Understanding sulfonated kraft lignin re-polymerization by ultrafast reactions in supercritical water
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Journal Pre-proof Understanding sulfonated kraft lignin repolymerization by ultrafast reactions in supercritical water Tijana Adamovic, Xuhai Zhu, Eduardo Perez, Mikhail Balakshin, Maria José Cocero PII: S0896-8446(22)00251-0 DOI: https://doi.org/10.1016/j.supflu.2022.105768 Reference: SUPFLU105768 To appear in: The Journal of Supercritical Fluids Received date: 9 March 2022 Revised date: 30 August 2022 Accepted date: 5 October 2022 Please cite this article as: Tijana Adamovic, Xuhai Zhu, Eduardo Perez, Mikhail Balakshin and Maria José Cocero, Understanding sulfonated kraft lignin repolymerization by ultrafast reactions in supercritical water, The Journal of Supercritical Fluids, (2022) doi:https://doi.org/10.1016/j.supflu.2022.105768 This is a PDF file of an article that has undergone enhancements after acceptance, such as the addition of a cover page and metadata, and formatting for readability, but it is not yet the definitive version of record. This version will undergo additional copyediting, typesetting and review before it is published in its final form, but we are providing this version to give early visibility of the article. Please note that, during the production process, errors may be discovered which could affect the content, and all legal disclaimers that apply to the journal pertain. © 2022 Published by Elsevier.
Understanding sulfonated kraft lignin repolymerization by ultrafast reactions in supercritical water. Tijana Adamovica Xuhai Zhub,c Eduardo Pereza,d Mikhail Balakshinb and Maria José Coceroa,* aBioEcoUva Bioeconomy Research Institute, Press Tech Group, University of Valladolid, Doctor Mergelina s/n, 47011 Valladolid, Spain b Department of Bioproducts and Biosystems, School of Chemical Engineering, Aalto University, P.O. Box 16300, 00076 Aalto, Finland c State Key Laboratory of Catalysis, Dalian National Laboratory for Clean Energy, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian, Liaoning 110623, P. R. China d Department of Physical Chemistry, Faculty of Sciences, Complutense University, Avda Complutense s/n, 28040 Madrid, Spain Corresponding author: Maria José Cocero e-mail: [email protected] Abstract Re-polymerization reactions are a commonly reported issue on the way to the higher recovery of monomers from lignin. The reactivity of monomers obtained from lignin depolymerization and their contribution to the re-polymerization in supercritical water (SCW) was investigated. Sulfonated Kraft lignin (SKL) was used along with four monomers: vanillin, vanillic acid, vanillyl alcohol and acetovanillone. Indulin Kraft lignin was also employed as the reference to Journal Pre-proof
understand the re-polymerization of SKL in SCW. The formation of diarylmethane structures was detected in HSQC spectra of solid residue after the SCW process. Lignin released fragments with free phenolic β-O-4 structures, as well as the monomeric product vanillyl alcohol are involved with the formation of o-o´ and o-p´ diarylmethane structures. Chemical structure of Kraft lignin and its polymeric product after the SCW process was remarkably similar, as shown by HSQC, indicating that re-polymerization reactions occur through crosslinking polymerization, mainly in their fractions of low molecular weight products. Keywords: diarylmethanes structures • sigma lignin • vanillin • vanillic acid • vanillyl alcohol • acetovanillone 1. Introduction An uncertain future based on fossil fuels and growing environmental awareness are directing our forces towards the development of more sustainable energy and chemical sources. Biomass is the renewable source of carbon 1 and thus the potential renewable source for chemicals and fuels. The development of biorefinery as ``the sustainable processing of biomass into a spectrum of marketable products and energy``2 is a prudent way toward a sustainable future. Lignocellulosic biomass is the most abundant biomass source composed of three main components: cellulose, hemicellulose and lignin. To build a biorefinery competitive with a petroleum refinery, an effective conversion and utilization of all biomass fractions is crucial. Lignin is the most abundant aromatic polymer in nature. Its aromatic moieties attract remarkable attention as lignin could play an important role as a sustainable source for aromatic chemicals. The scientific community has recognized this potential, shown by the big Journal Pre-proof
number of articles discussing different technologies and strategies of lignin valorization. Among all possible lignin applications, its efficient conversion to low-molecular-weight aromatics is very popular. However, it is also the most challenging and complex objective due to the lignin technology barriers 3 as well as economic issues 4. Those barriers arise from the very complex and recalcitrant lignin nature, influenced by many factors, among which are the methods used to isolate lignin from biomass. Kraft process is the dominant pulping procedure used to separate cellulose fibers from lignin, with an estimated global production of 130 Mt/y (as extracted in black liquor; about 515% of it can be isolated from black liquor while the rest is needed to be incinerated for the Kraft chemicals recovery) 5. Advantages of the Kraft process over others in the Pulp and Paper Industry are: high quality of the pulp, insensitivity to the wood species and possibility of recovery of chemicals and energy 6. In the Kraft process, lignin and part of hemicelluloses of the wood chips are dissolved in the solution of sodium hydroxide and sodium sulphide resulting in the isolation of cellulose fibers. During the treatment, the hydroxide and hydrosulfide anions react with the lignin causing the polymer to break into smaller fragments 7. Isolated lignin from the Kraft process undergoes many degradation and condensation reactions 8–11. One of the obstacles to the further processing of Kraft lignin is its limited solubility in water. As solubility is an important factor that facilitates lignin handling, sulfonation of Kraft lignins has become practice 12. Numerous strategies have been utilized to break down the lignin molecule to obtain valuable aromatic compounds. Methods used for lignin depolymerization can be listed as thermochemical methods (pyrolysis, hydrogenolysis, hydrolysis, etc.), microwave-assisted depolymerization, methods using chemicals or catalysts (acid-catalyzed, base-catalyzed, metallic-catalyzed, ionic liquid-assisted catalyzed, methods using hydrogen peroxide as catalyst) and biological methods (bacteria, fungi, enzymes) 13. Despite the availability of lignin and all the effort involved in obtaining aromatic compounds from it, the scaling up of Journal Pre-proof
the processes involved in lignin deconstruction is very challenging, due to the difficulties in depolymerization and product separation 14. Process limitations and complex lignin structure are the main difficulties to the successful valorization of lignin into high-value aromatic chemicals. Examples of process limitations for some technologies are: harsh conditions in the sense of long reaction time, high pressure and temperature and environmental concerns for acid and base-catalyzed depolymerisation; use of expensive (noble metal-based catalyst), the lack of mass transfer from lignin feedstocks to the catalytic surface and the recyclability of the heterogeneous catalyst for heterogeneously catalyzed depolymerisation; low yield of products, possible recombination/re-polymerization of lignins and lignin fragments and the feasibility of product separation in the case of oxidative depolymerisation; cost, environmental issues and recyclability for processes that use ionic liquids 14,15. Water at elevated temperatures and in a supercritical state has been recognized as a potential reaction medium for lignin depolymerization 16–22. This green technology that uses water as solvent overcomes many limitations of applied conventional processes, firstly regarded the use of toxic and expensive catalysts and solvents. The properties of SCW differ from those of ambient liquid water. SCW behaves as many organic solvents due to the low value of dielectric constant 23. Properties of subcritical and supercritical water vary over a wide temperature and pressure range, which gives the possibility to adjust medium identity simply by setting those parameters 24. Another important benefit of SCW is its ability to dissolve both organic compounds and gases, thus the reaction occurs in a single phase overcoming the limitation of mass transfer. Moreover, high temperatures can greatly enhance the reaction kinetics so a small continuous reactor can be used for very short reaction times. Different works discussing depolymerization of lignin in SCW reported an increased yield of solid residue and decreased yield of monomers over reaction time due to the repolymerization reaction. They also reported that liberated formaldehyde could promote repolymerization and proposed the use of capping agents such as phenol and p-cresol to prevent Journal Pre-proof
undesired re-polymerization and increase the yield of oil enriched in monomers 25–28. Keeping a short reaction time is essential in lignin depolymerization to avoid undesired repolymerization reactions and to favor monomer recovery. Previous results demonstrated that Sulfonated Kraft lignin (SKL) can be successfully converted into aromatic monomers via ultrafast depolymerization in SCW, keeping the reaction time under 500 ms 29. The results showed that the total aromatic yield based on lignin was 10.5 % w/w. It was found that the optimum reaction time for lignin depolymerization was 300 ms. At longer reaction times however, the yield of the monomeric fraction decreases, followed by an increase in the yield of the heavier fraction, as a result of possible product recombination and re-polymerization. The yield of monomeric units starts to decrease after the optimum point, suggesting that these units play an active role in re-polymerization 29. Re-polymerization reactions present an important limiting factor on the way to higher recovery of aromatics from lignin, which faces every depolymerization method. The mechanism of re-polymerization reactions in SCW is still unclear and its understanding is one way to prudently govern the depolymerization reaction towards the high yield of monomers. In this paper, we focus our interest on a better understanding of re-polymerization processes in SCW. In particular on the reactivity of a mixture of model compounds in presence of lignin to find out if they react between themselves or if they react with other lignin fragments. On the other hand, it was desired to understand the main changes that occur in the SKL structure during the SCW process. This was analyzed using FTIR, Gel Permeation Chromatography (GPC) and 2D HSQC NMR. Journal Pre-proof
2. Experimental section 2.1 Materials Technical lignins and model compounds used in the experiments are listed in Table 1. Sodium hydroxide used as a catalyst, and ethyl acetate (>99%) used for sample fractionation were purchased from PanReac. Distillate water type III was used as a reaction medium. Acetic acid, sodium acetate, acetonitrile and methanol used in HPLC and GPC analysis were all purchased from Sigma Aldrich. Specifications can be found in Table 1. Table 1. Technical lignins and model compounds used in the study Compound CAS Purchased from Purity Vanillin 121-33-5 Sigma Aldrich 99.9 Vanillic acid 121-34-6 Sigma Aldrich 99.8 Vanillyl alcohol 498-00-0 Sigma Aldrich 99.9 Acetovanillon 498-02-0 Sigma Aldrich 99.8 Sulfonated Kraft Lignin 8068-05-1 Sigma Aldrich Lot MKCG9481 Kraft Lignin (Indulin AT) Ingevity (formerly MeadWestvaco) 2.2 Methods 2.2.1 Experimental setup Experiments were carried out in a continuous lab-scale plant with a sudden expansion micro-reactor (SEMR) shown in Figure 1. The design of the plant allows sudden start and termination of the reaction by sharp temperature changes. The sudden start is achieved by the mixing of SCW and the compressed lignin/model compound solution in the T-junction just at the entrance of the reactor. The flow of water and lignin solution is controlled by highpressure piston pumps whose operating ranges are previously calibrated using water. The termination is achieved by sudden decompression using a high-temperature needle valve, Journal Pre-proof
resulting in a Joule-Thomson effect, so that after the reactor the temperature decrease to approx. 200 °C. In this way, it is possible to achieve a short reaction time and avoid heating and cooling slopes that prevent its accurate control. After the decompression valve, a heat exchanger was installed to cool the sample further down to room temperature. Each sample was taken after the reactor has reached a steady state, which was controlled following values of temperature in pressure over time. Each sample has been taken in duplicate. The mass balance is presented in supplementary. The maximum operating conditions of the plant are 425 °C and 300 bar, with a maximum capacity of 3.6 kg/h of lignin solution. More details about the setup can be found in a previous report 30. Figure 1. Flow diagram of lab-scale continuous plant with SEMR 2.2.2 Experimental procedure The chosen model compounds for these experiments were four guaiacyl type monomers: vanillin, vanillin acid, vanillyl alcohol and acetovanillone. Vanillin and acetovanillone are the main model compounds isolated in the previous studies of our research group. Vanillyl alcohol is a model compound of lignin moieties and a reactive intermediate that has been Journal Pre-proof
proposed to play an important role in lignin condensation 31. Aromatic acids such as vanillic acid have been usually found in hydrothermal reactions. The water solutions of reagents were prepared in 0.1M sodium hydroxide. Two reference experiments were performed, one just with 5% w/w SKL, and another with an equimolar mixture of the four model compounds (MC) with a total concentration of 2 % w/w. The total concentration (MC + SKL) for the rest of the experiments was 5 % w/w, with two different lignin to model compounds (SKL:MC) ratios of 1:4 and 2:3. The temperature in every experiment was 385 1 ºC, the pressure was 2542 bar and the residence time 36020 ms. After the reaction, the sample is obtained in the liquid phase and further fractionated following a procedure similar to one reported by Perez and Tuck 32. The sample was acidified to pH=2 using sulphuric acid, followed by centrifugation to separate the precipitated solid (s) and the aqueous (aq) fractions. The solid was then washed three times with acidified water (pH=2), which was collected and added to the liquid fraction. The solid was further extracted three times with ethyl acetate. The solvent after extraction was removed by a rotary evaporator and the solid obtained as the extract is called heavy oil fraction (s-E). The residue obtained after the extraction is called solid residue (s-R). The aqueous fraction was also extracted three times with ethyl acetate. The solvent of the organic phase of this fraction was removed in a rotary evaporator and the obtained extract is named light oil (aq-E). The water phase fraction is called aqueous residue (aq-R), and it was discarded as usually does not provide significant information 32. The procedure of sample fractionation explained here is simplified and presented in Figure 2. Journal Pre-proof
around 10 % (Figure 4c). It is difficult to confirm whether the MC react between each other or with SKL fragments, but the experiment where the SKL:MC ratio was 2:3 yielded approximately the same amount of s-R compared to the experiment with just SKL (yield based on SKL mass, see Figure 4b), denoting that MC could polymerize with lignin fragments. GPC chromatogram of samples obtained with MC, SKL and the mixture of MC and SKL are presented in Figure 5. Spectrum from a sample of MC shows peaks at diverse retention times, confirming a certain degree of polymerization among them, as has already been observed previously for vanillin 37. Samples obtained with the mixture of MC and SKL (1:4 and 2:3) have peaks appearing at a shorter reaction time (t 8 min) compared to the sample obtained with SKL. These results suggest that, at least partially, MC have reacted with SKL fragments to yield higher molecular weight compounds. Figure 5. GPC chromatogram of the samples 3.3 Analysis and characterization of solid fraction 3.3.1 FT-IR analysis FT-IR analysis of the original SKL, the s-R fraction of SKL, the s-R fraction of the mixture of MC and SKL and the s-E fraction of MC is presented in Figure 6. Every sample shows the Journal Pre-proof
typical lignin signals that are assigned according to the literature38–41. The main change obtained in spectra of s-R fractions of SKL compared to the original SKL is the disappearance of a peak at 618 , characteristic for sulphonic groups due to the de-sulphonation. The peaks between 2938 and 2842 , assigned to C-H stretching frequencies of aromatic methoxy group, methyl and methylene groups of the side chain have decreased intensity in s-R fraction compared to original SKL. s-E fraction of MC had the shift in the wavenumber for most of the bands. For example, aromatic skeleton vibration that appears for every s-R fraction at 1600 cm-1 and 1511 is shifted to 1570 and 1501 , respectively. Guaiacol ring vibration and C=O stretching was shifted from 1265 to 1279 . Figure 6. FT-IR spectrum of original SKL, s-R (SKL), s-R (SKL:MC=1:1) and s-E (MC) 3.3.2 HSQC analysis The solid residue fraction (s-R) is the heaviest fraction that should contain possible repolymerization products and unreacted lignin. Taking a detailed structural study on the s-R fraction should help us to understand the side reaction happening on SKL during the SCW process. The signals in the spectra were assigned according to previous publications 8,9,42–44. As shown in Journal Pre-proof
Figure 7a HSQC spectrum of the original SKL was overlaid with its s-R fraction obtained after the SCW process. The main reaction of SKL in the SCW system was lignin desulphonation as the spectrum of s-R was very similar to a typical spectrum of a softwood Kraft lignin i.e., Indulin ( Journal Pre-proof
Figure 7c, f vs 6d, g). The other structural changes in SKL were rather minor and could not be investigated as they were strongly obscured by the intensive changes due to lignin desulphonation. To investigate the transformation of SKL and its monomer products during the SCW process, the s-R fraction from SKL and s-E fraction of MC were compared to each other in HSQC spectra ( Figure 7b). The formation of o-o´ and o-p´ diarylmethane structures with a minor amount can be observed in the s-R fraction of SKL (Figure 7a) 9,45. In contrast, the o-p´ and p-p´ diarylmethane structures were found in the s-E fraction of MC after the SCW process (Figure 7b). This indicated that the re-polymerization can be related to the formation of diarylmethane structures, but the formation mechanism for MC and SKL is different during the SCW process. A proposal of mechanisms for the formation of diarylmethane structures from MC and SKL is presented in Figure 8a and b respectively. As shown in Figure 8a, vanillyl alcohol plays an important role in the formation of o-p´ and p-p´ diarylmethane structures. In detail, vanillyl alcohol transforms into para-quinone methide under alkaline conditions 31. This para-quinone methide reacts at any ortho or para position to the guaiacol Journal Pre-proof
generated from other monomers, finally resulting in the o-p´ and p-p´ diarylmethane, respectively. Whereas, the formation of o-o´ and o-p´ diarylmethane structures during SCW treatment on SKL may be due to the liberated formaldehyde from some structures of SKL during the SCW process, e.g., γ-position of free phenolic β-O-4 structures in the alkaline condition. Gierer and Pettersson ever reported that formaldehyde liberated from terminal hydroxymethyl groups in β-O-4 bonded quinone methide intermediates during alkaline treatment reacts with the added phenols affording the corresponding diarylmethane 46. Therefore, we can see that the formation of p-p´ diarylmethane is limited to monomer products but hardly occur to any significant extent with polymeric lignins. On the contrary, the o-o´ diarylmethane structure was not formed among monomers. However, the formation of o-p´ and p-p´ diarylmethane structures could occur between two monomer products or/and a lignin fragment. These reactions are unlikely to directly contribute to the generation of s-R fraction from SKL during the SCW process but are beneficial to the oil fractions. Product fractionation also shows that MC contribute to the yield of total solid mainly through increased yield of s-E fraction. However, it cannot be excluded that the resultant dimeric p-p´ diarylmethane structures or low molecular lignin fragments with o-p´ diarylmethane structures would react furtherly to contribute to the s-R fractions. We assumed that the produced monomer products from SKL could involve the formation of the s-R fraction during SCW. To confirm this, the experiment with the mixture of SKL and MC was processed with SCW (SKL:MC = 1:1, Figure 7b). Interestingly, all three types of diarylmethane structures were observed in their s-R fraction, indicating all of them are related to the production of the s-R fraction during SCW. Nevertheless, p-p´ diarylmethane structures were still not found in the s-R fraction of SKL after the SCW process. It is possible that the transformation to vanillic acid for vanillyl alcohol is easier than the para quinone methide during the SCW process on SKL, thus leaving few opportunities to form the p-p´ diarylmethane structures. Journal Pre-proof
Detailed kinetic studies with MC are therefore needed to address this hypothesis. The colored structures in Figure 7 are used to show the main structural linkages in lignin samples. Journal Pre-proof
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Figure 7. 2D HSQC NMR spectra of lignin samples: SKL overlaid with its s-R fraction after SCW process (a); the s-E fraction of model compounds, the s-R fraction of SKL and their mixture after SCW process overlaid with each other (b); aliphatic region of s-R from SKL (c), Kraft lignin (d) and its s-R fraction (e); aromatic region of s-R from SKL (f), Kraft lignin (g) and its s-R fraction (h), the lev0 is the value of lowest contour level in the spectrum, the colored structures are used to show main structural linkages in lignin samples Journal Pre-proof
Figure 8. Proposed mechanisms for the formation of diarylmethane structures in SCW process: from MC (a); from SKL (b) As it was very difficult to elucidate lignin re-polymerization using SKL, we performed an experiment on Kraft lignin with a much simpler structure. The structural assignment of HSQC spectra of original Kraft lignin (Indulin), and its s-R fraction after the SCW process are Journal Pre-proof
presented in Figure 7 (d/g, e/h). Their main structural quantitative data are shown in Table 2. In the s-R fractions obtained from Kraft lignin after the SCW process, a small amount of o-o´ diarylmethane structures as crosslinked bridges between two lignin fragments can be observed. Therefore, these diarylmethane structures may contribute to the formation of s-R fractions from Kraft lignins after the SCW process. Although our data in Table 2 shows a small amount of o-o´ diarylmethane structure (0.5%) in the s-R from Kraft lignin, they are sufficient to cross-link the lignin fragments to double the molecular weight of resultant solid residue. Also, no new Alk-Ar structures were observed in the spectrum of Kraft lignin after the reaction. However, the formation of Ar-Ar and/or Ar-O-Ar (e.g., 5-5’, 4-O-5’) moieties contributing to the production of s-R fraction during the SCW process cannot be excluded as the HSQC technique does not allow their reliable analysis. There is no significant difference observed in the oxygenated alkyl region between Kraft lignin and its s-R fractions after the SCW process (Figure 7d, e). This indicates that crosspolymerization may happen between lignin fragments after the SCW process. Consequently, their main inter-structural linkages were preserved. Figure 7 shows a remarkable similarity between the original Kraft lignin and its s-R fraction after the reaction. Most of the differences were within the experimental error or/and related to very minor lignin moieties. The only noticeable difference was a decrease in the amount of stilbene moieties (from ca 25/100 Ar to about 10/100Ar), which apparently underwent degradation in the SWC process. Table 2. Amount of typical inter-unit linkages in samples (nlev = 50, lev0 = 20, toplev = 100 %) No. HSQC peaks Indulin/100 aromatic ring s-R from Indulin/100 aromatic ring Assignment 1 Methoxyl 105.5 110.6 -OCH3 2 G2 100.0 100 CH-2 in Guaiacyl ring 3 Aα 9.8 7.9 β-O-4 Journal Pre-proof
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(46) Gierer, J.; Pettersson, I. Studies on the Condensation of Lignins in Alkaline Media. Part II. The Formation of Stilbene and Arylcoumaran Structures through Neighbouring Group Participation Reactions. Can. J. Chem. 1977, 55 (4), 593–599. https://doi.org/10.1139/v77-084. Graphical abstract Highlights Study on the role of model compounds to lignin re-polymerization in supercritical water Reactivity of model compounds with and without sulfonated kraft lignin was followed The presence of model compounds cause an increased yield of heavier fractions The formation of diarylmethane structures was assigned to lignin re-polymerization Reaction mechanism for diarylmethanes formation is proposed Journal Pre-proof