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Influence of the Measurements Uncertainties in the Correlation of Spacecraft Thermal Models against Thermal Results

Garmendia Azurmendi, Ignacio,Anglada Izaguirre, Eva María

Abstract

Ground thermal tests are always mandatory before any space mission is flown into space. The collected results of these tests are mainly temperatures of the different parts of the spacecraft (nodes) for different mission scenarios. The measured temperatures always show differences with the expected values coming from the computer thermal mathematical models. The origin of these differences is partially related to the inherent error coming from physical measurements. The thermal parameters that compose the computer thermal mathematical models must always be correlated with the results coming from tests. This paper studies, through three thermal models, the difficulties that are found in the correlation process when the measured temperatures reach a certain level of error. Thermal parameters become more difficult to be identified when the measurement error level increases. However, the temperature fields obtained with these poor thermal parameters are good enough for the mission thermal analysis. Several error levels, different load cases and correlation for steady-state and transient cases are studied to probe these findings.

Full text

Ci a ion: Ga mendia, I.; Anglada, E. In luence o he Measu emen s Unce ain ies in he Co ela ion o Spacec a The mal Models agains The mal Resul s. Ae ospace 2022,9, 821. h ps://doi.o g/10.3390/ ae ospace9120821 Academic Edi o : Paolo To o a Recei ed: 26 Oc obe 2022 Accep ed: 12 Decembe 2022 Published: 14 Decembe 2022 Publishe ’s No e: MDPI s ays neu al wi h ega d o ju isdic ional claims in published maps and ins i u ional a il- ia ions. Copy igh : © 2022 by he au ho s. Licensee MDPI, Basel, Swi ze land. This a icle is an open access a icle dis ibu ed unde he e ms and condi ions o he C ea i e Commons A ibu ion (CC BY) license (h ps:// c ea i ecommons.o g/licenses/by/ 4.0/). ae ospace A icle In luence o he Measu emen s Unce ain ies in he Co ela ion o Spacec a The mal Models agains The mal Resul s Iñaki Ga mendia 1,* and E a Anglada 2 1Mechanical Enginee ing Depa men , Enginee ing School o Gipuzkoa, Uni e si y o he Basque Coun y UPV/EHU, Plaza de Eu opa, 1, E-20018 Donos ia-San Sebas ián, Spain 2TECNALIA, Basque Resea ch and Technology Alliance (BRTA), Mikele egi Pasealekua, 2, E-20009 Donos ia-San Sebas ián, Spain *Co espondence: [email p o ec ed] Abs ac : G ound he mal es s a e always manda o y be o e any space mission is lown in o space. The collec ed esul s o hese es s a e mainly empe a u es o he di e en pa s o he spacec a (nodes) o di e en mission scena ios. The measu ed empe a u es always show di e ences wi h he expec ed alues coming om he compu e he mal ma hema ical models. The o igin o hese di e ences is pa ially ela ed o he inhe en e o coming om physical measu emen s. The he mal pa ame e s ha compose he compu e he mal ma hema ical models mus always be co ela ed wi h he esul s coming om es s. This pape s udies, h ough h ee he mal models, he di icul ies ha a e ound in he co ela ion p ocess when he measu ed empe a u es each a ce ain le el o e o . The mal pa ame e s become mo e di icul o be iden i ied when he measu emen e o le el inc eases. Howe e , he empe a u e ields ob ained wi h hese poo he mal pa ame e s a e good enough o he mission he mal analysis. Se e al e o le els, di e en load cases and co ela ion o s eady-s a e and ansien cases a e s udied o p obe hese indings. Keywo ds: model co ela ion; he mal ma hema ical model; measu emen s e o ; he mal con ol; g adien based algo i hm 1. In oduc ion The The mal Con ol Subsys em is a undamen al componen o he enginee ing design wo k o any spacec a . I s pu pose is clea : o main ain all he componen s o he spacec a and payloads inside he sa e ange o empe a u es de ised o he mission. The design ask equi es o know he empe a u es dis ibu ions expec ed o he spacec a o any mission scena io (cold case, ho case, anspo , expe imen a ion, e c.) [ 1 – 5 ]. This ask equi es de ining he hea inpu s ha he spacec a unde goes om ex e nal sou ces (sola , in a ed, albedo, e c.) as well as he hea p oduced inside he spacec a (elec onics, hea e s, e c.). To be able o p edic hese empe a u es dis ibu ions, The mal Ma hema ical Models (TMM) a e buil , conside ing he geome y, he ma e ials he mal p ope ies, he p esence o he mal insula ion (Mul i-Laye Insula ion, MLI), he mos a s, hea e s, e c. The empe a u e o each node, in which he TMM is disc e ized, is gi en by Equa ion (1), whe e nis he numbe o nodes o he TMM, GL(i, j) is he conduc i e conduc ance (W/m) be ween nodes iand j, σ is he S e an–Bol zmann cons an (5.67 ·× 10 −8 W/(m 2· K 4 )), GR(i, j) is he adia i e conduc ance (m 2 ) be ween nodes iand j,T i and T j a e he empe a u es (K) o nodes iand j, MiCi is he p oduc o he inode mass (kg) imes he hea capaci y (J/(kg · K)) and q i is he powe (W) ha en e s in o node i. The subsc ip s iand jgo om 1 o n. I is usual o call he mal ine ia o he p oduc MiCi as i desc ibes he “opposi ion” o change he empe a u e o inode when subjec ed o a powe inpu . The e o e, he solu ion o he se o nonlinea equa ions co esponding o he nodes sol es he TMM. This p ocess is called he The mal Lumped Pa ame e me hod (TLP) and p o ides he empe a u e dis ibu ion Ae ospace 2022,9, 821. h ps://doi.o g/10.3390/ae ospace9120821 h ps://www.mdpi.com/jou nal/ae ospace Ae ospace 2022,9, 821 2 o 13 o he di e en pa s o he spacec a (nodes), as well as he hea lows (W) be ween he nodes [ 6 , 7 ]. The TMM is sol ed o he di e en load cases and scena ios, in o de o p edic he he mal beha io in e e y si ua ion expec ed du ing he mission. j=n ∑ j=1 GL(i,j)Ti−Tj+ j=n ∑ j=1 σGR(i,j)T4 i−T4 j+MiCi dTi d =qi(1) As any ma hema ical model, he TMM ep esen s eali y in an app oxima e way. The empe a u es p edic ed by he TLP me hod will be co ec i he simpli ying assump ions made o build he TMM we e app op ia e and easonable. O he wise, p edic ed esul s will be poo . Fo his eason, he TMMs mus be alida ed. Conside ing he ideas men ioned in he p e ious pa ag aphs, he need o he mal es s on g ound is clea . Thei pu pose is o ep oduce on g ound he he mal scena ios ha he spacec a will ind in o bi . These es s a he labo a o y scale will p oduce a se o measu ed empe a u es ha could be compa ed wi h he p edic ed empe a u es calcula ed wi h he TMMs. I he empe a u es measu ed and he empe a u es p edic ed a e close enough, he TMM ep esen s well he eali y, and he he mal enginee s ha e a ool o p edic wi h eliabili y o he he mal scena ios ha could no be es ed in he labo a o y. Howe e , he e is always di e ences be ween he measu ed empe a u es in he labo a o y and he calcula ed ones wi h he TMMs. These di e ences could be a ibu ed o wo di e en sou ces. On he one hand, he TMMs cons uc ion is an app oxima e p ocess and simpli ying assump ions o e en e o s could be done. On he o he hand, measu emen de ices and, in gene al, measu emen echniques a e, by hemsel es, an impe ec p ocess, which implies unce ain ies and e o s. The e o e, he TMMs mus be co ela ed. Tha is, he he mal pa ame e s ha compose he TMM (GLs, GRs and MCs) mus be modi ied in o de o p edic empe a u es as close as possible o he measu ed ones. Much wo k has al eady been de o ed o his ask by esea che s and di e en me hods and app oaches ha e been used, bu a ully ope a ional semiau oma ic solu ion o he p oblem has no been achie ed ye . Fo ins ance, Klemen [ 8 ] used quasi-New on algo i hms o he class de ined by C. G. B oyden and s a ed ha his app oach educes he numbe o i e a ions by se e al o de s o magni ude. Fu he wo k by Klemen , Anglada and Ga mendia [ 9 ] compa ed he quasi-New on app oach wi h he gene ic algo i hm solu ions, showing a be e pe o mance o quasi-New on algo i hms. In e e ence [ 10 ], Ga mendia and Anglada p esen ed hei ini ial wo k on co ela ion, based on gene ic algo i hms. In he Ph.D. wo k o I. To albo [ 11 ], a comple e ma hema ical de elopmen o he co ela ion p oblem was ackled based on a Jacobian ma ix o mula ion and a Moo e–Pen ose pseudo-in e sion on he non squa e ma ix. Finally, Anglada, Ma ínez-Jiménez and Ga mendia [ 12 ] analyzed he wo k o M.J.D. Powell on op imiza ion and compa ed esul s based on g adien -based algo i hms wi h esul s ob ained wi h gene ic algo i hms. The me hod ha is p esen ed in his pape deals wi h he co ela ion p oblem in a semiau oma ed, ma hema ical way, ins ead o doing i in a manual way, based on he expe ience o he mal enginee s. O he app oaches, like s a is ical o e en machine lea ning, a e ou o he scope o his s udy. The TMM co ela ion p ocedu e is basically an in e se he mal p oblem whe e he alues o he model pa ame e s a e es ima ed based on he empe a u e da a. The main d awback o his app oxima ion is ha he p oblem is ill-posed due o he absence o a unique solu ion. Tha is, di e en combina ions o he TMM pa ame e s could p o ide he co ec empe a u es, being he main isk, he loss o he physical sense due o he alues ma hema ically assigned o hese pa ame e s. One op ion o a enua e his p oblem is o include se e al load cases in he co ela ion as was s a ed in p e ious wo ks o he au ho s [13,14]. An addi ional di icul y o in e se he mal p oblems is ha he e ec o changes in bounda y condi ions a e usually dumped, causing a change in sys em empe a u e o Ae ospace 2022,9, 821 3 o 13 lowe magni ude han hose changes in bounda y condi ions. The e o e, du ing he in e se p oblem esolu ion, small changes in he sys em empe a u e caused, o example, by measu emen unce ain ies, can o igina e om big changes in he adjus ed pa ame e s. Fo his eason, he objec i e o his pape is o s udy he in luence o he measu emen unce ain ies and e o s, in he p ocess o co ela ing he TMM agains he measu ed empe a u es. 2. Co ela ion Me hodology and Handling o Measu emen s Unce ain ies P e ious wo ks by he au ho s ha e shown he possibili y o doing an adequa e co ela ion o he mal pa ame e s, bo h in he s eady s a e and ansien si ua ions, o small size TMMs using minimiza ion algo i hms [ 13 , 14 ]. These wo ks we e de eloped using he same h ee small TMMs used in he wo k p esen ed he ea e , composed by 4 nodes, 7 nodes and 16 nodes, espec i ely. The las wo models we e de i ed om he TMM o he T ibolab ins umen , a space ibome e ha was lown on boa d he In e na ional Space S a ion [15]. The co ela ion me hodology ollowed could be summa ized saying ha he objec i e is o minimize he di e ences be ween he empe a u es measu ed in he es s and he empe a u es p edic ed by he TMMs. Fo doing his, he TMM he mal pa ame e s (GLs, GRs, MCs) a e changed h ough a g adien -based se o minimiza ion sub ou ines (TOLMIN), de eloped by P o esso M. J. D. Powell [16,17]. In an ideal case, empe a u es p edic ed o each node would be compa ed wi h he co esponding measu ed alue. Howe e , he numbe o measu emen poin s in he he mal es a e usually lowe han he numbe o nodes o he TMMs. In his case, ins ead o using eal es empe a u es as e e ence alues, he nex p ocedu e has been ollowed. Fo each model, a e e ence TMM was se up and sol ed. The GLs, GRs and MCs used in ha model a e conside ed he e e ence pa ame e s ( he co ec pa ame e s) and he empe a u es p o ided he e e ence empe a u es. Then, his model has been modi ied (GLs, GRs and MCs ha e been andomly al e ed) and has been called he base model. The empe a u es ob ained wi h his base model a e he p edic ed empe a u es (o base empe a u es), which should ma ch he e e ence (co ec ) ones. Tha is, he base model ep esen s he model ha he mal enginee s would p oduce wi h CAD ools, ma e ial p ope ies, e c., and ha mus be co ela ed agains e e ence empe a u es. The main ad an age o using his p ocedu e in his s udy ins ead o he empe a u es measu ed in he mal es s is ha in his way, we ha e a ailable he co ec empe a u e alues in e e y node o he model, and we ha e also a ailable he co ec alues o he model pa ame e s (GLs, GRs and MCs). The e o e, we can e alua e no only he e o le el in he p edic ed empe a u es bu also he e o in he alues assigned o he TMM pa ame e s (GLs, GRs and MCs) du ing he co ela ion. Wha has been explained as a as now does no ake in o accoun possible e o measu emen s, ins ead i is assumed ha empe a u es would be “pe ec ly” measu ed. In o de o s udy he e ec o ha ing some deg ee o e o in he measu emen o he empe a u es, he e e ence empe a u es ha e been modi ied ollowing Equa ion (2) (see e e ence [18]). T∗ e e ence =T e e ence +ω·σ(2) whe e ω is a andom a iable wi h no mal (Gaussian) dis ibu ion, ze o mean, and uni a y s anda d de ia ion. σis he s anda d de ia ion o he measu emen e o s. Real p ecision o empe a u e measu emen s is di icul o es ima e, as he in o ma ion gi en by he measu emen de ices supplie s is no comple e. To add mo e unce ain y, di e en ypes o he mocouples o he mis o s a e used o he empe a u e measu e- men s. The scena io complica es u he i we ake in o accoun he ac ha he mal es s equipmen is always buil on an indi idual clien basis ( he e a e no s anda d he mal acuum chambe s). Consequen ly, we will y o esume hese ac s in a unique pa ame e , he s anda d de ia ion σ , and we will use di e en alues o i anging om σ= 0.1 o Ae ospace 2022,9, 821 4 o 13 σ= 0.0001 o see he in luence i has on he esul s’ accu acy. Assuming 99% con idence o he measu ed empe a u e, ωlies in he ange shown in Equa ion (3). −2.57583 <ω<2.57583 (3) To gene a e alues o ωin he men ioned ange, he andom_seed and andom_numbe sub ou ines o he Fo an language ha e been used. The pseudo andom numbe e u ned, x , is a eal alue be ween 0 and 1, so a linea ans o ma ion is used o ob ain he alues o ωin he adequa e ange ollowing Equa ion (4). ω=5.15166x−2.57583 (4) A g aphical desc ip ion o he me hodology can be seen in Figu e 1. Ae ospace 2022, 9, x FOR PEER REVIEW 4 o 14 acuum chambe s). Consequen ly, we will y o esume hese ac s in a unique pa ame- e , he s anda d de ia ion 𝜎, and we will use di e en alues o i anging om 𝜎=0.1 o 𝜎=0.0001 o see he in luence i has on he esul s’ accu acy. Assuming 99% con i- dence o he measu ed empe a u e, 𝜔 lies in he ange shown in Equa ion (3). − 2.57583 < ω < 2.57583 . (3) To gene a e alues o 𝜔 in he men ioned ange, he andom_seed and andom_numbe sub ou ines o he Fo an language ha e been used. The pseudo andom numbe e- u ned, 𝑥, is a eal alue be ween 0 and 1, so a linea ans o ma ion is used o ob ain he alues o 𝜔 in he adequa e ange ollowing Equa ion (4). 𝜔=5.15166𝑥−2.57583 (4) A g aphical desc ip ion o he me hodology can be seen in Figu e 1. Figu e 1. G aphical desc ip ion o he me hodology. 3. Resul s Ob ained o Di e en Case S udies and Discussion Now, he esul s ob ained o he h ee di e en case s udies (4, 7 and 16 nodes TMMs) will be p esen ed. The numbe o calcula ions done is e y high, he e o e, he ables ha ollow will y o esume he mos impo an poin s needed o e alua e he co ela ion p ocess when measu emen e o s a e p esen . The employed cases will be hose p esen ed p e iously elsewhe e (see e e ences [13,14]), o allow he in e es ed eade o ha e a comple e idea o he p ocess o co ela ion, i s possibili ies and he di i- cul ies p esen . Fo he sake o cla i y, be o e displaying he ables wi h esul s, i is in e es ing o no e ha he e a e wo able ypes: hose showing esul s o he mal pa ame e s and hose showing esul s o empe a u es. Resul s co esponding o he mal pa ame e s ep esen he a i hme ic mean o he di e ences be ween he e e ence he mal pa ame e s and he alues assigned o hem by he minimiza ion algo i hm. I we call NPAR, he numbe o unknown pa ame e s ha mus be co ela ed (GLs, GRs and MCs), and 𝑃𝑖, each one o hese pa ame e s, he e o would be calcula ed ollowing Equa ion (5). 𝐸𝑟𝑟𝑜𝑟= 1 𝑁𝑃𝐴𝑅 ∑ [|𝑃𝑖𝑟𝑒𝑓𝑒𝑟𝑒𝑛𝑐𝑒−𝑃𝑖𝑐𝑜𝑟𝑟𝑒𝑙𝑎𝑡𝑒𝑑 𝑃𝑖𝑟𝑒𝑓𝑒𝑟𝑒𝑛𝑐𝑒 |·100] 𝑁𝑃𝐴𝑅 𝑖=1 (5) In he case o empe a u e esul s, he alues co espond o he a i hme ic mean be- ween he e e ence empe a u es and he empe a u es ob ained wi h he TMM once co - ela ed, ha is, using he he mal pa ame e s ob ained om he co ela ion. I we call NNOD, he numbe o nodes o he model, NSTEP, he numbe o ime s eps used in he Figu e 1. G aphical desc ip ion o he me hodology. 3. Resul s Ob ained o Di e en Case S udies and Discussion Now, he esul s ob ained o he h ee di e en case s udies (4, 7 and 16 nodes TMMs) will be p esen ed. The numbe o calcula ions done is e y high, he e o e, he ables ha ollow will y o esume he mos impo an poin s needed o e alua e he co ela ion p ocess when measu emen e o s a e p esen . The employed cases will be hose p esen ed p e iously elsewhe e (see e e ences [ 13 , 14 ]), o allow he in e es ed eade o ha e a comple e idea o he p ocess o co ela ion, i s possibili ies and he di icul ies p esen . Fo he sake o cla i y, be o e displaying he ables wi h esul s, i is in e es ing o no e ha he e a e wo able ypes: hose showing esul s o he mal pa ame e s and hose showing esul s o empe a u es. Resul s co esponding o he mal pa ame e s ep esen he a i hme ic mean o he di e ences be ween he e e ence he mal pa ame e s and he alues assigned o hem by he minimiza ion algo i hm. I we call NPAR, he numbe o unknown pa ame e s ha mus be co ela ed (GLs, GRs and MCs), and Pi , each one o hese pa ame e s, he e o would be calcula ed ollowing Equa ion (5). E o =1 NPAR NPAR ∑ i=1" P e e ence i−Pco ela ed i P e e ence i ·100#(5) In he case o empe a u e esul s, he alues co espond o he a i hme ic mean be ween he e e ence empe a u es and he empe a u es ob ained wi h he TMM once co ela ed, ha is, using he he mal pa ame e s ob ained om he co ela ion. I we call NNOD, he numbe o nodes o he model, NSTEP, he numbe o ime s eps used in he solu ion o he he mal case and NCASE, he numbe o load cases aken in o accoun in he calcula ion, we can see ha NTEMP, he numbe o empe a u es p esen in he co ela ion, Ae ospace 2022,9, 821 5 o 13 is gi en by Equa ion (6). Fu he , he e o would be calcula ed ollowing Equa ion (7) (calling Tieach one o hese empe a u es). NTEMP =NNOD·NSTEP·NCASE (6) E o =1 NTEMP NTEMP ∑ i=1T e e ence i−Tco ela ed i(7) 3.1. 4 Nodes Model As a i s simple model, a heo e ical 4 nodes model (nodes 1 o 4) has been used. The he mal model, which can be seen in Figu e 2, has h ee linea conduc ances (GLs), h ee adia i e conduc ances (GRs) and h ee he mal ine ias (MCs). Powe is applied in node numbe 1 and a cons an empe a u e o 20 ◦ C is main ained in sink node 4, o all he load cases. The ansien case ex ends 7200 s (2 h), and he ini ial empe a u e o all he nodes is 20 ◦ C. The ime s ep used is 600 s (10 min). The beha io and co ela ion o his model was s udied in dep h in e e ences [ 13 , 14 ], which can be consul ed o mo e de ailed in o ma ion. Now, di e en e o le els ha e been in oduced o he e e ence empe a u es, as can be seen in he di e en alues assigned o he s anda d de ia ion (SD) in he ables included in nex sec ions. Thei in luence has been s udied o s eady s a e cases and o ansien analysis. Ae ospace 2022, 9, x FOR PEER REVIEW 5 o 14 solu ion o he he mal case and NCASE, he numbe o load cases aken in o accoun in he calcula ion, we can see ha NTEMP, he numbe o empe a u es p esen in he co e- la ion, is gi en by Equa ion (6). Fu he , he e o would be calcula ed ollowing Equa ion (7) (calling 𝑇𝑖 each one o hese empe a u es). 𝑁𝑇𝐸𝑀𝑃=𝑁𝑁𝑂𝐷·𝑁𝑆𝑇𝐸𝑃·𝑁𝐶𝐴𝑆𝐸 (6) 𝐸𝑟𝑟𝑜𝑟= 1 𝑁𝑇𝐸𝑀𝑃 ∑ |𝑇𝑖𝑟𝑒𝑓𝑒𝑟𝑒𝑛𝑐𝑒−𝑇𝑖𝑐𝑜𝑟𝑟𝑒𝑙𝑎𝑡𝑒𝑑| 𝑁𝑇𝐸𝑀𝑃 𝑖=1 (7) 3.1. 4 Nodes Model As a i s simple model, a heo e ical 4 nodes model (nodes 1 o 4) has been used. The he mal model, which can be seen in Figu e 2, has h ee linea conduc ances (GLs), h ee adia i e conduc ances (GRs) and h ee he mal ine ias (MCs). Powe is applied in node numbe 1 and a cons an empe a u e o 20 °C is main ained in sink node 4, o all he load cases. The ansien case ex ends 7200 s (2 h), and he ini ial empe a u e o all he nodes is 20 °C. The ime s ep used is 600 s (10 min). The beha io and co ela ion o his model was s udied in dep h in e e ences [13,14], which can be consul ed o mo e de ailed in- o ma ion. Now, di e en e o le els ha e been in oduced o he e e ence empe a- u es, as can be seen in he di e en alues assigned o he s anda d de ia ion (SD) in he ables included in nex sec ions. Thei in luence has been s udied o s eady s a e cases and o ansien analysis. Figu e 2. The 4 nodes model. 3.1.1. 4 Nodes Model. Co ela ion o S eady S a e Cases Table 1 shows he e o s in he TMM pa ame e s bo h a he ini ial s a e and a e he co ela ion, o di e en le els o measu emen e o s (di e en s anda d de ia ion al- ues). The analysis has been done including di e en load cases in he co ela ion. Th ee load cases esul s (ho , s ay ali e and cold) we e a ailable o he co ela ions. Co ela ion 2(a) was done using ho and s ay ali e cases, co ela ion 2(b) was done using ho and cold cases and co ela ion 2(c) was done using s ay ali e and cold cases. Table 1. E o s ob ained o he TMM he mal pa ame e s. S eady s a e 4 nodes model. SD = 0.01 SD = 0.001 SD = 0.0001 SD = 0.00001 SD = 0.0 No. o Load Cases Ini ial E o E o E o E o E o E o 3 67.92% 61.53% 120.20% 6.60% 0.04% 0.02% 2 (a) 67.92% 888.09% 62.28% 48.31% 2.16% 0.00% 2 (b) 67.92% 85.39% 57.73% 18.30% 0.67% 0.00% 2 (c) 67.92% 64.80% 45.79% 41.46% 0.65% 0.00% Figu e 2. The 4 nodes model. 3.1.1. 4 Nodes Model: Co ela ion o S eady S a e Cases Table 1shows he e o s in he TMM pa ame e s bo h a he ini ial s a e and a e he co ela ion, o di e en le els o measu emen e o s (di e en s anda d de ia ion alues). The analysis has been done including di e en load cases in he co ela ion. Th ee load cases esul s (ho , s ay ali e and cold) we e a ailable o he co ela ions. Co ela ion 2(a) was done using ho and s ay ali e cases, co ela ion 2(b) was done using ho and cold cases and co ela ion 2(c) was done using s ay ali e and cold cases. Table 1. E o s ob ained o he TMM he mal pa ame e s. S eady s a e 4 nodes model. SD = 0.01 SD = 0.001 SD = 0.0001 SD = 0.00001 SD = 0.0 No. o Load Cases Ini ial E o E o E o E o E o E o 3 67.92% 61.53% 120.20% 6.60% 0.04% 0.02% 2 (a) 67.92% 888.09% 62.28% 48.31% 2.16% 0.00% 2 (b) 67.92% 85.39% 57.73% 18.30% 0.67% 0.00% 2 (c) 67.92% 64.80% 45.79% 41.46% 0.65% 0.00% The mean ini ial e o in he pa ame e s (67.92%) can be educed i he s anda d de ia ion e o in he measu emen s is 0.0001 o lowe . A e ob aining he co ela ed he mal pa ame e s wi h he di e en SD e o le - els, TMMs we e e-buil using he co ela ed pa ame e s. Then, hese co ela ed models Ae ospace 2022,9, 821 6 o 13 we e un and new p edic ed empe a u es we e ob ained. Table 2collec s he absolu e empe a u e e o le el o hese models. Table 2. E o s ob ained o p edic ed empe a u es o s eady s a e 4 nodes model. SD = 0.01 SD = 0.001 SD = 0.0001 SD = 0.00001 SD = 0.0 No. o Load Cases Ini ial E o E o E o E o E o E o 3 1.6511 0.0174 0.0051 0.0001 0.0000 0.0000 2 (a) 1.6511 0.0151 0.0041 0.0017 0.0000 0.0000 2 (b) 1.6511 3.5935 0.0038 0.0001 0.0000 0.0000 2 (c) 1.6511 0.0185 0.0070 0.0003 0.0000 0.0000 The mean ini ial e o o p edic ed empe a u es goes clea ly down i he s anda d de ia ion SD in he measu ed empe a u es is equal o lowe han 0.001. As i can be seen, he smalle he s anda d de ia ion o he e o in he empe a u es measu emen s, he be e he esul s bo h o he he mal pa ame e s and o empe a u es. 3.1.2. 4 Nodes Model: Co ela ion o T ansien Cases The simple 4 nodes model has been also s udied o ansien cases. The numbe o empe a u es is now much highe , as alues in each ime s ep a e a ailable o each node. Again, di e en le els o s anda d de ia ion SD we e conside ed in he co ela ion o he he mal pa ame e s. Table 3collec s he esul s o ansien cases o he he mal pa ame e s, when wo load cases o one load case a e conside ed. As expec ed, he lowe he s anda d e o in he measu emen o empe a u es, he be e he he mal pa ame e s co ela ion. Addi ionally, when wo load cases a e used ins ead o one, imp o ed esul s a e ob ained. Table 3. E o s ob ained o he TMM he mal pa ame e s. Co ela ion o ansien 4 nodes model. SD = 0.01 SD = 0.001 SD = 0.0001 SD = 0.00001 SD = 0.0 No. o Load Cases Ini ial E o E o E o E o E o E o 2 56.94% 27.60% 13.69% 1.49% 0.11% 0.03% 1 56.94% 58.92% 47.58% 2.46% 0.12% 0.06% Once he co ela ed he mal pa ame e s we e ob ained, a calcula ion o p edic ed empe a u es was done o he di e en load cases conside ed. Resul s a e collec ed in Table 4, which shows he mean e o alue o he empe a u es p edic ed e sus he co ec empe a u es. Table 4. E o s ob ained o p edic ed empe a u es o ansien 4 nodes model. SD = 0.01 SD = 0.001 SD = 0.0001 SD = 0.00001 SD = 0.0 No. o Load Cases Load Case Ini ial E o E o E o E o E o E o 2 cold 0.9414 0.0031 0.0011 0.0001 0.0000 0.0000 2 s ay ali e 1.5025 0.0053 0.0010 0.0001 0.0000 0.0000 2 ho 2.2464 0.0087 0.0006 0.0001 0.0000 0.0000 1 cold 0.9414 0.0061 0.0007 0.0001 0.0000 0.0000 1 s ay ali e 1.5025 0.0107 0.0035 0.0002 0.0000 0.0000 1 ho 2.2464 0.0183 0.0108 0.0005 0.0000 0.0000 Ae ospace 2022,9, 821 7 o 13 I is wo h o no e ha , e en o he highes le els o s anda d de ia ion e o , he empe a u e alues ma ch e y well wi h he co ec empe a u e alues. This happens e en o he TMMs whose he mal pa ame e s show bigge e o s. Finally, he e ec o he measu emen e o s has been also s udied in he si ua ion when he empe a u e o one node is unknown (node 2), which implies a highe di icul y o achie e a good co ela ion. The mal pa ame e s esul s ob ained in his case a e collec ed in Table 5. As i could be expec ed, esul s a e wo se han hose shown in Table 3. Only he h ee load cases wi h a minimum s anda d de ia ion (SD = 0.00001) show a good ma ch be ween he co ela ed pa ame e s and he eal ones. Table 5. E o s ob ained o he TMM he mal pa ame e s. Co ela ion o ansien 4 nodes model wi h 1 unknown empe a u e. SD = 0.01 SD = 0.001 SD = 0.0001 SD = 0.00001 SD = 0.0 No. o Load Cases Ini ial E o E o E o E o E o E o 2 56.94% 76.20% 66.41% 65.46% 63.95% 3.37% 1 56.94% 266.90% 75.47% 63.76% 66.44% 33.31% 3 56.94% 65.11% 65.41% 65.35% 5.96% 4.58% Once again, he new se s o p edic ed empe a u es we e ob ained wi h he new co ela ed he mal pa ame e s. The esul s a e shown in Table 6, whe e he mean absolu e empe a u e e o s a e collec ed. Table 6. E o s ob ained o p edic ed empe a u es o ansien 4 nodes model, 1 unknown empe a u e. SD = 0.01 SD = 0.001 SD = 0.0001 SD = 0.00001 SD = 0.0 No. o Load Cases Load Case Ini ial E o E o E o E o E o E o 2 cold 0.9414 0.1089 0.0326 0.0161 0.0150 0.0001 2 s ay ali e 1.5025 0.1761 0.0530 0.0254 0.0243 0.0023 2 ho 2.2464 0.2678 0.0815 0.0379 0.0373 0.0035 1 cold 0.9414 0.3811 0.1248 0.0800 0.0133 0.0124 1 s ay ali e 1.5025 0.6265 0.2008 0.1355 0.0212 0.0206 1 ho 2.2464 0.9785 0.3049 0.2182 0.0345 0.0322 3 cold 0.9414 0.1718 0.0538 0.0158 0.0024 0.0019 3 s ay ali e 1.5025 0.2784 0.0879 0.0248 0.0039 0.0031 3 ho 2.2464 0.4287 0.1357 0.0378 0.0060 0.0047 Close examina ion o he new p edic ed empe a u es in Table 6shows a d ama ic imp o emen o he p edic ed alues e sus he ini ial e o . E en o he poo es he mal pa ame e s co ela ion ( hose wi h he highes s anda d de ia ion), he new se o empe a- u es ma ch well wi h he co ec empe a u es. Howe e , esul s when conside ing h ee load cases ins ead o wo load cases o he co ela ion a e wo se, which is an unexpec ed esul . The au ho s ha e no clea explana ion o his ac . 3.2. 7 Nodes Model The p e ious 4 nodes model showed he ends and limi a ions o he co ela ion me hod when applied o a heo e ical small he mal model. I is in e es ing o make an equi alen s udy o a bigge model, which co esponds o a eal de ice. In his sec ion, we s udy a educed 7 nodes model o he T ibolab ins umen , a space ibome e ha was lown on boa d he In e na ional Space S a ion [ 15 ]. Th ee o he nodes a e sink nodes: wo adia ion sink nodes (nodes 99,241 and 99,271) and one conduc ion sink node (node 10,000). The model consis s o ou linea conduc ances, wo adia ion conduc ances and Ae ospace 2022,9, 821 8 o 13 ou he mal ine ias, o he ansien cases, which can be seen in Figu e 3. In he ansien cases, he calcula ions un o 86.400 s ( ha is, one day) and ime s ep ∆ = 600 s . This makes a o al o 144 ime s eps. The ini ial empe a u e conside ed o = 0 is T= 20 ◦C. Ae ospace 2022, 9, x FOR PEER REVIEW 8 o 14 3 ho 2.2464 0.4287 0.1357 0.0378 0.0060 0.0047 Close examina ion o he new p edic ed empe a u es in Table 6 shows a d ama ic imp o emen o he p edic ed alues e sus he ini ial e o . E en o he poo es he mal pa ame e s co ela ion ( hose wi h he highes s anda d de ia ion), he new se o empe - a u es ma ch well wi h he co ec empe a u es. Howe e , esul s when conside ing h ee load cases ins ead o wo load cases o he co ela ion a e wo se, which is an unexpec ed esul . The au ho s ha e no clea explana ion o his ac . 3.2. 7 Nodes Model The p e ious 4 nodes model showed he ends and limi a ions o he co ela ion me hod when applied o a heo e ical small he mal model. I is in e es ing o make an equi alen s udy o a bigge model, which co esponds o a eal de ice. In his sec ion, we s udy a educed 7 nodes model o he T ibolab ins umen , a space ibome e ha was lown on boa d he In e na ional Space S a ion [15]. Th ee o he nodes a e sink nodes: wo adia ion sink nodes (nodes 99,241 and 99,271) and one conduc ion sink node (node 10,000). The model consis s o ou linea conduc ances, wo adia ion conduc ances and ou he mal ine ias, o he ansien cases, which can be seen in Figu e 3. In he ansien cases, he calcula ions un o 86.400 s ( ha is, one day) and ime s ep Δ𝑡=600 𝑠. This makes a o al o 144 ime s eps. The ini ial empe a u e conside ed o 𝑡=0 is 𝑇=20 °C. Figu e 3. The 7 nodes model. Powe s a e applied in no sink nodes (85,040, 85,041, 85,070 and 85,071) and sink em- pe a u es a e known. Fo his 7 nodes model, bo h s eady s a e and ansien esul s ha e been used in he pa ame e co ela ion. 3.2.1. 7 Nodes Model. Co ela ion o S eady S a e Cases The esul s ob ained o he pa ame e s co ela ion in he s eady s a e cases a e col- lec ed in Table 7. Two di e en si ua ions a e conside ed in hese esul s: All he empe - a u es a e known ( i s ow) o wo empe a u es ( hose o nodes 85,040 and 85,050) a e unknown ( ows 2 and 3). Fo he co ela ion, he empe a u es o wo load cases we e used ( i s ow), h ee load cases (second ow) o ou load cases ( hi d ow). Table 7. E o s ob ained o he TMM he mal pa ame e s. S eady s a e 7 nodes model. SD = 0.01 SD = 0.001 SD = 0.0001 SD = 0.00001 SD = 0.0 Un- knowns No. o Load Cases Ini ial E o E o E o E o E o E o 0 2 53.64% 60.94% 2.16% 0.87% 0.05% 0.02% 2 3 53.64% 39.79% 16.11% 0.54% 0.07% 0.02% 2 4 53.64% 174.16% 3.26% 0.14% 0.03% 0.02% Figu e 3. The 7 nodes model. Powe s a e applied in no sink nodes (85,040, 85,041, 85,070 and 85,071) and sink empe a u es a e known. Fo his 7 nodes model, bo h s eady s a e and ansien esul s ha e been used in he pa ame e co ela ion. 3.2.1. 7 Nodes Model: Co ela ion o S eady S a e Cases The esul s ob ained o he pa ame e s co ela ion in he s eady s a e cases a e col- lec ed in Table 7. Two di e en si ua ions a e conside ed in hese esul s: All he empe - a u es a e known ( i s ow) o wo empe a u es ( hose o nodes 85,040 and 85,050) a e unknown ( ows 2 and 3). Fo he co ela ion, he empe a u es o wo load cases we e used ( i s ow), h ee load cases (second ow) o ou load cases ( hi d ow). Table 7. E o s ob ained o he TMM he mal pa ame e s. S eady s a e 7 nodes model. SD = 0.01 SD = 0.001 SD = 0.0001 SD = 0.00001 SD = 0.0 Unknowns No. o Load Cases Ini ial E o E o E o E o E o E o 0 2 53.64% 60.94% 2.16% 0.87% 0.05% 0.02% 2 3 53.64% 39.79% 16.11% 0.54% 0.07% 0.02% 2 4 53.64% 174.16% 3.26% 0.14% 0.03% 0.02% As expec ed, a smalle s anda d de ia ion in he empe a u es measu emen s implies a be e co ela ion o he pa ame e s. The p esence o unknown empe a u es on some o he nodes makes i mo e di icul (o e en impossible) o ob ain a co ec he mal pa ame e s co ela ion. Howe e , he use o mo e load cases balances he added di icul y and esul s, o he he mal pa ame e s a e qui e sa is ac o y i SD is equal o lowe han 0.001. I is also in e es ing o no e ha he esul s o SD = 0.1 beha e in some unexpec ed way ( hey a e wo se han he ini ial e o ) bu he use o smalle alues o SD imp o es he esul s clea ly. Once he he mal pa ame e s ha e been ob ained om he co ela ion, all he he mal s eady s a e cases ha e been calcula ed again using hem. Resul s a e collec ed in his case in Table 8. Table 8. E o s ob ained o p edic ed empe a u es o s eady s a e 7 nodes model. SD = 0.01 SD = 0.001 SD = 0.0001 SD = 0.00001 SD = 0.0 Unknowns No. o Load Cases Ini ial E o E o E o E o E o E o 0 2 4.9444 1.0961 0.0466 0.0201 0.0012 0.0000 2 3 4.9444 0.6115 0.3247 0.0102 0.0012 0.0000 2 4 4.9444 0.7695 0.0814 0.0032 0.0005 0.0000 Ae ospace 2022,9, 821 9 o 13 Once again, a d ama ic imp o emen o he empe a u es p edic ed is achie ed, e en o big s anda d de ia ions. The p esence o unknown empe a u es is well balanced wi h he e ec o aking in o accoun mo e load cases o he co ela ion. 3.2.2. 7 Nodes Model: Co ela ion o T ansien Cases The simple 7 nodes case o he T ibolab ins umen is also used in he ansien e sion o he co ela ion algo i hm. The measu ed empe a u es ha e been used in h ee di e en si ua ions, when all he empe a u es a e known, when one empe a u e is missed ( ha o node 85,040) and when wo empe a u es a e missed ( hose o nodes 85,040 and 85,070). Fo each o hese si ua ions, wo load cases, wo load cases and ou load cases ha e been used, espec i ely. E o s wi h di e en s anda d de ia ion alues we e added o he e e ence empe a u es o each ime s ep conside ed. The esul s ob ained o he he mal pa ame e s can be seen in Table 9. Table 9. E o s ob ained o he he mal pa ame e s o ansien 7 nodes model. SD = 0.01 SD = 0.001 SD = 0.0001 SD = 0.00001 Unknowns No. o Load Cases Ini ial E o E o E o E o E o 0 2 49.88% 35.26% 1.10% 0.03% 0.02% 1 2 49.88% 1800.74% 218.57% 0.09% 217.82% 2 4 49.88% 22.94% 0.31% 0.06% 0.02% Wi h 0 and 2 unknowns and using wo o ou load cases, he esul s o he co ela ion a e good: smalle empe a u e de ia ions and enough load cases conside ed lead o a be e co ela ion, also o his ansien case. Howe e , beha io is somehow e a ic when one empe a u e is unknown and wo load cases a e used. The e is no a clea explana ion o his ac . A possible human e o in he model o a non con e gence si ua ions a e possible explana ions o he unexpec ed beha io . Resul s o he empe a u es calcula ed wi h he he mal pa ame e s ob ained om he co ela ion, can be seen in Table 10. Table 10. E o s o p edic ed empe a u es o ansien 7 nodes model. SD = 0.01 SD = 0.001 SD = 0.0001 SD = 0.00001 Unknowns No. o Load Cases Case Ini ial E o E o E o E o E o 0 2 cold 5.4945 1.6181 0.0262 0.0004 0.0001 0 2 TEM_cold 4.4784 0.2512 0.0162 0.0001 0.0000 0 2 ho 4.0152 1.1499 0.0190 0.0002 0.0001 1 2 cold 5.4945 0.6900 2.9599 0.0006 2.9444 1 2 TEM_cold 4.4784 2.2728 8.2142 0.0020 8.2095 1 2 ho 4.0152 3.2454 2.0224 0.0004 2.0349 2 4 cold 5.4945 0.1182 0.0051 0.0008 0.0000 2 4 TEM_cold 4.4784 0.1341 0.0059 0.0005 0.0000 2 4 ho 4.0152 0.1702 0.0075 0.0004 0.0000 The esul s o he empe a u es a e good, o ze o and wo unknowns, e en i he he mal pa ame e s co ela ed we e no ha exac . The e o in he empe a u es is small, e en o high s anda d de ia ions. Howe e , he one unknown case does no beha e well, which is consis en wi h he poo esul s ob ained o he he mal pa ame e s