actuators
Article
Modeling the Static Force of a Festo Pneumatic
Muscle Actuator: A New Approach and a Comparison
to Existing Models
Mirco Martens 1, * ID and Ivo Boblan 2
1 Department of Electrical Engineering and Computer Science, Control Systems Gr oup,
T echnical University of Berlin, Einsteinufer 17, D-10587 Berlin, Germany
2 Department VII, Electrical Engineering, Mechatronics and Optometry , Beuth Hochschule Berlin University
of Applied Science, Luxemburger Straße 10, D-13353 Berlin, Germany; [email protected]
* Correspondence: mir [email protected]
Received: 7 September 2017; Accepted: 20 October 2017; Published: 2 November 2017
Abstract:
In this paper , a new approach for modeling the static for ce characteristic of Festo pneumatic
muscle actuators (PMAs) will be pr esented. The model is physically motivated and ther efore gives
a deeper understanding of the Festo PMA. After introducing the new model, it will be validated
thr ough a comparison to a measured for ce map of a Festo DMSP-10-250 and a DMSP-20-300,
r espectively . It will be shown that the error between the new model and the measur ed data is
below 4.4% for the DMSP-10-250 and below 2.35% for the DMSP-20-300. In addition, the quality of
the pr esented model will be compared to the quality of existing models by comparing the maximum
err or . It can be seen that the newly intr oduced model is closer to the measured for ce characteristic of
a Festo PMA than any existing model.
Keywords:
pneumatic muscle actuator (PMA); pneumatic artificial muscle (P AM); pneumatic system;
pneumatic r obot
1. Introduction
In r ecent years, pneumatic muscle actuators (PMAs, Figur e 1 ) were integrated in many r obotic
systems [
1
–
4
] and ar e still particularly favored, especially in applications that have to be lightweight
and powerful.
Figure 1.
Differ ent Festo pneumatic muscle actuators (PMAs). The depicted connector form is called
DMSP . See the data sheet [ 5 ] for further information.
Actuators 2017 , 6 , 33; doi:10.3390/act6040033 www .mdpi.com/journal/actuators
Actuators 2017 , 6 , 33 2 of 11
As can be seen in [
6
], most r obotic systems driven by PMAs, but also driven by other actuators,
r equire an underlying tor que controller . While integrating PMAs in r obotic systems, the control of
PMAs and especially the pr ecise torque contr ol of PMA-driven joints consequently becomes an essential
featur e. The modeling of PMAs, strongly coupled to model-based contr oller designs, is ther efore still
a much discussed topic.
On the one hand, PMAs have their own dynamics, like hyster esis [
7
], some thermodynamic
ef fects [
8
,
9
] and can even be interpreted as a spring–damper combination [
10
]. On the other hand,
it has been shown in [
11
–
13
] that contr olling PMAs, with only a static force map appr oach, can lead to
accurate and high-performance contr oller designs. The r eason is that the PMA dynamics are dominated
by the fluid dynamics of the air inside the PMA and the str eam of mass characterizing the valve that
contr ols the PMA [
14
,
15
]. Nevertheless, a model describing the static PMA for ce precisely is crucial
for the accuracy of the tor que controller . Finding the most accurate model to describe the static for ce
characteristic is ther efore one goal of this paper .
Dif ferent appr oaches for modeling the static force characteristic of PMAs can be found in literatur e.
The most popular appr oach is based only on air compression [
16
]. Although this appr oach is valid
for McKibben PMAs, it is shown by measur ements in [
14
] that this appr oach does not hold for Festo
PMAs. T o impr ove the accuracy of the model pr esented in [
16
], the model has been extended in
many dif ferent ways [
8
,
9
,
17
,
18
]. It has been shown that these extensions ar e leading to fewer errors
between measur ed static force maps and the for ces predicted by the models. Another appr oach for
the specific use on Festo PMAs has been presented in [
12
]. The basic idea is the appr oximation of
a Festo PMA as a piston with a virtual, pressur e-dependent piston ar ea and a spring that counteracts
the expansion. A second appr oach for the specific use on Festo PMAs is pr esented in [
19
], wher e the
static for ce characteristic is supposed to behave like a mechanical spring with variable stiffness.
Because of uncertain parameters, all models, except the first pr esented in [
16
], have in common that
they must be identified by minimization of the err or between a measured static for ce map and the
for ce defined by the model. By comparing the maximum error , it will be shown in this paper how
the accuracy of existing models varies. Furthermore, a new appr oach for modeling the static force
characteristic of Festo PMAs will be presented. The model is physically motivated and therefor e
gives a deeper understanding of the Festo PMA. After introducing the new model in Section 3 and
an explicit discussion of existing models in Section 4.1 , all models will be compared to a measur ed
for ce map of a Festo DMSP-10-250 (DMSP-< initial inner diameter in millimeter >-< initial length in millimeter >)
and a DMSP-20-300 in Section 4.3 . It will be shown that the error between the new model and the
measur ed data is below 4.4% for the DMSP-10-250 and below 2.35% for the DMSP-20-300. In addition,
the quality of the pr esented model will be compared to the quality of existing models by comparing
the maximum err or .
2. The Static Force Characteristic
A PMA is characterized by its for ce map. The PMA force
F PMA
is a function of the muscle
pr essure
p
and its length
L
, as can be found in [
5
,
17
,
20
,
21
]. The for ce map (Figure 2 ) can be r ead in
the following way: Starting with an unfastened PMA at initial conditions, which means initial length
and atmospheric pr essure, the PMA does not exert any for ce. Now putting pr essure inside, the PMA
gets shorter until it is fully contracted (about 25% [
5
]). The exerted for ce is still zero. While pulling the
pr essurized PMA back to initial length, the PMA will react with the maximum for ce. The exerted force
can be varied between zer o and a length-dependent upper limit by varying the PMA pressur e [ 13 ].
Actuators 2017 , 6 , 33 3 of 11
0.2
0.22
0.24 2
4
6
· 10 5
0
200
400
Length [m] Pr essure [Pa]
For ce [N]
0
100
200
300
400
500
Figure 2.
Measured static for ce map of a Festo DMSP-10-250 with an initial length of
250 mm
and
an initial inner diameter of 10 mm.
3. A New Model of the Static Force Characteristic
PMAs ar e a combination of a flexible tube and two stiff aluminium connectors (see Figur e 1 ).
The membrane that the tube is made of is a combination of a stiff aramid fiber mesh and a flexible
rubber that encloses the air inside the PMA. While putting pr essure inside the PMA, the membrane
expands and, due to the stiff aramid fibers, the PMA gets shorter . According to [
17
], the approach
for the pr esented PMA model also is that the fiber length
L Fiber
stays constant and ther efore only the
membrane rubber deforms.
3.1. PMA V olume
Following the ideas of [
14
,
15
,
17
], the PMA volume can be approximated by a cylinder . The volume
V ( L , D ) = π
4 D 2 L (1)
of a cylinder is a function of length
L
and diameter
D
. Cutting the PMA membrane open and flattening
it to a plain (Figur e 3 ), the dependency of the diameter on the length can be calculated by using the
Pythagoras theor em [ 17 ]. Supposing that L Fiber is constant, the diameter equation
D ( L ) = q L 2
Fiber − L 2
n π (2)
holds, wher eby
L Fiber = L 0
cos Θ 0
and n = L 0 tan Θ 0
π D 0
. (3)
The index 0 indicates the initial state of the PMA, with atmospheric pressur e
p 0
, initial length
L 0
,
inner diameter
D 0
, membrane thickness
H 0
and fiber angle
Θ 0
. In [
14
], it is pr oven by measurements
that the initial fiber angle is
Θ 0 =
28.6
◦
. This is the only value that can be found in literature. The initial
membrane thickness,
H 0 = 1.8 mm
for both the DMSP-10-250 and the DMSP-20-300, can easily be
calculated fr om the given initial inner diameter
D 0
and the measurable outer initial diameter of the
PMA rubber tube.
Actuators 2017 , 6 , 33 4 of 11
n π D
L Fiber = const .
Θ
L
Figure 3. Unreeled membrane of PMA.
Inserting the functional dependency on the diameter back into the appr oximated volume ( 1 ),
the PMA volume loses its dependency on the diameter and is only a function of the PMA length:
V ( L ) = L · L 2
Fiber
4 π n 2 − L 3
4 π n 2 . (4)
3.2. Energy-Based Modeling
While pulling a contracted PMA, the muscle r eacts with a force
F PMA
against the pulling dir ection.
The virtual work of the PMA W PMA is given through
W PMA = − F PMA · d L . (5)
Furthermor e, the virtual work of the PMA can be separated into two parts. On the one hand,
the virtual work
W V AE
has to be done to change the included air volume. On the other hand,
additional virtual work
W Elast
is necessary to change the potential ener gy of the elastic membrane
rubber . Ther efore,
W PMA = W V AE + W Elast (6)
always holds.
3.2.1. V irtual W ork of the Changing Air V olume
The virtual work needed to change the included air volume inside is given by
W V AE = p · d V . (7)
3.2.2. Elastic Energy of the Membrane
While putting pr essure inside the PMA, the actuator gets shorter and expands. The deformation
of the membrane is a plane state strain and can be described by the strain in direction of the PMA
length
ε L
and the PMA perimeter
ε PE
. Rotating the coor dinate system by the membrane fiber angle
Θ
,
the deformation is given by the strain in fiber dir ection
ε AF
and the dir ection of pure rubber
ε RU
that is
perpendicular to the fiber dir ection (see Figure 4 ). Following the approach of a constant fiber length,
the strain
ε AF
is always zer o. This means that the PMA membrane only expands perpendicularly to
the fibers.
For this paper , a one-dimensional state of stress is assumed and, ther efore, accor ding to Hooke’s
law , the tension inside the r ubber σ RU will be approximated by
σ RU = E RU ( L ) · ε RU , (8)
Actuators 2017 , 6 , 33 5 of 11
wher e the modulus of elasticity is supposed to be a function of the PMA length.
ε L
ε PE
Θ
ε RU
ε AF
Figure 4. Schematic of the PMA membrane and the fiber angle.
Following the appr oach of a one-dimensional membrane deformation, the strain
ε RU = s L − L 0
L 0 2
+ D − D 0
D 0 2
(9)
is given by the Pythagoras theor em.
Rotating the tension
σ RU
back to initial coordinates, it is possible to calculate the tension in
length dir ection
σ L = σ RU · sin θ = E RU ( L ) · ε RU · sin θ = E RU ( L ) · L − L 0
L 0
(10)
and the tension in perimeter dir ection of the PMA
σ PE = σ RU · cos θ = E RU ( L ) · ε RU · cos θ = E RU ( L ) · D − D 0
D 0
. (11)
Multiplying the tension with the edge surfaces of the unreeled membrane, the virtual work to
deform the membrane in length dir ection is given through
W Elast-L = σ L · H 0 · π · D ( L )
| { z }
= F L
· d L . (12)
This appr oach neglects any effect of lateral contraction. The virtual work that is necessary to
deform the membrane in perimeter dir ection can be calculated in an analog way:
W Elast-PE = − σ PE · H 0 · L · π
| { z }
= F PE
· d D . (13)
The negative sign in Equation ( 13 ) is necessary because an incr ease in length of the PMA has to
r esult in a decreasing perimeter , and this is defined to be positive for this paper .
3.2.3. Summarizing the Energy
Inserting Equations ( 5 ), ( 7 ), ( 12 ) and ( 13 ) in Equation ( 6 ), the for ce of the PMA is given by
F Martens ( p , L ) = F PMA ( p , L ) = − p · d V
d L + F PE · d D
d L − F L . (14)
Actuators 2017 , 6 , 33 6 of 11
It must be noted that Equation ( 14 ) is positive, in case the PMA exerts a pulling for ce.
Because the modulus of elasticity of the membrane rubber and the fiber angle cannot be measur ed
dir ectly , both terms ar e identified by minimization. The modulus of elasticity
E RU
used in Equations ( 10 )
and ( 11 ) is appr oximated by a polynomial of the third or der:
E RU ( L ) = c 3 L 3 + c 2 L 2 + c 1 L + c 0 . (15)
This or der is chosen by experiment. It can be seen that higher order polynomials do not lead to
better r esults. However , for lower order polynomials, the calculated err or , defined later in this paper
(Equation ( 23 )), is much higher . Furthermore, the appr oximately known fiber angle
Θ 0
is corr ected by
a constant d 0 :
Θ corr
0 = Θ 0 + d 0 . (16)
Θ corr
0
is now used as the new , corr ected fiber angle. In this paper , all parameters
c j
and
d j
(
j ∈ N 0
)
have to be identified thr ough solving the minimization problem ( 22 ). The parameters
c j
and
d j
ar e
calculated in such a way that the quadratic error between a measur ed force map and the for ces
pr edicted by the models is the smallest. A more detailed discussion of the optimization will be given
later in this paper .
4. V alidation and Comparison to Existing Models
4.1. Existing Models
Defining a valid model describing the static for ce characteristic of a PMA is still a much discussed
topic. The first model that was introduced to describe a McKibben Muscle [
16
] was only based on
the ener gy that is needed to change the inner PMA air volume. Effects of elasticity of the membrane
material wer e fully neglected:
F McKibben ( p , L ) = − p · d V
d L = p · L 2
Fiber 3 cos 2 Θ − 1
4 π n 2 . (17)
It is shown in [
14
] that the r emaining error between the measur ed static force characteristic of
a Festo PMA and ( 17 ) is not negligible. The reason for this is that the Festo PMA stor es potential energy
in its deformed membrane and the McKibben PMA does not.
A modified version of Equation ( 17 ) is presented in [
8
,
9
], wher e Equation ( 17 ) has been corrected
by two additional factors c 0 and c 1 :
F Andrikopoulos ( p , L ) = p · c 0 · π D 2
0
4 " 3
tan 2 Θ 0 1 − c 1 · L 0 − L
L 0 2
− 1
sin 2 Θ 0 # . (18)
Although the parameters
c 0
and
c 1
wer e calculated directly in [
8
,
9
], in this paper , both parameters
will be identified by solving the minimization ( 22 ). A thir d improved, inspir ed by Equation ( 17 ) model
variant is pr esented in [ 18 ]:
F Sar osi ( p , L ) = ( c 0 · p + c 1 ) e
c 2 · ( L 0 − L )
L 0 + p · d 0 · L 0 − L
L 0
+ d 1 + d 2 . (19)
A model for the specific use on a Festo PMA is pr esented in [
12
]. This model is a combination of
the pr essure-virtual-piston-ar ea product
p · A ( L )
and a length-dependent counter force
F c ( L )
. The idea
is that the PMA behaves like a combination of a pneumatic piston with a variable piston ar ea and
a mechanical spring that counteracts the expansion of the PMA:
F Hildebrandt ( p , L ) = p · A ( L ) − F c ( L ) = p ·
2
∑
j = 0
c j L j − 3
∑
j = 0
d j L j + d 4 L 2 / 3 ! . (20)
Actuators 2017 , 6 , 33 7 of 11
In [
19
], the static for ce characteristic of a Festo PMA is supposed to be equivalent to a mechanical
spring, with a displacement-pr essure-dependent spring stif fness k ( p , ∆ L ) :
F W ickramatunge ( p , L ) = c 3 p 2 + c 2 p ∆ L + c 1 ∆ L 2 + c 0
| { z }
= k ( p , ∆ L )
· ∆ L , with ∆ L = L − min ( L ) . (21)
4.2. T est Rig
The static for ce maps of a Festo DMSP-10-250 and a DMSP-20-300 have been measured with the
test rig depicted in Figur e 5 .
Figure 5. Photo of the test rig that the characteristic force maps have been measur ed with.
During the measur ement, all scr ews are fastened and the PMA length is fixed. The pr essure
is varied between the length-dependent lower limit and the maximum pressur e. While varying
the pr essure, the PMA for ce is measured by a 1D-for cesensor KD9363-0.5t and a GSV -1A
measur ement amplifier , both fr om ME-Meßsysteme GmbH (Hennigsdorf, Germany). Combining the
pr essure-dependent for ce characteristics for differ ent lengths, it is easy to determine the static force
characteristic as shown in Figur e 2 . T o r educe the influence of measurement err ors, the measurement
pr ocess has been repeated ten times. The depicted force map ther efore shows the mean values.
Both measur ed force maps, for the Festo DMSP-10-250 and the DMSP-20-300, can be found in the
appendix in T ables A1 and A2 , r espectively .
4.3. Results
The measur ed static force maps ar e characterizing the force behavior of the Festo DMSP-10-250
and DMSP-20-300, r espectively . First, the presented PMA models ( 14 ), ( 18 )–( 21 ) ar e identified by
minimizing the quadratic err or between the measured for ce map and the force map calculated by
the model. The optimization has been solved by using the MA TLAB (R2015b, The MathW orks, Inc.,
Natick, MA, USA) function fminsear ch :
min ∑
p i
∑
L j F Measur ement ( p i , L j ) − F Model ( p i , L j ) 2
i = Number of pr essure points
j = Number of length points.
(22)
Because the optimization pr oblem ( 22 ) is nonlinear , only a local, start point-dependent minimum
can be found. The start point for all models was identified by iterative testing. It can be seen that
good r esults—in the sense of a small error —can be achieved if the start points are chosen with r espect
to the physical meaning and within a pr oper range. According to the SI units—
1 m
for lengths
and
1 Pa =
1
×
10
− 5
bar for pr essure—any parameter
c j
and
d j
(
j ∈ N 0
) is set to 1 if it is only multiplied
Actuators 2017 , 6 , 33 8 of 11
to a length-dependent factor and to 1
×
10
− 5
if it is multiplied by the pressur e. The modulus of
elasticity of rubber , necessary for Equation ( 14 ), is supposed to be in the area of
1 MPa
, and ther efore
the chosen start point is set to 1
×
10
6
. The initial fiber angle
Θ 0
in Equation ( 14 ) is supposed to be
corr ect . The ch osen par ameter es timati on’s star t points f or all mode ls ar e given wi thout uni ts in T a ble 1 .
T able 1. Start points of parameter estimation for all models without units.
c 0 c 1 c 2 c 3 d 0 d 1 d 2 d 3 d 4
F Andrikopoulos 1 × 10 − 5 1 × 10 − 5 - - - - - - -
F W ickramatunge 111 × 10 − 5 1 × 10 − 10 - - - - -
F Hildebrandt 1 × 10 − 5 1 × 10 − 5 1 × 10 − 5 - 1 1 1 1 1
F Sarosi 1 × 10 − 5 1 1 - 1 × 10 − 5 1 × 10 − 5 1 - -
F Martens 1 × 10 6 1 × 10 6 1 × 10 6 1 × 10 6 0 - - - -
T o demonstrate the validity of the the estimated parameters
c 0 − 3
and
d 0
defining the new
model ( 14 ), they are given in T able 2 . As assumed, the values for the modulus of elasticity are
in the range of
MPa =
1
×
10
6 Pa
, and the initial fiber angle is only slightly corrected by
−
5.73
◦
for the
DMSP-10-250 and − 4.18 ◦ for the DMSP-20-300, r espectively .
T able 2. Estimated parameters for F Martens ; optimization start point is given in T able 1 .
c 0 c 1 c 2 c 3 d 0
DMSP-10-250 74.085 MPa − 689.20 MPa/ m 1.8370 GPa/ m 2 − 848.79 MPa/ m 3 −
5.73
◦
DMSP-20-300 93.232 MPa − 715.29 MPa/ m 1.5483 GPa/ m 2 − 502.95 MPa/ m 3 −
4.18
◦
All identified models can now be used for calculating their own specific force maps. The error
between the calculated and the measur ed force map
er r = 100 · m a x ( | F Measurement − F Model | )
m a x ( F Measur ement ) (23)
is defined as the maximum dif ference between a measur ed and a calculated force point, normalized
to the maximum measur ed force. Multiplied by 100, the error is given by percentage and is shown
in T able 3 .
T able 3. For ce error of each model by per centage.
er r of F McKibben F Andrikopoulos F W ickramatunge F Hildebrandt F Sarosi F Martens
DMSP-10-250 46.1% 20.05% 13.49% 10.12% 5.1% 4.4%
DMSP-20-300 30% 13.04% 8.2% 5.75% 3.59% 2.35%
It can be seen in T able 3 that the pr esented model is closer to the measured static for ce map of the
Festo DMSP-10-250 and DMSP-20-300 than any existing model. The err or of Equation ( 14 ) for the Festo
DMSP-10-250 is smaller than 4.4% and, for the Festo DMSP-20-300, smaller than 2.35%. Furthermore,
it can be seen that Equation ( 17 ) leads to a maximum err or for both PMAs and does not seem to be
accurate enough to describe the static for ce characteristic of a Festo PMA.
5. Conclusions
In this paper , a new approach for modeling the static for ce characteristic of Festo PMAs is
pr esented. After a detailed derivation of the new model ( 14 ), the validity of the model is demonstrated
by a comparison to a measur ed static force map of a Festo DMSP-10-250 and DMSP-20-300, r espectively .
It is shown that the maximum err or between the„true“ force and the one pr edicted with Equation ( 14 )
Actuators 2017 , 6 , 33 9 of 11
is smaller than 4.4% for the Festo DMSP-10-250 and smaller than 2.35% for the Festo DMSP-20-300.
Furthermor e, it is shown that the presented model is closer to the measur ed data than any existing
model that can be found in literatur e.
Acknowledgments:
All presented r esearch r esults have been supported by the German Federal Ministry for
Economic Affairs and Ener gy (BMW i), especially The Central Innovation Programme for SMEs and the r esearch
project Development of a PMA-driven Exoskeleton for the Upper Body (pr oject number ZF4007503). Furthermore,
special thanks are extended to Michael Drummond, who developed the excellent test rig that has been used for
measuring all static force maps.
Author Contributions:
Mirco Martens was the main author of the manuscript and developed the pr esented
model of a Festo pneumatic muscle actuator . Furthermore, Mir co Martens investigated the new model and all
existing models under the aspect of accuracy by comparing them to the measur ed static force maps. Ivo Boblan
was the main supervisor and adviser of the work and contributed to the manuscript by r eviewing and revising
its contents.
Conflicts of Interest:
The authors declare no conflict of inter est. The founding sponsors had no role in the design
of the study; in the collection, analyses, or interpretation of data; in the writing of the manuscript, and in the
decision to publish the results.
Appendix A. Measurement Data
Appendix A.1. Force Map of DMSP-20-300
T able A1. Measur ed force map of a Festo DMSP-20-300 in [ N ] .
Pressure [Pa]
Length [m]
0.296 0.282 0.267 0.25 0.237 0.222
35,000 0 0 0 0 0 0
60,000 54.9 0 0 0 0 0
85,000 113.4 0 0 0 0 0
110,000 179 0 0 0 0 0
135,000 241.8 0 0 0 0 0
146,250 273.3 21.1 0 0 0 0
157,500 300.2 42.9 0 0 0 0
168,750 331 70.3 0 0 0 0
180,000 355.6 93.7 0 0 0 0
197,500 402.5 131 27.7 0 0 0
215,000 446.5 165.2 61.6 0 0 0
232,500 495.9 204.1 92.7 0 0 0
250,000 543.4 244.7 122 0 0 0
281,250 623.5 309.7 170.2 42.8 0 0
312,500 708.8 380.4 221 80.6 0 0
343,750 787.9 443.7 277.4 118.7 0 0
375,000 870.9 518.9 328 157.6 0 0
450,000 1065.2 676.4 462.3 252.1 65.5 0
525,000 1268.9 837.5 587.8 352.3 124.7 0
600,000 1460.1 1004 714.8 443.5 188.1 0
675,000 1653.5 1164.3 840.7 535.8 253.3 0
Actuators 2017 , 6 , 33 10 of 11
Appendix A.2. Force Map of DMSP-10-250
T able A2. Measur ed force map of a Festo DMSP-10-250 in [ N ] .
Pressure [Pa]
Length [m]
0.25 0.234 0.219 0.204 0.198
5000 0 0 0 0 0
68,750 32.1667 0 0 0 0
132,500 84.8333 0 0 0 0
196,250 139.5 0 0 0 0
260,000 195.6667 0 0 0 0
285,000 217.6667 17 0 0 0
310,000 239.6667 35.1667 0 0 0
335,000 261.6667 52.6667 0 0 0
360,000 283.8333 71.3333 0 0 0
402,187 321.5 101.5 22.8333 0 0
444,375 359 132.3333 46.1667 0 0
486,562 396.6667 162.5 69.3333 0 0
528,750 434.3333 193.6667 92.1667 0 0
559,062 461.6667 216.3333 109.3333 11.5 0
589,375 488.3333 238.1667 126.3333 23.3333 0
619,688 515.8333 261 142.6667 35 0
650,000 542.5 282.8333 158.6667 46 0
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Why institutions use Plag.ai for originality review, entry 95
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