sion model (UCM) and he sha p in e ace model
(SIM) as we shall see la e on, ep esen ing limi ing cases. In si -
8
ua ions whe e hese ex eme cases a e no alid, gene al, bu s ill
simple, models could be applied. In he ollowing such a model
will be o mula ed using Eq. (4) oge he wi h an es ima e o he
e ec i eness ac o o he pa icle ηp(xc).
As in he ca aly ic case, ηp(xc) is composed o an in e nal
and an ex e nal e ec i eness ac o , ηi(xc) and ηe(xc). These a e
de ined o NCGSR in he ollowing way:
ηe=cs
cen
=K ,s
K ,e
,η
i=dxc/d
Fi(xc0)K ,s
(58)
As seen hey depend on con e sion. Eqs. (32) and (33) s ill
apply. Howe e , Msand Dape gi en by Eqs. (34) and (35) ha e
o conside he e ec o con e sion, because k,Lequ,kGand De
depend on i . The change wi h con e sion can be ollowed by he
a ia ion in eac ion a e, Eq. (4), and he change in di usi i y o
he pa icle by g(xc), a unc ion o he local po osi y ε, and De0,
he ini ial e ec i e di usi i y. An empi ical equa ion o g(xc)
is usually accep ed o gas–solid eac ing sys ems [33,40,41]:
g(xc)=De(xc)
De0 =ε(xc)
ε0κ
=1+1−ε0
ε0xcκ
(59)
To es ima e he change o pa icle size wi h xc, an addi ional
ela ion is equi ed. The sh inkage o a pa icle du ing consump-
ion is no included in Fi(xc) ha only measu es he change o
he in e nal su ace. I a de ailed model (in eg a ion inside he
pa icle) is used, i is possible o es ablish he a e o sh inkage as
shown by S ini as and Amundson [38] and Mo ell e al. [39] o
he case o gasi ica ion o coal pa icles. Howe e , he e we ha e
o mula ed he model in e ms o he global pa icle con e sion
xc, and he change in size wi h pa icle con e sion canno be
calcula ed. Ne e heless, his in o ma ion can be p o ided by a
simple empi ical equa ion:
Lequ(xc)=Lequ,0(1 −xc)δ(60)
whe e a judicious choice o he pa ame e δgi es Lequ o any xc.
Only in he limi ing kine ic models, such as UCM and SIM, he
assump ion o an a bi a y alue o δis no necessa y: UCM
implies a cons an pa icle size (δ= 0) and in SIM, δ= 1/3. In
be ween hese wo limi ing si ua ions, he mo e gene al p o-
g essi e con e sion model wi h changes in size and densi y can
be applied by p ope ly choosing a alue o δin he ange o
0–1/3.
Now, wi h he de ini ions gi en in Eqs. (30) and (33), and wi h
Eqs. (4),(59) and (60), he ini ial alue Dapin,0 can be ela ed o
Dapin(xc) and Min,0 o Min(xc)as
Dapin(xc)=Dapin,0[Fi(xc)(1 −xc)(3/2)δ] (61)
Min(xc)=Min,0Fi(xc)
g(xc)1/2
(1 −xc)δ(62)
whe e a co ela ion o he ex e nal di usion coe icien kGo
he ype o Sh ∝Re1/2
pwas used o de i e Eq. (61) [43]. By Eqs.
(31),(33),(61) and (62) he desi ed ela ionships a e de e mined:
Dape(xc)=Dapin,0[(ηph)(n−1)/n(Fi(xc)(1 −xc)(3/2)δ)] (63)
Ms(xc)=Min,0(ηphηe)(n−1)/2nFi(xc)
g(xc)1/2
(1 −xc)δ
(64)
In conclusion, Eqs. (31) and (33) allow calcula ion o ηe
and ηiand so ηp. The quan i ies Msand Dape, appea ing in
hese equa ions, a e calcula ed by Eqs. (63) and (64). F om
his ea men i is clea ha he dependence o ηpis in he
o m
ηp= (ηph,M
in,0,Da
pin,0,F
i(xc),g(xc),δ) (65)
being he NCGSR e sion o Eq. (36).
4. Discussion
4.1. Solu ion o CGSR
The explici solu ion o ηph ound in Eq. (26), i.e.
ηph = (DaR/Na,ηp,n), is displayed in Fig. 2 by solid lines.
I can be demons a ed ha his solu ion includes as pa icu-
la cases published analy ical exp essions, such as epo ed by
[2] o he modi ied O cu model o i e e sible eac ions wi h
n= 1/2, 1 and 2 (symbols in Fig. 2). The di e ence be ween
he solid lines and he symbols is e y small and en i ely asso-
cia ed wi h F ank-Kamene skii’s app oxima ion used o de i e
Eq. (26) om Eq. (21). In ac , Eq. (20) is equi alen o he
solu ions o O cu ’s model, bu he p esen o mula ion p o-
ides an addi ional scheme o simple es ima ion o di usion
limi a ions a he pa icle scale and o expanding his scheme
o NCGSR. The simples case (n= 1) allows a s aigh o -
wa d physical in e p e a ion o he solu ion. In his case he
Fig. 2. Solu ion o gas–solid ca aly ic eac ions in an FB d awn o he in e -
phasic e ec i eness ac o , ηph as a unc ion o DaR,inηp/Na o a ious eac ion
o de s, n(be ween 0.25 and 2), acco ding o Eq. (26). (Solid lines ep esen he
p esen model, whe eas symbol lines a e esul s ob ained om O cu ’s model.)
The pa icle e ec i eness ac o ηpis unknown, so his igu e mus be used in
pa allel wi h Fig. 3 o de e mine i e a i ely ηpand ηph.
9
ion is o en made. I he mal e ec s should be conside ed o no
depends la gely on he ype o eac ion, bu also, on he ope -
a ion condi ions, he la e making i e y di icul o es ablish
gene al guidelines o he applicabili y o he model. Assess-
men o he p esence o hese po en ial he mal g adien s p io
o applica ion o he model is, he e o e, ecommended. This
can be made by es ima ion o he he mal Bio numbe and he
maximum he mal g adien be ween he emulsion and pa icle
om a hea balance o e a eac ing pa icle.
Non-iso he mal analysis a a pa icle scale, in gene al,
equi es wo u he pa ame e s o accoun o he he mal sen-
si i i y o he chemical eac ions ( he A henius pa ame e ) and
o quan i y he he mal e ec s ela i e o he hea conduc ion
( he P a e numbe ). I , in addi ion, he di e ence be ween he
phases is impo an , u he pa ame e s ha e o be conside ed
by o mula ing an ene gy balance o e he eac o . To accoun
o all hese phenomena in a gene alised o mula ion such as
he one p esen ed, complica es he p esen a ion and makes less
meaning ul a comp ehensi e analysis o go e ning pa ame e s.
When mo e han one eac ion occu s, o when he gas eac-
an and he p oduc gas species u he combine homogeneously
o /and eac wi h o he compounds in he gas mix u e, some
ex ensions ha e o be made. An example is gi en o illus-
a e how easonable simpli ica ions can lead o applica ion o
he me hod. Le us conside , o ins ance, simul aneous CO2
and H2O gasi ica ion o cha gene a ed a e de ola ilisa ion o
biomass. The ela i e amoun o H2O and CO2depends on p e-
ious d ying, de ola ilisa ion, and combus ion p ocesses. These
p ocesses occu a much highe a e han he gasi ica ion o he
cha , and so hey can be calcula ed uncoupled o cha gasi ica-
ion. Cha educ ion p ocesses can be simpli ied by conside ing
ha H2O and CO2and H2and CO a e lumped in o he same
pseudo-componen s, R and P, espec i ely. As a esul , he only
he e ogeneous eac ion o be conside ed is cha + R →P. This
eac ion is assumed o occu in he emulsion phase whe e mos
cha pa icles a e ound. This scheme is jus i ied by he simila
s oichiome y o cha -CO2and cha -H2O and by he commonly
assumed equilib ium o he WGSR (wa e –gas shi eac ion).
The ela i e concen a ions o H2O and CO2a e adjus ed o
he local he mal en i onmen a ound he pa icles, because he
WGSR is mo e apid. The me hod o his wo k has been applied
o such a case [44], gi ing close ag eemen wi h esul s om
ad anced models, sho ening conside able he compu a ions,
and mos impo an ly, educing he inpu da a needed o he
calcula ions.
In he me hod wb(=wc+wA) has been conside ed known.
Howe e , when he e is ine ma e ial in he bed, wine , his can
be calcula ed because a p essu e measu emen p o ides he o al
amoun o bed, wTb and hence, also he amoun o ine ma e ial
(wTb =wb+wine ). wine , can be calcula ed once he manne
o ope a ion o he FB sys em is speci ied. As an example, le
us conside an FB ope a ing wi h a cons an solids in en o y: a
con inuous d ainage o bed ma e ial om he sys em is made,
and so, o keep he bed ma e ial cons an , a con inuous make-
up o ine ma e ial is needed. A s eady s a e, a simple mass
balance o e he ine ma e ial yields an addi ional equa ion o
wine . In gene al, he composi ion o he bed has o be known o
he calcula ion o wine , so his equa ion is coupled o he main
p oblem, because o sol e he new equa ion, he composi ion o
he bed has o be known, i.e. Yc,b. The e o e, Yc,b is assumed,
wine is calcula ed, and hen, also wb. I he new Yc,b di e s om
he assumed alue, a new wine is es ima ed and he calcula ion
is epea ed un il con e gence. To sum up, he conside a ion o
ine ma e ial in oduces a second loop, which has o be sol ed
in pa allel wi h he main p oblem. In p ac ise, wo i e a ions a e
o en enough o a ain he solu ion because he main p oblem is
no sensi i e o his loop.
5. Summa y and conclusions
A me hodology is p oposed o e alua ion o gene al
gas–solid eac ions in iso he mal FB. A model is de eloped in
wo s ages. Fi s , a me hod o e alua ion o gas con e sion is o -
mula ed by applying he wo-phase heo y o luidisa ion on FB
ca aly ic eac o s, in which only gas con e sion is conside ed.
A condensed o mula ion is gi en o calcula e gas con e sion
as a unc ion o he go e ning pa ame e s. In a second s age,
he model is ex ended o accoun o non-ca aly ic eac ions by
inco po a ing a ia ion o pa icle p ope ies and eac ion a e
wi h con e sion, as well as he dis ibu ion o he con e sion o
eac ing pa icles in he bed. Th ee g oups go e n he solid and
gas con e sion in he eac o : (1) he a io o eac an gas and
solid eed low a es, α; (2) he concen a ion e iciency in he
en i e bed, Na; and (3) Das/λ, being an indica ion o he solid
con e sion. The g oup Das/λis ob ained om a popula ion bal-
ance aking in o accoun he o e all con ibu ion o all eac ing
pa icles in he bed. A simpli ied kine ic model o a single pa i-
cle is de eloped o cha ac e ise he go e ning pa ame e s a he
pa icle scale. Besides he in insic kine ics, wo pa ame e s a e
iden i ied, quan i ying he di usion e ec s a he pa icle scale:
a gene alised Thiele module Min,0, and a Damk¨
ohle numbe a
a pa icle scale Dapin,0, bo h aking ze o con e sion and gas inle
con e sion as e e ence s a es making hese pa ame e s known
quan i ies. Simpli ica ion is possible o limi ing alues o he
h ee p incipal eac o pa ame e s (α,Na, and Das/λ). The sim-
ples case o NCGSR neglec s he ole o he dis ibu ion o
con e sion in he bed and allows ob aining a apid solu ion o
anykine ics.Examples con i med hegood esul s o he me hod.
Mo eo e , he selec ion o examples allowed iden i ica ion o
he limi ing solu ion de i ed. Discussion is also included on he
applica ion o he model o indus ial FB p ocesses, ocussing
on he unde s anding o he model limi a ions in o de o p o-
ide guidelines o ex ensions. This wo k complemen s exis ing
gene alised FB eac o models o ca aly ic gas–solid eac ions,
he e o e, allowing simila gene alised analysis o non-ca aly ic
gas–solid eac ions.
Acknowledgmen s
The au ho s acknowledge he Eu opean Commission, he
Commission o Science and Technology o Spain, and Jun a
de Andalusia o hei inancial suppo . The i s au ho
acknowledges he The mal and Fluid Enginee ing Depa men
a Uni e si y Ca los III (Mad id) o kindly in i ed him o lec u e
16

pa o he ma e ial o his a icle. Discussions om he lec u ing
sessions made, hope ully, he ac ual e sion o he pape mo e
comp ehensi e and accessible.
Appendix A. F ank-Kamene skii’s app oxima ion
F ank-Kamene skii [45] p oposed an explici solu ion o he
a iable yin a gene al equa ion o he o m
y−(1 −μy)n=0 wi h 0 <n<1 (A.1)
whe e μis a cons an o any alue in he in e al (0–2.7). This
solu ion is
y=⎧
⎪
⎪
⎨
⎪
⎪
⎩
min 1,1
μwi h n=0
[({(1 −n)μ}1/n+1)n+nμ]−1wi h 0 <n<1
2n[(2n)1/n−1+(1 +2nμ)1/n +1]−nwi h 1 <n<2.7
(A.2)
Eqs. (21) and (29) can be exp essed in he o m o Eq. (A.1)
whe e yis ηph o ηe, and he co esponding alues o μa e
DaR/Naand DaRηi. This leads o explici solu ions gi en by
Eqs. (26) and (31) o ηph and ηe, espec i ely.
Appendix B. Fo mula ion o he popula ion balance:
de i a ion o Eq. (38)
Fo bed mass and low a e o solids, as shown in Fig. 1b, an
o e all s eady-s a e mass balance in he bed gi es
F0= c,b+F1(B.1)
c,b is de ined in Eq. (7). Now, by making a balance on con e sion
o he pa icles be ween xcand xc+dxcwe ha e
wbK
d(F(xc)pb(xc))
dxc=F0p0(xc)−F1p1(xc)
−wbR(xc)pb(xc) (B.2)
In a well mixed bed pb(xc)=p1(xc). Sol ing o he dis ibu-
ion o con e sion in he bed pb(xc) yields [10]:
dpb(xc)
dxc+dlnF(xc)
dxc+1
λF(xc)+1
1/Yc0 −xcpb(xc)
=1
Das
p0(xc)
F(xc)(B.3)
whe e Dasand λa e dimensionless pa ame e s de ined in Eqs.
(40) and (41). Eq. (B.3) is in eg a ed using he condi ion pb(0)=0
o ob ain
pb(xc)=1
Das
1/Yc0 −xc
F(xc)xc
0exp −Θ(s)
λp0(s)
1/Yc0 −sds
(B.4)
Assuming ha all he pa icles en e wi h he same con e sion
xc0, he eed dis ibu ion is p0(xc)=δ(xc−xc0) and Eq. (B.4) is
simpli ied o gi e Eq. (38).
Re e ences
[1] W.G. May, Fluidized bed eac o s s udies, Chem. Eng. P og. 55 (1959)
49–56.
[2] J.R. G ace, Fluid beds as chemical eac o s, in: D. Gelda (Ed.), Gas
Fluidiza ion Technology, John Wiley & Sons L d., 1986, pp. 285–339.
[3] J.C. O cu , J.F. Da idson, R.L. Pig o d, Reac ion ime dis ibu ions in
luidized bed eac o s, Chem. Eng. P og. Symp. Se . 59 (1962) 1–15.
[4] J.F. Da idson, D. Ha ison, Fluidised Pa icles, Camb idge Uni e si y
P ess, London, 1963.
[5] M. Ho io, C.Y. Wen, An assessmen o luidized-bed modelling, AIChE
Symp. Se . 73 (1977) 9–21.
[6] W.P.M. an Swaaij, Chemical eac o s, in: J.F. Da idson, R. Cli , D. Ha -
ison (Eds.), Fluidiza ion, 2nd edi ion, Academic P ess, London, 1985, pp.
595–629, Chap e 18.
[7] J.F. Da idson, D. Ha ison, R.C. Da on, R.D. LaNauze, The wo-phase he-
o y o luidiza ion and i s applica ion o chemical eac o s, in: L. Lapidus,
N.R. Amundson (Eds.), Chemical Reac o Theo y, A Re iew, P en ice-
Hall, Englewood Cli s, NJ, 1977, pp. 583–685.
[8] C. Cha a ie, J.R. G ace, Pe o mance analysis o a luidized bed eac o . II.
Obse ed eac o beha io compa ed wi h simple wo-phase models, Ind.
Eng. Chem. Fund. 14 (1975) 79–86.
[9] H.S. Ca am, N.R. Amundson, Fluidized bed gasi ica ion eac o modeling.
1. Model desc ip ion and nume ical esul s o a single bed, Ind. Eng. Chem.
P oc. Des. De . 18 (1978) 80–96.
[10] H.S. Ca am, N.R. Amundson, Fluidized bed gasi ica ion eac o model-
ing. 2. E ec o he esidence ime dis ibu ion and mixing o pa icles.
S aged bed modelling, Ind. Eng. Chem. P oc. Des. De . 18 (1978) 96–
102.
[11] N. Mos ou i, H.P. Cui, J. Chaouki, A compa ison o wo- and single-phase
models o luidized bed eac o s, 2001, Ind. Eng. Chem. Res. 40 (2001)
5526–5532.
[12] D. Kunii, O. Le enspiel, Fluidiza ion Enginee ing, 2nd edi ion,
Bu e wo h-Heinemann, London, 1991.
[13] R.K. I ani, B.D. Kulka ni, L.K. Do aiswamy, Analysis o complex eac ion
schemes in a luidized bed. Applica ion o he Kunii-Le enspiel model, Ind.
Eng. Chem. P oc. Des. De . 19 (1980) 24–30.
[14] T.P. Chen, S.C. Saxena, Ma hema ical modelling o coal combus ion in
luidized beds wi h sulphu -emission con ol by limes one o dolomi e,
Fuel 56 (1977) 401–413.
[15] B.W. O e u , Towa d a gene al desc ip ion o gas–solid eac ions in a
luidised bed eac o , Ph.D. Disse a ion, Uni e si y o Pu due, 1980.
[16] J.G. Ya es, Fundamen als o Fluidized-bed Chemical P ocesses, Bu e -
wo hs, London, 1983.
[17] L.K. Do aiswamy, M.M. Sha ma, He e ogeneous Reac ions. Analysis,
Examples and Reac o Design, ol. 1, Wiley, New Yo k, 1984.
[18] A.B.M. Heesink, J. Klaus, W.P.M. Van Swaaij, In luence o pa icle esi-
dence ime dis ibu ion on he eac i i y in luidized bed eac o s, Chem.
Eng. Sci. 49 (1994) 2243–2261.
[19] L. Liliedahl, K. Sj¨
os ¨
om, Modelling o cha -gas eac ion kine ics, Fuel 76
(1997) 29–37.
[20] S. Du a, C.Y. Wen, R.J. Bel , Reac i i y o coal and cha . 1. In ca bon
dioxide a mosphe e, Ind. Eng. Chem. P oc. Des. De . 16 (1977) 20–30.
[21] H. Huang, A.P. Wa kinson, Coal gasi ica ion in a s i ed bed eac o , Fuel
75 (1997) 1617–1674.
[22] T. Adschi i, T. Shi aha, T. Kojima, T. Fu usawa, P edic ion o CO2gasi i-
ca ion a e o cha in luidized-bed gasi ie , Fuel 65 (1986) 1688–1693.
[23] J. Szekely, J.W. E ans, H.Y. Sohn, Gas–Solid Reac ions, Academic P ess,
New Yo k, 1976.
[24] F.G. an den Aa sen, Fluidised bed wood gasi ie . Pe o mance and mod-
elling, Ph.D. Disse a ion, Twen e Uni e si y Publica ion, Uni e si y o
Twen e, 1985.
[25] S.K. Bha ia, D.D. Pe lmu e , A andom po e model o luid-solid eac-
ions. I. Iso he mal, kine ic con ol, AIChE J. 26 (1980) 379–386.
[26] G.A. Simons, The uni ied coal-cha eac ion, Fuel 59 (1980) 143–144.
[27] J.L. Johnson, Kine ics o Coal Gasi ica ion, Wiley, New Yo k, 1979.
[28] N.C. Ga dne , E. Samuels, K. Wilks, Ca alysed hyd ogasi ica ion o coal
cha s, Ad . Chem. Se . 131 (1974) 217–236.
17
[29] E. Cho ne , J.M. Baldo oso, H.T. Ta ki, Kine ic exp essions o coal cha -
gas eac ions, Fuel 58 (1979) 395–397.
[30] S. Kasaoka, Y. Saka a, C. Tong, Kine ic e alua ion o he eac i i y o
a ious coal cha s o gasi ica ion wi h ca bon dioxide in compa ison wi h
s eam, In . Chem. Eng. 25 (1985) 160–175.
[31] N.M. Lau endeau, He e ogeneous kine ics o coal cha gasi ica ion and
combus ion, P og. Ene gy Combus . Sci. 4 (1978) 221–270.
[32] A. G´
omez-Ba ea, P. Olle o, R. A jona, Reac ion-di usion model o TGA
gasi ica ion expe imen s o es ima ing di usional e ec s, Fuel 84 (2005)
1695–1704.
[33] A. G´
omez-Ba ea, P. Olle o, B. Leckne , Mass anspo e ec s du ing mea-
su emen s o gas– solid eac ion kine ics in a luidised bed, Chem. Eng.
Sci. 62 (2007) 1477–1493.
[34] S.O. Oka, Fluidised Bed Combus ion, Ma cel Dekke Inc., New Yo k, 2004.
[35] G.F. F omen , K.B. Bischo , Chemical Reac o Analysis and Design, 2nd
edi ion, Wiley, New Yo k, 1990.
[36] O. Le enspiel, D. Kunii, T. Fi zge ald, The p ocessing o solids o changing
size in bubbling luidized beds, Powde Technol. 2 (1968) 87–96.
[37] G. Ma b´
an, A.B. Fue es, J.J. Pis, Calcula ion o bu no dis ibu ions
o cha pa icles in a bubbling luidized bed eac o by means o ba ch
combus ion expe imen s, Chem. Eng. Res. Des. 76 (1998) 864–872.
[38] B. S ini as, N.R. Amundson, A single-pa icle cha gasi ica ion model,
AIChE J. 26 (1980) 487–496.
[39] J.I. Mo ell, N.R. Amundson, S.K. Pa k, Dynamics o a single pa icle du ing
cha gasi ica ion, Chem. Eng. Sci. 45 (1990) 387–401.
[40] C.Y. Wen, Nonca aly ic he e ogeneous solid luid eac ions, Ind. Eng.
Chem. 60 (1968) 34–54.
[41] G. B em, J.J.H. B ouwe s, Analy ical solu ions o non-linea con e sion
o a po ous solid pa icle in a gas. I. Iso he mal con e sion, Chem. Eng.
Sci. 45 (1990) 1905–1913.
[42] A. Gomez-Ba ea, B. Leckne , P. Olle o, C. Fe nandez-Baco, L. Sal ado ,
Reduc ion o physical e ec s du ing eac i i y es s in luidized bed, Ind.
Eng. Chem. Res. 45 (2006) 7344–7350.
[43] A. G´
omez-Ba ea, Modelling o di usional e ec s du ing gasi ica ion o
biomass cha pa icles in luidised-bed, Ph.D. Disse a ion, Uni e si y o
Se ille, Spain, 2006.
[44] A. G´
omez-Ba ea, B. Leckne , M. Campoy, Con e sion o cha in CFB gasi-
ie s, in: E.-U. Ha ge (Ed.), P oceedings o 9 h In e na ional Con e ence
on Ci cula ing Fluidized Beds, Hambu g, Ge many, 2008.
[45] D.A. F ank-Kamene skii, Di usion and Hea Exchange in Chemical Kine -
ics, P ince on Uni e si y P ess, P ince on, 1955.
18