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Cone-Jet Analytical Extension of Taylor’s Electrostatic Solution and the Asymptotic Universal Scaling Laws in Electrospraying

Abstract

An analytical cone-jet solution for the electrohydrodynamic atomization of liquids has been foundfor an asymptotic model assuming an infinitely long and thin emitted jet. Universal expressionsfor the emitted electric current, jet shape, charge distribution, surface charge, and other essentialelectrohydrodynamic quantities are obtained as functions of the liquid properties and the emitted liquidflow rate. The agreement with published experiments is good.

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Cone-Jet Analytical Extension of Taylor’s Electrostatic Solution and the Asymptotic Universal Scaling Laws in Electrospraying

Author: Gañán-Calvo, Alfonso M.
Publisher: The American Physical Society
Year: 1997
DOI: 10.1103/PhysRevLett.79.217
Source: https://idus.us.es/bitstreams/212e80ec-45c5-46cd-851d-7d045e5cd818/download
VOLUME 79, NUMBER 2 PHYSICAL REVIEW LETTERS 14JULY 1997
Cone-Je Analy ical Ex ension o Taylo ’s Elec os a ic Solu ion
and he Asymp o ic Uni e sal Scaling Laws in Elec osp aying
Al onso M. Gañán-Cal o
Escuela Supe io de Ingenie os, Uni e sidad de Se illa, Reina Me cedes syn, 41012 Se illa, Spain
(Recei ed 21 Ma ch 1997)
An analy ical cone-je solu ion o he elec ohyd odynamic a omiza ion o liquids has been ound
o an asymp o ic model assuming an in ini ely long and hin emi ed je . Uni e sal exp essions
o he emi ed elec ic cu en , je shape, cha ge dis ibu ion, su ace cha ge, and o he essen ial
elec ohyd odynamic quan i ies a e ob ained as unc ions o he liquid p ope ies and he emi ed liquid
low a e. The ag eemen wi h published expe imen s is good. [S0031-9007(97)03566-7]
PACS numbe s: 47.65.+a, 47.55.–
In his Le e we epo a success ul analy ical app oach
o he complex and mul idisciplina y p oblem o he
elec ohyd odynamic sp aying o liquids. Fo su icien ly
la ge elec i ica ion le els [1,2], his sp aying me hod uses
he s ong, local elec ic o ces appea ing a a cha ged
liquid-gas in e ace o p o oke liquid ejec ions in he
o m o capilla y liquid h eads om he ip o conelike
p o usions, gi ing ise o ex emely ine cha ged ae osols
wi h as applica ions in science and echnology. He e
we conside he mos ele an egime, he so-called
cone-je mode [3] (see Fig. 1), achie ed when a conical
liquid meniscus is o med a he ip o an elec i ied
capilla y needle o a ange o elec ic po en ials [1–4].
A s eady, hin bu obus liquid h ead wi h a ypical
diame e om se e al mic ons o nanome e s (which
e en ually b eaks up in o ema kably homogeneous size
d ople s) is emi ed om he apex o he conical meniscus
when a s eady cons an liquid low a e Qis supplied
h ough he needle. B ie ly ou lined, ou model app oach
consis s o a basic elec os a ic conical solu ion plus
an in ini ely long and hin je issuing om i s apex.
The elec ohyd odynamic p ocess o liquid and cha ge
emission is sol ed, and he emi ed elec ic cu en , je
shape, cha ge dis ibu ion, e c. a e, o he i s ime,
analy ically de e mined. Excep o he no a ion, he
eade mos ly in e es ed in applica ions may skip he
ollowing up o he Resul s pa ag aph.
Basic elec os a ic solu ion.—In he absence o liquid
emission (no je ), Taylo [2] ob ained an exac , in ini e
elec os a ic solu ion in sphe ical coo dina es sR,ud(see
Fig. 1) consis ing o an in ini e, pe ec ly conical equilib-
ium shape wi h semiangle uT0.860 274 32 . . . . The
elec ic po en ial ou side his elec i ied cone is gi en by
FTsR,ud√2g
´0!1y2
D0Q1y2sudR1y2,(1)
whe e
D0 ansuTdQ0
1y2suTdg21y2,(2)
g,´0, and Q1y2s and o he liquid-su ounding gas
su ace ension, elec ical pe mi i i y o acuum, and
Legend e modi ied unc ion o o de 1y2, espec i ely.
The symbol 0means de i a i e espec o u. The liquid
dielec ic cons an ´iis absen in his esul since i deals
wi h an elec os a ic solu ion o a pe ec ly conduc ing
liquid, o which he inne elec ic ield is null.
Elec ic cone-je model.—Conside now a e y hin
and e y long cha ged liquid je issuing om he ip o
Taylo ’s cone. E en in he case o a leaky dielec ic (no
pe ec ly conduc ing) liquid [5], i i mo es slowly enough
o allow o elec ic elaxa ion, i.e., in ime scales la ge
as compa ed o he elec ic elaxa ion ime e´iyK
(whe e Ks ands o he liquid elec ical conduc i i y),
he liquid bulk is quasineu al and he cha ges s ay a he
su ace [5–8]. The elec ic ield in he liquid Eiis hen
e y small compa ed o he ou e one E. We call his a
“quasielec os a icype ec ly conduc ing” (QEPC) limi ,
o which he su ace cha ge ss´0En2´
i
E
i
ncan be
exp essed simply as ss.´0En, whe e Enand Ei
na e
he no mal componen s o Eand Ei, espec i ely, a he
liquid su ace. The ole o ´iis hen negligible.
In ou QEPC limi , Taylo solu ion FT o he ou e
ield is modi ied by he appea ance o a new e m, say
FG, owing o he je . As long as ou geome y allows
supe posi ion, su icien ly a away om he poin R0,
we can sea ch o a solu ion o he p oblem as F
FT1F
G
. We will use he na u al ep esen a ion o he
elec ic ield in sphe ical coo dina es, gi en in e ms o
FIG. 1. S eady cone-je con igu a ion and sphe ical coo di-
na es sys em.
0031-9007y97y79(2)y217(4)$10.00 © 1997 The Ame ican Physical Socie y 217
VOLUME 79, NUMBER 2 PHYSICAL REVIEW LETTERS 14JULY 1997
Legend e unc ions, o w i e FGas a se ies o he o m
FGsR,udX
n
Dn Qnsud1CnPnsudgRn,(3)
whe e Qnand Pns and o he Legend e unc ions o
o de n, and hnjis a ce ain in ini e sequence o numbe s
which sa is ies he equi emen s o comple eness o he
se ies. This sequence will be consis en ly ound, and
Dnand Cnwill be sol ed as pa o he p oblem. The
ep esen a ion in sphe ical coo dina es is use ul o de i e
ela ions a he cone. Le us w i e he cone su ace as
uuT1z, whe e zis a unc ion o R ep esen ing he
depa u e om Taylo ’s conical shape uuTowing o
he p esence o he je (space cha ge e ec ). Fi s , he
po en ial decay along he cone su ace is se e al o de s
o magni ude smalle han he one a he je , owing o
he la ge ans e sal sec ion o he cone [8,9]. The e o e,
i s su ace can be conside ed equipo en ial. Second,
su ace ension mus be balanced by he elec os a ic
o ce. Assuming zøuT, one can linea ize hese wo
condi ions a ound uuTand ob ain, a e some algeb a,
he exp ession
z2X
në0
2g!1y2
Dn
QnsuTd1CnPnsuTd
Q0
1y2suTdR21y21n,
whe e
Cn2
2Q0
nsuTd
anuT2 sn21y2dsn13y2d1bgQ
n
su
Td
2P
0
n
su
Td
anuT2 sn21y2dsn13y2d1bgP
n
su
T
d
and
b11 an2uT
an2uT12Q00
1y2suTd
anuTQ0
1y2suTd
0.259 648 3 . . . .
(4)
Fu he mo e he je su ace, loca ed a ound he axis
up, can be ep esen ed as jsp2udR, whe e j
s ands o he local adius o he je assuming jøR
(Fig. 1). The local geome y o he je is hen a e y slowly
a ying cylinde . This sugges s he use o mo e amilia
exp essions o he elec ic ields a he je su ace [i.e.,
when u!pin exp ession (3)]. In ac , one may de ine
An2µcossnpd12Cn
psinnp∂Dn,(5)
Bn2µcossnpd12Cn
psinsnpd∂Dn¡∑ gE1Csn11d2ln2gµcossnpd12Cn
psinsnpd∂2p
2sinsnpd
1Cncossnpd∏(6)
in e ms o Dnand Cn(whe e gEand Ca e he Eule
cons an and he digamma unc ion, espec i ely). Thus,
he se ies AsRdPnAnRnand BsRdPnBnRnallow
one o w i e exp essions o he elec ic ields sEn,Esda
he je su ace (as in cylind ical coo dina es) simply as
EnAyj,(7)
EsET1d
dR AlnsjyRd1Bg,(8)
o jøR, whe e
ET√2g
´0!1y2pD0
4R21y2.(9)
Func ions AsRdand BsRd ep esen a cha ge dis ibu ion
loca ed a he axis o symme y and he nonsingula pa
o he co ec ion o Taylo ’s solu ion, espec i ely.
Je hyd odynamics.—Since he e is a angen ial elec-
ic ield Espoin ing in he axial di ec ion, he e is a mo-
men um exe ed by he elec ic s ess on he su ace wi h
alue sssEs. In he limi o an “in ini ely” hin je ,
his momen um is apidly di used in he adial di ec ion
by iscous s esses h oughou he je ans e sal sec ion,
and he eloci y p o ile becomes almos la wi h alue
yQyspj2d[7,8,10]. In his limi , he liquid momen-
um balance can be exp essed as
d
dR ∑P11
2 Q2
p2j4∏2 s
j,(10)
whe e Ps ands o he liquid p essu e. Since he p essu e
jump ac oss he je su ace is in a la ge ex en balanced
by su ace ension (in addi ion o he elec os a ic and
he pola iza ion o ces [8]) i s alue is o he o de o
gyj. The e o e, P,gyjcan be neglec ed s he kine ic
ene gy Q2ys2p2j4d o e y hin je s j!0[8]. The
capilla y equa ion can be hence o h excluded om he
analysis.
Finally, he elec ic cu en is d i en by bo h he su ace
cha ge mo ion and he bulk elec ic conduc ion [7,8]:
I2pjssQ
pj21Kpj2Es.(11)
No ice ha while he i s e m becomes dominan down-
s eam along he je , whe e he je adius jbecomes e y
small, he second one is dominan close o he cone apex,
whe e he je is hicke . In pa icula , bulk elec ic con-
duc ion is se e al o de s o magni ude la ge han he su -
ace elec ic con ec ion a he cone, whe e a e y small
adial elec ic ield in he liquid bulk p o okes he cha ge
mig a ion owa ds he apex [9].
218
VOLUME 79, NUMBER 2 PHYSICAL REVIEW LETTERS 14JULY 1997
Uni e sal scaling.—Fi s , using he pa ame e s
h ,K,g,´0jone can de ine se e al cha ac e is ic quan-
i ies: a cha ac e is ic low a e Q0 Kg21´21
0,an
elec ic cu en I0´1y2
0g 21y2, a dis ance d0
sp22g´2
0 21K22d1y3, and an elec ic ield E0
s2g´21
0d21
0d1y2. Fo a gi en liquid, i has been shown ha
Q0,d0, and I0a e ac ually o he o de o he minimum
low a e, je diame e , and emi ed elec ic cu en ,
espec i ely, ha can be ob ained by elec osp aying
[6,11,12]. In oducing he nondimensional low a e
QQyQ0, and he numbe L0lnQ1y2, le us de ine
(i) a ypical je adius R0d0Q1y2, (ii) an axial dis ance
L0d0QL0, (iii) a ypical alue o he no mal ield a
he je su ace En0E0L21y2
0, (i ) he same o he axial
ield, Es0E0sQL0d21y2, and ( ) a ypical po en ial
a ia ion along he je F0E0L0. No e ha in he
asymp o ic limi Q¿1, he cha ac e is ic axial leng h o
he je L0is e y la ge as compa ed o he je adius R0.
In addi ion, L0becomes a la ge numbe .
Wi h hese de ini ions, one can w i e Eqs. (8), (10),
and (11) as a a he simple sys em o nondimensional
uni e sal equa ions in e ms o he nondimensional
quan i ies zRyL0, jyR0,aAysEn0R0d
AysEs0L0L21
0d,esEsyEs0, and es0sET1Ù
BdyEs0,
wi h he nondimensional cu en IIy≥8I2
0QyL0¥1y2:
eses02Ù
a,Ù
22a 3es,
es 2
21pa
2
I.(12)
Te ms o he o de L21
0and smalle ha e been neglec ed
in sys em (12).
When z!`(i.e., close o he je b eakup), su ace
cha ge ad ec ion becomes dominan (i.e., pay 2!I),
since he liquid je mus e en ually b eak up and he
liquid domain is no longe con inuous. In addi ion, he
angen ial elec ic ield a he su ace esapp oaches es0
since he po en ial decay in he adial di ec ion om he
su ace, o he o de En0R0, is negligible as compa ed o
he po en ial decay owing o he ex e nal ield, o he o de
Es0L0. When such condi ions a z!`a e imposed, he
asymp o ic solu ion o sys em (12) is gi en by
`z21y8
s4ID
0d
1y4,a`I1y2z21y4
2pD1y2
0
,
es`p
4D
0z21y2.(13)
The solu ion o sys em (12) o z,Os1dis now consis-
en ly ound in e ms o powe se ies o he o m
kk`√11
`
X
n1
anz23ny4!,(14)
whe e ks ands o ,a,o e
s
. The po en ial FG
is hen gi en by exp ession (3) wi h hnjh1y22
3ny4jsn1,2,...,`d. Sys em (12), oge he wi h exp essions
(4) allow he comple e and consis en calcula ion o he
se ies by sol ing he e ms hanj ,a,esas unc ions o he
eigen alue I, he nondimensional elec ic cu en .
Elec ic p oblem a ound z0.—Se ies (14) a e abso-
lu ely con e gen ou side a sphe e o adius Rp(which is
a unc ion o I) a ound he o igin z0, and di e ges in-
side. The cha ge dis ibu ion aszda he axis o symme y
inside ha sphe e, uni ocally de e mined om he alues
o he elec ic ield and po en ial a he con e gence a-
dius, can be ep esen ed in e ms o posi i e powe s o z
such as aP`
n0gnzn. This se ies is sol ed using he
o e lapping egion o absolu e con e gence o bo h se-
ies. Linea izing he exp ession FFT1F
Ga ound
uuTand in oking (3) and (4), one ob ains ha he
alue o he po en ial a he cone su ace is equal o 0.
Since he solu ion a he je ’s side is egula a zRp,
while he cone u ns in o a cusp close o he con e gence
adius o he ou e se ies [see Fig. 2(a)], Eqs. (12) a e s ill
alid inside he sphe e om he je ’s side up o he poin
whe e !`. Thus, he solu ion o he p oblem is gi en
by he alue o I o which he po en ial becomes 0 when
goes o `inside he sphe e. One inds I.1.5, a e
FIG. 2. (a) Cone-je shape, and cha ge dis ibu ion aszda he
axis. Also plo ed, he Taylo cone (---). (b) Je shape, su ace
ad ec ion cu en , and po en ial decay along he je .
219
VOLUME 79, NUMBER 2 PHYSICAL REVIEW LETTERS 14JULY 1997
FIG. 3. (a) Scaling o he measu ed cu en o h ee ep esen-
a i e liquids om [6], and da a om [11] o QyQ0$30.0.
The asymp o ic uni e sal scaling is gi en by a solid line.
(b) Scaling o he expe imen ally measu ed d ople diame e
o he same liquids om [6], and o wa e -suc ose solu ions,
gi en in [12]. The heo e ical uni e sal scaling o he d ople
diame e gi en by a solid line.
in eg a ing Eqs. (12) wi h a con e gence adius o he ou -
side se ies Rp.12.5. The inne solu ion gi es he an-
si ion om he je o he cone, and shows how he elec ic
cu en changes om dominan Ohmic conduc ion a he
cone o su ace cha ge ad ec ion a he je [8].
Resul s.—The nondimensional cha ge dis ibu ion a
he axis o symme y aszdand he shape o he cone a e
gi en in Fig. 2(a). O he esul s o in e es , o example,
he je shape , he su ace ad ec ion cu en , and he
po en ial decay a he je axis, a e plo ed in Fig. 2(b).
In e ms o physical quan i ies, he o al elec ic cu en
and d ople diame e gi en by ou model a e
I4.25"QKgyln√Q
Q0!1y2#1y2
4.25√QKg
L0!1y2
,
d231.89R0 b3.78p22y3Q1y2√ ´0
gK!1y6
b,
(15)
bbeing henondimensional adius o he je a he b eakup
poin . 1.89 s ands o he Rayleigh mos p obable je o
d ople ela ionship, alid o elec osp ay [3]. Howe e ,
d ople size canno be exac ly ob ained om his analysis
since he e is no b eakup egion in he asymp o ic model.
In eali y, he je b eaks up in mos cases a a poin lo-
ca ed oughly om z,10 o z,100 depending on he
liquid iscosi y. Since he je shape changes as slowly
as z21y8, one may es ima e an a e age alue b.0.6
wi hin maximum e o s o he o de o 25%, e en below
he expe imen al unce ain ies in some cases. These uni-
e sal asymp o ic scalings a e compa ed wi h esul s om
some expe imen al s udies [6,11,12], using many di e -
en liquids wi h pe mi i i ies spanning om ´i1.9´0
o ´i111.0´0. The elec ic cu en and d ople diame-
e a e gi en in Figs. 3(a) and 3(b), espec i ely.
The p esen analy ical esul s sugges ha bo h he
elec ic cu en and he d ople diame e a e independen
o he liquid pola i y. Liquids wi h la ge pola i ies
usually p esen la ge conduc i i ies oo, esul ing in la ge
expe imen al QyQ0 alues, which migh ha e led o
a ibu e o he liquid pola i y he ole ac ually played by
L0lnQyQ0in he expe imen al co ela ions [6,11,12].
The p esen analy ical esul s also explain why he cha ge-
o-mass a io QyIshows a powe law app oxima ely
in e sely p opo ional o d, no ed by many au ho s (see
[12]) bu unexplained be o e. Finally, his analy ical
model se es as a local solu ion close o he apex o
a eal elec i ied cone, whe e he emission akes place.
While his egion is local enough, he in luence o he
needle-elec ode po en ial di e ence in he emi ed cu en
and d ople size is small, as shown in mos published
expe imen s [6,11,12].
This wo k is suppo ed by he Spanish Comisión In-
e minis e ial de Ciencia y Tecnologı
´a, P ojec No. PB93-
1181.
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(1989).
[4] C. Pan ano, A.M. Gañán-Cal o, and A. Ba e o,
J. Ae osol Sci. 25, 1065 (1994).
[5] D.A. Sa ille, Annu. Re . Fluid Mech. 29, 27 (1997).
[6] A.M. Gañán-Cal o, J. Dá ila, and A. Ba e o, J. Ae osol
Sci. 28, 249 (1997).
[7] J.R. Melche and E.P. Wa en, J. Fluid Mech. 47, 127
(1971).
[8] A.M. Gañán-Cal o, J. Fluid Mech. 335, 165 (1997).
[9] D.P.H. Smi h, IEEE T ans. Ind. Appl. 22, 527 (1986).
[10] A.J. Mes el, J. Fluid Mech. 274, 93 (1994).
[11] J. Fe nández de la Mo a and I.G. Losce ales, J. Fluid
Mech. 260, 155 (1994).
[12] D.-R. Chen, D.Y.H. Pui, and S.L. Kau man, J. Ae osol
Sci. 26, 963 (1995).
220