A total quality management action plan assessment model in supply chain management using the lean and agile scores
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Tavana, Madjid; Di Caprio, Debora; Ramin Rostamkhani Article A total quality management action plan assessment model in supply chain management using the lean and agile scores Journal of Innovation & Knowledge (JIK) Provided in Cooperation with: Elsevier Suggested Citation: Tavana, Madjid; Di Caprio, Debora; Ramin Rostamkhani (2025) : A total quality management action plan assessment model in supply chain management using the lean and agile scores, Journal of Innovation & Knowledge (JIK), ISSN 2444-569X, Elsevier, Amsterdam, Vol. 10, Iss. 1, pp. 1-21, https://doi.org/10.1016/j.jik.2024.100633 This Version is available at: https://hdl.handle.net/10419/327535 Standard-Nutzungsbedingungen: Die Dokumente auf EconStor dürfen zu eigenen wissenschaftlichen Zwecken und zum Privatgebrauch gespeichert und kopiert werden. Sie dürfen die Dokumente nicht für öffentliche oder kommerzielle Zwecke vervielfältigen, öffentlich ausstellen, öffentlich zugänglich machen, vertreiben oder anderweitig nutzen. Sofern die Verfasser die Dokumente unter Open-Content-Lizenzen (insbesondere CC-Lizenzen) zur Verfügung gestellt haben sollten, gelten abweichend von diesen Nutzungsbedingungen die in der dort genannten Lizenz gewährten Nutzungsrechte. Terms of use: Documents in EconStor may be saved and copied for your personal and scholarly purposes. You are not to copy documents for public or commercial purposes, to exhibit the documents publicly, to make them publicly available on the internet, or to distribute or otherwise use the documents in public. If the documents have been made available under an Open Content Licence (especially Creative Commons Licences), you may exercise further usage rights as specified in the indicated licence. https://creativecommons.org/licenses/by-nc-nd/4.0/
Journal of Innovation & Knowledge 10 (2025) 100633 Available online 5 December 2024 2444-569X/© 2024 The Author(s). Published by Elsevier España, S.L.U. on behalf of Journal of Innovation & Knowledge. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/). A total quality management action plan assessment model in supply chain management using the lean and agile scores Madjid Tavana a,b , Debora Di Caprio c,* , Ramin Rostamkhani d a Business Systems and Analytics Department, Distinguished Chair of Business Analytics, La Salle University, Philadelphia, USA b Business Information Systems Department, Faculty of Business Administration and Economics, University of Paderborn, Paderborn, Germany c Department of Economics and Management, University of Trento, Trento, Italy d School of Management, Universiti Sains Malaysia, Penang, Malaysia ARTICLE INFO JEL codes: C02 D20 D80 Keywords: Total quality management Lean and agile Supply chain management Action plan Process capability index ABSTRACT Supply chain management (SCM) and total quality management (TQM) represent two parallel approaches to improving organizational performance. Previous studies have analyzed the SCM features impacting organizational performance independently of the design of TQM practices. Similarly, the recent literature on SCM overlooks TQM when incorporating lean and agile elements in SCM practices and strategies. Scattered attempts have been made to evaluate lean and agile SCM practices and TQM action plans, but no concrete integrated approach has been developed. In particular, no study has presented a structured analysis to quantify the influence of the SCM components on achieving predetermined TQM goals. We propose a comprehensive, four-phase, integrated procedure with a total score to quantitatively assess lean and agile SCM to fill this research gap. This comprehensive score selects the most suitable TQM action plan for increasing productivity and sustainability. The four phases of the proposed procedure include an initial qualitative analysis for defining indicators, subindicators, and characteristics of the lean and agile approach (Phase 1), the formulation of a mathematical model for computing the total score of the whole SCM approach (Phase 2), the selection of an action plan to achieve TQM goals (Phase 3), and the validation of the proposed framework and the results obtained (Phase 4). We show the applicability of the proposed evaluation procedure in a real-life case study and demonstrate that the general formulation of the mathematical model allows for extensions of the proposed method to other evaluation contexts. Introduction Lean and agile are two supply chain management (SCM) strategies that focus on minimizing cost and waste while being highly flexible to adapt quickly to the continuous changes that SCM systems undergo (Salvendy, 2007). Lean and agility can be regarded as quality-changing tools that support strategic decisions to increase an organization’s competitive advantages and deal with dynamic customer preferences (Srinivasan et al., 2020;Oliveira-Dias et al., 2022). Total quality management (TQM) can be regarded as a parallel concept to lean SCM and agile SCM. It refers to a customer-oriented process that continuously improves the management of business operations at all levels by actively involving all employees (Boaden, 1997; Talha, 2004;Kujala and Ullrank, 2004;Mehra and Ranganathan, 2008). In this respect, identifying factors affecting the achievement of TQM goals related to productivity and sustainability represents a key issue for managers and researchers. Despite the impact of SCM decisions on TQM actions being clear and generally recognized, the possible implications of SCM workflows on assessing TQM goals are usually overlooked (Kannan and Tan, 2005;Vanichchinchai and Igel, 2009;Kaur et al., 2019;Soares et al., 2017). Most previous studies have combined lean and agile elements in SCM without considering related TQM goals. Moreover, even though attempts have been made to evaluate lean and agile SCM practices and TQM action plans, no concrete integrated approach has been developed. This is true both for qualitative and quantitative studies. The literature review section provides many examples in this sense. In particular, none of the existing studies has tackled the problem of explicitly identifying the relationship between the factors characterizing an efficient design of lean and agile SCM and those yielding successful TQM practices. * Corresponding author at: Department of Economics and Management, University of Trento, Trento, Italy. E-mail addresses: [email protected] (M. Tavana), [email protected] (D. Di Caprio), [email protected] (R. Rostamkhani). Contents lists available at ScienceDirect Journal of Innovation &Knowledge journal homepage: www.elsevier.com/locate/jik https://doi.org/10.1016/j.jik.2024.100633 Received 13 October 2024; Accepted 26 November 2024
Journal of Innovation & Knowledge 10 (2025) 100633 2 Another issue overlooked in the literature is the possibility of assigning a score to these factors to allow for a quantitative –hence, more objective –assessment of the action plan to implement for TQM. The present study is motivated by the following research question: “How can lean and agility contribute to total quality management (TQM) in supply chain management?”. This question is addressed by considering two particular issues: (1) Can specific lean and agile factors adequately be defined to account for TQM principles? (2) Can the impact of lean and agile SCM on achieving specific TQM goals be measured systematically and systematically?” To fill the research gap represented by these questions, we focus on a systematic analysis of the lean and agile SCM and show that it can lead to successful TQM. We introduce a wide range of lean and agile SCM factors. These factors are categorized as indicators, sub-indicators, and characteristics and are linked to the main domains of TQM. Identifying common features between lean and agile factors and TQM elements creates ideal conditions for designing a comprehensive evaluation procedure to measure the impact of lean and agile SCM on achieving specific TQM goals. The primary objective of this procedure is to provide a tool that assists experts and managers in selecting suitable intervention strategies. The evaluation procedure proposed in this study is based on a qualitative-quantitative approach that relies on the continuous full cooperation of researchers and practitioners. This evaluation scheme is designed to reflect two main objectives. The first objective is to define the total scores of lean and agile SCM approaches to account for the links between lean and agile indicators and TQM principles. The second objective is to use the total scores to select the actions to implement in an organization to achieve predetermined TQM goals. The innovative aspects of the proposed procedure are related to the empirical investigation that was conducted in a real-life organization to complement the theoretical framework. Indicators, sub-indicators, and their characteristics are specifically defined to evaluate the lean and agile SCM practices concerning the possibility of achieving prearranged TQM goals. The systematic definition of these indicators and subindicators was possible thanks to the collaboration of the TQM practitioners who participated in the empirical investigation. Well-defined and experience-based TQM goals are identified, and their pivotal role in assessing the practical validity of the proposed procedure is demonstrated. A mathematical model is introduced to add objectivity to the data provided by the practitioners through subjective evaluation. The mathematical formulas can be coded for an easy and automated computation of all the necessary scores. Excel was used in the empirical study due to its simplicity and common use, but many other software can be used to program the score spreadsheet. The active involvement of TQM practitioners in all the phases of the proposed procedure is the key to an accurate global assessment that encompasses assigning total scores to lean and agile SCM, choosing the TQM action plan to implement, and validating the organization’s results in terms of productivity and sustainability. The rest of the paper proceeds as follows. Section 2 provides a literature review of the relevant work produced over the last two decades. Section 3 illustrates the research framework and outlines the proposed four-phase evaluation procedure. Section 4 explains the method followed in selecting the TQM experts whose evaluations are essential to implement the proposed procedure. Section 5 describes the first phase of the proposed procedure, the qualitative phase. Section 6 describes the second phase, that is, the quantitative phase. The mathematical model defined to compute the total score of lean and agile SCM is explained in this section. Section 7 describes the third phase, the guidelines for the TQM practitioners to recommend the right action plan for achieving TQM goals. Section 8 describes the fourth phase, the results assessment phase. Section 9 discusses the main findings, their implications, and possible extensions. Section 10 concludes. Literature review This section focuses on the studies published over the last two decades on SCM and TQM practices and the effects that possible synergistic relationships between them may have on an organization’s performance. Previous studies on the impact of SCM and TQM on organizational performance Many studies have suggested that TQM and SCM strengthen organizational competitiveness and improve customer satisfaction. The impact of the main areas of SCM on TQM has been investigated relative to other initiatives, such as enterprise resource planning and electronic commerce. This impact endorsed a complete integration of SCM across organizational value chains, with a cross-boundary focus on transaction cost reduction (Gunasekaran and McGaughey, 2003). TQM and SCM have evolved similarly to reach the same goal: customer satisfaction. However, TQM and SCM have different starting points and primary goals, making an integrated implementation complex. According to several authors, TQM should aim to enhance internal partnerships (employee), while SCM should focus on external partnerships (business partners). Both partnerships must be enhanced to strengthen further the “total”in TQM and the “entire supply chain”in SCM (Vanichchinchai and Igel, 2009). Other researchers have followed a different interpretation: TQM should center on continuous quality improvement and participation, while SCM emphasizes supplier relationships, management, and on-time delivery of products and services (Talib et al., 2011a,b). The relationships between TQM and SCM have been analyzed using business models like Kanji’s Business Excellence model. This model uses TQM principles to help companies achieve business excellence and compensate for the inadequacies of existing SCM models by creating new ones (Kanji &Wong, 1999). The cost deriving from working without TQM concepts has also been considered (Liapis et al., 2013), while sporadic attempts were made to assess SCM and TQM practices concerning firms’supply performance (Vanichchinchai, 2014). Both issues have been tackled mostly in empirical studies, with the assessment of SCM components separated from TQM. The problem of integrating SCM practices with TQM ones has attracted the attention of researchers and practitioners more and more over the last decade. Different combinations of SCM-TQM practices were proposed for an enterprise to operate efficiently, and case studies were conducted to support their practical implementation (Sharma and Modgil, 2015). The results obtained from the practical deployments of fairly innovative SCM approaches were used to infer the factors characterizing a successful TQM (Jung and Chung (2016). Synergistic relationships between the SCM and TQM paradigms proved more helpful than pure SCM initiatives in enhancing overall business performance (Sidhu et al., 2019). Common practices in TQM and SCM were identified based on key factors identified empirically (Kaur et al., 2019). Some SCM models incorporated operation management techniques, allowing us to conclude the relative influence of TQM and SCM and the impact of TQM and agile production and green SCM practices on organizational performance (Green et al., 2019). Assessment methodologies were proposed for quality-related performance measures involving supply chain risk (Ganguly, 2020). SCM and TQM practices can impact each other and operational performance differently and at various levels. For instance, by testing alternate models, Sharma and Modgil (2020) concluded that SCM and TQM practices influence operational performance, but TQM also directly impacts SCM components. Thus, TQM practices influence the overall operational performance. Kaur et al. (2020a,b,c) assessed organizational performances based on the implementation of SCM-TQM M. Tavana et al.
Journal of Innovation & Knowledge 10 (2025) 100633 3 combined initiatives and of SCM and synergistic SCM approaches. The correlation between dependent and independent factors and competitive dimensions of SCM and SCM-TQM approaches was also studied. Kaur et al. (2021) identified the barriers impeding a successful implementation of SCM-TQM practices and ranked such barriers based on a VIKOR approach. Shaikh et al. (2023) argued that TQM initiatives are directly correlated to improvements in SCM while both positively affect an organization. A systematic literature review of the trendy topics related to TQM and SCM elements has been presented by Mahdikhani (2023), among others. Finally, the most recent studies related to TQM witnessed much more heterogeneous and interdisciplinary developments. For instance, Shan et al. (2023) proposed a multi-factor conceptual model to analyze the relationship between supply chain partnerships and innovation performance. Following a knowledge-management approach, supply chain partnerships and innovation performance are described by factors and measurement metrics typical of TQM practices. Liu et al. (2024) studied the impact of market accessibility on innovation performance, considering supply chain resilience as an influence path. Market accessibility is shown to influence significantly innovation performance, in contrast to its reduced impact on innovation quality. Mahajan et al. (2023) investigated the relationship between TQM and inventory management and concluded that inventory management highly correlates with the inventory turnover ratio. However, unlike TQM, it is unrelated to firm performance. Toufighi et al. (2024) focused on how participative leadership and cultural factors influence employees’speaking-up behavior and knowledge-sharing within supplier development. Practical implications involve fostering a highly inclusive and collaborative work environment aligning with TQM goals. Previous studies on the impact of lean and agile SCM on quality concepts Table 1 outlines the efforts made by the existing literature to study the role played by lean and agile SCM in developing quality concepts. These tables present studies facilitating the connection between lean and agile SCM and TQM. However, these studies have been inadequate in supporting a comprehensive evaluation of the decisions to achieve TQM goals. In summary, based on the literature review, it can be concluded that the previous studies did not offer a comprehensive approach to the interaction between SCM and TQM. Their scope is valuable but too limited to allow for a successful analysis of TQM, starting with qualitative elements or quantitative data collected within lean and agile SCM systems. Methodology Compared to the previous ones, the innovative idea of this study is to focus on making a compelling connection between the components of lean and agile SCM and the main domains of TQM. The current paper introduces an evaluation procedure where a quantitative assessment of an organization’s lean and agile SCM system is performed and used to assist TQM practitioners in selecting the right course of action for achieving prearranged and well-defined TQM goals. The methodology follows the typical multicriteria decision-making approach where researchers’knowledge and practitioners’experience are combined to draw and weight relevant factors. The general research framework is based on coordination and integration. We coordinate the efforts of all the actors involved in the study: academic researchers and selected TQM practitioners. We integrate different and often distant perspectives for an accurate definition and comprehensive assessment of the factors interlinking SCM and TQM within lean and agile environments. Fig. 1 represents the proposed research framework. The arrows indicate the links representing broad (internal two-way arrows) and specific (external arrow) viewpoints. We refer to Rostamkhani and Ramayah (2023) for the component structure of SCM. Regarding the TQM domains, we identify them with the seven essential principles of TQM introduced by Besterfield et al. (2012) and Oakland et al. (2020): quality tools, product design, customer focus, supplier quality, process management, employee commitment, and continuous improvement. We focus on the first five of these domains of TQM, that is, those allowing for corresponding concepts in SCM. The following sections will introduce the specific lean and agile indicators and the TQM goals. Table 1 Previous studies on lean and agile SCM approaches to quality concepts. Author(s) Focus Alves et al. (2012) Cause-effect relation between lean production adoption and promotion of thinkers. Costantino et al. (2012) Configuration problem of agile SCM. Chen et al. (2013) Efficiency and effectiveness of lean SCM. Jurado and Funentez (2014) Lean management, SCM, and sustainability. Tortorella et al. (2017) All aspects of lean SCM. Benitez et al. (2017) Lean, green, and resilient SCM. Zhu et al. (2018) Integration of product deletion, sustainability, and lean SCM. Lyer et al. (2019) Contribution of learning orientation and supply chain partnership resources. Roshan et al. (2019) Agile supply chain and pharmaceutical supply chain in crisis. Giovanni and Cariola (2020) Technologies on lean practices and green supply chains. Nath and Agrawal (2020) Investigate whether supply chain agility and lean management practices are antecedents of supply chain social sustainability. Shashi et al. (2020) Dynamic business environment and agile SCM. Jana (2021) Analyzing different supply chain structures in lean apparel manufacturing. Senthil and Muthukannan (2021) Lean structure project for lean SCM. Omoush et al. (2022) Intellectual capital, SCA, collaborative knowledge, and sustainability. Medina et al. (2022) The effects of absorptive capability and SCA. Kazancoglu et al. (2022) Considering flexibility and agility in SCM. Basu et al. (2022) The resilience and agility of automotive spare parts SCM. Dubey et al. (2022) The necessity of having agility in SCM. Shekarian et al. (2022) The effect of flexibility and agility on improving SC responsiveness. Abdelilah et al. (2023) Investigate the antecedents of supply chain agility and its impact on a firm’s operational performance. Cantele et al. (2023) Investigate the potential combinations of firm and supply chain sustainability practices and supply chain agility for high firm performance. Kumar Singh and Modgil (2023) Identifying effective performance practices in automotive lean supply chains. Sangwa et al. (2023) A lean performance measurement system for an automotive supply chain. Vanichchinchai, (2023). The differences across selected contextual factors on the Toyota Way, agile manufacturing, and their subelements. Khawka et al. (2024) Categorization of critical success factors for implementing lean SCM. Mishra et al. (2024) Uncover the critical enablers of an agile supply chain in the manufacturing sector amidst disruptions. Nikneshan et al. (2024) The effect of lean and agile innovation on lean and agile supply chains. Panigrahi et al. (2024) Lean SCM critical factor assessment for continuous improvement in manufacturing. M. Tavana et al.
Journal of Innovation & Knowledge 10 (2025) 100633 4 Proposed evaluation procedure Within this framework, we propose a comprehensive and integrated four-phase procedure for assessing the impact of lean and agile SCM on the domains of TQM and the consequent achievement of specific TQM goals. The phases of the proposed evaluation procedure are outlined below. A detailed description of each phase will be provided in the following sections. Phase 1 (Qualitative phase): This phase consists of defining qualitative concepts, including indicators, sub-indicators, and relevant characteristics, that can link the lean and agility of SCM to TQM goals. The TQM goals are also identified in this phase. In summary: Researchers and practitioners define indicators, subindicators, and relevant characteristics. Phase 2 (Quantitative phase): This phase introduces the mathematical model. Evaluation matrices and weight vectors are defined for a quantitative assessment of the concepts of Phase 1 and to assign total scores to both the lean and the agile approaches. In this phase, the researchers code the mathematical formulation using software known to the practitioners. We have prepared an Excel spreadsheet to compute partial and total scores since Excel is a worldwide known and relatively easy-to-use software. At the same time, the selected TQM practitioners analyze all the concepts of Phase 1 and provide the necessary data to run the mathematical model. In summary: (a) Researchers define evaluation matrices, weight vectors, and all the formulas to assign a score to each indicator and subindicator and a total score to both lean SCM and agile SCM separately; (b) Researchers code all the formulas using an Excel spreadsheet (or another software known to the practitioners); (c) Senior practitioners assign importance weights to indicators, sub-indicators, and characteristics; (d) General practitioners provide a quantitative evaluation of the characteristics; and (e) All practitioners use the Excel spreadsheet to compute the partial and total scores of lean and agile SCM. Phase 3 (Action plan recommendation): Determining the action plan to recommend for the target organization and implementing the recommended actions. In summary: Practitioners choose the action plan based on a specific classification schema and oversee the implementation of the corresponding actions, ensuring that the selected approach to TQM is pursued. Phase 4 (Assessment of results): Validating the methodology and verifying whether there has been an actual improvement in terms of productivity and sustainability using Process Capability Indices (PCI). In summary: Independent practitioners (external experts) are called to act as referees and evaluate the methodology’s validity based on the concrete results obtained for the target organization. Fig. 2 presents a schematic representation of the four phases above, describing the actors (researchers and practitioners) involved in each Fig. 1. General research framework. Fig. 2. The proposed evaluation procedure. M. Tavana et al.
Journal of Innovation & Knowledge 10 (2025) 100633 5 phase. Selecting TQM experts TQM practitioners play a crucial role in all the phases outlined above. They are called to perform all the qualitative and quantitative evaluations that will take place through the different phases. The assessments provided by senior and general practitioners allow data collection for the mathematical model. The practitioners analyze the data through an Excel spreadsheet. Finally, a second group of practitioners, i.e., external experts, act as referees to appraise the validity and reliability of the results obtained. Consequently, selecting TQM practitioners is the first key issue to consider. Fig. 3 outlines the different levels of TQM knowledge considered for selecting the experts. The categories of experts involved in our evaluation procedure, their expertise, and their role are summarized in Appendix A. Selecting the TQM practitioners (Phases 1 to 3) To evaluate the empirical validity of the proposed framework and evaluation procedure, we contacted 33 organizations operating in the Middle East. The organizations were asked for the availability of their TQM experts. One organization was chosen as the target organization to check the applicability and validity of the proposed four-phase evaluation procedure. Two types of practitioners had to be selected: (1) general practitioners to evaluate the lean and agile indicators, sub-indicators, and characteristics concerning the TQM domains; (2) senior practitioners to weight the lean and agile indicators, sub-indicators, and characteristics. General practitioners For the general practitioners, we proceeded as follows. First, we regarded the group of 33 organizations that agreed to participate in our study as the research population and determined the sample size to guarantee accuracy when gathering data. For populations that are not too large, a sample can be selected using a variant of Cochran’s formula (Nanjundeswaraswamy and Divakar, 2021): n=Nz2pq Nd2+z2pq −d2(1) where: nis the sample size Nis the community size dis the tolerable error (between 0.01 and 0.1) zis the standard deviation in the average variability pis the approximate prevalence rate for which the survey is conducted qequals 1 −p This formula is obtained for small populations by combining the standard Cochran’s formula n0=z2pq d2(sample size for a large population proportion) with the adjustment formula n=n0/[1+n0−1 N]. Thus, we calculated the population sample size using Eq. (1) and the following values for the parameters: N=33,d=0.1,z=1.96,p=0.5,q=0.5 (2) Obtaining the sample size: n=25 (3) Once the sample size was known, we had to define a rule to choose 25 organizations out of the 33 available. The population of 33 organizations was categorized according to the five main domains of TQM considered in this study. Table 2 outlines these five domains. Each of the 33 organizations was associated with one or more domains. Hence, 25 organizations were selected so that it was possible to divide them into five groups of five units each. Finally, we invited one representative from each of the 25 organizations and put the representative in the corresponding group. The invitations to experts were sent based on the information provided by the experts themselves regarding their personal and organizational experiences through a questionnaire. This questionnaire – included in Appendix B –assessed the possible candidates based on the following indicators: educational level, managerial position, work Fig. 3. Knowledge levels of TQM experts. Table 2 The main domains of TQM considered in this study. Main Domains of TQM considered in this study T 1 Quality Tools T 2 Product Design T 3 Customer Focus T 4 Supplier Quality T 5 Process Management M. Tavana et al.
Journal of Innovation & Knowledge 10 (2025) 100633 6 experience (year), and familiarity with lean and agile SCM. The human resources management departments of the 25 selected organizations verified the information collected through the questionnaire. Senior practitioners For the senior practitioners, we proceeded as follows. For each group of general practitioners, one senior practitioner was invited from one of the five organizations of the general practitioners in the group. In this way, a group of five senior practitioners was created. The information collected with the questionnaire was used again to guide the choice of the senior experts. Selecting the TQM external experts (Phase 4) The research validation was carried out based on independent expert’s opinions. This is in line with many researchers’perspectives. Expert judgments are one of the best tools for conducting content validation, given that the experts’competence has been correctly assessed based on experience, suitable education, and level of topic familiarity (Perez and Martinez, 2008;Fern´ andez-G´ omez et al., 2020). For this study, we asked the target organization to contact TQM external experts they trusted and had already contracted for project evaluation. However, we provided the organization with a questionnaire for the experts to apprise the proposed methodology and its applicability. The questionnaire is included in Appendix C. Phase 1: qualitative phase Lean and agile indicators to link SCM to the main domains of TQM Regarding the leading indicators, we build on the research of Rostamkhani and Karbasian (2020) and Rostamkhani and Ramayah (2023), who introduced two different categories of indicators for leading commercial, industrial, and military organizations to implement and exploit lean and agile approaches in SCM successfully. Lean and agile SCM have the same components. Thus, in the qualitative phase, the differences between the lean and agile contexts are reflected by introducing innovative indicators, sub-indicators, and their characteristics. Table 3 shows the leading indicators proposed in this study. As shown in Table 3, the leading lean and agile indicators are defined as being in one-to-one correspondence with the components of lean and agile SCM, respectively. At the same time, each indicator is associated with one or more of the main domains of TQM. As mentioned above, this study focuses on the five primary domains of TQM, as outlined in Table 2. Fig. 4 presents the relationships between the proposed lean and agile indicators and the considered TQM domains. These tables summarize which lean/agile indicator covers which TQM domain and, vice versa, which TQM domain is reflected by which indicator. Finally, Table 4 lists the goals of TQM considered in this study. These goals have been defined with the help of the selected TQM practitioners based on their experience and data from the organizations involved in the study (see Appendix D). Introducing lean and agile sub-indicators and the corresponding characteristics One of the main contributions of the current paper is to show that five of the main domains of TQM can be covered by correctly defining not only leading indicators but also sub-indicators and their characteristics in lean and agile SCM. In principle, this type of categorization can be developed based on a careful and systematic literature review and the researchers’knowledge. In our case, we used a literature review to extract the leading indicators. We combined our knowledge and experience with those of the TQM practitioners to determine the declination of sub-indicators and characteristics. Tables 5–7show the sub-indicators and characteristics proposed for the lean indicators. Tables 8–10 show the sub-indicators and characteristics proposed for the agile indicators. Phase 2: quantitative phase This phase entails the researchers’involvement in designing a mathematical model that allows for a coherent evaluation of an SCM system and the effort of the general and senior practitioners to acquire all the data (quantitative assessment) necessary to apply the mathematical formulas. More precisely, this phase comprises the following steps: 1) Researchers define a suitable mathematical model 2) Researchers code the mathematical formula using software known to the practitioners. 3) Practitioners provide the data for the model: (a) general practitioners evaluate the characteristics, and (b) senior practitioners assign weights to all indicators, sub-indicators, and characteristics. 4) Practitioners use the coded program to determine all partial and total scores. Proposed mathematical model This section provides a formal model to assign a total score to an SCM approach based on a determined set of indicators, sub-indicators, and corresponding characteristics. The key idea behind this formal model is to allow for multiple initial evaluations of the basic elements of the SCM approach, that is, the characteristics. Various evaluations of single characteristics are possible considering different groups of experts. In our case, five groups of general practitioners evaluated each characteristic. The other initial data required for the model are the importance weights of all the indicators, sub-indicators, and characteristics. A group of experts usually assigns these weights. In our case, a group of senior practitioners provided the weights. It deserves to be noted that this is a general model and can also be used in other evaluation contexts. We start with the notations and some Table 3 Lean and agile indicators vs. SCM components. Lean SCM Agile SCM SCM Components Indicator Proposed Main Lean Indicators Indicator Proposed Main Lean Indicators I 1 Customer satisfaction I 1 Rapid response Customers I 2 Predicting all processes I 2 Consumption estimation Forecasting I 3 Flexible product design I 3 Modular product design Designing I 4 Creating reliable processes I 4 Creating flexible processes Processing I 5 Creating required processes I 5 Creating all valued processes Inventory I 6 Effectiveness of the suppliers I 6 Using information technology Purchasing I 7 Reinforcement of the suppliers I 7 Involving suppliers in development Suppliers I 8 Correct placement of the products I 8 Keeping the work environment clean Location I 9 On-time and reliable delivery of product I 9 Equipping aftersales service centers Logistics M. Tavana et al.
Journal of Innovation & Knowledge 10 (2025) 100633 7 basic definitions. HThe total number of indicators defined for the SCM approach IiThe ith indicator; i=1,...,H JiThe total number of sub-indicators of the ith indicator Ii Iij is the jth sub-indicator of Ii;i=1, ..., H;j=1,...,Ji Kij The total number of characteristics of the jth sub-indicator Iij of the ith indicator Ii Iijk The kth characteristic of Iij;i=1,...,H;j=1,...,Ji;k=1,...,Kij Fthe number of groups in which the experts evaluating the characteristics (general practitioners) are divided. sf(Ii)The score of Iiassigned by the fth group of experts; i=1,...,H;f=1,...,F sf(Iij)The score of Iij assigned by the fth group of experts; i=1,...,H;j=1,...,Ji;f =1,..., F sf(Iijk)The score of Iijk assigned by the fth group of experts; i=1,...,H;j=1,...,Ji;k =1,..., Kij;f=1,...,F sv(Ii)The score vector associated with Ii: for all i=1,..., H,sv(Ii) = ( s1(Ii)s2(Ii)... sF(Ii) ) sv(Iij)The score vector associated with Iij: for all i=1,..., Hand j=1, ..., Ji,sv(Iij)=(s1(Iij)s2(Iij)... sF(Iij)) sv(Iijk)The score vector associated with Iijk: for all i=1,..., H,j=1, ..., Jiand k=1,..., Kij,sv(Iijk)= (s1(Iijk)s2(Iijk)... sF(Iijk)) s(Ii)The total (average) score of Ii;i=1, ..., H (continued on next column) (continued) s(Iij)The total (average) score of Iij;i=1, ..., H;j=1,...,Ji s(Iijk)The total (average) score of Iijk;i=1, ..., H;j=1, ...,Ji;k=1,..., Kij w(Ii)The weight of Ii;i=1,...,H w(Iij)The weight of Iij;i=1, ..., H;j=1, ..., Ji w(Iijk)The weight of Iijk;i=1, ..., H;j=1, ...,Ji;k=1,..., Kij TS The total (average) score of the SCM approach based on all the indicators considered. The sum of the weights of indicators (Ii), sub-indicators (Iij), and characteristics (Iijk) must be as follows: ∑ H i=1 w(Ii) = 1 (4) ∑ H i=1∑ Ji j=1 w(Iij)=1 (5) ∑ H i=1∑ Ji j=1∑ Kij k=1 w(Iijk)=1 (6) As mentioned above, we assume that the multiple initial scores of the single characteristics and all the weights are known. Thus, the data of the mathematical model are as follows: •sv(Iijk)=(s1(Iijk)s2(Iijk)... sF(Iijk)),i=1,...,H,j=1,...,Ji,k= 1,..., Kij •w(Ii),i=1,...,H •w(Iij),i=1,...,H,j=1,...,Ji •w(Iijk),i=1,..., H,j=1, ..., Ji,k=1, ..., Kij Fig. 4. The proposed lean and agile indicators vs the main domains of TQM. Table 4 The goals of TQM considered in this study. TQM goals considered in this study G 1 On-time delivery of products and services G 2 Accurate delivery of products and services G 3 Improving customer satisfaction continuously G 4 Creating high motivation in the work environment G 5 Innovation in the product or service creation process M. Tavana et al.
Journal of Innovation & Knowledge 10 (2025) 100633 8 For all i=1,...,H,j=1, ..., Jiand k=1,...,Kij, we compute the total score of Iijk: s(Iijk)=1 F∑ F f=1 sf(Iijk)(7) Then, the scores of sub-indicators are obtained from those of the characteristics. For all i=1,...,Hand j=1,...,Ji, we compute the score vector and the total score of Iij as follows: sv(Iij)=(sv(Iij1)sv(Iij2)... sv(IijK))×⎛ ⎜ ⎜ ⎝ w(Iij1) w(Iij2) ... w(IijK) ⎞ ⎟ ⎟ ⎠ =⎛ ⎜ ⎜ ⎝ s1(Iij1)s1(Iij2)... s1(IijK) s2(Iij1)s2(Iij2)... s2(IijK) ... ... ... ... sF(Iij1)sF(Iij2)... sF(IijK) ⎞ ⎟ ⎟ ⎠ ×⎛ ⎜ ⎜ ⎝ w(Iij1) w(Iij2) ... w(IijK) ⎞ ⎟ ⎟ ⎠ (8) s(Iij)=1 F∑ F f=1 sf(Iij)(9) Similarly, the scores of the indicators are obtained from those of the sub-indicators. For all i=1,...,H, we compute the score vector and the total score of Iias follows: sv(Ii) = ( sv(Ii1)sv(Ii2)... sv(IiJ) ) × ⎛ ⎜ ⎜ ⎝ w(Ii1) w(Ii2) ... w(IiJ) ⎞ ⎟ ⎟ ⎠ =⎛ ⎜ ⎜ ⎝ s1(Ii1)s1(Ii2)... s1(IiJ) s2(Ii1)s2(Ii2)... s2(IiJ) ... ... ... ... sF(Ii1)sF(Ii2)... sF(IiJ) ⎞ ⎟ ⎟ ⎠ ×⎛ ⎜ ⎜ ⎝ w(Ii1) w(Ii2) ... w(IiJ) ⎞ ⎟ ⎟ ⎠ (10) s(Ii) = 1 F∑ F f=1 sf(Ii)(11) Finally, following the same idea, a score vector can be defined considering all the indicators at the same time. That is, a score vector can be defined for the whole SCM approach as follows: Table 5 Sub-indicators and characteristics of I 1 , I 2 , and I 3 in lean SCM. Main Indicators Sub-indicators Characteristics I 1 Customer Satisfaction I 11 Facilitated Communication I 111 (Creating Flat Organizational Structure) I 112 (Flow of Fluent and Free Information) I 12 Customer Complaints I 121 (Clear Definitions of Handling) I 122 (Encouraging Employees to Handle Complaints Rapidly) I 13 Responsiveness I 131 (Organizational Rapid Responsiveness to Customer) I 132 (Relevant Employees Communication with Customer Directly) I 2 Predicting all Processes I 21 Resources Management I 211 (Resources Estimation in Organization Accurately) I 212 (Identification in Internal and External Resources Management) I 22 Processes Management I 221 (Process System Application in all Aspects within the Organization) I 222 (Organization Processes Reengineering) I 223 (Process-Orientation View by all Employees) I 23 Outsourcing Management I 231 (Understanding Suppliers’Role in SCM) I 232 (Supplier Training Effectively) I 233 (Suppliers Participation Properly) I 24 Total Quality Management I 241 (Using Advanced Techniques by Relevant Employees) I 242 (Preventive Actions Before Corrective Actions) I 3 Flexible Product Design I 31 Qualified Employees I 311 (Employing the Flexible Employees) I 312 (Employing the Cross-Functional Employees) I 313 (Implementing the Required Training) I 32 Product Change Power I 321 (Creating the Changeable System) I 322 (Empowerment of Required Skills) I 323 (Effective Encouragement for New Designs) I 33 Continuous Improvement I 331 (Innovation of the Organizational Employees) I 332 (Creativity of the Organizational Employees) Table 6 Sub-indicators and characteristics of I 4 , I 5 , and I 6 in lean SCM. Main Indicators Sub-indicators Characteristics I 4 Creating Reliable Processes I 41 Product or Service Life Cycle I 411 (Time to Launch Production or Service) I 412 (Duration of Product Operation or Service) I 42 Using Standard Parts or Methods I 421 (Availability of Standard Parts) I 422 (Availability of Methods/ Procedures) I 43 Using Troubleshooting Processes I 431 (Minimizing the Required Time to Find the Fault) I 432 (Minimizing the Required Cost to Find the Fault) I 5 Creating Required Processes I 51 Using Simultaneous Bilateral Processes I 511 (Having Qualitative Aspects) I 512 (Having Quantitative Aspects) I 52 Using Customer-focused Processes I 521 (Maximizing Quality of Product or Service) I 522 (Minimizing Cost of Product or Service) I 523 (Maximizing On-time Delivery) I 53 Using Strong Processes in all Levels I 531 (To be Complete) I 532 (To be Comprehensive) I 533 (To be Consistent and Clear) I 54 Using Affordable Processes I 541 (Minimizing Process Time) I 542 (Minimizing Process Cost) I 6 Effectiveness of the Suppliers I 61 Supplier Assessment before Purchasing I 611 (Allocation of Evaluation Tables) I 612 (Categorizing Suppliers to A, B, C, and D) I 613 (Preparing an Authorized List for Purchasing) I 62 Supplier Control during Purchasing I 621 (Preparing a List of Control Points) I 622 (Provision of Appropriate Control Tools) I 623 (Checking Quality Certificates of Items/Services) I 63 Satisfaction Record after Purchasing I 631 (Allocation of Scoring to the Selected Suppliers) I 632 (Categorizing Satisfaction Score from Purchasing) M. Tavana et al.
Journal of Innovation & Knowledge 10 (2025) 100633 15 Appendix D Data used to draw the guidelines to interpret total scores of lean/agile SCM Figs. D1 and D2 Fig. D1. Data provided by the 25 organizations (all data refer to 2002–2020). Fig. D2. Total scores of SCM versus averages of percentage realizations of TQM goals. M. Tavana et al.
Journal of Innovation & Knowledge 10 (2025) 100633 16 Appendix E Implementation of the proposed mathematical model for the target organization E.1. Assessment of lean SCM for the target organization This section includes the Excel spreadsheets actually used by the TQM practitioners to assess the lean approach to SCM for the target organization to achieve TQM goals. To simplify the computations, the practitioners split the set of indicators in three subsets and filled in an Excel spreadsheet per each set. Fig. E1 shows the assessment of lean SCM considering the subset {I1,I2,I3}. Similarly, Figs. E2 and E3 show the assessment of lean SCM considering the subsets {I4,I5,I6}and {I7,I8,I9}, respectively. The total score of the lean approach is the total of all partial scores provided by the three spreadsheets. Fig. E1. Excel spreadsheet for the calculation of TSlean {I1,I2,I3}. Fig. E2. Excel spreadsheet for the calculation of TSlean {I4,I5,I6}. M. Tavana et al.
Journal of Innovation & Knowledge 10 (2025) 100633 17 Fig. E3. Excel spreadsheet for the calculation of TSlean {I7,I8,I9}. E.2. Assessment of agile SCM for the target organization This section includes the Excel spreadsheets used by the TQM practitioners to assess the agile approach to SCM for the target organization to achieve TQM goals. As for the lean approach, the practitioners assessed agile SCM using three Excel spreadsheets. Fig. E4 shows the assessment of agile SCM based on the subset {I1,I2,I3}. Similarly, Figs. E5 and E6 show the assessment of agile SCM considering the subsets {I4,I5,I6}and {I7,I8,I9}, respectively. Hence, the total score of the whole approach was computed by summing together the partial scores provided by the three subsets of indicators. Fig. E4. Excel spreadsheet for the calculation of TSagile {I1,I2,I3}. M. Tavana et al.
Journal of Innovation & Knowledge 10 (2025) 100633 18 Fig. E5. Excel spreadsheet for the calculation of TSagile {I4,I5,I6}. Fig. E6. Excel spreadsheet for the calculation of TSagile {I7,I8,I9}. E.3. Details of calculations of partial scores For the sake of completeness and to further clarify how the mathematical model works, we show the details of some of the evaluation matrices, weight vectors, and calculations yielding the partial score of lean SCM based on the first three indicators, that is, TSlean {I1,I2,I3}. These are the numerical values of Fig. E1. The calculations leading to the other total scores of lean and agile SCM in Figs. E2 to E6 are developed similarly. The general practitioners assign the characteristics’score vectors. The total scores are computed as averages of the components of the corresponding score vectors. sv(I111) = ( s1(I111)s2(I111)s3(I111)s4(I111)s5(I111) ) = ( 66757) M. Tavana et al.
Journal of Innovation & Knowledge 10 (2025) 100633 19 s(I111) = 1 5∑ 5 f=1 sf(I111) = 6+6+7+5+7 5=6.20 sv(I112) = ( s1(I112)s2(I112)s3(I112)s4(I112)s5(I112) ) = ( 54968) s(I112) = 1 5∑ 5 f=1 sf(I112) = 5+4+9+6+8 5=6.40 Proceed similarly for all the remaining characteristics. sv(I11) = ⎛ ⎜ ⎜ ⎜ ⎜ ⎝ 6 5 6 4 7 9 5 6 7 8 ⎞ ⎟ ⎟ ⎟ ⎟ ⎠ ×(0.5 0.5)= ( 5.5 5 8 5.5 7.5) s(I11) = 1 5∑ 5 f=1 sf(I11) = 5.5+5+8+5.5+7.5 5=6.30 sv(I12) = ⎛ ⎜ ⎜ ⎜ ⎜ ⎝ 5 6 6 6 7 8 3 8 7 7 ⎞ ⎟ ⎟ ⎟ ⎟ ⎠ ×(0.6 0.4)= ( 5.4 6 7.4 5 7 ) s(I12) = 1 5∑ 5 f=1 sf(I12) = 5.4+6+7.4+5+7 5=6.16 sv(I13) = ⎛ ⎜ ⎜ ⎜ ⎜ ⎝ 5 7 7 5 7 9 9 7 6 8 ⎞ ⎟ ⎟ ⎟ ⎟ ⎠ ×(0.5 0.5)= ( 66887) s(I13) = 1 5∑ 5 f=1 sf(I13) = 6+6+8+8+7 5=7.00 Proceed similarly for the remaining sub-indicators. sv(I1) = ⎛ ⎜ ⎜ ⎜ ⎜ ⎝ 5.5 5.4 6 5 6 6 8 7.4 8 5.5 5 8 7.5 7 7 ⎞ ⎟ ⎟ ⎟ ⎟ ⎠ ×⎛ ⎝ 0.3 0.4 0.3⎞ ⎠= ( 5.61 5.7 7.8 6.1 7.2) s(I1) = 1 5∑ 5 f=1 sf(I1) = 5.61 +5.7+7.8+6.1+7.2 5=6.45 Proceed similarly for the remaining indicators. sv({I1,I2,I3}) = ⎛ ⎜ ⎜ ⎜ ⎜ ⎝ 5.61 6.42 5.66 5.7 6.7 6.1 7.8 6.9 5.7 6.1 6.5 5.1 7.2 7 5.6 ⎞ ⎟ ⎟ ⎟ ⎟ ⎠ ×⎛ ⎝ 0.1 0.15 0.15 ⎞ ⎠= ( 2.37 2.48 2.66 2.34 2.60 ) TSlean {I1,I2,I3}=2.37 +2.48 +2.66 +2.34 +2.60 5=2.49 References Abdelilah, B., El Korchi, A., & Amine Balambo, M. (2023). Agility as a combination of lean and supply chain integration: How to achieve a better performance. International Journal of Logistics Research and Applications, 26(6), 633–661. https:// doi.org/10.1080/13675567.2021.1972949 Alves, A. C., Dinis-Carvalho, J., & Sousa, R. M. (2012). Lean production as promoter of thinkers to achieve companies’agility. The Learning Organization, 19(3), 219–237. https://doi.org/10.1108/09696471211219930 Anil, A. P., & Satish, K. P. (2016). Investigating the relationship between TQM practices and firm’s performance: A conceptual framework for Indian organizations. Procedia Technology, 24, 554–561. https://doi.org/10.1016/j.protcy.2016.05.103. ISSN 2212-0173. Basu, J., Abdulrahman, M. D., & Yuvaraj, M. (2022). Improving agility and resilience of automotive spares supply chain: The additive manufacturing enabled truck model. Socio-Economic Planning Sciences, 101401.https://doi.org/10.1016/j. seps.2022.101401 M. Tavana et al.
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