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Effect of liquid preheating on high-velocity airblast atomization: From water to crude rapeseed oil

Abstract

Airblast atomization is a suitable model platform to understand atomization physics since the atomizer geometry has an insignificant influence on the spray formation. Besides its theoretical relevance, this configuration is used in several practical applications ranging from healthcare to combustion. Presently, a plain-jet airblast atomizer has been investigated experimentally under atmospheric conditions at various atomizing pressures and liquid preheating temperatures. To cover a wide range of liquids by viscosity and surface tension, water, diesel oil, light heating oil, and crude rapeseed oil were atomized to evaluate the droplet size-velocity correlations when the spray is fully developed. Increasing the temperature of high-viscosity liquids prior to atomization improves the spray characteristics until their kinematic viscosity decreases to a certain value that is newly introduced as a limiting viscosity. Further preheating has a marginal effect on droplet size-velocity plots, and the spray becomes more homogeneous. Several SMD-estimating formulae were analyzed and improved to consider the effect of liquid preheating and to extend their range of validity. When the kinematic viscosity exceeded the limiting viscosity, the part containing the Weber number was corrected linearly by the preheating temperature. The coefficient of the Ohnesorge number was corrected by the inverse of the kinematic viscosity, without considering the limiting viscosity. The above results help to correct the SMD of atmospheric measurements to elevated liquid temperatures and to contribute to advanced atomization models for numerical software.

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Effect of liquid preheating on high-velocity airblast atomization: From water to crude rapeseed oil

Author: Urbán, András; Malý, Milan; Józsa, Viktor; Jedelský, Jan
Publisher: Elsevier
Year: 2019
DOI: 10.1016/j.expthermflusci.2018.11.006
Source: https://dspace.vut.cz/bitstreams/e8d4e5e6-bf03-4fd0-a137-86870e8ca761/download
E ec o liquid p ehea ing on high- eloci y ai blas
a omiza ion: F om wa e o c ude apeseed oil
URBÁN, A.; MALÝ, M.; JÓZSA, V.; JEDELSKÝ, J.
Expe imen al The mal and Fluid Science
2019, ol. 102, Ap il 2019, pp. 137-151
ISSN: 0894-1777
DOI: h ps://doi.o g/10.1016/j.exp he m lusci.2018.11.006
Accep ed manusc ip
© 2018. This manusc ip e sion is made a ailable unde he CC-BY-NC-ND 4.0 license
(h p://c ea i ecommons.o g/licenses/by-nc-nd/4.0/), doi:
h ps://doi.o g/10.1016/j.exp he m lusci.2018.11.006
Final e sion a ailable om h ps://www.sciencedi ec .com/science/a icle/pii/S0894177718314377
dspace. u b .cz
E ec o liquid p ehea ing on high- eloci y ai blas a omiza ion: om
wa e o c ude apeseed oil
And ás U bána, Milan Malýb, Vik o Józsaa, Jan Jedelskýb
a Budapes , Uni e si y o Technology and Economics, Facul y o Mechanical
Enginee ing, Depa men o Ene gy Enginee ing, 1111 Budapes , Műegye em kp. 3.,
Hunga y
b Facul y o Mechanical Enginee ing, B no Uni e si y o Technology, Technicka 2896/2,
616 69 B no, Czech Republic
Abs ac
Ai blas a omiza ion is a sui able model pla o m o unde s and a omiza ion physics since
he a omize geome y has an insigni ican in luence on he sp ay o ma ion. Besides i s
heo e ical ele ance, his con igu a ion is used in se e al p ac ical applica ions anging
om heal hca e o combus ion. P esen ly, a plain-je ai blas a omize has been
in es iga ed expe imen ally unde a mosphe ic condi ions a a ious a omizing p essu es
and liquid p ehea ing empe a u es. To co e a wide ange o liquids by iscosi y and
su ace ension, wa e , diesel oil, ligh hea ing oil, and c ude apeseed oil we e a omized
o e alua e he d ople size- eloci y co ela ions when he sp ay is ully de eloped.
Inc easing he empe a u e o high- iscosi y liquids p io o a omiza ion imp o es he
sp ay cha ac e is ics un il hei kinema ic iscosi y dec eases o a ce ain alue ha is
newly in oduced as a limi ing iscosi y. Fu he p ehea ing has a ma ginal e ec on
d ople size- eloci y plo s, and he sp ay becomes mo e homogeneous. Se e al SMD-
es ima ing o mulae we e analyzed and imp o ed o conside he e ec o liquid
p ehea ing and o ex end hei ange o alidi y. When he kinema ic iscosi y exceeded
he limi ing iscosi y, he pa con aining he Webe numbe was co ec ed linea ly by he
p ehea ing empe a u e. The coe icien o he Ohneso ge numbe was co ec ed by he
in e se o he kinema ic iscosi y, wi hou conside ing he limi ing iscosi y. The abo e
esul s help o co ec he SMD o a mosphe ic measu emen s o ele a ed liquid
empe a u es and o con ibu e o ad anced a omiza ion models o nume ical so wa e.
Keywo ds: ai blas a omize ; SMD; PDA; apeseed oil; ligh hea ing oil; p ehea ing
Nomencla u e
La in le e s
a
Speed o sound, m/s
A, B, C, E, F, G, H, I, J, K, L, M
Expe imen al pa ame e s
ALR
Ai - o-liquid mass low a io, –
D
D ople diame e , µm
d, d0
Cha ac e is ic size, mm
EFR
Ene gy lux a e, –
ISMD
meas
Measu ed in eg al SMD, µm
l
Dimension o measu emen olume, mm
m
Mass low a e, kg/s
Ma
Mach numbe , –
MFR
Momen um lux a e, –
Oh
Ohneso ge numbe , –
p
g
A omiza ion gauge p essu e, ba
R2
Coe icien o de e mina ion, –
Re
Reynolds numbe , –
SMD
Sau e mean diame e , µm
SMD
calc
Calcula ed SMD, µm
p
P ehea ed liquid empe a u e, °C
Re e ence empe a u e, °C
u
Veloci y, m/s
We
Webe numbe , –
z
Axial dis ance, mm
G eek symbols
µ
Dynamic iscosi y, kg/(m∙s)
ρ
Densi y, kg/m
3
σ
Su ace ension, N/m
υ
Kinema ic iscosi y, mm2/s
υ
l,lim
Limi ing iscosi y o he liquid, mm2/s
Abb e ia ions
D
Diesel
GA
Gene ic algo i hm
LHO
Ligh hea ing oil
PDA
Phase Dopple Anemome y
RO
Rapeseed oil
ScS
Sca e Sea ch
W
Wa e
Subsc ip s
a
Ai
l
Liquid
Rela i e
x, y, z
p ojec ion in he XYZ coo dina e sys em
1. In oduc ion
Plain-je ai blas a omiza ion, in es iga ed in he p esen pape , is an excellen model
pla o m o be e unde s and he a omiza ion phenomena. Besides i s heo e ical ele ance, i is
widely used in nume ous ields om heal hca e [1] h ough hea ans e enhancemen [2] o
combus ion [3]. Ou mo i a ion comes om he las example since he e is a echnological push
o eplace ossil uels wi h enewable ones o achie e a sus ainable economy [4]. None o he
enewable-based uels has u ned o be dominan in he pas decades [5]; ne e heless, u ilizing
he locally a ailable ones is usually a easonable choice. Hence, liquid uel combus ion
in es iga ions wi h bo h long-chained hyd oca bons, like c ude apeseed oil [6] and ligh uels,
like aqueous e hanol [7], we e pe o med ea lie . The ci ed pape s use an a omize simila o he
cu en ly in es iga ed one. Du ing he e alua ion o c op-o igina ed uels, hei impac on ood
secu i y should i s ly be aken in o accoun [8]. Compa ing a ious enewable uels and
echnologies is c ucial o decision making o selec he bes candida e and u ilize i mos
e icien ly. Fo his pu pose, he e hanol equi alen is a easonable basis since he p oduc ion,
and hence he ene gy balance o e hanol is well-known [9].
A omiza ion was in ensi ely in es iga ed a ound he 1980s [10], p incipally in es iga ing
wa e , ke osene, diesel oil, and a ious oil sp ays a ambien empe a u e [11]. A ha ime, he
e ec s o a omizing ai empe a u e and ope a ing p essu e we e in ocus due o he ma ke pull
by he gas u bine indus y [12]. Due o he a ailable measu emen echnology a ha ime, he
semi-empi ical es ima ions o he a e age d ople size we e limi ed o 100 m/s ai discha ge
eloci y in he case o ai blas a omize s [13]. In combus ion applica ions, he d ople s ha e o
e apo a e p io o he lame on . Hence, he olume- o-su ace diame e (D32) o Sau e Mean
Diame e (SMD) is de e mined ins ead o o he a e age diame e ypes. This is de ined as
ollows:

𝑆𝑆𝑆𝑆𝑆𝑆=∑𝑆𝑆𝑖𝑖3
𝑖𝑖/∑𝑆𝑆𝑖𝑖2
𝑖𝑖, (1)
whe e Di is he diame e o a single d ople a a single measu emen poin . I was discussed in
ou p e ious wo k [14] ha he sugges ed o mula o Le eb e [10], de ailed a i s in Sec ion 2,
es ima ed he SMD mos accu a ely. Ne e heless, he in es iga ed ai discha ge eloci y ange
was 200–500 m/s in ou case, which a exceeds he o iginal alidi y ange o 10–120 m/s.
Injec ion o ligh uels a ambien empe a u e is usually adequa e o e icien
combus ion. Howe e , a ious long-chained oils – which ha e an eme ging ele ance as
enewable uels – need p ehea ing [15]. Wang and Le eb e [16] discussed he e ec o uel
p ehea ing, emphasizing ha i educes he SMD and i s e ec seems independen o he ambien
p essu e. The esea che s published plain measu emen esul s and pe o med no s a is ical
e alua ion o compa ison wi h he es ima ed SMD. Mo e ecen ly, Shah and Ganesh [17]
measu ed he ele an empe a u e-dependen p ope ies o ka anj oil, which is a s aigh
ege able oil ype. The esea che s di ec ly pu he measu emen da a in o an SMD-es ima ing
equa ion, bu he expe imen al alida ion o he esul s was no discussed. Hanna and Zoughaib
[18] expe ienced a empe a u e change o he a omized comp esso lub ican oil. Howe e , hey
did no con ol he injec ion empe a u e sys ema ically, and he measu emen s we e limi ed o
he ange o 11–27 °C. Fuel p ehea ing in in e nal combus ion engine was pe o med by Pa k e
al. [19], leading o a simila esul as ha o Wang and Le eb e. The p esen pape ocuses on
he a mosphe ic empe a u e-dependen sp ay cha ac e is ics o he ollowing model liquids o
co e a ela i ely wide ange o iscosi y, which is one o he no el ies o he p esen pape .
A omiza ion o dis illed wa e (W), s anda d diesel oil (D, EN 590:2014), ligh hea ing oil (LHO),
and c ude apeseed oil (RO) we e in es iga ed in he liquid p ehea ing empe a u e ange o 25–
100 °C which pa ially co e s, e.g., he he mal s abili y ange o he py olysis oils as well [20–
22]. These empe a u e limi s o he ou liquids allows he in es iga ion o a wide physical
pa ame e ange. I.e., o liquid iscosi y, i co e s mo e han wo magni udes. The co esponding
measu ed liquid p ope ies a e summa ized in Appendix A. A key issue in many o he empi ical
co ela ions published o da e is ha hey a e gene ally only es ed on simple uels o e a e y
na ow ange o physical p ope ies, he e o e making co ela ions o da e o limi ed use. Hence,
he esul ing wide non-dimensional space allows he e-assessmen o he exis ing empi ical
co ela ions, which is he p incipal goal o he p esen pape .
The scien i ic ele ance o a mosphe ic measu emen s is o en ques ioned by esea che s
since he ope a ing p essu e o e.g. gas u bines is se e al ens o ba s [23]. I was shown by
Zheng e al. [24] ha SMD a ies sligh ly up o 12 ba in a gas u bine combus ion chambe .
Chigie [3] highligh ed ha he engine s a up – when a omiza ion occu s a educed p essu e –
is he mos c i ical phase. Then, ope a ion cha ac e is ics, including lammabili y limi s and uel-
ai mix u e quali y a he lame on , s a o imp o e.
Nukiyama and Tanasawa [25], he i s sys ema ic in es iga o s o ai blas a omiza ion,
poin ed ou ha he mean d ople diame e depends on su ace ension, densi y, luid iscosi y,
olume low a es o ai and liquid, and he ela i e eloci y be ween he wo phases. The
go e ning dimensionless numbe s o ai blas a omiza ion a e Reynolds numbe (Re), Webe
numbe (We), Ohneso ge numbe (Oh), and ai - o-liquid mass low a io (ALR), de ined by Eqs.
(2)–(5):
𝑅𝑅𝑅𝑅=𝑢𝑢𝑟𝑟∙𝑑𝑑∙𝜌𝜌/𝜇𝜇, (2)
𝑊𝑊𝑅𝑅=𝑢𝑢𝑟𝑟2∙𝑑𝑑∙𝜌𝜌/𝜎𝜎, (3)
𝑂𝑂ℎ=𝑊𝑊𝑅𝑅0.5/𝑅𝑅𝑅𝑅=𝜇𝜇/(𝜎𝜎∙𝑑𝑑∙𝜌𝜌)0.5, (4)
𝐴𝐴𝐴𝐴𝑅𝑅=𝑚𝑚𝑎𝑎/𝑚𝑚𝑙𝑙, (5)
whe e u is he ela i e eloci y be ween he ai and he liquid, d is a cha ac e is ic size, ρ is he
densi y, µ is he dynamic iscosi y, σ is he su ace ension, and m is he mass low a e. a and l
subsc ip s e e o ai and liquid, espec i ely. La e on, i Re o We ecei e an A o L subsc ip ,
he equa ions e e o he luid used o he densi y and dynamic iscosi y calcula ion.
Non-in usi e sp ay measu emen s can be pe o med by bo h imaging and non-imaging
op ical echniques [11]. Fo size cha ac e iza ion, he Phase Dopple echnique is used mos
widely. In pa allel, high-speed imaging is usually applied o quali a i e analysis [26,27]. The
p esen s udy is p ima ily ocused on he esul s o Phase Dopple Anemome y (PDA)
measu emen s.
Full simula ion o a omiza ion in a p ac ical combus ion chambe is un easible a he
p esen ime since he con ol olume o one li e would equi e ~1020 cells. Such a de ailed mesh
is necessa y o acking liquid ac ions down o one µm by he Eule ian app oach. Howe e ,
he e a e spec acula esul s achie ed ecen ly by he PAMELA so wa e code [28] o p e ilming
ai blas a omize s; i s applica ion in enginee ing p ac ice equi es he addi ional e inemen and
de elopmen o be ex ended o o he a omize ypes. Ne e heless, he p ima y liquid b eakup
in h ee dimensions can be modeled wi h he p esen compu a ional capabili ies [29–31].
A omiza ion simula ion in a mixed Eule ian-Lag angian space is common in compu a ional luid
dynamics so wa e codes [32]. This app oach is cha ac e ized by se e al magni udes lowe
compu a ional ime as he mesh size can be signi ican ly smalle . Howe e , he co esponding
models s ongly ely on empi ical o mulae [32]. Hence, imp o ing hese models h ough
analyzing he esul s o sys ema ic measu emen s has a no able impo ance e en oday.
Consequen ly, he p esen pape p o ides he analysis o measu emen da a in a wide pa ame e
ange o enhance hese a omize models and p o ide a mo e ealis ic pe o mance in enginee ing
applica ions. I.e., he p esen esul s acili a e he a omiza ion modeling o e.g. ypical liquid uels
om c ude ege able oil o ligh uels.
Concluding om he abo e indings, he e ec o liquid p ehea ing on a omiza ion
cha ac e is ics has bo h heo e ical and p ac ical ele ance. The e o e, he p incipal aim o his
wo k is o analyze quan i a i ely he global and local sp ay cha ac e is ics o a ious liquids
a omized by an a mosphe ic plain-je ai blas a omize . The high ai discha ge eloci ies wi h he
p ehea ing empe a u e ange o 25–100 °C o ou liquids (W, D, LHO, and RO) inco po a e a
wide non-dimensional pa ame e ange, summa ized in a abula o m in he end o Sec ion 3.
The e o e, e-assessmen o he exis ing SMD-es ima ing o mulae – e iewed in Sec ion 2 – is
discussed wi h he inclusion o he e ec o liquid p ehea ing.
2. Re iew o SMD-es ima ing o mulae o ai blas a omiza ion
This sec ion e iews six di e en empi ical and semi-empi ical o mulae o es ima ing
SMD, which we e de i ed om op ical measu emen s. Each con ains a leas one empi ical
pa ame e o be de e mined by a i ing me hod, which is las ly discussed.
2.1. SMD-es ima ing o mulae
P e ious empi ical eg ession analyses lead o he conclusion ha SMD is p ima ily
go e ned by We, Oh, and ALR, o plain-je ai blas a omize s which we e discussed by se e al
esea che s [11,13,23]. Equa ion (6) shows he mos widely used equa ion o ai blas
a omiza ion, p incipally de i ed o he p e ilming ype [10]:
𝑆𝑆𝑆𝑆𝑆𝑆=𝑑𝑑0(1 + 1/𝐴𝐴𝐴𝐴𝑅𝑅)(𝐴𝐴∙𝑊𝑊𝑅𝑅𝑎𝑎𝐶𝐶+𝐵𝐵∙𝑂𝑂ℎ𝑙𝑙𝐸𝐸),(6Chyba! Záložka není
used wi h a lens o 112 mm diame e . The ocal leng h was 310 and 500 mm o he ansmi ing
and he ecei ing op ics, espec i ely. The hal -in e sec ion angle be ween he lase beams was
se o 6.92°. Dimensions o he measu emen olume we e lx = 0.60 mm, ly = 0.072 mm, lz =
0.073 mm, acco ding o he coo dina e sys em in Fig. 2. A spa ial il e wi h a sli size o 0.1 mm
was used o educe he lx dimension o he measu emen olume. The sca e ing angle was se o
B ews e ’s angle, 68° [53].
The measu ed signals we e p ocessed by he BSA P80 low and he pa icle p ocesso
and isualized by BSA Flow So wa e 5.2. The modula ins umen was con igu ed o he
measu emen in he dense sp ay con aining small d ople s. The d ople eloci ies no ably a ied
in space and we e sensi i e o he inle condi ions. Hence, he sys em pa ame e s we e se
indi idually o di e en inle p essu es and axial dis ances om he a omize nozzle.
The maximum d ople size o measu e was se o 64.1 μm wi h a size esolu ion o ±0.05
μm and unce ain y o ±0.5 μm. The pa icle e ac i e index was se o 1.45 o all oils and 1.33
o wa e . The axial and adial eloci y ange was se om 0–64 m/s o 0–144 m/s and 0–46 m/s
o 0–98 m/s, espec i ely, conside ing he e ec s o axial dis ance om he a omize nozzle and
he a omizing p essu e on he maximum d ople eloci y. Fo his eason, he eloci y span was
se om 128 m/s o 192 m/s. The eloci y esolu ion was 0.002%, and he unce ain y was less
han 1% o he selec ed ange. The PDA sys em was se o acqui e 40,000 indi idual pa icles o
measu e o 15 seconds in he low-densi y egions. Acco ding o he p elimina y esul s (no
shown he e), he sp ay was ound o be axisymme ic.
The expe imen al a mosphe ic es ig is shown in Fig. 3. The a omizing ai was aken
om he cen al comp essed ai sys em h ough a p essu e egula o ollowed by a mass low
me e owa ds he a omize . The ollowing a omizing gauge p essu es, pg, we e in es iga ed: 0.3,
0.6, 0.9, 1.2, 1.8, and 2.4 ba . The lowes alue was selec ed based on he c i e ia o s able

combus ion in he ho es cases – wi hou sp ay measu emen – [50,54]. A p essu ized ank was
used o eed he liquids in o he a omize wi hou luc ua ion. A con ol al e and a Co iolis mass
low me e Mass 2100 Di3 i ed wi h he Mass 6000 ansmi e (Siemens AG, GE) we e applied
o se a cons an 0.35 g/s liquid mass low a e wi h an accu acy o ±0.1% o he ac ual low a e.
A o ame e was also ins alled in o he eed pipe o isual checking. Bo h liquid and a omizing
ai lines we e equipped wi h piezo- esis i e p essu e ansduce s DMP 331i (BD SENSORS
s. .o., CZ) and B class P 100 esis ance he mome e s. The unce ain y was 2 kPa and 0.3 °C in
he p essu e and empe a u e sensing, espec i ely. The esul ing ALR ange o all measu emen s
was 0.78–2.07.
Fig. 3. Liquid and a omizing ai supply lines and hei ins umen a ion o he expe imen al es ig.
The liquid p ehea e was con olled by a PID uni made by HAGA K . using a
empe a u e con ol signal o a P 100 esis ance empe a u e de ec o . A o oidal ans o me was
used o se he hea ing powe o he PID con ol o a oid ou le empe a u e oscilla ions. The
ollowing p ehea ing empe a u es, p, we e in es iga ed o D, LHO, and RO: 25, 40, 55, 70 and
100 °C. W is an excep ion om his se ies since he maximum empe a u e was 90 °C o a oid
boiling, bu he lowe ps we e he same. The ele an physical p ope ies o he liquids and hei
measu emen me hods we e p esen ed in Appendix A.
The PDA measu emen s we e ca ied ou a h ee axial dis ances downs eam o he
nozzle, z = 20, 40 and 60 mm, wi h i een equally spaced adial poin s along X and Y axes a z =
60 mm, hi een a z = 40 mm and se en een a z = 20 mm. A z = 20 mm, he s ep was 1 mm
be ween he poin s and 2 mm a z = 40 and 60 mm. Based on he analysis o he p e ious
measu emen esul s, he z < 20 mm egime was la e ejec ed [14] as d ople eloci ies close o
he nozzle exceed he limi a ions o PDA (~300 m/s). Based on he esul s o ou p e ious s udies,
z = 60 mm was ound o be a su icien downs eam dis ance o ensu e a ully de eloped, s able
sp ay ha was sui able o ISMD calcula ion.
Besides he men ioned dimensionless numbe s, de ined by Eqs. (2) – (5), he momen um
lux a e, MFR, ene gy lux a e, EFR, and Mach numbe , Ma, a e also key pa ame e s o ai blas
a omiza ion. They a e de ined by Eqs. (13) – (15):
𝑆𝑆𝐹𝐹𝑅𝑅=𝜌𝜌𝑎𝑎∙𝑢𝑢𝑎𝑎
2/(𝜌𝜌𝑙𝑙∙𝑢𝑢𝑙𝑙2), (13)
𝐸𝐸𝐹𝐹𝑅𝑅=𝜌𝜌𝑎𝑎∙𝑢𝑢𝑎𝑎
3/(𝜌𝜌𝑙𝑙∙𝑢𝑢𝑙𝑙3), (14)
𝑆𝑆𝑀𝑀=𝑢𝑢𝑎𝑎/𝑀𝑀, (15)
whe e a is he speed o sound. All he men ioned dimensionless numbe s, including Re and We
o bo h ai and liquid phases a e summa ized in Table 3 o show he ange o in es iga ed cases.
Table 3. In e als o he in es iga ion anges o he liquids.
D
LHO
RO
W
pg [ba ]
min.
0.3
0.3
0.3
0.3
max.
2.4
2.4
2.4
2.4
ALR [-]
min.
0.78
0.78
0.78
0.78
max.
2.07
2.07
2.07
2.07
Rea [-]
min.
8969
8974
8979
8994
max.
30037
30047
30058
30075
Rel [-]
min.
22749452
5035776
1565911
91217176
max.
115408537
51798814
21023241
380150588
Wea [-]
min.
988.4
792.5
730.6
289.7
max.
9549
4640
5014
1982
Wea [-]
min.
655242
550332
531391
228328
max.
4638184
2346382
2626442
1157407
Oh [-]
min.
0.019
0.029
0.077
0.0028
max.
0.036
0.147
0.465
0.0052
Ma [-]
min.
0.62
0.62
0.62
0.62
max.
1.45
1.45
1.45
1.45
MFR [-]
min.
5.68
5.91
6.13
6.83
max.
31.7
33.23
34.8
37.7
EFR [-]
min.
342.2
370.9
398
494.7
max.
4011
4401
4828
5667
ISMD/d0 [-]
min.
0.0216
0.0218
0.0278
0.0244
max.
0.0652
0.0656
0.0671
0.0691
4. Resul s and discussion
Fi s ly, his sec ion ocuses on he d ople size- eloci y co ela ion a a ious pg and p o
e alua e single measu emen poin s o all ou liquids. Secondly, he empe a u e-dependen
cha ac e is ics o SMD es ima ing o mulae a e discussed and adjus ed o i he e ec s o
p ehea ing empe a u e. Hence, he go e ning pa ame e s we e iden i ied and included in he
expe imen ally de e mined cons an pa ame e s.
4.1. D ople size- eloci y co ela ions
The liquid je is dis up ed by he shea e ec o he lowing gas, and he newly c ea ed
liquid ac ions a e u he accele a ed, which leads o he o ma ion o ligamen s; hese hen
b eak up in o smalle d ople s. The la ge d ople s, accele a ed by he a omizing ai nea he
nozzle, ypically lose hei momen um slowe han he su ounding gas je . Hence, i leads o a
e e se momen um exchange be ween he gas and liquid phases downs eam, which is called
o e shoo ing [14,55].
Figu es 4–7 show ypical adial-axial eloci y sca e plo s a selec ed a omiza ion gauge
p essu es and liquid empe a u es o all ou liquids a he cen e , and z = 60 mm o he ully
de eloped sp ay. The esul s o he nea ield can be ound in ou p e ious wo k [14] and a e no
discussed he e since he esul s we e qui e simila . Now he ocus is on he e ec s o liquid
p ehea ing on he sp ay a only h ee p and pg. The es o he cases ollowed he same end.
No e ha he loga i hm o he d ople diame e gi es he base o colo ing o help dis inguishing
a ious sizes and hence cha ac e is ics.
A d ople eloci y has a dominan axial componen while he adial componen emains
ela i ely low wi h dec easing a omizing p essu e. The swi l componen was below 10 m/s e en
a high a omizing p essu es. Since he used PDA measu es wo pe pendicula eloci y
componen s simul aneously, he swi l eloci y was omi ed in he sys ema ic analysis. As o he
axial eloci y dis ibu ion, he esul s ollow a simila end; in gene al, he la ge d ople s ha e
a highe eloci y. Howe e , he adial componen s end o inc ease e enly wi h he a omizing
p essu e o all d ople s. A p = 100 °C and pg = 1.8 ba , he majo i y o d ople s in he sp ay a e
smalle han 20 µm, and he d ople size ange is na ow. As he sp ay de elops, he smalle
d ople s lose hei momen um as e , clea ly showing he phenomenon o o e shoo ing.
Fig. 4. Size- eloci y co ela ion a x = y = 0 mm and z = 60 mm in he case o diesel oil (D) a a ious p and pg.
Fig. 5. Size- eloci y co ela ion a x = y = 0 mm and z = 60 mm in he case o ligh hea ing oil (LHO) a a ious p
and pg.

Fig. 6. Size- eloci y co ela ion a x = y = 0 mm and z = 60 mm in he case o apeseed oil (RO) a a ious p and
pg.
Fig. 7. Size- eloci y co ela ion a x = y = 0 mm and z = 60 mm in he case o wa e (W) a a ious p and pg.
The d ople eloci y a ia ion, including bo h uz and uy componen s, is p incipally
go e ned by pg; liquid ype and p ha e a smalle e ec on i . Howe e , in he case o he high-
iscosi y LHO and RO, he plo s signi ican ly di e om D and W. This e ec is u he
suppo ed by he ac ha only small d ople s ea u e he same eloci y sca e as i is in he D
and W cases. The medium-sized d ople s a e concen a ed on he ho izon al axis while he la ge
d ople s a e cha ac e ized by a simila sca e compa ed o D and W. The sca e o LHO a
empe a u e o 100 °C becomes simila o ha o he low iscosi y liquids. Ne e heless, RO did
no achie e his s a e since i s iscosi y a 100 °C is 2.4 imes highe han ha o D a 25 °C.
Consequen ly, p ehea ing o LHO up o 70 °C and abo e, discussed in subsec ion 4.2., leads o
simila a omiza ion cha ac e is ics as D. The poo a omiza ion cha ac e is ics o RO we e
indi ec ly iden i ied du ing he combus ion es s [6]. The liquid om he same shipmen – which
was used o a omiza ion measu emen s – was equi ed o be p ehea ed up o 150 °C o elimina e
he p esence o he bu ning d ople s in he lame.
O e all, he inc easing liquid empe a u e sligh ly educes he SMDs, as shown in Fig. 8a.
The inc eased a omizing p essu e smoo hens he d ople size dis ibu ion and makes i mo e
monodispe se, as shown in Fig. 8b. I can be concluded om he wo plo s ha a omizing p essu e
has a g ea e e ec on he sp ay size dis ibu ion han he liquid p ehea ing, as ine ial o ces
go e n he sp ay o ma ion o e iscous o ces unde he p esen ly in es iga ed condi ions. No e
ha a ich s a is ical analysis o he p esen da a on he size dis ibu ion in he sp ay will be
published in a successo wo k.
Fig. 8. E ec o a) p and b) pg on d ople size dis ibu ion o W a pg = 2.4 ba and p = 25 °C, espec i ely. The
applied bin size was uni o mly 1 µm.
4.2. The empe a u e dependence o he SMD-es ima ing o mulae
Figu e 9 shows ISMD o he measu ed da a a p = 25 °C and z = 60 mm o D and RO.
While Fig. 9a sugges s ha all he o mulae p o ide a easonably good es ima ion o SMD, Fig.
9b shows ha he e ec o iscosi y is poo ly ea ed in Eqs. (8) and (11). These a e he wo
ex eme examples whe e he liquid iscosi y was low (D) and high (RO) while he es o he
measu emen pa ame e s we e ma ched. Ne e heless, his ou come was e iden only in he la e
case since Oh is absen in Eq. (11). Concluding om he esul s, i was a gene al obse a ion
ha , when he liquid iscosi y was below ~4.3 mm2/s, all he o mulae p o ided a ai es ima ion
o ISMD, e en Eq. (11), whe e he e m con aining Oh is missing. This inding and he mode n
PDA sys em p o ide he answe why Kulka ni and Deshmukh [56] achie ed he bes es ima ion
o SMD in he case o ai blas a omiza ion o wa e by using Eq. (11).
Fig. 9. Fi ed SMD-es ima ing o mulae a p = 25 °C and z = 60 mm in he case o a) D and b) RO. No e he log-
log scales.
To e alua e he i quali y quan i a i ely, R2 alues we e summa ized in Table 4.
Equa ions (6a) – (7) ep esen a single ype o SMD-es ima ing o mulae. The exponen s in Eq.
(6a) we e no limi ed. Howe e , hei ypical alues we e in he [-5, 5] ange. To achie e as e
con e gence and mo e accu a e esul s, he exponen s in Eq. (6b) we e limi ed o his ange. No e
ha he equa ions we e i ed o he six measu ed p essu e poin s o a gi en liquid and p. Hence,
4
8
16
32
64
0,25 0,5 124
SMD [µm]
p
g
[ba ]
a) Meas. [D] Eq. 6a
Eq. 6b Eq. 6c
Eq. 6d Eq. 7
Eq. 8 Eq. 9
Eq. 10 Eq. 11
4
8
16
32
64
0,25 0,5 124
SMD [µm]
p
g
[ba ]
b) Meas. [RO] Eq. 6a
Eq. 6b Eq. 6c
Eq. 6d Eq. 7
Eq. 8 Eq. 9
Eq. 10 Eq. 11
590:2014 s anda d allows o he iscosi y o D as υl = 2–4.5 mm2/s, implying ha e en D should
be p ehea ed i i has a sligh ly highe iscosi y bu wi hin he allowed ange. This ou come is
agains he p ac ice since no commonly used diesel engine con ains a uel p ehea e o achie e
be e a omiza ion. Thi dly, he es ima ion o I o RO ailed. Howe e , his equa ion was
o iginally de i ed o low- iscosi y liquids, and he es ima ions wo k nea ly ine o he
emaining h ee liquids. The pa ame e J could be excellen ly co ec ed by he iscosi y; hence,
Fig. 12b shows a sa is ying esul .
Fig. 13. Tempe a u e dependence o K and L pa ame e s o Eq. (10) o all liquids.
Equa ion (10) was de i ed o high- iscosi y liquids. The e o e, pa ame e K is es ima ed
excellen ly e en o RO as shown in Fig. 13a. υl,lim = 4.85 mm2/s, which is simila o ha o Eq.
0
0,002
0,004
0,006
0,008
0,01
0,012
20 40 60 80 100
K[m0.55]
p
[°C]
a)
DLHO
RO W
D es . LHO es .
RO es . W es .
0
0,001
0,002
0,003
0,004
0,005
0,006
0,007
20 40 60 80 100
L[m0.6]
p[°C]
b) DLHO
RO W
D es . LHO es .
RO es . W es .

(7) and sligh ly highe han ha o Eq. (6d). Figu e 13b shows a good es ima ion o D and W
while pa ame e L is unde es ima ed in he case o LHO and RO. I migh be add essed o he
sligh ly di e en exponen s o Eq. (10) compa ed o Eq. (6d). O e all, in he dynamic e m, Eq.
(10) p o ides excellen i s; howe e , he ma e ial p ope y e m is less accu a ely es ima ed.
As o a summa y, Eq. (6d) u ned ou o be he mos accu a e equa ion o SMD
es ima ion which is ollowed by Eqs. (7) and (10). E en hough he p esen analysis con ained
a ious o mulae, i seems ha he equa ion s uc u e, sugges ed by Le eb e in 1980 [10], seems
o be he bes one o da e. Namely, SMD is go e ned by wo e ms, which should be summa ized:
he i s depends on he ecip ocal o squa e oo We, while he o he on Oh.
5. Conclusions
The p esen pape discussed a high- eloci y a mosphe ic a omiza ion o ou liquids:
wa e (W), s anda d diesel oil (D), ligh hea ing oil (LHO), and c ude apeseed oil (RO) a a ious
liquid p ehea ing empe a u es. The sp ay o he plain-je ai blas a omize was non-in usi ely
in es iga ed by a wo-componen Phase Dopple Anemome e . The eloci y componen s, along
wi h d ople sizes, we e e alua ed a a downs eam dis ance, z = 60 mm om he a omize nozzle.
Then, nine empi ical o mulae we e i ed o he measu emen da a o es ima e he Sau e Mean
Diame e , SMD, o he sp ay wi h liquid p ehea ing. Since he e is no known analy ic way o
es ima e he SMD o he sp ay o an ai blas a omize in he p esen ly in es iga ed condi ions,
he gi en empi ical o mulae we e analyzed o be e unde s and he backg ound physics. Based
on he esul s, he ollowing conclusions we e de i ed:
1. The e is a limi ing iscosi y which signi ican ly a ec s sp ay cha ac e is ics. I is
suppo ed by bo h he d ople size- eloci y sca e plo s and he i ed empi ical
o mulae o es ima ing SMD. The iscosi y limi in he cu en se up is es ima ed as
υl,lim = 4.21 mm2/s based on Eq. (6d). Below his alue, u he p ehea ing has no
addi ional e ec on he sp ay quali y. This inding is in line wi h he ac s ha D can
be excellen ly a omized wi hou p ehea ing while RO has o be in oduced well abo e
100 °C in o he combus ion chambe o ha e a su icien ly ine sp ay o liquid uel
combus ion. Among he in es iga ed liquids, he limi ing iscosi y was ound only in
he case o LHO since only his liquid passes υl,lim om he in es iga ed ones. Such a
ansi ional cha ac e is ic was expec ed based on he esul s o D and W compa ed o
RO.
2. The o e shoo ing phenomenon was shown a he cen e o he sp ay and z = 60 mm;
namely, when he la ge d ople s possess a highe eloci y han he smalle ones and
hence hey accele a e he su ounding medium, he y eloci y componen , uy o he
la ge d ople s was negligible while uz was high. As he d ople size dec eases, uz is
educed and uy inc eases. Since uy o igina es om he p esence o u bulence, i s mean
alue is ze o.
3. SMD-es ima ing Eqs. (6d), (7), (9), and (10) showed he bes i by adjus ing hei
expe imen al pa ame e s ia he Sca e Sea ch MATLAB algo i hm. Howe e , he
coe icien o he dynamic e m o Eq. (9) s a ed om a nega i e alue, which is
physically in alid. Since Eqs. (7) and (10) con ain adjus ed exponen s, Eq. (6d) is he
mos widely applicable SMD-es ima ing equa ion o da e o ai blas a omiza ion.
4. To es ima e SMD a ele a ed liquid empe a u es, he pa ame e s measu ed a ambien
empe a u e ha e o be adjus ed as ollows. The coe icien o he Webe numbe
should be mul iplied by he desi ed empe a u e and di ided by he e e ence
empe a u e i he limi ing iscosi y is no eached. I eached, hen he coe icien
does no change any u he and emains cons an as a unc ion o liquid p ehea ing
empe a u e. Howe e , he Ohneso ge numbe should be mul iplied by he squa e oo
o he a io o he liquid iscosi y a he e e ence empe a u e di ided by he ac ual
iscosi y a he desi ed liquid p ehea ing empe a u e.
The iabili y o he abo e indings is suppo ed by he ac ha he in es iga ed o mulae
we e de eloped o a ious a omize designs and liquids; mo eo e , he p esen condi ions
ega ding he a omizing ai discha ge eloci y a exceeded he alidi y o he ci ed li e a u e
da a. Liquid p ehea ing was no examined by he esea che s who expe imen ally de i ed he
espec i e equa ions. Howe e , he p esen esea ch highligh ed which SMD-es ima ing o mulae
a e alid unde he p esen ly applied ex eme condi ions. In numbe s, hey a e summa ized in
Table 3. The p esen esea che s sugges modele s using Eq. (16) o es ima ing SMD o an
ai blas a omize while suppo ing o deba ing he expe imen al esul s a e highly welcome o
u he de elop he models.
Acknowledgmen s
This wo k has been suppo ed by he p ojec №. GA18-15839S unded by he Czech
Science Founda ion and he p ojec LO1202 NETME CENTRE PLUS wi h he inancial suppo
om he Minis y o Educa ion, You h and Spo s o he Czech Republic unde he "Na ional
Sus ainabili y P og am I" ( unding o he Czech esea che s), Na ional Resea ch, De elopmen
and Inno a ion Fund o Hunga y, p ojec №. FIEK 16-1-2016-0007 and OTKA-FK 124704, New
Na ional Excellence P og am o he Minis y o Human Capaci ies p ojec № ÚNKP-18-4-BME-
195, and he János Bolyai Resea ch Schola ship o he Hunga ian Academy o Sciences ( unding
o he Hunga ian esea che s).
Con lic o in e es
The au ho s decla e ha he e is no con lic o in e es .
Appendix A. Measu emen o empe a u e-dependen physical p ope ies o liquids
The ollowing empe a u e-dependen physical p ope ies we e equi ed o de e mine he
a omiza ion cha ac e is ics o he liquids: ρ, σ, and υ. As o W and D, hey a e well known in he
li e a u e. Besides he densi y, he o he wo pa ame e s a e a ely discussed o LHO and RO. I
is known ha he a y acid composi ion o RO a ies by he clima e and he wea he , besides
cul i a ion me hods [57–59]. Consequen ly, i was manda o y o measu e he men ioned
p ope ies o he cu en ly used samples. The in es iga ion empe a u es ollowed he p: 25, 40,
55, 70, and 100 °C while he highes empe a u e o W was 90 °C o a oid boiling. Only σ was
measu ed a 75 °C ins ead o 70 °C. I is well-known ha W and D a e New onian liquids. Fasina
and Colley [60] concluded ha c ude ege able oils also exhibi New onian beha io , including
RO. As o a ligh c ude oil – which is mo e complex han LHO – i was p o en by A i in e al.
[61] ha abo e 200 1/s shea a e i beha es as a New onian liquid in he empe a u e ange o
20-90 °C. The shea a e in he p esen case is es ima ed as O (100.000) 1/s.
Tempe a u e-dependen densi ies we e de e mined using a 10-ml 3.3 bo osilica e glass
pycnome e , which was pu on a Sa o ius L610 D ype scale. The de ice was calib a ed wi h
known weigh s. The measu emen esul s o all liquids we e shown in Fig A.1. The combined
expanded unce ain y a 95% le el o signi icance was uni o mly 4.8 kg/m3. The esul s o W
di e by 0.7% om he li e a u e da a a 90 °C while he measu emen e o was unde ec able a
25 °C. This indi ec way o measu emen e o es ima ion p o ides an independen basis o he
accu acy o densi y measu emen s. All he measu emen s we e epea ed i e imes, and he
densi y calcula ion was pe o med by hei a i hme ic a e age.
Fig. A.1. The measu ed densi y o he in es iga ed liquids.
An Os wald- ype iscome e was used o de e mining he kinema ic iscosi ies o he
liquids. A la ge empe ed ank illed wi h silicone oil hos ed he iscome e s. To ha e a
homogeneous empe a u e dis ibu ion, a small pump con inuously ci cula ed he liquid. Since
he ins umen has a calib a ion cons an which is alid a 25 °C, he measu emen da a o W was
used o adjus he calib a ion cons an o he o he empe a u es. The e o e, W has no e o ba s
in Fig A.2, and i s alues ollow he li e a u e da a. The e o ba s show he combined expanded
unce ain ies a a 95% le el o signi icance o he h ee o he liquids. These measu emen s we e
epea ed h ee imes, and he iscosi y calcula ion was pe o med by hei a i hme ic a e age.
800
850
900
950
1000
20 40 60 80 100
ρl[kg/m3]
p
[°C]
DLHO RO W

Fig A.2. The measu ed kinema ic iscosi y o he in es iga ed liquids. No e he loga i hmic scale on he
o dina e.
As o su ace ension measu emen , he Wilhelmy pla e me hod was used in he open
a mosphe e a a ious p by using a double walled empe ed po . The hea ing medium was silicone
oil o enable measu emen s a 100 °C o D, LHO, and RO. Calib a ion o he load cell was
pe o med wi h known weigh s p io o ins alling he pla e on he hook. The measu emen s we e
pe o med i e imes a each poin , and hei a i hme ic a e age was p esen ed in Fig. A.3. A e
hea ing he po up om 25 °C o 100 °C, a check was pe o med a 75 °C wi h h ee indi idual
measu emen s o all liquids. The es ima ed unce ain y o he su ace ension measu emen a
95% le el o signi icance was uni o mly 0.2 mN/m.
Fig. A.3. The measu ed su ace ension o he in es iga ed liquids.
0,25
0,5
1
2
4
8
16
32
64
20 40 60 80 100
υl[mm2/s]
p
[°C]
DLHO RO W
0
20
40
60
80
20 40 60 80 100
σ[mN/m]
p
[°C]
DLHO RO W
Tempe a u e measu emen s had < 1 °C unce ain y. All he measu emen da a was in
good ag eemen wi h he li e a u e da a whe e a compa ison was possible [15,62–64]. In he case
o W, IAPWS-IF97 was used as an in e na ionally accep ed e e ence o he p ope ies o H2O.
Ne e heless, none o he equi ed empe a u e-dependen da a o LHO was ound in he public
li e a u e.
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