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Lithium extraction from mining and mineral processing wastes Lucie Bartoˇ nov´ a a,b,* , Helena Raclavsk´ a a , Barbora ˇ Sv´ edov´ a a a Centre ENET, CEET, Vˇ SB – Technical University of Ostrava, 17. Listopadu 2172/15, 708 00, Ostrava-Poruba, Czech Republic b Department of Chemistry and Physico-Chemical Processes, Faculty of Materials Science and Technology, Vˇ SB – Technical University of Ostrava, 17. Listopadu 2172/ 15, 708 00, Ostrava-Poruba, Czech Republic ARTICLE INFO Keywords: Lithium Mining waste Mineral processing Tailings Critical elements Extraction ABSTRACT Due to increased demand on energy storage sector and limited worldwide reserves of lithium, sustainable and reliable sources of this critical metal are being sought. Mining and mineral-processing wastes remain one of world’s largest waste streams and proper management of these wastes provides multiple benefits – saving natural resources, reducing supply risk and enhancing environmental performance. Therefore, in terms of their possible use as a cheap and available source of Li (and other valuable elements), the review paper evaluates various mining, industrial and mineral-processing wastes – waste aluminosilicates (including B clays), bauxite processing residues (including red mud or overhaul slag), coal gangue and coal ash, Sn-W clay residues and other wastes (e. g., rare earth molten salt electrolysis slag). The paper discusses physical, chemical and biotechnological methods used for Li extraction from these materials and documents that efficient extraction is technically feasible. To enhance the economic viability, co-extraction of Li and other critical elements (REE, Al, Rb, Cs, Ge, Ga, V, etc.) is evaluated as well. In addition to technologic and economic implications, overall framing of Li extraction from secondary sources in the context of environmental and social sustainability is discussed as well. 1. Introduction As traditional combustion of fossil fuels is in many aspects environmentally unsustainable and unfriendly (global warming, greenhouse gas production, local weather variation, toxic emissions, etc.) (Ahmad et al., 2022; Kazmi et al., 2023; Růˇ ziˇ ckov´ a et al., 2018; Wiero´ nska-Wi´ sniewska et al., 2022), cleaner energy production technologies are being developed and used. Since energy production should be not only ecologic but also economic, the application of the necessary multi-objective optimization on the electricity market leads to increased demand on energy storage sector (energy needs to be harvested when available and stored until needed) (Koohi-Fayegh and Rosen, 2020; Nassar et al., 2015; Růˇ ziˇ ckov´ a et al., 2019a, 2019b). Thus, due to worldwide shift to coal substituents (Raclavsk´ a et al., 2021, 2023; Tun et al., 2020) and decarbonization (Atabani et al., 2023; Coppola and Scala, 2021; Scala, 2016), global Li demand in 2021 and 2023 was 101 and 165 kt Li (International Energy Agency, 2024) representing a 63 % increase during these 2 years. And tremendous increase in Li consumption is also projected for foreseeable future – Li demand in 2050 is estimated to be about twice as high as in 2030 (International Energy Agency, 2024). Therefore it is not surprising that by far the most significant end-usage of Li in 2023 were batteries (87 % of Li consumption) with minor proportions related to ceramics and glass (4 %), lubricant greases (2 %), air treatment (1 %) and medical applications (1 %) (US Geological Survey, 2024); an increase in battery demand is expected to continue also in the future (International Energy Agency, 2021, 2023). As global Li reserves are limited, it is not sustainable to rely indefinitely on higher exploitation and mining (thereby threatening the resources of future generations). Instead, the focus should be paid on developing innovation and recycling technologies to ensure sustainable, secure and reliable supplies of this critical metal (Bielowicz, 2021; International Energy Agency, 2024; Mousa et al., 2022). Another urgent global concern is huge amount of wastes generated annually; it is generally accepted that recycling should be preferred to landfilling, stockpiling or other similar practices (Jedrusiak et al., 2023; Kucbel et al., 2019; Raclavsk´ a et al., 2018). Despite a long-term effort focused to reducing their amount, mining and mineral-processing wastes remain one of the world’s largest waste streams (Bian et al., 2012; Tiruta-Barna et al., 2007), around 2 trillion tonnes of tailings and waste rock is projected to be totally generated by mining by 2050 (Hudson-Edwards et al., 2024; Vivoda et al., 2025a). Proper management of these wastes provides multiple benefits – saving natural resources, reducing supply risk, and enhancing environmental * Corresponding author. Centre ENET, CEET, Vˇ SB – Technical University of Ostrava, 17. Listopadu 2172/15, 708 00, Ostrava-Poruba, Czech Republic. E-mail addresses: [email protected] (L. Bartoˇ nov´ a), [email protected] (H. Raclavsk´ a), [email protected] (B. ˇ Sv´ edov´ a). Contents lists available at ScienceDirect Resources Policy journal homepage: www.elsevier.com/locate/resourpol https://doi.org/10.1016/j.resourpol.2025.105790 Received 24 March 2025; Received in revised form 10 November 2025; Accepted 10 November 2025 Resources Policy 112 (2026) 105790 Available online 28 November 2025 0301-4207/© 2025 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY license ( http://creativecommons.org/licenses/by/4.0/ ).
performance. Therefore, the paper evaluates various mining, industrial and mineral-processing wastes in terms of their possible use as a source of Li (and other valuable elements). Section 2summarizes Li levels and Section 3deals with methods used for Li extraction from these materials. To enhance the economic viability, the possibility of co-extraction of Li and other critical elements is evaluated in Section 4. Based on the current knowledge gaps and limitations, suggestions for future research are proposed at the end of the paper. 2. Lithium concentrations in mining, industrial and processing wastes Due to its high reactivity, in nature, Li does not exist in metallic form but in salts and minerals dissolved in brines or present in rocks (Barbosa et al., 2023). Li is the 25th most abundant element in the Earth’s crust (Obut et al., 2022) – its levels in various rocks are in tens of ppm. Average Li concentration in Earth crust is 32 ppm (Yaroshevsky, 2006). Clarke value for Li in sedimentary rocks is 33 ppm (Ketris and Yudovich, 2009) and average Li abundance in shale was estimated to be 60 ppm (Moyle P R and Causey J D, 2001). Li average levels in ultrabasic, basic, intermediate and acid rocks are around 0.5, 15, 20, and 40 ppm Li (Yaroshevsky, 2006). There are numerous papers focused to elemental concentrations in various mining and mineral-processing wastes, but a suite of target elements does not always contain Li. Traditionally, the attention was preferably paid to more toxic and harmful elements due to environmental concerns or identification of polluting source; Li was often omitted also due to its low concentrations and low atomic number (Kantor et al., 2019; Li et al., 2016, 2016v´ edov´ a et al., 2019). And if the rare and critical elements are evaluated in various wastes, the attention is focused primarily to REE elements (Bartoˇ nov´ a et al., 2018; Santos et al., 2022; Wagner and Matiane, 2018). Regarding the hard rock ores, Li is traditionally extracted from pegmatites (complex aluminosilicate deposits containing quartz, feldspar, spodumene or mica minerals) (Tadesse et al., 2019). Nevertheless, spodumene and micaceous tailings as well as other wates originating from clay manufacturing still contain quite high Li levels, which is shown in Fig. 1. For rough estimate and evaluation, Li cut-off grades for pegmatites/clays are shown in the last 5 columns. Even if these values can be used only for rough evaluation, it indicates that there are certain tailings and wastes with comparable concentrations (1 micaceous tailing, 1 lepidolite processing waste and 1 lithium porcelain stone even clearly exceed these values) (Kuang et al., 2015; Siame and Pascoe, 2011). Moreover, mining cut-off grades include the cost of mining while waste materials are generally easily available. Li concentrations in bauxite processing residues (e.g., red mud or overhaul slag) are depicted in Fig. 2. Cut-off grade values related to independent recovery of Li are rather high (2323 or 3252 ppm Li) (Wang et al., 2013); however, in case of comprehensive utilization of these wastes where Li is extracted along with other valuable components, the cut-off grade values are much lower – 232 and 372 ppm Li (Wang et al., 2013). Then these values are comparable with bauxite mine tailings values (Tang et al., 2022; Wang et al., 2013, 2020; Zhang et al., 2021). Extremely high value (1.96 % Li) in waste Al electrolyte relates to dried and powdered sample (Tang et al., 2023) – it considerably exceeds even the cut-off grade for independent extraction of Li. Very high Li concentrations were published also for overhaul slags (Dong et al., 2024a, 2024b) or electrolytic Al slag (Cui et al., 2024). There has been an exponential growth in coal-related critical elements research, with Li being an obvious example (Spears, 2025). Even if renewable energy sources are becoming increasingly important in global energy mix, there are still certain other industrial sectors where coal remains an important feedstock (Kucbel et al., 2024). During coal mining and preparation, huge amount of discard coal products are generated; therefore, there is a need to consider coal discards as a vital source of energy or critical elements (H. Chen et al., 2022; Wagner, 2008). Fig. 3 summarizes Li concentrations in coals, coal gangues and coal ashes (including cut-off grades) showing increasing Li abundances in these 3 types of materials generally in the order: Li in coal <Li in coal gangue <Li in coal ash. This is in line with modes of occurrence of Li in most coals – Li is associated predominantly with mineral matter – namely the clays (e.g., adsorbed on kaolinite, chlorite and illite or present in cookerite) (Dai et al., 2012; D. Han et al., 2024; Spears, 2017; Yuan et al., 2024; Zhang et al., 2021; Zuo et al., 2022), organic association is much less Nomenclature LOI - Loss on ignition FA –Fly Ash EMH –European Metals Holding REE –Rare Earth Elements XRF –X-ray Fluorescence DMSO - Dimethyl Sulfoxide Fig. 1. Li concentrations in waste aluminosilicates ( a Castor and Henry, 2020; b Ertan, 2023; c Ertan, 2020; d Iqbal, 2015; e Kuang et al., 2015; f Maulidia et al., 2023; g Moyle P R and Causey J D, 2001; h Obut et al., 2022; i Ozbas R and Derum E M, 2021; j Roy et al., 2022; k Siame and Pascoe, 2011; l Sterba et al., 2019; m Wærsted et al., 2023; n Wang et al., 2020; o Yusupov et al., 2015). L. Bartoˇ nov´ a et al. Resources Policy 112 (2026) 105790 2
represented (D. Han et al., 2024; Sun et al., 2013). Six-step chemical extraction of coal gangue led to the conclusion of 85.56 % Li in an aluminosilicate form with a small fraction in sulfidic form (Dai et al., 2023). This is in line with the Tessier’s sequential extraction procedure that revealed 90.74 % Li in residual (aluminosilicate) form with 6.83 % in Fe-Mn oxides (H. Chen et al., 2022) and quite low Pearson’s correlation coefficients between Li and macerals calculated for No. 6 coal seam Soutpansberg Coalfield in South Africa (Li-Vit =0.36, Li-Int = 0.36, Li-Lip =0.41; while Li-Al =0.68) (Biswas et al., 2024). Predominant aluminosilicate Li association revealed also in case of intruded coals collected from both sides of a dolerite dyke (No. 2 Seam of the Witbank Coalfield, South Africa) (Moroeng et al., 2024). In coal fly ash, Li is mainly associated with non-magnetic fraction - aluminosilicates or glass fraction (Cao et al., 2024). Therefore, in general, the lowest Li concentrations in coals can be attributed to the highest content of organic matter (that is generally depleted in Li). Coal gangue generally contain up to 25 % of organic matter (Gao et al., 2021) and unburned carbon levels in coal ashes are in most power stations even lower (Bartoˇ nov´ a, 2015). There are also differences between minimum coal mining (and economic) grades of 80 (120) ppm Li proposed by (Sun et al., 2012) and Li cut-off grade for coal-bearing sequences related to ash basis (372 ppm Li) published by (Zou et al., 2023). Fig. 3 indicates that Li concentrations in most coal ashes are comparable with Zou’s cut-off grade (the last column) related to coal ash basis (372 ppm Li) whereas Li levels in coal gangues are similar as cut-off grade value for coal by (Sun et al., 2012) – 80(120) ppm; nevertheless, their ash content is higher than that of coal. Extremely high Li concentration (550 ppm Li) relates to Li-rich coal residue with high ash content (79.22 %) and low calorific value (Xie et al., 2023). Very high Li levels - 437.43 (Zhang et al., 2022) and 421.5 ppm Li (H. Chen et al., 2022) - were published for coal gangues from coal preparation plants in Inner Mongolia, China with 29.61 and 28.4 % LOI. In the latter study, Li concentrations was further increased when using Fig. 2. Li concentrations in bauxite and red mud residues ( a Cui et al., 2024; b Dong et al., 2024a; c Dong et al., 2024b; d Gu et al., 2018; e Gu et al., 2020b; f Tang et al., 2022; g Tang et al., 2023; h Wang et al., 2013; i Wu et al., 2023; j Zhang et al., 2021). Fig. 3. Li concentrations in coal, gangue and ash ( a H. Chen et al., 2022; b Dai et al., 2010; c Dai et al., 2023; d Gao et al., 2024; e Gong et al., 2016; f Hu et al., 2018; g C. Li et al., 2023; h J. Li et al., 2023; i Li et al., 2017; j Rezaei et al., 2023; k Saikia et al., 2015; l Sun et al., 2010; m Sun et al., 2012; n Xie et al., 2023; o Xing et al., 2024; p Xu et al., 2022; q Yang et al., 2014; r Yudovich and Ketris, 2015; s Zhang et al., 2022; t Zhou et al., 2022; u Zou et al., 2023). L. Bartoˇ nov´ a et al. Resources Policy 112 (2026) 105790 3
2.4–2.6 g/cm 3 density fraction or >0.25 mm size fraction – in both cases the Li levels exceeded 500 ppm Li (H. Chen et al., 2022). Detailed study of Li in semi-anthracite Qinshui Basin (Gaoping mine) reported average Li content in no. 15 coal as 66.59 ppm, but extremely high Li levels were observed in the coal parting (566 ppm) and floor (396 ppm) (P. Han et al., 2024), which is in line with observation of Hou et al. (2022); Hou et al. (2022) concluding that the dominant source of Li in coal (gangue) is not organic matter but minerals (namely aluminosilicates). In case of coal fly ash, the two finest particle-size fractions provided the highest Li concentrations (with enrichment factors 1.15–1.20) as well as the two lightest density fractions (with enrichment factors 1.20–1.26) (C. Li et al., 2023). As shown in Fig. 3, the highest Li concentration in coal FA (930 ppm Li) was published for PCC power plant Shuozhou, China (Li et al., 2017). This value is even 3-fold higher than 372 ppm Li cut-off grade (Zou et al., 2023). Nevertheless, some caution is needed due to U and Th present in coal/ashes (Parzentny and R´ og, 2019), average world coal levels of Th and U are 3.2 and 1.9 ppm Li (Parzentny and R´ og, 2019; Yudovich and Ketris, 2015). Fig. 4 summarizes the concentrations of Li in Sn-W clay residues and other tailings (Au or Mo-ore tailings). Upgraded mineral resource estimate by EMH (2021) for resources in the Cínovec deposit (Czech Republic) provided the cut-off grade of 0.1 % Li (0.22 % Li 2 O) (European Metals Holding Limited, 2021). Fig. 4 shows that Au wastes or tailings exhibit quite low Li levels as well as Mo-ore or phosphate wastes (Kumkrong et al., 2022; Moyle P R and Causey J D, 2001; Tavakoli Mohammadi et al., 2015; Yurkevich et al., 2023). In contrast, most Sn-W/zinnwaldite wastes (Jandov´ a et al., 2009; Kumar et al., 2023; H. Li et al., 2022; Samkov´ a, 2009) clearly exceed the cut-off grade value (European Metals Holding Limited, 2021). Absolutely the highest Li concentrations relate to the rare earth molten-salt electrolysis slag - 1.64, 1.79 and 2.29 % Li (Hu and Wang, 2021; X. Li et al., 2024; Tong et al., 2023), which is a waste material containing also high concentrations of other valuable elements (e.g. REE) (Yang et al., 2024). Overall comparison of Li levels in secondary sources according to their industrial origin (Figs. 1–4) documents that Li concentrations are in the range of several orders of magnitude. Despite the differences in individual samples, certain general trends can be inferred. The lowest Li levels are in the coal gangue and coal ash samples – generally within the range of 100–500 ppm Li (H. Chen et al., 2022; Dai et al., 2023, 2010; Yang et al., 2014); higher values - 900 ppm - are rather the exception (Li et al., 2017). Li levels in aluminosilicate-processing residues are around one order of magnitude higher (ca. 4000–5000 ppm) – e.g. in micaceous tailings (Siame and Pascoe, 2011), lepidolite-processing residues (Kuang et al., 2015) or in Li-porcelain stone (Wang et al., 2020); zinnwaldite-bearing wastes contain around 2000–3000 ppm Li (Jandov´ a et al., 2009; H. Li et al., 2022; Samkov´ a, 2009). Extremely high Li concentrations were observed in waste sources originated from two industrial branches – from Al extraction from bauxite and from REE production. Electrolytic Al slag/overhaul slag can contain up to 14 000–16 000 ppm Li (1.6 % Li) (Cui et al., 2024; Dong et al., 2024b); waste aluminium electrolyte in dried form contained nearly 20 000 ppm Li (2 % Li) (Tang et al., 2023). A rich source of Li is also REMSES (rare earth molten-salt electrolysis slag) containing around 16 000–23 000 ppm Li (1.6–2.3 % Li) (Hu and Wang, 2021; X. Li et al., 2024). Such Li levels (ca. 1–2 % Li) are comparable with Li concentrations in certain traditional Li ores, such as lepidolite (with common Li levels 1.5–2.5 % Li) (Mertineit and Schramm, 2019; Tian-ming et al.; Timich et al., 2023) documenting that Li extraction from mining and minerals processing wastes is undoubtedly worth further research. Nevertheless, Li recovery potential depends not only on the Li concentration but also on its mineral association and how easily it can be mobilized. For example, waste brines are advantageous as they contain Li in dissolved form (there is no need to roast them and/or leach Li by aggressive chemicals) – which is environmentally and economically beneficial. Even though tailings generally require roasting and/or leaching, their advantage is their fine-grained structure; therefore, the expenses for grinding, milling and similar practices are much lower than in case of coarse-grained slags or gangues. And general advantage of all these secondary sources (in comparison of traditional Li ores) is that Fig. 4. Li concentrations in Sn-W clay residues and other mining wastes ( a European Metals Holding Limited, 2021; b Franzaring et al., 2018; c Hu and Wang, 2021; d Huang et al., 2020; e Jandov´ a et al., 2009; f Kumar et al., 2023; g Kumkrong et al., 2022; h Li et al., 2022; i X. Li et al., 2024; j Mamani et al., 2020; k Martin et al., 2017; l Moyle P R and Causey J D, 2001; m Samkov´ a, 2009; n Shuiping et al., 2024; o Shumilova et al., 2022; p Tavakoli Mohammadi et al., 2015; q Tong et al., 2023; r Yurkevich et al., 2023). L. Bartoˇ nov´ a et al. Resources Policy 112 (2026) 105790 4
they are easily available without mining. 3. Methods Numerous physical and chemical methods are used for Li recovery from mining and mineral-processing wastes; generally, physical separation methods are used for the preparation of the concentrate where Li levels can be further enriched (or directly extracted out of it) by other methods, such as roasting and/or leaching (Fig. 5). It was shown that optimized milling/disintegration of the sample prior to application of physical or chemical methods can significantly enhance the extraction efficiency (Urakaev et al., 2020). Due to great variability of matrixes in mining and mineral processing wastes, detailed description of individual extraction schemes is discussed separately according to origin of waste source in sections: 3.1. Aluminosilicates, 3.2. Bauxite processing residues, 3.3. Coal and coal gangue and 3.4. Zinnwaldite and other mining wastes. 3.1. Waste aluminosilicates Wastes from aluminosilicates processing can still contain quite high Li levels leading to testing of various procedures of Li extraction from these materials. Kaolin mining waste (Fig. 6A) was first pre-concentrated by flotation and high-intensity wet magnetic separation to increase the original Li 2 O concentration (0.84 % Li 2 O) to 2.07 %. This pre-concentrate was then roasted with CaSO 4 or Na 2 SO 4 leading to 84–97 % Li extraction (Siame and Pascoe, 2011). Comparison of Li extraction efficiency from spodumene after roasting at 1000 ◦C with Na 2 SO 4 , MgSO 4 .7H 2 O and CaSO 4 .2H 2 O revealed the best extraction efficiency in case of Na 2 SO 4 (93.8 % Li was converted into LiNaSO 4 ) (Qiu et al., 2023). Another successful procedure was applied to lepidolite processing gypsum residue (Fig. 6A) containing 0.95 % Li 2 O – after NaOH solution digestion (0.5–10 MPa) and filtration, Li 3 PO 4 was precipitated with 87.98 % yield (Kuang et al., 2015). In case of bauxitic claystone (Gu et al., 2020a), it was concluded that calcination could effectively increase the extraction efficiency; nevertheless, the calcination temperature should not be too high (calcination temperature exceeding 600 ◦C led to decreasing Li leachability). Boron clays wastes (Fig. 6B) are another promising source of Li. Common approach is based on roasting with various salts at 750–1000 ◦C followed by water leaching. The highest Li extraction (90.41 %) was obtained by CaCl 2 +NaCl roasting; high efficiencies was shown also for CaSO 4 .2H 2 O +CaCO 3 (88.16 %) and H 2 SO 4 (85.7 %) roasting (Büyükburç et al., 2006; Ertan, 2020; Obut et al., 2022). Roasting of B clays at 750–1000 ◦C is usually conducted only for 1 h but it still requires energy to heat the sample. In contrast, using bioleaching with Aspergillus niger for ca. 31 days does not require heating to high temperatures but it needs longer time period; Li extraction efficiency is then 78.67 % (Ertan, 2023) (Fig. 6B). In addition to traditional (physico)chemical extraction procedures, the promising potential of phytoremediation and phytostabilization of Li (and V and Cr) was documented by Elektorowicz and Keropian (2015). 3.2. Bauxite processing residues Neutralization of red mud (224 ppm Li) by 0.01M HCl or 0.5M oxalic acid followed by 25 % acetic acid leaching (Fig. 7) led to 58–60 % or 42–47 % Li leaching efficiency (Gu et al., 2020b). Higher leaching rates were achieved by means of mixed acid (H 2 SO 4 +H 3 PO 4 ) at 100 ◦C from bauxite mine tailings (0.2 and 0.21 % Li 2 O) – 96.6 and 96.35 % Li was leached (Wu et al., 2023; Zhang et al., 2021). Roasting with 98 % H 2 SO 4 at 300–375 ◦C in N 2 was used for dried aluminium cryolite electrolyte containing 1.96 % Li – Li recovery was 98.78 % (Dong et al., 2024a, 2024b, 2024c; Tang et al., 2023). In case of overhaul slags from Al industry, roasting with H 2 SO 4 or CaSO 4 at 360–750 ◦C followed by water leaching provided >95 % Li extraction efficiencies (Dong et al., 2024a, 2024b, 2024c). It can be hypothesized that (similarly as in case of coal and coal gangue (H. Chen et al., 2022; Qin et al., 2022)), roasting the sample supports the leaching efficiency; nevertheless, more research is needed to confirm/disprove this hypothesis due to rather different character of the original wastes. Nevertheless, quite low roasting temperature (300–750 ◦C (Dong et al., 2024a, 2024b, 2024c; Tang et al., 2023)) is similar as 600 ◦C used for coal (Zhang et al., 2020). Moreover, in addition to higher leaching efficiency and lower emissions, lower temperature of roasting is cheaper (than using temperatures exceeding e.g. 1000 ◦C). 3.3. Coal and coal gangue Coal gangue contains various proportions of organic fraction and mineral matter with quite low Li levels; therefore, preconcentration of Li by high-gradient magnetic separation helps to avoid consuming a lot of chemicals or energy for heating the whole material (Sun et al., 2024). Another practical pre-concentration techniques enabling removal of fractions depleted in Li are XRF sorting equipment in combination with vibrating feeder and electromagnetic impactor (Dai et al., 2023) or gravity separation (Yang et al., 2022). Methods of physical pre-concentration (particle-size separation, magnetic separation, density separation etc.) that can be used for FA samples prior to their leaching are discussed in detail in (Zhou et al., 2022). It was shown (H. Chen et al., 2022; Qin et al., 2022) that direct leaching of coal gangue (by 3M HCl or by NH 4 Cl/(NH 4 ) 2 SO 4 ) was rather Fig. 5. Pre-concentration and extraction methods for mining and mineral processing wastes. L. Bartoˇ nov´ a et al. Resources Policy 112 (2026) 105790 5
inefficient (Qin et al., 2022) with only <6 % Li leached (Fig. 8A). In contrast, roasting the gangue prior to leaching significantly increased the Li extraction efficiency (H. Chen et al., 2022; Kang et al., 2024; Qin et al., 2022) - Li extraction efficiency from coal gangue (421.5 ppm Li) after calcination at 600 ◦C and 3M HCl leaching (90 ◦C) reached 92.74 % (H. Chen et al., 2022). Roasting of coal gangue (107 ppm Li) with (NH 4 ) 2 SO 4 +NH 4 Cl at 400 ◦C followed by water leaching leached 80.83 % Li (Qin et al., 2022). It is interesting in this context that calcination/roasting temperature is not too high (400 and 600 ◦C) which is in line with the conclusion of Zhang et al. (2020); Zhang et al. (2020) that maximum Li extraction from coal was achieved after 600 ◦C calculation (further increase in calcination temperature decreased the Li extraction efficiency). After 1.2M HCl leaching, 70–80 % Li was extracted. Good Li extraction efficiency was observed also by (Zhang et al., 2023) after 400 ◦C roasting the coal gangue followed by leaching in 2M HCl (94 % Li extracted). 70 % H 2 SO 4 roasting at only 180 ◦C and water leaching extracted 84.42 % Li (Xie et al., 2024) (Fig. 8A). Another activation method (that can be applied on coal gangue prior to its thermal treatment) is mechanical activation (long grinding) (Guo et al., 2016; Wang et al., 2024). For example, milling coal FA with sodium pyrosulfate efficiently improved the Li extraction rate (Fang et al., 2023). In case of fly ash (FA), good results were achieved by sulphatising sintering (Fig. 8B) followed by acid leaching thereby extracting 95.6 % Li. Alkali leaching (followed by carbonation, evaporation and Li 2 CO 3 precipitation) provided 85.3 % Li leaching rate (Qin et al., 2015). Another study (Li et al., 2017) documented that the efficiency of 6M HCl leaching can be enhanced by pre-desilication of FA by NaOH solution at 120 ◦C; then 82.23 % Li was leached (Li et al., 2017). Comparison of various thermal activation additives led to the conclusion that Na 2 CO 3 provided better Li extraction efficiency than NaOH, NaCl, CaO, CaCO 3 , (NH 4 ) 2 SO 4 , CH 3 COONH 4 or NH 4 Cl; and, that leaching performance of citric acid was better than that of tartaric or lactic acid (C. Li et al., 2024). Good extraction efficiency (>88 % Li) after Na 2 CO 3 roasting at 800–850 ◦C was also achieved by (Gao et al., 2024; Rezaei et al., 2022, 2023). If 0.5M citric acid was used instead of 3M HCl, Li extraction efficiency decreased from 88-90 % to 70–80 %; nevertheless, 0.5M citric acid is less hazardous than 3M HCl (Gao et al., 2024). Organic acids are produced also during bioleaching – e.g. Pseudomonas putida produced 65.76 % gluconic acid, 11.66 % oxalic acid and 7.23 % citric acid (Rezaei et al., 2023). Bioleaching was successfully used to extract also other valuable elements from coal FA – hydrothermal treatment (NaOH, H 2 SO 4 , 150 ◦C, 0.476 MPa, 24 h) followed by Aspergillus niger bioleaching led to the extraction of 89.20 % Ti, 32.00 % Ga, 54.30 % Sr and 35.40 % Ba (but Li was not evaluated in this study) (Su et al., 2020). 3.4. Zinnwaldite and other mining wastes Procedures used for Li extraction from Ta-Nb tailings or zinnwalditecontaining wastes are depicted in Fig. 9 indicating that physical separation methods (e.g. magnetic separation) are commonly used for the pre-concentration of Li in Ta-Nb mine tailings (Huang et al., 2020) or zinnwaldite wastes (European Metals Holding Limited, 2021; Martin et al., 2017). While in case of Ta-Nb mine tailings (0.61 % Li 2 O) the non-magnetic residue (0.68 % Li 2 O) was used for further processing Fig. 6A. Procedures of Li extraction from waste aluminosilicates ( a Gu et al., 2020a; b Kuang et al., 2015; c Siame and Pascoe, 2011; d Wang et al., 2020). Fig. 6B. Procedures of Li extraction from B-clay wastes ( a Büyükburç et al., 2006; b Ertan, 2023; c Ertan, 2020; d Obut et al., 2022). L. Bartoˇ nov´ a et al. Resources Policy 112 (2026) 105790 6
(Huang et al., 2020, p. 20), Li enrichment in zinnwaldite-bearing waste is achieved by magnetic retention of zinnwaldite grains (zinnwaldite is paramagnetic) (Jandov´ a et al., 2010; Siame and Pascoe, 2011). Flotation is another promising approach for the preparation of Li-concentrate (Huang et al., 2020; Li et al., 2017). Current research (H. Li et al., 2022) documents that the flotation performance can be efficiently improved by previous microbial pre-treatment by silicate bacteria LM-1. Typical efficient processing of zinnwaldite concentrate includes CaSO 4 +Ca(OH) 2 or CaCO 3 sintering (825–950 ◦C) followed by water leaching (Jandov´ a et al., 2009, 2010; Vu et al., 2013). Numerous authors use calcareous additives (i.a.) due to the retention of F contained in zinnwaldite that is toxic and volatile and could be abundant in emissions; Ca-bearing additives bound F thereby forming CaF 2 . For example, 91.32 % Li extraction recovery was achieved by using CaO +B 2 O 3 with calcium - boron ratio of 3 based on both high extraction efficiency of Li (and Rb) and minimizing F emission originating from zinnwaldite at the same time. Sole B 2 O 3 provides even moderately higher Li recovery (than CaO-B 2 O 3 blend) but CaO is added to significantly reduce F emissions (forming CaF 2 ) (Shuiping et al., 2024). Another promising waste material containing high Li levels is rare earth molten salt electrolysis slag (with ca. 1–2 % Li) (Hu and Wang, 2021; X. Li et al., 2024; Tong et al., 2023). Even if the extraction procedures vary greatly, extraction efficiency is in all cases very high (>99 % Li leached) (Hu and Wang, 2021; X. Li et al., 2024; Tong et al., 2023). 3.5. Extraction methods comparison As shown in Fig. 6A and B, 7, 8A, 8B and 9, the most common extraction methods are acid and alkaline treatment, roasting with various salts and bioleaching, which is summarized in Table 1 along with major advantages and drawbacks of these procedures. Acid treatment is common in case of bauxite-processing residues (red mud, tailings etc.) where acetic acid and sulfuric acid (sometimes blended with phosphoric acid) provide good results. The temperatures are generally lower than in case of salt roasting which reduces energy costs. Acid method with H 2 SO 4 is widely used and is highly adaptable to variability of the composition of starting material (Cao et al., 2024; Tian-ming et al.; M. Yang et al., 2025); nevertheless, low selectivity may place greater demands on subsequent separation (Sarker et al., 2022). Alkaline treatment is less common in these materials; nevertheless, it was successfully used for Li extraction from lepidolite processing gypsum residue (Kuang et al., 2015) or for desilication of fly ash by NaOH (Li et al., 2017). Waste materials originating from clay minerals processing are generally treated by roasting with various salts, such as CaCO 3 , CaSO 4 , or Na 2 SO 4 that are often used in blends – Na 2 SO 4 +CaCl 2 (Wang et al., 2020) CaSO 4 +CaCO 3 (Büyükburç et al., 2006) or CaCl 2 +NaCl (Ertan, 2020). Roasting with salts is typically conducted at high temperatures 850–1050 ◦C, which can be somewhat costly. Na-salts are generally preferred to K ones as they are cheaper than their K counterparts. Roasting with calcareous salts (CaCO 3 , CaO, CaCl 2 or CaSO 4 ) provides good results also in case of zinnwaldite-originated wastes (Jandov´ a et al., 2010; Kristianov´ a et al., 2023; Vu et al., 2013). Bioleaching can be used either as a sole extraction method (Ertan, 2023) or in combination with salt sintering (Rezaei et al., 2023) which can further enhance the extraction efficiency. It is worth mentioning that in case of REMSES (containing extremely high Li levels of 1–2 %), high extraction efficiencies can be achieved by various procedures – by salt roasting with CaO +Al 2 (SO 4 ) 3 at 900 ◦C (Tong et al., 2023), by acid treatments (e.g. with HNO 3 at 250 ◦C (Hu and Wang, 2021)) and even by alkaline treatment (with CaO in hot water (X. Li et al., 2024)) – all these procedures provided >96 % extraction efficiency for Li. Regardless of the preferred extraction method, using some preFig. 7. Procedures of Li extraction from bauxite processing residues ( a Cui et al., 2024; b Dong et al., 2024a; c Dong et al., 2024b; d Dong et al., 2024c; e Gu et al., 2020a; f Tang et al., 2023; g Wu et al., 2023; h Zhang et al., 2021). L. Bartoˇ nov´ a et al. Resources Policy 112 (2026) 105790 7
concentration or activation procedure is generally recommended to further enhance the extraction efficiency (Akhmadiyeva et al., 2025; Bartoˇ nov´ a et al., 2025; Urakaev et al., 2020). 4. Joint extraction of Li and other elements As reviewed in Section 2, Li concentrations in mining and mineralprocessing wastes are generally too low to be economically viable to extract Li as the only element. For design of a full (or at least multicomponent) utilization of given material, knowledge of other elements extractability is crucial – the most interesting literature findings in this area are discussed below. 4.1. Joint extraction of Li and Rb (or Cs) Since Rb and Cs belong to alkaline metals as well, their modes of occurrence and/or leaching behaviour are in many aspects similar to Li. Literature results of co-extraction of Li and Rb (or other elements) are summarized in Table 2. In case of zinnwaldite-originating wastes and traditional procedures – good extraction rates were achieved not only for Li (77–91 %) but also for Rb where extraction percentages were even higher (90–93 %) (Jandov´ a et al., 2010; Kristianov´ a et al., 2023; Shuiping et al., 2024; Vu et al., 2013). Even higher recovery of both elements (98.7 % Li and 97.27 % Rb) was achieved by roasting lithium porcelain stone with Na 2 SO 4 and CaCl 2 at 850 ◦C followed by water leching (Wang et al., 2020). Alternative approach based on bioleaching was tested as well – using either silicate bacteria LM-1 (H. Li et al., 2022) or Aspergillus niger (Ertan, 2023); extraction efficiency is then somewhat lower (71.68 or 78.67 % Li and 80.42 or 37.44 % Rb) and the time needed for such procedure is generally higher – e.g. 31 days (Ertan, 2023); nevertheless, there is no need to heat the material to high temperatures (energy savings) or to use dangerous chemicals. 4.2. Joint extraction of Li and Al (or other elements) Joint extraction of Li and Al is typical for Al-containing wastes, such as bauxite-processing wastes (Han et al., 2021; Tang et al., 2023; Zhang et al., 2021) or coal gangue/ash (Li et al., 2017; Qin et al., 2022; Shao et al., 2022; Zhang and Honaker, 2020), as shown in Table 3. Using sulfuric acid/sulfate salts (Dong et al., 2024a; Qin et al., 2022; Tang et al., 2023; Zhang et al., 2021), NaOH (Kuang et al., 2015; C. Li et al., 2024) or even calcination without additives (H. Chen et al., 2022; Shao et al., 2022; Zhang and Honaker, 2020) are the most commonly used approaches providing good Li extraction efficiency. Aluminium extraction rate is generally somewhat lower 30–89 % (C. Li et al., 2024; Qin et al., 2022; Tang et al., 2023; Zhang and Honaker, 2020; Zhang et al., 2021); however, roasting the coal gangue without additives followed by nitric acid leaching provided 95.2 % Al recovery, which was even higher than that of Li (80.5 %) (Shao et al., 2022). Very high Al Fig. 8A. Procedures of Li extraction from coal gangue and coal ( a H. Chen et al., 2022; b Qin et al., 2022; c Xie et al., 2023; d Xie et al., 2024; e Zhang et al., 2023; f Zhang et al., 2020). Conversion note: 1 ppm =10−4 %. L. Bartoˇ nov´ a et al. Resources Policy 112 (2026) 105790 8
extraction rate (nearly 100 %) was achieved by NaOH digestion at 136 ◦C from Li-extraction gypsum residue originating from lepidolite processing where Li extraction rate was 96.4 % (Kuang et al., 2015). To avoid heating the sample to high temperatures, extraction of Li from coal gangue by intercalation was studied as well– the tested coal gangue was intercalated by DMSO at 60 ◦C followed by 3M HCl leaching at 90 ◦C; extraction rates were somewhat lower (17.55 % Li and 10.55 % Al), but the main advantage of this approach is energy saving and reducing emissions during calcination (H. Chen et al., 2022). If higher extraction rates are preferred, traditional approach (calcination followed by acid leaching) applied on the same material led to 94.44 % Li and 65.69 % Al recovery (H. Chen et al., 2022). 4.3. Joint extraction of Li and Ga, Ge or REE (and other elements) The waste materials frequently studied in terms of Li-Ga-Ge joint extraction are coal gangues and coal slags or fly ashes; if emphasis is based on joint extraction of Li and REE (or F), then rare earth electrolytic molten salt slag is a promising waste material – the most interesting results in this research field are summarized in Table 4. If coal gangue, slag or fly ash samples were studied as a source of Li and Ga or Ge, Na 2 CO 3 roasting at 800–875 ◦C followed by acid leaching is one of the most common procedure (Gao et al., 2024; C. Li et al., 2024; Rezaei et al., 2023, 2022) providing >90 % Li and Ga and moderately lower extraction of Ge. Low roasting temperatures 300–400 ◦C (energy saving) were tested with KOH, NaOH or H 2 O 2 additives - if followed by water leaching at 30 ◦C, 28–41 % Li and 36–52 % Ga were extracted (Pan et al., 2024). Calcination without additive at 600–750 ◦C (followed by 1.2M HCl leaching) led to good extraction rates of Li, REE, P, Sr or Mg (Zhang and Honaker, 2020). Rare earth molten salt electrolytic slag originates from electrolytic precipitation of rare earth metals from the melt of their salts, and it can be used as a promising source of numerous valuable elements. The results listed in Table 4 suggest that regardless of the procedure used, good extraction rates can be achieved for Li (>96 %) and REE (>90 %) (X. Li et al., 2024; Tong et al., 2023; Yang et al., 2024). Useful information and suggestions for further research can be inferred from sequential extraction studies applied on such waste materials. Tessier’s sequential extraction procedure applied on 3 red mud samples (Gu et al., 2018) revealed similar distribution of Li, Sc, Y and La-Lu – dominant dissolution in NH 2 OH.HCl in 25 % CH 3 COOH, which is generally attributed to Fe-Mn oxides association. Minor percentages of these elements were dissolved in CH 3 COONa/CH 3 COOH at pH =5 (which is used for dissolution of carbonates) or in HNO 3 /H 2 O 2 at pH =2 (85 ◦C), which is generally used for organic matter association. In contrast, Ga was prevalently dissolved by water or by HNO 3 /H 2 O 2 , which corresponds with dominant water-leachable fraction and minor organic matter bound species. Nb was predominantly dissolved by HNO 3 /H 2 O 2 (Gu et al., 2018). Information on distribution of valuable elements among individual fractions during minerals/ores processing and separation is important as well (and can be used for designing the optimal procedure for the extraction of these elements or for selecting optimal waste as a feedstock). For example, in case of alumina production from bauxite (Bayer process), after separation of red mud and Na aluminate solution, Sc and Ti were enriched in red mud (54–120 ppm and 0.98–5.34 %) while Ga and Li enter sodium aluminate liquor (60–120 ppm Ga and 1.5–4.9 % Li) (Y. Chen et al., 2022). During the utilization of feldspar processing waste, mica containing light fraction can be used as a source of Li Fig. 8B. Procedures of Li extraction from fly ash ( a Fang et al., 2023; b Gao et al., 2024; c C. Li et al., 2024; d Li et al., 2017; e Qin et al., 2015; f Rezaei et al., 2023; g Rezaei et al., 2022; h Xing et al., 2024; i Xu et al., 2021). Conversion note: 1 ppm =10−4 %. L. Bartoˇ nov´ a et al. Resources Policy 112 (2026) 105790 9
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