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Study of Zinc Deposited in the Presence of Organic Additives for Zinc-based Secondary Batteries

Abstract

This work is focused on the effect of selected organic additives on zinc deposit properties in relation to a possible utilizing the additives for a zinc based battery systems worked with alkaline electrolyte. The Zn layers were deposited on tin substrate from the KOH based electrolytes saturated by zinc oxide and with addition of different organic surfactants - CTAB, Slovasol 2520/2, Tween 20 and Lugalvan G 35 in concentration 500ppm. Depositions were held under low current densities 10mA/cm2 where the mossy porous deposit grows from pure KOH solutions. All additives were examined with emphasis on the study of zinc deposit morphology and their ability to create uniformly distributed porous structure which could exhibit fast electrode kinetic. All deposits were studied by X-ray crystallography and preferred structure orientations are reported. For the purpose of using additives directly in the battery systems we evaluated also the corrosion properties of the KOH solution with addition of the above mentioned surfactants. It has been found that the presence of CTAB and Slovasol 2520/2 lead to a pyramidal texture, Lugalvan G 35 produced micro-crystalline deposit with opened porous structure and finally presence of Tween 20 lead to nano-crystalline highly porous deposit almost without preferred orientation.

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Study of Zinc Deposited in the Presence of Organic Additives for Zinc-based Secondary Batteries

Author: Chladil, Ladislav; Čech, Ondřej; Smejkal, Jan; Vanýsek, Petr
Publisher: Elsevier
Year: 2018
DOI: 10.1016/j.est.2018.12.001
Source: https://dspace.vut.cz/bitstreams/72d22f6f-a987-4010-8452-671ed3bd6580/download
S udy o Zinc Deposi ed in he P esence o
O ganic Addi i es o Zinc-based Seconda y
Ba e ies
CHLADIL, L.; ČECH, O.; SMEJKAL, J.; VANÝSEK, P.
Jou nal o Ene gy S o age
Volume 21, Feb ua y 2019, Pages 295-300
ISSN: 2352-152X
DOI: h ps://doi.o g/10.1016/j.es .2018.12.001
Accep ed manusc ip
© 2019. This manusc ip e sion is made a ailable unde he CC-BY-NC-ND 4.0 license
h p://c ea i ecommons.o g/licenses/by-nc-nd/4.0/
dspace. u b .cz
S udy o Zinc Deposi ed in he P esence o O ganic Addi i es o Zinc-Based
Seconda y Ba e ies
L. Chladila,b, O.Čecha,b, J. Smejkala and P. Vanýseka,b
a Depa men o Elec ical and Elec onic Technology, B no Uni e si y o Technology,
Technicka 10, 616 00 B no, Czech Republic
b Cen e o Resea ch and U iliza ion o Renewable Ene gy, Facul y o Elec ical
Enginee ing and Communica ion, BUT, Technicka 10, 616 00 B no, Czech Republic
Abs ac
This wo k is ocused on he e ec o selec ed o ganic addi i es on zinc deposi
p ope ies in ela ion o a possible u ilizing he addi i es o a zinc based ba e y sys ems
wo ked wi h alkaline elec oly e. The Zn laye s we e deposi ed on in subs a e om he
KOH based elec oly es sa u a ed by zinc oxide and wi h addi ion o di e en o ganic
su ac an s - CTAB, Slo asol 2520/2, Tween 20 and Lugal an G 35 in concen a ion
500 ppm. Deposi ions we e held unde low cu en densi ies 10 mA/cm2 whe e he mossy
po ous deposi g ows om pu e KOH solu ions. All addi i es we e examined wi h
emphasis on he s udy o zinc deposi mo phology and hei abili y o c ea e uni o mly
dis ibu ed po ous s uc u e which could exhibi as elec ode kine ic. All deposi s we e
s udied by X- ay c ys allog aphy and p e e ed s uc u e o ien a ions a e epo ed. Fo he
pu pose o using addi i es di ec ly in he ba e y sys ems we e alua ed also he co osion
p ope ies o he KOH solu ion wi h addi ion o he abo e men ioned su ac an s. I has
been ound ha he p esence o CTAB and Slo asol 2520/2 lead o a py amidal ex u e,
Lugal an G 35 p oduced mic o-c ys alline deposi wi h opened po ous s uc u e and
inally p esence o Tween 20 lead o nano-c ys alline highly po ous deposi almos wi hou
p e e ed o ien a ion.
In oduc ion
Elec ochemical deposi ion o zinc is a p ocess u ilized mainly in pla ing indus y
and in he ield o ene gy s o age. Al hough elec odeposi ion o zinc o o m a p o ec i e
laye is s ill mo e comme cially exploi ed and he e o e is mo e widely s udied [1], [2], [3],
de elopmen o uncon en ional elec ochemical ene gy s o age (EES) sys ems ha could
be based on zinc elec odes [4] b ings a new impe us o s udy he zinc deposi ion upon he
condi ions o hese ba e y sys ems. Using zinc o ene gy s o age seems o be p ospec i e
mainly due o i s abundance, low cos and ease o ecycling. This gi es an ad an age o he
zinc based sys em o e con en ional Li-ion [5] o anadium edox low ba e ies [6], [7].
The g oup o zinc based ene gy s o age sys ems is wide and con ains long- e m
in es iga ed nickel zinc cells [8], [9], zinc-sil e [10] and many di e en ypes o zinc-
based hyb id low ba e ies like zinc-ai , zinc-i on, zinc-ce ium, zinc-iodine, zinc-b omine,
zinc-polyme e c. [11]. Al hough bo h applica ion ields – pla ing indus y and ba e y
sys ems ha e di e en equi emen s on zinc deposi s (co osion p o ec ion needs a compac
zinc laye wi hou po osi y whe eas ba e y applica ion bene i s o m high su ace
s uc u es wi h as eac ion kine ics and good di usion p ope ies) hey a e uni ed in he
e o o a oid dend i ic g ow h o zinc. G ow h o zinc dend i es occu s mainly a high
cu en densi ies and depends on he concen a ion o soluble zinc ions.
Du ing ca hodic pola iza ion o he zinc elec ode he zinca e ions s a o educe o
me allic zinc. In his p ocess, he zinc is deposi ed om he elec oly e o he cu en
collec o o he nega i e elec ode. The eagen s a e in he o m o zinca e ions Zn(OH)42-
dilu ed in he solu ion and in he elec ode a e in he o m o ZnO [12]. The o al deposi ion
mo phology is highly dependen on cu en densi ies a which he dend i ic g ow h occu s
[13]. Supp ession o he dend i ic g ow h is possible unde he condi ions suppo ing
anspo o zinc ions such as inc ease concen a ion o zinc ions in he elec oly e and low
iscosi y o he elec oly e o o ced elec oly e con ec ion in he case o low-ba e ies.
Ano he way how o a oid dend i e o ma ion is a con olled zinc deposi ion by
special cu en p o ile [14], [15], [16], [17]. This app oach was b oadly s udied o Ni-Zn
o Ni-ai ba e y applica ions [15], [17], [18] and he cu en p o ile ypically consis s o
high cu en pulses complemen ed by elec oless pe iods and in some cases also by coun e -
pulses. While he deposi ion a high cu en peak ensu es a su icien le el o o e po en ial
o zinc c ys al g ow h in all c ys allog aphic di ec ion, he cu en less gaps we e used as
eco e y imes when he c ea ed di usion laye ge s he ime o balance he eac an
g adien , and inally, he high cu en coun e -pulses should dissol e he ips o he
dend i es and edeposi he dend i e ma e ial in a le el o m on he elec ode. Fo example
Lin e al. used he pulses o p epa a ion o a zinc-ai anode and hey ound he bes esul s
o a 500 Hz equency [17] which is consis en wi h ou p e ious esul s [16].
The o he app oach o inhibi ion o dend i e o ma ion is u ilizing o special
o ganic addi i es (su ac an s) ha should p e en a non-uni o m zinc deposi ion and hus
keep up he smoo h and b igh su aces wi hou dend i es [19], [20]. The su ac an s ha e
he abili y o o m a ba ie o he eac an s (zinca e) on he elec ode su ace, he eby
balancing hei une en deposi ion on he su ace o he elec ode. This phenomenon is
called a blocking e ec [19]. The su ac an molecule ypically has a hyd ophilic and
hyd ophobic pa . The hyd ophobic pa is o ien ed owa ds he solid su ace. By adso bing
on a solid su ace, i c ea es a ba ie which p e en s access o he ions o he su ace o
he elec ode. This a highe cu en densi ies leads o supp ession o he p e e ed g ow h
o dend i es. Fo his eason, zinc deposi ion will begin o slow down. Impac o he a e o
elec on ans e includes blocking o ac i e si es using su ac an s and elec os a ic
in e ac ion be ween elec oac i e pa icles o zinc ions and abso bed su ac an s [14]. As a
esul we can ob ain a po ous laye wi hou he p esence o dend i es. No only su ac an s,
bu also o he me al ions, and o ganic and ino ganic compounds a e impo an addi i es
ha can a ec he shape and size and hus change he mo phology o he deposi [21], [22].
As a esul , bo h app oaches, pulse cha ging and using o addi i es, could
e ec i ely educe dend i e o ma ion and bo h we e applied on zinc-based EES sys ems.
Ou con ibu ion aims o ex end he g oup o usable su ac an s ha a e able o c ea e a
highly po ous s uc u e wi hou any p esence o dend i es. Addi i es o his s udy ha e
been selec ed based on hei al eady known bene i s o Ni-Zn cell (CTAB), based on hei
using in gal anic indus y (Lugal an G 35) and based on ou p e ious esea ch p ojec in
he ield o Ni-Zn accumula o s. Deposi s we e e alua ed om hei s uc u al p ope ies
using X- ay c ys allog aphy wi h emphasis on e alua ion o a p e e ed o ien a ion.
In luence o addi i es on co osion p ope ies o zinc we e s udy on wi e zinc elec ode in
o de o in es iga e changes in co osion beha io o alkaline en i onmen en ich by
selec ed addi i es.
Ma e ial and Me hods
Cu en collec o s o deposi ion we e p epa ed om a olled in (Sn) shee o
0.5 mm hickness. Tin me al has been chosen because o i s high alue o o e -po en ial
o hyd ogen e olu ion and because i s in e nal (c ys allog aphic) s uc u e is simila o
me allic zinc. The equi emen o ano he collec o ma e ial han zinc is based on he need
o measu e he deposi pa ame e s and i is he e o e necessa y o dis inguish he s uc u e
o he unde lying ma e ial and he deposi in he di ac og am. The measu ing a ea was
2 cm2; he emaining pa o he elec ode was insula ed wi h an epoxy adhesi e and hen
cu ed a 100 °C o 60 minu es.
The basic solu ions we e p epa ed by dissol ing 30 g ZnO in 1000 ml o
6 mol/dm3 KOH. The solu ion was close o a sa u a ed s a e, which co esponds o he s a e
o he elec oly e in alkaline ba e ies a he end o he discha ging p ocess. Tes ed solu ions
we e p epa ed om s ock solu ions by adding addi i es. Mo e in o ma ion abou chemical
composi ion and dis ibu o o used addi i es is in Table 1.
Table 1. Chemical composi ion and applica ion ield o selec ed addi i es.
Addi i es
Chemical composi ion
Mo e de ails
CTAB
ce yl ime hylammonium
b omide
Ca ionic su ac an , used in he syn hesis o
gold nanopa icles. I is supplied by Sigma-
Ald ich.
Lugal an G 35
polye hyleneimine
Aqueous solu ion. Is used as a zinc ba h polish
in he gal anic indus y. I is supplied as a 50%
solu ion by BASF company.
Slo asol 2520
alkylpolyglycole he
P oduc could be used a co osion inhibi o and
in he cosme ics indus y. Supplied by
Slo chema.
Tween 20
polyoxye hylene
so bi anes e
Non-ionic de e gen widely used o s able oil-
in-wa e emulsion in he cosme ics indus y. I
was supplied by Sigma-Ald ich
Selec ed addi i es con ains bo h nonionic (Slo asol 2520/2 and Tween 20) and ca ionic
su ac an s (CTAB) and also indus ial addi i e used in gal anic zinc pla ing (Lugal an
G 35). The addi i es we e added o he solu ion in concen a ion 500 ppm by weigh . Fo
solu ions was used demine alized wa e wi h speci ic conduc i i y 0.1 µS/cm.
The zinc deposi ion was ealized in a h ee-wi e connec ion a a cons an cu en o
10 mA/cm2 o 30 minu es. The wo king elec ode was a in elec ode, a zinc wi e was used
as he e e ence elec ode and he coun e elec ode was a nickel wi e mesh. The coun e
elec ode had a 2.5 imes la ge a ea han he wo king elec ode. Upon comple ion o he
deposi ion, he elec odes we e emo ed om he solu ion and placed in o a la ge essel o
dis illed wa e o 1 minu e o emo e he alkaline solu ion and addi i es om he deposi s.
The ea e , he elec odes we e placed in a cons an empe a u e chambe and d ied o 48
hou s a 40 °C.
The co osion es s we e also pe o med in a h ee-wi e connec ion, bu as he e e ence
elec ode a s anda d calomel elec ode was used and as a wo king elec ode a 10 mm long
zinc wi e o 2 mm diame e was used (ac i e su ace 0.659 cm2). The elec oly es o he
co osion es s we e based on pu e 6 mol/dm3 KOH wi hou any zinca e ions. Only
addi i es in 500 ppm concen a ions we e added.
X- ay measu emen was pe o med by Rigaku Mini lex 600 HR wi h selec ed kβ
il e o 0.003 mm hickness and a 0.1 mm di e gence sli . The measu ing ange was om
20° o 120° wi h a s ep 0.02°. Measu emen s we e made on samples ha we e placed on a
low backg ound holde wi hou any X- ay e lec ions. Pa icle sizes we e calcula ed using
he Sche e equa ion:
𝐷
=
𝐾𝜆
𝛽 𝑐𝑜𝑠 𝜃
whe e D is he mean size o he c ys alli e, shape ac o K was 0.9, β is he line b oadening
a hal maximum in ensi y ( e e ed also as FWHM) and θ is he B agg angle [23]. Fo
c ys alli es size calcula ion o samples wi h s ong p e e ed o ien a ion we sub ac ed
β om he peaks wi h he highes in ensi y.
Mo phology was s udied on scanning elec on mic oscope Vega 3 XMU wi h LaB6
Ca hode by Tescan. All pic u es we e ob ained in acuum and wi h accele a ing ol age
20 kV.
Resul s and Discussion
Zinc Deposi ion
Zinc deposi ion is close o he p ocess inside a zinc based low-ba e y du ing
cha ging. Ba e y cha ging could p oceed in wo egimes: cons an cu en (gal anos a ic)
o cons an po en ial (po en ios a ic). The second men ioned is ypically used du ing inal
s age o ba e y cha ging in o de o p e en inc ease o hyd ogen e olu ion bu usually a
ba e y cha ging is ca ied ou unde gal anos a ic con ol. The e o e we used he
gal anos a ic mode al hough po en ios a ic egime is ypically p e e ed by in es iga o s
o he s udy o changes in deposi mo phology du ing zinc deposi ion [19]. I he
gal anos a ic deposi ion is unde mass- anspo con ol, changes in mo phology such as a
dend i ic g ow h can be de ec ed by changes (dec ease) o po en ial du ing he
gal anos a ic deposi ion.
The ime cou se o he ca hodic po en ial du ing he gal anos a ic deposi ion is
shown in Figu e 1. E en hough he ca hodic po en ial p o ile o he deposi ion om he
blank elec oly e seems o be almos linea , he second pa o he cu e ( > 0.3 h) exhibi s
a dec easing end and he ca hodic po en ial a he end o deposi ion is educed o 75 % o
he maximum ca hodic o e po en ial. I indica es he o ma ion o a mo e-open s uc u e
in he second pa o he zinc deposi ion. Indeed, Figu e 2 e ealed he o ma ion o mossy
po ous i egula ly shaped bunches ha s a o g ow h on he compac zinc deposi . This is
he ypical s uc u e ob ained mainly a low-cu en densi ies when he o e po en ial o he
deposi ion dec eases unde he le el o a mo e-dimensional nuclea ion. This o e po en ial
d op may no be e iden om he measu ed cu es because i can be only a local e ec
occu ing pa icula ly in he su ace dimples o dep essions.

Figu e 1. Vol age- ime p o ile a gal anos a ic deposi ion (j = 10 mA/cm2) o
elec opla ing zinc laye s in blank elec oly e (6 mol/dm3 KOH + 30 g/dm3 ZnO) and
elec oly e wi h addi ion o addi i es wi h a concen a ion o 500 ppm a cu en densi ies
10 mA/cm2.
Deposi Mo phology
Mo phology o he zinc deposi ob ained by a scanning elec on mic oscope is
shown in Figu e 3. The mos s able po en ial p o ile exhibi s he addi i e Lugal an G 35,
whe e only small decline o he ca hodic po en ial du ing he i s 90 s could be iden i ied
(Figu e 3). I is caused by ini ial changes in po osi y o he zinc laye sho ly a e zinc
nuclea ion ha is on he o he hand s able h oughou he deposi ion.
Po en ial du ing deposi ion in he elec oly e wi h addi ion o Slo asol 2520/2 and
CTAB we e s abilized o e a longe pe iod o ime (≈ 6 minu es). Ini ial ca hodic
o e po en ial inc eases apidly in he i s seconds and hen is educed o 60 %.
Mo phology o he deposi s in Figu e 3 e ealed he p esence o c ys alli e clus e s o
diame e en hs o mic ome e s. The in subs a e o he elec ode deposi ed in Slo asol
2520/2 in some pa exhibi s he p esence o hin g oo es ha a e he emains o su ace
polishing. Thus i e eals ha he elec ode con ains si es ha a e no co e ed by a zinc
deposi and mos o he zinc olume is s o ed in hese clus e s. Fo ma ion o hese clus e s
will mos likely be he eason why he ca hodic o e po en ial dec eases in he i s s age o
deposi ion.
Deposi ion in he p esence o Tween 20 has occu ed a he highes ca hodic
o e po en ial which eached 310 mV. P esence o he spikes in he po en ial p o ile
indica es p esence o hyd ogen e olu ion (bubble o ma ion) o some ex en . High
o e po en ial slowly dec eases du ing he whole deposi ion. The SEM images in Figu e 3
e ealed he p esence o isola ed spongy-like clumps placed on a sligh ly co e ed in
subs a e by zinc pa icles. G ow h o he clumps and inc easing o he elec ode su ace
could be ound in ela ion o o e po en ial decline. Rega ding he la ge changes he mic o-
po osi y (ob ious om he de ails o su ace in he igh pic u es o Figu e 3) we can
assume ha g adual dec ease in he ca hodic o e po en ial a e mo e likely caused by
mac oscopic changes in he elec odes su ace (g ow h o clus e s, clumps o la ge
dend i es) hen by an inc ease o ac i e su ace due o highe mic o- o nano-po osi y o
he laye .
High o e ol age o he elec ode in espec o he zinc equilib ium po en ial
(especially in he case o Tween 20) exp esses loss o cha ging ene gy and hus educes
he e iciency o ene gy s o ing. I has o be conside ed mo e mainly in he ba e y sys ems
wi h low alue o he cell ol age.
50 µm
2 µm
Figu e 2. Zn deposi ob ained om 6 mol/dm3 KOH solu ion sa u a ed wi h 30 g/dm3
ZnO a cu en densi ies 10 mA/cm2.
5 µm
50 µm
5 µm
50 µm
50 µm
5 µm
50 µm
2 µm
a)
b)
c)
d)
Figu e 3. Deposi s uc u es a cu en densi ies10 mA/cm2. Blank solu ion was
6 mol/dm3 KOH + 30 g/dm3 ZnO. Selec ed addi i es we e a) CTAB, b) Lugal an G 35,
c) Slo asol 2520/2 d) Tween 20 and we e added in concen a ion o 500 ppm. The images
on he igh a e a de ailed iew o he su aces aken a he clus e ea u es on he le
side.
Deposi XRD E alua ion
De ailed SEM pic u es o zinc deposi s in Figu e 3 ( igh ) e eal impo an changes
o mic o-po osi y and ex u e o zinc, when o ganic addi i es a e p esen . This is also
con i med by he Rie eld simula ion o he ob ained di ac ion pa e ns (Figu e 4). We
analyzed he p e e ed o ien a ion o he zinc deposi and he esul ing Ma ch coe icien s
(MC) o selec ed c ys allog aphic planes which a e summa ized in Table 2. I should be
no ed ha when MC is highe han 1 i indica es a dec ease o e lec ion in he selec ed
c ys allog aphic di ec ions and ice e sa, MC below 1 indica es highe e lec ion in he
selec ed planes. Sil a Filho and Lins [3] s udied he c ys allog aphic ex u e o an
elec odeposi ed zinc laye h ough a wide ange o cu en densi ies om 150 mA/cm2 o
1500 mA/cm2. They iden i ied a signi ican changes in e lec ion o basal (0002) plane and
py amidal (10 5), (10 2) and (10 1) planes when he cu en densi y was inc easing (in
1
1
1
he p esen a icle he planes a e desc ibed using he s anda d Mille -B a ais no a ion). Ou
deposi ions p oceeded a much lowe cu en s (10 mA/cm2) and o longe ime pe iod.
P esence o addi i es d ama ically inc eases o e po en ial o he deposi ion which could
be simila o highe cu en condi ion.
Deposi g own in he blank elec oly e is compac ly laye ed wi h mossy po ous zinc
clumps. Bes i s o he Rie eld simula ion (e o pa ame e s Rp < 10) we e ob ained o
selec ed basal (0002) plane and he MC was sligh ly abo e 1.2 ha indica es sligh
dec ease in ela i e in ensi y o he selec ed plane. Simila esul s we e ob ained by Sil a
Filho and Lins [3] s ill a cu en densi ies 150 mA/cm2. The b igh su ace appea ance o
elec ode is also ypical ea u e o deposi wi h basal ex u e.
In he case o he CTAB addi i e, he deposi ed zinc s uc u e has g own o e he
en i e su ace o he elec ode in py amidal-like s uc u es. Indeed, he esul s o he
Rie eld e inemen e ealed signi ican dep ession o he (10 5) plane, which is a ypical
1
ea u e o zinc deposi ob ained a high cu en densi ies.
Lugal an G 35 addi i e esul ed in a deposi ed laye composed o insula ed
pa icles in he shape o small scales. The de ail o he scales is shown in Figu e 3 b). These
scales we e a anged close o each o he and we e g own pe pendicula ly o subs a e i.e.
in he di ec ion o he eac an low. XRD di ac ion pa e n and alue o he MC e ealed
he s onges p e e ed o ien a ion o deposi in compa ison o o he deposi s. S ong
e lec ion om he py amidal plane (10 1) exp essed by alue o MC 0.467 is a ypical
1
ea u e o a s ongly py amidal su aces ypically ob ained a cu en densi ies a ound
1500 mA/cm2 achie ed by agi a ion o he elec oly e. Zinc laye s composed o hin scales
will ha e he la ge su ace a ea due o pa ially opened s uc u e.
Mic os uc u e o deposi ob ained using Slo asol 2520/2 seems o be simila o he
zinc laye deposi ed in he p esence o CTAB bu a much s onge X- ay e lec ion om
he py amidal (10 2) plane was de ec ed. Deposi ion was pe o med a lowe alues o
1
o e po en ial in espec o he o he addi i es and high in ensi y o he (10 2) plane
1
co esponds o he deposi ob ained a middle cu en densi ies o 600 mA/cm2.
The addi i e Tween 20 p oduces clus e s ha we e made up o small s icks. A de ail
o he small s icks is shown in Figu e 3 d) ( igh ). Ci cula shapes o he clus e s indica e
ha he g ow h o hese clus e s was iden ical in e e y di ec ion. Because he clus e s a e