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Analysis of Planar Double-Layer Timber Spatial Frames by Using Parametric Tools

Manterola Ubillos, Maddi,González Quintial, Francisco,Rico Martínez, Jose Miguel,Benito Ayucar, Josu,Begiristain Mitxelena, Jon

Abstract

This research was funded by: 1. HAZI and the Basque Country Government, Vice-Ministry of Agriculture, Fisheries and Food Policy in the frame of the Timber Structures, Construction and Design Master. 2. University of the Basque Country. Architecture Department. 3. Fundación Tecnalia Research and Innovation.

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Citation: Manterola-Ubillos, M.; Gonzalez-Quintial, F.; Rico-Martinez, J.M.; Benito Ayucar, J.; BegiristainMitxelena, J.A. Analysis of Planar Double-Layer Timber Spatial Frames by Using Parametric Tools. Appl. Sci. 2024,14, 6400. https://doi.org/ 10.3390/app14156400 Academic Editor: Laurent Daudeville Received: 29 May 2024 Revised: 6 July 2024 Accepted: 9 July 2024 Published: 23 July 2024 Copyright: © 2024 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https:// creativecommons.org/licenses/by/ 4.0/). applied sciences Article Analysis of Planar Double-Layer Timber Spatial Frames by Using Parametric Tools Maddi Manterola-Ubillos 1, Francisco Gonzalez-Quintial 2, Jose Miguel Rico-Martinez 2,* , Josu Benito Ayucar 3and Jon Andoni Begiristain-Mitxelena 2 1Independent Researcher, 20018 Donostia-San Sebastián, Spain; maddimanter[email protected] 2Architecture Department, School of Architecture, University of the Basque Country (UPV/EHU), Oñati Plaza 2, 20018 Donostia-San Sebastián, Spain; [email protected] (F.G.-Q.); [email protected] (J.A.B.-M.) 3TECNALIA, Basque Research and Technology Alliance (BRTA), Construction Materials—Lab Services, Polígono Lasao—Área Anardi, 5, 20730 Azpeitia, Spain; [email protected] *Correspondence: [email protected]; Tel.: +34-657712374 or +34-943015896 Abstract: It is in the preliminary design phase of a project that the designer makes decisions concerning the global geometry of the structure. When working with space frames, the choice of the frame topology is key for the structural behavior. It is difficult to find manuals that provide guidance on which of the most common topologies is the right one for the project, let alone in wood construction. In response to this shortcoming, the use of parametric software is proposed (Grasshopper build1.0.0007 and Karamba 3D 2.2.0.16-220828). The aim is to create a dynamic catalog that responds instantaneously to changes in the parameters to provide information on structural behavior, predimensioning and metrics. With the display of all this information, the architect will have enough technical argumentation to choose or reject options. The proposal is developed through a case study: the early design and analysis stages of flat double-layer timber spatial frames as for rectangular medium-span roofs. Keywords: computational design; parametric tools; Grasshopper; Karamba 3D; timber construction; flat double-layer space frames 1. Introduction 1.1. Space Frames A space frame is often defined as a structural system designed from linear elements arranged in such a way that the transmission of forces is three-dimensional. This leads to an idea of opposition between spatial structures and so-called “flat” ones. However, the division between “flat” and “spatial” structures refers not to the structure itself, which is always spatial, but to the methods of analysis [1]. In planar systems, stresses are transmitted from the less rigid elements to the more rigid ones up to the foundations. On the way to the foundation, the forces become, as well as the section, larger and larger. On the contrary, in a space frame structure, all the elements contribute according to the three-dimensional geometry given to them, with no obvious force transfer sequence. In other words, the transmission of forces to the support is bifurcated in several elements so as not to have a concentration of forces in just a few elements. The objective of this type of construction is to use the minimum amount of material to obtain lightweight structures without losing stiffness, stability and resistance. These are appealing structures not only from the engineering point of view, but also from the architectural one. These systems have led to the understanding of the building as a living being, as an organic structure, capable of adapting to the uncertainty of the future. There are approaches such as those of Louis Kahn, who plays with the natural growth of the Appl. Sci. 2024,14, 6400. https://doi.org/10.3390/app14156400 https://www.mdpi.com/journal/applsci Appl. Sci. 2024,14, 6400 2 of 19 spatial frames from the multiplication of the base spatial module. Another well-known project is the Fun Palace by Cedric Price and Joan Littlewood (Figure 1), a dismountable and reconfigurable artefact capable of housing any program that could respond to social needs. This logic is even extrapolated to the city and territory, giving rise to projects such as, among others, the megastructures of Archigram (Figure 1) or the three-dimensional urbanism of Yona Friedman. Appl.Sci.2024,14,xFORPEERREVIEW2of21  approachessuchasthoseofLouisKahn,whoplayswiththenaturalgrowthofthespatial framesfromthemultiplicationofthebasespatialmodule.Anotherwell-knownprojectis theFunPalacebyCedricPriceandJoanLittlewood(Figure1),adismountableandreconfigurableartefactcapableofhousinganyprogramthatcouldrespondtosocialneeds.This logicisevenextrapolatedtothecityandterritory,givingrisetoprojectssuchas,among others,themegastructuresofArchigram(Figure1)orthethree-dimensionalurbanismof YonaFriedman.  (a)(b) Figure1.(a)CedricPrice,FunPalace.(Source:toran,iv.https://www.flickr.com/photos/136374633@N04/23341131945/,accessedon6April2023);(b)Archigram,PluginCity.(Source: Wyliepoonhttps://www.flickr.com/photos/wyliepoon/49224543288/,accessedon7April2023). Inrecentyears,researchhasbeencarriedoutinseveralrelatedareas.Ontheone hand,calculationmethodshavebeenproposedtomeasurethecarbonemissionsforthe lifetimeoftheframes[2].Ontheotherhand,robotizationprocessesarebeingdeveloped forassemblyanddisassembly[3,4].Inthisregard,averypromisinglineofresearchhas beenopenedwithrespecttothepossibilitiesofdisassemblyandreuseoftheframes[5–8]. Giventhecurrentemergingcontext,thisisapaththatundoubtedlydeservestobeinvestigated. Backtothestrictlystructural-engineeringaspect,spatialstructurescanbegrouped intothreemaincategories[9,10](Figure2): 1. latticediscretestructures:theyarebasedondiscretizationtocreateamoreorless regularframe(grid,barrelvaults,domes,towersandfreeforms). 2. continuousstructures:asinglesurfaceactingasamembrane(slabs,shell,fabric). 3. biformstructures:combinationofbothdiscreteandcontinuousparts.  Figure2.Spacestructurecategories.(1)latticediscretestructure;(2)continuousstructure. Thispaperwillbecenteredonthefirstgroupfortwomainreasons: - Bothplanarandcurvedsurfacescanbeused.Thisresearchisfocusedonflatframes withtheawarenessthatprocessesdesignedforasimpleshapecanbeextrapolated tomorecomplexones.Parametrically,itispossibletoapplyanyalgorithmicallydesignedprocesstoanytypeofgeometry. Thatsaid,inshellstructures,stiffnessisachievedthroughshape.Theirgeometrydirectlyderivesfromtheirflowofforcesanddefinestheirload-bearingbehaviorandlightness[11].Ontheotherhand,latticespatialstructuresachieveresistancethroughcross12 Figure 1. (a) Cedric Price, Fun Palace. (Source: toran, iv. https://www.flickr.com/photos/13637463 3@N04/23341131945/, accessed on 6 April 2023); (b) Archigram, Plug in City. (Source: Wyliepoon https://www.flickr.com/photos/wyliepoon/49224543288/, accessed on 7 April 2023). In recent years, research has been carried out in several related areas. On the one hand, calculation methods have been proposed to measure the carbon emissions for the lifetime of the frames [ 2 ]. On the other hand, robotization processes are being developed for assembly and disassembly [ 3 , 4 ]. In this regard, a very promising line of research has been opened with respect to the possibilities of disassembly and reuse of the frames [ 5 – 8 ]. Given the current emerging context, this is a path that undoubtedly deserves to be investigated. Back to the strictly structural-engineering aspect, spatial structures can be grouped into three main categories [9,10] (Figure 2): 1. lattice discrete structures: they are based on discretization to create a more or less regular frame (grid, barrel vaults, domes, towers and free forms). 2. continuous structures: a single surface acting as a membrane (slabs, shell, fabric). 3. biform structures: combination of both discrete and continuous parts. Appl.Sci.2024,14,xFORPEERREVIEW2of21  approachessuchasthoseofLouisKahn,whoplayswiththenaturalgrowthofthespatial framesfromthemultiplicationofthebasespatialmodule.Anotherwell-knownprojectis theFunPalacebyCedricPriceandJoanLittlewood(Figure1),adismountableandreconfigurableartefactcapableofhousinganyprogramthatcouldrespondtosocialneeds.This logicisevenextrapolatedtothecityandterritory,givingrisetoprojectssuchas,among others,themegastructuresofArchigram(Figure1)orthethree-dimensionalurbanismof YonaFriedman.  (a)(b) Figure1.(a)CedricPrice,FunPalace.(Source:toran,iv.https://www.flickr.com/photos/136374633@N04/23341131945/,accessedon6April2023);(b)Archigram,PluginCity.(Source: Wyliepoonhttps://www.flickr.com/photos/wyliepoon/49224543288/,accessedon7April2023). Inrecentyears,researchhasbeencarriedoutinseveralrelatedareas.Ontheone hand,calculationmethodshavebeenproposedtomeasurethecarbonemissionsforthe lifetimeoftheframes[2].Ontheotherhand,robotizationprocessesarebeingdeveloped forassemblyanddisassembly[3,4].Inthisregard,averypromisinglineofresearchhas beenopenedwithrespecttothepossibilitiesofdisassemblyandreuseoftheframes[5–8]. Giventhecurrentemergingcontext,thisisapaththatundoubtedlydeservestobeinvestigated. Backtothestrictlystructural-engineeringaspect,spatialstructurescanbegrouped intothreemaincategories[9,10](Figure2): 1. latticediscretestructures:theyarebasedondiscretizationtocreateamoreorless regularframe(grid,barrelvaults,domes,towersandfreeforms). 2. continuousstructures:asinglesurfaceactingasamembrane(slabs,shell,fabric). 3. biformstructures:combinationofbothdiscreteandcontinuousparts.  Figure2.Spacestructurecategories.(1)latticediscretestructure;(2)continuousstructure. Thispaperwillbecenteredonthefirstgroupfortwomainreasons: - Bothplanarandcurvedsurfacescanbeused.Thisresearchisfocusedonflatframes withtheawarenessthatprocessesdesignedforasimpleshapecanbeextrapolated tomorecomplexones.Parametrically,itispossibletoapplyanyalgorithmicallydesignedprocesstoanytypeofgeometry. Thatsaid,inshellstructures,stiffnessisachievedthroughshape.Theirgeometrydirectlyderivesfromtheirflowofforcesanddefinestheirload-bearingbehaviorandlightness[11].Ontheotherhand,latticespatialstructuresachieveresistancethroughcross12 Figure 2. Space structure categories. (1) lattice discrete structure; (2) continuous structure. This paper will be centered on the first group for two main reasons: - Both planar and curved surfaces can be used. This research is focused on flat frames with the awareness that processes designed for a simple shape can be extrapolated to more complex ones. Parametrically, it is possible to apply any algorithmically designed process to any type of geometry. That said, in shell structures, stiffness is achieved through shape. Their geometry directly derives from their flow of forces and defines their load-bearing behavior and lightness [ 11 ]. On the other hand, lattice spatial structures achieve resistance through cross-section. Being multiple-layer structures, the very composition of the sheet has a lever arm that stiffens them. By not being so form-dependent, the range of application of lattices is considerably wider, and that makes them appealing as the scope of this work. Appl. Sci. 2024,14, 6400 3 of 19 - A wide range of patented systems is available on the market. Even though most of them are aimed at metal construction, development in timber construction is also being accomplished. The main focus of the research is the node solution. It is at the joint where the stress transmission is concentrated and where the constructive requirements tend to reduce the cross-section of the timber bar. This contradiction poses a challenge in the development of the connection. It is, however, a difficulty that can be overcome, since timber construction is an option that looks very promising in the current climate crisis [3,6,7]. 1.2. Construction Systems Historically, space frames have belonged to the field of steel construction. Steel allows for thin sections without losing structural efficiency. Timber, while requiring care in the design of the joints, is also a suitable material for this type of system. The present paper will focus on timber construction, and a brief state of the art is presented about the application of timber in space frames. The elements that form the spatial system will be developed individually as follows: 1.2.1. Bar Elements This is an element in which the longitudinal dimension is of higher order than the other two. In the built examples, three types of wood bars have generally been used (Figure 3): bamboo bars (a), solid wood logs (b) and laminated timber sections (c1, c2). Appl.Sci.2024,14,xFORPEERREVIEW3of21  section.Beingmultiple-layerstructures,theverycompositionofthesheethasaleverarm thatstiffensthem.Bynotbeingsoform-dependent,therangeofapplicationoflatticesis considerablywider,andthatmakesthemappealingasthescopeofthiswork. - Awiderangeofpatentedsystemsisavailableonthemarket.Eventhoughmostof themareaimedatmetalconstruction,developmentintimberconstructionisalso beingaccomplished.Themainfocusoftheresearchisthenodesolution.Itisatthe jointwherethestresstransmissionisconcentratedandwheretheconstructiverequirementstendtoreducethecross-sectionofthetimberbar.Thiscontradiction posesachallengeinthedevelopmentoftheconnection.Itis,however,adifficulty thatcanbeovercome,sincetimberconstructionisanoptionthatlooksverypromisinginthecurrentclimatecrisis[3,6,7]. 1.2.ConstructionSystems Historically,spaceframeshavebelongedtothefieldofsteelconstruction.Steelallowsforthinsectionswithoutlosingstructuralefficiency.Timber,whilerequiringcarein thedesignofthejoints,isalsoasuitablematerialforthistypeofsystem. Thepresentpaperwillfocusontimberconstruction,andabriefstateoftheartis presentedabouttheapplicationoftimberinspaceframes.Theelementsthatformthe spatialsystemwillbedevelopedindividuallyasfollows: 1.2.1.BarElements Thisisanelementinwhichthelongitudinaldimensionisofhigherorderthanthe othertwo.Inthebuiltexamples,threetypesofwoodbarshavegenerallybeenused(Figure3):bamboobars(a),solidwoodlogs(b)andlaminatedtimbersections(c1,c2).  Figure3.Barelementtypes.(a)bamboobars;(b)solidwoodlongs;(c1)laminatedtimbersection; (c2)laminatedtimberhollowsection. Thefirsttwogroupsbelongtomaterialsobtaineddirectlyfromnature,andtherefore, asinsawntimberconstruction,theshapeanddimensionswillnotnecessarilybeoptimizedtotherequirementsoftheproject. Regardingthethirdgroup,itisworthmentioningthecontributionofthedoctoral thesisofJoséAntonioVázquezRodríguez[12].Thisworkarguesfortheadvantagesof theshapingofbarsbymeansofhollowsectionsoflaminatedtimber(c2).Theargument canbesummarizedinfourpoints: - Thehollowsectionequalsthematerial’svalueandofferslesssensitivitytodimensionalvariationsduetochangesinenvironmentalfactors.Also,thereisareduction inriskagainstpossibleattacksofabioticandbioticoriginduetothefactthatitis easiertocarryouttheintegraltreatmentgivenitshollowcharacter. - Thereisexploitationoftheadvantagesofferedbywoodproductsingeneralandlaminatedonesinparticular.Itisamaterialthat,duetoitsproductionprocess,hasfewer imperfectionsand,therefore,ahigherresistanceperformance.Thesamecouldbe saidofmicrolam(VLV). - Theprocessofsimpleindustrialexecutionconsistsoflaminatingrectangularpieces threeorfourtimeswiderthanthewallthicknessofthehollowsectionsothat,once thefaceshavebeenobtainedbysimplecutting,theycanbegluedagainstamasteror guidepieceandthusformthefinalpiece.Consequently,thehandlingrequiredis reduced,makingthemanufacturingcostcompetitive. abc1 c2 Figure 3. Bar element types. (a) bamboo bars; (b) solid wood longs; (c1) laminated timber section; (c2) laminated timber hollow section. The first two groups belong to materials obtained directly from nature, and therefore, as in sawn timber construction, the shape and dimensions will not necessarily be optimized to the requirements of the project. Regarding the third group, it is worth mentioning the contribution of the doctoral thesis of JoséAntonio Vázquez Rodríguez [ 12 ]. This work argues for the advantages of the shaping of bars by means of hollow sections of laminated timber (c2). The argument can be summarized in four points: - The hollow section equals the material’s value and offers less sensitivity to dimensional variations due to changes in environmental factors. Also, there is a reduction in risk against possible attacks of abiotic and biotic origin due to the fact that it is easier to carry out the integral treatment given its hollow character. - There is exploitation of the advantages offered by wood products in general and laminated ones in particular. It is a material that, due to its production process, has fewer imperfections and, therefore, a higher resistance performance. The same could be said of microlam (VLV). - The process of simple industrial execution consists of laminating rectangular pieces three or four times wider than the wall thickness of the hollow section so that, once the faces have been obtained by simple cutting, they can be glued against a master or guide piece and thus form the final piece. Consequently, the handling required is reduced, making the manufacturing cost competitive. - The square or rectangular hollow section is considered suitable for any type of frame, although it seems to be particularly suitable for the semi-octahedron frame. Appl. Sci. 2024,14, 6400 4 of 19 1.2.2. Joints Depending on the type of bar used, the joint solution also varies. In timber construction, the critical part seems to be the connection between the timber bar and the (usually metallic) node. It is where the joining elements weaken the timber section and, at the same time, where the highest stress concentration occurs. In this regard, some of the research that has been developed (or is still in progress) is shown below: - Bamboo connectors (Figure 4a): Ghavami and Moreira [ 13 ] developed a joint for the construction of double-layered bamboo space frames from octagonal plates welded to an octagonal base plate. During the research, the joint was tested on a double-layer bamboo space frame prototype with single supports every 4 m. The results were satisfactory. Currently, research is being continued with prototypes of larger spans. - Solid wood log connectors (Figure 4b): One of the most well-known researchers in this field is Dr. Huybers [ 14 ]. Interested in the use of small-diameter logs, which, until then, had no use and were abundant in forestry waste, he developed a simple wire-tying method for attaching galvanized steel connector plates to the previously hollowed ends of roundwood poles. Without going into much depth, some other joints that have been proposed are the KT-W joint by Katsuhiko Imai (University of Osaka) and the 14FTC-U joint by Alphose Zingoni (University of Cape Town). - Connectors in glulam sections (Figure 4c): In the same thesis [ 12 ] in which hollow sections of glulam are developed as bars, the appropriate joint solution for them is also uncovered. A hollow sphere is proposed with a screwed cover that allows access to the interior and incorporates unthreaded holes for inserting the threaded rods and fixing them inside the sphere by means of nuts. At the opposite end, the bar is threaded into an octagonal nut. To attach the node to the wood, casting plates are fixed to the inside of the wooden element. - Connectors by CNC fabrication (Figure 4d): So far, metal-to-wood joints have been presented. The node is usually made of a high strength steel, since the stress concentration is very high at that point. Steel is a material easily shaped to the desired geometry (spherical, cylindrical, etc.) and strong enough to resist this punctual concentration of forces. A group of researchers from Victoria University of Wellington [ 15 ] proposed to work with plywood cut with the CNC router to create a wood–wood joint. The results of the tests performed on the prototypes showed that this solution works with deformations of about 1/400 when overloads of use type A1 (residential zone housing) and B (administrative zones) are applied to it. Although the structure was not at its ultimate limit (collapse), it was concluded that the joint should be further stiffened. Before moving on, we give one last note on the joints. Among the structures formed by bars, two subtypes can be distinguished: those in which the connection between bars is made through rigid nodes (that is, if the node undergoes a certain rotation, all the concurrent bars in it undergo the same rotation) or through articulated nodes (each concurrent bar can rotate independently of the others). This distinction, however, can often be overridden by the shape appearing when treating the nodes as rigid or as articulated, since the bending moments that necessarily appear in the first case are very small in comparison with the axial forces, which are of very similar magnitude in both cases. This consideration allows that it is not necessary to construct perfect articulated nodes and to use types of nodes that, in reality, are neither rigid nor articulated but are located, in general, in an intermediate zone [1,16]. Appl. Sci. 2024,14, 6400 5 of 19 Appl.Sci.2024,14,xFORPEERREVIEW5of21   mortar d1 d1 (a)(b) (c)(d) Figure 4. (a) Ghavami and Moreira’s bamboo frame connector; (b) Hybers’ solid wood log connector; (c) J.A. Vázquez’s glulam hollow section joint; (d) Finch, Marriage, Gjerde and Pelosi’s CNC fabrication frame with wood–wood joints. Appl. Sci. 2024,14, 6400 6 of 19 1.2.3. Topology The topology refers to the geometrical order of the bars and nodes. For greater stiffness of the flat spatial frames (indispensable in large spans), two layers are arranged connected to each other through the set of diagonal bars. Although the variety of typology is practically infinite, the present work focuses on those patented and commercialized for use in construction. The use of a custom-designed topology would also involve the design of the construction system of joints and bars, an area that is not the focus of this work. Based on the bibliography [ 12 , 17 – 21 ], the seven most mentioned and used typologies have been chosen. A classification has been proposed (Figure 5). To order them, each one has been named with a letter and a number to be able to identify them easily throughout the paper (Figure 6). Appl.Sci.2024,14,xFORPEERREVIEW6of21  Figure4.(a)GhavamiandMoreira’sbambooframeconnector;(b)Hybers’solidwoodlogconnector;(c)J.A.Vázquez’sglulamhollowsectionjoint;(d)Finch,Marriage,GjerdeandPelosi’sCNC fabricationframewithwood–woodjoints. 1.2.3.Topology Thetopologyreferstothegeometricalorderofthebarsandnodes.Forgreaterstiffnessoftheflatspatialframes(indispensableinlargespans),twolayersarearrangedconnectedtoeachotherthroughthesetofdiagonalbars.Althoughthevarietyoftypologyis practicallyinfinite,thepresentworkfocusesonthosepatentedandcommercializedfor useinconstruction.Theuseofacustom-designedtopologywouldalsoinvolvethedesign oftheconstructionsystemofjointsandbars,anareathatisnotthefocusofthiswork. Basedonthebibliography[12,17–21],thesevenmostmentionedandusedtypologieshave beenchosen.Aclassificationhasbeenproposed(Figure5).Toorderthem,eachonehas beennamedwithaletterandanumbertobeabletoidentifythemeasilythroughoutthe paper(Figure6).  Figure5.Frametopologyclassification.(A)groupA;(B)groupB;(C)groupC;(D)groupD. GroupA:frameswhoseupperandlowerlayersareinparalleldirectiontotheedges. A1—Squareonsquare:cubicmodulewithverticalanddiagonalbars.Absenceof obliquediagonals. A2—Squareonorthogonallyoffsetsquare:basedonthepyramidalmodulewitha squarebase.Itisthemostcommonlyusedtopology. A3—Squareonorthogonallyoffsettriplesquare:basedonthepreviousframe(A2), barsaresuppressedinthelowerlayerinordertolightenit. GroupB:frameswhoseupperandlowerlayersarediagonal(45°)withrespecttothe edges. B1—Squareondiagonallyoffsetsquare:pyramidalmoduleframewithasquarebase arrangeddiagonally,at45°totheedge. GroupC:framesinwhichonelayerisparalleltotheedgesandtheotherdiagonal (45°). C1—Diagonalonsquare:createdfromtheA1frame,thetoplayerisgivena45°twist. Italsohasnoobliquediagonals. GroupD:framesbasedonthetriangularmodule. D1—Triangleonoffsettriangle:createdfromthegroupingoftetrahedralmodules.It isthemostrigidoftheframes,asallthefacesofthepolyhedronaretriangular,theundeformablegeometryparexcellence(Figure7). D2—Triangleonhexagon:basedontheD1frame,thelowerlayerislightenedby removingbarstocreateequilateralhexagons. Thedifferenttopologiesbehavedifferentlydependingontheappliedloads,thepositionofthesupportsandthesizeofthemodule.Furthervariationscanbeintroducedby changingthesizeofthetopchordgridrelativetothebottomchordgrid.Widergeometries areusuallypossibleinthebottomlayerofadouble-layerframebecausethemembersare normallyintension.Thatis,thelowertensionchordsmaybelongerthantheuppercompressionmembers(nobucklingeffect). ABDC Figure 5. Frame topology classification. (A) group A; (B) group B; (C) group C; (D) group D. Appl.Sci.2024,14,xFORPEERREVIEW7of21   Figure6.Analyzedtopologies.  Figure7.Rigidityofthetetrahedralmodule. 1.3.ComputationalDesign Visualprogrammingsoftwareallowthecreationofparametricscriptswithoutrequiringanycomputerprogrammingknowledge.Thishelpsarchitectsinthedesignprocessbylighteningdatamanagement,automatingrepetitivetasksandproducingsimulations[22].Itisallaboutdatamanagement;theprinciplesofthemodelareparametersthat canbechangedanytime.Themostillustrativeexampleisprobablytheupside-down modelofchurchesbyAntonioGaudi.Thedesignercreatedintricatecatenaryarchesby suspendedweightedstrings.Byadjustingthepositionoftheweights(theparameterin thiscase),theshapeofthecatenaryarcheschanged.ThisparametricmodelenabledGaudi toanalyzeinrealtimethestructuralstabilityofhisproject.Nowadays,theprocesshas beendigitalized,buttheconceptremainsthesame[23].  A1_Square on square A2_Square on orthogonally offset square A3_Square on orthogonally offset triple square B1_Square on diagonally offset square C1_diagonal on square D1_Triangle on offset triangle D2_Triangle on hexagon upper layer diagonals down layer Figure 6. Analyzed topologies. Group A: frames whose upper and lower layers are in parallel direction to the edges. A1—Square on square: cubic module with vertical and diagonal bars. Absence of oblique diagonals. A2—Square on orthogonally offset square: based on the pyramidal module with a square base. It is the most commonly used topology. A3—Square on orthogonally offset triple square: based on the previous frame (A2), bars are suppressed in the lower layer in order to lighten it. Appl. Sci. 2024,14, 6400 7 of 19 Group B: frames whose upper and lower layers are diagonal (45 ◦ ) with respect to the edges. B1—Square on diagonally offset square: pyramidal module frame with a square base arranged diagonally, at 45◦to the edge. Group C: frames in which one layer is parallel to the edges and the other diagonal (45◦). C1—Diagonal on square: created from the A1 frame, the top layer is given a 45 ◦ twist. It also has no oblique diagonals. Group D: frames based on the triangular module. D1—Triangle on offset triangle: created from the grouping of tetrahedral modules. It is the most rigid of the frames, as all the faces of the polyhedron are triangular, the undeformable geometry par excellence (Figure 7). Appl. Sci. 2024, 14, x FOR PEER REVIEW 7 of 21 Figure 6. Analyzed topologies. Figure 7. Rigidity of the tetrahedral module. 1.3. Computational Design Visual programming software allow the creation of parametric scripts without requiring any computer programming knowledge. This helps architects in the design process by lightening data management, automating repetitive tasks and producing simulations [22]. It is all about data management; the principles of the model are parameters that can be changed anytime. The most illustrative example is probably the upside-down model of churches by Antonio Gaudi. The designer created intricate catenary arches by suspended weighted strings. By adjusting the position of the weights (the parameter in this case), the shape of the catenary arches changed. This parametric model enabled Gaudi to analyze in real time the structural stability of his project. Nowadays, the process has been digitalized, but the concept remains the same [23]. Figure 7. Rigidity of the tetrahedral module. D2—Triangle on hexagon: based on the D1 frame, the lower layer is lightened by removing bars to create equilateral hexagons. The different topologies behave differently depending on the applied loads, the position of the supports and the size of the module. Further variations can be introduced by changing the size of the top chord grid relative to the bottom chord grid. Wider geometries are usually possible in the bottom layer of a double-layer frame because the members are normally in tension. That is, the lower tension chords may be longer than the upper compression members (no buckling effect). 1.3. Computational Design Visual programming software allow the creation of parametric scripts without requiring any computer programming knowledge. This helps architects in the design process by lightening data management, automating repetitive tasks and producing simulations [ 22 ]. It is all about data management; the principles of the model are parameters that can be changed anytime. The most illustrative example is probably the upside-down model of churches by Antonio Gaudi. The designer created intricate catenary arches by suspended weighted strings. By adjusting the position of the weights (the parameter in this case), the shape of the catenary arches changed. This parametric model enabled Gaudi to analyze in real time the structural stability of his project. Nowadays, the process has been digitalized, but the concept remains the same [23]. In this regard, computational design is highly suitable for the design and analysis of both simple and complex modular timber structures, such as the ones discussed in this paper. Some authors [ 24 ] argue that, despite the evident advantages of these programs to produce freeform and aesthetically pleasing designs, the challenge in their application lies in the computational cost associated with the optimization of their layout and limitations in their fabrication. In that aspect, this paper wants to contribute by proving that geometrically simpler flat space frames are as worthy of parametric analysis as the more complex ones. There is value in using pre-established flat topologies because they have an industry backing them up and are not as dominant—speaking about architectural composition—as a form-finding method of geometry can be. Architects need assistance in early design stages to develop those simpler projects as well. Appl. Sci. 2024,14, 6400 8 of 19 1.4. Objective To sum up the ideas that have been presented in the introduction, the aim of this paper is to test the utility of parametric tools in the early design and analysis stages of flat wooden spatial frames. To do so, a case study will be developed. All the topologies to be used are those mentioned in the literature on space frames [ 20 , 21 , 25 ]. They have patented construction systems and are available on the market. Even so, it is not easy to find the technical/commercial documentation necessary to design spatial frames in the preliminary design phase (much less in wood), and this work intends to fulfill this need. This is why, in this case, the parametric tools are not used to obtain a geometry but to analyze which of the geometries offered by the market is the most suitable for the specific project. The idea is to create a file that gathers the mentioned topologies in a parametric way to generate and pre-dimension them at the request of the designer. The computer process offers the results in real time, and it is up to the designer to choose the best fit [ 26 – 36 ]. The case study will be a simulation of this process. 2. Materials and Methods The chosen software for this work is Grasshopper (build 1.0.0007) [ 37 ], an extension of Rhinoceros 3D (version 7.24.22297.11002) [ 38 ] (NURBS-based 3D modeling software) for algorithmic modeling that allows the creation and parametric edition of geometries. Grasshopper also has another plugin called Karamba 3D (version 2.2.0.16-220828) [ 39 ], which enables finite element analysis and pre-dimensioning of the parametrized geometry. By combining the two software, it has been possible to create a “graphical calculation table” (Figure 8), which, by adjusting parameters such as dimensions and number of modules and choosing the topology (out of the 7 mentioned in Section 1.2.3 “Topology”), is able to compare results in real time and choose the combination that best suits the project. The geometry can also be imported into Rhino or AutoCAD to produce the graphical documentation. Appl.Sci.2024,14,xFORPEERREVIEW9of21   Figure8.Workflowdiagram. 2.1.CreationoftheParametricModel AlltheframesareparameterizedbasedontheparameterssummarizedinFigure9. Inthecaseoftriangularandhexagonalmodules,beingequilateral,thesides(L)ofthe modulesaredefined.FurtherdetailsontheGrasshopperparametrizationprocesswillnot bedeveloped,asitisnotthesubjectofthiswork.  Figure9.Parametersinthefile. Figure10shows,ontheright,ascreenshotofthecompletedGrasshopperfileandon theleft,theRhinoviewer.Themodelisorganizedinthefollowinggroups(numberedin Figure10): 1. parametricdefinitionofthegeometryoftheframe:the7chosenframetopologiesand theirrespectiveparameterizedsupports. 2. groupingoftheparameters:boxgroupingalltheparameterstobechosenforthe calculation,suchastheframetopology,dimensionsandnumberofmodulesandthe depth. 3. transformationfromgeometricalmodeltostructuralmodel:byenteringdata(loads, supports,material,cross-sectionsandjoints),thechosengeometry(intheparameters grouping,2)istranslatedintoafiniteelementmodel. 4. calculationandoptimization:bymeansofKaramba3D,theframeiscalculated.Certaincomponents(sectionoptimizationandgeneticalgorithms)areaddedtooptimize theresults. Figure 8. Workflow diagram. Although it is not within the scope of this work, it is worth mentioning that add-ons can be installed to Grasshopper in order to enable the bidirectional data exchange between the pre-dimensioned parametric model and the FEM software (three-dimensional finite element analysis software) for a deeper calculation. It is an added value to be able to perform all design and calculation phases with the same parametric model. Appl. Sci. 2024,14, 6400 9 of 19 2.1. Creation of the Parametric Model All the frames are parameterized based on the parameters summarized in Figure 9. In the case of triangular and hexagonal modules, being equilateral, the sides (L) of the modules are defined. Further details on the Grasshopper parametrization process will not be developed, as it is not the subject of this work. Appl.Sci.2024,14,xFORPEERREVIEW9of21   Figure8.Workflowdiagram. 2.1.CreationoftheParametricModel AlltheframesareparameterizedbasedontheparameterssummarizedinFigure9. Inthecaseoftriangularandhexagonalmodules,beingequilateral,thesides(L)ofthe modulesaredefined.FurtherdetailsontheGrasshopperparametrizationprocesswillnot bedeveloped,asitisnotthesubjectofthiswork.  Figure9.Parametersinthefile. Figure10shows,ontheright,ascreenshotofthecompletedGrasshopperfileandon theleft,theRhinoviewer.Themodelisorganizedinthefollowinggroups(numberedin Figure10): 1. parametricdefinitionofthegeometryoftheframe:the7chosenframetopologiesand theirrespectiveparameterizedsupports. 2. groupingoftheparameters:boxgroupingalltheparameterstobechosenforthe calculation,suchastheframetopology,dimensionsandnumberofmodulesandthe depth. 3. transformationfromgeometricalmodeltostructuralmodel:byenteringdata(loads, supports,material,cross-sectionsandjoints),thechosengeometry(intheparameters grouping,2)istranslatedintoafiniteelementmodel. 4. calculationandoptimization:bymeansofKaramba3D,theframeiscalculated.Certaincomponents(sectionoptimizationandgeneticalgorithms)areaddedtooptimize theresults. Figure 9. Parameters in the file. Figure 10 shows, on the right, a screenshot of the completed Grasshopper file and on the left, the Rhino viewer. The model is organized in the following groups (numbered in Figure 10): 1. parametric definition of the geometry of the frame: the 7 chosen frame topologies and their respective parameterized supports. 2. grouping of the parameters: box grouping all the parameters to be chosen for the calculation, such as the frame topology, dimensions and number of modules and the depth. 3. transformation from geometrical model to structural model: by entering data (loads, supports, material, cross-sections and joints), the chosen geometry (in the parameters grouping, 2) is translated into a finite element model. 4. calculation and optimization: by means of Karamba 3D, the frame is calculated. Certain components (section optimization and genetic algorithms) are added to optimize the results. 5. visualization of results: a command is given to visualize the results in the Rhino viewer (6). Appl.Sci.2024,14,xFORPEERREVIEW10of21  5. visualizationofresults:acommandisgiventovisualizetheresultsintheRhino viewer(6).  Figure10.ScreenshotoftheGrasshopperfile.(1)parametricdefinition;(2)parameters;(3)transformationfromgeometrytostructure;(4)calculation;(5)visualization;(6)rhinoviewer.  Beforeproceeding,abriefasideontheinteroperabilitybetweenFEMsoftwareand Grasshopper.AtesthasbeenperformedusingtheinterfaceofRFEM6Dlubal[40](threedimensionalfiniteelementanalysissoftware)forRhinoandGrasshopper.Basedonthe existingParametricFEMToolboxpluginforRFEM5,theRFEM6implementsitbydefault.SobyhavingtheGrasshopperfileandRFEMDlubalopenedsidebyside,andusing thecomponentsthatareshowninFigure11,theconnectionisimmediate.Changesin GrasshopperparametersareupdatedinstantlyinDlubalaswell.However,itmustbe emphasizedthatthetransferreddataaremainlygeometrical(topology).Thedefinitionof sectionsandmaterialmustbeperformedusingtheexacttermsofDlubalfortheprogram toprocessthemcorrectly,andKaramba3Dcomponentsarenotcompatible.Therefore, thisisaveryusefulfeatureintermsofhandlingtheframegeometry(themaincomplexity ofthesestructures)butsomewhatlimitedfortherest(e.g.,modelinghollowglulambars). Theremainingparametersforthecompletecalculationwillbedefinedinthefiniteelementprogramwherethecontrolofsettingsisconsiderablyhigher.  Figure11.ScreenshotofRhino7(left),Grashopper(center)andRFEM6(right)interconnected. 123 4 5 6 Figure 10. Screenshot of the Grasshopper file. (1) parametric definition; (2) parameters; (3) transformation from geometry to structure; (4) calculation; (5) visualization; (6) rhino viewer. Before proceeding, a brief aside on the interoperability between FEM software and Grasshopper. A test has been performed using the interface of RFEM 6 Dlubal [ 40 ] (threedimensional finite element analysis software) for Rhino and Grasshopper. Based on the Appl. Sci. 2024,14, 6400 16 of 19 3.2.3. Metrics: Nodes and Bars As a guideline, a breakdown by components of the total cost of the system is estimated. These are the approximate average values [ 44 ]: bars 30%, nodes 40%, protection and paint 10% and assembly 20%. From these data, it can be deduced that the cost of a space frame is closely related to the type and number of joints (40% nodes+30% bars). Therefore, in the absence of a budget, the number of nodes can be taken as a guide to cost. In such a case, economizing means that the number of nodes per square meter should be kept to a minimum. The graphs from Figure 15 show that frames C1 and D1 are the most “expensive” ones, both in terms of the number of nodes and number of bars, while A3 and D2, the lightened topologies, are the most cost-efficient ones. Frame A2 is in the middle of both extremes. As the span of the structure increases, the two lines marked on the graphs maintain their outline because the number of modules remains constant. However, numerically speaking, the structure becomes “cheaper”. The clearest example is to compare the values of the 7 × 12.5 and 25 × 50 roofs. Without going any further, the A1 mesh needs 2.46 nodes/m 2 to cover 91 m2, while it only needs 0.2 nodes/m2for 1200 m2. By reducing the density of elements with longer bars, not only a greater load-bearing capacity is achieved, but also material and, therefore, cost is optimized. This is the advantage that space frames offer over other structural systems, and that is why they are so competitive in large spans. 4. Conclusions 4.1. Topologies One of the objectives of the paper is to define the scope of each of the seven topologies, their strengths and limitations. After analyzing the results, the following conclusions are drawn: • Group A (A1–A2–A3): These are the most balanced topologies, applicable in various situations. In this regard, it is only logical that they are the most common ones used. Of the three, A1 is the worst performer; its cubic module means that with the greatest number of nodes per square meter, it still has the greatest deformation. • On the other hand, the semi-octahedral modulus provides A2 and A3 meshes with sufficient stiffness without affecting the mass too much. Between the last two, there is not that much difference; A3 turns out to be a good alternative to A2 when mass/economics is the determining factor, without serious detriment in deformations. In general, all three are relatively simple geometry topologies and easy to fit. • Group D (D1–D2): their tetrahedral modulus makes them extremely rigid. Especially D1 is the preferred choice for large spans (over 40–50 m). From these spans on, the mesh starts to be competitive: the node-bar/m 2 ratio decreases drastically (which makes them more cost-effective) and the depletion rates go up (which indicates that the structure is working). A future research task would be to further analyze the limits of tetrahedral meshes in larger spans (above 50 m). • The D2 mesh is presented as a good alternative to D1. Although the lower layer detaches a significant number of bars to form hexagons, it is still a rigid mesh, competitive for its lightness (with deformations lower than those of mesh A3, also lightened). One drawback that can arise is the difficulty in handling the hexagonal geometry. If the project does not contemplate the use of these characteristic shapes from the beginning, edges and joints can become an added complication. • B1: It can be a good alternative to A2 mesh. The metrics (number of bars and nodes) are better, and for what is saved in elements, the deformations do not increase so much. • The only doubt that may come up is (as in the D2) the geometry itself. As the bars are not arranged parallel to the edges, bars of special lengths arise to finish off the mesh, problems that group A can avoid. • C1: Of the seven topologies, C1 is the one that behaves the worst in general. It tends to destabilize easily, and it is comfortable up to a 20–25 m span. Beyond this limit, Appl. Sci. 2024,14, 6400 17 of 19 it becomes very limited. It is also the topology that needs more nodes and bars per square meter (slightly more than D1). In general, it seems that the geometry is not appropriate for generating a structural space frame. It should be mentioned that in order to analyze the behavior of the topologies, the structure has been pushed to the limit. Some of the results collected in this paper, although complying with the standards, are quite tight (the deflections of the supports on three sides and the depletion indices). In the development of the calculation, the results should be handled more loosely, although for the purpose of this academic work, they are the appropriate ones. Although the scope of the work has been flat meshes, the application of the system could be extrapolated from the plane to the curved surface and analyze, for instance, cylindrical or spherical meshes. This is a field to be explored in future projects. 4.2. Support Distributions Another objective of the work is to analyze the repercussion of the different supports on the behavior of the structure. For this purpose, three cases have been considered: perimeter support, 3-sided support and four punctual supports. The following conclusions have been reached: In general, the distribution of supports has a great influence on the structural behavior of the mesh, the change being less noticeable in the stiffer meshes (those of group D). Supports distributed in an orderly and symmetrical manner benefit the analyzed topologies. They do not tolerate mismatches and asymmetries well. Clearly, the perimeter continuous support is the most stable of all, although it is also limiting in the project. The four punctual supports offer the designer greater freedom. The support on three sides is the most limiting. It is clear that the rectangular proportion (1/2) is not adequate in that case. Another future direction of the study would be to optimize the ratio of the roof to improve the values of the three-sided support. This would mean having to parameterize the lattices differently, so that changing the number of modules does not affect the overall dimensions of the roof. In this way, different ratios to 1/2 could be tested, using galapagos (fitness: arrow, genomes: number of modules on the x and yaxis) to find the optimal ratio. 4.3. Using Grasshopper and Karamba Understanding how information is handled between components is the most difficult part of Grasshopper, as it is a major shift from working with actual geometry to handling lists of data. Fundamental concepts such as “graft” and “flatten” become the cornerstone of modeling. The program is very powerful and useful. The genetic algorithm becomes an ally to obtain results without having to manually test the parameters, although the conditions must be well defined to avoid undesired results. It is also important to limit the number of variables so that the algorithm does not take too long to approach the answer (especially in these types of long files). 4.4. Final Conclusion Although a workflow is proposed rather than specific numerical results, the case studies illustrate how much information this software can provide and thereby demonstrate their utility. In summary, a parametric analysis and pre-dimensioning tool has been created to project flat double-layer spatial meshes. A customizable and expandable “graphical spreadsheet” that accompanies the designer during the preliminary design phase. Author Contributions: Conceptualization, M.M.-U., F.G.-Q. and J.A.B.-M.; Data curation, F.G.-Q. and J.M.R.-M.; Formal analysis, M.M.-U. and F.G.-Q.; Funding acquisition, F.G.-Q. and J.M.R.- M.; Investigation, M.M.-U.; Methodology, M.M.-U. and F.G.-Q.; Project administration, J.M.R.-M.; Resources, F.G.-Q., J.M.R.-M. and J.A.B.-M.; Software, M.M.-U. and F.G.-Q.; Supervision, F.G.-Q., J.M.R.-M. and J.A.B.-M.; Validation, F.G.-Q., J.M.R.-M. and J.B.A.; Visualization, M.M.-U., F.G.-Q., Appl. Sci. 2024,14, 6400 18 of 19 J.M.R.-M. and J.B.A.; Writing—original draft, M.M.-U.; Writing—review and editing, M.M.-U., F.G.-Q. and J.M.R.-M. All authors have read and agreed to the published version of the manuscript. Funding: This research was funded by: 1. HAZI and the Basque Country Government, Vice-Ministry of Agriculture, Fisheries and Food Policy in the frame of the Timber Structures, Construction and Design Master. 2. University of the Basque Country. Architecture Department. 3. 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