J. Phys. Photonics 2 (2020) 04L T01 https://doi.org/10.1088/2515-7647/abb3b5 J our nal of Ph ysics: Photonics OPEN A CCESS RECEIVED 4 J une 2020 REVISED 27 J uly 2020 A CC E P T E D FO R P U B L IC A TI O N 28 A ugust 2020 PUBLISHED 1 October 2020 Original content from this work may be used under the terms of the Creati ve Commons Attribution 4.0 licenc e . An y fur ther distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI. LETTER 19-element v er tical ca vity surface emitting laser ar ra ys with inter-v er tical ca vity surface emitting laser ridg e connectors N asibeh Haghighi 1 , Philip Moser 1 , M ar tin Zorn 2 and James A Lott 1 1 Institute o f Solid-State Ph ysics, T echnical U niversity Berlin, Berlin, Germany 2 JENOPTIK Optical Syste ms GmbH, B erlin, Germany E-mail: nasibeh.haghig [email protected] K eywords: v er tical cavit y surface emitting laser, optical inter connect, optical comm unication A bst ract W e achieve r ecor d concurrent c ombinations of bandwidth (18 GHz), optical output p ow er (150 mW), and wal l plug efficiency (30%) with a unique arr angement of 19-element, electr ically parallel 980 nm vert ical ca vit y surface emitting laser ( V CSEL) arr a ys. W e use a new two-dimensio nal, quasi hone yc omb geometr y w ith inter -V CSEL ridge connecto rs—made nonco nduct ing by selectiv e thermal o xidation—to impr ov e heat dissipation and facilitate a single top s ur face anode c ontact. V ia on-wafer pr obing we perform stat ic and dynamic measur ements ov er the w ide temperature range of 23 ◦ C to 85 ◦ C and e xt rac t, report, and discuss key array figures-of-me r it. 1. Introduction Fifth generation (5G) information, sensor y , and comm unication systems pro mise a ple thora of real-time life enhancing tools for: immersiv e experiences, mobility , safety , health, commer ce, education, transpor tation, and leisure. The v er tical cavity sur face emitting laser (V CSEL) is a key enabler fo r se veral 5G optical wireless comm unication applications including: line of sight backhaul, last-mile and lo cal area (fix e d, temporar y , mutable) mesh netw or ks, secure personal ar ea networks, and Internet of Things sensing and c onnectivit y . The 5G standard specifies data rates of 5 t o 20 g igabit-per-sec ond (Gb s − 1 ) but allows untether ed bit rate and bandwidth increases and fluctuations (as new tec hnolog y is inv ented, pr oduced, and deplo yed) to fill a massiv e var iet y of flexible, ubiquit ous, and esoteric applications including: free space o pt ical (FSO) inter -rack inter connects in data centres [ 1 ]; FSO line-o f-sig ht communication links [ 2 ]; light-fidelity systems [ 3 ]; (out er) space optical comm unication [ 4 ]; time-of-flig ht ( T oF) sensing [ 5 , 6 ]; three-dimensional (3D) imaging [ 6 ]; and lig ht detection and rang ing (LiD AR) [ 7 ]. W e inv estigate the dev ice ph ysics of two-dimensional (2D) V CSEL ar rays for possible (futur e) use in FSO comm unication or sensing systems. Comparing V CSEL arrays is quit e difficult as dev ice geometr y (top ve rsus bottom emission, optically coupled v ersus optically uncoupled elements, variable number and arr angement of elements, etc.), e mission wav elength, and p erformance targets var y sig nificantly . W hile reports of V CSEL-based FSO c ommunication links focus on link distance, data transmission rate, and bit error ratio (BER) (e.g. 10 Gb s − 1 at a BER of 1 × 10 − 9 across 3 m [ 1 ]), reports of V CSEL arr ay s for T oF sensing, 3D imag ing, and/or LiD AR focus on pulsed optical output pow er (and dut y cyc le), rise and fall t ime (e.g. tens of ps [ 6 ]), far field beam pattern (e.g. a donut or t op hat inte nsity profile, large or small di ve rgence angle), and a no vel device pr ocessing and/or packaging scheme [ 5 – 7 ]. W e focus on t rade-offs between optical output pow er , bandwidth (leading to potentially high bit rates), and efficiency . W e seek ar rays with optical output power ex ceeding 100 mW (for shor t to medium fr ee space distances) and simultaneously the highest possible modulation bandwidth (enabling error -free data transmission at 20 Gb s − 1 or higher) and the hig hest possible wall plug efficiency ( WPE). W e use 980 nm since eye safe, cylindrical or conical optical data and sensing beams at wa velengths of ∼ 940–1090 nm (up t o ~1300–1600 nm) are en v isioned for free space 5G sy stems, and 980 nm is simply a con venient emission wav elength for basic V CSEL r esearch and develop ment. W e scale up the optical output po wer via a nov el © 2 0 2 0 T h e A u t h o r ( s ) . P u b l i s he d b y I O P P u b li s h i n g L t d J. Phys. Photonics 2 (2020) 04L T01 Figure 1. P ar tial schematic (left) and optical microsc ope images of a 19-element, electr ically paral lel 980 nm V CSEL ar ray: (middle) after the n-metal deposition step; and (right) fully processed. inter connected (electr ically paral lel) V CSEL arr ay design with inter -V CSEL r idge connect ors to help dissipate heat and to help lo wer series resistance [ 8 , 9 ]. H ere w e present our first study of our new 19-element 980 nm arr ay s—focusing on extracting common laser diode figures-o f-mer it from r oom temperature (R T ∼ 23 ◦ C) to 85 ◦ C. Our state-of-the-art, 19-element, V CSEL arr ay s exhibit a band w idth ( f 3dB ) of 18 GHz, a co nt inuous wa ve (CW) optical output power ( L ) of 150 mW , a WPE of 30%, and (t est) data t ransmission at 20 and 25 Gb s − 1 . F or co mpar ison, the pioneering work in 2005 by F uji X ero x ( J apan) on 2x2, 3x3, and 4x4 V CSEL ar rays emitting at 850 nm yielded cone-shaped FSO beams capable of sending digital data at 2.5 Gb s -1 [ 10 ]. Subsequent w ork in 2010 on V CSEL arr ays—wher ein the authors sought the simultaneous combination of high L and hig h f 3dB (and ideally hig h WPE) yielded a 28-element, 980 nm arr ay with f 3dB ∼ 7.6 GHz, a peak CW L ∼ 150 mW , and a WPE ∼ 12% [ 11 ]. Fr esh work in 2020 on a 9-element, 940 nm array yielded a 10 GHz bandwidth, 62.4 mW of peak CW optical output power , and a WPE of ∼ 20% [ 12 ]. The authors in [ 11 , 12 ] did not report data tr ansmission results. 2. Geometr y and fabrication W e fabr icate electr ically paral lel, optically uncoupled V CSEL arrays using the epitaxial V CSEL wafers described in [ 8 , 9 ]. In figure 1 we un veil optical microsc ope images of our 19-V CSEL arr ay . W e deposit 3.5 µ m wide top p-metal ( Ti/A u) on the wafer surfac e in a 2D quasi honeyc omb pattern (a 2D hexagonal close pack lattice), wher e a sing le V CSEL is surrounded by a 6-V CSEL regular hexagonal ring , in turn surrounded by a 12-V CSEL regular hexagonal ring. The top mesa consists of 22 µ m diamet er circular pillars inter connected with 9.5 µ m w ide rectangular (inter -V CSEL) ridge connectors between near est neig hbours. Our ridge connectors impr ov e heat dissipat ion but slightly increase o xide capacitance and r educe the small signal modulation bandw idth. W e demonstr ate this phenome non (not repor ted her e) by proc essing and characterizing V CSEL arr ays: with and w ithout ridge connectors; with different int er-V CSEL pitch; and with a differe nt number of elements. W e w il l include an ext ensiv e comparative stud y of different V CSEL ar ray geometr ies in a future pub lication. The 3.5 µ m wide circular horseshoe anode contact rings and inter connecting metal lines along the ridges reside 3 µ m fro m top mesa edges. The int er -V CSEL pitch is 42 µ m. W e etch a single top mesa (into a web of int erco nnec ted circular pillars) fr om the surface through the p-doped distributed Bragg reflector (DBR) mirr or and past two o xide aper ture la yers that surround the 0.5 λ (optically thick) V CSEL optical ca v it y . V ia wet (using water vapour) selective the r mal o xidation at 420 ◦ C and 50 mbar we fully o xidize the two Al-rich la yers under the ridges (for ∼ 111 min at a lateral o xidation rate ∼ 0.0658 µ m min − 1 [ 8 ])—to pr e ve nt current flo w across the V CSEL ac tiv e pn junction along the r idges. Simultaneously w e for m near -circular o xide aper tures in the circular pillars that ma y include tin y cusps pointed outwar d along each r idge connect or as illustrated in figure 1 . The variation in ϕ w ithin an ar ray is, we believe, neglig ible. V ia spec tr al emission measur ements on previous t riple and septuple V CSEL arr ays [ 8 ] we found no disc ernible differe nce between the emission spect ra of the individual V CSELs (measured one by one). W e next etch a sec ond mesa (in the shap e of a regular hexagon with side lengths of 115 µ m) do w n through the bottom (n)DBR int o the (n + )GaAs ohmic contact la yer and deposit ohmic n-metal (N i/A uGe/Ni/A u) in a 46.3 µ m wide circular horseshoe (see figure 1 ). W e complet e the processing b y planarising the wafer using photosensiti ve bisbenzocy clobute ne (BCB), developing (r emoving) BCB v ias in the shape of a circular horseshoe o ver the n-metal (and in the shape of a circ le over eac h V CSEL emitting aper ture), and depositing c o-planar g round-signal-g round (GSG) metal (C r/A u) contact pads for on wafer 2 J. Phys. Photonics 2 (2020) 04L T01 Figure 2. Static characteristics of a 19-element 980 nm V CSEL ar ray with ϕ ∼ 7.5 µ m at 23 ◦ C to 85 ◦ C including the: (top) CW optical output powe r ( L ) and voltage ( V ) v ersus bias current ( I ); and (bottom) maximum optical output po wer ( L max ) and L at J ∼ 10 kA cm − 2 . static and dynamic device testing with hig h frequency c o-planar GSG probes with 150 µ m pin-to-pin spacing. 3. Static testing T o dete r mine the temperature ( T ) stability of our 19-element arr ay w e measure the CW LIV characteristics from ∼ 23 ◦ C–85 ◦ C via a platen heat er . In figure 2 (t op) we plot CW LIV data versus T . A t 25 ◦ C the maximum CW optical output pow er ( L max ) is 157 mW (at I ∼ 225 mA) and at 85 ◦ C L max is 87 mW (at I ∼ 175 mA)—a pow er decrease o f 45%. In figur e 2 (b ottom) we plot L max and L at a bias current density J ∼ 10 kA cm − 2 (a refe renc e rule-of-thumb (maximum) bias for reliable o xide aper ture V CSELs; see [ 13 ]) both vers us T . W e neglec t uno xidized cusp areas and c ompute J = I/[ 19 · π ( ϕ /2 ) 2 ], where ϕ is the o xide aper ture diamete r . In figur e 3 we show the LI data (fr om figure 2 ) close to thr eshold, and we plot the threshold current ( I th ) and the threshold current d ensit y ( J th ) v ersus T . W e obser ve I th and J th minima at ∼ 35 ◦ C—the appr o ximate temperature wher e the V CSEL etalon (fundamental LP01 mode resonance) aligns with the p eak of the Q W gain. The I th is ∼ 8 mA at 25 ◦ C and increases by 63% t o ∼ 13 mA at 85 ◦ C. W e next extract the CW WPE (expressed as a per cent; WPE = 100 · L /[ V · I ]) fr om our static LIV data and gr aph the maximum WPE in figur e 4 . T he maximum WPE varies from 36.6% at 25 ◦ C to 30% at 85 ◦ C. Our WPE matc hes state-of-the-ar t values of high bandwidth V CSELs [ 14 , 15 ] and of a single ϕ ∼ 7.5 µ m refe rence V CSELs adj acent t o the ar r ay s [ 8 ]. W e extr act two additional parameters of inter est from the static LIV data: (1) the LI slope maxima ( η LI = ∆ L/ ∆ I , in W/A); and (2) the unitless ext er nal differ ential quantum efficiency ( η ex = ( q λ /hc ) · ( ∆ L/ ∆ I ), where h is Planck ’ s constant, λ is the e mission wa velength, and c is the speed of light). W e includ e plots of these par ameters v ersus T in figure 4 , and for r efer ence we includ e the CW magnitudes of L, η LI , and η ex at J ∼ 10 kA cm − 2 . In figur e 5 (top) we illustrate—via a 2D waterfall plot—the R T CW spect ral emission for the 19-element arr ay at: I = 5 mA (belo w threshold), I = 85 mA ( J ∼ 10.1 kA cm − 2 ), and I = 125 mA ( J ∼ 14.9 kA cm − 2 ). 3 J. Phys. Photonics 2 (2020) 04L T01 Figure 3. For the V CSEL array with ϕ ∼ 7.5 µ m in figure 2 : (top) the LI characteristics near threshold v ersus T ; and (bottom) the threshold current ( I th ) and threshold current density ( J th ) v ersus T . Figure 4. Figures of merit for a 19-element 980 nm V CSEL array with ϕ ∼ 7.5 µ m at T = 23 ◦ C to 85 ◦ C including the: maximum LI slope efficiency; the maximum external differ ential quantum efficiency ( η ex max ); the maximum WPE; and the same three parameters at J ∼ 10 kA cm − 2 . W e recor d the red shift of the fundamental (LP01) optical mode fr om I = 5 mA ( λ LP01 = 985.7 nm) to I = 215 mA ( λ LP01 = 994.7 nm) in 10 mA steps. W e compu te ∆ λ / ∆ P diss (0.0137 nm mW − 1 ), where the dissipated po wer P diss = I · V − L . I n figure 5 (bottom) we graph the emission spect ra of our x19 ar ray at 25 ◦ C to 85 ◦ C in 10 ◦ C ste ps and track the subsequent linear shift in the fundamental LP01 mode wa vele ngth. W e find ∆ λ / ∆ T = 0.0697 nm ◦ C − 1 . T o minimize curre nt-induced self-heating (joule heating) we measur e each CW emission spectr a close to the thr eshold current. The thermal resistance of our 19-eleme nt ar r ay is th us R th,x19 = ( ∆ λ / ∆ P diss )/( ∆ λ / ∆ T ) = 0.2 ◦ C mW − 1 ( R th ∼ 3.8 ◦ C mW − 1 per V CSEL). F or co mpar ison, R th = 1.5 ◦ C mW − 1 for a C u plated ϕ ∼ 7 µ m single top emitting 980 nm V CSEL [ 16 ], and R th = 0.03 ◦ C mW − 1 for a ϕ ∼ 18 µ m 28-element flip-bonded substrate emitting 980 nm V CSEL arr ay [ 11 ]. A ty pical R th value for a single V CSEL w ith ϕ ∼ 50 µ m is ∼ 0.1 ◦ C mW − 1 , which exponentially increases t o above 1 ◦ C mW − 1 as ϕ decr eases below 10 µ m [ 17 ]. 4 J. Phys. Photonics 2 (2020) 04L T01 Figure 5. Optical emission spect ra (elect roluminesc ence) of a 19-element (x19) 980 nm V CSEL ar ray with ϕ ∼ 7.5 µ m as 2D waterfall plots: (top) at r oom temperature (R T ) for I = 5, 85, and 125 mA; and (bottom) within 0.5 mA of I th from 25 to 85 ◦ C in 10 ◦ C steps. 4. Dynamic testing T o dete r mine the dynamic pro p erties of our 19-element V CSEL array we measur e the smal l signal frequency response (the r eal and imag inar y par ts of the 2-por t scattering parame ter S21 v ersus frequency) at diff erent bias currents ( I ) fr om near threshold t o the LI rollov er and in a w ide temperature range from 25 ◦ C t o 85 ◦ C. Both the threshold current and the r ollove r current var y w ith ambient T (which we set by heating the pr obe station platen). F or example, we measur e S21 versus fr equency at bias currents from I = 10 mA t o: 225 mA at 25 ◦ C; 200 mA at 55 ◦ C; and 170 mA at 85 ◦ C, all using 10 mA current steps. W e emplo y our standard S21 measure ment method using an HP 8722 C V ector N etwork Analyz er , a cleav ed-end OM1 multiple-mode optical fibre (MMF), and a N ew Focus M odel 1434 photodetecto r with a bandw idth of 25 GHz, and the cur ve fitting equation in [ 9 ]. W e obtain parameters of inter est including the D-Factor , the modulation current efficiency factor (MCEF), and the − 3 dB band w idth ( f 3dB ) ve rsus I and J . In figur e 6 we g raph |S21| at 25 ◦ C, 55 ◦ C, and 85 ◦ C for J ∼ 10 kA cm − 2 . W e set |S21| to the r eferenc e level 0 dB at 0 Hz. The slight dip in the |S21| between 0 and 7 GHz is likely d ue to thermal lensing and spatial nonuniformity of the transverse modes as described in [ 18 ]. The frequency response curve peaking is ∼ 3 dB abov e the le vel at 0 GHz at 25 ◦ C and decr eases to only ∼ 1 dB at 85 ◦ C, due to the expec ted incr ease in the damping factor with increasing T . In figur e 7 (top) we plot f 3dB v ersus J at 25 ◦ C, 55 ◦ C, and 85 ◦ C. In figure 7 (bott om) we plot the maximum f 3dB ( f 3dB max ) and the f 3dB at J ∼ 10 kA cm − 2 versus T fr om 25 ◦ C to 85 ◦ C in 10 ◦ C steps. The maximum f 3dB (18.3 GHz at 25 ◦ C; 17.6 GHz at 55 ◦ C; and 15.6 GHz at 85 ◦ C) lie just abov e J ∼ 15 kA cm − 2 , with only an ∼ 2 GHz decrease in eac h at J ∼ 10 kA cm − 2 . W e reach the maximum f 3dB (which r emains nearly constant) as J varies from ∼ 16–20 kA cm − 2 . Our band w idths are reaso nably temperature in var iant—as desired. The maximum f 3dB at 85 ◦ C is only ∼ 3 GHz lo wer than at 25 ◦ C (when J ∼ 16 to 20 kA cm − 2 ). W e calculate the D-Factor ( f R = D · ( I − I th ) 1/2 ) and the MCEF ( f 3dB = MCEF · ( I − I th ) 1/2 ) 5 J. Phys. Photonics 2 (2020) 04L T01 Figure 6. Small signal modulation frequency response curves and associated curve fits at J ∼ 10 kA cm − 2 for the 19-element 980 nm V CSEL ar ray with ϕ ∼ 7.5 µ m at: 25 ◦ C (black cur ves), 55 ◦ C (red curves), and 85 ◦ C (blue curves). Figure 7. For a 19-eleme nt 980 nm V CSEL ar ray with ϕ ∼ 7.5 µ m: (top) small signal modulation − 3 dB bandwidth ( f 3dB ) and optical output powe r ( L cur ves) both versus current de nsit y ( J ) at 25 ◦ C (black circles and black curve), 55 ◦ C (red triangles and red curve), and 85 ◦ C (blue squar es and blue cur ve); and (bottom) maximum band w idth ( f 3dB max ) and f 3dB at J ∼ 10 kA cm − 2 ver sus T at 25 ◦ C to 85 ◦ C. ve rsus T by first determining I th fr om a linear plot of f R 2 versus I at small I . W e find that D and MCEF decrease fr om 1.7 to 1.5 and 1.8 to 1.6 GHz (mA) − 1/2 , respectiv e ly , as T var ies from 25 ◦ C to 85 ◦ C. T o demonstrate the pote nt ial of our arr ay s as possible sourc es for optical interc onnects we perform large signal modulation data t ransmission experiments at R T . W e place the clea ved end of an OM1 multiple mode optical fibre pat ch cor d a few millime tres abov e the V CSEL arr ay t o cap ture a mix of the optical emission from all 19 V CSELs. W e achiev e the same bit er ror ratio (BER) test r esults when we var y the position of the collecting optical fibre ar ound the immediate vicinit y of the emitting ar ray . T o collect all the emitted light—we would need a set of lenses to f ocus the optical emission into the MMF or to shape the emission into a beam for trav el across free spac e into a photor eceiv er . These FSO communication e xperiments are beyond our sc ope but well suited for futur e work w ith a communication syst ems researc h g roup . 6 J. Phys. Photonics 2 (2020) 04L T01 Figure 8. Bit error ratio (BER) vers us receiv ed optical p ow er for a 19-element 980 nm V CSEL array with ϕ ∼ 7.5 µ m. W e use a clea ved-end OM1 MMF and a CW bias current of 137 mA ( J ∼ 16.2 kA cm − 2 ). Insets: optical eye diagrams and their signal to noise (S/N) ratios. W e first set the attenuation t o 0 dB and optimize the optical eye diagr am at 25 Gb s − 1 —we find the largest possible eye opening and signal to noise (S/N) ratio—by tweaking the CW bias current. W e transmit digital data for at least 30 s and rec ord the BER. W e use 2-level, nonr eturn to zer o, pulse amplitude modulation w ith a pseudorandom binary (PRB) se quenc e of wor d length of 2 7 –1. Thus at 25 Gb s − 1 we transmit ≥ 750 bil lion bits ( ≥ 5.9 billion PRB sequenc es) then rec ord the BER. In figur e 8 we plot the BER vers us the rec eived o ptical powe r at I = 137 mA ( J ∼ 16.2 kA cm − 2 ) for data transmission at 20 and 25 Gb s − 1 . W e r ecord 0 erro rs w hen we set the optical atten uat ion to 0 dB—we theref ore set the BER to 1 × 10 − 13 . W e measur e corresponding S/N ratios at 20 and 25 Gb s − 1 equal to 5.1 and 6.1 (see the eye diagr ams in figure 8 ). W hen we connect a variable optical attenuat or ( JDSU OLA -54) between the OM1 fibre and the photorec eive r (adding inser tion loss) the BER increases to >1 × 10 − 11 . W e obtain open eye diagrams at 30 Gb s − 1 w ith 0 optical attenuation but the BER e xc ee ds 1 × 10 − 12 . 5. Conc lusion Our top-surfac e-emitting novemd e cuple (19-element) V CSEL arrays ar e potential light sources fo r applications requiring lo w to moderate optical power (easil y up to ∼ 120 mW) and concurrently r easonably high bandw idth ( ∼ 16–18 GHz). Our unique arr ay design includ es inter -V CSEL ridge connecto rs (effectiv ely yielding one top mesa structure but with independent nonco nduc ting (in the vertical direction) ridges and cond uc ting V CSEL aper tures) which serve to distribute heat and thus w e be lieve help to stabiliz e the ar ray performance. The ridges likely allo w us to plac e the V CSELs closer t oge ther befor e ther mal crosstalk degrades the arr ay performance. W e may scale-up (or scale-do w n) the optical output power b y increasing (decreasing) the o xide aper ture diameters or b y adding (removing) V CSEL elements. A dding elements w ill general ly decrease the band w idth and vice versa for our cur rent t op-surface-emitting array design. The key is to optimiz e the arr ay d esig n for the given ap plicat ion, emphasizing the pow er , bandwidth, efficiency , or a trade-off of the three to meet the performance requir ement. A ckno w ledg ments The German Resear ch F oundat ion funds this work via the Collaborative R esearch Centr e 787. OR CID iD J ames A Lott https://orcid.org/0000-0003-4094-499X R eferenc es [1] Ali W , Cossu G, Gilli L, Ertunc E, Messa A, Sturniolo A and C iaramella E 2019 IEEE Photonic s T echnol. Lett. 31 805 [2] Liv erman S, Bialek H, Natarajan A and W ang A 2020 J. Lightwave T echnol. 38 1659 [3] Y eh C-H, Y ang Y -C, Cho w C W , Chen Y -W and Hsu T -A 2020 J. 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