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Three dimensional modeling of liquid droplet spreading on solid surface: an enriched finite element/level-set approach

Abstract

A physically consistent approach is introduced to simulate dynamics of droplets in contact with solid substrates. The numerical method is developed by introducing the molecular–kinetic model within the framework of the level-set/enriched finite element method and including the theoretically resolved sub-elemental hydrodynamics. The level-set method is customized to comply fully with the model acquired for the moving contact-line. The consistency of the proposed method is verified by comparing the simulation results with the theoretical predictions. In order to further validate the method, the spreading of a droplet is numerically modeled and compared rigorously with the experimental data reported in the literature. The proposed method is also employed to capture the evolution of a droplet trapped in a conical pore. All test-cases are simulated on three-dimensional computational domains.

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Three dimensional modeling of liquid droplet spreading on solid surface: an enriched finite element/level-set approach

Author: Hashemi, Mohammad Reza,Ryzhakov, Pavel,Rossi, Riccardo
Year: 2021
DOI: 10.1016/j.jcp.2021.110480
Source: https://upcommons.upc.edu/bitstream/2117/347768/1/31757148.pdf
Jou nal o Compu a ional Physics 442 (2021) 110480
Con en s lis s a ailable a ScienceDi ec
Jou nal o Compu a ional Physics
www.else ie .com/loca e/jcp
Th ee dimensional modeling o liquid d ople sp eading on
solid su ace: An en iched fini e elemen /le el-se app oach
Mohammad R. Hashemi a,b,∗, Pa el B. Ryzhako a,b, Ricca do Rossi a,b
aCen e In e nacional de Mè odes Numè ics en Enginye ia (CIMNE), 08034 Ba celona, Spain
bUni e si a Poli ècnica de Ca alunya (UPC), 08034 Ba celona, Spain
a i c l e i n o a b s a c
A icle his o y:
A ailable online 2 June 2021
Keywo ds:
Two-phase flow
Su ace ension
We ing
Mic ofluidics
D ople s
Con ac -line
A physically consis en app oach is in oduced o simula e dynamics o d ople s in con ac
wi h solid subs a es. The nume ical me hod is de eloped by in oducing he molecula –
kine ic model wi hin he amewo k o he le el-se /en iched fini e elemen me hod and
including he heo e ically esol ed sub-elemen al hyd odynamics. The le el-se me hod
is cus omized o comply ully wi h he model acqui ed o he mo ing con ac -line. The
consis ency o he p oposed me hod is e ified by compa ing he simula ion esul s wi h
he heo e ical p edic ions. In o de o u he alida e he me hod, he sp eading o
a d ople is nume ically modeled and compa ed igo ously wi h he expe imen al da a
epo ed in he li e a u e. The p oposed me hod is also employed o cap u e he e olu ion
o a d ople apped in a conical po e. All es -cases a e simula ed on h ee-dimensional
compu a ional domains.
©2021 The Au ho (s). Published by Else ie Inc. This is an open access a icle unde he
CC BY-NC-ND license (h p://c ea i ecommons.o g/licenses/by-nc-nd/4.0/).
1. In oduc ion
Accu a e modeling o liquid sp eading on a solid su ace [1]is o a undamen al impo ance in he analysis o mul i-
phase flows in mic o-channels [2,3]as well as po ous [4] and fib ous [5]media, which a e encoun e ed in a wide ange
o indus ial applica ions. One such applica ion, ha mo i a ed he de elopmen s o he p esen wo k, is he wa e -ai
anspo in he gas channels and fib ous di usion laye o polyme elec oly e memb ane uel cells (PEMFCs) [6,7] ha is
an essen ial ac o in he de e mina ion o he pe o mance o he cell [8,9].
In he modeling o phenomena associa ed wi h he mul i-phase flow in he p esence o a solid subs a e, one o he
majo challenges is o deal wi h he mo ing bounda y o he h ee-phase (gas/liquid/solid) in e ace, he so-called con ac -
line, using an app op ia e condi ion [10,11]. Theo e ical in es iga ions o he mo emen o he con ac -line [12,13]imply
ha he classical con inuum-le el hyd odynamics along wi h he con en ional no-slip condi ion a he solid su ace lead o
an unbounded eloci y g adien and consequen ly a singula i y in he s ess a he con ac -line. The con en ional app oach
o alle ia e his singula i y is o ake in o accoun a slip condi ion in he icini y o he con ac -line [14,15], o which he e
is also some e idence om molecula dynamics simula ions [16–18].
Employing he slip condi ion in he con ex o he con inuum hyd odynamics allows o a heo e ical solu ion o he
iscous bending phenomenon and leads o he well-es ablished Cox’s ela ion [19], which gi es a co ela ion be ween he
appa en mac oscopic con ac -angle and he mic oscopic con ac -angle. Mo e ecen ly, i was shown ha alle ia ing he
*Co esponding au ho a : Uni e si a Poli ècnica de Ca alunya (UPC), 08034 Ba celona, Spain.
E-mail add esses: [email p o ec ed] (M.R. Hashemi), pa el. yzhako[email p o ec ed] (P.B. Ryzhako ), [email p o ec ed] (R. Rossi).
h ps://doi.o g/10.1016/j.jcp.2021.110480
0021-9991/©2021 The Au ho (s). Published by Else ie Inc. This is an open access a icle unde he CC BY-NC-ND license
(h p://c ea i ecommons.o g/licenses/by-nc-nd/4.0/).
M.R. Hashemi, P.B. Ryzhako and R. Rossi Jou nal o Compu a ional Physics 442 (2021) 110480
s ess singula i y can esul in a complemen o he hyd odynamic heo y; Zhang and Mohseni [20] explo ed he possibil-
i y o in eg a ing he singula s ess in he close icini y o he con ac -line in o de o ob ain a model o he dynamic
mic oscopic con ac -angle.
Besides he hyd odynamic heo y ha ocuses on he phenomena a he con inuum le el, molecula –kine ic heo y [21]
has also been acqui ed o de i e a model o he mo ing con ac -line. I was shown ha he esul ing model is consis en
wi h he esul s o he molecula dynamics simula ions [22,23]. Bo h he Cox’s ela ion and he molecula –kine ic model
ha e been examined by fi ing he expe imen ally obse ed co ela ion be ween he con ac -angle and he con ac -line
eloci y [24–26].
I had been e ealed ha depending on he ea u es o he se o expe imen s, one model o ano he p o ides a be e
ma ch [27–29]. This can be explained as a esul o he ac ha he hyd odynamic heo y accoun s o he iscous dissipa-
ion while he molecula –kine ic heo y ocuses on he ene gy dissipa ion in a e y close icini y o he con ac -line [26].
Thus, depending on he flow configu a ion and he eloci y o he con ac -line, ei he o hese mechanisms is dominan and
he beha io can be be e cha ac e ized wi h he espec i e model. Based on he expe imen al esul s, due o he ambigui y
in de e mining he unde lying physics and he lack o a sys ema ic app oach o de e mine cons i u i e pa ame e s [30,20],
i is no a s aigh o wa d ask o decide which heo y (and he esul ing) model should be employed. The e o e, in o -
de o exploi he p os o bo h he heo ies, combined models we e p oposed [31–35], in which he ic ional con ac -line
slip is aken in o accoun as well as he iscous dissipa ion. Recen ly, u ilizing a se ies o molecula dynamics simula ions,
Fe nández-Toledano e al. [36]s a ed ha he hyd odynamic heo y is a eliable means o co ela ing he appa en (ex-
pe imen ally measu able) con ac –angle and he mic oscopic con ac –angle, while he molecula –kine ic heo y go e ns he
dynamic mic oscopic con ac –angle. This confi ms he a ionale o de eloping combined models like he one p oposed by
Pe o and Pe o [31].
In he con ex o he nume ical modeling o he dynamics o he con ac -line, he u iliza ion o he gene alized Na ie -
slip condi ion [37–39]is a iable choice [40]. Being based on he combina ion o he Na ie -slip condi ion on he solid
subs a e and he ic ional mo emen o he con ac -line due o he unbalanced Young s ess, i is consis en wi h he
molecula dynamics simula ions [37,39] and he he modynamic p inciples [30,41] o modeling he we ing phenomena.
The gene alized Na ie -slip condi ion has so a been applied in he nume ical simula ion o a ious cases in ol ing mo ing
con ac -line [42–45]. A nume ically di e en , bu undamen ally simila app oach is he di ec imposi ion o a ic ion o ce
a he con ac -line along wi h he s anda d Na ie -slip condi ion [46]. In he nume ical modeling, i is also possible o im-
pose he no-slip condi ion on he solid su ace while he o ce singula i y is ci cum en ed by modi ying he con en ional
o mula ion [39]; as a no able choice, di usion can be in oduced as he mechanism unde lying he con ac -line mo e-
men [47] simila o he di use in e ace me hods [48–50]. Ne e heless, his app oach is ou o he scope o he p esen
pape and will no be u he discussed he e.
Besides he u ilized slip condi ion, one o he undamen al issues wi h he compu a ional me hods applied o he mo ing
con ac -line p oblem is he mesh-dependence o he esul s [51,52]. A physical and a nume ical ac o , a leas pa ially,
esponsible o his issue a e he un esol ed sub-g id hyd odynamics and he in e acial o ce smoo hing, espec i ely.
In he icini y o he con ac -line, hyd odynamic mechanisms ac a a small leng h-scale which, e en being a beyond
he molecula –scale, canno be adequa ely esol ed unless a p ohibi i e efinemen o he compu a ional mesh is pe -
o med [53]. The hyd odynamic heo y is a means o ci cum en he need o such efinemen [54] and helps imp o ing he
mesh-independence o he nume ical esul s [55–57]. On he o he hand, con en ional nume ical me hods ypically u ilize
a nume ically smoo h ep esen a ion o he physically localized su ace ension [58–60] ollowing he so-called “con inuum
o ce app oach” [61]. In he p esence o he mo ing con ac -line, he unbalanced Young s ess is also smoo hed ou o ac
simila o a body o ce cen alized a he con ac -line [62,45]. This app oach is associa ed wi h an a ificial hickness o he
in e ace, which is usually se equal o he leng h o a ew compu a ional cells o he bes pe o mance. The e o e, fixing
he a io o his smoo hing leng h o he cell size [45], a highly efined mesh is necessa y in he icini y o he in e ace and
he con ac -line in o de o minimize he e o . A emedy o his issue is o u ilize a compu a ional mesh ha is fi ed o
he liquid-gas in e ace, e.g. [63,64,46]. Howe e , such an app oach may esul in se e ely de o med meshes and equi es a
equen emeshing, which d ama ically inc eases he compu a ional cos s, pa icula ly in 3D. Mo eo e , in case o a se e e
opological change in he liquid phase, his class o app oaches may lead o ambigui ies in he ecogni ion o he liquid
bounda y.
In his wo k, a nume ical me hod is p esen ed ha by alle ia ing he abo e men ioned issues, p o ides easonably ac-
cu a e esul s on a he coa se meshes. The p e iously in oduced p essu e-en iched fini e elemen /le el-se model o he
wo-phase flows [65]is u he de eloped by inco po a ing he equi emen s o he mo ing con ac -line p oblems. The
simplified o m o he molecula –kine ic model is implemen ed along wi h he Na ie -slip condi ion ha ac s on he solid
subs a e. Following he me hodology p esen ed by Buscaglia and Ausas [66], he implemen a ion o he mo ing con ac line
condi ion is done by e ising he a ia ional o mula ion o he me hod. In o de o make he o e all nume ical algo i hm
consis en , he le el-se smoo hing p ocedu e [65]is also modified by in oducing a bounda y condi ion ha is compa ible
wi h he con ac line condi ion. To accoun o he sub-elemen al hyd odynamics, he simplified o m o Cox’s ela ion [19]
is used unde he condi ion o a small capilla y numbe . In addi ion, his ela ion is applied only once he con ac angle
eaches he alue wi hin a h eshold o he equilib ium con ac angle. This ensu es ha he con ac line eloci y is lim-
i ed and consequen ly, he Reynolds numbe is small. Ne e heless, in o de o emo e hese limi a ions, a mo e gene al
hyd odynamic model [67,54]should be acqui ed ha is a subjec o u u e de elopmen s. In his wo k, an elemen spli -
2
M.R. Hashemi, P.B. Ryzhako and R. Rossi Jou nal o Compu a ional Physics 442 (2021) 110480
ing p ocedu e [65]is pe o med a each s ep, which enables ep esen ing in e ace wi h ze o- hickness. Consequen ly, he
e ms associa ed wi h he mo ing con ac -line model a e in eg a ed along he cu e ep esen ing he con ac -line while he
su ace ension ac s locally a he in e ace. I mus be no ed ha such domain spli ing is ully exploi ed by inco po a ing
an en iched fini e elemen space, which enables p essu e (g adien ) discon inui y wi hin an elemen .
In he ollowing sec ion, he go e ning equa ions including he con ac -line condi ion a e fi s discussed and hen imple-
men ed in he a ia ional o m. Then, he cus omized e sion o he le el-se me hod is b iefly desc ibed and he addi ional
bounda y condi ion equi ed o he smoo hing p ocedu e is in oduced. The pe o mance o he p esen me hod is e ified
by compa ing he esul wi h he heo e ical ela ion be ween he oo p in adius and he con ac angle o a d ople sp ead-
ing wi h a sphe ical-cap shape [68]a a small Bond numbe [69]. The esul s a e u he alida ed agains he expe imen al
da a published by Se eno e al. [26] o a d ople o liquid squalane ha is sp eading on a solid silica subs a e. The deg ee
o mesh-(in)dependence o he esul s is shown o bo h es -cases. All simula ions p esen ed in his wo k a e conduc ed
o h ee-dimensional compu a ion domains.
2. Nume ical me hod
The momen um and mass conse a ion equa ions o a fluid sys em can be w i en as
ρ∂u
∂ +u·∇u=ρb+∇·σin ,(1)
and
∂ρ
∂ +∇·(ρu)=0in,(2)
espec i ely. I should be no ed ha in his wo k, he homogeneous fluid domains (liquid and gas) a e conside ed o be
incomp essible and consequen ly, Eq. (2) educes o ∇·u =0in each phase. The fluid domain,  ⊂Rd, is bounded by
bounda y ∂ ⊂Rd−1, whe e ddefines he numbe o spa ial dimensions. This se o equa ions is subjec o he ini ial
condi ion
u(x,0)=u0in ,(3)
Di ichle
u(x, )=uDon ∂D,(4)
and Neumann
T(x, )=TNon ∂N,(5)
bounda y condi ions. The ac ion ec o is calcula ed as T =n ·σwi h he o al s ess enso , σ, being ob ained om he
New onian cons i u i e equa ion
σ=−pI+μ∇u+∇uT.(6)
He e, nis a uni ec o no mal o ∂and poin ing o he ou side o .
2.1. Mul i-phase flow
Le us conside a sys em consis ing o wo immiscible fluids and a solid subs a e (see Fig. 1). Then, he domain can
be sepa a ed in o 1and 2wi h  =(1∩2)and  =(1∪2). The sepa a ing in e ace is a cons i uen pa o
bo h ∂1and ∂2, while i coincides wi h he solid subs a e only a he con ac -line ∂ =(∂ ∩), whe e he h ee
phases (bo h fluids 1 and 2along wi h he solid subs a e) come in o con ac and h ee su ace ensions, γ, γ1s, and γ2s,
ac simul aneously on he fluid 1-fluid 2, fluid 1-solid, and fluid 2-solid in e aces, espec i ely (see Fig. 2).
Being in e nal o he fluid domain , he in e acial condi ions can be in e p e ed as a jump in he ac ion due o he
su ace ension
T(x, )=−γκnin on ,(7)
and con inui y o he eloci y field
u(x, )=0on,(8)
whe e nin is he no mal o he in e ace, , and o any a iable A he jump ope a o eads A =A1−A2wi h subsc ip s
1 and 2deno ing he alue in he co esponding phase domains.
3
M.R. Hashemi, P.B. Ryzhako and R. Rossi Jou nal o Compu a ional Physics 442 (2021) 110480
Fig. 1. Schema ic o he fluid domain =1∪2.
Fig. 2. Schema ic o a d ople con ac ing a solid su ace. Liquid-gas, liquid-solid, and gas-solid su ace ensions wi h espec i e coefficien s o γ, γ1s, and
γ2sa e depic ed in his figu e.
A he con ac –line o he equilib ium s a e [70](θ=θY), Young’s ela ion [71]s a es ha [10,72]
γcos(θY)+γ1s=γ2s.(9)
The e o e, one can simply w i e cos(θY) =(γ2s−γ1s)/γ. In case he configu a ion de ia es om he equilib ium, he unbal-
anced Young s ess ( o ce pe uni leng h) is defined as [32,50]
τY=γ[cos(θY)−cos(θ)].(10)
He e, τYcan be in e p e ed as he ne (e ec i e) ension ha ac s pa allel o he solid subs a e a he con ac -line and is
esponsible o i s mo emen . Based on he molecula –kine ic heo y [21], he mo emen o he con ac -line is associa ed
wi h an ene gy dissipa ion ha is usually e e ed o as a ic ion o ce ac ing on a mo ing con ac -line [33,39,50]. Deno ing
he slip– eloci y associa ed wi h he mo emen o he con ac –line wi h uslip , his unde lying mechanism can be ep esen ed
by [25,36]
uslip =2k0λsinh λ2τY
2kBTon ∂,(11)
whe e pa ame e s k0and λa e he cha ac e is ic equency and he a e age dis ance o he ( andom he mal) molecula
displacemen s in he icini y o he con ac –line, espec i ely. In Eq. (11), kBis he Bol zmann cons an and Tdeno es he
absolu e empe a u e. In i s simples o m, i he a gumen o sinh in Eq. (11)is small, he o mula o he molecula –kine ic
heo y eads
τY=ζuslip on ∂,(12)
wi h ζ=kBT/k0λ3 ep esen ing he coefficien o ic ion a he con ac –line [26]. Fu he mo e, in o de o a oid he
singula i y in he icini y o he con ac -line [73], he no-slip condi ion on he solid subs a e is subs i u ed by he Na ie -
slip bounda y condi ion ha can be o mula ed as [39,66,74]
ns·u=0on∂s,(13)
and
Is·T=−βIs·u=−βuon ∂s,(14)
whe e nsis he no mal o solid subs a e ∂s, and Is=(I−ns⊗ns)deno es he su ace uni enso wi h Ibeing he
iden i y enso . In his wo k, he slip condi ion (13)is implemen ed using he local o a ion o he unknown eloci ies a
solid su ace ∂sas discussed in [75].
4
M.R. Hashemi, P.B. Ryzhako and R. Rossi Jou nal o Compu a ional Physics 442 (2021) 110480
Fig. 3. Schema ic o he compu a ionally ep oduced and he physically expec ed in e ace.
I is wo h men ioning ha he combina ion o (12) and (14)is essen ially equi alen o he so-called “gene alized Na ie
bounda y condi ion” [39]. Ano he impo an poin o men ion is ha so a , no sys ema ic app oach has been in oduced
o a p io i de e mina ion o pa ame e s βand ζ o be used in a nume ical simula ion [45]. In sec ion 3.2, i is shown ha
o he p esen me hod, ζcan be se acco ding o he co esponding pa ame e ob ained by fi ing he expe imen al da a
by a compa able model (e.g. see [26]).
2.1.1. Sub-elemen hyd odynamics
Conside ing he p ac ical difficul ies in compu a ionally esol ing he hyd odynamics in he icini y o he con ac -line
wi h mic ome e leng h-scales [76,53,77], he well-es ablished hyd odynamic heo y is u ilized o inco po a e he sub-
elemen a ia ion o he con ac angle ha occu s due o he so-called “ iscous bending” phenomenon [25,1](see Fig. 3).
In his wo k, he o mula ion is based on he simplified linea o m [68]o he asymp o ic solu ion o he hyd odynamic
heo y [19]as
θ3=θnum3−9Ca ln(he
lmic o
), (15)
whe e he capilla y numbe is defined as Ca =uclμ/γand lmic o is he mic oscopic slip leng h-scale. I heis conside ed o be
equal o he leng h-scale associa ed wi h he con en ional expe imen al measu emen s o he con ac -angle, ln(he/lmic o) ∼
10 would be expec ed [25,68]. I is wo h no ing ha he simul aneous inco po a ion o Eqs. (12) and (15)leads o he
simplified o m o he combined molecula –kine ic/hyd odynamic model p oposed by Pe o and Pe o [31,26].
The o iginal Cox’s ela ion [19]is alid o Ca 1 and small Reynolds numbe while i s simplified o m in Eq. (15)
can be u ilized in cases o a small con ac angle, θ<3π/4, wi h a anishing iscosi y a io, μ2/μ11 (conside ing
μ2 o he su ounding fluid 2)[68]. Fo he es -cases sol ed in his pape , Eq. (15)is applied only o Ca <0.3 and
θnum −θY<2π/10. The la e condi ion p e en s he applica ion o Eq. (15)in si ua ions ha a la ge di e ence be ween
he dynamic con ac -angle and θYleads o a a he la ge con ac -line eloci y and consequen ly, a ai ly la ge Reynolds
numbe . In o de o alle ia e his condi ion, one can ollow he app oach p esen ed in [67]; howe e , in o de o keep he
simplici y o he o mula ion, i is no implemen ed in his wo k.
Al hough i is known ha he mic oscopic leng h-scale lmic o is in he o de o one nanome e , i is gene ally ob ained
by pe o ming a p ope da a-fi ing [26,68]. In his sense, lmic o is added o he lis o unknown model pa ame e s [35]
along wi h βand ζ. Fo he cases conside ed in his wo k, mic oscopic leng h-scale is se o lmic o =10−9m ha gi es
ln(he/lmic o) ∼10 o he employed compu a ional meshes. Nume ical simula ions also show ha sligh a ia ion o lmic o
does no lead o any significan changes in he esul s. Combining Eq. (15)wi h he gene alized Na ie condi ion, Yamamo o
e al. has also epo ed ha lmic o ∼10−9mled o he mos sa is ac o y esul s in hei capilla y ise simula ions [56].
2.2. Va ia ional o mula ion
The a ia ional o m o he momen um equa ion (1)can be w i en o he whole fluid domain as [65]


ρ∂u
∂ +u·∇u·wd=

ρb·wd+

p∇·wd
−

μ∇u+∇uT:∇wd+
∂
T·wd(∂), (16)
whe e wis a es unc ion in H1()d ha anishes a he Di ichle bounda y condi ions. Fo sepa a e incomp essible fluid
domains, 1and 2, he a ia ional o m o he con inui y equa ion (2) becomes
5

M.R. Hashemi, P.B. Ryzhako and R. Rossi Jou nal o Compu a ional Physics 442 (2021) 110480
Fig. 4. Schema ic o a possible cu in a e ahed al elemen . The in e ace, e, is shaded by yellow and he ma ching aces a e ma ked wi h he same colo .
(Fo in e p e a ion o he colo s in he figu e(s), he eade is e e ed o he web e sion o his a icle.)


qρ(∇·u)d=0,(17)
wi h qbeing a es - unc ion in L2(). The bounda y in eg al e m ∂T ·wd(∂)on he igh –hand–side o Eq. (16)
essen ially includes he Neumann bounda y (5), in e acial (7), and Na ie -slip (14) condi ions as well as he su ace ension
along wi h he molecula –kine ic model (11)ac ing a he con ac line. Conside ing uni ec o s in and sbeing angen ial
o he in e ace and he solid subs a e, espec i ely (as shown in Fig. 2), one has Is· in =− cos(θ) sand consequen ly, he
molecula –kine ic model (11)can be ew i en as
(γ2s−γ1s) s+γIs· in −2kBT
λ2sinh−1uslip
2k0λ s=0on∂.(18)
Subs i u ing he co esponding ela ions in o Eq. (16), one ob ains


ρ∂u
∂ +u·∇u·wd=

ρb·wd+

p∇·wd
−

μ∇u+∇uT:∇wd+
∂N
TN·wd(∂)
−
∂s
βu·wd(∂)−

γκnin ·wd
+
∂
[(γ2s−γ1s) s+γIs· in
−2kBT
λ2sinh−1uslip
2k0λ s·wd(∂). (19)
He e, he slip– eloci y a he con ac –line eads uslip = s·u. Simpli ying he molecula –kine ic model (11) o i s linea
o m (12), one ob ains

∂
2kBT
λ2sinh−1uslip
2k0λ s·wd(∂)=
∂
ζ( s·u) s·wd(∂). (20)
Fo he sake o simplici y and in o de o acili a e compa isons wi h he e e ences chosen in he p esen wo k (whe e ζis
p o ided), he linea app oxima ion (Eq. (20)) is used i no men ioned o he wise.
I mus be no ed ha a simila a ia ional o mula ion o he con ac line dynamics has been de i ed by Buscaglia
and Ausas [66]using he p inciple o i ual wo k. Con en ionally, he a ia ional o mula ion is de i ed by smoo hing he
su ace ensions based on he con inuum o ce app oach (see [42] o example).
In his wo k, he accu a e in eg a ion o he e ms appea ing in he a ia ional o mula ion (19)is done by spli ing
o he cu elemen s. In Fig. 4, his p ocedu e is schema ically shown o a sample elemen cu by he in e ace. Elemen al
in eg a ion domains e,cu
1and e,cu
2a e spli in o e ahed a o acili a e he in eg a ion. The in eg a ion o he e ms
associa ed wi h he elemen al in e ace (e), con ac -line (∂e), and solid subs a e (∂e
s) a e pe o med by u ilizing he
quad a u e poin s as schema ically illus a ed in Fig. 5. By employing a high–o de ( wo poin s o line-segmen s, h ee
poin s o iangles, and ou poin s o e ahed a) Gaussian quad a u e, one can assu e ha he in eg a ion p ocedu e does
no in oduce u he e o o he solu ion (i.e. he numbe o Gauss poin s is sufficien o he in eg a ion o unc ions up o
hi d–o de ). The con en ional al e na i e o he elemen spli ing p ocedu e is he inco po a ion o a smoo hed nume ical
6
M.R. Hashemi, P.B. Ryzhako and R. Rossi Jou nal o Compu a ional Physics 442 (2021) 110480
Fig. 5. Schema ic o a possible cu in a e ahed al elemen con ac ing he solid su ace. ∂eis ma ked wi h a ed solid line and quad a u e poin s a e
ep esen ed by black do s.
app oxima ion o he del a unc ion; in he con inuum o ce app oach, his is essen ially needed o o mula e he su ace
ension and he con ac –line model. In he p esen app oach, due o he employmen o he spli ing me hodology, such an
app oxima ion is no equi ed and he associa ed e o s a e alle ia ed.
The p esen ed o mula ion is implemen ed wi hing he amewo k o he s abilized p essu e en iched fini e elemen
me hod p oposed in [65]. Wi hin elemen e, he s anda d fini e elemen app oxima ion o he flow a iables eads
u(x, )=
I∈Ne
uI( )Ne
I(x), (21)
and
p(x, )=
I∈Ne
pI( )Ne
I(x), (22)
whe e Nedeno es he se o associa ed nodes and Ne
Iis he shape unc ion co esponding o node I. Howe e , using
he s anda d fini e elemen app oxima ion, i is impossible o cap u e he in a-elemen discon inui y in he p esence o
ma e ial in e aces; in he con ex o mul i-phase flows [65], his is he sou ce o he so-called “spu ious cu en s”. In o de
o esol e his issue, he p essu e app oxima ion wi hin an elemen cu by he in e ace can be en iched by accoun ing o
a “jump” as
p(x, )=
I∈Ne,cu
pI( )Ne,cu
I(x)+
I∈Ne,cu
pe,cu
I,en ( )Ne,cu
I,en (x), (23)
wi h en iched nodal p essu e pe,cu
I,en being local o he cu elemen .
In his wo k, en iched shape unc ion NI,en is cons uc ed based on s anda d con inuous shape unc ion NIas
NI,en (x)=NI(x)i (xI∈1and x∈2)o (xI∈2and x∈1)
0else (24)
Using his se o en iched shape unc ions, bo h he jump in he p essu e and discon inui y in i s g adien can be cap-
u ed wi hin a cu elemen . A e in oducing he en ichmen e ms, he a ia ional mul iscale me hodology wi h he
well–es ablished algeb aic sub-g id scale s abiliza ion [78]along wi h a special small–cu ea men app oach is u ilized
o s abilize he me hod as p oposed in [65]. The momen um equa ion is hen linea ized using he gene alized New on’s
me hod and sol ed along wi h he mass conse a ion equa ion in a ully implici monoli hic manne . One o he ema k-
able ea u es o his en ichmen p ocedu e is ha upon he c ea ion o he local elemen al sys em o equa ions, p essu e
condensa ion p ocedu e [65]is pe o med a he elemen al le el, hus, omi ing he in oduc ion o he addi ional en iched
p essu e deg ees o eedom. The e o e, he deg ees o eedom, and consequen ly, he size o he assembled global sys em
o equa ions is he same as ha o he s anda d fini e elemen me hod.
2.3. Le el-se
In he p esen me hod, he e olu ion o he in e ace is cap u ed using he le el-se me hod [79], which is based on
he in oduc ion o he con inuous unc ion φ ha ep esen s he signed dis ance o he in e ace. The le el-se unc ion is
con ec ed acco ding o he eloci y field by sol ing
∂φ
∂ +u·∇φ=0in.(25)
In he p esen wo k, his pu e con ec ion equa ion is s abilized ollowing he me hodology p oposed by Codina [80]. The
le el-se unc ion g adually loses i s egula i y due o i s de ia ion om a dis ance unc ion [81] and high equency noise
7
M.R. Hashemi, P.B. Ryzhako and R. Rossi Jou nal o Compu a ional Physics 442 (2021) 110480
(oscilla o y in e ace) [82]. The fi s p oblem can be esol ed by equen eini ializa ion o he le el-se unc ion in a way
ha ∇φ ≈1is sa isfied [83]. Due o he hype bolic na u e o he con en ional le el-se eini ializa ion o mula ion, i
is necessa y o ake in o accoun he so-called “blind-spo egion” in he icini y o he solid su ace [84]. None heless, in
he p esen wo k, he ma ching le el-se eini ializa ion p ocedu e p oposed by Elias e al. [85]is pe o med o he whole
domain once in e e y 50 ime-s eps.
Following he idea p esen ed in [86], he high equency oscilla ions can be e ec i ely cu ed by sol ing a di usion
equa ion o he le el-se unc ion as
˜
φ−ε∇2˜
φ=φin ,(26)
whe e ˜
φand φa e he smoo hed (non-oscilla o y) and o iginal le el-se unc ions, espec i ely. He e, ε=5 ×103 h2
e, wi h
 being he size o he ime-s ep and he he elemen size. In he absence o con ac wi h a solid, Eq. (26)can be sol ed
wi hou in oducing any specific bounda y condi ion [86,82,65]. In he p esen me hod, a Neumann bounda y condi ion is
implemen ed on he solid subs a e as
ns·∇˜
φ=ns·∇φon ∂s.(27)
Combining Eqs. (10), (12), and (15),
θnum =cos−1ζ
γuslip +cos(θY)3
+9Caln(he
lmic o
)1/3
,(28)
a he cu elemen s, bounda y condi ion (27)is subs i u ed by
ns·∇˜
φ=−∇φcos(θnum)on ∂e,cu
s.(29)
I should be no ed ha in case o he applica ion o he ull o m o he molecula –kine ic model, Eq. (28)should be
ew i en inco po a ing Eq. (11).
The main sho coming o he p esen ed le el-se smoo hing scheme is he p obabili y o a sligh d ople sh inkage. As
p oposed in [65], his issue can be esol ed by pe o ming a co ec ion s ep as
φI=˜
φI−1
NI
NI

J˜
φJ−φJ,(30)
whe e NIis he numbe o nodes J ha a e connec ed o node I. In his wo k, in o de no o pe u b he con ac angle,
a modified co ec ion p ocedu e is p oposed by sepa a ing he se o nodes in e io o he fluid domain om hose ha lie
on he solid subs a e, i.e.
J∈ ∂si I∈( ∂s)
∂si I∈∂s(31)
Abo e, all he ing edien s o he p oposed me hod a e de ailed. The summa y o he o e all s a egy is p esen ed in
Algo i hm 1.
3. Resul s
The p oposed nume ical me hod is implemen ed wi hin KRATOS Mul iphysics [87]an open-sou ce amewo k o mul i-
physics compu a ions. The second o de backwa d di e ence (BDF2) ime in eg a ion is applied o he flow equa ions and
he C ank–Nicolson scheme is used o ime-ma ching o he le el-se con ec ion equa ion. Algeb aic mul ig id lib a y
(AMGCL [88]) was used o sol e he linea sys em o equa ions using he GMRES(m) me hod (wi h es a pa ame e
m =40). The con e gence ole ance o he linea sol e is se o 10−9, while a ela i e ole ance o 10−5is conside ed
o check he con e gence o eloci y and p essu e.
In he ollowing, he pe o mance o p oposed nume ical me hod is fi s e ified by compa ing he simula ion esul s
wi h he heo e ical ela ion ob ained o he oo p in adius o a liquid d ople sp eading on a solid subs a e a small
Bond numbe s. The me hod is u he alida ed agains he expe imen al da a published in he li e a u e o a millime e -
sized squalane d ople sp eading on a subs a e o silicone wa e . In he end, he capabili y o he me hod is assessed by
simula ing a d ople apped inside conical po es. In all cases sol ed in his pape , g a i y g=9.8m/s2ac s in he nega i e
z–di ec ion, and 2is composed o ai wi h ρ=1.0kg/m3and μ =1.0 ×10−5Pa s. Fo he sake o con enience, he
con ac -angle is epo ed in deg ees in he es o his pape .
Rema k. Be o e assessing he esul s o he p oposed me hod, i is wo h o p o ide an insigh o he compu a ional cos s
associa ed wi h i s applica ion: using a mesh wi h ∼500 K elemen s, he o al un– ime pe ime–s ep is a ound 62 s, o
which almos 80% co esponds o he wo-phase flow sol e , 4% o he le el–se con ec ion, 8% o he le el–se smoo hing
p ocedu e, and abou 8% is consumed o he le el–se e-ini ializa ion p ocedu e.
8
M.R. Hashemi, P.B. Ryzhako and R. Rossi Jou nal o Compu a ional Physics 442 (2021) 110480
Algo i hm 1: Summa y o he p oposed me hod.
Inpu : u0, uD, TN, and φ0
Ou pu : uI, pI, and φI; node I∈
1n =1
2 =0
3while < un- ime do
4sol e Eq. (25) o φ(n+1/2)
Iwi h hal ime-s ep
5i n ={50,100,150,...
} hen
6 eini ialize φ
7do smoo hing acco ding o Eqs. (26)and(30)wi h condi ions (27)and(29)
8calcula e cu a u e
9 o all elemen s edo
10 i e ∩ =∅ hen
11 do elemen spli ing
12 calcula e con ac angle
13 c ea e elemen al sys em o equa ions
14 do assembling he Linea Sys em o Equa ions (LSE)
15 sol e LSE o
u(n+1)
I,p(n+1)
I
16 sol e Eq. (25) o φ(n+1)
Iwi h hal ime-s ep
17 upda e n =n +1
18 upda e =n
Fig. 6. Schema ic o he ini ial configu a ion o he liquid d ople inside a solid box.
3.1. Ve ifica ion wi h heo y
I a d ople e ains i s sphe ical-cap shape du ing sp eading on a solid su ace, one can w i e a co ela ion be ween
he oo p in adius and he ins an aneous con ac -angle based on he mass conse a ion o an incomp essible liquid. The
esul ing co ela ion eads as ( ) = (θ( ))wi h [33]
(θ)=3V
π
[1+cos(θ)]sin(θ)
[1−cos(θ)][
2+cos(θ)]1/3
.(32)
S a ing om θ(0) =π/2, he a io o he e minal adius Y o he ini ial adius o he d ople R0is
Y
R0=2[1+cos(θY)]sin(θY)
[1−cos(θY)][2+cos(θY)]1/3
.(33)
The basic assump ion o a sphe ical-cap d ople is alid i he Bond numbe (Bo =ρ1gR2
0/γ) is small o equi alen ly he
heigh o he d ople is smalle han he capilla y leng h-scale (lc∼√γ/ρ1g)[69,33,68]. This condi ion indica es ha g a i y
is domina ed by he capilla y o ce and he e o e, has a negligible e ec on he d ople dynamics. No e ha his assump ion
is ques ionable o fluids wi h la ge iscosi y, e.g. o polyme ic liquids [33].
He e, a liquid d ople wi h an ini ially hemisphe ical shape (ini ial con ac -angle o θ0=90◦) and an ini ial adius o
R0=1.5mmis sp eading on a solid subs a e. The sys em is confined in a box filled by ai wi h no-slip la e al and op
bounda ies. The schema ic o he whole sys em is shown in Fig. 6. The dimensions a e L =W=8 mm and H=3mm, liquid
iscosi y is μ1=1.0 ×10−3Pa s, densi y is ρ1=920 kg/m3, and he liquid-ai su ace ension is γ=4.26 ×10−2N/m. This
gi es a Bo =0.48 o equi alen ly a capilla y leng h-scale o lc=2.2mm. The equilib ium con ac -angle is se o θY=58◦
and he esul s a e ob ained using β=103Pa s/m and ζ=1.0Pas, no ing ha his example does no in en o ep oduce
any eal-wo ld expe imen .
9
M.R. Hashemi, P.B. Ryzhako and R. Rossi Jou nal o Compu a ional Physics 442 (2021) 110480
Fig. 22. P essu e con ou s o α=30◦.A =0.2s, he sys em has almos eached i s equilib ium configu a ion.
an accep able mesh-con e gence was obse ed. The esul s we e also compa ed o bo h he s uc u ed and uns uc u ed
meshes and a good ag eemen was e ealed. Fu he mo e, he s aigh o wa d employmen o he p oposed me hod o
simula e a d ople apped in a (closed) conical po e, sugges s he applicabili y o he de eloped nume ical ool o po e-
scale mul i-phase flows. I mus be no ed ha in his wo k no mesh- efinemen s a egy was u ilized o locally inc ease he
esolu ion close o he d ople in e ace.
One o he in e es ing ea u es o he p esen me hod was ha in o de o ob ain physically meaning ul esul s, he
con ac -line dissipa ion coefficien was se acco ding o he co esponding pa ame e ha was ob ained by fi ing he linea
Pe o ’s model in o he expe imen al da a. This alle ia es he ambigui y associa ed wi h he se ing o his pa ame e in he
app oaches ely on he gene alized Na ie -slip condi ion. Howe e , u he in es iga ion wi h a wide ange o liquid/solid
ma e ials is necessa y o u he suppo his affi ma ion, which would be he opic o a sepa a e esea ch.
Gene ally, du ing he ini ial s age o he d ople sp eading, ine ial e ec s a e a he significan and he e o e, he alidi y
o he simplified model used in he p esen wo k o esol e he sub-elemen al hyd odynamics becomes dubious. The e o e,
in o de o inc ease he accu acy while cap u ing he sp eading wi h a fini e ine ia, a mo e sophis ica ed hyd odynamic
model ha also inco po a es he e ms appea ing a fini e Reynolds numbe can be acqui ed. This is a subjec o u u e
de elopmen s.
16

M.R. Hashemi, P.B. Ryzhako and R. Rossi Jou nal o Compu a ional Physics 442 (2021) 110480
Fig. 23. P essu e con ou s o α=60◦.A =0.14s, he sys em has almos eached i s equilib ium configu a ion.
In o de o imp o e he coupling be ween he momen um equa ion and he e ol ing in e ace ha is ep esen ed by
he le el-se unc ion, in his wo k he le el-se con ec ion equa ion is spli in ime as shown in Algo i hm 1. Nume ical
simula ions showed ha such spli ing could posi i ely a ec he accu acy o he me hod and alle ia e he need o an
excessi e di usi e le el-se smoo hing o egula ize he in e ace. Ne e heless, u he in es iga ions a e needed o quan i y
his imp o emen .
CRediT au ho ship con ibu ion s a emen
Mohammad R. Hashemi: Concep ualiza ion, Me hodology, So wa e, W i ing – o iginal d a . Pa el B. Ryzhako : Concep-
ualiza ion, Funding acquisi ion, Me hodology, Supe ision, W i ing – e iew & edi ing. Ricca do Rossi: Concep ualiza ion,
Me hodology, Supe ision, W i ing – e iew & edi ing.
Decla a ion o compe ing in e es
The au ho s o he p esen wo k decla e ha hey ha e no conflic o in e es s.
Acknowledgemen s
This wo k was pe o med wi hin he amewo k o AMADEUS p ojec (“Ad anced Mul i-scAle moDEling o coupled
mass anspo o imp o ing wa e managemen in Uel cellS”, e e ence numbe PGC2018-101655-B-I00) suppo ed by
he Minis e io de Ciencia, Inno ación y Uni e sidades o Spain. The au ho s also acknowledge financial suppo o he men-
ioned Minis y ia he “Se e o Ochoa P og amme” o Cen es o Excellence in R&D ( e e ence: CEX2018-000797-S) gi en
o he In e na ional Cen e o Nume ical Me hods in Enginee ing (CIMNE).
17
M.R. Hashemi, P.B. Ryzhako and R. Rossi Jou nal o Compu a ional Physics 442 (2021) 110480
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