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Insights into Single Droplet Impact Models upon Liquid Films Using Alternative Fuels for Aero-Engines

Abstract

In aero-engines, the introduction of biofuels is among the best alternatives to fossil fuels, and this change is likely to affect the impact of droplets on interposed surfaces. Under this framework, this work reviews the main morphological hydrodynamic structures occurring upon the impact of a liquid droplet on a wetted surface, using jet fuel and biofuel mixtures as alternative fuels. The experiments performed allow investigating the effect of the liquid film thickness on the dynamic behavior of single drop impact, considering the relevancy of these phenomena to the optimization of engine operating parameters. Particular emphasis is given to the occurrence of crown splash, and the morphological differences in the outcomes of drop impact depending on the impact conditions and fluid properties. The four fluids tested included pure water (as reference), 100% Jet A-1, 75%/25%, and 50%/50% mixtures of Jet A-1 and NExBTL (Neste Renewable Diesel)—with the Weber impact number between 103 and 1625; Reynolds values 1411–16,889; and dimensionless film thicknesses of d = 0.1, 0.5, and 1. The analysis on the secondary atomization for the different fluids evidences the predominance of prompt and crown splash, and jetting for alternative fuels. Finally, besides a systematic review of empirical correlations for the transition to splash, we investigate their universality by extrapolating the validation range to evaluate their ability to predict the outcome of impact accurately. One of the correlations studied show the highest degree of universality for the current experimental conditions, despite its limitation to thin liquid films (d = 0.1).

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Insights into Single Droplet Impact Models upon Liquid Films Using Alternative Fuels for Aero-Engines

Author: Ribeiro, Daniela,Silva, André R. R.,Panão, Miguel R. O.
Publisher: MDPI
Year: 2020
DOI: 10.3390/app10196698
Source: https://estudogeral.uc.pt/bitstream/10316/105798/1/Insights-into-single-droplet-impact-models-upon-liquid-films-using-alternative-fuels-for-aeroenginesApplied-Sciences-Switzerland.pdf
applied
sciences
Re iew
Insigh s in o Single D ople Impac Models upon
Liquid Films Using Al e na i e Fuels o
Ae o-Engines
Daniela F. S. Ribei o 1,*,† , And é R. R. Sil a 1,† and Miguel R. O. Panão 2,†
1AEROG, LAETA, Ae onau ics and As onau ics Resea ch Cen e , Uni e sidade da Bei a In e io ,
6201-001 Co ilhã, Po ugal; [email p o ec ed]
2
ADAI, LAETA, Associação pa a o Desen ol imen o da Ae odinâmica Indus ial, Uni e sidade de Coimb a,
3030-788 Coimb a, Po ugal; [email p o ec ed]
*Co espondence: daniela.san o. ibei [email p o ec ed]
† These au ho s con ibu ed equally o his wo k.
Recei ed: 29 Augus 2020; Accep ed: 21 Sep embe 2020; Published: 25 Sep embe 2020
Abs ac :
In ae o-engines, he in oduc ion o bio uels is among he bes al e na i es o ossil uels,
and his change is likely o a ec he impac o d ople s on in e posed su aces. Unde his amewo k,
his wo k e iews he main mo phological hyd odynamic s uc u es occu ing upon he impac
o a liquid d ople on a we ed su ace, using je uel and bio uel mix u es as al e na i e uels.
The expe imen s pe o med allow in es iga ing he e ec o he liquid ilm hickness on he dynamic
beha io o single d op impac , conside ing he ele ancy o hese phenomena o he op imiza ion o
engine ope a ing pa ame e s. Pa icula emphasis is gi en o he occu ence o c own splash, and he
mo phological di e ences in he ou comes o d op impac depending on he impac condi ions
and luid p ope ies. The ou luids es ed included pu e wa e (as e e ence), 100% Je A-1,
75%/25%, and 50%/50% mix u es o Je A-1 and NExBTL (Nes e Renewable Diesel)—wi h he
Webe impac numbe be ween 103 and 1625; Reynolds alues 1411–16,889; and dimensionless
ilm hicknesses o
δ
= 0.1, 0.5, and 1. The analysis on he seconda y a omiza ion o he di e en
luids e idences he p edominance o p omp and c own splash, and je ing o al e na i e uels.
Finally, besides a sys ema ic e iew o empi ical co ela ions o he ansi ion o splash, we in es iga e
hei uni e sali y by ex apola ing he alida ion ange o e alua e hei abili y o p edic he ou come
o impac accu a ely. One o he co ela ions s udied show he highes deg ee o uni e sali y o he
cu en expe imen al condi ions, despi e i s limi a ion o hin liquid ilms (δ=0.1).
Keywo ds:
d ople impac ; expe imen al; uel mix u es; d op impac models; liquid ilm; splashing
ansi ion
1. In oduc ion
The u u e o bio uels in he a ia ion indus y depends on how much he induced changes in
he mophysical p ope ies a ec he combus ion p ocess and all i s s ages, om sp ay o ma ion o
he p epa a ion o he uel/ai mix u e. One o he s ages which p oduces a signi ican impac on he
uel/ai mix u e p epa a ion is he impac o d ople s on in e posed su aces. Addi ionally, due o
he complexi y o he se e al phenomena in ol ed, he adequacy o nume ical models o simula e
he combus ion p ocess elies on accu a ely desc ibing he ou come o d op impac on d y o
we ed su aces. This desc ip ion includes he mo phological beha io o hyd odynamic s uc u es
leading o he deposi ion o uel o e en ual seconda y a omiza ion, e-issuing pa o he uel
o he combus ion chambe , imp o ing he uel/ai mix u e p epa a ion. Howe e , due o he
nume ous a iables ha a ec he ou come o d op impac , he bes app oach is o de elop
Appl. Sci. 2020,10, 6698; doi:10.3390/app10196698 www.mdpi.com/jou nal/applsci
Appl. Sci. 2020,10, 6698 2 o 21
empi ical co ela ions based on dimensionless numbe s exp essing he ela ion be ween he ine ial,
su ace ension, and iscous o ces in ol ed.
1.1. T ansi ion o Seconda y A omiza ion a e D op Impac on Liquid Films
The wo essen ial ou comes o d op impac on liquid ilms a e he deposi ion o a liquid d ople
in he ilm o he gene a ion o seconda y d ople s h ough hyd odynamic mechanisms, such as a
ull o pa ial ebound o he ini ial d ople , o smalle d ople s de aching om he bounding im
o an up ising c own associa ed wi h he splashing mechanism. Howe e , he classi ica ion o hese
ou comes is no always unanimous.
Rioboo e al.
[1]
de ined de ailed e minology o he se e al mo phological s uc u es eme ging
om d op impac —p omp splash, c own splash, ebound, and pa ial ebound being he mos ele an
o his s udy o d ople deposi ion. Figu e 1p esen s illus a ions o hese phenomena o ganized by
he equi ed d op impac ene gy.
Figu e 1. D op impac mechanisms.
Iden i ying he di e ences in he d ople hyd odynamic beha io depending on he liquid ilm
hickness (
h
) was a conce n. Namely, Chand a and A edisian
[2]
epo ed ha he sp eading o he
d ople changed signi ican ly due o he liquid ilm. La e , ocusing hei wo k on dis inguishing he
sp eading beha io be ween he impac on d y and we ed su aces, Rioboo e al.
[3]
showed how
main aining all he impac pa ame e s cons an , excep he su ace condi ions, esul ed in en i ely
di e en d op impac mo phological s uc u es. The e o e, i is easonable o include he e ec o he
liquid ilm cha ac e is ics in he empi ical co ela ions (in a dimensionless o m as
δ=h /D0
, whe e
D0
is he d ople diame e be o e impac ) disce ning he ansi ion be ween deposi ion and he splash
which gene a es seconda y a omiza ion.
The empi ical co ela ions ha ca ego ize he ou comes o impac s depend on dimensionless
pa ame e s, such as he Webe (
We =ρD0U2
0/σ
) and Reynolds (
Re =ρU0D0/µ
) numbe s, ollowed by
he Ohneso ge (
Oh =√We/Re
) and Laplace (
La =Oh−2
) numbe s, dependen on he o me , whe e
ρ
,
Appl. Sci. 2020,10, 6698 3 o 21
σ
, and
µ
a e he densi y, su ace ension, and dynamic iscosi y o he liquid, espec i ely, and
U0
is
he d ople impac eloci y. Mos empi ical co ela ions ollow a ela ion be ween Webe and Reynolds
numbe s exp essed as
ReαWe0.8 =Kc(1)
whe e
Kc
is he c i e ion be ween a d ople sp eading and splashing. Table 1summa izes he p oposals
o his c i e ion o we ed su aces. The e a e se e al conside a ions abou he o igin o hese c i e ia.
Table 1. T ansi ion c i e ia o Kc.
Re e ence Exponen αC i e ion, Kc
Re Valida ion δValida ion
Range Range
Bai and Gosman [4] 0.3584 1136.7 8000–33,600 †
Cossali e al. [5] 0.4 2100 +5880 ⋅δ1.44 428–1828 0.1–1
T opea and Roisman [6] 0.4 2823.6 +357.7 ln (η
1.2−η)‡150–3184 -
Vande Wal e al. [7] 0.272 756.7 988–13,900 0.1
†
Bai and Gosman
[4]
conside a we ed condi ion equi alen o he impac on a e y ough su ace;
‡
wi h
η=ms/m0
is he mass a io be ween he mass o seconda y d ople s p oduced by splash and he mass on he
ini ial impinging d ople .
The i s ela es o he c i e ion o Bai and Gosman
[4]
, which conside s he impac o a d ople on a
we ed su ace equi alen o i s impac on a e y ough su ace (
s>
12
µ
m), and he da a can be aced
back o he o iginal con ibu ion o S ow and S aine
[8]
wi h expe imen s wi hin he ange indica ed
in Table 1. The second conside a ion is he c i e ion o Cossali e al.
[5]
which conside s he in luence o
he liquid ilm hickness in he impac ou come. To enla ge hei expe imen al da a, hey used no only
pu e wa e bu also mix u es o glyce ol and wa e , he eby inc easing he ange o he mophysical
p ope ies o he luids. Addi ionally, hey pe o med expe imen s using di e en dimensionless ilm
hicknesses (
δ=h /D0
). The alida ion ange o his c i e ion can be consul ed in Table 1. The hi d
conside a ion e e s o he co ela ion o
T opea and Roisman [6]
, which includes a andom elemen
in he c i e ion
Kc
h ough he mass a io
η
. This mass a io can be abo e 1 in he sense ha pa
o he liquid ilm may con ibu e o he mass o seconda y d ople s eme ging om splash. In ac ,
Bai and Gosman [4] conside
a simila andom elemen in he nume ical model o sp ay impingemen
as
η=
0.2
+
0.9
nd(
0,1
)
. In Roisman and T opea
[9]
a alue o
Kc=
2800 is sugges ed, which would
co espond o
η≈
0.58; howe e , no explana ion o his alue is p o ided. Thus, in his e iew, we op
o he mos gene al o m o his c i e ion.
Las ly, Vande Wal e al. [7]
de e mined an empi ical
co ela ion o he sp eading/splashing ansi ion o single d ople s impinging on d y su aces and
hin liquid ilms. In he expe imen al da a ha hey used o i he co ela ion, di e en luids we e
included p o iding a wide ange o impac condi ions. Howe e , hey only es ed impac s wi h hin
liquid ilms (δ=0.1).
Figu e 2plo s he c i e ia o ganized in Table 1, showing he egion o he Cossali e al.
[5]
co ela ions depending on he dimensionless liquid ilm (
δ=h /D0
) and he egion o he T opea and
Roisman
[6]
co ela ion depending on
η
. Mos co ela ions ha e a simila loga i hmic slope, excep o
he co ela ion p oposed by Vande Wal e al.
[7]
. In scale, Vande Wall e al.’s co ela ion is close o he
dimensionless ilm hickness condi ion o
δ=
0.1. Howe e , hei expe imen s co e ed a b oade ange
o Reynolds alues, e en ually, leading o a lowe in luence o Re, as he co esponding exponen
poin s o wi h i s lowe alue.
Figu e 2also shows he measu emen egion o he d ople cha ac e is ics used in his wo k.
The egion co e s uel mix u es ha can be implemen ed in ae o-engines since he Ame ican Socie y
o Tes ing and Ma e ials (ASTM) p esen ly au ho izes je uel blends wi h 50% in olume wi h uels
de i ed om HEFA (hyd op ocessed es e s and a y acids) in a ia ion u bines [
10
,
11
]. HEFA uels
ha e p o en o be able o eplace con en ional je uels [
12
]. Gaw on and Białecki
[13]
compa ed he
pe o mance o a Je A-1/HEFA blend wi h Je A-1 on a minia u e u boje engine. The mos signi ican
Appl. Sci. 2020,10, 6698 4 o 21
di e ences in e ms o ope a ing pa ame e s conce n he uel consump ion, which is smalle o he
blend. Mo eo e , he emission indices o CO, CO2, and NOxa e smalle in compa ison o Je A-1.
Figu e 2. T ansi ion c i e ia be ween sp ead and splash a e d op impac on o a liquid ilm.
1.2. Mo phological Conside a ions on he Hyd odynamics o Splashing
The splashing mechanism is one o (i no ) he mos ele an and s udied ac o s in he li e a u e.
On a ypical e ical impac o a single d ople on a s eady liquid ilm he d ople is ini ially
sphe ical, and i does no su e any de o ma ion du ing he all. A ecen s udy [
14
], using p ecisely
he same luids, s udied he e ec o a d ople ’s ini ial de o ma ion on he splashing dynamics.
Due o he in e ac ion be ween he d ople and an ai low be o e impac , he d ople de o med and
assumed di e en shapes be o e impac . They epo ed ha sphe ical d ople s p omo e splashing,
while de o med d ople s p omo e sp eading. The physical p ocesses in ol ed in uel combus ion
include uel a omiza ion and impac , ollowed by he e apo a ion. The mix u e p epa a ion, including
he impac upon d y and we ed su aces, is ecognized as o majo impo ance. The seconda y
a omiza ion p oduced by he splashing op imizes he uel combus ion e iciency. Conside ing his,
a d ople alling e ically on a s eady liquid ilm was s udied o he luids men ioned and he
occu ence o splash was compa ed o he p edic ion o models p esen ed in he li e a u e. All models
conside ed we e designed o he impac o sphe ical d ople s upon a liquid ilm. The mo phology o
his impac mechanism includes he o ma ion o a c own wi h a im in i s uppe bound, and om
ins abili ies in his im, he cusp can eme ge, which disin eg a es in o d ople s— hus, seconda y
a omiza ion. Cossali e al.
[15]
we e among he i s o cha ac e ize he c own diame e , hickness,
and maximum heigh . The au ho s no iced ha highe alues o he Webe numbe led o smalle
seconda y d ople s. A ew yea s la e ,
Cossali e al. [16]
ocused hei wo k on he ime e olu ion
Appl. Sci. 2020,10, 6698 5 o 21
o he c own o wa e d ople s impinging upon hin liquid ilms. They eached se e al conclusions
ela ed o he c own diame e , he non-dimensional c own heigh , and he mean seconda y d ople
size. Howe e , since hey used only one luid, i is no possible o iden i y whe he hei conclusions
could be ex ended o o he luids.
Fedo chenko and Wang
[17]
s udied expe imen ally and heo e ically, he egion o he ully
de eloped splashing. They used wa e bu also a 70% glyce ol-wa e solu ion. They de eloped a
model o he cen al je o ma ion a he ca i y collapse. Some conside a ions we e made abou
he iscosi y o he luids ela ed o he ca i y, he cen al je , and he c own ejec ion. In luids wi h
low iscosi y, he in e ac ion be ween he capilla y wa e and he ca i y wall has a majo in luence
on he ca i y shape, and by consequence, on he cen al je speed. On he o he hand, o luids
wi h high iscosi y, he in luence o capilla y wa es is mino . Unde s anding he oles o he luid
physical p ope ies is essen ial o unde s anding how hey in luence he impac egimes. Fo example,
Range and Feuillebois [18] epo ed ha splashing is highly sensi i e o su ace ension alues.
A pa ame e pa icula ly ele an o he impac s o d ople s on we ed su aces is he dimensionless
hickness o he liquid ilm and i s in luence in he d ople dynamic beha io . Vande Wal e al.
[19]
s udied d ople s splashing upon liquid ilms o di e en dep hs. They epo ed ha hinne liquid ilms
dec eased he c i ical Webe numbe , se ing he ansi ion be ween deposi ion and splash. They also
ound ha he size and numbe o he splashed d ople s depend upon he p esence and hickness o
he liquid ilm, and also on he luid’s iscosi y and su ace ension. Fo
δ<
1, bo h p omp and c own
splash we e spo ed, bu o
δ>
1, p omp splash was limi ed and c own splash inhibi ed. Mo eo e ,
he numbe o ejec ed d ople s dec eased while hei mean size inc eased, an ou come a ibu ed o
he inc ease o he su ace ension and iscosi y. In addi ion, a highe iscosi y leads o an inc ease
o he damping o ces in ol ed in he mo phological de elopmen o splash, delaying bo h p omp
and c own ypes. The e o e, while iscosi y p omo es splash a e d op impac on d y su aces, in he
p esence o hin liquid ilms, i s ole e e s. Las ly, high su ace ension inhibi s splashing bo h o d y
o we ed su aces.
O e he yea s, esea che s wan ed o p oduce hinne liquid ilms and s udy hese pa icula
impac s. Fo example, Wang and Chen
[20]
did expe imen s cen e ed on he splashing o a single
d ople upon e y hin liquid ilms (
δ<
0.1). They con i med ha he c i ical Webe numbe and he
splashing dynamics emain in luenced by he hickness o he liquid ilm. Howe e , he au ho s also
no iced ha he c i ical Webe numbe con e ges o a minimum alue as
δ
dec eases, which depends
on he luid iscosi y and su ace cha ac e is ics unde nea h he liquid ilm.
In he s udy o d op impac on we ed su aces, i is impo an o unde s and whe he he
su ace unde nea h he liquid ilm in luences he ou come. Wi h ha in mind, Vande Wal e al.
[21]
combined he in luence o a ough su ace and a hin liquid ilm upon he splashing limi and dynamics.
They ecognized ha bo h cases subs an ially changed he splashing limi and dynamic. A ough
su ace dec eased he c i ical Webe numbe d as ically o he ansi ion o splash, and he su ace
opog aphy o e akes he impo ance o o he go e ning pa ame e s, especially in he splashing egime.
Fo example, conside able di e ences in he su ace ension and iscosi y became less signi ican and
made he ou come o impac e y simila . The splashing beha io o a ough su ace co e ed by a hin
liquid ilm was a combina ion o bo h cases.
Bounda ies be ween he di e en impac egimes a e common and widely epo ed.
Mo ei a e al. [22]
syn hesized se e al empi ical co ela ions in he li e a u e which es ablished
bounda ies be ween he di e en impac egimes and classi ied hem as e y dis inc . The main
di e ences we e due o he dis inc impac condi ions which o igina ed hem.
Conce ning he e ec o luid p ope ies, Zhang e al.
[23]
cen e ed hei wo k on he nume ical
simula ion o a d ople impinging upon ilms and ema ked ha while su ace ension and iscosi y
dec eases, mo e momen um is impa ed on he c own de elopmen , inc easing i s heigh and
dec easing i s hickness. In he same way, he o ma ion o p omp splashing is enhanced by he
dec ease in su ace ension and iscosi y o he luid. They ound ha Webe numbe plays a mo e

Appl. Sci. 2020,10, 6698 6 o 21
impo an ole in d ople impac beha io han he Reynolds numbe . Inc easing he Webe numbe
accele a es he impac p ocess and inc eases he numbe o splashing d ople s.
O he s udies conce n d ople impac s upon immiscible liquid ilms (e.g., wa e and oil), such as
he wo k pe o med by Che and Ma a
[24]
. Immiscibili y induces comple ely di e en hyd odynamic
beha io s. A wa e d ople impinging on an oil ilm c ea es a compound c own, ollowed by he
o ma ion o a cen al je ; con a ily, an oil d ople impinging on a wa e ilm causes quick sp eading.
They also s udied he in luences o some pa ame e s, such as he Webe and Ohneso ge numbe s,
he iscosi y a io, and he dimensionless hickness o he liquid ilm. Namely, conce ning he las
pa ame e , hicke ilms show a beha io simila o miscible liquids, wi h he imescales delayed
ela i e o hinne liquid ilms. Recen ly, Bu zynski and Bansme
[25]
s udied he d ople splashing
on a hin mo ing ilm only o high Webe numbe (
We >
2281). They epo ed ha he liquid ilm
eloci y a ec s he c own geome y conside ably. The high ine ial o ce o he d ople enla ges he
expansion o he c own, which causes a la ge diame e . Inc easing he liquid ilm eloci y leads o an
inc ease in c own hickness, and consequen ly, will dec ease he dimensionless c own diame e , due o
he highe ine ial o ces o he ilm ha al e he sp eading p ocess.
In addi ion o hose desc ibed abo e, se e al o he esea ch wo ks ha e been de eloped [
26
],
including mul iple d ople impac s, impac s upon hea ed su aces, and impac s upon inclined walls,
among many o he s. The e was some hing missing in all hose s udies. The mos common luids
used we e wa e , glyce ol, e hanol, and solu ions wi h di e en luids. Howe e , since one o he
applica ions whe e d op impac s on liquid ilms is ele an conce ns he uel injec ion in in e nal
combus ion engines, uel mix u es should be es ed. The e o e, he assessmen o empi ical models,
and he mo phological hyd odynamic s uc u es associa ed wi h d op impac on we ed su aces, a e
wo hy o u he in es iga ion.
One o he goals o his wo k is o con ibu e o he implemen a ion o bio uels in he a ia ion
sec o . Fo his eason, he wo king luids conside ed we e 100% Je A-1 and wo mix u es wi h
75%/25% and 50%/50% o Je A-1 and NExBTL (Nes e Renewable Diesel), espec i ely. Pu e wa e
was also used as e e ence luid. The designed and buil expe imen al acili y ha isualizes d op
impac ou comes, enables p ecise con ol o e he liquid ilm hickness (
h ±
0.05 mm) [
27
]. Acco ding
o i s dimensionless hickness, he liquid ilms can be classi ied as hin, in e media e, and hick,
and e en as shallow o deep pool [
28
]. In he expe imen s epo ed, h ee ela i e hicknesses we e
conside ed and iden i ied as hin (
δ=
0.1), in e media e (
δ=
0.5), and hick (
δ=
1) liquid ilms. A e his
in oduc ion, he ollowing sec ion de ails he expe imen al p ocedu e used. Sec ion 3explo es he
esul s ob ained in he expe imen s in h ee lines o esea ch: (1) he mo phology o d op impac ;
(2) i s ou come
; and (3) he applica ion o ansi ion c i e ia o e alua e hei limi a ions when uels
a e conside ed. These uel mix u es ill all he demands de ined by ci il a ia ion o be applied in
ae o-engines, and p edic ing he splashing occu ence will enhance hei e iciency in he combus ion
p ocess. Finally, he a icle ends wi h some concluding ema ks.
2. Expe imen al P ocedu e
The expe imen al acili y (Figu e 3) is composed o ou main pa s: image acquisi ion, impac
su ace, d ople dispensing sys em, and impac si e illumina ion. Fo image acquisi ion, we used a
high-speed digi al came a Pho on FASTCAM mini UX50 wi h 1.3 Megapixel esolu ion a ame a es
up o 2000 ps ( ames pe second) and a educed image esolu ion o ame a es up o 160,000 ps.
We used a Mac o Lens Tokina AT-X M100 AF PRO D wi h a minimum ocus dis ance o 0.3 m, a ocal
leng h o 100 mm, a mac o a io o 1:1, and a il e size o 55 mm. The image esolu ion a i s was
1280
×
1024, he exposu e ime was 1
/
5120 s, and he ame a e was 2000 ps. A opless igh -angled
pe spex con aine was he impac su ace and i s dimensions we e calcula ed based on he maximum
d ople diame e (edge equal o 40
D0,max
). To elease he d ople s, a sy inge pump NE-1000 was used
a a pumping a e o 0.5 mL/min. To a y he d ople diame e , i e s ainless s eel p ecision ips we e
used. They had s aigh ips and hei inne diame e s we e: 1.5 mm, 0.84 mm, 0.51 mm, 0.25 mm,
Appl. Sci. 2020,10, 6698 7 o 21
and 0.10 mm. The illumina ion o he impac si e is c ucial, and he only ligh sou ce in he oom was
a 20 W LED in on o he came a o p o ide backligh ing. A piece o di usion glass was placed
be ween he impac si e and he LED.
Figu e 3. Scheme o he expe imen al acili y.
The physical p ope ies o he h ee uels used we e measu ed o inc ease he p ecision o he
s udy (densi y, su ace ension, and dynamic iscosi y) and can be seen in Table 2. I is possible o see
ha bo h he densi ies and he su ace ensions o he h ee luids a e e y simila , he majo di e ences
being in he dynamic iscosi y alues. As men ioned, pu e wa e was also es ed as a e e ence since
i s p ope ies a e well de ined in he li e a u e.
Table 2. Physical p ope ies o he luids.
Subs ances ρ[kg/m3]σ⋅103[N/m] µ⋅103[Pa⋅s]
H2O (li e a u e) 1000 72.0 1.00
100% Je Fuel (JF) 798.3 25.4 1.12
75% JF–25% HVO 794.9 25.5 1.44
50% JF–50% HVO 792.3 24.6 1.79
The expe imen al p ocedu e has wo pa s. In he i s pa , he came a was kep pa allel o he
d ople alling plane and he d ople diame e s and impac eloci ies we e measu ed h ough he
impac upon he d y su ace o allow he de e mina ion o he liquid ilm hickness. In he second pa ,
he came a was leaned 10
○
wi h he ho izon al plane o imp o e isualiza ion. In his pa , he d ople
impinged upon a liquid ilm wi h dimensionless hicknesses (
δ
) o 0.1, 0.5, and 1. Since pe spex is a
hyd ophobic su ace, i was no possible o p oduce he hinne ilms o wa e . Wa e and pe spex a e
a non-we ing sys em. In his way, he hinne ilms p oduced o H
2
O we e de ined by he minimum
olume ha allowed he p oduc ion o a homogeneous liquid ilm and i was hen calcula ed o
e e y d ople diame e . Table A1 in he Appendix Ashows he alues o he hinne dimensionless
hicknesses o H2O.
To measu e he d ople diame e and he impac eloci y, a MATLAB algo i hm was c ea ed o
sub ac he backg ound and he bina iza ion o he image; he numbe o pixels co esponding o
he d ople diame e we e coun ed. By mul iplying ha by he pixel size, he d ople diame e was
hen de e mined. The maximum pixel size was 49.2
µ
m/pixel p o iding a maximum e o o 24.6
µ
m.
Fo he impac eloci y, he image ea men was simila , bu in his case, i was chosen he las d ople
be o e impac and he d ople 5 ms be o e and again by pixel coun ing he alues we e de e mined.
A mo e de ailed desc ip ion o he expe imen al wo k can be seen in Ribei o [27].
In e ms o he expe imen al condi ions explo ed in his wo k, he i e di e en inne diame e s
o he needle used esul ed in he d ople diame e s a ying om, app oxima ely, D0=1.7 o 4.0 mm
(see Table A2 in he Appendix A o he de ails). The di e ences be ween he h ee uels a e negligible,
and wa e egis e ed he la ges diame e s due o he highe su ace ension. Table A3 in Appendix A
Appl. Sci. 2020,10, 6698 8 o 21
con ains he in o ma ion on he impac eloci y measu ed o he h ee alling impac heigh s used
(
z1=
0.175 m,
z2=
0.500 m, and
z3=
1.000 m). Table 3shows he anges o dimensionless numbe s
calcula ed om he d ople s’ dynamic cha ac e is ics.
Table 3. Expe imen al anges o dimensionless numbe s.
Reynolds Webe Laplace Ohneso ge⋅103
1411–16,889 103–1623 27,987–28,8101 1.863–9.593
3. Resul s and Discussion
The analysis o he esul s om he high-speed isualiza ion ollows h ee esea ch ques ions.
The i s ques ion add esses he mo phological s uc u es ob ained a e d op impac . The second
ques ion di es in o he p ocesses igge ing seconda y a omiza ion. Finally, we e alua e he accu acy
o ansi ion c i e ia in p edic ing he ou come o d op’s impac on he liquid ilm using bio uels.
3.1. Mo phological S uc u es o D op Impac on Liquid Films
The impac o bio uel single d ople on o a liquid ilm esul ed in six di e en obse ed
phenomena: deposi ion, inge ing, p omp -splash, c own splash, je ing, and bubble encapsula ion.
In Figu e 4, i is possible o see wo phenomena wi hou he o ma ion o seconda y a omiza ion:
(a) sp eading o deposi ion, when he d ople me ges wi h he liquid ilm, occu ing o low
impac ene gies; (b) inge ing, i.e., ins abili ies c ea ed in he ou e im o he liquid lamella and
s uc u es inge -like in shape g ow. When he size o he inge s is la ge , hey end o b eak up
and o m d ople s by seconda y a omiza ion. The a iable
exp esses he ime be o e and a e
impac — =0 he ins an o impac .
P omp splash was also spo ed (Figu e 5) when he impac ene gy was high enough o he d ople
o disin eg a e in he i s momen s a e impac . Tiny d ople s ejec om he liquid lamella pe iphe y
while he c own s ill ises o ad ances a i s baseline. Since he sequence o images co esponds o
an impac heigh o
z3=
1 m, he impac eloci y is high
U0=
4.06 m/s). The e o e, he momen he
d ople impinges on o he liquid, a ilm appea s be ween subsequen impac ames.
Figu e 6shows wo high impac ene gy e en s: (a) he c own splash and (b) je ing o ebound.
C own splash occu s a e he s age o maximum expansion and encompasses he b eakup o he
c own shee and i is a equen e en du ing impac s o singles d ople s wi h liquid ilms. In his
phenomenon, he impac ene gy o he d ople impinging in he liquid ilm gene a es a momen um
ans e o he cylind ical liquid shee o ming an up ising c own (
=
1 ms). Conside ing he imescale
o impac measu ed om he d ople size and eloci y,
i=D0/U0=
0.78 ms, i e idences how ine ia
domina es he e olu ion o his hyd odynamic s uc u e. F om ins abili ies in he bounding im,
iny d ople s ejec om inge s o med
=
3 ms a e impac . Du ing he c own collapse (
=
14 ms),
he inge s s e ch, and e en ually b eak, gene a ing seconda y d ople s. This phenomenon p oduces
a ious sizes o seconda y d ople s, while p omp splash only p oduces iny ones. Sho ly a e he
c own collapse, a e ical ex ension o luid (je ) ises om he cen e o he impac si e—a phenomenon
iden i ied as je ing, o ebound in he cases whe e mos o he impinging mass de aches om he
su ace a e impac , which occu s mo e o en in d y su aces. The o ma ion o his cen al je was
also spo ed se e al imes in hese expe imen s, e en wi hou c own o ma ion. As isualized on he
igh sequence in Figu e 6, his je o en eaches i s maximum heigh and b eaks, ejec ing one o mo e
seconda y d ople s. The occu ence o deposi ion ollowed by je ing, as shown in he image sequence,
only happened wo imes in he expe imen s pe o med. Howe e , i was ecu en ly p eceded by
p omp and c own splash.
Appl. Sci. 2020,10, 6698 9 o 21
(a) (b)
Figu e 4.
Image sequences: (
a
) he sp eading o a single d ople in a liquid ilm o he 75% JF/25%
HVO mix u e (
D0=
2.77 mm,
z1=
0.175 m,
δ=
1); (
b
) he inge ing o a single d ople in a liquid ilm
o he 75% JF/25% HVO mix u e (D0=2.47 mm, z1=0.175 m, δ=0.1).
Appl. Sci. 2020,10, 6698 16 o 21
Figu e 12.
Compa ison o he expe imen al esul s wi h he p oposed ansi ion c i e ia es ablished
by Bai and Gosman
[4]
, Cossali e al.
[5]
, T opea and Roisman
[6]
, and Vande Wal e al.
[7]
wi hin
hei alida ion anges. Colo scheme: black— he phenomena ob ained expe imen ally ag ee wi h he
c i e ia; whi e— he phenomena ob ained expe imen ally do no ag ee wi h he p edic ed ou come;
g ay—do no belong wi hin he alida ion ange o ha c i e ion.
I we es ic he use o hese co ela ions o hei alida ion ange, he c i e ion ha be e p edic s
he ou come o d op impac on we ed su aces, wi h he uels and al e na i e uels used in he
expe imen s, is he one o mula ed by Bai and Gosman [
4
] because i i ed 100% o he expe imen al
esul s ob ained. Bo h Cossali e al.
[5]
and T opea and Roisman
[6]
ha e a simila p edic ion accu acy.
The c i e ion de ined by Cossali e al.
[5]
is he only one ha conside s he in luence o he liquid ilm
hickness, ye , i s p edic ion capabili y dec eases o highe Reynolds numbe s and high dimensionless
ilm hicknesses. Finally, Vande Wal e al.
[7]
ocus i s bounda y on hin liquid ilms. I s accu acy is
high, ailing only o he la ge d ople diame e s o bo h mix u es. As ollows, he assump ion ha
a liquid ilm beha es as a e y ough su ace is, in ac , alid and Vande Wal e al.
[7]
’s co ela ion
should include a ange o dimensionless hicknesses in o de o uni e salize he c i e ion.
Howe e , one may ques ion how a can we ex apola e hese ansi ion c i e ia o assess hei
uni e sally? The dimensionless numbe s in he c i e ia allow he use o empi ical co ela ions in

Appl. Sci. 2020,10, 6698 17 o 21
comple ely di e en impac condi ions. Conside ing his, Figu e 13 shows an in o-g aphic iden i ying
he esul s when ex apola ing he di e en ansi ion c i e ia o explo e hei ou come in egions
ou side hei alida ion domain. Simila ly o he las igu e, he impac condi ions a e iden i ied, and,
he inc ease o d ople ini ial diame e (
D0
) and d ople impac eloci y (
U0
), es ablished by he a ows.
Figu e 13.
Compa ison o he expe imen al esul s wi h he p oposed ansi ion c i e ia es ablished by
Bai and Gosman
[4]
, Cossali e al.
[5]
, T opea and Roisman
[6]
, and Vande Wal e al.
[7]
. Colo scheme:
black— he phenomena ob ained expe imen ally ag ee wi h he c i e ia wi hin he alida ion ange;
whi e— he phenomena ob ained expe imen ally do no ag ee wi h he p edic ed ou come wi hin he
alida ion ange; g ay— he phenomena ob ained expe imen ally ag ee wi h he c i e ia ou o he
alida ion ange; beige— he phenomena ob ained expe imen ally do no ag ee wi h he p edic ed
ou come ou o he alida ion ange.
The ag eemen o he expe imen al esul s and he c i e ia we e desc ibed by a new colo scheme.
Black ep esen s he cases whe e he phenomena ob ained expe imen ally ag ee wi h he c i e ia wi hin
he alida ion ange, whi e displays he cases whe e he phenomena ob ained expe imen ally do
no ag ee wi h he p edic ed ou come wi hin he alida ion ange, g ey de ines he cases whe e he
phenomena ob ained expe imen ally ag ee wi h he c i e ia ou side he alida ion ange, and beige
Appl. Sci. 2020,10, 6698 18 o 21
ep esen s he cases whe e he phenomena ob ained expe imen ally do no ag ee wi h he p edic ed
ou come ou side he alida ion ange. The e we e also wo cases iden i ied wi h an "R", which means
ebound. Since he phenomena ob ained we e di e en om he ones p edic ed by he c i e ia he
au ho s decided o iden i y i di e en ly.
Now, conside ing all he expe imen al da a, he i ing o he c i e ia changed signi ican ly.
The c i e ion p oposed by Bai and Gosman
[4]
p edic s co ec ly 83% o he da a. This shows ha he
e iciency o he co ela ion dec eases signi ican ly o da a ou o he alida ion ange.
Cossali e al. [5]
p edic accu a ely 74% o he esul s. I s p edic ion dec ease bu no subs an ially. This c i e ion i s
be e d ople impac s wi h hinne liquid ilms. Howe e , i should i equally all hicknesses since i
is he only one ha conside s he in luence o he liquid ilm hickness.
T opea and Roisman
[6]
show good ag eemen o highe Webe numbe s and i s co ec ly 89%
o he cases. In his case, he p edic ion capabili y inc eased o alues ou side he alida ion ange.
Finally, Vande Wal e al.
[7]
shows a g ea ag eemen o highe impac eloci ies. This is he c i e ion
ha be e p edic s he ou comes o ou expe imen s, i ing 93% o he cases co ec ly.
The inal assessmen om he new in o-g aphic is a o able o he Vande Wal e al.
[7]
co ela ion
as he one wi h he g ea e uni e sali y, being able o p edic co ec ly cases ou side i s alida ion
ange. Wha is so special abou Vande Wal e al.
[7]
c i e ion? I p o ed o be a uni e sal c i e ion,
bu i does no e en accoun o he in luence o he liquid ilm hickness. I we conside he insigh o
he Cossali e al.
[5]
co ela ion ega ding he in luence o he dimensionless liquid ilm, as plo ed
ea lie in Figu e 2, hicke ilms lead o a shi in he cu e o highe Webe numbe s, since he ene gy
equi ed o gene a ing splashing e en s is highe . Assuming he same p incipal in he expe imen s
pe o med by Vande Wal e al.
[7]
, one can expec ha mo e expe imen s wi h hicke ilms migh
lead o simila esul s. Figu e 14 plo s he expe imen al esul s ob ained in he p esen wo k and he
Vande Wal e al.
[7]
empi ical co ela ion. I
Kc= (δ)
, and p opo ional o i , e en i in a nonlinea
way, an inc ease o
Kc
while keeping cons an he loga i hmic slope, should imp o e he p edic ion
o he splashing ansi ion. Thus, wi h
δ=
1, a es on a 15% inc ease o
Kc
alida es his hypo hesis.
Howe e , i also poin s o he need o mo e expe imen al esea ch o e ine he c i e ion.
Figu e 14.
Expe imen al esul s in he p esen wo k and he Vande Wal e al.
[7]
empi ical co ela ion.
In he case o
δ=
1, we plo ed a quali a i e cu e ep esen ing an inc ease o 15% in he splashing
c i e ion alue Kc.
4. Conclusions
One o he ields o esea ch ha a ec he pe o mance o he combus ion p ocess in ae o-engines
is he impac o a sp ay on solid su aces. A e impac , he sp ay can o m a liquid ilm ha al e s
he ansi ion c i e ia be ween he ou comes o impac . Mo eo e , wi h he g owing in e es in using
al e na i e uels, which mix s anda d uels wi h bio uels, one may ques ion whe he he exis ing
c i e ia be ween d op impac mechanisms emain alid.
Appl. Sci. 2020,10, 6698 19 o 21
The goal o his expe imen al s udy is o e iew he empi ical models o d op impac on o
liquid ilms, iden i y he mo phological s uc u es o he d op impac on we ed su aces o a s anda d
Je Fuel (JF), and mixing i wi h NExBTL, wi h wa e expe imen s as e e ence. Pa icula ele ance
is gi en o he ansi ion o splashing wi h he p oduc ion o d ople s by seconda y a omiza ion.
The mo phological analysis ocus on he in luence o he pa ame e s in ol ed in he dynamic beha io
o he d ople , such as he luid physical p ope ies, he d ople diame e and impac eloci y, and he
ela i e hickness o he liquid ilm. Finally, he image analysis o he ou come o d op impac is
use ul o e alua e he uni e sali y o empi ical co ela ions o p edic ing he splashing ansi ion,
conside ing dimensionless ilm hicknesses o δ=0.1–1.
The expe imen al esul s e idenced he di e en ou comes, he clea in luences o he luid’s
physical p ope ies, and he e ec o he liquid ilm hickness (no malized by he diame e o he
impac ing d ople ) on he hyd odynamic mechanisms de eloping a e impac . The high-speed
images showed changes in he size and numbe o splashed p oduc s wi h he ela i e hickness
o he liquid ilm and he impac ene gy. Images also cap u ed he pa icula mo phological e en
o bubble encapsula ion o liquid ilms wi h small hicknesses. The e ec o he liquid ilm on he
c own hickness and heigh e olu ion was simila o he esul s epo ed by o he au ho s. O e all,
he beha io s induced in he hyd odynamic mechanisms a e d op impac o he 100% JF and
he 75%/25% mix u e (JF+NExBTL) we e e y simila ; he majo di e ences we e obse ed o he
50%/50% mix u e, due o i s iscosi y. Fo his luid none e en o splashing was obse ed o he
hinne liquid ilm (δ=0.1).
Finally, he phenomenon ob ained o each se o impac condi ions was compa ed wi h he
p edic ion o ou c i e ia es ablishing he sp eading/splashing ansi ion. Thei uni e sali y was
es ed and Vande Wal e al.
[7]
p o ed o p oduce he g ea es ag eemen conside ing all he
expe imen al condi ions wi hin and ou side i s alida ion domain. The eason is likely he in luence
o he dimensionless ilm hickness, simila o he co ela ion o Cossali e al.
[5]
, bu wi h a di e en
nonlinea e ec on he ansi ion c i e ia Kc.
Au ho Con ibu ions:
Concep ualiza ion, D.F.S.R., A.R.R.S., and M.R.O.P.; me hodology, D.F.S.R. and A.R.R.S.;
o mal analysis, D.F.S.R., A.R.R.S., and M.R.O.P.; da a cu a ion, D.F.S.R. and M.R.O.P.; w i ing—o iginal d a
p epa a ion, D.R. and M.R.O.P.; w i ing— e iew and edi ing, D.F.S.R., A.R.R.S., and M.R.O.P.; isualiza ion,
D.F.S.R.; supe ision, A.R.R.S.; unding acquisi ion, A.R.R.S. All au ho s ha e ead and ag eed o he published
e sion o he manusc ip .
Funding: The p esen wo k was pe o med unde he scope o Labo a ó io Associado em Ene gia T anspo es e
Ae onáu ica (LAETA)—ac i i ies, and i was suppo ed by Fundação pa a a Ciência e a Tecnologia (FCT) h ough
he p ojec s UID/EMS/50022/2019 and UIDB/50022/2020, and he g an sponso ed by Fundação pa a a Ciência
e a Tecnologia SFRH/BD/140009/2018.
Acknowledgmen s:
The au ho s would like o acknowledge Má io Cos a o all he suppo he ga e o his wo k.
His passing was unexpec ed and we would like o dedica e him his a icle as a homage o his memo y.
Con lic s o In e es : The au ho s decla e no con lic o in e es .
Abb e ia ions
The ollowing abb e ia ions a e used in his manusc ip :
ASTM Ame ican Socie y o Tes ing and Ma e ials
ps F ames pe Second
HEFA Hyd op ocessed Es e s and Fa y Acids
HVO Hyd op ocessed Vege able Oil
JF Je Fuel
NExBTL Nes e Renewable Diesel
Appl. Sci. 2020,10, 6698 20 o 21
Appendix A. Expe imen al Condi ions
Table A1. The ela i e hickness o he hinne liquid ilms o H2O.
Dn[mm] δ
1.50 0.22
0.84 0.24
0.51 0.27
0.25 0.31
0.10 0.39
Table A2. D ople diame e s.
Dn[mm] DH2O
0[mm] D100%JF
0[mm] D75%JF/25%HVO
0[mm] D50%JF/50%HVO
0[mm]
1.50 4.03 3.04 3.05 3.06
0.84 3.61 2.76 2.77 2.78
0.51 3.23 2.44 2.47 2.47
0.25 2.80 2.07 2.12 2.18
0.10 2.27 1.73 1.74 1.78
Table A3. Impac eloci ies.
z[m]Dn[mm] U0[m/s]
H2O 100% JF 75% JF / 25% HVO 50% JF / 50% HVO
z1=0.175
1.50 1.83 1.80 1.80 1.81
0.84 1.83 1.80 1.80 1.80
0.51 1.82 1.79 1.79 1.80
0.25 1.81 1.79 1.79 1.79
0.10 1.81 1.79 1.78 1.79
z2=0.5
1.50 3.07 2.97 2.99 3.00
0.84 3.05 2.96 2.97 2.97
0.51 3.04 2.93 2.94 2.95
0.25 3.02 2.90 2.93 2.93
0.10 2.96 2.88 2.90 2.91
z3= 1
1.50 4.21 4.05 4.06 4.06
0.84 4.18 4.00 4.00 4.00
0.51 4.15 3.95 3.96 3.96
0.25 4.09 3.83 3.86 3.89
0.10 3.98 3.68 3.68 3.78
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