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Customized hybrid and NIR-light triggered thermoresponsive drug delivery microparticles synthetized by photopolymerization in a one-step flow focusing continuous microreactor

Abstract

Photopolymerization is a selective technique that takes advantage of light-sensitive molecules to initiate and propagate monomeric structures to render covalently bonded macromolecular materials structures known as polymers. Herein, we present a novel one-step microfluidic synthesis of customized hybrid-thermoresponsive Poly(N-isopropylacrylamide) (PNIPAm) based microparticles (MPs) containing plasmonic hollow gold nanoparticles (HGNPs) and bupivacaine (BVP) used as a model drug. Those hybrid microparticles were prepared using a flow-focusing microreactor coupled to a UV LED device built with a simple outer PTFE tubing and an inner flexible capillary. Different tubing characteristics and flow rate ratios were altered in order to control the size of the resulting microparticles. In addition, components such as monomer, crosslinker and photoinitiator concentrations, as well as LED intensity and irradiation time were tuned to obtain different MPs and their characteristics and polymerization rates were compared by Gel Permeation Chromatography (GPC). Thermoresponsive properties were analyzed and the presence of HGNPs was confirmed in light-activated triggered drug release applications. Bupivacaine loading and release studies were evaluated with the resulting hollow and solid microparticles (which were obtained depending on the polymerization rate used) and their temperature responsiveness was assessed using a NIR laser when HGNPs were present in the constructs. Finally, cytotoxicity studies, cell-cycle arrest and apoptotic induction were carried out to certify their suitability for further biomedical applications to be used as triggerable drug depots. Ortiz de Solorzano, Isabel; Mendoza, Gracia; Arruebo, Manuel; Sebastian, Víctor

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Customized hybrid and NIR-light triggered thermoresponsive drug delivery microparticles synthetized by photopolymerization in a one-step flow focusing continuous microreactor

Author: Ortiz de Solorzano, Isabel; Sebastian, Víctor; Mendoza, Gracia; Arruebo, Manuel
Year: 2020
DOI: 10.1016/j.colsurfb.2020.110904
Source: https://zaguan.unizar.es/record/99360/files/texto_completo.pdf
Cus omized hyb id and NIR-ligh igge ed
he mo esponsi e d ug deli e y mic opa icles syn he ized
by pho opolyme iza ion in a one-s ep low ocusing
con inuous mic o eac o
Isabel O iz de Solo zano†‡§*, G acia Mendoza†‡,, Manuel A uebo†‡§*, Vic o
Sebas ian†‡§
†Depa men o Chemical Enginee ing. A agon Ins i u e o Nanoscience (INA) and
Ins i u o de Ciencia de Ma e iales de A agón (ICMA), Uni e sidad de Za agoza-CSIC,
Uni e si y o Za agoza, Campus Río Eb o-Edi icio I+D, C/ Poe a Ma iano Esquillo
S/N, 50018-Za agoza, Spain
‡A agon Heal h Resea ch Ins i u e (IIS A agón), 50009 Za agoza, Spain
§Ne wo king Resea ch Cen e on Bioenginee ing, Bioma e ials and Nanomedicine,
CIBER-BBN, 28029-Mad id, Spain
*Co esponding au ho : [email p o ec ed]; a uebom@uniza .es.
KEYWORDS: The mo esponsi e; pho opolyme iza ion; bupi acaine; mic opa icles;
LED; mic o luidics; coaxial; PNIPAm, Hollow gold nanopa icles, NIR-ligh igge ed,
d ug deli e y.
ABSTRACT
Pho opolyme iza ion is a selec i e echnique ha akes ad an age o ligh -sensi i e
molecules o ini ia e and p opaga e monome ic s uc u es o ende co alen ly bonded
mac omolecula ma e ials known as polyme s. He ein, we p esen a no el one-s ep
mic o luidic syn hesis o cus omized hyb id- he mo esponsi e Poly(N-
isop opylac ylamide) (PNIPAm) based mic opa icles (MPs) con aining plasmonic
hollow gold nanopa icles (HGNPs) and bupi acaine (BVP) used as a model d ug.
Those hyb id mic opa icles we e p epa ed using a low- ocusing mic o eac o coupled
o a UV LED de ice buil wi h a simple ou e PTFE ubing and an inne lexible
capilla y. Di e en ubing cha ac e is ics and low a e a ios we e al e ed in o de o
con ol he size o he esul ing mic opa icles. In addi ion, componen s such as
monome , c osslinke and pho oini ia o concen a ions, as well as LED in ensi y and
i adia ion ime we e uned o ob ain di e en MPs and hei cha ac e is ics and
polyme iza ion a es we e compa ed by Gel pe mea ion Ch oma og aphy (GPC).
The mo esponsi e p ope ies we e analyzed and he p esence o HGNPs was con i med
in ligh -ac i a ed igge ed d ug elease applica ions. Bupi acaine loading and elease
s udies we e demons a ed wi h he esul ing hollow and solid mic opa icles (which
we e ob ained depending on he polyme iza ion a e used) and hei empe a u e
esponsi eness was assessed using a NIR lase when HGNPs we e p esen in he
cons uc s. Finally, cy o oxici y s udies, cell-cycle a es and apop o ic induc ion we e
ca ied ou o ce i y hei sui abili y o u he biomedical applica ions o be used as
igge able d ug depo s.
1 In oduc ion
Enginee ed polyme ic mic opa icles (MPs) ha e become e y in e es ing
mul i unc ional pla o ms in biomedicine.1 Biosensing2, d ug deli e y3 o issue
enginee ing4 a e some o he a eas in which MPs s andou as ad anced ma e ials a he
cu ing edge o unc ional polyme s. Howe e , hei biological sui abili y depends on
hei p ope ies, which ha e a di ec ela ionship wi h hei size, composi ion, s uc u e
and con igu a ion. Thus, con olling hem has u ned in o he key challenge o
esea che s o he ield.5,6
Con en ional discon inuous polyme iza ion me hods, such as emulsion6,7, dispe sion8 o
sp aying9, do no allow a good con ol o e he inal MPs p ope ies. This usually leads
o polydispe si y and low ep oducibili y10,11,12 e en a educed p oduc ion scales due o
he he e ogeneous dis ibu ion o eac an s and empe a u es and an insu icien mixing.
In he las yea s, he p oduc ion o monodispe se pa icles o biomedical use has
s imula ed g ea in e es in a my iad o scien i ic and enginee ing ields o ake
ad an age o hei bene i s in con olling d ug elease a es and ob aining eliable
esul s. Con inuous mic o luidic de ices ha e in oduced di e en app oaches o
o e come hese p e ious limi a ions.13,14 Mic o-sized channels pe mi o handle luid
lows a he mic oscale e y p ecisely leading o highly ep oducible syn hesis and
na ow size dis ibu ions in he esul ing MPs due o an e icien mixing d i en by
molecula di usion.15,16 Mic o luidic sys ems o e also some ad an ages agains
classical sys ems17: homogenous eac ion condi ions, po abili y, high sensi i i y, low
ene gy consump ion, highly in eg a ed mul i unc ion and easy scalabili y.
D ople mic o luidics has been demons a ed o be one o he mos e icien
mic o luidic app oaches hanks o he acile con ol o he eac ion condi ions and as
MP o ma ion18. Two ypes o low ocusing de ices ha e been conside ed in he
d ople based mic o luidics app oach o p oduce sphe ical MP19: 1) a chip-based low
ocusing de ice wi h a T o Ψ shaped mic ochannel in eg a ed on a chip, and 2) a
capilla y-based low ocusing de ice (coaxially aligned mic ocapilla ies). Glass-made
mic ochips and capilla ies a e e y expensi e, as well as agile ma e ials.20,21 Glass
manu ac u ing has he limi a ions o a complica ed welding and gas igh sealing, a
di icul in eg a ion in a mac o-sys em (connec ing o he mac o scale) and also any
pos e io modi ica ion is no economically iable. On he o he hand, he design and
ab ica ion o mic o luidic silicon-based chips could be expensi e, labou -in ensi e and
equi es clean oom acili ies. Fu he mo e, polyme iza ion eac ions can easily p omo e
chip blockage, p ecluding a s able low. Consequen ly, while some p oblems can be
o e come by ca e ul choice o he eac ion condi ions, he e is a need o low-cos ,
modula componen s ha can be easily assembled in o low- ocusing de ices by use s
lacking p o iciency o access o mic o ab ica ion acili ies22. In his sense, polyme ic
PTFE coaxially aligned capilla ies p o ide a eal al e na i e hanks o hei ease o
ab ica ion and modi ica ion, lexibili y, e-usabili y and excellen chemical and
mechanical p ope ies and op ical anspa ency.23,24
Mic opa icle p ecipi a ion can be p o oked by ionic c osslinking25, empe a u e
induced gela ion26 o by polyme iza ion27. Polyme iza ion can be ca ied ou upon hea
assis ed adical gene a ion o by UV i adia ed pho opolyme iza ion among o he
echniques.28 In his sense, pho opolyme iza ion ep esen s a as p ocess ha ing a
p ecise con ol o e he cha ac e is ics o he inal polyme a e he induc ion by UV-
ligh lamp exposu e20 a oiding he po en ial p oblems ha high empe a u e may
p o oke on biomolecules used du ing he syn hesis. The use o ligh emi ing diodes
(LEDs) holds g ea p omise in he ield o pho opolyme iza ion due he ollowing
ad an ages29: 1) low ene gy consump ion, 2) no ozone elease, 3) low hea gene a ion,
4) low ope a ing cos s and main enance, 5) high li e imes, 6) easy and sa e handling, 7)
100% ou pu immedia ely ob ained a e u n-on, and 8) easily con olled in ensi y.
Then, he assembly o LED de ices and mic o luidics o con ol he polyme iza ion
p ocess is an in e es ing al e na i e o deal wi h he con olled p oduc ion o polyme
MPs. Polyme iza ion o d ople s can be accomplished upon inco po a ing a cu ing agen
di ec ly in o he d ople , o in he con inuous phase. The pho oini ia o solubili y in he
dispe se o con inuous phase will be he key alue o selec he polyme iza ion
app oach. D ople polyme iza ion can be accomplished du ing d ople o ma ion, inside
he mic o eac o chip30,31, o in a o ally sepa a ed s ep o -chip32,33,34. Time, in ensi y o
ligh , and eac ion componen s de e mine he composi ion, size and p ope ies o he
syn he ized MPs.35,36
MPs p e ail as d ug deli e y ehicles, conside ing ha a la ge numbe o p oduc s
based on polyme MPs ha e al eady been comme cialized. To name a ew: 1) T els a ®
injec able mic osphe es loaded wi h ip o elin pamoa e and Enan one LP® loaded wi h
Leup o elin and Lup on® depo loaded wi h leup olide ace a e o p os a e cance
ea men . 2) Sandos a in LAR® depo loaded wi h oc eo ide ace a e and Soma ulin L
loaded wi h lan eo ide o ac omegaly ea men . 3) Rispe dal Cons a® depo loaded
wi h ispe idone o he ea men o schizoph enia as well as o he longe - e m
ea men o Bipola I diso de . 4) Nu opin® depo loaded wi h ecombinan human
g ow h ho mone as g ow h ho mone egula o ; and 5) Vi i ol® depo loaded wi h
nal exone o ea ing alcohol dependence and p e en ing elapse o opioid
dependence. One o he mos p omising MPs so a o biomedical applica ions a e gel
s uc u es.37 Thei capabili y o espond o se e al ex e nal s imuli such as empe a u e38
o pH39 make hem ex emely in e es ing in biomedicine. Among hem, mic ogels based
on he mo esponsi e polyme s a e widely s udied. One o hem, poly(N-

isop opylac ylamide) (PNIPAm) p esen s a b oad a ie y o oppo uni ies in o de o
cus omize he inal p oduc acco ding o he desi ed applica ion40,41,42. C osslinking,
monome and ini ia o concen a ion as well as low a e a io, i adia ion ime and
in ensi y o he UV-ligh sou ce, lead o MPs wi h comple ely di e en p ope ies43.
Mechanical and he mo esponsi e p ope ies o esul ed MPs a e de e mined by he
ine- uning o he syn hesis a iables. Syn hesis o hyb id PNIPAm MPs has been
conduc ed in con en ional ba ch ype eac o s, showing he possibili y o combine he
unc ion o bo h he mo esponsi e polyme s and s imuli sensi i e ino ganic NPs. Fo
example, Ekici e al.44 inco po a ed magne ic i on NPs in hyalu onic acid-PNIPAm
nanogels ob aining a double magne ism- empe a u e esponsi e sys em. Mo eo e ,
mic o luidics allows he p ecise and con olled encapsula ion in MPs o di e en
componen s om luo escen dyes45 o li e cells46,47 ha can be use ul in d ug deli e y
s udies o biosensing48. In gene al, he loading o ca gos capable o espond o ex e nal
s imuli such as ligh , ul asound o magne ic ields a e e y in e es ing o explo e he
e sa ili y o hyb id MPs. Supe pa amagne ic Fe3O4 NPs (SPIONs) ha e also been used
as igge s o achie ing a bu s elease o lipophilic subs ances encapsula ed in oil
co es om co e-shell PNIPAm mic opa icles a e induc ion by al e na ing magne ic
ields49. Also, gold nanos uc u es ha e been widely used o ligh - igge ed d ug
elease om PNIPAm mic ocapsules42. Wang e al.50 ecen ly showed he possibili y o
ac i a e shape ansi ion o Au nano ods-PNIPAm hyb id MPs using high powe NIR
lase i adia ion. Those hyb id MPs we e p oduced in se e al s ages, esul ing in a semi-
con inuous p ocess: 1) D op o ma ion in con inuous low, 2) D op sedimen a ion in
s agnan condi ions o 5 minu es a e collec ion in o de o ine une he shape and 3)
D op pho opolyme iza ion in s agnan condi ions unde 365 nm UV ligh du ing 5 min.
Kim e al.51 also used he same mic o luidic app oach o gene a e hollow PNIPAm
mic ocapsules con aining gold nano ods. Bu in his las case he double-emulsion
d ople s we e incuba ed in a glass ial o 12 hou s a oom empe a u e o comple e he
polyme iza ion, u ning i also as a semi-con inuous p ocess, which ep esen s a
d awback o inc ease he p oduc i i y. Al hough a high con ol o e he size and
he mo esponsi e p ope ies o he MPs we e achie ed by he epo ed me hods50,51, he
p oduc ion o PNIPAm hyb id MPs co-loading in he same MP d ugs and me al
nanopa icles (HGNPs) using a single low de ice in con inuous ashion by
pho opolyme iza ion is s ill lacking. The de elopmen o a new low syn hesis app oach
ha enables o add ess p e ious d awbacks would accele a e he ansla ion o hyb id
MPs applica ions o hei u u e biomedical use.
He ein, we p esen a acile, low-cos , and e icien me hod o p oducing d ug loaded
HGNPs-PNIPAm hyb id MPs, capable o une he s uc u e o he d ug ca ie MPs in
o de o achie e di e en pha macokine ics in d ug deli e y applica ions. A capilla y-
based low ocusing de ice wi h coaxially aligned mic o capilla ies was coupled o a
UV-LED o acili a e he con olled d ople o ma ion and as polyme iza ion a
di e en syn hesis condi ions ob aining cus omized MPs o pu pose-speci ic d ug
deli e y applica ions. Flow dynamics, eagen s a io and UV exposu e ime we e
s udied o achie e wo ypes o MPs ha beha e in a di e en way, acco dingly o he
ype o d ug deli e y a ge ed. The e icien simul aneous loading o a d ug and HGNPs
is also desc ibed. HGNPs we e selec ed as igge NPs o on-demand ligh - esponsi e
d ug deli e y. On i s pa , bupi acaine was used as a model d ug in o de o es he
pha macokine ic esponse o MPs wi h di e en shell hicknesses oge he wi h he
e e sible empe a u e-dependence o hyb id MPs sizes. HGNPs immobilized in he
hyd ogel ne wo k enable he localized hea ing o he MPs a e NIR ligh illumina ion,
p o iding he emo e con ol in he pe meabili y o he shell and he igge ed elease o
bupi acaine. Cy o oxici y analyses we e ca ied ou wi h he ma e ials de eloped in wo
di e en cell lines s udying hei subcy o oxic concen a ion and hei e ec in cell
memb ane and cell cycle.
2 Ma e ials and me hods
2.1 Ma e ials
N-isop opylac ylamide ≥99% (NIPAM), N,N’-me hylenebis(ac ylamide) 99% (BIS),
Span® 80, hexadecane, Reagen Plus®, 99%, cobal chlo ide hexahyd a e (ACS eagen
g ade), sodium ci a e ibasic dihyd a e (98%), poly( inylpy olidone) (PVP, Mw =
55000 Da), sodium bo ohyd ide (99%), gold(III) chlo ide hyd a e (50% Au basis) and
bupi acaine hyd ochlo ide monohyd a e (99%) we e pu chased om Sigma-Ald ich.
2,2 Die hoxyace ophenone (DEAP) was pu chased om Ac os O ganics.
2.2 Syn hesis o hollow gold nanopa icles (HGNPs)
Hollow gold nanopa icles (HGNPs) we e syn he ized ollowing p e ious wo ks
de eloped in ou g oup.52,53 In b ie , 400 mL o deionized (DI) wa e (0.1 % o 0.35 M
cobal chlo ide hexahyd a e) and 1.6 mL o 0.1 M sodium ci a e ihyd a e we e
deoxygena ed in a wo-necked ound-bo om lask by bubbling he solu ion wi h a gon
gas o 45 min. Bo h, 2 mL o 1 w .% o PVP and 400 µL o 1.0 M sodium bo ohyd ide,
we e added o he p e ious solu ion unde magne ic s i ing o ming cobal NPs. A gon
lux and s i ing we e kep o 15 min. A e ha , 380 mL o he esul ing NPs
dispe sion was ans e ed o a beake con aining 120 mL o DI wa e and 180 µL o 0.1
M gold (III) chlo ide hyd a e unde s i ing. Magne ic s i ing unde oom empe a u e
condi ions was sus ained o 30 min un il a comple e oxida ion o he esidual cobal
was p oduced. A g een colo ed dispe sion indica es he p esence o HGNPs, which we e
subsequen ly washed by se e al cen i uga ion s eps.
2.3 Mic o eac o cha ac e is ics
To p oduce HGNPs-PNIPAm hyb id mic opa icles, a coaxial capilla y mic o luidic
de ice was assembled (Figu e 1). The dimensions o he inne and ou e capilla ies we e
modi ied o une he esul ing mic opa icle sizes. The inne and ou e capilla ies we e
made o PEEK (hyd ophilic) and PTFE (hyd ophobic), espec i ely. The inne capilla y
diame e was a ied om 150 µm o 25 µm, whe eas ou e capilla y diame e was
al e ed om 560 µm o 790 µm. The dispe sed phase (aqueous) was injec ed a low
a es o low (2.5-30 µL/min) in o de o a oid co-lamina lows and uns eady
mic opa icle o ma ion. The inne capilla y was coaxially localized unde an op ical
mic oscope in o de ge an axisymme ic low- ocusing de ice whe e he dispe sed
phase is su ounded symme ically by he con inuous phase. The coaxial capilla y
eac o was suppo ed in a polyme housing ab ica ed by 3D-p in ing o a oid
capilla ies misalignmen and o a o luid dynamic ep oducibili y. In he downs eam
low a e d ople o ma ion, a UV i adia ion p o ided by a 4.6 W LED (365 nm
wa eleng h) was used o ac i a e he pho oini ia o and p omo e he o ma ion o
adicals o polyme ize he monome s inside he esul ed d ople s. LED in ensi y was
modula ed in o de o ob ain he op imum polyme iza ion a e.
Two di e en sy inge pumps (Ha a d Appa a us PHD ULTRA™) a selec ed low
a es we e used o con ol he d op esidence ime o he injec ed eagen s eams.
Finally, mic opa icles we e collec ed in a wa e ecipien in o de o a oid he blockage
o he ou e ubing.
p omo e a as polyme iza ion du ing he d op low in he mic o luidic sys em. The
esidence ime o o med d ople s is usually la ge in d ipping mode because low low
a es (inne and ou e phases) a e equi ed. In addi ion, d ople s p oduced unde
d ipping mode a e pinched o nea he inne capilla y ip, whe eas in je ing egime,
d ople s a e pinched o om an ex ended h ead gene a ed downs eam o he inne
capilla y ip. D ople o ma ion in co- lowing mic o luidic sys ems is sensi i e o he
iscous shea s ess o he ex e nal low and he capilla y p essu e esis ing he
de o ma ion o he in e nal phase.20 The dimensionless capilla y numbe (Ca) compa es
he ela i e impo ance be ween he ic ion o ce and he su ace ension. Then, we
conside ed p e ious s udies o d ople o ma ion in d ipping mode using simila
luids54, o selec he luid dynamic condi ions o ge s able d ople o ma ion. Se e al
ac o s such as s eam composi ion o capilla y dimensions we e uned in o de o
con ol he mo phology and he polyme iza ion e iciency o he sys em. The e ec o
hose pa ame e s will be discussed in he ollowing sec ions.
3.2 Mic opa icles Mo phology and dimensions
I is well accep ed ha he size o d ople o ma ion in a co- lowing mic o luidic de ice
depends on he capilla ies dimensions, and inne and ou e low a es. These pa ame e s
a e highly impo an because hey can modula e he compe i ion be ween iscous shea
s ess o he ex e nal s eam and capilla y p essu e esis ing de o ma ion o he in e nal
s eam. In his wo k, we ha e selec ed wo di e en inne and ou e capilla ies o une
he size o MPs unde a s able d ople o ma ion in d ipping egime.
Figu e 2 shows he a e aged MPs diame e ob ained unde di e en capilla y
dimensions and low a es. In gene al he mos impo an e ec is obse ed when he
ex e nal PTFE capilla y was modi ied.

Figu e 2: A e age MPs size depending on low a io and inne diame e o he mic o ea o
channels. a) and b) show he esul s o he smalles ex e nal PTFE ubing (560 µm) and la ge
(150 µm) and small (25 µm) in e nal capilla y, espec i ely. c) and d) p esen he esul s o he
la ge PTFE ubing (790 µm) and la ge (150 µm) and small (25 µm) in e nal capilla y,
espec i ely. Same colo s ep esen he same inne low. Fo each o hem, om le o igh
con inuous low inc eases. In e ed mic oscope images o MPs syn hesized wi h low a io o 5-
100 L/min a e shown in: e) ID: 150 µm and OD 560 µm; ) ID: 25 µm and OD 560 µm; g) ID:
150 µm and OD 790 µm; h) ID: 25 µm and OD 790 µm. i) Summa y and compa ison o MPs
diame e syn hesized wi h wo di e en low a ios and all combina ions o in e nal and ex e nal
ubing diame e s.
Smalle ou e capilla y yielded o mic opa icles be ween 400 and 500 µm (Figu e 2 b)
and a)); while a la ge ou e capilla y diame e gene a ed MPs o e 700 µm in diame e
(Figu e 2 c) and d)). These esul s can be a ionalized by he d ople o ma ion
mechanism. The junc ion close o he inne capilla y ip is obs uc ed by he inne luid
p o usion. The con inuous low close o he p o usion is es ic ed as he p o usion is
enla ged, es ablishing a p essu e g adien ac oss he p o usion. The d ople is pinched
o once he p essu e g adien in he con inuous low is su icien ly high o o e come
he capilla y p essu e inside he dispe sed d op. Viscous shea o ces a e usually
su icien ly la ge o pinch o he d ople be o e i g ows o block he ou e capilla y55.
Then, he d ople diame e is usually smalle han he ou e channel diame e . In
addi ion, he d ople diame e is in e sely p opo ional o he a e age eloci y o he
ca ie low because he d ag o ce inc eases as he con inuous phase eloci y does56.
This ac con i ms ha he MPs diame e inc eases as he low a e o he ou e s eam is
dec eased when he inne low a e is kep cons an ( he d ug o ce is educed). On he
o he hand, he inne capilla y size mainly a ec s MPs polydispe si y. A mo e con ined
d ople o ma ion bene i ed om a smalle capilla y, gene a ing na owe diame e
de ia ion. This is e lec ed in he di e en coe icien o a iance (CV) o MPs sizes
ob ained wi h he ou sys ems s udied. While MPs CVs ob ained wi h la ge inne
capilla y (790 µm) ha e alues be ween 15 nm (when inne low a e is 10 µL/min) o
100 nm (when con inuous phase ge s o 30 µL/min), a maximum a iance o 30 nm is
achie ed in expe imen s when using 25 µm inne capilla y. Simila esul s we e
p e iously obse ed wi h analogous pla o ms.57 D ipping equency p oduc ion ( ) o
all samples anges be ween 7.5 Hz o 0.2 Hz depending on he inne low a e and inal
size o MPs. Slow low a e (2.5 µL/min) and la ge inal MPs (~700 µm) lead o slow
d ople o ma ion and equencies a ound 0.2 Hz. Howe e , inc easing he inne low
a e up o 30 µL/min and con ining he size o he ou e capilla y, and hus he inal
MPs size (~400 µm), p o oked a as e d ople o ma ion and equencies o e 7.5 Hz.
I is o pa amoun impo ance o highligh ha his low d ipping equency was equi ed
in o de o ge a comple e polyme iza ion eac ion in con inuous ashion, a ac ha is
no el in his wo k.
Acco ding o he a o emen ioned polyme iza ion equi emen s, i is essen ial o achie e
ce ain le el o polyme iza ion a e in o de o ob ain s able MPs wi h a compe en
unc ionali y o a po en ial biomedical use. This ac , oge he wi h he luid dynamic
es ic ions equi ed o achie e a s able d ople gene a ion limi he a ailable phase low
a es. In his wo k a single LED sou ce has been conside ed, howe e using se e al
LEDs in se ies would po en ially inc ease he i adia ion ime allowing he use o la ge
low a es.
I has been demons a ed ha d ople size in coaxial low pla o ms wi h low a ios
wi hin ou wo king limi s do no change signi ican ly21. Howe e , i can s ill ha e small
e ec s on he inal MPs sizes. S a is ical analysis o ou esul s (Figu e S1) showed
some signi ican di e ences in almos all low a io combina ions sugges ing ha as
men ioned be o e, keeping he same inne low, he inc ease in he con inuous low a e
o all samples led o a sligh dec ease in he inal MPs size. In all cases, monodispe se
MPs we e ob ained wi h a ia ions less han 15 % o hei size in he wo s -case
scena io (150 µm inne capilla y) bu wi h a e age CV o 2.5 % in he mos s able cases
(25 µm inne capilla y).
3.3 Polyme iza ion e iciency and he mo esponsi e p ope ies
Pho opolyme iza ion eac ions depend on a se o di e en a iables (monome ,
pho oini ia o and c osslinke concen a ions and LED i adiance and ime o
i adia ion) and some o hem we e s udied using his co- lowing mic o luidic de ice.
Conside ing ha he main goal o his esea ch was o p oduce MPs wi h on-demand
ligh - esponsi e d ug deli e y abili y and allow a emo e con ol o he polyme ic shell
pe meabili y, we a emp ed he analysis o olume a io sh inkage in he esul ed MPs.
This pa ame e was also selec ed as a key ac o o analyze he polyme iza ion
e iciency and he mo- esponsi e p ope ies. I mus be highligh ed ha ei he an
unsuccess ul o limi ed polyme iza ion yield can induce MP collapse, agg ega ion o a
sca ce olume sh inkage upon a empe a u e a ia ion in he lowe c i ical solu ion
empe a u e (LCST) ange.
On he o he hand, c osslinking agen en ails a key ole in he sh inkage beha io o any
hyd ogel. Highe concen a ion o c osslinking molecules among o med polyme
chains leads o s e ic di icul ies o achie e a comple e sh inkage o he hyd ogel om
i s swollen hyd a ed s a e o i s sh unken dehyd a ed o m.
Figu e 3: Volume change wi h empe a u e o a) MPs syn he ized wi h 250 mg/mL monome
concen a ion and 40 µL DEAP and di e en c osslinke concen a ions; b) o g) Time-lapse
mic oscopy images o MPs syn he ized wi h he same condi ions a di e en empe a u es. All
samples we e syn he ized unde low a io o 5/100 µL/min, inne capilla y diame e : 25 µm
and ou e capilla y: 560 µm.
Figu e 3 a) ep esen s he olume a io wi h empe a u e ob ained o h ee di e en
samples con aining 25, 50 and 75 monome -c osslinke NIPAM-BIS a io, espec i ely.
The esul s con i m ha all MPs p oduced show a as esponse o en i onmen al
empe a u e. I is ele an ha d ama ic changes occu be ween 32-39ºC (LCST o
PNIPAm is 32ºC). This may be a ibu ed o polydispe si y in he polyme chain leng hs
and c osslinking deg ee58,59. I was also con i med ha he highes he NIPAM-BIS
a io, he la ges he a e o olume change o he pho o-polyme ized MPs is. The
olume change in PNIPAm MPs is a ionalized because MPs a e in a swollen and
hyd ophilic s a e below he LCST ha is swi ched o a sh unken and hyd ophobic s a e
abo e he LCST. The s a e ansi ion was s udied in a ime-lapse in e ed mic oscope a
di e en empe a u es. Figu es 3 b) o g) depic ep esen a i e op ical images a
di e en en i onmen al empe a u es, whe e he d ama ic educ ion o MPs size abo e
he LCST is clea ly obse ed as well as he e e sibili y o his p ocess once he
empe a u e dec eases. Simila beha io was also obse ed when monome
concen a ion and monome /c osslinke a ios (NIPAM/BIS) we e modi ied (Figu e S2)
con i ming he he mo esponsi e beha io o he inal polyme con o ming MPs.
Polyme iza ion e iciency is ela ed o he polyme iza ion a e and i has di ec in luence
in he leng h o he polyme ic chains o med and he possibili y o collapse and educe
hei olume and size unde high empe a u es. Figu e 4 shows he e ec o monome
(NIPAM) and pho oini ia o (DEAP) concen a ion on inal molecula weigh o
esul ed MPs and hei abili y o educe hei olume unde empe a u e a ia ions.

Figu e 4: a) Volume a io obse ed in samples syn hesized wi h di e en monome and
pho oini ia o concen a ions; b) GPC esul s o h ee di e en samples wi h di e en
DEAP/monome a io; c) Volume a io shown o wo samples polyme ized wi h wo di e en
LED ligh i adia ion in ensi ies.
Figu e 4 a) demons a es ha he pho oini ia o (DEAP) concen a ion is c ucial o
achie e a desi ed g ade o polyme iza ion ha is high enough o endow MPs o ma ion
wi h he app op ia e a e o olume change and he mosensi i e beha io . A high DEAP
concen a ion leads o a high concen a ion o adical species ha ini ia e
polyme iza ion. Howe e , he as es he polyme iza ion is, he sho e he polyme
chains o med and hen, he less he olume change when he en i onmen al
empe a u e inc eases. This obse a ion was also con i med by Gel Pe mea ion
Ch oma og aphy (GPC) (Figu e 4 b). The GPC ch oma og am p o ides he molecula
weigh dis ibu ion o he esul ing species, labeling he main molecula weigh peaks
(Figu e 4-b). Acco ding o GPC analysis, he molecula weigh o he esul ed polyme
is lowe as he pho oini ia o concen a ion is inc eased because a high densi y o
monome building blocks is ac i a ed by he adical species. This ac was also
e idenced by in e ed mic oscopy, whe e op ical images aken a di e en
en i onmen al empe a u es depic ed a signi ican sh inkage as he pho oini ia o
con en was dec eased (Figu e S3). On he o he hand, he ac i i y o he pho oini ia o
molecules is de e mined by hei s imula ion sou ce, he UV-LED ligh in ou sys em.
The i adiance o LED sou ce de e mines he eloci y o he polyme iza ion p ocess
leading o di e en polyme chain leng hs and hus o di e en pho o he mal p ope ies.
The e is an in ensi y h eshold ha de e mines he minimum in ensi y necessa y in o de
o ob ain igid and mechanically s able MPs below he one whe e no enough polyme
chains we e o med, and MPs did no keep hei shape a e exi ing he mic o luidic
pla o m. In ensi ies om 0.2 o 0.9 A we e used in ou s udy inding he h eshold
desc ibed be o e se a 0.7 A. A in ensi ies o 0.2 and 0.4 A no MPs o ma ion ook
place and easily b eakable MPs we e ob ained, espec i ely. Howe e , abo e 0.7 A no
signi ican changes we e obse ed when UV-LED ligh in ensi y was inc eased o 0.9 A
(Figu e 4 c) in ou sys em.
As he polyme iza ion is ini ia ed a he in e ace o he aqueous/o ganic phase o
de ached d ople s, he di usion o adical species ha conduc he polyme iza ion
eac ion migh ha e a ele an ole in he MPs s uc u e. In hese e ms, hollow o solid
MPs could be p oduced depending on he adical species d ople in e naliza ion. Kim e
al.31 co obo a ed he ela ionship o a high polyme iza ion a io wi h he imp o ed
mechanical s eng h o he esul ed MPs. Long i adia ion imes, high DEAP
concen a ion and high i adia ion in ensi y a o ed o ob ain a solid s uc u e and
mechanically esis an MPs. Howe e , he highly solid MPs ob ained unde hese
condi ions esul ed in low sh inkage a ios (~24 / %).
The polye hylene glycol diac yla e (PEGDA) pho opolyme iza ion eac ion om a
d ople mic o luidic de ice emulsi ica ion p ocess was also s udied by Fila o e al.36
showing he impo ance o he pho oini ia o concen a ion and he eac ion ime in he
inal co e-shell s uc u e and MPs esis ance. Howe e , a pla eau o ime eac ion exis s
a e y high pho oini ia o concen a ion whe e inc easing pho oini ia o concen a ion
does no lead o as e polyme iza ion eac ion. On he o he hand, when he monome
concen a ion inc eases, mo e monome molecules a e a ailable a he d ople su ace
leading o hicke MP shells and hus mo e mechanically esis an MPs. This is
explained due o a as e polyme iza ion p ocess wi h he same eac ion ime.
Conside ing ou p e ious ema ks, i was de ised he o ma ion o wo ypes o MPs
wi h a di e en in e nal s uc u e and good mechanical p ope ies, whe e he densi y o
polyme ic chains was uned in o de o modula e he oid ac ion and he a e o
olume sh inkage. Figu e 5 shows some o he mos ep esen a i e MPs p oduced by
uning he polyme iza ion a e, ei he by modi ying he low a e o he con inuous ou e
phase o he pho oini ia o concen a ion. MPs p oduced a he opposi e condi ions we e
disca ded because hey un easible applicabili y. Tha is, MPs p oduced wi h he smalles
low a e and pho oini ia o concen a ion (Figu e 5-a), because hey we e no
mechanically s able. On he o he hand, MPs p oduced a he highes low a e and
pho oini ia o concen a ion (Figu e 5-d), because o he high densi y o polyme ic
chains and igidi y would se iously a ec he a e o olume sh inkage. As a esul ,
in e media e condi ions we e selec ed as he p ope ones in o de o load he ca go and
s udy he empe a u e assis ed d ug elease (Figu e 5 b-c).
Figu e 5: F om le o igh MPs syn hesized wi h monome concen a ion o 150 mg/mL (a)
and b)) and 250 mg/mL (c) and d)). Images a) and c) we e syn he ized wi h 40 µL o
pho oini ia o (DEAP); while 500 µL o pho oini ia o (DEAP) we e used in images b) and d).
T ansi ion empe a u e in d ug deli e y applica ions may lead o di e en d ug elease
p o iles which could be app op ia e o a b oad a ie y o disease ea men s. This
uning o LCST can be achie ed by combining di e en monome s in he polyme ic
s uc u e. I has been p e iously demons a ed ha he p esence o di e se unc ional
g oups a he side chains o he polyme chain esul s in a ia ions o hyd ophobici y
and hus polyme -wa e in e ac ions60. Ac ylamide monome has been widely used in
o de o inc ease he ansi ion empe a u e in PNIPAm-based polyme s. The lack o
isop opyl g oups in i s side chain inc eases wa e -polyme in e ac ions making mo e
ene gy necessa y o old he polyme chains.
In ou p oposed mic o luidic pla o m, his a ied monome combina ions d i en o
ob ain cus omized he mo esponsi e MPs wi h desi ed LCST is easy o ca y ou . We
demons a ed ha adding Ac ylamide (AAm) as co-monome he LCST o he esul ing
MPs can be easily modi ied (See Figu e S4). LCSTs o MPs wi h di e en ac ylamide
pe cen ages a e summa ized in Table 1.
co esponding bupi acaine concen a ion. High cell iabili y (> 70%) was obse ed o
all MPs concen a ion es ed o bo h solid and hollow MPs exuda es showing mo e
compa ibili y han ee BVP in human ib oblas . Following s udies we e de eloped a a
MPs concen a ion o 0.5 mg/mL as i was conside ed as subcy o oxic dose ollowing
he ISO 10993-5 s anda d, which s a es a iabili y o 70% as he h eshold o
conside ing non-cy o oxic concen a ions.62
Cell apop osis s udies by low cy ome y we e selec ed o show he po en ial cell
memb ane e ec caused by he MPs exudes (Table 2). The incuba ion o he wo cell
lines (TPH1 mac ophages and human de mal ib oblas s) a he subcy o oxic
concen a ion (0.5 mg/mL) wi h MPs exuda es loaded wi h HGNPs and BVP did no
show ema kable changes compa ed o non- ea ed samples. Only mac ophages showed
a sligh inc ease in nec osis and la e apop osis o hollow and solid loaded MPs,
espec i ely (<3%) and a consequen dec ease in cellula iabili y (<4%).

Figu e 8: Cy o oxici y esul s o wo cell lines: a) Human ib oblas s and b) mac ophages o
wo di e en shell hickness MPs denomina ed solid and hollow MPs loaded wi h HGNPs and
Bupi acaine; and ee bupi acaine. Mean alues and SD ob ained om i es samples.
Table 2: Apop osis esul s ob ained by low cy ome y
Con ol
Exude solid MPs
Exude hollow MPs
Mac ophages (%)
Nec osis
4.43
2.09
7.41
La e apop osis
1.72
5.74
2.58
Ea ly apop osis
0.59
1.44
1.14
Viabili y
93.26
90.74
88.87
Fib oblas s (%)
Nec osis
0.51
0.33
0.38
La e apop osis
1.99
2.47
2.01
Ea ly apop osis
3.05
3.18
2.76
Viabili y
94.44
94.02
94.85
Cell cycle s udies a e depic ed in Table 3. Cell ea men o 24 h wi h HGNPs-BVP
loaded PNIPAm MPs exuda es a subcy o oxic doses (0.5 mg/mL) did no display
accen ua ed e ec s on cell cycle. A sligh inc ease in G2 phase in mac ophages (<2%)
and in S phase in ib oblas s (<4%) a e he only changes obse ed a e ea men
compa ed o con ol samples. The e o e, a he doses es ed he exuda es eleased by he
MPs he e p epa ed did no show cy o oxici y, cell-cycle a es o apop o ic induc ion.
Table 3: Cell cycle esul s ob ained by low cy ome y
Con ol
Exude solid MPs
Exuda e hollow MPs
Mac ophages (%)
G1
55.72
53.44
54.11
S
13.32
13.49
13.41
G2
30.96
33.08
32.48
Fib oblas s (%)
G1
45.72
43.83
44.19
S
31.34
35.99
35.17
G2
22.94
20.18
20.64
4 Conclusions
Summing up, in his wo k we ob ained he mosensi i e ligh - esponsi e hyb id MPs
loaded wi h an anes he ic d ug using an inno a i e one-s ep con inuous syn hesis
me hod. A simple, e sa ile and highly p oduc i e mic o luidic syn hesis was de eloped
o his pu pose. The in luence o he eac ion condi ions in he inal MPs cha ac e is ics
was analyzed. The p esence o plasmonic HGNPs in he MPs was demons a ed as
po en ial igge o d ug deli e y applica ions in biomedicine. In o de o es d ug
loading and elease beha io , bupi acaine was selec ed as a d ug o in e es and he
in e ac ion, loading capaci y and elease s udies con i med he sui abili y o he MPs
ob ained o eaching unable d ug deli e y p o iles. Finally, cy o oxici y assays showed
a subcy o oxic dose o 0.5 mg/mL u he used o s udy he cell me abolism and cell
cycle showing no ema kable in luence in any o he cell lines s udied. Al oge he , make
his mic o luidic de ice sui able o MPs syn hesis o u he local ea men
applica ions such as he ea men o ch onic pain whe e an anes he ic depo could be
ex e nally ac i a ed o elease i s ca go on demand. Fu he imp o emen s such as
di e en capilla y sizes, LED i adia ion a angemen s o in oduc ion o o he d ug
molecules o ino ganic nanopa icles would be he nex s eps o expand he possibili ies
o his no el mic o luidic de ice.
5 Acknowledgmen s
Financial suppo om he ERC Consolida o G an p og am (ERC-2013-CoG-614715,
NANOHEDONISM) is g a e ully acknowledged. CIBER-BBN is an ini ia i e unded
by he VI Na ional R&D&i Plan 2008-2011 inanced by he Ins i u o de Salud Ca los III
wi h he assis ance o he Eu opean Regional De elopmen Fund.
6 Associa ed con en
Suppo ing igu es a e a ailable in Suppo ing In o ma ion File.
Addi ional in o ma ion o he e e sible MPs swelling unde lase i adia ion is
p esen ed in Suppo ing Mo ie_S1.
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