DEVELOPMENT OF A MULTI-SENSOR
DIAGNOSTIC METHOD FOR THE EARLY
DETECTION OF PARTIAL DISCHARGES IN CABLE
CONNECTORS OF MEDIUM-VOLTAGE
SWITCHGEARS
ALI SINAI
DISSERTATION
The results presented in this Ph.D. thesis were obtained from the research project NikMonET at
HTW Berlin, supported by Germany’s Federal Ministry of Education and Research. The project
supervisors were Professor Thomas Gräf, Professor Mathais Menge, and Professor Thomas
Hücker.
Berlin 2024
Ali Sinai: Development of a Multi-Sensor Diagnostic Method for The Early Detection of
Partial Discharges in Cable Connectors of Medium-Voltage Switchgears, , © August 2024
Development Of a Multi-Sensor Diagnostic
Method For The Early Detection Of Partial
Discharges In Cable Connectors Of
Medium-Voltage Switchgears
vorgelegt von
Ali Sinai, M.Sc.
an der Fakultät IV - Elektrotechnik und Informatik
der Technischen Universität Berlin
zur Erlangung des akademischen Grades
Doktor der Ingenieurwissenschaften
- Dr.-Ing. -
genehmigte Dissertation
Promotionsausschuss:
Vorsitzender: Prof. Dr. Ing. Julia Kowal
Gutachter: Prof. Dr. Ing. Ronald Plath
Gutachter: Prof. Dr. Ing. Frank Jenau
Gutachter: Prof. Dr. Ing. Thomas Hücker
Gutachter: Prof. Dr. Ing. Daniel Pepper
Tag der wissenschaftlichen Aussprache: 27. Mai 2024
Berlin 2024
For my parents, Daniel†and Shokooh
ABSTRACT
The ever-increasing demand for electrical energy, along with the need for sus-
tainable energy sources, have imposed new challenges for power grid opera-
tors. Namely, the need to extend their grids and partially overuse the existing
assets. The lack of qualified staff and high equipment costs are additional
problems. However, a stable electrical energy supply must be guaranteed, and
the network operators should be able to solve upcoming problems quickly.
For this reason, the continuous monitoring of electrical networks is gaining
more importance. Monitoring systems must detect various issues in high- and
medium-voltage grid assets and inform the grid operator at an early stage, in
case of a problem. One of the problems that can lead to equipment breakdown
and operational restrictions is partial discharges (PDs), generating a failure in
the insulation materials.
This work presents a novel frequency-selective multi-sensor PD diagnostic
method for monitoring medium-voltage (MV) switchgear cable connectors dur-
ing installation and operation. The developed measurement system makes it
possible to detect faulty components reliably, even with massive background
noise. The monitoring system can be installed during the switchgear’s first
commissioning, or later maintenance. The developed prototype was success-
fully tested under various circumstances in the high-power test laboratory CESI /
IPH, Berlin.
The multi-sensor approach enables the simultaneous acquisition of PD sig-
nals in different frequency ranges and over various propagation paths. Hence,
redundant decision-making is possible, increasing the PD diagnosis’s reliabil-
ity. To this end, nine different sensing methods are investigated to find the
most suitable sensors.
In the next step, the disturbance signal propagation over the medium-voltage
cable is studied. The frequency-selective measurement approach is developed
based on the sensor’s and MV cable’s properties. The effectivity of the frequency-
selective PD measurement to reject external interferences is also discussed.
ii
The measurement system architecture and the corresponding analog signal
processing are discussed. The PD diagnostic method is verified with various
faulty cable connectors and external discharges while background noise signals
disturb the measurements. Finally, the measurement system’s performance is
validated in a high-power test laboratory with harsh noise conditions.
iii
ZUSAMMENFASSUNG
Die ständig steigende Nachfrage nach elektrischer Energie und der Bedarf an
nachhaltigen Energiequellen stellen die Stromnetzbetreiber vor neue Heraus-
forderungen. Sie müssen ihre Netze ausbauen und die vorhandenen Anla-
gen teilweise über die jeweils geplante Lebensdauer und Belastungsgrenzwerte
hinaus nutzen. Der Mangel an qualifiziertem Personal und hohe Investition-
skosten sind zusätzliche Probleme. Eine stabile Versorgung mit elektrischer
Energie muss jederzeit gewährleistet sein. Netzbetreiber müssen daher auftre-
tende Probleme in kürzester Zeit erkennen und beheben. Aus diesem Grund
sollten elektrische Netze permanent überwacht werden. Die Überwachungssys-
teme müssen verschiedene Probleme in den Anlagen des Hoch- und Mittelspan-
nungsnetzes erkennen und den Netzbetreiber im Falle eines Fehlers frühzeitig
informieren. Eine Störung, die zum Ausfall von Anlagen und zu den Betrieb-
seinschränkungen führen kann, ist Teilentladung (TE), die Isolationsversagen
der Anlagenkomponenten hervorrufen kann.
In dieser Arbeit wird ein neuartiges frequenzselektives Multisensor-TE-
Diagnoseverfahren zur Inbetriebnahme und Überwachung von Kabelsteckern
in Mittelspannungsschaltanlagen vorgestellt. Das entwickelte Messsystem er-
möglicht es, die fehlerhaften Komponenten zuverlässig zu erkennen, selbst
wenn starke Störsignale existieren. Der entwickelte Prototyp wurde unter ver-
schiedenen Bedingungen im Labor und im CESI / IPH Institut für elektrische
Hochleistungstechnik erfolgreich getestet.
Der Multisensoransatz ermöglicht die gleichzeitige Erfassung verschiedener
TE-Signalemissionen in unterschiedlichen Frequenzbereichen und auf zum Teil
unterschiedlichen Ausbreitungswegen. Damit ist eine redundante Entschei-
dungsfindung möglich, was die Zuverlässigkeit der TE-Diagnose erhöht. In
diesem Zusammenhang werden neun verschiedene Erfassungsmethoden
untersucht um die effektivsten Sensoren auszuwählen.
In einem weiteren Schritt wird die Ausbreitung von Störsignale über das
Mittelspannungskabel untersucht. Anhand der Eigenschaften der Sensoren
und des Mittelspannungskabels wird die frequenzselektive Messung erläutert.
Die Effektivität der frequenzselektiven TE-Messung bei der Unterdrückung
externer Störsignale wird diskutiert.
iv
Die Messsystemarchitektur und die hierzu zum Einsatz kommende analoge
Signalverarbeitung wird vorgestellt und diskutiert. Schließlich wird die TE-
Diagnosemethode mit verschiedenen fehlerhaften Kabelsteckern verifiziert,
wobei verschiedene Störsignale und externe Entladungen die Messgüte bee-
influssen.
v
ACKNOWLEDGEMENTS
I would like to extend my sincere thanks to my esteemed Ph.D. supervisor,
professor Ronald Plath, who has supported me with his immense knowledge
and wealth of experience during my research.
My special thanks go to my Ph.D. supervisor, professor Thomas Hücker,
who has supported me over the past few years in all areas. His expertise was
invaluable for my research, with his insightful help and feedback bringing my
work to a higher level all round.
I would like to express my sincere gratitude to my further Ph.D. supervisors,
professor Matthias Menge and professor Thomas Gräf, who encouraged me to
start my research on their project. They have supported me with all possibili-
ties to reach my goal.
I am deeply grateful to professor Frank Jenau and professor Daniel Pepper
for their invaluable support in reviewing my Ph.D. thesis. Their insights and
guidance have played a crucial role in refining my thesis.
Björn Böttcher, as a colleague and friend, has always supported me during
my professional work and private life. He is the person who always helped me
overcome problems and worries. Without him, the project goals would have
been impossible to fulfill. Thank you, Björn!
I also wish to express my gratitude for all the support I received from profes-
sor Michael Schmidt, professor Petra Bittrich, Henning Müller, and professor
Stefanie Molthagen-Schnöring who gave me the opportunity to complete my
dissertation. In addition, I would like to thank my colleagues in the department
of engineering – energy and informationat the university of applied sciences HTW
Berlin.
Finally, I would like to express my appreciation to my family, especially my
mother, sisters, and uncle S.M. Emami, for their encouragement and support
throughout my studies.
vi
PUBLICATIONS
This thesis is based on the following peer-reviewed publications:
• A. Sinai; B. Böttcher; M. Menge; T. Gräf; T. Hücker: Big Data approach
to monitoring of energy systems and partial discharge (PD) detection. In:
Proceedings of International Conference on Condition Monitoring, Diag-
nosis and Maintenance, CMDM 2017, S. 194-201, Cigre, Bucharest, 2017,
ISSN 2344-245x.
• A. Sinai; B. Böttcher; M. Menge; T. Gräf; R. Plath; T. Hücker: Multi-
Physical Sensor Fusion Approach For Partial Discharge Detection On
Medium Voltage Cable Connectors. In: 2019 2nd International Conference
on High Voltage Engineering and Power Systems (ICHVEPS), S. 202-207,
-, 2020, ISBN 978-1-7281-2669-2.
• A. Sinai; B. Böttcher; M. Menge; T. Gräf; R. Plath; T. Hücker: Frequency
Selective Multi-Sensor System for Partial Discharge Detection on Medium
Voltage Cable Connectors. In: Tagungsband ETG-Fachbericht 162: VDE
Hochspannungstechnik, S. 294-299, Frankfurt, 2020, ISBN 978-3-8007-5353-
6.
• B. Böttcher; A. Sinai; M. Menge; R. Plath; T. Gräf; T. Hücker: Operational
Risk Evaluation Of Cable Plugs Using An Automated Multisensor Classi-
fication System. In: VDE-Hochspannungstechnik 2018; Berlin, S. 714-720,
VDE, Frankfurt, 2018, ISBN 978-3-8007-4807-5.
• B. Böttcher; A. Sinai; M. Menge; T. Gräf; R. Plath; T. Hücker; P. True: Algo-
rithms for Partial Discharge Monitoring of Medium Voltage Cable Plugs,
Using a Multi-Sensor Expert System. In: Tagungsband ETG-Fachbericht
162: VDE Hochspannungstechnik, S. 85-90, Frankfurt, 2020, ISBN 978-3-
8007-5353-6.
• B. Böttcher; A. Sinai; M. Menge; T. Gräf; R. Plath; T. Hücker: Algorithms
for a Multi Sensor Partial Discharge Expert System Applied to Medium
Voltage Cable Connectors. In: 2019 2nd International Conference on High
Voltage Engineering and Power Systems (ICHVEPS), S. 190-195, -, 2020,
ISBN 978-1-7281-2669-2.
vii
Statement of Contributions:
The author of this thesis and Bjoern Boettcher collaborated on the NikMonET
project at the University of Applied Sciences HTW-Berlin. The author primar-
ily focused on studying and developing the sensors, filtering and amplification
hardware, and assembling the entire measurement system. Additionally, the
author was responsible for developing a MATLAB user interface for partial dis-
charge (PD) signal processing and visualization. Bjoern Boettcher was respon-
sible for developing the software for the LPC-Link2boards and Raspberry Pi,
as well as the PC software for analyzing PD signal quantities and classifying
PD signals.
IEEE Copyright:
In reference to IEEE copyrighted material which is used with permission in
this thesis, the IEEE does not endorse any of TU Berlin’s products or services.
Internal or personal use of this material is permitted. If interested in reprint-
ing republishing IEEE copyrighted material for advertising or promotional pur-
poses or for creating new collective works for resale or redistribution, please
go to http://www.ieee.org/publications_standards/publications/rights/
rights_link.html to learn how to obtain a License from Rights Link.
viii
CO NTENTS
Acronyms xi
Symbols xiii
1 introduction 1
2 theoretical foundations 5
2.1Theory of Partial Discharge . . . . . . . . . . . . . . . . . . . . . . . 5
2.2PDSignalQuantities .......................... 12
2.3Conventional PD Measurement Method . . . . . . . . . . . . . . . 15
2.4Non-Conventional PD Measurement Methods . . . . . . . . . . . . 16
2.4.1HFCTSensor........................... 18
2.4.2CapacitiveSensor ........................ 20
2.4.3AcousticSensor.......................... 22
2.5Medium Voltage Electrical Equipment . . . . . . . . . . . . . . . . 23
2.5.1Medium Voltage Switchgear . . . . . . . . . . . . . . . . . . 24
2.5.2Medium Voltage XLPE Cable . . . . . . . . . . . . . . . . . . 25
2.5.3Medium Voltage Cable Connector . . . . . . . . . . . . . . . 25
2.6State-of-the-art PD Detection Techniques on
MVCableConnectors.......................... 27
2.6.1IEC 60270 PDDetection..................... 27
2.6.2HFCTSensor........................... 28
2.6.3Electromagnetic PD Detection . . . . . . . . . . . . . . . . . 29
2.6.4Acoustic PD Detection . . . . . . . . . . . . . . . . . . . . . . 29
2.6.5Capacitive PD Detection . . . . . . . . . . . . . . . . . . . . . 29
2.6.6OhmicDetection......................... 30
2.6.7Summary ............................. 30
2.7TermsandDefinitions.......................... 31
2.7.1CAL2B – Pulse Generator . . . . . . . . . . . . . . . . . . . . 31
2.7.2S-Parameters ........................... 32
2.7.3SNR ................................ 34
2.7.4PRPD ............................... 34
3 evaluation of sensors 36
3.1DescriptionofSensors.......................... 36
3.1.1HFCTSensor........................... 36
3.1.2Electromagnetic PD Detection Using Antennas . . . . . . . 43
3.1.3CoaxialSensor .......................... 49
3.1.4Switchgear’s Bushing . . . . . . . . . . . . . . . . . . . . . . 53
3.1.5OhmicSensor........................... 55
3.1.6AcousticSensor.......................... 56
ix
xcontents
3.2Measurement Results (of All Sensors) . . . . . . . . . . . . . . . . . 62
3.2.1PD-Afflicted Cable Connector and Measurement Setup . . 63
3.2.2Sensitivity of the Sensors . . . . . . . . . . . . . . . . . . . . 65
3.2.3Noise Sensitivity of the Sensors - SNR . . . . . . . . . . . . 68
3.2.4Cross-Coupling.......................... 69
3.2.5Price and Installation Effort . . . . . . . . . . . . . . . . . . . 71
3.3Discussion of Measurement Results and Conclusion of Chapter . 72
4 high-frequency characteristics of the mv-cable 75
4.1Connection interface between MV cable and measurement device 75
4.1.1Characterization of the developed adapters . . . . . . . . . 77
4.2Cut-off frequency of 10 m MV XLPE cable . . . . . . . . . . . . . . 78
4.3ConclusionofChapter ......................... 79
5 pd monitoring system 80
5.1The Principle of the Frequency-Selective
Multi-Sensor PD Measurement . . . . . . . . . . . . . . . . . . . . 80
5.2Effect of Signal Filtering . . . . . . . . . . . . . . . . . . . . . . . . . 82
5.3The Principle of the Logarithmic Peak Detector . . . . . . . . . . . 83
5.4The Principle of the Developed PD Measurement System . . . . . 84
5.5Practical Investigations . . . . . . . . . . . . . . . . . . . . . . . . . 86
5.5.1Measurement Results of HFCT . . . . . . . . . . . . . . . . . 87
5.5.2Measurement Results of the Coaxial Sensor . . . . . . . . . 88
5.5.3Measurement Results of the Ohmic Sensor . . . . . . . . . . 90
5.6ConclusionofChapter ......................... 91
6 multi-sensor signal analysis 92
6.1MeasurementSetup........................... 92
6.1.1First Noise Source:
Frequency-Converter-Controlled Motor . . . . . . . . . . . . 93
6.1.2Second Noise Source: Rectangular Burst Signal . . . . . . . 94
6.1.3Third Noise Source: Corona Discharges . . . . . . . . . . . 95
6.1.4SpectralOverview ........................ 96
6.2LaboratoryTests............................. 97
6.2.1Multi-Sensor Measurements of
PD-afflicted Cable Connectors . . . . . . . . . . . . . . . . . 97
6.2.2Multi-Sensor Measurements of External Faults . . . . . . . 109
6.3System Test in High Power Test Laboratory CESI / IPH . . . . . . 120
6.4ConclusionofChapter .........................125
7 conclusion and outlook 127
Appendix 132
a design and measurement of ar-msa 134
Bibliography 140
ACRONYMS
Acronym Description
AC Alternating current
ADC Analog to digital converter
AE Acoustic emission
AR-MSA Annular-ring microstrip antenna
CD Coupling device
DC Direct current
DUT Device under test
EMI Electromagnetic interference
FCM Frequency-converter-controlled motor
FOS Fiber-acoustic optic sensors
GIL Gas-insulated line
GIS Gas-insulated switchgear
GTEM Gigahertz transverse electromagnetic
HF High-frequency
HFCT High-frequency current transformer
HV High-voltage
MV Medium-voltage
pC Pico coulomb
PDs Partial discharges
PE Polyethylene
PRPD Phase-resolved partial discharge
PRPS Phase-resolved pulse sequence
RBS Rectangular burst signal
RMS Root mean square
S-parameters Scattering parameters
SF6Sulfur hexafluoride
SMA Surface-mount assembly
xi
xii Acronyms
Acronym Description
SNR Signal-to-noise ratio
TEV Transient earth voltage
UHF Ultrahigh-frequency
VHF Very high frequency
VNA Vector network analyzer
XLPE Cross-linked polyethylene
SYMBOLS
Symbol Description
CCapacitance
−→
EElectric field strength
∇Nabla operator
heff(f)Effective antenna height
AcThe cross-sectional area of the HFCT’ core
lsThe mean path of the HFCT’s core
ωAngular frequency
RResistance
tan δ Tan delta or dissipation factor
xiii
1
INTRODUCTION
The increasing demand for electrical power confronts grid operators world-
wide with new challenges. The decarbonized electricity generation leads to a
decentralized grid power feeding that increases the number of power network
branches. In addition to developing the assets, the grid operators have to use
the already existing (old) assets that have been in use for many years and are ex-
posed to demanding influences such as temperature, humidity, vibrations, etc.
In order to ensure a reliable power supply and prevent unpredictable break-
downs, the failures of the grid components have to be detected and controlled
at an early stage. Defects within the insulation system of medium-voltage (MV)
and high-voltage (HV)1equipment can, for example, lead to partial discharges
(PDs) before breakdown.
The installation of cable connectors, an essential interface between MV cable
and switchgear, is usually performed on-site. Time pressure or other undesir-
able circumstances during an installation can negatively impact the quality of
the cable connector assembly. Installation errors on MV cable connectors often
lead to PDs, resulting in possible equipment failure.
Partial discharges, caused by assembly errors, often appear immediately after
installation or in the early operating phase. A monitoring system that observes
a cable connector in its first operation days or weeks helps to identify faulty
connectors and prevent consequential damage. The conventional method for
PD detection – based on IEC 60270 standard [1] - requires an additional cou-
pling capacitor in the high-voltage setup, and is therefore costly. Under on-
site conditions, the low-frequency range, according to IEC 60270, leads to a
low attenuation of interfering signals even over long distances, which usually
reduces the PD measurement sensitivity considerably. These disadvantages
make the IEC method unattractive for PD monitoring and on-site PD measure-
ments in general. Alternative sensor-based approaches enable cost-effective
and sensitive monitoring. Moreover, most PD detection methods are affected
by interfering surrounding external PD signals, which prevent a correct diag-
nosis.
1MV is an electric voltage level in a range of 1–60 kV, while HV supports a voltage level higher than 60
kV.
1
2 introduction
This work aims to find a reliable monitoring approach for detecting PDs on
cable connectors under on-site conditions. This monitoring method fits the
cost structure of medium-voltage systems and does not impose changes to the
MV setup. Interference sources should only marginally influence the diagnos-
tic reliability of the approach.
Possible approaches include:
1.IEC 60270-based method: Monitoring of the cable connectors can be per-
formed with IEC 60270-compliant measuring devices. The disadvantages
have already been mentioned: Additional components in the primary cir-
cuit, cost, and sensitivity to interference.
2.High-frequency current transformer sensors: The high-frequency cur-
rent transformer (HFCT) sensor is often used for PD detection. Depend-
ing on the corresponding pass-band cut-off frequencies, PD signal mea-
surement with the HFCT sensor can be evaluated with IEC 60270 standard-
compliant measuring devices. The sensor is cost-effective and can be used
flexibly. Applying the HFCT sensor does not usually require any change
in the primary setup. However, electrical interference signals, for exam-
ple, from frequency converters or PD of other medium-voltage compo-
nents, can affect the result of the PD measurement on cable connectors
using HFCT. For example, the HFCT sensor can detect partial discharge
signals from adjacent cable connectors and joints. Thus, the localization
of a PD source is associated with additional efforts. Moreover, IEC 60270-
compliant measuring devices are often associated with high costs.
3.The use of HFCT or IEC 60270 compatible measurement equipment, in-
cluding additional interference signal suppression (i.e., analog and/or
digital filtering): As described, interference signals from external sources
– away from the cable connector – can affect reliable PD detection. The
sensor signals can be filtered with analog electronic circuits or digital fil-
tering methods to suppress the interfering signals. The filter’s frequency
band should be adapted to the sensor’s frequency range and the interfer-
ing signal’s frequency. The disadvantage is that the interference source is
often unknown in actual operation, and the frequency of the interfering
signals might be in the same range as that of the sensor. Contrary to ana-
log filter circuits, the filtering frequency of digital filters can be changed
during operation. Digital filtering methods, such as wavelet algorithms,
have been the subject of many research projects. Implementing such algo-
rithms requires considerable computing power and high sampling rates,
which generally contradict the aforementioned cost factor.
introduction 3
4.The use of sensors that are not affected by sources of electrical interfer-
ence: Sensors that detect electromagnetic emissions of partial discharges
can be disturbed by external electromagnetic interference sources, for ex-
ample, rotating machines, frequency converters, external corona, etc.
The use of, for example, acoustic emission (AE) or fiber optic sensors,
which are not influenced by electromagnetic interference signals, may im-
prove the noise sensitivity of the measurement. For example, acoustic PD
measurements are performed in transformers or gas-insulated switchgear
(GIS). Acoustic sensor signals in an industrial medium-voltage environ-
ment may be affected by acoustic interferences, for example, noise emis-
sion from wind turbines. To the author’s knowledge, the acoustic PD
detection on MV cable connectors has not been sufficiently investigated.
Acoustic PD measurement with fiber-acoustic optic sensors is a relatively
new approach. These sensors are not affected by electromagnetic interfer-
ences. The fiber-acoustic optic sensors can also be used in places with a
high electric field intensity because these sensors are made from insulat-
ing materials. Besides the cost factor, the disadvantage of acoustic fiber
optic sensors is sometimes their extremely high sensitivity to acoustic
emissions not related to internal PD from the test object.
5.The use of multiple sensors (multi-sensor approach): Simultaneous mea-
surement with different sensor types is advantageous because the interfer-
ence sources do not often disturb all the sensors in the same way. There-
fore, partial discharges may be better distinguished from interfering sig-
nals. A combination of different sensor types that respond to various PD
emissions, for example, electromagnetic and acoustic signals, can improve
the diagnostic reliability of the monitoring system and enable redundant
decision-making.
This work’s investigations
It has been detailed that the intended monitoring approach should enable
the realization of a cost-effective system. The PD diagnostics should not be
affected by interferences. In addition, changes in the primary MV setup are
not desired.
Different possible approaches are explored in this work, and their suitability,
considering the mentioned objectives, is investigated. Single-sensor and IEC
4 introduction
60270-based PD measurement methods are compared. In addition, the multi-
sensor PD detection approach, which seems to be promising, is examined.
In a multi-sensor PD measurement system, if different sensors confirm the ex-
istence of the PDs, a more reliable statement about the local PD’s existence can
be made. If different sensors measure in various frequency bands (frequency-
selective), the immunity of measurements against narrowband disturbances
will be increased.
To the author’s knowledge, frequency-selective multi-sensor PD detection on
cable connectors has not been yet adequately investigated. This approach com-
prises sensors, analog pre-processing, sampling and data digitalization, digital
pre-processing, storage, and data analysis. In this work, the measurement sys-
tem components are discussed and explained.
After presenting the theoretical backgrounds in Chapter 2, nine different
electromagnetic and acoustic sensors, including two self-developed sensors,
are investigated in Chapter 3, and suitable sensor combinations are evaluated.
Implementing the frequency-selective approach using bandpass filters as-
sumes the knowledge of the (noise) signal propagation over the MV cable.
Hence, in Chapter 4, the MV cable’s high-frequency (HF) signal analysis is pre-
sented.
In Chapter 5, the PD analog signal processing is explained, and the system
architecture of the self-developed PD measurement system is discussed.
Chapter 6deals with the signal analysis of the PD-afflicted cable connec-
tors and external PD sources. Comparative measurements are performed with
different faulty cable connectors, external discharges, and in the presence of in-
terferences. Employing the performed analyses, the suitability of the proposed
approach for identifying partial discharges in cable connectors is finally dis-
cussed. The performance of the developed PD measurement system is tested
in the high-power test laboratory CESI / IPH Berlin.
The conclusion of this work and the outlook for future works are presented
in Chapter 7.
2
THEORETICAL FOUNDATIONS
This chapter presents the background of PDs and the associated sensing meth-
ods. Furthermore, the MV switchgear, cable, and cable connector are reviewed.
At the end of this chapter, the state of the knowledge for PD detection on the
cable connectors is discussed.
2.1 theory of partial discharge
Insulating materials support conductors mechanically and insulate the conduc-
tors electrically from each other and the ground potential. The voltage differ-
ence between various conductors creates an electric field in the corresponding
insulation materials, which could be gaseous, liquid, or solid. To ensure the
longtime device operation, the electric field strength must be less than a specific
limit, i.e., the long-term insulation material’s breakdown electric field strength.
For example, gas-filled voids or impurities in solid insulation material can
lead to a higher electric field strength than desired over these stress regions [2].
The electric field applies a force on atoms and their electrons. The electrons
may leave the atom structure if the critical electric field strength is reached. In
this case, the atom is ionized, and a free electron is available in the related ma-
terial structure. The electric field accelerates the free electron that may collide
with other atoms, i.e., pre-discharge, which creates more ions and free elec-
trons. The free electrons may generate further pre-discharges and an avalanche
effect inside the ionized area.
The high electric field generates pre-discharges occurring in the stress re-
gion partially and not between the conductors or ground lines. Hence, these
discharges are called partial discharges. A high electric field intensity also
appears on strongly curved edges of the conductors and may cause partial dis-
charges and an insulation breakdown.
A discharge releases energy in different forms, like electromagnetic waves
– from low to high-frequency ranges – and chemicals. Furthermore, transient
electric waves are generated over the conductors. The mentioned released en-
ergies and waves are explained in detail in the following subsections.
5
6 theoretical foundations
The generation of electrical transients
The creation of the electrical transients can be explained by considering two
parallel plates with different charges and an insulation material with an air-
filled void (Figure 2-1a). In a pre-discharge equilibrium, the ionization process
in the void has still not started. In this case, the positive and negative charges of
the two plates are spread along the plates creating the voltage V0. As described
earlier, the established electric field has a higher intensity in the stress region,
whereas the ionization process begins by reaching critical field strength values.
In the post-discharge equilibrium state (Figure 2-1b), the created positive ions
and the free electrons are spread on the void surface so that the negative void
charges are closer to the positively charged plate. The positive void charges
are located on the opposite side.
In the post-discharge equilibrium, the positive and negative plate charges are
not spread homogeneously when compared to the pre-discharge equilibrium.
The non-homogeneous charge distribution is due to the void’s space charges
that attract the opposite charges of the plates. An avalanche breakdown in
the void creates many space charges and leads to regions with higher charge
densities on the plates. It seems that partial discharges induce charges into
the plates and in a specific area. As the result of non-homogeneous charge
distribution on the plates, a potential difference, i.e., transient voltage, is gen-
erated in each plate [3]. The voltage source acts as a charge source and tries to
compensate and homogenize the charge distribution by pumping new charges
into the plates – the so-called apparent charges.
(a) (b)
Figure 2-1: (a) The pre- (b) post-discharge equilibrium on two parallel plates with a solid insu-
lator having an air-filled void [3].
The measurement of the electrical transients is a well-known approach
for detecting partial discharges in a high-voltage component. Mathematical
considerations regarding creating electrical transients due to PD can be found
in [4,5].
2.1 theory of partial discharge 7
The generation of light
The collision of accelerated free electrons with atoms can create more ions
and free electrons inside the ionized area. It could also be that the collision
leads to an excited atom. This state occurs when the atom electrons receive
the external energy and jump from the lower atom orbits to higher ones. If
the electrons of the excited atoms or ions jump back to their original states
(lower orbits), a photon of light is emitted. Further information regarding the
creation of photons can be found in the quantum physics literature or chapter
6of [4].
The generation of sound
The generation of partial discharges leads to the release of energy, which
heats the surrounding material. The generated heat causes an expansion of
surrounding material, for example, gas [5]. As a result of the expansion, a
sudden volume change creates sound waves [6]. In solid materials, thermal
stress can cause cracks which can also be acoustically detected. Further
fundamental details regarding acoustic PD detection are well presented in [7].
The generation of electromagnetic waves
Around 1888, Heinrich Hertz proved Maxwell’s electromagnetic theory
using a so-called Hertz’s spark transmitter [8]. Hertz has shown that electro-
magnetic waves are generated due to electric discharges. Figure 2-2illustrates
the measurement setup used by Hertz. The transmitter includes an induction
coil and a capacitor, which generate an alternating high voltage. The AC
voltage charges the sphere capacitor and creates a spark (electrical discharge).
The electrical discharge creates electromagnetic waves, which travel to the
receiving wire loop. The receiving wire loop also concludes a gap. The
electromagnetic wave couples to the wire loop and induces a current loop,
leading to discharges in the spark gap.
Different types of partial discharges
As described, the insulation material of HV components could be gaseous,
liquid, or solid. If the electric field strength is larger than the dielectric strength
of the insulation material in a specific area, partial discharges can be observed
in this region. Such PDs can be categorized as internal, external, or surface
discharges [10].
8 theoretical foundations
Figure 2-2: The Overview of the measurement setup of Heinrich Hertz for the detection of
electromagnetic waves generated by electrical discharges [8,9].
Internal PDs occur within a solid or liquid insulating material and typically
at stress regions, concluding voids or material impurities. External discharges
happen in the air and outside an HV device or component containing gaseous,
liquid, or solid insulation material [11]. Surface discharges occur at the
interface of two insulating materials with different aggregation states, for
example, on the surface of a solid insulator and the surrounding gas or liquid
[12]. The mentioned PD categories are described in the following subsections.
Internal discharges
An insulation material, including a void, is illustrated in Figure 2-3a. The
insulation is placed between two conducting plates, while the upper and lower
conductors have a positive and negative voltage, respectively. The electric field
strength within the insulation material and void is simulated, and the result
is shown in Figure 2-3a. The electric field strength reaches its highest value
inside the void, leading to discharges.
The discussed example in Figure 2-3acan also be explained from the equiva-
lent circuit point of view (Figure 2-3b). The capacitor C0with the voltage v(t)
represents the capacitance between the upper and lower electrodes. The capac-
itances between the void and electrodes are illustrated as C21 and C22. The
2.1 theory of partial discharge 9
capacitance C2with the voltage v2(t)is the equivalent series capacitance of C21
and C22. The capacitance of the void – with the voltage v1(t)– is illustrated
as C1. The electric discharge current flows through the resistor R1- plasma
conductivity - and a spark gap, S[10].
(a) (b) (c)
Figure 2-3: (a) A simulated example of electric field strength distribution in an insulation ma-
terial, including a void leading to internal discharges. (b) The corresponding equiv-
alent circuit diagram. (c) The voltage breakdown over the void caused by the PD
[10].
The blue sine wave in Figure 2-3cshows the voltage v1(t)in case that no
discharge happens. The black line illustrates the case where discharges occur.
The increase of sine voltage v(t)leads to a rise in voltage v1(t)and a rise in
charge of capacitor C1. When the voltage reaches a critical value – the so-called
inception voltage – a discharge happens inside the void, and the capacitor C1
discharges. Hence, a voltage breakdown occurs over the capacitor C1. The
capacitor C0recharges the C1, and C2branch, leading to a voltage drop over
C0. The power supply charges all the capacitors, and the described procedure
is repeated continuously and as a function of v1(t).
The electric field of the void is equal to the negative gradient of the void’s
voltage, represented by −→
E= −∇v1(t). Therefore, the absolute maximum of
the electric field is around 0°, 180°, and 360°, where the discharges appear.
External corona discharges
External discharges happen in the air and outside of HV devices or com-
ponents. For example, corona discharges occur at strongly curved or sharp
metallic edges of HV- or associated ground conductors.
10 theoretical foundations
As illustrated in Figure 2-4a, a sharp edge with HV potential leads to an
inhomogeneous electric field with a high electric field strength around the
corresponding tip. After the breakdown electric field strength of the gas has
been reached, the ionization process starts leading to free space charges. As
a result of the alternating voltage, the time-variant electric field accelerates
free space charges periodically with alternating direction. A periodic current
flow is created, which heats the affected area [12]. Further voltage increase
creates a conductive channel between the electrodes and causes an insulation
breakdown.
The corresponding equivalent circuit diagram of the peak on HV is shown in
Figure 2-4b.C1represents the capacitance of the discharge path. A conductive
path is built between the electrodes when the discharge occurs. Current flows
through the resistor R1, the plasma conductivity, and the discharge gap S.C2
represents the capacitance between the HV and ground electrodes [10].
Generally, it can be assumed that R1≫1/(ωC1)and the current i1=v(t)/R1
is almost just defined by the resistor R1. Hence, as shown in Figure 2-4c, the
voltage v1(t)over the capacitance C1lags behind the proof voltage v(t)by 90°
[12]. According to the equation −→
E= −∇v1(t), the maximum of the electric
field strength over C1is around the zero crossing points of v1(t)corresponding
90° and 270° of v(t).
(a) (b) (c)
Figure 2-4: (a) A simulated example of electric field strength distribution around a peak on HV
potential leading to external discharges. (b) The corresponding equivalent circuit
diagram. (c) The voltage breakdown caused by the PD [12].
If the sharp edge is connected to the HV, more electrons can additionally
join the ionized region, plasma, during the negative half cycle of the AC
voltage. As described, around the sine angle of 270°, the electric field strength
reaches its peak and starts the discharge process. Further voltage increase
2.1 theory of partial discharge 11
leads to the appearance of additional corona discharges around the maximum
positive voltage amplitude, sine angle of 90°.
If the sharp edge is on the ground side, additional electrons can join
the plasma from the ground side during the positive half cycle of the AC
voltage. The electric field strength reaches its maximum around 90°, where
the discharge activity starts. A further voltage increase generates additional
discharges around the sine angle of 270°.
Surface discharges
The surface discharges occur at the interface of two insulating materials with
different aggregation states, for example, on the surface of solid insulators
in gases or liquids [12]. This kind of discharge can mainly be found on the
polluted surface of HV equipment, for example, insulators, bushings, cable
terminations, and insulating housings [11]. A detailed study considering the
creation of surface discharges and corresponding prevention methods can be
found in [11,12].
Figure 2-5shows the cross-section view of an HV cable, where the insulation
material and the screen are partially removed, for example, for installing a
cable connector. The cross-linked polyethylene (XLPE) insulation material and
the surrounding air isolate the cable’s inner conductor from the cable screen.
If the cable is operated in this condition without a proper cable termination,
discharges on the surface of the HV cable insulating material may happen.
Figure 2-5: The cross-section view model of an HV-cable (where the insulation material and
the screen are partially removed) and the corresponding simulated electric field
strength. The associated AC equivalent circuit model considers external particles
on the insulation material [12].
12 theoretical foundations
In Figure 2-5, the simulated electric field strength of the prepared HV cable is
also shown. The electric field strength is higher on the sharp edges of the cable
screen. The tangential component of the electric field parallel to the insulation
surface applies forces on the free electrons and the positive ions on the insula-
tion surface. Hence, the discharges usually begin from the sharp edge of the
screen, which contacts the insulation material. The dielectric strength of the
insulation’s surface is less than the surrounding air causing surface discharges.
Figure 2-5also details the equivalent circuit parameter of the illustrated cable
model with an AC voltage [11]. This circuit represents the case when external
substances, for example, water due to humidity, are on the surface of the in-
sulation material, increasing the conductivity and the discharge current flow.
The equivalent circuit assumes that the insulation surface can be divided into
infinitesimal distances with the length of △x. The △Crepresent the capaci-
tance of the insulation material between the electrodes, while the resistors △R
demonstrate the surface conductivity. The capacitors △Csillustrate the stray
capacitances, which are negligible in this example [11].
2.2 pd signal quantities
It has been shown that PDs depend on the applied voltage and can occur at
different phase positions. Partial discharges can be detected using different
measurement techniques. For example, the transient signals generated at the
terminals of an HV device can be evaluated using a current transformer sensor.
The corresponding electromagnetic emissions can be detected with antennas,
while acoustic or optical emissions can be captured using related sensors.
Depending on the measuring method, applied voltage, and PD fault type,
different signal characteristics can be observed in the time- and frequency
domain with various statistical behavior. These signal characteristics are used
to detect and analyze partial discharges. Some of the most important PD
signal quantities used in this thesis are explained in the following subsections.
Discharge amplitude
PDs lead to minor electric potential differences on the terminals of an HV
device. Consequently, a transient current can be observed that flows over the
connected cables or lines, recharging the HV device. The so-called apparent
charge can be calculated by integrating the transient current over time.
2.2 pd signal quantities 13
The apparent charge is defined in the international standard IEC 60270
[1] as: “. . . that charge which, if injected within a very short time between the
terminals of the test object in a specified test circuit, would give the same reading on
the measuring instrument as the PD current pulse itself”.
The apparent charge is proportional, but generally not equal to the charge
amount displaced in the stress zone [13].
Figure 2-6exemplary illustrates a PD sequence over time. The amplitude of
the apparent charge is shown with “qi”, for which the unit pico coulomb (pC)
is commonly used.
Figure 2-6: The exemplary illustration of PD signals with their apparent charge (qi), the cor-
responding phase (φi) and time of occurrence (ti), and the instantaneous voltage
value (vi) [14].
Time of occurrence
The occurrence of PDs in a stress zone depends on the electric field strength
modulated by the applied sine voltage in an AC system. PDs occur in a time
frame where the electric field strength reaches a critical value. Therefore,
measuring PD amplitude together with the associated time of occurrence can
be helpful for PD evaluation. As the electric field strength value changes peri-
odically, the sine function’s phase angle (φi) is often used as a correspondent
to the equivalent time of occurrence (ti) - Figure 2-6.
14 theoretical foundations
Instantaneous voltage value
In Figure 2-6, the parameter v(ti)represents the instantaneous voltage value
of the reference sine wave voltage in which the PDs happen.
Repetition rate
The repetition rate is the number of acquired PD signal pulses within a
specific time range. Repetition rate and time of PD occurrence are especially
interesting parameters for partial discharge characterization in HV direct
current (DC) applications, where the phase angle of the PD signal cannot be
concluded from the reference voltage [15].
Inception and extinction voltage
The inception and extinction voltages (Viand Ve) represent the root mean
square (RMS) values of the applied sine voltage on the HV device terminals
where the measurable PD signals start or end. For HV DC applications, the
voltage amplitude is considered.
Frequency range
Figure 2-7illustrates a PD signal of a faulty MV cable connector and the
corresponding spectrum measured with a high-frequency current transformer
(HFCT). As shown in Figure 2-7a, this PD signal reaches a maximum absolute
value of around 100 mV, and the PD signal duration is about 5µs. The
corresponding frequency spectrum of the PD signal is shown in Figure 2-7b.
The spectrum has the highest amplitudes at 1.9MHz and 4MHz. Higher
frequency components, up to 40 MHz, have smaller amplitudes. It should be
noted that the illustrated PD signal shape and the corresponding spectrum are
just representative examples.
Depending on the HV equipment, insulation medium, fault type, measure-
ment setup, etc., the PD signals may have frequency components, even in the
GHz range. For example, the partial discharges in gas-insulated switchgear
(GIS) or a power transformer possess frequency components up to 3GHz [16].
The measured PD signal amplitudes vary depending on the measurement
method, propagation path, etc., which can attenuate the signal amplitudes or
even amplify them by possible resonances.
2.3 conventional pd measurement method 15
(a) (b)
Figure 2-7: (a) A partial discharge signal of a PD-afflicted MV cable connector measured with
HFCT and (b) the corresponding spectrum.
Considering the discharge spectrum can be beneficial. For example, when
selecting sensitive sensors, distinguishing certain discharge types, evaluating
interference signals, etc.
The definition of additional PD signal quantities, i.e., average discharge cur-
rent, discharge power, and the quadratic rate, is not in the scope of this work
and can be found in [1,11,13].
2.3 conventional pd measurement method
The standard method for measuring partial discharges is described in IEC
60270. In most cases, this measurement method is used and is therefore called:
the conventional PD measurement technique.
The basic setup for the measurement of the apparent charge, according
to IEC 60270, is illustrated in Figure 2-8[1]. The test object having the
capacitance Cais connected via a current limiting impedance Zto a voltage
source. A coupling capacitor Ckis connected in parallel to the device under
test (DUT). In the case of PD occurrence, the coupling capacitor can recharge
the DUT rapidly. This recharging current can consequently be measured with
a coupling device (CD) connected to the ground path of Ckor DUT’s ground
path.
According to IEC 60270, the conventional PD measurement can be per-
formed by integrating the discharge current in the time domain. Detailed
explanations of the mentioned measurement principle are presented in [1,11,
13].
16 theoretical foundations
Figure 2-8: Basic PD measurement setup according to IEC 60270 with a coupling device con-
nected to the coupling capacitor [1].
Apparent charge measurements can be performed wideband or narrowband.
In a wideband measurement, the lower cut-off frequency can be chosen from
30 kHz to 100 kHz, whereas the upper cut-off frequency should be less than
or equal to 500 kHz. The bandwidth should be between 100 kHz and 400 kHz.
For narrowband measurements, a bandwidth between 9kHz and 30 kHz is
required. The center frequency shall be between 50 kHz and 1MHz [1].
The PD signals of the DUT are not attenuated significantly by the measure-
ment setup in the discussed kilohertz frequency ranges. However, the draw-
back is that the PD signals emitted from surrounding devices or overhead
lines within a radius of a few 100 meters are also not damped significantly
and cannot be distinguished from the DUT’s PD signals. This indicates that
the conventional PD measurement method is more suitable for laboratory or
factory applications than for permanent onsite monitoring in an unshielded
environment with a harsh noise situation.
2.4 non-conventional pd measurement methods
Non-conventional PD detection methods try to overcome the noise sensitivity
issue or the need for a coupling capacitor of the IEC 60270-based measurement
method by using antennas, acoustic, optical, or other sensors to detect the
PD signals. The non-conventional PD measurements can not be calibrated in
pC according to IEC 60270 standard but may detect PD more sensitively or
with less effort in a given environment. Depending on the device under test,
different sensing methods can be implemented for PD detection. Recommen-
dations considering acoustic and electromagnetic PD detection techniques are
provided in IEC 62478 [17].
2.4 non-conventional pd measurement methods 17
Acoustic PD signals can be best detected in a frequency range between
10 Hz to 300 kHz with acoustic emission sensors [17]. Acoustic PD detection
is frequently used for GIS and transformers. This measurement method can
also be used to localize the PD source.
The electromagnetic PD detection in transformers, GIS, and gas-insulated
lines (GIL) in the ultrahigh-frequency (UHF) range is common practice. The
frequency range utilized for UHF measurements is mainly between 300 MHz
and 3GHz [17].
As described earlier, the electrical discharges lead to the emission of
photons, and the generated light waves can be measured with the associated
sensors. Light waves with wavelengths from infrared to ultraviolet are emitted
depending on the insulation material around the PD stress zone [13]. Using
infrared and ultraviolet cameras, and having a free measurement view, the hot
spots and corona discharges of the HV assets can be localized, respectively
[18]. Furthermore, the PD light emissions can be detected with optical
fibers. As the fibers do not contain metals, they can be embedded into the
HV equipment, for example, transformers [18]. One of the most important
advantages of this PD detection principle is its immunity to electromagnetic
interference (EMI), which makes this sensor suitable for harsh electromagnetic
environments. Furthermore, the test devices and the operators are safe against
possible discharges over measurement cables, which can be hazardous to them.
The generation of heat and ultraviolet radiation resulting from discharges
leads to chemical changes in the surrounding insulation material. Further-
more, creating gases like ozone, hydrogen, nitrogen oxides, etc., indicates the
PD’s existence in the corresponding insulation material providing a possibility
for chemical PD detection [13].
PD detection using non-conventional methods has been the research subject
for many decades. A detailed description of all these measurement principles
is not in the scope of this work. In this thesis, several PD detection methods are
investigated so that a cost-effective PD monitoring approach on MV cable con-
nectors can be realized. The primary studies of this work have demonstrated
that integrating optical fibers in the cable connector is highly challenging and
cannot fulfill the objectives of a cost-effective monitoring device. Due to the
compact and closed structure of the cable connector, chemical PD detection
is not promising. Other non-conventional PD sensing methods, for example,
HFCT, capacitive, acoustic, and electromagnetic PD detection methods, are
studied in detail.
18 theoretical foundations
2.4.1HFCT Sensor
HFCT sensors are current transformers, usually having a broadband signal re-
sponse (tens of MHz). Figure 2-9illustrates the structure of the HFCT sensor. It
consists of a ferrite core, windings, and usually a BNC connector. The primary
current-carrying conductor with current I1generates the magnetic flux (ΦB)
in the ferrite core. The magnetic flux induces the current I2in the secondary
windings causing the voltage drop (V) over the measurement impedance (R).
Figure 2-9: The HFCT sensor’s structure, the concentrated magnetic flux in the ferrite core, and
the induced current in the sensor’s secondary windings.
The functionality of a current transformer, the corresponding sensitivity and
frequency response, and the associated signal losses depend on the sensor’s
structure and the material of the magnetic core. The discussion about the
losses requires a short review of the magnetic materials, which can be divided
into two categories, i.e., soft and hard magnetic materials.
Soft magnetic materials are used in various applications, such as power
electronics, high-frequency applications, EMI filters, etc. [19]. Soft magnetic
materials can be made from different materials and alloys. Ferrites are soft
magnetic materials that are suitable for high-frequency applications. Mn-Zn
and Ni-Zn are the most common type of ferrite materials. The main difference
between these two materials is caused by the corresponding frequency-
dependent losses [20]. The Mn-Zn material is used for applications with a
frequency range of up to around 30 MHz. In contrast, the Ni-Zn material is
suitable for higher frequencies up to some hundred megahertz [20].
The current transformer losses can be divided into core and winding losses
described in the following [19].
2.4 non-conventional pd measurement methods 19
Winding losses
• The windings wire has a DC resistance, which should be considered. The
DC resistance loss of the wire leads to heat generation in the wires [19].
• With increasing frequency, the current in the wire tends to flow near the
surface of the wire. This effect is known as the skin effect [19]. The skin
effect introduces further wire losses in higher frequency ranges.
• The magnetic coupling between adjacent windings, which carry AC,
causes a further loss factor known as the proximity effect. The AC of one
wire produces a circulating current in the neighboring wire, also known
as the eddy current. The eddy current leads to an increase in losses [19].
• The parasitic capacitance between the windings and the core leads to
frequency-dependent losses. Furthermore, the capacitances between the
turns of the windings should be considered. The mutual capacitance
is the third parasitic capacitance between the core’s two windings that
should also be considered [19].
Core losses
• The magnetic field of the primary windings generates a magnetic flux in
the core. The formation of the magnetic flux requires the orientation of
the tiny magnetic dipoles of the core. Depending on the core material, the
formation of the dipoles requires different magnetic moments. Hence, var-
ious core materials have different core losses, known as hysteresis losses
[21].
• The magnetic field produces eddy currents in the magnet core, as well.
These currents heat the ferrite core and cause further losses. The amount
of the produced eddy current in the core depends on the core material’s
electrical resistivity [19].
The described current transformer’s losses are frequency-dependent, mak-
ing designing and verifying the transformer in higher frequencies challenging.
Numerous literature has been published, dealing with the current transform-
ers’ characteristics and functionality. Some of these interesting publications
are addressed in the following paragraph.
A detailed insight into the properties of the transformer and the corre-
sponding physical and mathematical descriptions are given in the book of
W. G. Hurley and W. H. Wölfle [19]. In [22], the HFCT simulation model
20 theoretical foundations
is studied, and different sensor structures are simulated. It is shown that
a higher number of sensor windings leads to a smaller output amplitude
and bandwidth. Similar results based on practical experiments are gained
in [23], where wires with 1mm and 0.8mm diameter and various numbers
of windings (35 and 40) in the structure of HFCT are studied. Defining
the transfer function of the HFCT based on time- and frequency-domain
measurements are proposed in [24]. A numerical calculation based on a 3D
FEM simulation method for a shielded HFCT is presented and validated by
measurements in [25]. In [26], it is shown that using an HFCT sensor for PD
detection in higher frequency ranges, i.e., up to 1GHz, helps suppress the
noise signals and localize the PD detection. In [27] and [28], the effect of an
air gap within the sensor’s ferrite core is studied. It is detailed that an air gap
can improve the saturation characteristics of the sensor if HFCT is mounted
over MV and HV cables carrying currents up to hundreds of amperes. The
calibration of the HFCT and the associated PD apparent charge calculation are
investigated in [29].
The presented HFCT background reveals that the sensor’s structure signif-
icantly impacts the sensor’s output signal. The design and calibration of an
HFCT sensor with which the actual PD transient wave shape can be captured
are very challenging. Nevertheless, the PD’s existence in a monitoring system
can be reliably approved using this sensor. The existing commercial sensors,
however, cannot satisfy the cost expectations in the MV sector. Based on the
discussed publications results, a complementary study to find a straightfor-
ward sensor design that is simple to build and cost-effective is presented in
Chapter 3.
2.4.2Capacitive Sensor
The capacitive sensor enables the measurement of PD signals without direct
galvanic contact with the HV conductor. An example of a capacitive PD
measurement method in cable joints is proposed in [30]. A copper electrode
is placed upon the HV cable’s semiconducting layer (Figure 2-10a), and the
exterior insulating material surrounds the copper electrode. The capacitances
C1(between the HV-cable inner conductor and the copper electrode) and C2
(between the copper electrode and the measurement connector) enable the
capacitive PD measurement.
The basic equivalent circuit diagram of the capacitive sensor [30] is illustrated
in Figure 2-10b. The parallel circuit of the resistor Rand the capacitance C2
represents the electric characteristics of the exterior insulating material. In
2.4 non-conventional pd measurement methods 21
[30], the basic equivalent circuit is developed further by considering the joint
geometry and using the lossy transmission line model. For simplicity, the
complementary circuit is not discussed here. The capacitive PD measurement
on cable joints is presented in other research results, for example, in [31–34].
(a) (b)
Figure 2-10: (a) The proposed structure of a capacitive sensor for PD detection in cable joints
and (b) the associated equivalent circuit model [30].
The capacitive PD measurement approach is also applied in a transient earth
voltage (TEV) sensor [35]. This sensor is used for PD detection in metal-
enclosed equipment. In [36], the physical principle of a TEV sensor is well
presented. As illustrated in Figure 2-11 the sensor consists of a metal electrode
placed on a dielectric material, creating a capacitance to the metal wall of the
device. The electromagnetic PD signals within the equipment, for example,
switchgear, generate surface currents in its metal wall. The described capac-
itance between the metal plates, together with the capacitance of the coaxial
cable, enables the measurement of the PD current excited in the metal wall.
Figure 2-11: The general principle of a TEV sensor [36].
22 theoretical foundations
2.4.3Acoustic Sensor
The advantages of acoustic PD measurement are the relative immunity to EMI
and the possibility of locating PD in transformers and GIS. However, like
the other non-conventional measurement methods, calibrating the acoustic
sensors to the PD apparent charge is not possible [37].
For the investigation of acoustic PD measurements in the thesis, AE sensors
are used, described briefly in the following paragraphs.
Figure 2-12aillustrates the piezoelectric effect utilized in the used AE sensor.
A cylindrical piezoelectric material is placed between two metallic electrodes.
The piezoelectric material could be quartz or a piezoelectric ceramic [38]. The
mechanical stress over a piezoelectric material leads to the displacement of its
internal electrical charges. Hence, the material is no longer electrically neutral,
and the two electrodes have an electrical potential difference. The potential
difference is an electric voltage that can be measured.
The general structure of a commercial AE sensor is shown in Figure 2-12b.
The detection face of the sensor is connected to the metallic electrode of the
piezoelectric element. Depending on the sensor type, a damper material can be
placed on top of the piezoelectric material. The use of a damper material leads
to the broadband frequency response of the sensor. In contrast to the broad-
band AE sensor, the resonance-type sensors do not have any damper material
and can detect acoustic waves at a specific frequency. Further details regarding
the differences between the two mentioned sensor types can be found in [38],
page 37.
(a) (b)
Figure 2-12: (a) Principle of the piezoelectric effect and the generation of electric voltage due
to mechanical stress on a piezoelectric material. (b) The structure of a resonant
and broadband-type AE sensor [38].
2.5 medium voltage electrical equipment 23
The acoustic PD signals generated from internal discharges usually have
very small amplitudes. Hence, there is a need for an amplifier to boost the
sensed signals. The amplifier can be connected externally to the AE sensor or
integrated into the package.
Figure 2-13 illustrates one acoustic PD event versus the corresponding elec-
tric signal detected by an HFCT sensor. The used acoustic sensor has an inte-
grated amplifier with 46 dB gain - VALLEN VS30 [39]. The HFCT detects the
PD signal with an amplitude of around 20 mV, and the corresponding time
duration is about 10 µs. The acoustic sensor detects the corresponding PD
acoustic signal with a time difference of about 10 µs. The amplitude of the
amplified acoustic PD signal reaches absolute values of around 250 mV and
has a time duration of approximately 500 µs.
Figure 2-13: The measurement of a PD signal with an acoustic sensor and an HFCT.
In this section, three non-conventional PD detection methods were explained
that are the focus of this thesis. The introduction of all other existing PD-
capturing approaches is not within the scope of this work.
2.5 medium voltage electrical equipment
In this work, a PD monitoring approach, including different sensing methods,
is studied with which the cable connectors of medium voltage switchgear can
be monitored. To better understand this application, the MV switchgear, cable,
and cable connectors are briefly explained in the following sections.
24 theoretical foundations
2.5.1Medium Voltage Switchgear
The MV switchgear is an essential asset in the MV power grids for switching,
controlling, metering, etc., the electrical power. Power transmission and distri-
bution systems and medium to large commercial and industrial buildings use
medium-voltage switchgear. Such switchgear is a centralized system of circuit
breakers, fuses, and switches used to safeguard, regulate, and isolate electrical
equipment.
An example of medium voltage switchgear is shown in Figure 2-14. The
illustrated 24 kV/630 A switchgear is MINEX from Driescher Wegberg GmbH
[40]. In this indoor switchgear, sulfur hexafluoride (SF6) gas is used as
the insulating material. The switchgear possesses three cable connection
compartments. In a typical application, the electric power flows from the
transformer connection compartment (field) and fuses over the switchgear’s
busbars. The power is distributed toward loads over MV cables connected to
the switchgear on the cable connection fields. The cable connectors are used
to connect the MV cable to the switchgear.
Figure 2-14: The MINEX 24 kV/630 A switchgear from Fritz Driescher KG1.
1Fritz Driescher KG allowed the author to reuse this figure in this work.
2.5 medium voltage electrical equipment 25
2.5.2Medium Voltage XLPE Cable
An example of a XLPE MV cable structure is illustrated in Figure 2-15 [41]. The
conductor is made of aluminum wires twisted together and covered with the
inner semiconducting layer. The XLPE insulation material has high dielectric
strength and is covered with an outer semiconducting layer on the ground
side. The semiconducting layers ensure a uniform radial symmetric electric
field in the insulation material. The conductive tape contributes to shaping the
copper wire screen. The cable shield is surrounded by a water-blocking tape
and a polyethylene (PE) outer sheath.
The shown 12/20 kV MV cable is Nexans NA2XS(F)2Y with a cross-section
of 240 mm2[41]. According to the datasheet, the capacitance and inductance
of this MV cable are 0.30 µF/km and 0.50 mH/km, respectively.
Figure 2-15: The structure of an XLPE MV cable [41].
2.5.3Medium Voltage Cable Connector
This work aims to implement a multi-sensor PD detection approach for the
MV cable connectors. To better understand this component, the structure of
an MV cable connector is explained in the following paragraphs.
The MV cable connector is the interface between the cable and switchgear,
transformer, etc. Figure 2-16 illustrates an MV cable connector and its related
components. To connect the MV cable with the bushing of the device, a cable
lug is installed on the cable’s inner conductor. The cable lug is screwed to the
bushing. To prevent direct contact between the MV cable’s inner and outer
conductor, the cable’s semi-conductive is removed, and copper screens are
bent back onto a specific distance given in the corresponding datasheet. The
copper screen and the ground lead are connected to the ground potential.
26 theoretical foundations
The semiconducting layers on the inner and outer surface of the insulation
material assure a radial symmetric electric field distribution along the cable.
However, the cable connection with the bushing assumes the partial removal
of the insulation’s outer semiconducting layer (Figure 2-16a), creating a high
electric field density at the edge of the shorted semiconducting outer layer.
There is also an uncontrolled electric field over the cable lug and the peeled
insulation material.
In order to overcome the problem mentioned above, two semi-conductive
field grading elements are included in the structure of the cable connector
and the corresponding stress cone adapter. These control the electric field
and prevent PDs. The cable connector’s inner screen directly contacts the MV
cable’s lug and has the same electric potential.
(a) (b)
Figure 2-16: (a) Different MV cable and cable connector components. (b) The cross-section
view of the installed cable connector.
The adapter’s conductive layer has a field grading function, homogenizing
the electric field on stressed regions with a high electric field density. The
stress cone adapter is connected to ground potential via the MV cable’s semi-
conductive layer. Some manufacturers create a zero-voltage outer surface by
covering and grounding the cable connector body with a thin semi-conductive
external screen.
To better understand the electrical stress control inside a cable connector,
the corresponding electric field has been simulated, and the result is shown
in Figure 2-17. Figure 2-17avisualizes the electric field of an MV cable with
the installed lug without the cable connector and the stress cone adapter.
As shown, the high electric field density should be controlled to avoid PD,
especially on the shortened edge of the cable’s screen. Figure 2-17billustrates
2.6 state-of-the-art pd detection techniques onmv cable connectors 27
the effectiveness of the implemented semi-conductive elements that control
the electric field density in the stressed regions.
(a) (b)
Figure 2-17: The simulation of the electric field strength at cable connector (a) without and (b)
with conductive field grading elements.
The installation of the cable connectors is usually performed on-site under
time pressure. Hence, failures may happen during the installation, leading
to possible changes in the electric field distribution and PDs. If the PDs are
not detected early, severe damage in the connected device, i.e., switchgear,
transformer, etc., might be caused by an electric arc.
2.6 state-of-the-art pd detection techniques on mv cable con-
nectors
The PD detection on MV and HV cable connectors and terminations has been
the subject of many research activities and publications. In this section, some
state-of-the-art approaches and results are reviewed. According to the utilized
PD detection method, the following publications relevant to the subjective of
this thesis have been selected:
2.6.1IEC 60270 PD Detection
In [42], overvoltage consequences tests on MV XLPE insulated cables and their
corresponding cable terminations are investigated. The overvoltage tests are
the so-called accelerated aging measurements. The tan δ and conventional
PD measurement techniques are compared by analyzing the dielectric and
28 theoretical foundations
insulation changes over time. It is shown that a tan δ measurement is not
a practical method for cable termination faults detection. PD measurements
deliver more reliable information considering the insulation failures.
Different PD types in the HV cable terminations, based on the IEC 60270
measurement method, are presented and discussed in [43]. The examined
fault types are corona, a cavity in insulation, surface discharges, loose metal
contacts, and floating particles. The measurement results are compared using
the phase-resolved partial discharge (PRPD) patterns 2. It is discussed that
the cable’s PD and background noise signals cannot be distinguished from the
cable termination’s PD signal using the conventional measurement method.
2.6.2HFCT Sensor
The inductive PD detection in different HV and MV applications using the
HFCT sensor has been a well-known approach for a long time. It is a common
PD detection method in many publications, for example, in [44–46]. The
onsite application of the HFCT sensor is straightforward, as the cable acts
as a coupling capacitor, and the HFCT measures the transient current in the
ground wire.
In [47], PD detection on a 35 kV cable termination using HFCT sensors
is investigated. The sensor is connected with the corresponding developed
measurement instrument having a bandwidth of around 1GHz. The devel-
oped measurement system analyses the recorded signals. A fault classification
is performed based on the signal amplitude and frequency range. The
algorithms classify the signals into the internal, surface, corona discharges,
noise, and invalid data.
Eight different cable termination faults are prepared and investigated in
[48]. The measurements are performed using a commercial HFCT sensor and
the conventional PD detection method. The measurements are compared by
considering the related inception voltage and the PD signal amplitude. The
PD faults and associated breakdown probability are estimated based on the
measurements. It is shown that the used HFCT is not sensitive enough to
measure the PD signals at the inception voltage.
In [49], it is shown that the HFCT sensor is sensitive to background noise.
Hence, correct PD detection assumes the implementation of corresponding
noise rejection methods.
2PRPD pattern is explained in Section 2.7.4
2.6 state-of-the-art pd detection techniques onmv cable connectors 29
The accelerated ageing measurements on MV cable terminations using the
HFCT sensor are presented in [50]. The creation of electrical trees due to
overvoltage and the development of PD signals over 13 weeks are illustrated
and discussed.
In conclusion, it can be noted that the HFCT sensor is an appropriate sen-
sor for PD monitoring applications. However, this sensor is sensitive to back-
ground noise signals. The common commercial HFCT sensors are expensive
for MV monitoring approaches.
2.6.3Electromagnetic PD Detection
In [51,52], an electromagnetic PD detection approach for 300 kV GIS cable
connectors is introduced. For this, a monopole antenna is placed in a barrel
sleeve around the cable connector, and the PD detection is performed and
described in time- and frequency-domain measurements. Implementing the
presented monopole antenna in the MV cable connectors seems challenging
and is beyond the scope of the MV assets considering costs.
2.6.4Acoustic PD Detection
The acoustic PD detection on the MV cable connector using fiber-acoustic
optic sensors (FOS) and a Sagnac interferometer is presented in [53]. The
fiber-acoustic optic application has the advantage of good immunity to
electromagnetic noise. However, these sensors are susceptible to acoustic
noise. In the mentioned study, the acoustic PD signals of the cable connector
are analyzed and discussed in the time domain. Using fiber-acoustic optic
sensors, including the associated measurement hardware, is expensive. It
cannot fulfill the cost requirements of MV equipment monitoring (at the time
of writing this document).
The acoustic PD detection on a cable termination using an AE sensor is pre-
sented in [32]. An AE sensor with a frequency range of 60 kHz – 150 kHz with
a corresponding amplifier is used in the mentioned study. The measurements
are performed in the time domain using an oscilloscope. The use of AE sensors
is interesting but must be cost-optimized for PD monitoring of MV equipment.
2.6.5Capacitive PD Detection
The use of a capacitive voltage divider device connected parallel to the HV
cable connector is suggested in [44]. However, the proposed method is suitable
for offline PD measurements and is not cost-effective.
30 theoretical foundations
A TEV sensor for PD detection on MV cable connectors is proposed in
[54]. The sensor is made of a flexible polymer material, which enables the
installation of the capacitive TEV sensor around the back plug of the connector.
The proposed dual capacitance structure enables higher sensitivities than the
other TEV structures.
The switchgear bushing might have an integrated capacitive voltage di-
vider with which the corresponding applied voltage is measurable. The men-
tioned interface can be used for PD detection in an MV cable termination and
switchgear [55]. It is shown that the bushing’s capacitive interface has a lower
sensitivity for PD detection than HFCT and TEV sensors.
2.6.6Ohmic Detection
In [32], PD detection in cable connectors is realized by connecting a series
resistor to the associated ground lead. The measurements are performed in
the time domain using an oscilloscope. The measurement results show the
possibility of a sensitive PD acquisition method in higher frequencies.
The principle of the ohmic measuring resistor is illustrated in Figure 2-
18 [13]. The current i(t), for example, generated due to partial discharges,
flows through a low-ohmic resistance R1. The voltage drop over R1can be
measured with a high-ohmic impedance Z. The voltage drop can be calcu-
lated by i(t)·R1. Note that the corresponding resistance of the measurement
impedance Zshould be much higher than the measuring resistors R1.
Figure 2-18: Principles of the measurement with a low-ohmic resistor.
2.6.7Summary
Different international publications have shown that PD measurement is an
essential method when evaluating the insulation quality of MV cable termi-
nations. The conventional PD detection method is not suitable for online PD
monitoring. The inductive PD measurement using the HFCT sensor is suit-
2.7 terms and definitions 31
able for monitoring approaches. However, the HFCT method is sensitive to
external noise signals and external PD sources. Electromagnetic and acous-
tic PD detection using antennas and AE sensors has not been the subject of
much research for MV cable terminations yet. The capacitive PD measurement
methods seem promising; however, the TEV sensor is more suitable for detect-
ing PD signals originating from the switchgear. Switchgear’s bushing and the
ohmic measurement principle can enable cost-effective and straightforward PD
monitoring applications with limited sensitivity.
2.7 terms and definitions
The analysis of various PD sensors and the corresponding measurement results
are presented in the further course of this work. The current section provides
some of the essential definitions required for implementing and evaluating the
measurements of this thesis.
2.7.1CAL2B – Pulse Generator
According to IEC 60270 [1], a charge calibrator should be used to calibrate the
conventional PD measurement setup. For non-conventional sensors, which
do not evaluate charge but mostly only the amplitude of the measured signal,
pulse generators have been used to test the sensitivity and functionality of the
sensors.
CAL2B pulse generator, shown in Figure 2-19a, is an example of a broad-
band pulse generator [56]. The pulse amplitude can be varied from 2V to
50 V. The related pulse shape, with an amplitude of 2V, is measured with a
50 Ohm input impedance and shown in Figure 2-19b. The captured pulse has
a rise time of around 200 ps and a signal duration of approximately 350 ns.
The associated frequency spectrum of the CAL2B pulse and the corresponding
reference level is illustrated in Figure 2-19c. The pulse has high-frequency
components up to 3GHz, making the pulse generator suitable for very high
frequency (VHF) and UHF applications.
The CAL2B is used in this work for multiple purposes. In addition to defin-
ing the measurement setup sensitivity, the broadband frequency spectrum of
the pulse generator is used to determine the frequency responses of different
sensors.
32 theoretical foundations
(a) (b)
(c)
Figure 2-19: (a) The CAL2B pulse generator. (b) The corresponding time-domain signal shape.
(c) The associated signal spectrum.
2.7.2S-Parameters
In the following chapters, the frequency-dependent characterization of sensors
and the MV cable is performed by the scattering parameters (S-parameters).
Hence, a brief review of the S-parameters is presented in this section.
Measuring voltages and currents at higher frequencies at the input and
output ports of the DUT is challenging. A more practical approach is the
consideration of incident, reflected, and transmitted power waves at the DUT
ports [57]. The S-parameters describe the relationship between the mentioned
waves. The S-parameters can be measured directly with a vector network
analyzer (VNA).
In Figure 2-20, a two-port network, as well as the related incident, transmit-
ted, and reflected power waves, are illustrated. A portion of the incident wave
toward the DUT (a1(t),a2(t)) is forward transmitted through the DUT, and
the rest is reflected on the corresponding port. The reflected waves on each
port add to the reverse transmitted waves and build the output waves from the
ports, i.e., b1(t),b2(t).
2.7 terms and definitions 33
Figure 2-20: A two-port network and the related incident, transmitted and reflected waves.
As shown in Equation 1, the S-parameter matrix defines the relation between
the incident, transmitted, and reflected wave.
[︄b1(t)
b2(t)]︄=[︄S11 S12
S21 S22 ]︄[︄a1(t)
a2(t)]︄(1)
The equation system can also be written as:
b1(t) = S11a1(t) + S12a2(t)(2)
and
b2(t) = S21a1(t) + S22a2(t)(3)
Using Equation 2and Equation 3, the elements of the s-parameter matrix can
be defined separately. The parameters S11 and S21 can be written as:
S11 =b1(t) − S12a2(t)
a1(t)(4)
S21 =b2(t) − S22a2(t)
a1(t)(5)
Assuming that port 2is matched and no reflection takes place, a2(t)is zero,
and the latter two equations can be simplified to:
S11 =b1(t)
a1(t)|a2(t)=0(6)
S21 =b2(t)
a1(t)|a2(t)=0(7)
Equation 6shows that the S11(t)is the ratio of the reflected- to the inci-
dent wave on port 1.S11(t)is called the input reflection coefficient. The
34 theoretical foundations
measurement of S11(t), using a VNA, enables the definition of the reflected
power from the input port of a DUT. The VNA ports and measurement cables
usually have an impedance of 50 Ohm. Hence, the reflection coefficient is a
parameter with which the mismatch of the DUT port to 50 Ohm can be defined.
Parameter S21(t)is the ratio of the transmitted wave through the DUT to
the incident wave. S21(t)is the so-called forward transmission coefficient. The
S21(t)can be measured with a VNA or a spectrum analyzer in the network
mode. The measured S21(t)illustrates the signal attenuation or amplification
of the DUT to the incident waves.
The remaining two parameters, i.e., S22(t)and S12(t), are the output reflec-
tion and reverse transmission coefficient. Further detailed information regard-
ing the S-parameter can be studied in Chapter 4.3of [57]. In this work, the
S-parameters are used to characterize the sensors and MV cable in the HF
range.
2.7.3SNR
One of the main challenges in the PD diagnostic is the presence of noise signals
originating from different sources, for example, rotating machines, frequency
converters, telecommunication devices and radar signals, etc. In such a harsh
electromagnetic environment, the noise signals superpose to the PD signals
and couple to the measurement sensors and devices. The signal-to-noise ratio
(SNR) can be defined as the ratio of the PD signal power and the background
noise power.
SNR =PSignal
PNoise
(8)
Equation 8can be expressed in dB using the logarithmic function:
SNRdB =PSignal,dB −PNoise,dB (9)
2.7.4PRPD
Section 2.2explained that the corresponding discharges occur around specific
phase angles of the reference sine voltage depending on the PD failure. Fig-
ure 2-21aillustrates an example with three periods of the sine voltage and
the associated PD signals, mainly occurring around 90° and 270°. For bet-
ter visualization, the PD events are consecutively numbered in Figure 2-21a.
Figure 2-21bshows the same events ignoring the different sine period num-
2.7 terms and definitions 35
bers illustrated. The phase-resolved partial discharge pattern (PRPD) is the
2-dimensional statistics of the PD repetition rate. The phase angle is ordered
on the horizontal axis, and the pulse amplitude is shown on the vertical axis.
The repetition rate is illustrated by color coding for a given phase and ampli-
tude.
(a)
(b)
Figure 2-21: (a) Partial discharges over three following sine periods. (b) The corresponding
PRPD pattern of the discharges. For better visualization, the PD events are con-
secutively numbered.
3EVALUATION OF SENSORS
The existing commercial PD measurement sensors are expensive when com-
pared to the costs of the MV equipment, and the IEC 60270-based detection
method requires changes in the test setup. Furthermore, PD measurements
are usually performed using sensors of the same kind and with the same
frequency operating range. Hence, a specific noise source disturbs all sensors
in the same manner.
This chapter presents the evaluation of different sensing methods for a
multi-sensor approach used to monitor MV cable connectors. The goal is
to select sensors that are cost-effective, easy to install and have different
operating principles, for example, non-identical frequency operating ranges.
To this end, nine different PD sensors are examined. The sensors detect the
PD signals in different ways. The HFCT measures the PD transient current
flowing toward the ground. The electromagnetic PD emission is studied
utilizing two antennas. The capacitive PD measurement is also applied to
the MV cable connector by introducing two novel measurement techniques.
A further studied PD measurement approach is the use of an ohmic sensor.
Finally, the acoustic PD emissions are investigated using three AE sensors.
The mentioned sensors are examined in the following sections. The sensors
are compared using PD measurements. Based on the gained measurement
results, the best sensors concerning sensitivity, cost, and practical usability are
selected.
3.1 description of sensors
3.1.1HFCT Sensor
To the author’s knowledge, the existing commercial HFCT sensors usually
have a bandwidth of up to tens of megahertz and cost in the region of many
hundreds of euros. In such a case, the sensor price is higher than the cable
connector, plus the installation cost. Therefore, other cost-effective HFCTs are
required.
36
3.1 description of sensors 37
The goal is to develop an HFCT sensor that is cost-effective, simple to install,
and measures the PD signals reliably. Furthermore, the HFCT should have a
broadband frequency response supporting PD source localization.
To this end, a proper test setup for the characterization of the HFCT sensor
is described. Then, the wire diameter, the windings number, and the core type
are studied based on the performed measurements. Finally, PD measurements
characterize the sensor functionality.
After a PD event in a cable connector, the discharged capacity of the stress
zone is recharged by the MV cable’s capacitance. This transient current I1can
be measured with an HFCT installed over the cable screen connected to the
ground (Figure 3-1). The current I1induces the current I2in the HFCT sensor
secondary winding. A PD measurement device can capture the voltage drop
V over a connected resistor R.
Figure 3-1: The placement of the HFCT around the MV cable screen.
The HFCT test setup
Based on the literature reviewed in Section 2.4.1, no straightforward test
setup for the characterization of the HFCT is known. Therefore, a suitable
measurement setup should be applied. For this, different standards are
studied, and a proper and easy-to-implement test setup is chosen in ISO
11452-4[58], describing the automotive current probe’s test and calibration
methods. The test setup is adopted to characterize the HFCT PD application
of this thesis.
38 evaluation of sensors
ISO 11452-4suggests using a two-port network analyzer and a broadband
50 Ωmatching and measurement fixture (Figure 3-2). The current transformer
is placed around the inner conductor of the coaxial structure of the measure-
ment fixture. Port 1of the network analyzer generates the incident wave a1
transmitted toward the 50 Ω-load. The incident wave induces a voltage in the
transformer’s secondary windings measured in port 2of the network analyzer
(b2). The ratio of b2to a1is the transmission coefficient (Section 2.7.2), with
which the frequency-dependent transfer function of the current transformer
can be defined.
Figure 3-2: The suggested measurement of ISO 11452-4[58] for characterization or calibration
of the current transformer.
A similar measurement setup is used in this work (Figure 3-3a). The main
difference is the lack of the broadband 50 Ω-measurement fixture. Here a test
setup is chosen closer to a real MV cable ground connection used for actual
PD measurements, where a simple bypass cable of 10 cm length is used in the
ground path.
The described test setup of Figure 3-3aintroduces a significant impedance
discontinuity to the 50 Ωstructure of the used coaxial cable and generates
a considerable signal reflection and attenuation. If the network analyzer’s
built-in generator with a signal amplitude of 0dBm (around 316 mV peak
value) is used, the test setup attenuates the signals significantly, and the
input port cannot detect them. For this reason, the CAL2B pulse generator is
used, which generates a PD-like pulse with a higher signal amplitude over a
broadband frequency range, i.e., 2V maximum amplitude.
The frequency components of the calibrator’s signal do not have a constant
amplitude over the whole frequency range, and they are attenuated by the
3.1 description of sensors 39
(a) (b)
Figure 3-3: The measurement setup for the characterization of the HFCT sensor. (b) The test
setup’s reference frequency spectrum was measured with the reformed coaxial ca-
ble and CAL2B pulse.
measurement setup differently. Therefore, the frequency response of the test
setup to the pulse signals should be measured. The CAL2B’s pulse is therefore
injected into the reformed coaxial cable on one side and measured with the
spectrum analyzer on the other side. The measured spectrum (Figure 3-3b)
is the reference spectrum injected into the HFCT sensor and includes the
measurement setup’s discontinuities, reflections, and attenuations.
Different HFCT sensor designs can be compared using the described setup.
One example sensor is tested in Figure 3-4a, where the inner conductor of
the coaxial cable goes through the sensor’s ferrite core, and the end of the
reformed coaxial cable is 50 Ωterminated. The sensor has two windings with
a laminated copper wire diameter of 0.8mm around the NiZn ferrite core
Würth 74270191. A short coaxial cable connects the windings of the sensor
to the spectrum analyzer’s input. The corresponding measurement results
are shown in Figure 3-4b. The illustrated sensor’s frequency response is
post-calculated by subtracting the reference spectrum of the test setup (Figure
3-3b) from the measured input spectrum of the HFCT. It is shown that up to
around 150 MHz, the sensor transmission loss is less than -10 dB. Note that
this measurement setup is suitable for comparing the functionality of different
structures and not for the sensor’s calibration.
To visualize and ensure the functionality of the test method, a time-domain
measurement is also performed (Figure 3-4c). The pulse of the CAL2B is
illustrated with the blue line. The induced voltage into the sensor (the
orange line) has no significant signal shape changes – for example, rise time
differences.
40 evaluation of sensors
(a) (b)
(c)
Figure 3-4: (a) Measurement setup for the characterization of an HFCT. (b) The measured fre-
quency response of the HFCT. (c) Time-domain response of the HFCT.
The optimum sensor structure
After establishing a test setup for comparing the different HFCTs, the most
suitable sensor structure is found, considering sensor sensitivity over a wide
frequency range and sensor cost-effectivity. For this, the proper core material
and size are examined in the first step. Then, the appropriate wire thickness
and the number of turns are defined.
Core - In the first step, eleven different cores with the same wire thickness
(0.8mm) and two windings are compared. With this, the detected time-domain
pulse amplitude of each sensor structure is measured and noted in Table 3.1.
3.1 description of sensors 41
Table 3.1: The characteristics of the investigated ferrite cores and the corresponding detected
pulse amplitude with two windings and a wire thickness of 0.8mm.
No. Core AC[mm2]1IC[mm]2Material Detected pulse
amplitude [mV]3
1Würth 74271358 270.0 229.3Ni-Zn 189
2Würth 742701112 76.5 191.6Ni-Zn 194
3Würth 74270104 101.6 159.2Ni-Zn 197
4Laird 28B2400-000 322.6 303.2Ni-Zn 202
5Kemet ESD-R-25S120.0 125.6Mn-Zn 214
6Kemet ESD-R-47 360.0 230.9Mn-Zn 215
7Laird 28B1417-200 165.1 185.3Ni-Zn 256
8Würth 74270115 200.0 158.6Ni-Zn 308
9Kemet ESD-R-28C156.0 138.2Ni-Zn 332
10 Würth 74271378 614.3 227.9Ni-Zn 369
11 Würth 74270191 510.0 303.1Ni-Zn 480
1Cross-sectional area of the core.
2The mean path of the core.
3Core with two windings and laminated copper wires with a diameter of 0.8mm.
The noted cores in Table 3.1are of different materials and sizes. The core
size is determined as the mean path of the core (ls) and the corresponding
cross-sectional area Ac. The primary measurements have shown that the
HFCT with Würth 74270191 has the highest detected pulse amplitude of 480
mV and has a transmission loss of -10 dB around 150 MHz. Hence, this core
is selected for further measurements.
Coil - The number of turns and wire thickness are investigated in the second
step. Laminated copper wires with diameters of 0.2mm, 0.8mm, and 1.5mm
are used for the sensor’s windings. Three different windings are realized
with each wire: 2,5, and 10 turns. Overall, nine variations are measured and
compared using the prescribed measurement method.
Figure 3-5indicates the measurement results of the HFCT sensitivity as a
function of turns and wire diameter derived from the maximum induced sig-
nal amplitude. It is illustrated that a lower number of turns leads to a higher
sensitivity. As explained in Section 2.4.1, a lower number of windings corre-
sponds to a shorter wire and a lower ohmic resistance, attenuating the signal
amplitude. A thicker wire with a diameter of 1.5mm has smaller resistance,
increasing the sensor’s sensitivity.
42 evaluation of sensors
Figure 3-5: The maximum signal amplitude in the time domain measurement of the HFCT
(sensitivity) as a function of the wire’s diameter and the number of turns.
The average of the sensor’s transmission losses is examined separately in
the frequency ranges of 1kHz – 20 MHz and 20 MHz – 150 MHz using the
spectrum analyzer (Figure 3-6). As shown, the average transmission loss of
the sensor decreases in all frequency ranges using fewer turns with a thicker
wire. More windings lead to a higher DC resistance, increased proximity effect,
and parasitic capacitance. However, the wire’s diameter does not impact the
transmission loss as much as the number of turns. In higher frequencies, the
windings losses increase.
(a) (b)
Figure 3-6: Transmission loss of the HFCT vs. the wire diameter for a frequency range of (a) 1
kHz – 20 MHz, (b) 20 MHz – 150 MHz.
Based on the presented measurement results in Figure 3-5and Figure 3-6,
the sensor structure with two turns and a wire diameter of 1.5mm is selected
for further investigations of this work. This sensor has a higher sensitivity up
3.1 description of sensors 43
to a frequency of around 150 MHz. In Section 3.2, the PD measurements with
the HFCT are discussed, and the results are compared with the other sensors.
3.1.2Electromagnetic PD Detection Using Antennas
As described in Chapter 2, using antennas for electromagnetic PD detection of
HV equipment, for example, GIS, is a well-known approach [59]. Nevertheless,
to the author’s knowledge, the PD detection on the MV cable connectors using
antennas is not well studied. To this end, the investigations in this section aim
to find a suitable antenna for PD detection of MV cable connectors.
The frequency range of PD signals emitted by different PD-afflicted cable
connectors needs to be specified in order to find and develop an appropriate
antenna structure. Therefore, in the first step, the corresponding PD spectrum
is studied. Based on this information, the required antenna size can be derived.
Two different antennas for PD detection are investigated, and the advantages
and drawbacks of the proposed approaches are discussed.
Frequency range of PD signals emitted from the PD-afflicted cable connec-
tors
Depending on the application field, the PD measurement spectrum varies.
For example, PD detection in GIS or power transformers is carried out between
300 MHz and 3GHz [60], whereas a measurement frequency range of 0.5–
1.3GHz is proposed in [61] to detect PDs in inverter-fed motors. Furthermore,
the antenna’s size and shape are crucial for HV/MV use. The antennas should
generally be small and not have sharp edges to prevent PD generation.
To measure the frequency range of emitted electromagnetic PD signals from
the PD-afflicted cable connectors, a broadband biconical antenna [62] is used
(Figure 3-7). The illustrated antenna has a -6dB bandwidth from 20 MHz to
300 MHz. Nevertheless, the antenna can also measure electromagnetic signals
in higher frequency ranges that are not calibrated. The antenna is large and
cannot be used for monitoring approaches and only verifies the required
bandwidth.
The measurements are performed inside a shielded metallic chamber, where
external electromagnetic disturbances are limited. The biconical antenna at a
distance of 1m to the PD location is connected to an amplifier and a spectrum
analyzer with a stop measurement frequency of 700 MHz.
44 evaluation of sensors
Figure 3-7: Measurement setup with a broadband biconical antenna to evaluate cable connec-
tor’s PD spectrum.
Three PD-afflicted cable connectors are connected to an MV switchgear, and
a test voltage of up to 18 kV AC is applied to the cable connectors. The built-in
PD defects in the cable connector are created by:
• a notch in the cable insulation,
• a longer conductive layer, as defined in the installation guide of the con-
nector, and
• a cable screening wire placed on the cable insulation.
Additionally, the spectrums of three external PD sources are measured. The
external discharges are:
• corona discharges - needle on HV potential,
• corona discharges - needle on the ground potential,
• discharges due to a loose contact nut in the bushing’s holder case.
Further details regarding the implemented faults are presented in Chapter 6.
The corresponding measurement results are shown in Figure 3-8.
Recorded spectra for the PD-afflicted cable connectors (Figure 3-8a) have
shown electromagnetic emissions between 30 MHz and 250 MHz. The spectra
of external PD sources (Figure 3-8b) show a broader frequency range of up to
approximately 650 MHz. The measurements indicate that the antenna used
for detecting PD-afflicted cable connectors should have a bandwidth of up to
250 MHz. An even higher bandwidth, up to 650 MHz, could be helpful to
recognize and discriminate external discharges like corona discharges.
3.1 description of sensors 45
(a) (b)
Figure 3-8: The measured spectrum of discharges generated by (a) three different PD-afflicted
cable connectors and (b) three different external faults. The biconical antenna is
calibrated just to 300 MHz.
As illustrated in Figure 3-7, the biconical antenna’s size cannot satisfy a
compact online monitor system’s requirement. Therefore, antennas with
smaller sizes should be used. In the following sections, two different antennas
are investigated with which the PDs of cable connectors in the investigated
frequency ranges can be detected. The antennas are chosen based on their
compact structures, enabling an easy installation in the switchgear’s cable
compartment.
The first investigated antenna is an annular-ring microstrip antenna (AR-
MSA), which is realized with an FR4substrate and has a small, flat structure.
The leaky feeder antenna is the second investigated approach, studied in Sec-
tion 3.2.
3.1.2.1Annular-Ring Microstrip Antenna (AR-MSA)
Figure 3-9shows the general overview of the AR-MSA. This antenna is simple
to produce, install, is cost-effective, and has a large bandwidth, for example,
from 2.5GHz to 12 GHz in [63]. A detailed study regarding radiation prop-
erties, input impedance, and analytic analysis is performed in [64–66]. The
antenna consists of an annular ring, a feeding microstrip line, and a ground
plane under the feeding line. An FR4substrate with a thickness of 1.5mm and
a copper thickness of 35 µm is used.
46 evaluation of sensors
Figure 3-9: The overview of the annular-ring microstrip antenna (AR-MSA) on FR4substrate.
The antenna is so designed that the corresponding bandwidth covers the
signal frequencies of PD-afflicted cable connectors, i.e., a minimum of 30 MHz
–250 MHz. The following two steps are performed using field simulation
software for the AR-MSA design. First, the appropriate size of the annular
ring is found. Then, the feeding microstrip line is designed. The simulations
have led to an annular structure with an outer radius of 100 mm and an inner
radius of 40 mm. The feeding line has a width of 2.8mm on the surface-mount
assembly (SMA) socket side and 0.7mm on the annular side. The detailed
development process is presented in Appendix A.
The bandwidth of the fabricated antenna is defined by the measurement
of return loss (S11) with a vector network analyzer (Figure 3-10). Consider-
ing –6dB matching, a wide bandwidth of around 1.9GHz (from 150 MHz to
2GHz) is measured with this antenna. This measurement does not demon-
strate the desired simulated matching from 30 MHz, due to manufacturing
tolerances, measurement inaccuracies, and differences in material parameters
compared to the simulation parameters used. However, the antenna can mea-
sure the HF signal components of the local PD faults. The antenna’s PD mea-
surements are presented in Section 3.2, where all the sensors are compared.
3.1.2.2Leaky Feeder Antenna
The leaky feeder antennas have found extensive data communication usage
in harsh environments such as on aircraft, trains, skyscrapers, and in tunnels,
mines, etc. [67]. Besides the flexibility, robustness, and ease of installation,
the leaky feeder antennas can operate in different frequency bands and have
3.1 description of sensors 47
Figure 3-10: The return loss measurement and the simulation results of the annular-ring mi-
crostrip antenna.
a broadband frequency response. The mentioned advantages could be an
attractive approach in the HV industry for contactless monitoring of HV
cables, joints, etc. They can be laid parallel to the HV components without
direct contact and capture the emitted PD electromagnetic waves.
Figure 3-11 shows the general structure of the leaky feeder antenna. The
antenna is like a coaxial cable, including an inner and outer conductor and in-
sulating material, with the difference that the outer conductor is slotted. These
slots lead to the radiation of the cable. The currents flow over the inner and
outer conductors, and wave propagation occurs through the insulating dielec-
tric. The waves can leak through the outer conductor at the slots’ position, and
the coaxial cable radiates [67].
Figure 3-11: The structure of the leaky feeder antenna.
48 evaluation of sensors
According to the antennas’ reciprocity theorem, external waves, like PD
emissions, can enter and propagate along the cable. The leaky feeder an-
tenna’s emission characteristics can be changed using different slot shapes or
variations in the slot positions. Further reading can be found in [67,68].
The leaky feeder is investigated because it can be installed in the switchgear’s
cable compartment without contact with the MV cable connectors. This is
an interesting approach as this antenna can be installed while maintaining
switchgear.
A leaky feeder antenna from Radio Frequency Systems GmbH is used,
i.e., the RLK12-50JFNA cable [69]. According to the antenna’s datasheet, the
antenna has a diameter of 1.27 cm, a low weight (0.23 kg/m), and is suitable
for applications in tunnels and buildings. The leaky feeder cable’s insertion
loss for the high frequencies is 2.17 dB/100 m and 10.51 dB/100 m at 75 MHz
and 960 MHz, respectively.
The leaky feeder cable used for this work is prepared by the company Radio
Frequency Systems GmbH with a length of 1m, and has two 50 ΩN-type
male connectors on both ends. In this work, the far end is 50 Ωmatched, and
the measurements are performed over the near end. The associated bandwidth
measured with a VNA considering the return loss (S11) parameter is illustrated
in Figure 3-12. Considering -6dB matching, the antenna can be operated over
the measured frequency range of 0.01-1GHz.
Figure 3-12: The return loss measurement results of the leaky feeder antenna.
3.1 description of sensors 49
3.1.3Coaxial Sensor
The capacitive PD detection of the MV cable connector is not well studied,
and the existing methods assume galvanic coupling with the cable connector.
Furthermore, the lack of space in the cable compartment of an MV switchgear
and the sensors’ cost-effectivity are important for the MV-cable connectors’ PD
detection. To the author’s knowledge, the existing capacitive sensors cannot
satisfy these requirements.
This section investigates the development of a cost-effective capacitive
approach with high sensitivity, easy installation, and a broadband frequency
response. The theoretical backgrounds of existing PD capacitive sensing
methods are explained in Section 2.4.2. In this section, the proper sensor
positioning is studied in the first step. Then, a coaxial sensor is developed and
characterized. A second PD measurement method, i.e., the capacitive voltage
divider of the switchgear’s bushing, is discussed and analyzed in the next
section. In Section 3.2, the performance of the capacitive approaches for PD
detection is compared to the other sensors.
Proper sensor position
The early investigations of this work have shown that any sensor with a
metallic structure placed on the surface of the cable connector, where the
electric field strength has a high value, produces discharges. It was, therefore,
concluded that the proper capacitive sensor should not have any direct
contact with the cable connector’s surface at a point with high electric field
density. For this, and to define the electric field in different positions, the
corresponding electric field density of the cable connector is studied using a
3D-field simulation program.
The simulated electric field density of the cable connector is illustrated in Fig-
ure 3-13a. The shield of the MV cable has ground potential. The cable’s inner
conductor, lug, and connector’s inner screen are under high voltage. The max-
imum field density is between the cable’s inner conductor and the screen. Fur-
thermore, there is a high field density between the stress cone adapter - with a
ground potential - and the cable connector’s inner screen – with a high voltage
potential. The placement of a sensor with a metallic housing and ground po-
tential in the upper region of the cable connector (Figure 3-13b) leads to a high
electric field density and the generation of discharges. As illustrated in Figure
3-13c, the proper position for installing the sensor is in the lower cable connec-
tor’s region and close to the stress cone, where the electric field is controlled.
50 evaluation of sensors
(a) (b) (c)
Figure 3-13: (a) The simulated electric field density of the cable connector at 10 kV. (b) The
generation of high electric field density by placing a sensor with grounded metal
housing on the cable connector’s body. (c) The proper sensor position in the lower
cable connector’s region.
Development of the coaxial sensor
A coaxial cable is used to develop a flexible and small-sized capacitive sen-
sor. However, the coax cable is so modified that its screen is partially removed,
and a “window” is created (Figure 3-14). The created window generates a
capacitance between the coaxial cable’s and the MV cable’s inner conductors.
Furthermore, a second capacitance exists between the coaxial sensor’s inner
conductor and the corresponding screen. These two mentioned capacitances
enable capacitive electric field measurement. Additionally, the screen of the
coaxial sensor shields the inner conductor from the electric field of the neigh-
boring cable connectors and improves the signal-to-noise ratio.
The sensor is called a coaxial sensor, as the MV cable’s inner connector and
the sensor’s inner conductor build a coaxial-like structure.
The electric field of the MV cable connector generates an electric potential
difference between the sensor’s inner and outer conductors. The wave propaga-
tion takes place along the sensor length and in two directions. To measure the
waves in the near-end port, the sensor’s far-end port can be electrically short-
connected, floated, or 50 Ωmatched. The three mentioned possible scenarios
are tested, and the most appropriate structure, i.e., the short-circuit far-end,
is considered for further measurements (Figure 3-15). The short-circuited sen-
sor provides measurement signals with higher amplitudes and prevents 50 Hz
reference voltage signal coupling to the sensor signal.
3.1 description of sensors 51
(a) (b)
Figure 3-14: (a) The 3D model of the developed coaxial sensor around the cable connector and
(b) the corresponding sensor’s structure.
The described coaxial sensor does not have a 50 Ωimpedance due to the
performed changes in the coaxial cable structure. Due to the impedance vari-
ations, impedance matching is inappropriate for this sensor’s measurements.
Therefore, impedance bridging with a high load impedance is implemented.
The used amplifier for this sensor has an input impedance of 500 kΩ. The
amplifier has a broadband frequency response of up to 500 MHz, which is
required for PD detection in this work.
(a) (b)
Figure 3-15: (a) The developed coaxial sensor. (b) Mounting of the coaxial sensor with a hous-
ing around the MV cable connector.
For the sensor’s positioning around the cable connector and over the stress
cone, a corresponding 3D-printed housing is developed (Figure 3-15b). The
illustrated housing ensures a specific distance between the sensor and the cable
connector. The coaxial sensor’s opening can also be precisely adjusted toward
the cable connector using the housing.
52 evaluation of sensors
Frequency response of the coaxial sensor
A possible measurement setup for determining the frequency response
of the coaxial sensor is the use of a gigahertz transverse electro magnetic
(GTEM) cell (Figure 3-16a), in which an electric field over a broadband
frequency range of up to 2GHz can be generated. The principle of wave
propagation in a GTEM cell is presented in Appendix A. The coaxial sensor
with the corresponding housing is so placed that the electric field lines are
perpendicular to the sensor’s opening (Figure 3-16b). This measurement setup
can specify the frequency ranges in which the sensor is more sensitive.
(a) (b)
(c)
Figure 3-16: (a) The GTEM cell was used to measure the coaxial sensor’s frequency response.
(b) The sensor is placed in the GTEM cell. (c) The frequency response of the
coaxial sensor.
For the measurement, the spectrum analyzer is utilized in the network mode.
The integrated signal generator generates the frequency sweep and feeds a
broadband amplifier and the GTEM cell. The generated electric field couples
to the sensor connected with the associated amplifier. The amplified sensor’s
signals are transferred to the input port of the spectrum analyzer, which
3.1 description of sensors 53
calculates the ratio of the incoming to outgoing signals (the S21 transmission
coefficient explained in Section 2.7.2). Before the measurement, the setup is
calibrated, and the impact of the measurement cables, adapters, amplifiers,
etc., is considered.
The frequency response of the coaxial sensor is illustrated in Figure 3-16c.
The shown spectrum is calculated by subtracting the idle measurement from
the measured transmission coefficient. The coaxial sensor has a broadband
frequency. However, this sensor has a higher sensitivity (more than 30 dBm) in
the 40 MHz – 250 MHz frequency range.
3.1.4Switchgear’s Bushing
During the investigations, the question is raised as to whether PD detection
could be possible using the integrated capacitive voltage divider of the
bushing. If this approach fulfills the requirements of this work, two significant
advantages can be gained. Firstly, this measurement interface is already
installed in the switchgear to measure the applied voltage for safety reasons.
Secondly, the capacitive divider enables the simultaneous measurement of the
PD and the reference voltage.
The structure of the used switchgear’s bushing is shown in Figure 3-17 [70].
However, the illustrated figure is estimated and does not correspond to the
exact original dimensions and structure. The bushing is made of an inner
conductor, which carries the current. A capacitive voltage divider in two
parallel cylindrical forms is placed around the inner conductor. One of the
cylinders is grounded, while the other is connected to the measurement point.
The voltage divider ratio of this bushing contact is around 1/52.
(a) (b)
Figure 3-17: (a) The estimated 3D structure of the switchgear’s bushing with an integrated
capacitive divider. (b) The estimated cross-section view of the bushing with the
corresponding capacitances.
54 evaluation of sensors
Frequency response of the bushing’s capacitive divider
The CAL2B pulse generator with a broadband signal (Section 2.7.1) is used
to measure the bushing’s capacitive divider’s frequency response. To achieve
this, one special housing is fabricated (Figure 3-18a), with which the MV
cable connector is connected to the bushing easily. The inner conductor of
the bushing can be reached from the backside. The CAL2B pulse is injected
into the bushing’s conductor using a coax splitter adapter. On the MV cable
connector’s side, the signal is detected over the measurement port of the
bushing. A second coax splitter adapter transfers the received signals to the
spectrum analyzer. The ground sockets of both adapters are connected to the
housing.
Both used coax splitter adapters introduce a distortion in the original
spectrum of the CAL2B pulse in the higher frequencies. Therefore, the CAL2B
pulse spectrum is also measured with both adapters, and the corresponding
used cables. The frequency response of the bushing’s capacitive divider is
calculated by subtracting the CAL2B pulse spectrum as a reference from the
measured spectrum. The result is illustrated in Figure 3-18b. As shown, in the
lower frequency range, the divider factor of 1/52 approximately corresponds
to the measured value of -19 dBm. The high-frequency signals traveling over
the bushing’s inner conductor can be measured with the capacitive divider
with a higher intensity. As illustrated, at around 150 MHz, 280 MHz, and
500 MHz, the measured signal amplitude is about – 2dBm.
(a) (b)
Figure 3-18: (a) The test setup for measuring (b) the frequency response of the bushing’s ca-
pacitive divider as a PD sensor.
3.1 description of sensors 55
3.1.5Ohmic Sensor
As discussed in Section 2.5.3, the MV cable connector body should mostly be
equipped with a ground bead. It is examined whether the PD signals can be
detected using the connector body’s grounding wire. Hence, this section’s
investigations aim to develop an additional cost-effective sensor to detect the
PD signals of the MV cable connector.
The cross-section view of the stress cone adapter is illustrated in Figure 3-19.
A conductive layer is built into the stress cone adapter. This layer is placed
above the MV-cable semi-conductive screen’s edge to control the electric field
strength. Theoretically, a direct electric contact exists between the cable’s outer
screen and the adapter’s semi-conductive layer. However, assembly lubricant
is used during the installation and mounting, which changes the electric
contact situation by creating an insulating layer. This layer may be subject to
breakdowns under operation conditions.
Partial discharges inside the cable connector couple to the stress cone, forcing
a voltage drop at the impurity layer. These PD-induced voltage variations can
be measured with an ohmic sensor acting as a near-field antenna. The sensor
consists of an ohmic resistor (RL) connected in series to the cable connector
body’s grounding wire. The measurement device with a high input impedance
can capture the voltage drop (VL) over the resistor.
Figure 3-19: The cross-section view of the MV cable connector and the stress cone adapter with
the ohmic sensor.
Frequency response of the ohmic sensor
The frequency spectrum of the ohmic sensor is measured using a multi-
channel digital oscilloscope and the CAL2B pulse generator. A coax splitter
adapter injects the CAL2B pulse into a short MV cable (Figure 3-20a). The
spectrum of the CAL2B pulse, containing measurement setup signal losses, is
56 evaluation of sensors
(a) (b)
Figure 3-20: (a) The measurement setup to examine (b) the frequency spectrum of the ohmic
sensor.
captured with an oscilloscope on the bushing side. The coupled signal spec-
trum to the sensor is measured with a second oscilloscope channel. The latter-
mentioned spectrum is subtracted by the CAL2B pulse reference spectrum.
Figure 3-20bshows the resulting spectrum of the ohmic sensor. The sensor has
a broadband frequency response and a higher sensitivity than -6dBm in the
80 MHz – 150 MHz frequency range.
3.1.6Acoustic Sensor
Acoustic PD detection is a well-known approach for monitoring HV equipment
such as transformers, cables, and cable joints [16,71,72]. However, to the au-
thors’ knowledge, using acoustic PD measurements for MV cable connectors
is not well studied. In this work, the suitability of the acoustic measurement
method for the PD detection of MV cable connectors, considering sensor sensi-
tivity, frequency, and cost-effectivity is studied. To this end, three AE sensors
with different frequency ranges are chosen and described. Then, the acoustic
attenuation of the silicon rubber material is measured and discussed.
The chosen AE sensors
Three different AE sensors (Table 3.2) with various frequency ranges are
used to examine the acoustic properties of the cable connector material over
a wide frequency range from 25 kHz to 900 kHz [39,73,74]. The VALLEN
sensors have an integrated single-ended amplifier. The signal amplification of
the sensor VS30-SIC is 46 dB, while the amplification of the other two sensors
3.1 description of sensors 57
is 34 dB. The sensors’ cost are high compared to the MV cable connector price
and even the MV switchgear price.
Table 3.2: The used AE sensors for PD detection of MV cable connector.
Sensor name Vendor Frequency range Amplification Price1
VS30-SIC-46dB [39] Vallen 25 kHz - 80 kHz 46 dB High
VS150-RIC [73] Vallen 100 kHz - 450 kHz 34 dB High
VS900-RIC [74] Vallen 100 kHz – 900 kHz 34 dB High
1Relative to the MV cable connector price
Problems of acoustic PD measurements on MV cable connectors
The placement of the acoustic sensors with metal housing in higher regions
of the MV cable connector leads to surface discharges. These discharges
generate acoustic wave signals that can be measured with the acoustic sensors
themselves. To avoid the described faulty measurement, the sensors should
be placed in the lower part of the cable connector, where the electric field
density has a small value. Several measurements with different AE sensors
have shown that the internal PD acoustic signals cannot be measured with
these sensors.
There are various reasons that lead to a decrease in the amplitude of acoustic
waves [5]. Firstly, the acoustic waves are propagated in different directions.
Secondly, discontinuities in a medium or the transmission between different
materials cause reflections and the attenuation of the acoustic signals. Finally,
the materials absorb acoustical waves. Further investigations were conducted
to prove the proposed theory, presented in the following section.
Measurement setup to determine the acoustic attenuation of MV cable
connectors
As illustrated in Figure 3-21a, an ultrasonic sound generator is poured
into self-mixed cylindrical silicon. A rectangle sweep signal, which has a
broadband frequency spectrum, feeds the sound generator. The mentioned
AE sensors are placed at a distance of 5cm on the surface of the silicon and
measure the generated acoustic signal. Through this, the amplitude of the
signals over the silicon (transfer function T1) can be measured.
In the second step (Figure 3-21b), the cylindrical silicon form, with the
poured sound generator, is inserted into the MV cable connector. The AE
sensors are placed on the surface of the cable connector, and the generated
58 evaluation of sensors
(a) (b)
Figure 3-21: Measurement concept of the transfer function for defining the frequency-
dependent acoustic signal amplitude over (a) ordinary self-mixed silicon and (b)
MV cable connector.
acoustic signal is measured with the sensors. This measurement includes
the transfer function T1and the acoustic attenuation of the cable connector
material (transfer function T2). To calculate T2, T1should be subtracted from
the measurement results of the second step.
The associated measurement setup for determining the signal amplitudes
on the cylindrical silicon is shown in Figure 3-22a. According to the datasheet,
the ultrasonic sound generator (KPUS-40FS-18T-447) [75] has a resonance
frequency of 40 kHz. However, investigations have shown that the sound
generator can also be operated at higher frequencies. The sound generator is
fed by a sweep rectangle signal with a start and stop frequency of 10 Hz and
1MHz, with an amplitude of 10 V with a sweep time set as 10 s. The sensors
VS30, VS150, and VS900 are used as receivers with a corresponding charge
amplifier.
Figure 3-22billustrates the second measurement step, in which the cylindri-
cal silicon containing the sound generator is inserted into the cable connector.
The acoustic sensors are placed on the MV cable connector with the same hori-
zontal distance to the sound generator as in the first step (Figure 3-22a). In the
following section, the corresponding measurement results of Figure 3-22aand
Figure 3-22bare indicated as ”measurement on silicon” and ”measurement on
the cable connector”, respectively.
Measurement results of cable connector’s acoustic signal attenuation
The results of the measurements on the silicon are presented in Figure
3-23a. The illustrated blue lines correspond to the T1transfer function. The
VS30 sensor, with an operating frequency range of 25 kHz - 80 kHz, detects
the generated acoustic signals up to 400 kHz. The highest detected signal
3.1 description of sensors 59
(a) (b)
Figure 3-22: Measurement setup for defining the acoustic signal amplitudes on (a) the cylindri-
cal silicon and (b) the MV cable connector’s surface.
amplitude of 55 dBm is around 60 kHz. The frequencies less than 14 kHz
and higher than 400 kHz are not considered, as no signal is captured in these
ranges. The VS150 sensor detects acoustic signals in a frequency range of
110 kHz – 380 kHz with a maximum signal amplitude of 39 dBm around
160 kHz. The highest detected signal amplitude by the VS900 sensor is 23
dBm at 295 kHz. The VS900 measuring frequency range is 130 kHz – 410 kHz.
The measurement results on the cable connector are shown with the red
lines in Figure 3-23a. Due to the acoustic signal attenuation of the cable
connector material, the associated signal amplitudes are smaller than the
measurements on silicon.
The subtraction of the cable connector measurements from the on-silicon
measurements determines the acoustic attenuation of the cable connector
material (Figure 3-23b). The signal attenuation measured with VS30 reaches
its maximum value of ca. 30 dB around 60 kHz. The calculated signal
attenuation by the sensor VS150 reveals a high attenuation value of ca. 30 dB
around 170 kHz. The highest calculated signal attenuation value by the sensor
VS900 is ca. 20 dB, around 330 kHz.
The measurement results in Figure 3-23 should be completed in future works
with different sound generators, sensors, and transmitted signal amplitudes.
The discussed conclusions give a rough estimation of the acoustic attenuation
of the cable connector material.
60 evaluation of sensors
(a) (b)
Figure 3-23: (a) Measurement results of different AE sensors to define signal amplitudes on
the silicon and the cable connector. (b) the calculated acoustic attenuation of the
cable connector material.
PD acoustic signal amplitude on the cylindrical silicon
The spectrum of the acoustic PD signals on the silicon is measured in
the next step. Comparing the corresponding PD spectrum with the defined
acoustic signal attenuation (Figure 3-23b) justifies the unsuccessful acoustic
PD measurements on the MV cable connector, as described at the beginning
of this section.
A copper wire is connected to a cable lug, and the whole structure is poured
with silicone (Figure 3-24). The cable lug is connected to an MV cable and the
HV transformer. As shown in Figure 3-24, the ground plane is connected to the
cylindrical silicon opposite the cable lug. The explained measurement setup
generates PDs with an inception voltage of around 5kV. An IEC 60270-based
measurement has shown that the placement of the AE sensor on the silicon
does not change the PD pattern shape and inception voltage. Hence, the
sensor does not generate additional discharges in the shown measurement
setup, and it was assured that the acoustic PD signals of the copper wire are
measured.
The question might here arise as to why the shown silicon test specimen is
not inserted into the cable connector for the HV measurements. The reason is
that the structure of the cable connector, including the inner screen, does not
allow HV measurements with the cylindrical silicon and the associated ground
plane.
3.1 description of sensors 61
Figure 3-24: Measurement setup for determining the amplitudes of acoustic PD signals.
The upper diagram of Figure 3-25aillustrates the PD spectrum, measured
with the VS30 sensor. The main frequency components of acoustic PD signals
are measured around 60 kHz and 117 kHz. The previously discussed acoustic
attenuation of the cable connector is shown in the middle diagram of Figure
3-25a. The expected acoustic PD signal amplitude on the cable connector
is calculated by subtracting the acoustic attenuation of the cable connector
material from the PD signal amplitude over the silicon (Figure 3-25a, lower
diagram). The predicted signal amplitude has negative values, almost over the
entire measurement spectrum. The negative values show that measuring the
acoustic PD signals on the cable connector material is impossible.
(a) (b)
Figure 3-25: Acoustic PD spectrum, attenuation, and calculated signal amplitude on the cable
connector (upper, middle, and lower diagrams, respectively) measured with (a)
the VS30 sensor and (b) the VS150 sensor.
62 evaluation of sensors
A similar observation is made with the VS150 sensor. The corresponding
measurement results are shown in Figure 3-25b. The measured PD signal
amplitude and the calculated acoustic signal attenuation are shown in the
upper and middle diagrams, respectively. The predicted signal amplitude
on the cable connector material is illustrated in the lower graph, including
negative values. Again, the negative values show that the acoustic signal
attenuation of the cable connector material is higher than the PD signal
amplitudes.
The VS900 sensor was unable to detect the acoustic PD signals. Therefore,
the measurement results of the latter-mentioned sensor are not presented.
The discussed measurement results are evidence of the high acoustic atten-
uation of the cable connector’s material. However, the acoustic signal attenu-
ation of the cable connector in its actual configuration should be higher than
the amplitudes presented in Figure 3-25. The cable connector consists of two
main parts, i.e., the screened body and the stress cone adapter. Each of the
mentioned components and the used assembly lubricants increases acoustic at-
tenuation and decreases PD acoustic signal amplitudes. Furthermore, acoustic
signal reflections should also be considered at the interfaces between the com-
ponents. Based on the results presented, acoustic PD detection is no longer
considered for the upcoming PD measurements.
3.2 measurement results (of all sensors)
In the previous sections of this chapter, nine different sensors were charac-
terized. It should be discussed which sensors measure the local PD signals
with high sensitivity, are more immune to the noise signal, and fulfill the cost
requirements of an MV PD monitoring system.
It was discussed that the three AE sensors are unsuitable for the PD detection
of MV cable connectors. A consistent measurement and evaluation method
is used to compare the performance of the remaining sensors. This method
considers the following sensor properties:
•Sensitivity: All the sensors are installed around a PD-afflicted cable con-
nector, and the PD activity is measured in the time domain over five min-
utes with all the sensors simultaneously. A threshold voltage is defined
for each sensor, set at 0.7times the maximum detected signal amplitude,
corresponding to half of the maximum signal power. The sensor’s sensi-
tivity is calculated as the mean value of the detected amplitudes higher
than the threshold voltage.
3.2 measurement results (of all sensors)63
•SNR: The SNR calculation (Section 2.7.3) is performed using the measure-
ments with a spectrum analyzer. Two measurements with each sensor are
performed to calculate the required parameters for SNR. First, the mean
value of the PD signal’s frequency components without background noise
is calculated (PPD). Second, the mean value of an external noise source (a
frequency-converter-controlled motor) in the absence of PD is calculated
(Pnoise). The difference between PPD and Pnoise gives the corresponding
SNR value.
•Cross-coupling: The sensitivity of the sensor to the PD signals of the
neighboring cable connector is defined as the PD cross-coupling. For this,
the PD spectrum of the sensor installed on a PD-free cable connector is
captured using a spectrum analyzer, while the PD source is in the neigh-
boring cable connector.
•Price of the sensor: The cost of sensors is determined by the author.
•Installation effort: The author has rated the installation effort.
3.2.1PD-Afflicted Cable Connector and Measurement Setup
For the sensitivity, SNR, and cross-coupling measurements, the implemented
fault of Figure 3-26 is used. This fault is called a cable screening wire, defined
as a local fault. The cable connector fault is generated by lying a cable
screening wire over the conductive layer of the MV cable. The stress cone
adapter is then installed over the screening wire, and the cable connector is
assembled completely.
The cable screening wire has a ground potential and leads to a high electric
field concentration and PDs, particularly on its tip. This fault type generates
PDs even in lower test voltages, around 3kV, leading to a quick breakdown.
Figure 3-26: The implementation of the local fault “cable screening wire”.
64 evaluation of sensors
Figure 3-27: Measurement setup for the characterization of the different sensors regarding their
effectivity for PD measurements.
The general overview of the measurement setup used for determining the
sensitivity of different sensors is illustrated in Figure 3-27. Several sensors
are installed for simultaneous PD measurement around the PD-afflicted cable
connector. The sensors are connected to two synchronized four-channel oscil-
loscopes, which capture the cable connector’s PD activities over five minutes.
To compare the non-conventional with the conventional PD measurement
method, the PD signals are also captured with an IEC 60270 compatible
coupling device. To compare the functionality of the self-developed HFCT
sensor, a commercial HFCT is also installed for the PD measurement.
According to the small size of the AR-MSA and the leaky feeder antenna,
the installation could be performed easily. As shown, the antennas are fixed
beside the cable connectors in the cable compartment. The coaxial sensor is
mounted around the cable connector using the related sensor housing. In this
measurement setup, the measurement port of the bushing is connected to the
inner conductor of the used coaxial measurement cable, and the coax screen is
connected to the bushing’s ground. The ohmic sensor is also connected to the
measurement device.
The used 12/20 kV MV cable is Nexans NA2XS(F)2Y with a cross-section
of 240 mm2[41]. The installed cable connector is Raychem RSTI-58xx [76],
suitable for the used MV cable. The cable connector is installed on the
24 kV/630 A SF6insulated medium voltage switchgear type MINEX of Fritz
Driescher KG [40].
3.2 measurement results (of all sensors)65
3.2.2Sensitivity of the Sensors
The sensitivities of the sensors are determined based on time-domain mea-
surements. For this, one PD event is measured with the sensors, and the
measurement results are compared in the first step. Then, based on 5min
time-domain measurements, a threshold voltage corresponding to 0.7times
the maximum detected signal amplitude is calculated for each sensor. The
mean value of the signal amplitudes higher than the threshold voltage is
calculated, and defined as the sensitivity of each sensor.
Figure 3-28ashows the PD signal captured with the self-developed HFCT
and the commercial one. The sensitivity of the self-made HFCT is around four
times higher than the commercial sensor. The commercial sensor has a higher
number of windings with a thinner wire leading to lower signal sensitivity.
The measured signal time duration is around 5µs. The rapid rising and falling
edges indicate that the self-made HFCT measures HF components of the PD
signal. The sensor’s signal also contains edges with lower rise times showing
the sensor’s ability to measure low-frequency PD signal components.
Figure 3-28band Figure 3-28crepresent the corresponding measurement
results of AR-MSA and the leaky feeder antenna, respectively. As illustrated,
both antennas detect the HF components of the PD signal reliably but with
small amplitudes. The duration times of antenna signals are around 500 µs.
The detected PD signal by the coaxial sensor is shown in Figure 3-28d. As
described earlier in Section 3.1.3, the corresponding signals are boosted with
a30 dB amplifier. Hence, the PD signal has a high amplitude. The PD signal
shape, with a duration of around 0.5µs, indicates that the sensor measures
the PD signals’ HF components.
Figure 3-28eillustrates the ability of the bushing’s capacitive divider for
PD measurement. The detected signal also has a duration of around 0.5µs
containing high-frequency components. As shown in Section 3.1.5, the ohmic
sensor operates in the low and high frequency ranges. Figure 3-28freveals the
described sensor characteristics. The PD signal has a duration of around 2.5
µs and an amplitude of ca. 50 mV.
To compare the conventional and non-conventional measured PD signals, the
signal of an IEC 60270-based coupling device is also measured. The detected
signal has an amplitude of around 60 mV (Figure 3-28g) and a duration of
approximately 3µs.
66 evaluation of sensors
(a) (b)
(c) (d)
(e) (f)
(g)
Figure 3-28: The measurement of one PD event. (a) The commercial HFCT and the self-made
sensor signals. (b) The annular ring antenna signal. (c) The leaky feeder antenna
signal. (d) The coaxial sensor signal. (e) The switchgear’s bushing signal. (f) The
ohmic sensor signal. (g) The IEC 60270-based coupling device signal.
3.2 measurement results (of all sensors)67
The presented measurement results in Figure 3-28 reveal that using various
sensors leads to different measurement signal shapes. The frequency range of
the sensor, the used measurement cable, the impedance of the measurement
device, etc., can change the PD signal shape and amplitude.
The results of the long-time PD measurement with the HFCT sensor are
illustrated in Figure 3-29. The maximum absolute signal amplitude is 160 mV.
The corresponding defined threshold voltage, which corresponds to 0.7times
the maximum amplitude, is 112 mV. Using MATLAB, the mean value of the
detected signal amplitudes larger than the threshold voltage is calculated and
defined as the sensor sensitivity, i.e., 130 mV.
Figure 3-29: PD measurement over five minutes to define the sensitivity of self-developed
HFCT.
For simplicity reasons, the remaining sensors’ long-time measurement dia-
grams are not presented. The corresponding calculated sensor sensitivities are
summarized and noted in Table 3.3.
Table 3.3: The sensitivity of the sensors based on a PD measurement over five minutes.
Sensor name Sensor sensitivity Sensor name Sensor sensitivity
HFCT 130 mV Coaxial 2.2V
Annular-ring antenna 100 mV Switchgear’s bushing 110 mV
Leaky-feeder antenna 12 mV Ohmic 92 mV
As noticed in Table 3.3, the PD measurements over five minutes with the
antennas indicate a sensitivity of 100 mV for AR-MSA and 12 mV for the
leaky feeder antenna. The main reason for the leaky feeder antenna’s low
sensitivity is the antenna’s position being a relatively large distance from the
cable connector (Figure 3-27).
68 evaluation of sensors
The overall sensitivity of the coaxial sensor in long-time measurement is
2.2V. This high sensor sensitivity is due to the used amplifier. The sensitivity
of the bushing’s capacitive divider and the ohmic sensor is 110 mV and 92 mV,
respectively.
3.2.3Noise Sensitivity of the Sensors - SNR
In addition to the PD signal sensitivity, the immunity of the sensors to the
external noise signals is an important characteristic. The noise signals can
couple to the sensors over the MV cable (conductive noise) or in the form of
electromagnetic wave coupling. The conductive noise can be generated by, for
example, a frequency converter, rotating machines, etc. The electromagnetic
noise sources could be, among others, radio-, radar-, or telecommunication-
signals coupling to the sensors. However, due to the use of the sensors in a
closed metallic cable compartment, the direct electromagnetic coupling of the
noise signals is improbable. Hence, this work focuses on the conductive noise
and its coupling to the sensors.
The noise sensitivity measurements are performed using the cable connector
with PD fault caused by the “cable screening wire” (Figure 3-26). For this,
the PD spectrum was measured with a spectrum analyzer while the test
voltage was 10 kV. Then, the test voltage is decreased to a PD-free level,
and a frequency-converter-controlled motor placed in the same measurement
room is turned on. The generated noise signals couple to the transformer
controlling device, transformer, and MV cable. The noise signals travel to
the MV cable connector and reach the sensors. The PD and noise spectrum’s
mean values – up to the maximum measured PD signal frequency component
– are subtracted using MATLAB to get the SNR values.
The ohmic sensor’s noise sensitivity is shown in Figure 3-30. The maximum
detected PD frequency component is about 330 MHz. The blue line shows the
spectrum of PD signals caused by the “cable screen wire”. The mean value
of the PD spectrum is -57.9dBm, as illustrated by the yellow line. The red
line represents the spectrum of the external noise signal with a mean value of
-65.91 dBm (purple line). To calculate the SNR of the ohmic sensor, the mean
value of external noise is subtracted from the mean value of the PD spectrum,
i.e., 8.01 dBm.
3.2 measurement results (of all sensors)69
Figure 3-30: PD vs. noise spectrum to calculate the noise sensitivity of the ohmic sensor.
For simplicity, the measurements of the other sensors are not illustrated. The
corresponding noise sensitivity values are noted in Table 3.4. The coaxial sen-
sor has the highest noise sensitivity, followed by the AR-MSA, HFCT, and
ohmic sensor. The switchgear’s bushing and the leaky feeder antenna have
poor noise sensitivity.
Table 3.4: The noise sensitivity (SNR) of the sensors.
Sensor name Noise sensitivity Sensor name Noise sensitivity
HFCT 8.62 dBm Coaxial 14.45 dBm
Annular-ring antenna 4.93 dBm Switchgear’s bushing 5.33 dBm
Leaky-feeder antenna 1.72 dBm Ohmic 8.01 dBm
3.2.4Cross-Coupling
The PD signal cross-coupling between adjacent cable connectors is studied
in the next step. For this, two similar sensors are used simultaneously. The
first sensor is placed on the PD-afflicted cable connector, and the second is
on the neighboring PD-free cable connector (Figure 3-31a). The faulty cable
connector is under high voltage, and the PD-free connector is open-circuited.
Two similar spectrum analyzers are used to measure the sensor signals
simultaneously. The coupled signal spectrum is calculated as the percentage
of the reference PD spectrum in each frequency sample. The mean value of
the percentages over the entire measured frequency range reveals the final
signal cross-coupling value.
Figure 3-31bshows the measurement results captured with the HFCT sensor
installed on the faulty cable connector (blue line) and the sensor installed on
the neighboring cable connector (orange line).
70 evaluation of sensors
(a) (b)
Figure 3-31: (a) Measurement setup to determine PD signal coupling from the faulty cable con-
nector to the sensors installed on the neighboring PD-free cable connector. (b) The
PD spectrum measured with HFCT installed on the PD-afflicted cable connector
vs. the spectrum of the cross-coupled signal to the HFCT installed on the neigh-
boring PD-free cable connector.
The cross-coupling of PD signals to the HFCT installed on the adjacent cable
connector is 86.7%, calculated with MATLAB. For simplicity, the correspond-
ing measurement results of the other sensors are noted in Table 3.5and are
not illustrated.
The definition of the signal coupling for the used antennas is impossible,
as the antennas receive the electromagnetic emissions of all cable connectors.
Hence, a critical drawback of the antennas for PD measurement in the cable
compartment is that a faulty cable connector’s localization is not easily
possible. The antenna would detect the PD electromagnetic emissions of all
cable connectors if multiple faults were presented. This means that the PD
signal coupling is equal to 100%.
The PD signals couple to other bus bars of the switchgear and can be de-
tected on the adjacent bushing. Hence, the switchgear bushing’s capacitive
divider shows a high signal-coupling value. The measurements with the re-
maining sensors – HFCT, coaxial, and ohmic, indicated signal-coupling values
of around 90%.
Table 3.5: The PD signal cross-coupling ratio between adjacent MV cable connector sensors.
Sensor name Signal coupling Sensor name Signal coupling
HFCT 86.7% Coaxial 89.08 %
Annular-ring antenna 100 % Switchgear’s bushing 98.13 %
Leaky-feeder antenna 100 % Ohmic 90.50 %
3.2 measurement results (of all sensors)71
The discussed values in Table 3.5indicate a high cross-coupling between
sensors installed on various cable connectors. Therefore, the localization
of faulty cable connectors might be challenging. Further investigations are
necessary for future work to reduce the cross-coupling values.
3.2.5Price and Installation Effort
The author estimates each sensor’s price and installation effort based on the
information gathered during the research. The self-made HFCT can be made
with materials at a cost of less than fifteen euros. The installation of the HFCT
assumes placing the sensor around the screening cable of the MV cable, which
can be performed within a matter of minutes.
The AR-MSA requires around 0.08 m2FR-4substrate and an SMA connector.
Considering the etching process, the antenna fabrication costs less than ten
euros. Installation in the cable compartment of the MV switchgear can be
performed in a few minutes. The setup of the leaky feeder antenna in the
cable compartment can also be performed in minutes using plastic antenna
holders. The leaky feeder antenna is to be fabricated by the manufacturer and
as an individual production process. This antenna’s cost is somewhere in the
range of fifty to one hundred euros.
The coaxial sensor can be produced with less than ten euros of material,
including the required coaxial cable and the BNC connector. The 3D-printed
housing needs materials to the value of around four euros. The installation of
the coaxial sensor takes less than five minutes to complete. The switchgear
bushing is pre-installed and connected to the voltage monitoring module
of the switchgear having measuring sockets. Hence, the resulting cost and
installation effort for PD monitoring are low.
The ohmic sensor is made of the grounding wire of the MV connector, a low
ohmic resistance, a BNC connector, and a housing. Overall, the sensor has
a material cost of less than eight euros. The installation of the ohmic sensor
takes less than five minutes.
Each of the AE sensors studied in this section costs hundreds of euros.
Furthermore, the sensors have integrated amplifiers and must be supplied
with an external power source. This increases the installation effort.
72 evaluation of sensors
The summary of the presented estimations regarding the price and installa-
tion effort of each sensor is noted in Table 3.6.
Table 3.6: The author’s estimation regarding each sensor’s price and installation effort.
Sensor name Price Installation effort
HFCT Low Low
Annular-ring antenna Low Low
Leaky-feeder antenna Medium Low
Coaxial Low Low
Switchgear’s bushing Low Low
Ohmic Low Low
AE High High
3.3 discussion of measurement results and conclusion of
chapter
It was discussed that the sensors should detect the PD signals of the local
faults reliably, be cost-effective for PD monitoring, be immune to external
noise, and be easy to install. With this in mind, the obtained results of the
investigated sensors are compared by considering various characteristics, i.e.,
PD sensitivity, SNR, cross-coupling, operating frequency range, cost, and
installation effort.
The summary of the characteristics of the studied sensors is noted in
Table 3.7. The sensitivity was defined in a long-time PD measurement over
five minutes. The operating frequency range of the sensors was determined
using the CAL2B pulse generator, the GTEM cell measurements, or based
on the VNA measurements. The SNR was defined by subtracting the mean
noise amplitude from the mean PD power amplitude. The cross-coupling
is expressed as the coupling of PD signals to the sensors installed on the
neighboring PD-free cable connectors. The author has estimated each sensor’s
price and installation effort.
In Section 3.1.1, it was shown that the HFCT sensor with Ni-Zn core material
(Würth 74270191) with two turns and 1.5mm wire diameter could fulfill the
requirements of MV cable connector condition monitoring. A wide-band
frequency range from 10 kHz to 150 MHz allows the measurement of HF
components of the local PD faults with high sensitivity. Considering its SNR,
the sensitivity of the HFCT to the external noise is lower than that of other
sensors. Additionally, this sensor can be produced cost-effectively and is easy
to install.
3.3 discussion of measurement results and conclusion of chapter 73
Table 3.7: The characteristics of the studied sensors.
Sensor Sensitivity to
local faults
Cross-
coupling
Signal-to-
noise ratio
(SNR)
Frequency-
range
Price Installation ef-
fort
HFCT 130 mV 86.7%8.62 dBm 10 kHz – 150
MHz
Low Low
AR-MSA 100 mV 100%4.93 dBm 150 MHz -
2000 MHz
Low Low
Leaky
feeder
12 mV 100%1.72 dBm 30 MHz - 980
MHz
Medium Low
Coaxial 2.2V89.08%14.45 dBm 40 MHz - 300
MHz
Low Low
Bushing 110 mV 98.13%5.33 dBm 150 MHz –
500 MHz
Low Low
Ohmic 92 mV 90.05%8.01 dBm 80 MHz – 150
MHz
Low Low
VS30-SIC Not able to
detect
- - 25 kHz - 80
kHz
High High
VS150-
RIC
Not able to
detect
- - 100 kHz – 450
kHz
High High
VS900-
RIC
Not able to
detect
- - 100 kHz - 900
kHz
High High
The annular-ring microstrip and leaky feeder antenna can detect PD
measurements of cable connectors with different sensitivities. They are cost-
effective and can be installed easily. However, the most significant drawback
of the antennas is their cross-coupling issues. The PD signals of three cable
connectors in a cable compartment can be detected with one antenna, and the
faulty cable connector localization is impossible.
The coaxial sensor fulfills the requirements for the PD detection of cable
connectors. The sensor has a broadband frequency response, is easy to
install, and is not expensive. The coaxial sensor possesses the second-best
SNR value and shows adequate immunity to external noise. Because the
opening window of the sensor can be adjusted to the cable connector, the
cross-coupling to the adjacent cable connectors is low. This increases the
ability of the sensor to localize the PD-afflicted cable connector. The coaxial
sensor is cost-effective and can be installed quickly using the designed housing.
The capacitive divider of the bushing enables a sensitive PD measurement
that can be realized with low costs and installation effort. However, this inter-
face shows a low SNR value, as the conductive noise can couple to the sensor.
A further drawback of this PD sensing method is the corresponding high cross-
coupling value.
74 evaluation of sensors
The ohmic sensor is a cost-effective approach for PD detection of the cable
connector. Simple reconfiguration in the ground lead of the connector’s body
enables the production of this easy-to-install sensor. However, comparing the
ohmic to the HFCT and coaxial sensors shows the ohmic sensor has a poor
cross-coupling characteristic. Because the ground lead is not shielded and acts
as a small antenna, the PD signals of the adjacent cable connectors can also be
measured with this sensor.
The measurement results of this section have shown that acoustic PD
detection is not an appropriate approach for MV cable connectors. The sensors
VS30, VS150, and VS900 cannot detect the PD signals as the acoustic signal
attenuation of the cable connector material is high. These sensors cannot fulfill
the requirements of a low-cost PD monitoring system.
Based on the presented results, the suitable sensors for the objectives of this
work are the HFCT, coaxial-, and ohmic sensors.
4
HIGH-FREQUENCY CHARACTERISTICS OF THE
MV-CABLE
External noise signals and discharges can lead to a wrong PD diagnosis,
complicating the localization of the PD-afflicted cable connector. Hence, the
noise signal characteristics that might reach the sensors should be defined.
The direct coupling of electromagnetic noise waves to the sensors is im-
probable, as the sensors are placed in a nearly closed metallic enclosure, i.e.,
the cable compartment of the switchgear. Therefore, the conductive noise
reaching the sensors over the MV cable is the primary noise propagation path
that should be investigated.
The MV cable has a low-pass filter characteristic for noise signals. Hence,
the 3dB cut-off frequency of the MV cable is examined in this chapter. As a
result, it can be defined which signal frequencies can reach the sensors and
falsify the PD diagnosis.
In [77,78], the high-frequency characteristics of the XLPE cable were
discussed based on time-domain measurements. The frequency-domain
measurements of the XLPE cable were presented in [79,80]. To the author’s
knowledge, the main problem in the cited studies is the implementation of
HF-HV connection, with which the measurement devices are connected to the
XLPE cable. The used connection interfaces introduce significant impedance
mismatches in the higher frequency ranges.
In this chapter, an HF-HV connection method is developed and tested up to
4GHz. The 3dB cut-off frequency of the MV XLPE cable is measured in the
frequency domain using a VNA.
4.1 connection interface between mv cable and measurement
device
The main challenge for the characterization of MV cable, considering its HF
properties, is connecting the MV cable to a measurement device, for example,
a VNA, with N-type coaxial connectors.
75
76 high-frequency characteristics of the mv-cable
Figure 4-1: The cross-section views of the MV cable and an N-type coaxial connector.
As shown in Figure 4-1, the inner conductor of the N-type connector has
a diameter of 2.4mm, while the inner diameter of the MV cable is 18 mm.
Furthermore, the distance between the inner- and the outer conductor is
4.8mm for the N-type connector and 5.5mm for the MV cable. The con-
nection of the discussed geometries introduces a challenge because the inner
and outer conductors (ground) should be connected, and discontinuities in
the connection interface should be avoided. The discontinuities generate
impedance mismatch, signal reflections, and emissions in higher frequencies
and prevent a precise measurement.
An adapter, illustrated in Figure 4-2, is designed to realize the precise HF
measurements of the MV connector. The adapter is connected to the MV cable
on one side and an N-type connector on the other. The adapter consists of two
cone-shaped aluminum parts – the red and blue parts in Figure 4-2. The inner
part of the adapter connects the MV cable’s aluminum conductor to the N con-
nector’s inner conductor. The outer part of the adapter enables the connection
of the MV-cable shield with the ground of the N connector.
Figure 4-2: The cross-section view of the designed adapter.
4.1 connection interface between mv cable and measurement device 77
The idea of the proposed adapter is based on the Klopfenstein taper pre-
sented in [81] that is simulated and optimized with 3D field simulation soft-
ware. The realized taper enables the impedance matching between the MV ca-
ble and the N connector. One of the main parameters considering the 50 Ohm
matching of the MV cable is the length of the adapter. Generally, the longer
the taper, the better the matching considering signal reflection and attenuation.
However, fabricating long tapers is more challenging, and a trade-off should
be made between the taper length and the manufacturability. The produced
inner and outer tapers have a length of 12 cm and 15 cm, respectively.
4.1.1Characterization of the developed adapters
For the measurements of this section, two adapters are manufactured (Figure
4-3a), which are connected by a short MV cable with a length of 5cm. The
adapters are measured with a VNA up to a frequency of 4GHz. The VNA is
calibrated with the corresponding measurement coaxial cables.
The measurement result of the two adapters and the 5cm MV cable is
presented in Figure 4-3b. The insertion loss measurement indicates a 3dB sig-
nal amplitude loss at approximately 900 MHz. The discussed measurements
demonstrate the suitability of the fabricated adapter for the HF measurements
of the MV cables at least up to 900 MHz.
(a) (b)
Figure 4-3: The measurement setup for testing the manufactured adapters regarding their (a)
Calibration Adapter and (b) Insertion Loss (S21).
For further measurements, the discussed signal attenuation losses of the pro-
posed adapters should be considered. Therefore, the measurement setup, in-
cluding the adapters, is calibrated once more.
78 high-frequency characteristics of the mv-cable
4.2 cut-off frequency of 10 m mv xlpe cable
For the measurement of the MV cable cut-off frequency, it is supposed that, in
practice, the cable has a minimum length of 10 m. The longer the cable, the
lower the 3dB cut-off frequency [77].
Considering this, an MV cable with a length of 10.05 m is prepared. The
additional 5cm length is because of the used MV cable in the calibration setup
(Figure 4-3a), which should be considered in the measurements. The adapters
are installed on both ends of the MV cable and are connected to the VNA ports
(Figure 4-4). The measurement frequency range begins from 9kHz and has
a stop frequency of 900 MHz, which is the adapters’ supported –6dB matching.
The associated insertion loss measurement of the 10 m cable is illustrated
in Figure 4-4b. The corresponding insertion loss at the lowest measured
frequency of 9kHz is around 0.2dB. At the highest measured frequency, the
insertion loss is around -50 dB. The corresponding 3dB signal loss of the
calculated insertion loss envelope for 10 m MV XLPE cables is at ca. 52 MHz1.
(a) (b)
Figure 4-4: (a) The measurement setup with the 10 m MV cable. (b) The corresponding inser-
tion loss measurement.
The peaks and dips in the diagrams of the insertion loss refer to the
impedance transformation along the measured cables. The peaks show the
frequencies with lower signal attenuation and good matching, while the dips
occur at higher impedances with increased signal losses. This behavior fol-
lows the quarter-wavelength theory explaining that one quarter-wavelength
1Based on the presented measurement results and test method, further investigations in future works can
be done to extract the mathematical function of frequency-dependent MV cable attenuation. A similar
function for an RG58 coaxial cable is discussed in [82].
4.3 conclusion of chapter 79
transforms the load to a mismatched impedance, whereas the next quarter-
wavelength transfers the impedance back to 50 Ohm. According to [83], the
peaks occur if the cable length is an odd number of quarter-wavelengths. The
corresponding cable length can also be calculated based on the frequency dif-
ference between the peaks. For simplicity, the mentioned calculations are not
presented here2.
4.3 conclusion of chapter
External disturbances can reach the sensors over the MV cable, complicating
the localization of the PD-afflicted cable connector. The insertion loss mea-
surement (S21) indicates a 3dB cut-off frequency of 52 MHz for an MV cable
with a length of 10 m. Based on this result, it can be expected that sensors
working in the frequency ranges above 52 MHz will be less influenced by dis-
turbances transmitted over the MV cable compared to sensors operating in
lower-frequency ranges than 52 MHz.
2Detailed explanation and visualization regarding impedance transformation are given in
“www.microwaves101.com/encyclopedias/cable-length-rule-of-thumb” (last visited in 03.2022).
5
PD MONITORING SYSTEM
The existing monitoring systems for PD data acquisition are expensive. Such
costly devices cannot fulfill the expected costs for PD monitoring in the
MV sector. Hence, a low-cost monitoring system prototype was developed.
This section proposes the corresponding principles of analog hardware for
a multi-sensor data acquisition system. The digital and software of the
developed prototype are being documented by B. Böttcher, the author of [84],
in his research work.
Based on the previously achieved results, the amplification and filtering
of the sensor signals are discussed first. The advantages of an analog peak
detector for minimizing the system expenses are then explained. Further,
the structure of the developed PD detection system is discussed. Finally, the
system performance is verified by the PD signal measurements.
5.1 the principle of the frequency-selective
multi-sensor pd measurement
The frequency-selective approach contains analog filters that attenuate the
external noise signals. Based on the sensors and MV cable characteristics, the
corner filter frequencies are defined and explained in the following paragraphs.
In Chapter 3, it was shown that the three nominated sensors operate in
different operating frequency ranges (Figure 5-1a– lower diagram). It was
discussed that the HFCT sensor covers the frequency range of 10 kHz –
150 MHz, while the coaxial sensor detects the HF frequency components
between 40 MHz and 300 MHz. The ohmic sensor has a higher sensitivity in
the 80 MHz – 150 MHz frequency range.
In Chapter 4, the HF (noise-) signal propagation over the MV cable connector
was studied. It was discussed that an MV cable has a low-pass filter character-
istic. It was shown that an MV cable with a length of 10 m has a 3dB cut-off
frequency at around 50 MHz, i.e., the highest noise signal frequency that may
reach the sensors. The mentioned frequency ranges are illustrated in the upper
diagram of Figure 5-1a.
80
5.1 the principle of the frequency-selectivemulti-sensor pd measurement 81
(a) (b)
Figure 5-1: (a) The frequency range of the sensors, PD, and noise signals. (b) The implemented
filtering frequencies for the frequency-selective multi-sensor PD measurement.
To suppress the conducted noise signals with frequency components less
than 50 MHz, the coaxial and ohmic sensor signals are bandpass filtered with
corner frequencies 50 MHz – 80 MHz and 80 MHz – 100 MHz, respectively
(Figure 5-1b– lower diagram). The filtering corner frequencies are so chosen
that the two mentioned sensor signals do not overlap. Different measurement
spectrums increase the immunity to a specific noise signal and enable a
redundant decision-making approach.
The bandpass filters also suppress the PD’s low-frequency signal com-
ponents originating from the PD-afflicted cable connector. However, the
associated high-frequency signal components pass through the filter. Hence,
the filter outputs contain the HF PD signal components of the faulty cable
connector and no external noise signals (Figure 5-1b– upper diagram).
It could be the case that an HF noise signal disturbs the coaxial and ohmic
sensors and affects their signals. Hence, the HFCT sensor should cover the
low-frequency ranges, enabling a redundant measurement. Furthermore,
HFCT measurements in the LF range allow the monitoring system to detect
possible PD signals from the surrounding MV devices and components, for
example, cable joints. Therefore, as shown in the lower diagram of Figure 5-1b,
a bandpass filter in the LF range of 10 kHz -10 MHz is applied to the HFCT
measurement channel.
82 pd monitoring system
5.2 effect of signal filtering
The presented filtering strategy is an important principle of the applied
frequency-selective multi-sensor measurement. The combination of HFCT-
coaxial or HFCT-ohmic sensors measures the different PD frequency ranges
and is less sensitive to external noise signals. The simultaneous appearance of
two signals, captured with different sensors and frequency ranges, indicates a
local broadband emission source, i.e., PD. If the HFCT detects PD-like signals
and the other sensor does not show any signal activity, PDs in the adjacent
MV components are possible. The proposed redundant measurement method
enables a more reliable decision-making PD diagnostic.
To illustrate the effect of the proposed signal filtering, a PD-like signal, i.e.,
the CAL2B pulse (Figure 5-2a), is bandpass filtered in MATLAB. A Butterworth
filter 3rd order filters the signal in three frequency ranges, i.e., 10 kHz – 10
MHz, 50 MHz – 80 MHz, and 80 MHz – 100 MHz. As shown in Figure 5-
2b, the low-frequency components (up to 10 MHz) of the pulse contain the
most signal energy. Figure 5-2cand Figure 5-2dillustrate that the higher the
filtering frequency range, the lower the signal energy, amplitude, and time
duration. Hence, the HF-filtered signals should be amplified.
(a) (b)
(c) (d)
Figure 5-2: (a) The signal of the CAL2B pulse generator. The pulse is bandpass filtered, and the
corresponding time-domain signals are illustrated separately for frequency ranges
of (b)10 kHz – 10 MHz, (c) 50 MHz – 80 MHz, and (d) 80 MHz – 100 MHz.
5.3 the principle of the logarithmic peak detector 83
5.3 the principle of the logarithmic peak detector
The digitalization of HF signals with short time durations assumes high-speed
analog to digital converters (ADCs), increasing the monitoring system’s costs.
To avoid the use of high-performance ADCs, a logarithmic peak detector can
be used. The output of such analog chips is proportional to the logarithm
of the input signal peak amplitude. The advantage of a logarithmic peak
detector is its high dynamic range. Low and high input signal amplitudes
will be logarithmically scaled in a specific configurable amplitude range. The
decay time of the output peak amplitude can be adjusted using an external
RC circuit. More detailed information considering the internal circuits of the
logarithm peak detectors can be found in [85].
The general functionality of a logarithmic peak detector is illustrated in
Figure 5-3. For example, a PD signal with a duration of around 2ms, a small
amplitude of ca. 100 mV, and high-frequency signal components is the input
of the peak detector. The associated output is the logarithmic envelope of the
input signal with a duration of around 12 ms, an amplitude of ca. 500 mV,
and a DC offset of about 200 mV.
Comparing the input and output signal of the logarithmic peak detector of
Figure 5-3reveals that the digitalization of the output signal requires lower
sampling rates than the digitalization of the input signal. Hence, an ADC with
a lower sampling rate can be used, and the monitoring system costs can be
reduced.
Figure 5-3: The principle of a logarithmic peak detector.
84 pd monitoring system
5.4 the principle of the developed pd measurement system
A measurement device with four PD input channels is developed based on
the described filtering and peak detection method (Figure 5-4). Moreover, one
input port is designed for the 50 Hz reference voltage synchronization.
Deriving two parameters from the reference voltage – the effective value and
the sine wave phase – is essential for further AC PD signal processing. Hence,
as presented in Figure 5-4, the sine voltage is captured using a capacitive
voltage divider. The corresponding output is connected to a voltage follower
circuit, which transmits the 50 Hz wave to the ADC.
Figure 5-4: Block diagram of the developed PD measurement system.
As shown in Figure 5-4, the sensor signals are bandpass filtered and
amplified in the first stage. Next, the signals are transferred to the mea-
surement device, where the sensor signals are measured utilizing a peak
detector with logarithmic amplification functionality. The fifth input channel
of the measurement device is connected to the PD output of an IEC 60270
compatible coupling device (CD), enabling the comparison of the multi-sensor
measurements to the conventional PD measurement method.
The analog-to-digital conversion and the phase-resolved pulse sequence
(PRPS) data extraction are performed using two LPC-Link2boards of NXP
semiconductors. The integrated 12-bit ADCs with sampling frequencies of
10 MHz digitize the generated signal envelopes. The LPC-Link2boards have
5.4 the principle of the developed pd measurement system 85
ARM Cortex-M4processors with which the PRPS is extracted from the peak
values of the sampled envelope signals and the correlated sine reference
voltage. The PRPS data stream is transferred to the second single-board
computer (Raspberry PI) to combine the stream of the LPC-Link2boards.
The single-board computer can evaluate the signals directly or transfer the
data sequence to a computer. Further information will be presented in the
dissertation of B. Böttcher, the author of [84].
Figure 5-5visualizes the different signal processing steps. The sensors detect
the original PD signals in the first step (Figure 5-5a). Next, the peak detectors
generate the envelopes of filtered and amplified PD signals (Figure 5-5b). In the
third step, the PRPS extraction is performed. From each test voltage-dependent
measurement period, the RMS value of the sine voltage (ui) and up to 1000 PD
intensity values (qi) and their correlated phase angles (ϕi) are extracted from
the peak values of the PD envelopes. The PRPS data stream qi(ti,ϕi,ui)is
transferred to the Raspberry PI.
(a) (b)
(c)
Figure 5-5: (a) The PD signals and the corresponding. (b) PD envelopes. (c) PRPS measurement
of PD envelope.
The developed measurement system contains PD analysis software that re-
ceives the data stream of the measurement device. In addition, multiple visual-
ization diagrams, for example, PRPD, ∆u/∆ϕ [14], etc., enable the user to per-
86 pd monitoring system
form a PD live interpretation of the measurements. The measurement can be
stored on the local hard drive. Further analysis tools are implemented to create
a database for the data classification. The software also enables an on-the-fly
classification and risk assessment. A detailed study of various visualization
and classification possibilities of the developed software will be presented in
the dissertation of B. Böttcher, the author of [84]. Furthermore, the software
enables the export of data to MATLAB for advanced scientific investigations1.
5.5 practical investigations
The proposed frequency-selective method’s effectivity is examined using a PD-
afflicted cable connector and external discharges. For this, two measurements
are performed successively.
First, an MV cable with a length of around 2m and a PD-afflicted cable
connector is connected to the MV switchgear and the transformer. The im-
plemented PD fault is the cable screening wire described earlier in Section 3.2.
Partial discharges of the cable connector are measured with HFCT, coaxial, and
ohmic sensors (Figure 5-6a).
The second measurement step includes the measurements of the external
discharges with the mentioned sensors and using an MV cable with a length
of 2m and a PD-free cable connector. The external PD source, i.e., a needle
on the ground plate (Figure 5-6b), is implemented at the interface, which
connects the MV cable to the transformer.
As shown in Figure 5-6c, sensor signals are divided into two equal parts
using Wilkinson power splitters. One output of each Wilkinson power splitter
transfers the original sensor signal to the oscilloscope. The second output of
the power divider is connected to the PD measurement hardware, including
the bandpass filters, amplifiers, and logarithmic peak detectors. The oscillo-
scope also captures the output signals of the peak detectors. The DC offset
of the envelope signals is filtered for better visualization of the sensor signals.
Two synchronized oscilloscopes are used to capture the corresponding sensor
signals simultaneously.
1The author of this thesis primarily focused on studying and developing the sensors, designing the filter-
ing and amplification hardware, assembling the complete measurement system, and creating a MATLAB
user interface for PD signal processing and visualization. Bjoern Boettcher was responsible for develop-
ing the software for the LPC-Link2boards and Raspberry Pi, as well as the PC software for analyzing
and classifying PD signals.
5.5 practical investigations 87
(a) (b)
(c)
Figure 5-6: (a) The measurement setup consisting of a PD-free cable connector and the cable
connector with the “cable screening wire” fault connected to the switchgear. (b)
The connection of the MV cable to the HV transformer and the generation of exter-
nal discharges using a needle on the ground plane. (c) Schematic diagram of the
measurement setup to capture the PD signals with/without filtering and amplifi-
cation.
5.5.1Measurement Results of HFCT
Figure 5-7illustrates the HFCT measurements. The cable connector’s PD
signal, in Figure 5-7a, has an amplitude of around 90 mV and a duration of
about 1µs. Figure 5-7bshows the envelope of the bandpass-filtered PD signal
with an amplitude of about 600 mV and a time duration of approximately 12
µs.
The external discharge of the needle on the ground plane captured with
HFCT is illustrated in Figure 5-7c. The PD signal amplitude is around 10 mV
with a duration of less than 1µs. The logarithmic amp generates an envelope
amplitude of roughly 400 mV with a duration time of ca. 8µs. As shown,
88 pd monitoring system
(a) (b)
(c) (d)
Figure 5-7: Measurement results of the HFCT sensor. (a) One PD signal of cable connector
with the fault “cable screening wire”. (b) The envelope of the bandpass filtered
and amplified PD signal. (c) One external discharge signal is in its original form,
caused by a needle on the ground plane. (d) The envelope of the bandpass filtered
and amplified discharge signal caused by a needle on the ground plane.
the HFCT signal bandpass filtering (10 kHz - 10 MHz) does not affect the
measurement of the external discharge signal.
The advantage of the envelope detector is visible in Figure 5-7. For the
digitalization of the signal envelope, it is sufficient to use a cost-effective, slow,
and low-resolution ADC rather than a high-performance ADC needed to
acquire the original PD signal.
5.5.2Measurement Results of the Coaxial Sensor
Figure 5-8illustrates the measurement results with the coaxial sensor. The
cable connector’s PD signal with an amplitude of around 30 mV and a
duration time of ca. 1.5µs is shown in Figure 5-8a. The PD signal is bandpass
5.5 practical investigations 89
(a) (b)
(c) (d)
Figure 5-8: Measurement results of the coaxial sensor. (a) One PD signal of the faulty cable
connector “cable screening wire”. (b) The envelope of the bandpass filtered and
amplified PD signal. (c) One external discharge signal is in its original form, caused
by a needle on the ground plane. (d) The envelope of the bandpass filtered and
amplified discharge signal caused by a needle on the ground plane.
filtered in the 50 MHz – 80 MHz range and transferred to the envelope
detector. As illustrated in Figure 5-8b, the associated signal amplitude and
duration time are around 400 mV and 10 µs, respectively.
The measurement of the external discharge signal with the coaxial sensor
is shown in Figure 5-8c. The time duration of the discharge signal is around
1.5µs with an amplitude of approximately 9mV. The MV cable attenuates
the HF components, and mainly the LF discharge signal components reach
the sensor. The bandpass filter suppresses the LF components. Therefore, the
corresponding envelope (shown in Figure 5-8d) has a low amplitude, around
30 mV.
90 pd monitoring system
5.5.3Measurement Results of the Ohmic Sensor
The measurement results of the ohmic sensor are shown in Figure 5-9. The
cable connector’s PD signal with an amplitude of ca. 80 mV and time duration
of approximately 1.5µs is illustrated in Figure 5-9a. The envelope of the
bandpass-filtered PD signal of Figure 5-9bhas an amplitude of around 100 mV
and a time duration of about 6µs.
The sensor can detect the LF signal components of the external discharge
(Figure 5-9c). The bandpass filter attenuates the external discharge signal.
Therefore, the corresponding envelope (Figure 5-9d) has almost an amplitude
of around zero volts.
(a) (b)
(c) (d)
Figure 5-9: Measurement results of the ohmic sensor. (a) One PD signal of the faulty cable
connector “cable screening wire”. (b) The envelope of the bandpass filtered and
amplified PD signal. (c) One external discharge signal is in its original form, caused
by a needle on the ground plane. (d) The envelope of the bandpass filtered and
amplified discharge signal caused by a needle on the ground plane.
5.6 conclusion of chapter 91
5.6 conclusion of chapter
This chapter detailed the principles of the developed PD monitoring system.
It was shown that the coaxial and ohmic sensors detect the PD signals of the
PD-afflicted cable connector. The applied frequency-selective approach leads
to the low sensitivity of these sensors to external discharges. The HFCT sensor
captures the cable connector’s PD signals and external discharges with high
sensitivity.
Utilizing frequency-selective filtering and peak detection enables the imple-
mentation of a low-cost PD detection system. This system can detect MV cable
connectors’ PD with a much higher sensitivity than external discharges or dis-
turbances that couple to the sensor over the MV cable.
6
MULTI-SENSOR SIGNAL ANALYSIS
PD-afflicted cable connectors should be maintained immediately, otherwise,
they can damage the switchgear and the energy system equipment. The
detection of PDs assumes the use of a reliable monitoring system. External
PDs or noise signals should not trigger a false alarm by the monitoring system
and cause additional maintenance costs. Considering this, a simple method
for monitoring and distinguishing cable connectors’ PD signals and external
discharges and interferences is discussed in Chapter 5.
The proposed multi-sensor frequency-selective approach is tested on differ-
ent PD-afflicted cable connectors and external discharges in the university’s
laboratory as well as in the industrial test laboratory CESI / IPH. The suitability
of the mentioned PD detection approach in the presence of external noise is
also studied.
This section first explains the laboratory test setup, including the noise
sources. Next, different PD-afflicted cable connectors and external PD faults
are described and examined with the proposed measurement system. Based
on the results, the functionality of the monitoring approach is discussed. In
the next step, the verification measurements in CESI / IPH laboratory are pre-
sented. Finally, the summary of all measurements and a conclusion of this
chapter are presented.
6.1 measurement setup
The laboratory measurement setup is illustrated in Figure 6-1. A controlling
device sets the voltage of the single-phase 100 kV transformer. A series resistor
(Zn) limits the transformer current. The MV cable is connected to Znon one
side and a cable connector on the other. The cable connector is plugged into
the MV switchgear. In this work, a 24 kV SF6insulated Minex switchgear of
the company Fritz Driescher KG is used [40].
92
6.1 measurement setup 93
Different sensors are installed on and over the MV cable connector, as ex-
plained in Chapter 2. The sensor signals (HFCT, coaxial, and ohmic) are band-
pass filtered and amplified in a primary stage. Next, the associated signals
are transferred to the multi-channel PD measurement system. The coupling
device (CD), connected to a 1nF HV capacitor, enables the caption of 50 Hz
reference voltage (Uref). Furthermore, CD allows the IEC 60270-based PD de-
tection needed to compare and evaluate the performance of the developed
measurement system.
Figure 6-1: The applied measurement setup for the multi-sensor PD measurements.
The measurement box captures the signals of the different sensors and trans-
fers the data to an expert analysis tool, as explained in the previous chapter.
This analysis tool possesses a MATLAB interface for further analytic investi-
gations. This interface is used for the evaluation of measurement results in
this work. The noise immunity of the developed PD measurement approach
is evaluated with two different noise sources explained in the following. Fur-
thermore, external corona discharges in the measurement setup are also used
as an additional disturbance source.
6.1.1First Noise Source: Frequency-Converter-Controlled Motor
The first noise source is a frequency-converter-controlled motor (FCM) work-
ing beside the HV transformer’s controlling device. The generated noise
couples over the supply voltage cable to the controlling device’s supply
voltage cable and the pre-described measurement setup (Figure 6-2).
94 multi-sensor signal analysis
(a) (b)
(c)
Figure 6-2: The generated noise signal by the frequency-converter-controlled motor measured
with HFCT in (a) the time domain, (b) the frequency domain, and (c) the corre-
sponding PRPD.
Figure 6-2aillustrates the signal shape of the FCM noise in the time domain,
captured with a current transformer installed around the supply voltage ca-
ble of the FCM. Using a spectrum analyzer, the corresponding spectrum is
also measured (Figure 6-2b). The FCM noise has frequency components up to
10 MHz. Figure 6-2cillustrates the PRPD of FCM noise measured with HFCT
installed on a PD-free cable connector. The noise signal is spread over the
entire sine period and reaches amplitudes of around -38 dBm.
6.1.2Second Noise Source: Rectangular Burst Signal
The second noise source generates noise signals with frequency components
up to 110 MHz. This noise signal is implemented because the coaxial and
ohmic sensors measure the PD signals in higher frequency ranges, i.e., 50 MHz
-100 MHz. Hence, the corresponding noise sensitivity of the PD monitoring
system in higher frequency ranges can be studied in a worst-case noise
situation.
6.1 measurement setup 95
(a) (b)
(c)
Figure 6-3: The burst signal induced in the measurement setup as a noise signal measured
with HFCT in (a) the time domain and (b) the frequency domain, and (c) the corre-
sponding PRPD.
As illustrated in Figure 6-3a, a rectangular burst signal (RBS) is generated
with a function generator. The burst signals are induced to the measurement
setup using a current transformer installed around the HV transformer’s pri-
mary windings cable. The associated spectrum of the RBS noise is shown in
Figure 6-3bhaving frequency components up to around 110 MHz. The PRPD
of the RBS noise is shown in Figure 6-3c, including signals spread over the
whole sine period.
6.1.3Third Noise Source: Corona Discharges
Corona discharges cause the third external disturbance signal. As shown in
Figure 6-4a, a metallic object, equipped with a needle on top, is placed on the
connection interface that joins the MV cable to the transformer. The MV cable
length between the needle and the sensors is around 2m.
96 multi-sensor signal analysis
(a) (b)
(c)
Figure 6-4: (a) Measurement setup for implementing external corona discharges. (b) The corre-
sponding frequency spectrum and (c) the related PRPD are measured with HFCT.
The corresponding PRPD of the corona discharges measured with HFCT
is shown in Figure 6-4c. As discussed in Section 2.1, the PRPD of corona
discharges contains pulses around the sine angle of 270°, and further voltage
increase leads to discharges around 90°.
6.1.4Spectral Overview
Figure 6-5shows a spectral overview of the measurement setup. In Section
3.1.2, it was demonstrated that the PD-afflicted cable connectors and external
discharges have signal frequency components of up to 250 MHz and 650 MHz,
respectively. Furthermore, the FCM and RBS noise signals possess frequency
components of up to 10 MHz and 110 MHz, respectively. The MV cable with
low-pass characteristic filters the signal frequency components of the external
PDs and RBS noise higher than 50 MHz. The HFCT channel measures the
external PD, noise, and cable connector’s PD signals in a frequency range of
10 kHz – 10 MHz. The coaxial and ohmic sensor channels detect the cable
connector’s PDs in 50 MHz – 80 MHz and 80 MHz – 100 MHz, respectively.
6.2 laboratory tests 97
Figure 6-5: The lower diagram demonstrates the frequency spectrum of external PDs and noise
signals. These external signals can reach the sensors with maximum frequency
components of up to 50 MHz because the MV cable acts as a lowpass filter. The
upper diagram represents the bandpass filtering frequencies applied to the sensor
signals. It is shown that the filtering enables the detection of local PD signals with
all sensors. The external noise- and PD signals cannot be detected by coaxial and
ohmic channels.
6.2 laboratory tests
As described previously, the investigated PD faults are categorized into local
and external. Each PD fault is acquired with the multi-sensor measurement
system. To examine the noise immunity of the proposed frequency-selective
approach, the described noise sources are used separately or in combination
with the measurements.
6.2.1Multi-Sensor Measurements of PD-afflicted Cable Connectors
Four local faults are examined in this section. Three of them are the im-
plemented faults during the cable connector assembly. The last one is an
untightened nut in the bushings fixture of the switchgear. These faults are
labeled as local because the sensors and PD locations are all located in the
same area, i.e., around the MV cable connectors.
Notch in the insulation
A notch in the MV cable insulation (Figure 6-6) changes the electric field
distribution in the location of the created notch. The investigations of this work
have shown that the closer the notch to the cable’s conductive layer, the higher
the PD occurrence possibility. Such faults can occur if, during the assembly,
sharp knives are used.
98 multi-sensor signal analysis
Figure 6-6: The implementation of the local fault “Notch in the insulation”.
The PD inception voltage of the implemented notch in the insulation fault
is around 6kV. The corresponding PRPD measured with the coupling device
and without any noise signals is illustrated in Figure 6-7.
Figure 6-7: PRPD of the PD-afflicted cable connector with the fault “notch in the insulation”
without external noise signals measured with CD.
In a second measurement step, the RBS noise and the external corona
discharges are applied simultaneously to examine the noise immunity of the
monitoring system.
The PRPDs of different sensor signals are illustrated in Figure 6-8. The
PRPD of HFCT signals (Figure 6-8a) contains the PD signals and external
disturbances. The local PD signals reach amplitudes of up to 0dBm. They
are visible around 60° and 250°. The RBS noise is distributed over the whole
sine period, while the external corona discharges have higher amplitudes and
are located between 220° and 330°. The HFCT signals are bandpass filtered
in a frequency range of 10 kHz – 10 MHz, where the spectra of the external
disturbances are present and overlap with the local PD signals.
6.2 laboratory tests 99
(a)
(b)
(c)
(d)
Figure 6-8: PRPD of the PD-afflicted cable connector with the fault “notch in the insulation”
overlapped with corona discharges and the RBS noise, captured with (a) HFCT, (b)
ohmic sensor, (c) coaxial sensor, (d) IEC 60270-based coupling device.
100 multi-sensor signal analysis
The ohmic sensor only detects local PD signals (Figure 6-8b). The corre-
sponding signal amplitudes are lower than the ones seen in HFCT PRPD.
This is because the ohmic signals are bandpass filtered (80 MHz – 100 MHz),
and the associated signal amplitudes are smaller in higher frequencies, as
explained in Figure 5-2. Although the wideband noise has corresponding
spectra in the mentioned frequency range, the external disturbance signals are
not detected. This results from the low-pass characteristic of the MV cable
discussed in Chapter 4.
The local PD signals of the notch in the insulation are also detected by the
coaxial sensor (Figure 6-8c) around 60° and 250°. The coaxial sensor signals
are bandpass filtered in the 50 MHz – 80 MHz frequency range. The coaxial
sensor detects the PD signal with higher amplitudes and intensity than the
ohmic sensor. This is because the lower the measuring frequency range, the
higher the signal amplitude, as discussed in Chapter 5. The suppression of the
external noise signals follows the same argumentation as the ohmic sensor.
Finally, the measurement results of the frequency selective approach are
compared with the IEC 60270-based measurement method, illustrated in
Figure 6-8d. The conventional measurement method detects the PD signals of
the local fault, RBS noise, and external corona discharges.
The summary of the measurement results in Figure 6-8is presented in Table
6.1. All four measurement channels detect the local PD signals, while the
ohmic and coaxial channels suppress the external disturbances.
Table 6.1: Summary of the measurements with the PD-afflicted cable connector with the fault
“notch in the insulation”.
Signal source Signal type IEC 60270 HFCT Ohmic sensor Coaxial sensor
Notch in
the insulation Local ✓ ✓ ✓ ✓
Disturbances External ✓ ✓ X X
✓Measurement channel detects the signals.
XMeasurement channel does not detect the signals.
Longer conductive layer
The second local PD fault is caused by a longer conductive layer than
the defined length suggested in the assembly instruction of the MV cable
connector [76]. According to [76], the MV cable connector’s conductive layer
length should be 40 mm. This length is set to ensure that the edge of the
6.2 laboratory tests 101
conductive layer is under the stress cone adapter, which controls the electric
field strength at the conductive layer’s edge. A longer conductive layer (Figure
6-9) leads to PD creation at its edge with no stress control. Investigations of
this work have shown that the shorter conductive layers, compared to the
defined 40 mm length, are not as critical as the longer conductive layers.
Figure 6-9: The implementation of the local fault “Longer conductive layer”.
The PD inception voltage is around 10 kV for the PD-afflicted cable connec-
tor with a longer conductive layer. The associated PRPD measured with the
CD and without external noise signals is illustrated in Figure 6-10.
Figure 6-10: PRPD of the PD-afflicted cable connector with the fault “Longer conductive layer”
without external noise signals measured with CD.
The frequency-selective approach is applied in the second measurement step.
The implementation of noise sources in the measurements varies to examine
the system performance under different conditions. Hence, the measurements
of the cable connector with the longer conductive layer are disturbed just by
the RBS noise. The corresponding PRPD patterns of the sensor signals are
presented in Figure 6-11.
102 multi-sensor signal analysis
(a)
(b)
(c)
(d)
Figure 6-11: PRPD of the PD-afflicted cable connector with the fault “Longer conductive layer”
overlapped with the RBS noise, captured with (a) HFCT, (b) ohmic sensor, (c)
coaxial sensor, (d) IEC 60270-based coupling device.
6.2 laboratory tests 103
The HFCT detects the local PD signals and the external interferences with
high amplitudes and intensities (Figure 6-11a). The local PD faults create
wave-like patterns between 0° to 130° and 180° to 310°, while the RBS noise is
spread over the whole sine period.
The PRPDs of the ohmic and coaxial sensor show the local PD patterns and
the suppression of the external RBS noise (Figure 6-11band Figure 6-11c). Both
sensors detect the local PD signals with high intensities of around –30 dBm.
Nevertheless, the corresponding signal amplitudes are less than the HFCT
signals. This amplitude difference is because of the measurement of the high
and low frequency components of the PD signals. The IEC 60270-based mea-
surement (Figure 6-11d) shows the local PD signals and the external RBS noise.
The information extracted from the measurement results, as shown in Figure
6-11, is detailed in Table 6.2. In this summary, it is observed that each of the
four measurement channels successfully identifies the local PD signals. Addi-
tionally, notable distinctions arise as the ohmic and coaxial channels suppress
external disturbances, showcasing their insensitivity to external noise signals.
Table 6.2: Summary of the measurements with the PD-afflicted cable connector with the fault
“Longer conductive layer”.
Signal source Signal type IEC 60270 HFCT Ohmic sensor Coaxial sensor
Longer
conductive layer Local ✓ ✓ ✓ ✓
Disturbances External ✓ ✓ X X
✓Measurement channel detects the signals.
XMeasurement channel does not detect the signals.
Cable screening wire
The third implemented local PD fault is created by lying an MV cable screen-
ing wire over the conductive layer of the MV cable (Figure 6-12). The cable
screening wire has the ground potential, leading to high electric field intensity
and PDs, especially on its tip. However, this fault type is interesting for labo-
ratory measurements and seems to not happen in actual implementation due
to assembly failure.
104 multi-sensor signal analysis
Figure 6-12: The implementation of the local fault “Cable screening wire”.
This fault type generates PDs even in lower test voltages, around 3kV, and
can lead to fast breakdowns compared to the other investigated local faults.
The associated PRPD measured with the CD and without external noise
signals is illustrated in Figure 6-13.
Figure 6-13: PRPD of the PD-afflicted cable connector with the fault “Cable screening wire”
without external noise signals measured with CD.
To examine the functionality of the monitoring system in the presence of
external disturbances, the RBS noise is applied to the measurement setup. The
corresponding PRPDs of different sensing channels are shown in Figure 6-14.
The PRPD of HFCT (Figure 6-14a) shows the captured local PD signals and
the RBS noise simultaneously. The discharges of the “cable screening wire”
fault start from 0° and 180° with increasing amplitudes of up to ca. 180° and
340°, respectively. The low-frequency components of the RBS interferences
reach the HFCT and are captured with the corresponding measurement
channel.
6.2 laboratory tests 105
(a)
(b)
(c)
(d)
Figure 6-14: PRPD of the PD-afflicted cable connector with the fault “Cable screening wire”
overlapped with the RBS noise, captured with (a) HFCT, (b) ohmic sensor, (c)
coaxial sensor, (d) IEC 60270-based coupling device.
106 multi-sensor signal analysis
The PRPDs of the ohmic and coaxial sensors are shown in Figure 6-14band
Figure 6-14c, respectively. In both diagrams, the HF components of the RBS
noise are suppressed by the MV cable low-pass characteristic. In contrast, the
HF components of the local PD signals reach the sensors and pass through the
bandpass filters.
The PRPD of the IEC 60270-based measurement (Figure 6-14d) shows
local PD signals and broadband noise. The same pattern shape as HFCT
is observed, where the discharges start from 0° and 180° and reach their
maximum amplitudes around 60° and 250°, respectively.
The summary of the measurement results of the “cable screening wire” fault
is presented in Table 6.3. It is noted that all the measurement channels detect
the local PD signals. The frequency-selective approach suppresses the external
disturbances in the ohmic and coaxial sensor measurement channels.
Table 6.3: Summary of the measurements with the PD-afflicted cable connector with the fault
“Cable screening wire”.
Signal source Signal type IEC 60270 HFCT Ohmic sensor Coaxial sensor
Cable
screening wire Local ✓ ✓ ✓ ✓
Disturbances External ✓ ✓ X X
✓Measurement channel detects the signals.
XMeasurement channel does not detect the signals.
Not tightened bushing’s nut
As previously mentioned in Section 3.1.4, the switchgear bushing’s capaci-
tive divider is grounded on its lower side. This grounding plays a critical role
in ensuring the safe and stable operation of the switchgear. The grounding
is realized using a nut (Figure 6-15), which securely connects the capacitive
divider with the grounded switchgear’s metal body, forming a robust conduc-
tive path. However, it could be the case that during the installation process,
the mentioned nut was not tightened correctly, potentially due to human error.
A loose nut may result in fluctuating grounding, creating electrical discharges
next to the bushing, which can be detected by the installed sensors. This sce-
nario is used to realize the fourth local discharge fault, with the fault occurring
at a distance of less than 10 cm from the sensors.
6.2 laboratory tests 107
Figure 6-15: The implementation of the local fault “Not tightened bushing’s nut”.
The discharge inception voltage of the implemented fault in Figure 6-15 is
around 2kV. The corresponding PRPD measured with the CD is shown in
Figure 6-16. The local discharges have high amplitudes that exceed the ADC
measuring range, illustrated as continuous lines around 5dBm.
Figure 6-16: PRPD of the local fault “Not tightened bushing’s nut” without external noise
signals measured with CD.
To examine the functionality of the frequency-selective approach in the
presence of background noise, the FCM noise is implemented and induced
into the measurement setup. The corresponding PRPDs captured with
different measurement channels are illustrated in Figure 6-17.
The PRPD of the HFCT (Figure 6-17a) shows discharges with very high am-
plitudes in 10°-130° and 190°-310° ranges. Around 5dBm, the corresponding
ADC’s dynamic range is saturated, and higher amplitudes are not captured
correctly. The FCM noise can be observed around -50 dBm level, distributed
over the whole sine period.
108 multi-sensor signal analysis
(a)
(b)
(c)
(d)
Figure 6-17: PRPD of the local fault “not tightened bushing’s nut” overlapped with the FCM
noise, captured with (a) HFCT, (b) ohmic sensor, (c) coaxial sensor, (d) IEC 60270-
based coupling device.
6.2 laboratory tests 109
The ohmic and coaxial sensors detect the discharges of the “not tightened
bushing’s nut” with high intensities, as shown in Figure 6-17band Figure
6-17c, respectively. The discharges have high energies and are measured with
signal amplitudes of up to 0dBm. The external disturbances are not captured
with these two measurement channels.
The IEC 60270-based measurement of Figure 6-17dcontains the FCM noise.
Again, the high PD signal amplitudes saturate the associated ADC dynamic
range.
Table 6.4summarizes the presented measurement results of the “not tight-
ened bushing’s nut”. The disturbances are suppressed by the ohmic and coax-
ial measurement channels. The local discharges are captured with all the mea-
surement channels.
Table 6.4: Summary of the measurements with the local fault “not tightened bushing’s nut”.
Signal source Signal type IEC 60270 HFCT Ohmic sensor Coaxial sensor
Not tightened
bushing’s nut Local ✓ ✓ ✓ ✓
Disturbances External ✓ ✓ X X
✓Measurement channel detects the signals.
XMeasurement channel does not detect the signals.
6.2.2Multi-Sensor Measurements of External Faults
In this section, the measurement results of three external faults are discussed,
and the functionality of the proposed frequency-selective approach is further
tested. Two external PD faults are located on the MV cable side and have a
distance of ca. 2m from the sensors. The third external PD fault is realized in
the switchgear.
Corona discharges
The corona discharges were used in the previous section in the mea-
surements of the local fault ”notch in the insulation” to generate external
disturbances. In this section, the corona discharges are measured alone using
the shown measurement setup in Figure 6-18.
As shown in Figure 6-18, a metallic object containing a needle on the
transformer-MV cable interface generates the corona discharges. In this mea-
surement setup a PD-free MV cable connector is connected to the switchgear.
110 multi-sensor signal analysis
Figure 6-18: The implementation of external fault “Corona discharges”.
The PD inception voltage of the described measurement setup is approx-
imately 7kV. The corresponding PRPD pattern of these corona discharges,
measured using the coupling device, is shown in Figure 6-19. The discharges
are predominantly visible within the phase range of 200°-300°, where the volt-
age approaches its peak negative value, as well as around 90°, corresponding
to the positive peak. These phase intervals indicate the conditions under which
the electric field strength is sufficient to ionize the surrounding air, leading to
the generation of corona discharges.
Figure 6-19: PRPD of corona discharges without external noise signals measured with CD.
To test the noise sensitivity of the measurement system, the RBS noise is ap-
plied to the measurement setup. As shown in Figure 6-20a, the HFCT detects
the corresponding corona discharges around 270° with signal amplitudes up
to around -40 dBm. The RBS noise is distributed over the entire sine period
and overlaps the corona discharges.
6.2 laboratory tests 111
(a)
(b)
(c)
(d)
Figure 6-20: PRPD of corona discharges overlapped with the RBS noise, captured with (a)
HFCT, (b) ohmic sensor, (c) coaxial sensor, (d) IEC 60270-based coupling device.
112 multi-sensor signal analysis
As expected, the HF components of the corona discharges and the broad-
band noise do not reach the ohmic and coaxial sensor measurement channels.
Therefore, the PRPDs of Figure 6-20band Figure 6-20cdo not contain specific
discharges. The PRPDs include some points distributed arbitrarily and are
probably due to the white noise of the measurement device.
The corona discharges captured with the IEC 60270-based measurement
method are illustrated in Figure 6-20d. The discharges in the negative
half-wave of the sine function – around 270° - with amplitudes up to -45 dBm
show the presence of the needle with HV potential in the measurement setup.
As with the previous measurements, the RBS noise is also present over the
whole sine period.
The summary of the discussed measurement results of the corona discharges
overlapped with the RBS noise is noted in Table 6.5. It is shown that the ohmic
and coaxial sensor measurement channels are immune to external corona
discharges and RBS noise. At the same time, these mentioned external signals
are detected by the HFCT and the IEC 60270-based measurement method.
Table 6.5: Summary of the measurements with the external corona discharges.
Signal source Signal type IEC 60270 HFCT Ohmic sensor Coaxial sensor
Corona
discharges Local ✓ ✓ X X
Disturbances External ✓ ✓ X X
✓Measurement channel detects the signals.
XMeasurement channel does not detect the signals.
The needle on the ground
As illustrated in Figure 6-21, the connection interface between the trans-
former and the MV cable is mounted on two insulators that are installed on
a grounded copper plate. This copper plate not only provides a stable me-
chanical base but also serves as a component for ensuring proper electrical
grounding. By placing a needle on the ground plate, controlled discharges
are generated, which are intentionally used as the second external discharge
source for the purpose of testing. The distance between this artificially created
discharge source and the sensors, which are installed on a PD-free MV cable
connector, is approximately 2meters.
6.2 laboratory tests 113
Figure 6-21: The implementation of external discharges caused by the needle on the ground
plate.
The discharge inception voltage of the described measurement setup is
around 5kV. The associated PRPD (Figure 6-22) captured with the coupling
device shows discharges around the sine phase angle of 90°.
Figure 6-22: PRPD of external fault “Needle on the Ground“ without noise signals measured
with CD.
The RBS noise is applied to the measurement setup, and the functionality
of the frequency-selective approach in the presence of external discharges and
background noise is illustrated in Figure 6-23.
The PRPD of the HFCT signals is illustrated in Figure 6-23a. The corre-
sponding pattern includes discharges around 90° with high signal intensities
and amplitudes up to ca. -25 dBm. The RBS noise is distributed over the
whole sine period.
114 multi-sensor signal analysis
(a)
(b)
(c)
(d)
Figure 6-23: PRPD of the external fault “needle on the ground” overlapped with the RBS noise,
captured with (a) HFCT, (b) ohmic sensor, (c) coaxial sensor, (d) IEC 60270-based
coupling device.
6.2 laboratory tests 115
The ohmic and coaxial sensor measurement channels do not detect the
discharge signals of the needle on the ground and the RBS noise (Figure 6-23b
and Figure 6-23c). The PRPDs of Figure 6-23band Figure 6-23ccontain some
points spread arbitrarily over the sine wave due to the white noise of the
measurement device.
The PRPD of the IEC 60270-based measurements of the needle on the ground
(Figure 6-23d) includes external discharges and RBS noise with high intensities.
The summary of the discussed measurements of the needle on the ground
is noted in Table 6.6. This table shows the ability of ohmic and coaxial sensor
channels to reject external discharge signals and broadband noise. The HFCT
channel and the IEC 60270-based measurement method detect the external
discharge signals and the disturbances.
Table 6.6: Summary of the measurements with the external fault “needle on the ground”.
Signal source Signal type IEC 60270 HFCT Ohmic sensor Coaxial sensor
The needle on
the ground Local ✓ ✓ X X
Disturbances External ✓ ✓ X X
✓Measurement channel detects the signals.
XMeasurement channel does not detect the signals.
The sharp edges of the switchgear’s fuse
The third external fault is generated by creating sharp edges in the
switchgear’s fuse structure (Figure 6-24). The generated discharge signals tran-
sit over the SF6insulated switchgear busbar [40], reaching the sensors installed
around the corresponding cable connector through the bushing. The imple-
mented failure might not often occur in the actual operation mode. This failure
helps to explain the transmission of PD signals from the switchgear side.
Figure 6-24: The external discharge implementation in the switchgear is caused by creating
sharp edges in the fuse structure.
116 multi-sensor signal analysis
The PD inception voltage resulting from the sharp edges of the switchgear’s
fuse is around 9kV. The corresponding PRPD of the IEC 60270-based mea-
surement method with no background noise is shown in Figure 6-25.
Figure 6-25: PRPD of discharges caused by the “sharp edges of the switchgear’s fuse” without
noise signals measured with CD.
For the frequency-selective measurements, the FCM noise is applied. The
corresponding PRPD of the HFCT (Figure 6-26a) shows discharges with
high intensities and signal amplitudes up to -10 dBm. The discharges are
distributed mainly in the 20°-130° and 200°-310° phase ranges. Furthermore,
the FCM noise appears over the whole sine period. The same pattern shape
can also be observed in the PRPD of the IEC 60270-based measurements, as
shown in Figure 6-26d.
Although the discharge source has a distance of more than 1.5m from
the sensor positions, the ohmic and coaxial sensors detected the discharges
(Figure 6-26band Figure 6-26c). The ohmic measurement channel detects the
discharges with a low signal intensity and amplitudes up to around -50 dBm.
The coaxial sensor sensing channel detects PD signals with higher signal
intensities than the ohmic sensor. The external FCM noise does not appear in
the PRPDs of the ohmic and coaxial sensors.
The measurements show that the MV cable suppresses the HF components
of the external signals from the MV cable side. However, the discharge signals
originating from the switchgear side do not experience significant signal
attenuation caused by the SF6insulated switchgear construction.
6.2 laboratory tests 117
(a)
(b)
(c)
(d)
Figure 6-26: PRPD of discharges caused by the “sharp edges of the switchgear’s fuse” over-
lapped with the FCM noise, captured with (a) HFCT, (b) ohmic sensor, (c) coaxial
sensor, (d) IEC 60270-based coupling device.
118 multi-sensor signal analysis
To further examine the discussed observation, the coaxial sensor output is
connected to the spectrum analyzer. As shown in Figure 6-27, the discharge
spectrum is measured from lower frequency ranges of up to 550 MHz. This
measurement result shows that the switchgear’s structure does not attenuate
the HF components of the discharge signals.
Figure 6-27: Frequency spectrum of the discharges caused by the sharp edges of the
switchgear’s fuse.
Table 6.7summarizes the measurement results of the external discharges
generated by the “sharp edges of the switchgear’s fuse” in the presence
of FCM noise. It is noted that the discharges from the switchgear side are
measured with all channels. The ohmic and coaxial sensor channels do not
measure the FCM noise, while the other two measurement channels detect the
external noise signals.
Table 6.7: Summary of the measurements with the external discharges generated by the sharp
edges of the switchgear’s fuse.
Signal source Signal type IEC 60270 HFCT Ohmic sensor Coaxial sensor
Sharp edges of the
switchgear’s fuse Local ✓ ✓ ✓ ✓
Disturbances External ✓ ✓ X X
✓Measurement channel detects the signals.
XMeasurement channel does not detect the signals.
6.2 laboratory tests 119
Summary of the multi-sensor signal analysis
The measurement results of this section are summarized in Table 6.8, in
which the PD faults are categorized into two groups – local and external. The
applied noise sources are the FCM and RBS interferences. In addition, corona
discharges are also used to generate external disturbances.
Table 6.8: Summary of frequency-selective multi-sensor measurements.
Signal source Signal type IEC 60270 HFCT Ohmic sensor Coaxial sensor
Notch in the
insulation Local ✓ ✓ ✓ ✓
Longer conductive
layer Local ✓ ✓ ✓ ✓
Cable screening
wire Local ✓ ✓ ✓ ✓
Not tightened
bushing’s nut Local ✓ ✓ ✓ ✓
Corona discharges External ✓ ✓ X X
The needle on
the ground External ✓ ✓ X X
Sharp edges of the
switchgear’s fuse External ✓ ✓ ✓ ✓
Disturbances External ✓ ✓ X X
✓Measurement channel detects the signals.
XMeasurement channel does not detect the signals.
The local PD faults are generated by a notch in the insulation, a longer
conductive layer, cable screening wire, and an untightened bushing’s nut. The
external discharges are caused by a needle on the HV connection interface
(corona discharges), the needle on the ground, and the sharp edges of the
switchgear’s fuse.
The applied frequency-selective approach includes the bandpass filtering
of the HFCT signals in a frequency range of 10 kHz – 10 MHz. The coaxial
and ohmic sensor signals undergo bandpass filters with corner frequencies
50 MHz - 80 MHz and 80 MHz – 100 MHz respectively.
The local PD signals reach the sensors over a distance of less than 10 cm.
The LF signal components are captured with the HFCT measurement channel,
while the ohmic and coaxial channels capture the HF signal components.
120 multi-sensor signal analysis
In contrast to the local faults, the HF signal components of the external
discharges originating from the MV cable side are attenuated by the MV cable.
Nevertheless, the corresponding LF signal components reach the sensors and
are measurable by the HFCT channel. The bandpass filters of the ohmic
and the coaxial sensor channels reject the mentioned LF signals. The same
argumentation can be applied to the external noise sources suppressed by
the ohmic and coaxial measurement channels and passed through the HFCT
measurement channel.
The presented results of Table 6.8can be summarized thusly:
• The IEC 60270-based measurement method and HFCT sensing channel
detect local and external discharges as well as background noise signals.
• The ohmic and coaxial sensing channels detect local PD discharges. The
two mentioned sensing methods reject external discharges and back-
ground noise signals.
• The ohmic or coaxial sensor is sufficient to localize the PD-afflicted cable
connector.
• With the ohmic or coaxial sensor, it is not possible to distinguish the PD-
afflicted cable connector’s discharges and the internal switchgear’s PDs,
for example, originating from the switchgear’s fuse.
• The switchgear is usually PD-tested after fabrication and before onsite
installation. Hence, the existence of PDs in the switchgear in the first
weeks of operation is improbable.
6.3 system test in high power test laboratory cesi /iph
The system’s development was performed under laboratory conditions and
tested in an environment without industrial noise conditions. Therefore, the
frequency-selective multi-sensor PD approach is tested by further measure-
ments in the industrial laboratory CESI / IPH in Berlin. The Marzahn HV
substation (380/220/10 kV) next to the laboratory increases the background
noise activity in CESI / IPH laboratory. Furthermore, rotating machines,
different MV transformers, switchgears, etc., in different laboratory sections
lead to a harsh noise environment at CESI / IPH.
6.3 system test in high power test laboratory cesi /iph 121
Measurement setup
The test object is an MV cable termination installed on a 30 m MV cable
that connects the transformer with a PD-free MV vacuum circuit breaker. The
cable termination generates PD signals with an inception voltage of around
7kV. The PD fault of the existing cable termination is not known.
The IEC 60270-based measurement captured with Omicron MPD 600 is
shown in Figure 6-28. It is illustrated that the noise level is around 10 pC, and
the PD discharges reach amplitudes of up to ca. 300 pC.
Figure 6-28: The IEC 60270-based measurement of the PD-afflicted cabler termination with the
Omicron MPD 600.
Following the conventional PD measurement, the frequency-selective
multi-sensor approach is applied. The previous chapter shows that the ohmic
and coaxial sensors are specially designed for the MV cable connectors, and
installing the sensors on the cable termination of Figure 6-29ais challenging.
In the measurement setup of Figure 6-29a, the HFCT sensor is installed
around the screen of the MV cable. The connection cable of the ohmic sen-
sor is installed on the lowest part of the cable termination, where the electric
field is controlled. The coaxial sensor and associated holder are placed around
the MV cable termination. Note that the coaxial sensor holder is not developed
for this type of cable termination.
122 multi-sensor signal analysis
(a) (b)
Figure 6-29: (a) Multi-sensor measurement setup in test laboratory CESI / IPH for PD detection
on an MV cable termination using (b) the developed measurement device.
As explained in Chapter 5, the sensors are connected to the primary filtering
and amplification hardware. Then the sensor signals are transferred to the PD
measurement device (Figure 6-29b). The measurement device has five input
channels. The first channel detects the 50 Hz reference voltage, measured with
a capacitive voltage divider on the transformer side. The second input channel
is for detecting the HFCT signals. The third and fourth channels process
the coaxial and the ohmic sensor signals, respectively. The fifth channel
was idle. The processed data is transferred with a fiber-optic channel to the
measurement PC in the control room.
Multi-sensor measurement results
The PRPD of HFCT signals is illustrated in Figure 6-30a. The captured
HFCT signals have high intensities and amplitudes of up to 0dBm. The PD
pattern is located in the 30°-130° and 210°-340° range. The background noise is
measured with the HFCT over around -40 dBm and -60 dBm amplitude lines.
As shown, the bandpass filter of the HFCT does not suppress the background
noise with low-frequency signal components.
The PRPD of the ohmic and coaxial sensor channels (Figure 6-30band
Figure 6-30c) shows the local cable termination PD signals with relatively high
signal amplitudes up to -20 dBm. The measurement results reveal the presence
of a local PD fault as HF signal components pass through the corresponding
analog bandpass filters. The background noise signals are also not captured.
6.3 system test in high power test laboratory cesi /iph 123
(a)
(b)
(c)
Figure 6-30: PRPD of faulty cable termination overlapped with background noise, captured
with (a) HFCT, (b) ohmic sensor, (c) coaxial sensor.
To ensure that the PD signals originate from the faulty cable termination
connected to the circuit breaker, a needle is placed on the other end of the MV
cable at the connection point to the transformer.
The PRPD of the HFCT measurement channel (Figure 6-31a) detected the
cable termination and corona discharges. However, the corona discharges are
not captured with ohmic and coaxial sensor channels (Figure 6-31band Figure
124 multi-sensor signal analysis
6-31c) because the MV cable suppresses the high-frequent signal components
of the corona discharges. Hence, the PD fault originates from the cable termi-
nation close to the sensors.
(a)
(b)
(c)
Figure 6-31: PRPD of faulty cable termination and corona discharges on the transformer side,
captured with (a) HFCT, (b) ohmic sensor, (c) coaxial sensor.
6.4 conclusion of chapter 125
6.4 conclusion of chapter
In this chapter, the functionality of the introduced frequency-selective multi-
sensor PD measurement approach was tested. The goal was to examine if the
discharge signals of a PD-afflicted cable connector can be distinguished from
external discharges and background noise.
In the first step, the laboratory measurement setup was explained. Three
external noise generation scenarios were implemented, disturbing the PD
diagnosis. The three sensors, HFCT, coaxial, and ohmic, were installed around
the MV cable connector. The sensors were connected to the measurement
hardware containing the bandpass filters. The HFCT signals were filtered in
an LF range of 10 kHz – 10 MHz. The bandpass corner frequencies of the
coaxial channel were 50 MHz and 80 MHz, while the ohmic sensor signals
underwent the filter range of 80 MHz – 100 MHz.
The four implemented local faults were caused by a notch in the insulation,
a longer conductive layer as proposed in the cable connector installation
guide, a cable screen wire lying over the cable insulation, and a loose ground
contact of the switchgear’s bushing holder. The PRPDs of the sensor signals
show that the HFCT measurement channel detects the local discharges and
the background noise signals. On the contrary, the ohmic and coaxial sensing
channels reject the noise signals and detect the local discharges. The reason
for this is that the MV cable filters the HF components of the noise signals.
Just the associated LF signal components reach the sensors. Hence, the HFCT
channel lets the LF noise signals pass through, and the other two measurement
channels filter the LF signals. In the case of local discharges, the HF signals
can pass through the ohmic and coaxial channel filters.
The external discharges are generated by a needle on the interface joining
the transformer to the MV cable (corona discharges), a needle on the ground
of the mentioned connection interface, and the sharp edges of the switchgear’s
fuse. The first two mentioned external charges illustrate the interferences
from the MV cable side, while the last one demonstrates discharges from
the switchgear’s side. Using the PRPDs, it was shown that the proposed
frequency-selective approach rejects the interferences from the MV cable side,
while the switchgear’s discharges can interfere with the local cable connector
discharges. The reason is because the corresponding HF signal components
are not attenuated and reach the sensors over the related bushing.
126 multi-sensor signal analysis
Based on the measurement results, a prototype was realized and tested in
CESI / IPH laboratory in Berlin, Germany. The measurement setup included
a30 m MV cable, which connects the HV transformer to a PD-free circuit
breaker. The corresponding cable termination on the circuit-breaker side was
PD-afflicted. The measurements show that the HFCT measurement channel
detects the local PD faults overlaid with the background noise. The PRPDs of
ohmic and coaxial measurement channels show the local PD fault without the
background noise.
7
CONCLUSION AND OUTLOOK
The power grid’s proper functionality assumes that the corresponding
assets operate stably. An unexpected component failure can cause severe
damage. For this reason, monitoring individual network components using
autonomous monitoring systems is becoming increasingly important. A
monitoring system can alert the network operator and notify of possible
problems. One of these problems could be the improper functionality of the
insulation materials of the MV and HV assets, leading to the creation of partial
discharges.
Partial discharges can be detected using different methods. One of the
most common detection approaches is based on the IEC 60270 standard – the
so-called ‘conventional measurement’ method. Equipping a power grid with
monitoring systems that work with the conventional test method requires
large investments. The recommended low-frequency measurement ranges
of IEC 60270 make the PD measurements sensitive to disturbances and PD
signals originating from different sources.
PDs can also be detected by non-conventional measurement methods, which
use sensors to capture the PD signals. The non-conventional PD detection
principles can decrease the costs of the monitoring system when compared to
the IEC 60270-based approach. The associated sensors can usually be installed
without changing the HV/MV setup. However, the sensor signals can be
distorted by interferences with frequencies in the sensor’s operating range or
by PD signals originating from various sources.
The objective of the present work was to implement a PD monitoring ap-
proach for detecting partial discharges in cable connectors of MV switchgear
based on the non-conventional PD detection principles. The system can be
realized with simple and cost-efficient sensors and measurement hardware.
Furthermore, the system sensitivity can be minimized to the interfering noise
signals.
The implementation of the mentioned goals assumes the review of the
theoretical background of PDs, associated measurement methods, sensors
and their principles, the structure of the MV cable connector, and the MV
127
128 conclusion and outlook
switchgear. Hence, these theoretical backgrounds were discussed in the first
two chapters of this thesis. In the later course of this work, the development
of the monitoring system, including sensors, and measurement hardware, was
explained.
Chapter 3examined different simple-to-install and low-cost sensors regard-
ing their suitability for PD detection of MV cable connectors. It was shown
that:
• The HFCT sensor with Ni-Zn core material (Würth 74270191) with two
turns and a 1.5mm wire diameter has better functionality than the other
examined sensor structures, considering signal sensitivity and frequency
response (bandwidth 10 kHz - 150 MHz).
• The spectrum of electromagnetic PD emissions of the faulty cable con-
nectors is in the 30 MHz – 250 MHz frequency range. The annular-ring
microstrip antenna (AR-MSA) and the leaky feeder antenna are low-cost
and compact-size antennas that can detect the PD emissions of the MV
cable connectors. However, the investigated antennas had the disadvan-
tage of receiving the PD signals of all the cable connectors, making phase
localization impossible.
• The metal housings of the sensors might produce surface discharges if
placed in regions with a high electric field density. The proper sensor
position is the lower region around the stress cone adapter, where the
electric field is controlled.
• Using a coaxial sensor (bandwidth 40 MHz - 300 MHz), the PD signals of
the MV cable connector can be detected, while no direct contact with the
cable connector is needed.
• The integrated capacitive voltage divider of the bushing enables the PD
measurement. The main drawback of the use of bushing’s capacitive di-
vider was the high PD cross-coupling ratio to the adjacent bushings.
• Using the cable connector’s grounding wire, an ohmic sensor was devel-
oped to detect MV cable connector PDs. This sensor’s bandwidth was in
the frequency range of 80 MHz – 150 MHz.
• Due to the high acoustic attenuation of the cable connector’s material, the
acoustic PD signal detection on the MV cable connector is very challeng-
ing.
• Considering the objective of this work, the three nominated sensors with
the best functionalities were the HFCT, coaxial and ohmic sensors.
conclusion and outlook 129
In the further course of this thesis, it was discussed that the background noise
signals might reach the sensors installed around the cable connector, mainly
over the MV cable. The electromagnetic noise coupling, for example, from
telecommunication and radar signals, is improbable because the sensors are
placed in the metal closed cable compartment of the switchgear. Hence, the
(noise) signal transition over the MV cable was studied in Chapter 4. From
this, an adapter for the HF characterization of the MV cable connector was
developed. It was shown that:
• The MV cable has a low-pass filter characteristic for HF (noise) signals.
The 3dB cut-off frequency of a 10 m cable was measured at around 50
MHz. It was concluded that the noise signals with frequency components
less than the mentioned corner frequency could reach the sensors.
Once the sensors and the MV cable signal transitions were studied, the prin-
ciples of the developed PD monitoring system’s hardware were discussed in
Chapter 5. From this, the multi-sensor frequency-selective approach was intro-
duced and investigated. The following points were discussed:
• To prevent the external interferences with frequency components less than
the MV cable corner frequencies from reaching the ohmic and coaxial
measurement channels, the associated sensor signals could be bandpass
filtered in 50 MHz – 80 MHz and 80 MHz – 100 MHz frequency ranges,
respectively.
• Filtering the sensor signals in the mentioned frequency range assures that
the ohmic and coaxial measurement channels capture almost no exter-
nal noise signals from the MV cable side. If high-frequency signals pass
through the filters, they are most likely from a local wideband signal
source in the cable compartment, i.e., PDs.
• It could be the case that an HF noise signal disturbs the HF measuring
channels. Therefore, the HFCT sensor measuring channel was equipped
with a bandpass filter in the LF range, i.e., 10 kHz – 10 MHz, enabling a
redundant measurement.
• After filtering the sensor signals, using a logarithmic peak detector allows
the detection of PD peak amplitude and the use of cost-effective, low-
resolution ADCs.
130 conclusion and outlook
• The general structure of the developed PD monitoring system, consisting
of analog and digital hardware, was described1.
• After data digitalization, the PRPS digital signal processing enables the
detection of the signal peaks and correlating them to the corresponding
sine wave phase angle and amplitude. The PRPS data extraction method
allows the implementation of different PD visualization and interpreta-
tion algorithms, for example, for PD classification.
• The functionality of the proposed frequency-selective approach with mul-
tiple sensors was successfully tested using PD signals of a faulty MV cable
connector and external corona discharges.
The complementary measurements in the university laboratory and indus-
trial test laboratory CESI / IPH Berlin for validating the developed PD detec-
tion approach were presented in Chapter 6. From this, different PD-afflicted
cable connectors were measured. Furthermore, external discharges were gen-
erated in the measurement setup, including a PD-free MV cable connector.
Additional noise signals were induced to the measurement setup to test the
system under a harsh background noise environment. It was shown that:
• All measurement channels capture the MV cable connector’s partial dis-
charges reliably.
• In contrast to HFCT, the ohmic and coaxial sensor measuring channels do
not detect external discharges. However, if the external discharge source
is in the switchgear, all the sensors capture them.
• Further measurements have proved that the internal structure of the
switchgear enables HF signal propagation, and these HF signal compo-
nents can reach the sensors and pass through the corresponding filter
circuits.
• The measurements in the CESI / IPH laboratory in Berlin, under indus-
trial noise conditions, have proved the functionality of the PD monitoring
system. It was illustrated that the frequency-selective multi-sensor ap-
proach had detected the local cable termination fault PD signals reliably
without capturing the background noise.
1The author of this thesis primarily focused on studying and developing the sensors, filtering and ampli-
fication hardware, assembling the entire measurement system, developing a MATLAB user interface for
PD signal processing and visualization. Bjoern Boettcher was responsible for developing the software for
the LPC-Link2boards and Raspberry Pi, as well as the PC software for analyzing PD signal quantities
and classifying PD signals.
conclusion and outlook 131
Outlook
Further investigations can be conducted considering the effect of assembly
lubricants and their electrical properties. For example, these lubricants may
introduce resistances in the kilo-ohm range between the conductive layers of
the MV cable and the stress cone adapter.
The presented frequency-selective PD monitoring with multiple sensors was
tested mainly on the example of MV cable terminations. In future work, the
suitability of the proposed approach should be tested on further MV and HV
components like cable joints and HV cable connectors. For this, the sensors
might be adjusted considering their size.
The measurement system should be further developed, and all cable connec-
tors of the switchgear should be equipped with two sensors. The proposed
frequency-selective approach should be applied to each cable connector. It
should be investigated if a faulty cable connector is recognizable, for example,
between nine cable connectors attached to the switchgear.
Furthermore, the functionality of the whole measurement system should be
tested in a long-time measurement in switchgear carrying electrical power. In
addition, the calibration of the measurement hardware should be investigated.
The presented prototype of the PD monitoring approach can be further de-
veloped and commercialized. The measurement box can be adapted to acquire
the signals of different sensors not discussed in this work. For example, ad-
ditional parameters like voltage, current, temperature, humidity, etc., can be
measured. This cost-effective measurement box can be further designed as a
monitoring hub that transfers the observed assets live state to a computing
cloud. The use of cloud-based artificial intelligence algorithms facilitates data
analysis and processing. Therefore, the introduced monitoring system can en-
able the cost-effective implementation of condition or predictive-based asset
management. Hence, the power grid operators can save unnecessary mainte-
nance costs on the assets equipped with monitoring hubs.
APPENDIX
132
ADE SIGN AND MEASUREMENT OF AR-MSA
Section 3.1.2.1explained the annular-ring microstrip antenna (AR-MSA)
for PD detection. This annex presents a detailed description of the design
procedure and the following measurement of the antenna height.
Figure A-1shows the general overview of the AR-MSA. This antenna has a
broadband bandwidth, is simple to produce and install, and is cost-effective. A
detailed study regarding radiation properties, input impedance, and analytic
analysis can be obtained in [64–66]. The antenna consists of an annular ring,
a feeding microstrip line, and a ground plane under the feeding line. An FR-
4substrate with a thickness of 1.5mm and a copper thickness of 35 µm is used.
For the AR-MSA design, the following two steps are performed. First, the
appropriate size of the annular ring is found. Second, the feeding microstrip
line is designed.
Figure A-1: General overview of an annular-ring microstrip antenna on an FR4-substrate.
134
design and measurement of ar-msa 135
In [65], as a general rule, the center operating frequency of AR-MSA is
presented as a function of the antenna’s outer radius (R). It is mentioned that
R is equal to half of the wavelength corresponding to the antenna’s center
frequency. Field simulation software is used to find the proper size of the
AR-MSA. The optimum annular structure has an outer radius of 100 mm and
an inner radius of 40 mm.
The feeding microstrip has an impedance of 50 Ωon one side and the an-
nular’s input impedance on the other. In other words, the feeding microstrip
transfers the 50 ΩSMA socket impedance to the impedance of the annular
and prevents signal reflections.
Hence, the first step would be the calculation of the annular’s input
impedance. Therefore, the annular is simulated with a concise feeding line
(around 0.5mm) with which the input impedance of the annular can be
defined. The impedance is calculated using the S11 simulation results of the
annular and Equation 10.
ZA=Z0·1+S11
1−S11
(10)
Where ZAis the required input impedance of the annular. Z0is the trans-
mission impedance (50 Ω) of the used short microstrip line, which feeds the
antenna in this simulation. The value of S11 is obtained from the simulation
results of the annular at 100 MHz. This frequency point is chosen as the
antenna should detect PD signals in the lower frequency ranges, i.e., 30 MHz
–250 MHz. The value of ZAis 96.69 Ωat the mentioned frequency point of
100 MHz. To match the annular input impedance to the 50 Ωimpedance of
the SMA socket, a microstrip line with variable width is designed - a so-called
Klopfenstein taper [81]. As illustrated in Figure A-1, the taper has a larger
width (2.8mm) on the SMA socket side, corresponding to 50 Ω. A width of
0.7mm on the annular side realizes the calculated 96.69 Ω. The change in
the taper’s width enables the impedance variation over the taper length while
minimizing the mismatch reflection.
Measurement of return loss
Figure A-2illustrates the return loss measurement and simulation results of
the AR-MSA. The measurement is performed using a vector network analyzer,
and the antenna’s bandwidth is defined. Considering -6dB matching, a wide
bandwidth of around 1.9GHz (from 150 MHz to 2GHz) is measured with this
136 design and measurement of ar-msa
antenna. This measurement does not prove the desired simulated matching
from 30 MHz.
Figure A-2: The return loss measurement and simulation of the annular-ring microstrip an-
tenna.
Measurement of effective antenna height
A common method for characterizing VHF/UHF antennas, suitable for PD
detection in transformers or GIS, is the corresponding antenna factor (AF)
[60,86]. The developed AR-MSA antenna is also characterized using the
measurement of AF. The antenna factor (Equation 11) is the electric field
strength ratio to the injected voltage on the antenna’s 50 Ωterminal [87].
AF(f) = Eincident(f)
Vinjected(f)(11)
A graphical illustration of the incident electric field strength to the antenna
and the associated voltage drop across the antenna’s terminals is presented in
Figure A-3.
According to Equation 11, a sensitive antenna with a high Vinjected value
leads to a small value of AF. For the characterization of the VHF/UHF sensors,
design and measurement of ar-msa 137
Figure A-3: Graphical illustration of the incident electric wave to an antenna and the corre-
sponding generated voltage across the antenna terminals [87].
the effective antenna height - heff(f)- is also a commonly used parameter in
the literature [88] and is defined thusly:
heff(f) = 1
AF(f)(12)
The use of the gigahertz transverse electromagnetic cell (GTEM) for measur-
ing the antenna parameter was suggested in 1992 by Bronaugh [89]. The advan-
tages of the antenna measurements in a GTEM cell are immunity to external
noise signals, the measurement place’s flexibility, and the constant electromag-
netic field impedance, i.e., 377 Ω(citeBronaugh.. The schematic of a GTEM
cell is presented in Figure A-4[90]. The RF signal generator – Port 1of the
VNA - feeds the GTEM cell at the RFin input port. The electric field (E-field)
is built between the septum and the cell’s metallic housing, and the magnetic
field is perpendicular to the E-field. To avoid reflection, absorber materials and
matching resistors are installed at the end of the cell.
Figure A-4: Schematic of a GTEM cell and the corresponding measurement setup [90])
138 design and measurement of ar-msa
As illustrated in Figure A-4, a vector network analyzer is used for the
antenna factor measurements. Port 1of the VNA generates the signals and
feeds the input of the GTEM cell. The received voltage of the antenna is
measured with port 2of the VNA. Using the S-parameter S21, the forward
voltage gain, i.e., the received power on port 2over the transmitted power
from port 1, can be calculated. The use of S21 for the definition of AFis
suggested in [91].
AF(f)dB(1
m)=|K
h·S21
|(13)
In Equation 13, h is the height of the septum in the position of DUT, and
K is a constant correction factor that considers mismatches of the GTEM cell.
The linear form of AF(f) can be expressed as [88]:
AF(f)lin =10|K
20·h·S21 |(14)
Further reading considering the proposed mathematical approach using
S-parameters can be found in [92–94].
To define the constant K in Equation 14, the antenna factor of a monopole
antenna is calculated. The monopole antenna is widely used, and its
associated AF(f) value is also known in literature [95]. According to the
definitions in [95], the antenna used in this work is a short monopole antenna
with a physical length smaller than λ/8. The heff of the short monopole is
half the physical length. Based on the information and the S21 measurement
results of the short monopole, the constant K is defined for the used GTEM cell.
After defining the constant correction factor K, the effective antenna height
of the developed AR-MSA is calculated and illustrated in Figure A-5c. In this
figure, the related measurement setup is also shown.
It can be concluded from Figure A-5cthat the antenna height in frequency
ranges 90 MHz – 180 MHz, and 550 MHz upward has a value larger than 5cm.
In the mentioned frequency bands, the antenna is more sensitive. The mean
value of heff over the measured frequency range is 5.67 cm.
design and measurement of ar-msa 139
(a) (b)
(c)
Figure A-5: (a) The used GTEM cell. (b) The position of the AR-MSA in the GTEM cell. (c) The
corresponding effective antenna height of AR-MSA.
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