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Ci a ion: H abo ský, L.; Neniˇcka, P.;
F ies, J. Labo a o y Machine
Ve i ica ion o Fo ce T ansmission
P o ided by F ic ion Ac ing on he
D i e D um o a Con eyo Bel .
Machines 2023,11, 544. h ps://
doi.o g/10.3390/machines11050544
Academic Edi o : Sheng Li
Recei ed: 24 Ap il 2023
Re ised: 9 May 2023
Accep ed: 9 May 2023
Published: 11 May 2023
Copy igh : © 2023 by he au ho s.
Licensee MDPI, Basel, Swi ze land.
This a icle is an open access a icle
dis ibu ed unde he e ms and
condi ions o he C ea i e Commons
A ibu ion (CC BY) license (h ps://
c ea i ecommons.o g/licenses/by/
4.0/).
machines
A icle
Labo a o y Machine Ve i ica ion o Fo ce T ansmission
P o ided by F ic ion Ac ing on he D i e D um o a
Con eyo Bel
Leopold H abo ský* , Pe Neniˇcka and Jiˇ íF ies
Depa men o Machine and Indus ial Design, Facul y o Mechanical Enginee ing,
VSB-Technical Uni e si y o Os a a, 70800 Os a a, Czech Republic; pe [email p o ec ed] (P.N.);
[email p o ec ed] (J.F.)
*Co espondence: [email p o ec ed]
Abs ac :
The pape p esen s he measu ed alues o ensile o ces ac ing on ansmission idle s in he
uppe and lowe un o a con eyo bel placed on a labo a o y machine designed a he Depa men
o Machine and Indus ial Design, Facul y o Mechanical Enginee ing, VSB-Technical Uni e si y o
Os a a. The ensile o ces de ec ed by wo s ain gauge load cells and eco ded using DEWESo
so wa e we e used o calcula e he ic ion coe icien , which ac s on he su ace o he d i ing d um
casing and he con eyo bel . The ic ion coe icien a he slip poin , o du ing he slippage o he
con eyo bel on he ubbe o s eel casing o he d i ing d um, was de e mined o wo s a es o he
su aces ha a e in con ac . Expe imen al measu emen s on a labo a o y machine de e mined ou
alues o ic ion coe icien s o wo ypes o d um su aces and o wo s a es o con ac su aces,
which we e compa ed wi h he ecommended s anda d alues. The measu ed alues eached highe
alues in compa ison wi h he alues gi en by he CSN s anda ds. The highes de ia ion o 273.3%
is achie ed using a s eel we su ace, and he lowes de ia ion o 106.3% is achie ed when using a
ubbe d y lining o he d i ing d um casing. On he p esen ed labo a o y machine, i is possible o
measu e ensile o ces o di e en speeds o mo emen , di e en bel angles on he d i ing d um,
a ious ypes o bel su aces, di e en ypes o d um casing linings, and di e en sizes o ension
o ces o he endless loop o he con eyo bel . Fo hese cha ac e is ics o he con eyo bel , he
magni ude o he ic ion coe icien ac ing be ween he bel and he d um su aces can be de e mined.
Keywo ds:
labo a o y machine; con eyo bel ; coe icien o ic ion; d i e d um; d um coa ing;
ensile o ces exe ed on he bel
1. In oduc ion
The bel o he bel con eyo is d i en by ic ional o ces ha a e ansmi ed be ween
he su ace o he d i ing d um casing/shell and he con eyo bel . Thus, he o al mo e-
men esis ance o he con eyo bel is o e come by he d i ing o ces gene a ed by he
bel con eyo d i e placed on he d i ing d ums.
In a pape [
1
], An oniak p esen s he heo e ical basis used o build a new gene a ion o
bel con eyo s. These con eyo s a e cha ac e ized by he be e ene gy-sa ing pa ame e s
o hei un anspo and hei highe eliabili y.
The solu ion o o ce ela ionships o he d i ing d ums is based on Eule
(-Ey elwein) Equa ion (1).
The Eule –Ey elwein o mula, w i en by Leonha d Eule (1707–1783) and Johann Al-
be Ey elwein (1764–1848), desc ibes he ic ion o a la bel su ounding a
cylind ical d um [2].
Konyukho e al. s a e in [
3
] ha he solu ion o he gene alized Eule –Ey elwein,
o he bel ic ion issue, is a s and-alone ask ecen ly o mula ed o a ope placed in a
sliding equilib ium on an a bi a y su ace. I b ings a new se o benchma k issues o
Machines 2023,11, 544. h ps://doi.o g/10.3390/machines11050544 h ps://www.mdpi.com/jou nal/machines
Machines 2023,11, 544 2 o 19
he e i ica ion o a ope/beam placed on a su ace/solid con ac and i s algo i hms. No
only a pulling o ce a io bu also he posi ion o he cu e on an a bi a y igid su ace,
wi hs anding he mo ion in he d agging di ec ion, should be e i ied.
Ha ada and Hi osa o, in a icle [
4
], use an endless ope (loop- ope), u ning a ound
an endless pulley and an endless winch. As ic ion o ces be ween he cable and he d um
ans e he cable ension, he slipping o he cable, which is domina ed by he well-known
Eule –Ey elwein o mula, is aking in o conside a ion he s a ics o he E-CDPR. In his
pape , a new in e p e a ion o he Eule –Ey elwein’s o mula is p oposed by using a g aph
in which he non-slipping condi ion is exp essed as an a ea in he cable ension.
Konyukho e al., in a icles [
5
–
7
], s a e ha wi hin he ini e elemen implemen a ion,
he isogeome ic app oach is used o model cu ilinea cables, and he igid su aces can be
de ined in gene al ia NURB su ace splines. Ve i ica ion o he ini e elemen algo i hm is
gi en using he well-known analy ical solu ion o he Eule –Ey elwein ask—a ope placed
on a cylind ical su ace.
Bulín and Hajžman, in hei a icle [
8
], p esen a bel -cylinde in e ac ion model based
on he absolu e nodal coo dina e o mula ion o beam- ini e elemen s, which ake in o
conside a ion he nonlinea con ac o ces ac ing be ween a beam and a igid cylinde .
Ma e al. in pape [
9
] p esen an exclusi e es ing ig ha was buil o expe imen ally
in es iga e ic ion and slip a he ele a o ac ion in e ace, p o ided unde a ious
ac ion condi ions.
Shi-zai and Meng-gang, in he a icle [
10
], p esen he go e ning equa ions de eloped
by hem, which a e based on ca ena y heo y and he Eule –Ey elwein’s equa ion. The go -
e ning equa ions o he h ee-dimensional sliding cable elemen s, wi h a known uns essed
cable leng h and wi h known ensile o ces, a e espec i ely de eloped, accoun ing o he
he mal e ec and sliding ic ion.
Gładysiewicz e al., in a icle [
11
], p esen he p ima y pa ame e de e mining he
alue o he esis ance o mo ion o he bel con eyo , which is he main esis ance coe icien
, and is also e e ed o as he a i icial o ic i e ic ion coe icien . This coe icien is
p ima ily used o calcula ing bel con eyo esis ance o mo ion acco dingly o DIN 22101,
PN-93/M-46552, and ISO 5048 s anda ds.
Munzenbe ge and Wheele speci y in a icle [
12
] ha he inden a ion olling esis ance
o con eyo bel s is an impo an design conside a ion o long bel con eyo s and can
also be impo an o hea ily loaded bel con eyo s. Inden a ion olling esis ance is
dependen on he p ope ies o he con eyo bel , including he ca cass and bo om co e
as well as p ope ies o he con eyo bel , including induced loads, he bel speed, ambien
empe a u e, and he idle oll diame e .
Fedo ko e al. desc ibe in a icle [
13
] he achie ed esea ch esul s ega ding he
p ope ies o smoo h con eyo bel s de e mined h ough a ensile loading es o examine
he beha io o he inne s uc u e o he bel samples. They p esen ha when he bel is
subjec ed o long- e m s ain, he bel elaxa ion e ec is obse ed, and changes may occu
o he inne s uc u e o he bel . The ensile es a a cons an eloci y de e mines he load
s eng h limi o he s ip samples.
K ól e al., in a icle [
14
], desc ibe a me hod o measu ing mo emen esis ances o
mo ion o a single h ee- olle idle se wi h he use o a specially designed measu ing
s and. The s and allows conduc ing measu emen s in eal ope a ing condi ions and wi h a
a iable s eam o bulk ma e ial.
In a icle [
15
], au ho s Rudolphi and Reicks desc ibe he one-dimensional Winkle
ounda ion and a gene alized iscoelas ic Maxwell solid model o he bel backing ma e ial
used o de e mine he esis ance o mo ion o a con eyo bel o e idle s. The iscoelas ic
ma e ial model is a gene aliza ion o he h ee-pa ame e Maxwell model ha has p e i-
ously been used o p edic he e ec i e ic ional coe icien o he olling mo ion. The
e alua ed measu ed da a, see a icle [
16
], we e used o ob ain unc ional ela ionships o
he comp essibili y moduli o he bila e al Winkle elas ic ounda ion.
Machines 2023,11, 544 3 o 19
H abo skýe al., in a icle [
17
], epo ha one o he possible ways o ans e he
ac i e powe o a d i e uni o he ac ion elemen is o use ibe ic ion. When a s eel
ope is used as he ac ion elemen , he e is a ans e o ac i e powe in he g oo e
c ea ed on he pe ime e o he im o he d i ing ope shea e. The ansmission capabili y
o he d i e is di ec ly p opo ional o he size o he angle o he w ap and he shea
ic ion coe icien o he ope su ace when he ope is in con ac wi h he su ace o he
g oo e wall.
The pape [
18
] by K ól e al. p esen s he esul o esea ch and analyses ca ied ou
on he bel con eyo idle s’ o a ional esis ance, which is one o he key ac o s indica ing
he quali y o he idle s.
The o a ional esis ance o he ension olle s is an impo an ac o in he o al
esis ance o mo ion o he bel con eyo .
In a icle [
19
], H abo skýe al. p esen ed ha due o he su icien con ac p essu e
be ween he pulley g oo e and he su ace o he s eel cable, he s eel cable mo es as a
esul o ibe ic ion. In gene al, i is possible o de ine ibe (also called bel ) ic ion as
he esis ance ha is imposed on a lexible s eel cable sliding o e he ounded su ace o
a pulley. The ic ional ansmission o he ac i e o ce is conside ed sa e i he e is no
slippage o he cable in he pulley g oo e. In he e en o insu icien cable p essu e agains
he pulley g oo e o insu icien ic ion, he anspo p ocess ails, and he li ing de ice
is unable o pe o m i s unc ion.
The heo e ical ela ionship o powe ansmission p o ided by ic ion ac ing om
he d i e o he pulling elemen , in he case o using he en i e geome ic w ap angle
α
[ ad] o he con eyo bel on he d i ing d um, is displayed in (1) [
20
]. In his o mula,
µ
[-] is he ic ion coe icien be ween he bel and he d um, T
1
[N] is he ensile o ce in
he bel un app oaching he d i ing d um, and T
2
[N] is he ensile o ce in he bel un
lea ing he d i ing d um.
T1
T2=eµ·α[N]⇒µ=1
α·lnT1
T2[-], (1)
Rela ionship (1) de ines he equilib ium a he momen o impending ela i e mo e-
men , i.e., o he condi ion in which he con eyo bel begins o slip on he su ace o he
casing o lining o he d i ing d um. Bel slip, i.e., he ela i e mo emen be ween he bel
and d um o e he en i e geome ic angle o he bel , occu s in he case o (2) [21].
I he pulling elemen is a la V-bel [
22
–
24
] o a con eyo bel [
25
,
26
], hen he ic ion
coe icien
T
[-] is exp essed by he alue o shea ic ion
µ
[-] ac ing be ween he su aces
ha a e in mu ual con ac . T1
T2
>eµ·α[-], (2)
Bel slip on a d um should no occu in p ac ice, as i causes excessi e bel wea and
ene gy loss due o ic ion, and he bel i sel may be consequen ly damaged by de eloping
hea [
27
]. Slippages o con eyo bel s ha occu in bel con eyo s a e also he cause o
many o he accompanying nega i e phenomena, e.g., high dynamic s ess o he con eyo
bel s, hei join s, and all o he mechanical elemen s. In case o comple e slippage, hey lead
o he collapse o he e u n un s a ions and a high o e load o he d i es. They dis up
he hy hm o he con eyo line s a and p olong i s s a -up ime. They may cause bel
ib a ions which lead o alling ma e ial, pollu ing he a eas o he con eyo s, e c. [
28
]. The
d i e is he e o e designed so ha while main aining a ce ain slip sa e y on he d i ing
d um, he ollowing ela ionship is applied (3).
T1
T2
<eµ·α[-], (3)
Machines 2023,11, 544 4 o 19
The ansmission o o ces, wi h he same o only sligh ly a iable ic ion coe icien
be ween he bel and he d um
µ
[-], does no in ol e he en i e geome ical w ap angle
α[deg] bu only a pa o i , he so-called employed w ap angle β[deg].
The maximum magni ude o he ansmi ed ci cum e en ial o ce on he d i ing d um
is p opo ional o he size o he geome ic w ap angle
α
[deg], he ensile o ce in he
lea ing bel un T
2
[N], and coe icien s o ic ion be ween he bel and d um
µ
[-]. As he
alues
α
[deg] and T
2
[N] canno be chosen as unlimi ed alues o a bel con eyo , i is
impo an o know and co ec ly de e mine he size
µ
[-], which, among o he hings, is o
g ea impo ance when deciding on he use o mul i-d um d i es [29–31].
The ic ion coe icien
µ
[-] occu ing be ween he d i ing elemen (i.e., a con eyo
bel o s eel ope) and he d i ing d um o ic ion disc canno be measu ed di ec ly.
Howe e , i can be calcula ed om he ensile o ces in he con eyo bel o s eel ope and
he ci cum e en ial o ce ac ing on he d i ing d um o ic ion disc [
9
,
11
], o
α
=
β
[deg]
(i.e., a he slip limi ).
The magni ude o he ic ion coe icien be ween he bel and he d um depends on
he quali y o he d um and bel con ac su aces, he ype o ma e ial (lining) used o he
d um su ace, and he s uc u al modi ica ions o he d um su ace (e.g., g oo ing, e c.).
Based on he expe imen al measu emen s o he ic ion coe icien ob ained be ween
he bel and he d um, i can be concluded ha wi h inc easing bel speed
µ
[-], i de-
c eases. A speeds = 1.5
÷
2.0 m
·
s
−1
. he dec ease is mo e p onounced han a highe
speeds [
21
] (p.149). Values
µ
[-] dec ease wi h inc easing mean speci ic p essu e p [Pa]
occu ing be ween he bel and he d um [27,31].
The measu ed alues i
µ
=
µ
(p) [-] aken o d y, we , and clay-co e ed d ums a e
lis ed in [21] (p. 150).
Values ecommended o he used w ap angle y o he ic ion coe icien
µ
[-], aken
o he d y, we , and clay o soil-co e ed con ac su ace o he d i ing d um and he
ubbe con eyo bel , as a unc ion o he d um lining (smoo h s eel, ubbe lining—a ow
g oo es, polyu e hane lining—a ow g oo es and ce amic lining—a ow g oo es) a e gi en
in [32] (p. 13).
The ecommended alues o ic ion coe icien s
µ
[-] o con eyo bel s wi h ubbe
o e lays and he ype o d um su ace design and o ope a ional s a es o con ac su aces
a e also gi en in [33].
The wid h o he bel and he w ap angle do no a ec he alue o he ic ion
coe icien µ[-] [28,30].
2. Ma e ials and Me hods
Figu e 1p esen s a 3Ddesign o alabo a o ymachine de eloped inSolidWo ks
®
P emium
2012 SP5.0 so wa e by he Depa men o Machine and Indus ial Design, Facul y o Me-
chanical Enginee ing, VSB-Technical Uni e si y o Os a a.
Machines 2023, 11, x FOR PEER REVIEW 5 o 20
Figu e 1. 3D model o a labo a o y de ice de ec ing he ic ion coe icien in he con ac su ace o
he con eyo bel and he d i ing d um lining. 1—d i ing d um, 2—idle φ 63 mm, 3—con eyo
bel , 4, 7—idle holde , 5, 8—load cell, 6— e u n d um, 9—b ake mechanism, and 10—elec o-hy-
d aulic de ice.
By mo ing he axis o he con eyo idle 2 (Figu e 1) ho izon ally, i is possible o
achie e a change in he w ap angle α [deg] o con eyo bel 3 on he ci cum e ence o he
d i ing d um casing 1 o his labo a o y machine.
The d i e d um 1, ma ked by i s p oduce as LAT216.1 [34] (wi h echnical pa ame-
e s nb = 32 min−1, M2 = 441 N·m, and Fb = 4090 N), was pu chased om he company
Blue ech L d. This d um wi h a diame e o Db = 216 mm is made o s eel and o a ed a a
pe iphe al speed o b = 0.37 m·s−1 in bea ings p essed on a sha wi h a diame e o 40
mm. The d i e d um wi h i s buil -in plane a y gea box (a gea a io ip = 29.06) uses a
h ee-phase elec ic mo o wi h he powe o Pe = 1.5 kW and nominal speed ne = 930·min−1.
Con eyo bel 3 wi h he wid h B = 200 mm (does no a ec he alue o he ic ion
coe icien µ [-] [28]). I is suppo ed in he uppe pa o he labo a o y machine by an
idle , which is moun ed on a s eel s uc u e 4 ha can be e ically mo ed ela i e o he
s eel ame o he machine. Con eyo bel wid h B = 0.2 m was selec ed conce ning he
equi ed amoun o mean con ac p essu e p [Pa] (4) [33] ac ing be ween he con eyo bel
and he d i ing d um [29].
⋅
T + T
12
p = [Pa]
DB
b, (4)
Fo he mean con ac p essu es p [Pa] in he ange om 0 ÷ 0.1 MPa o 0.7 ÷ 0.8 MPa,
he e a e alues o ecommended ic ion coe icien s µ [-] o con eyo bel s wi h ubbe
o e lays lis ed in [33] (p. 24). F om he ecommended alues, see [33] (p. 24), o coe i-
cien s o ic ion µ [-], i is clea ha hei size dec eases ( o con eyo bel s wi h co on-
based ex ile inse s, polyamide, and polyes e ) when he con ac p essu e p [Pa] [35] mag-
ni ude inc eases.
On he uppe beam o he s eel ame s uc u e in 4, a s ain gauge load cell 5 [36] is
moun ed. The eye o he bol , which is sc ewed in o he in e nal h ead o he load cell
senso 5, is pu on he hook o he hand chain hois 11, see Figu e 2.
Figu e 1.
3D model o a labo a o y de ice de ec ing he ic ion coe icien in he con ac su -
ace o he con eyo bel and he d i ing d um lining. 1—d i ing d um, 2—idle
ϕ
63 mm,
3—con eyo bel , 4, 7—idle holde , 5, 8—load cell, 6— e u n d um, 9—b ake mechanism, and
10—elec o-hyd aulic de ice.
Machines 2023,11, 544 5 o 19
By mo ing he axis o he con eyo idle 2 (Figu e 1) ho izon ally, i is possible o
achie e a change in he w ap angle
α
[deg] o con eyo bel 3 on he ci cum e ence o he
d i ing d um casing 1 o his labo a o y machine.
The d i e d um 1, ma ked by i s p oduce as LAT216.1 [
34
] (wi h echnical pa ame e s
n
b
= 32 min
−1
, M
2
= 441 N
·
m, and F
b
= 4090 N), was pu chased om he company Blue ech
L d. This d um wi h a diame e o D
b
= 216 mm is made o s eel and o a ed a a pe iphe al
speed o
b
= 0.37 m
·
s
−1
in bea ings p essed on a sha wi h a diame e o 40 mm. The
d i e d um wi h i s buil -in plane a y gea box (a gea a io i
p
= 29.06) uses a h ee-phase
elec ic mo o wi h he powe o Pe= 1.5 kW and nominal speed ne= 930·min−1.
Con eyo bel 3 wi h he wid h B = 200 mm (does no a ec he alue o he ic ion
coe icien
µ
[-] [
28
]). I is suppo ed in he uppe pa o he labo a o y machine by an idle ,
which is moun ed on a s eel s uc u e 4 ha can be e ically mo ed ela i e o he s eel
ame o he machine. Con eyo bel wid h B = 0.2 m was selec ed conce ning he equi ed
amoun o mean con ac p essu e p [Pa] (4) [
33
] ac ing be ween he con eyo bel and he
d i ing d um [29].
p=T1+T2
Db·B[Pa], (4)
Fo he mean con ac p essu es p [Pa] in he ange om 0
÷
0.1 MPa o
0.7 ÷0.8 MPa
,
he e a e alues o ecommended ic ion coe icien s
µ
[-] o con eyo bel s wi h ub-
be o e lays lis ed in [
33
] (p. 24). F om he ecommended alues, see [
33
] (p. 24), o
coe icien s o ic ion
µ
[-], i is clea ha hei size dec eases ( o con eyo bel s wi h
co on-based ex ile inse s, polyamide, and polyes e ) when he con ac p essu e p [Pa] [
35
]
magni ude inc eases.
On he uppe beam o he s eel ame s uc u e in 4, a s ain gauge load cell 5 [
36
] is
moun ed. The eye o he bol , which is sc ewed in o he in e nal h ead o he load cell
senso 5, is pu on he hook o he hand chain hois 11, see Figu e 2.
Machines 2023, 11, x FOR PEER REVIEW 6 o 20
Figu e 2. Chain hois suspended using h eaded ods on c oss-sec ion beams I and HEB (a) 3D
model, (b) implemen ed design. 4—idle holde design, 5—load cell senso , and 11—hand chain
hois .
By sho ening he leng h o he chain ca ie o he chain hois 11, he e is a e ical
shi o he idle holde 4 s uc u e occu ing, as a esul o which he angles γ [deg] and δ
[deg] change on he con eyo bel 3 guided in he uppe un o he labo a o y machine.
Con eyo bel 3 (guided a ound he e u n d um 6, see Figu e 1) is p essed du ing
he expe imen al es s by a wooden lining ixed by bol s on he s eel s uc u e 9 o he
su ace o he e u n d um casing 6. The s eel s uc u e 9 p essing o ce ac ing on he con-
eyo bel 3, which, due o he magni ude o he p essing o ce, is also p essed agains he
casing o he e u n d um 6, is caused by he elec o-hyd aulic appa a us o he EP se ies
10 [17,37]. Due o he ic ion o ce in con ac wi h he con eyo bel su ace and wooden
lining, he speed o he con eyo bel dec eases. As he p essu e o ce o he wooden lining
ac ing agains he con eyo bel inc eases, he ic ional “b aking” o ce also inc eases lin-
ea ly, which causes a educ ion in he speed o he con eyo bel mo emen . A he mo-
men when he ic ional o ce in he con ac su ace o he wooden lining and he con-
eyo bel eaches he magni ude o he ac i e o ce on he ci cum e ence o he d i ing
d um casing, he mo ing con eyo bel s ops (i.e., by i s b aking).
The labo a o y machine is equipped wi h an elec o-hyd aulic de ice 10 [37] achie -
ing a maximum a el heigh o 160 mm, a ac i e o ce o 1900 N, and an elec ic mo o
wi h a powe consump ion o 450 W. Con eyo bel 3 in he lowe un is guided a ound
he idle moun ed on he s eel s uc u e 7, which can slide e ically wi h mo emen el-
a i e o he s eel ame o he labo a o y de ice. To he lowe beam o he s eel ame
s uc u e, as in 7, a s ain gauge load cell 8 [36] is a ached.
The inal labo a o y de ice, see Figu e 3 (o hese basic pa ame e s: heigh 1635 mm,
leng h 2730 mm, wid h 780 mm, weigh app oxima ely 180 kg) equipped wi h load cells
5 and 8 enables he de ec ion and subsequen eco ding (using DEWESo X2 SP5 so wa e
[38]) o ins an aneous alues o he ensile o ce ac ing in he uppe un (T1 [N]) and lowe
(T2 [N]) un o he endless loops o he con eyo bel 3 in ime [s] o he p o ided meas-
u emen . Using he known (ob ained by measu ing on his labo a o y machine) magni-
udes o ensile o ces, we can calcula e, acco ding o he ela ionship (1), ic ion coe i-
cien µ [-] a he slip poin (α = β [deg]) be ween he con eyo bel and he d i ing d um.
Figu e 2.
Chain hois suspended using h eaded ods on c oss-sec ion beams I and HEB (
a
) 3D model,
(b) implemen ed design. 4—idle holde design, 5—load cell senso , and 11—hand chain hois .
By sho ening he leng h o he chain ca ie o he chain hois 11, he e is a e ical
shi o he idle holde 4 s uc u e occu ing, as a esul o which he angles
γ
[deg] and
δ[deg] change on he con eyo bel 3 guided in he uppe un o he labo a o y machine.
Con eyo bel 3 (guided a ound he e u n d um 6, see Figu e 1) is p essed du ing he
expe imen al es s by a wooden lining ixed by bol s on he s eel s uc u e 9 o he su ace
o he e u n d um casing 6. The s eel s uc u e 9 p essing o ce ac ing on he con eyo bel
3, which, due o he magni ude o he p essing o ce, is also p essed agains he casing o
he e u n d um 6, is caused by he elec o-hyd aulic appa a us o he EP se ies 10 [
17
,
37
].
Due o he ic ion o ce in con ac wi h he con eyo bel su ace and wooden lining, he
speed o he con eyo bel dec eases. As he p essu e o ce o he wooden lining ac ing
agains he con eyo bel inc eases, he ic ional “b aking” o ce also inc eases linea ly,
Machines 2023,11, 544 6 o 19
which causes a educ ion in he speed o he con eyo bel mo emen . A he momen
when he ic ional o ce in he con ac su ace o he wooden lining and he con eyo bel
eaches he magni ude o he ac i e o ce on he ci cum e ence o he d i ing d um casing,
he mo ing con eyo bel s ops (i.e., by i s b aking).
The labo a o y machine is equipped wi h an elec o-hyd aulic de ice 10 [
37
] achie ing
a maximum a el heigh o 160 mm, a ac i e o ce o 1900 N, and an elec ic mo o wi h
a powe consump ion o 450 W. Con eyo bel 3 in he lowe un is guided a ound he idle
moun ed on he s eel s uc u e 7, which can slide e ically wi h mo emen ela i e o he
s eel ame o he labo a o y de ice. To he lowe beam o he s eel ame s uc u e, as in 7,
a s ain gauge load cell 8 [36] is a ached.
The inal labo a o y de ice, see Figu e 3(o hese basic pa ame e s: heigh
1635 mm
,
leng h 2730 mm, wid h 780 mm, weigh app oxima ely 180 kg) equipped wi h load cells
5 and 8 enables he de ec ion and subsequen eco ding (using DEWESo X2 SP5 so -
wa e [
38
]) o ins an aneous alues o he ensile o ce ac ing in he uppe un (T
1
[N])
and lowe (T
2
[N]) un o he endless loops o he con eyo bel 3 in ime [s] o he
p o ided measu emen . Using he known (ob ained by measu ing on his labo a o y
machine) magni udes o ensile o ces, we can calcula e, acco ding o he ela ionship (1),
ic ion coe icien
µ
[-] a he slip poin (
α
=
β
[deg]) be ween he con eyo bel and he
d i ing d um.
Machines 2023, 11, x FOR PEER REVIEW 7 o 20
Figu e 3. Labo a o y machine measu ing ensile o ces ac ing in he uppe and lowe uns o he
con eyo bel .
F om geome ic dimensions (Ri [m]) and he posi ion in he plane o (Hi [m], Li [m])
o d um axes 1, 2, and idle 3 (see Figu e 4), we can analy ically calcula e, o measu e
using Au oCAD o SolidWo ks so wa e, he sizes o angles γ [deg] (5) and δ [deg] (6) o
any e ical posi ion (i.e., o H1 [m] and H2 [m]) o he idle axes 3.
Figu e 4. Con eyo bel guided in he uppe un o he labo a o y machine (a) unning om he
idle 3 o he d i ing d um1 and (b) om he e u n d um 2 o he idle 3.
HR R
112
γ = ε λ = a c g a csin [deg]
L22
1L + H
11
−
−− , (5)
R R2
H3
2
δ = ρ ω = a c g a csin [deg]
L22
2L + H
22
−
−− , (6)
I he magni ude o angles γ [deg] (5) and δ [deg] (6) a e known, we can, acco ding o
he ela ionship Figu e 5, exp ess he magni ude o he ensile o ce in he con eyo bel
in he uppe un o he labo a o y machine by (7), which de ines he magni ude o he
acc uing o ce T1 [N] o he con eyo bel 3 on he d i ing d um 1.
Figu e 3.
Labo a o y machine measu ing ensile o ces ac ing in he uppe and lowe uns o he
con eyo bel .
F om geome ic dimensions (R
i
[m]) and he posi ion in he plane o (H
i
[m], L
i
[m])
o d um axes 1, 2, and idle 3 (see Figu e 4), we can analy ically calcula e, o measu e using
Au oCAD o SolidWo ks so wa e, he sizes o angles
γ
[deg] (5) and
δ
[deg] (6) o any
e ical posi ion (i.e., o H1[m] and H2[m]) o he idle axes 3.
γ=ε−λ=a c gH1
L1−a csin
R1−R2
qL2
1+H2
1
[deg], (5)
δ=ρ−ω=a c gH2
L2−a csin
R3−R2
qL2
2+H2
2
[deg], (6)
I he magni ude o angles
γ
[deg] (5) and
δ
[deg] (6) a e known, we can, acco ding o
he ela ionship Figu e 5, exp ess he magni ude o he ensile o ce in he con eyo bel
in he uppe un o he labo a o y machine by (7), which de ines he magni ude o he
acc uing o ce T1[N] o he con eyo bel 3 on he d i ing d um 1.
Machines 2023,11, 544 7 o 19
Machines 2023, 11, x FOR PEER REVIEW 7 o 20
Figu e 3. Labo a o y machine measu ing ensile o ces ac ing in he uppe and lowe uns o he
con eyo bel .
F om geome ic dimensions (Ri [m]) and he posi ion in he plane o (Hi [m], Li [m])
o d um axes 1, 2, and idle 3 (see Figu e 4), we can analy ically calcula e, o measu e
using Au oCAD o SolidWo ks so wa e, he sizes o angles γ [deg] (5) and δ [deg] (6) o
any e ical posi ion (i.e., o H1 [m] and H2 [m]) o he idle axes 3.
Figu e 4. Con eyo bel guided in he uppe un o he labo a o y machine (a) unning om he
idle 3 o he d i ing d um1 and (b) om he e u n d um 2 o he idle 3.
HR R
112
γ = ε λ = a c g a csin [deg]
L22
1L + H
11
−
−− , (5)
R R2
H3
2
δ = ρ ω = a c g a csin [deg]
L22
2L + H
22
−
−− , (6)
I he magni ude o angles γ [deg] (5) and δ [deg] (6) a e known, we can, acco ding o
he ela ionship Figu e 5, exp ess he magni ude o he ensile o ce in he con eyo bel
in he uppe un o he labo a o y machine by (7), which de ines he magni ude o he
acc uing o ce T1 [N] o he con eyo bel 3 on he d i ing d um 1.
Figu e 4.
Con eyo bel guided in he uppe un o he labo a o y machine (
a
) unning om he idle
3 o he d i ing d um1 and (b) om he e u n d um 2 o he idle 3.
Machines 2023, 11, x FOR PEER REVIEW 7 o 20
Figu e 3. Labo a o y machine measu ing ensile o ces ac ing in he uppe and lowe uns o he
con eyo bel .
F om geome ic dimensions (Ri [m]) and he posi ion in he plane o (Hi [m], Li [m])
o d um axes 1, 2, and idle 3 (see Figu e 4), we can analy ically calcula e, o measu e
using Au oCAD o SolidWo ks so wa e, he sizes o angles γ [deg] (5) and δ [deg] (6) o
any e ical posi ion (i.e., o H1 [m] and H2 [m]) o he idle axes 3.
Figu e 4. Con eyo bel guided in he uppe un o he labo a o y machine (a) unning om he
idle 3 o he d i ing d um1 and (b) om he e u n d um 2 o he idle 3.
HR R
112
γ = ε λ = a c g a csin [deg]
L22
1L + H
11
−
−− , (5)
R R2
H3
2
δ = ρ ω = a c g a csin [deg]
L22
2L + H
22
−
−− , (6)
I he magni ude o angles γ [deg] (5) and δ [deg] (6) a e known, we can, acco ding o
he ela ionship Figu e 5, exp ess he magni ude o he ensile o ce in he con eyo bel
in he uppe un o he labo a o y machine by (7), which de ines he magni ude o he
acc uing o ce T1 [N] o he con eyo bel 3 on he d i ing d um 1.
Figu e 5.
Con eyo bel in he uppe un o he labo a o y de ice. 1—d i ing d um, 2— e u n d um,
3—idle moun ed in a s eel s uc u e in he uppe un o he con eyo bel .
Equa ion (7) is an app oxima ion based on he assump ion ha he ho izon al eac ion
in he bea ings o cylinde 3 has been neglec ed.
T1=FM1
sin(γ)+ g(δ)·cos(γ)[N], (7)
In he e u n un, he ensile o ce T
2
[N] is applied in he con eyo bel , he magni ude
o which is de e mined by hal he alue o he ensioning o ce F
M2
[N], see Figu e 6a.
The ension o ce is caused by he comp ession cylind ical sp ing 5 (see Figu e 6b) o
known s i ness k
s
[N
·
m
−1
]. The ins an aneous alue o he pushing o ce F
z
[N] o he coil
cylind ical sp ing 5 is eco ded by load cell 6. The ini ial alue o he sp ing comp essi e
o ce 6 is adjus ed by igh ening he nu 7 moun ed on a h eaded od 8.
Machines 2023, 11, x FOR PEER REVIEW 8 o 20
Figu e 5. Con eyo bel in he uppe un o he labo a o y de ice. 1—d i ing d um, 2— e u n d um,
3—idle moun ed in a s eel s uc u e in he uppe un o he con eyo bel .
Equa ion (7) is an app oxima ion based on he assump ion ha he ho izon al eac-
ion in he bea ings o cylinde 3 has been neglec ed.
()
⋅
F
M1
T = [N]
1sin γ + g(δ)cos(γ), (7)
In he e u n un, he ensile o ce T2 [N] is applied in he con eyo bel , he magni-
ude o which is de e mined by hal he alue o he ensioning o ce FM2 [N], see Figu e
6a. The ension o ce is caused by he comp ession cylind ical sp ing 5 (see Figu e 6b) o
known s i ness ks [N·m−1]. The ins an aneous alue o he pushing o ce Fz [N] o he coil
cylind ical sp ing 5 is eco ded by load cell 6. The ini ial alue o he sp ing comp essi e
o ce 6 is adjus ed by igh ening he nu 7 moun ed on a h eaded od 8.
Figu e 6. Tensioning he con eyo bel in he lowe un o he labo a o y equipmen (a) 2D ske ch,
(b) using he cylind ical comp ession sp ing, (c) weigh s. 1— ans e d um, 2— ensioning d um,
3— e u n d um, 4—con eyo bel , 5—cylind ical sp ing, 6—load cell, 7—hexagon nu , 8— h eaded
od, 9—weigh .
The minimum magni ude o he cylind ical sp ing comp ession 5 (i.e., he gene a ion
o comp ession o ce Fz [N]) du ing expe imen al measu emen s using he labo a o y
equipmen mus be such o ensu e ha ensile o ce T2 [N] in he bel o he e u n un in
he labo a o y machine eaches posi i e alues.
Tensile o ce T2 [N] ope a ing on he e u n un o he con eyo bel can be gene a ed,
apa om using he comp ession-cylind ical sp ing, by also using weigh FM2 [N], which
is suspended on he axis o he ensioning d um, see Figu e 6c.
A e he con eyo bel 3 (see Figu e 1) is se in mo ion a a speed ha is equal o he
pe iphe ical speed [m·s−1] o he d i ing d um 1, an elec ic cu en is supplied o he
elec o-hyd aulic de ice 10 [16], ex ending he pis on (a maximum ups oke o 160 mm).
The ejec ing pis on, mechanically a ached o he s eel s uc u e o he b aking de ice 9,
changes he posi ion o he ea pa o his s eel s uc u e, which pushes he b ake pad
agains he ope a ing su ace o he con eyo bel 3 guided o e a e u n d um 6. In he
con ac su ace o he con eyo bel 3 and he e u n d um casing 6, he ic ional o ce
inc eases (wi h he inc easing p essu e o he b ake pad, which is caused by he pis on
ejec ing om he elec o-hyd aulic de ice 10). This causes a g adual decele a ion o he
speed o he con eyo bel 3 un il i s ops comple ely (i.e., = 0 m·s−1).
Du ing he inc ease o he con eyo bel 3 comp ession o he e u n d um 6, he
d i ing d um 1 is in ope a ion. Due o he ac i e o ce supplied by he d i e, he ac i e
o ce is ans e ed by ic ion om he d i ing d um casing o he con eyo bel , wi h he
w ap angle α [deg].
Figu e 7 displays he d i ing d um 1 and idle 4, a ound which he con eyo bel is
guided. F om he known adii o d i ing d um R1 [m], idle R4 [m], and he dimensional
pa ame e s o e ical H0 [m] and ho izon al L0 [m] dis ances o idle s axes om he d i -
ing d um axis, we can use he ela ionship (8) and analy ically calcula e he angle ν [deg].
Figu e 6.
Tensioning he con eyo bel in he lowe un o he labo a o y equipmen (
a
) 2D ske ch,
(
b
) using he cylind ical comp ession sp ing, (
c
) weigh s. 1— ans e d um, 2— ensioning d um,
3— e u n d um, 4—con eyo bel , 5—cylind ical sp ing, 6—load cell, 7—hexagon nu , 8— h eaded
od, 9—weigh .
The minimum magni ude o he cylind ical sp ing comp ession 5 (i.e., he gene a ion
o comp ession o ce F
z
[N]) du ing expe imen al measu emen s using he labo a o y
equipmen mus be such o ensu e ha ensile o ce T
2
[N] in he bel o he e u n un in
he labo a o y machine eaches posi i e alues.
Machines 2023,11, 544 8 o 19
Tensile o ce T
2
[N] ope a ing on he e u n un o he con eyo bel can be gene a ed,
apa om using he comp ession-cylind ical sp ing, by also using weigh F
M2
[N], which
is suspended on he axis o he ensioning d um, see Figu e 6c.
A e he con eyo bel 3 (see Figu e 1) is se in mo ion a a speed ha is equal o he
pe iphe ical speed [m
·
s
−1
] o he d i ing d um 1, an elec ic cu en is supplied o he
elec o-hyd aulic de ice 10 [
16
], ex ending he pis on (a maximum ups oke o 160 mm).
The ejec ing pis on, mechanically a ached o he s eel s uc u e o he b aking de ice 9,
changes he posi ion o he ea pa o his s eel s uc u e, which pushes he b ake pad
agains he ope a ing su ace o he con eyo bel 3 guided o e a e u n d um 6. In he
con ac su ace o he con eyo bel 3 and he e u n d um casing 6, he ic ional o ce
inc eases (wi h he inc easing p essu e o he b ake pad, which is caused by he pis on
ejec ing om he elec o-hyd aulic de ice 10). This causes a g adual decele a ion o he
speed o he con eyo bel 3 un il i s ops comple ely (i.e., = 0 m·s−1).
Du ing he inc ease o he con eyo bel 3 comp ession o he e u n d um 6, he
d i ing d um 1 is in ope a ion. Due o he ac i e o ce supplied by he d i e, he ac i e
o ce is ans e ed by ic ion om he d i ing d um casing o he con eyo bel , wi h he
w ap angle α[deg].
Figu e 7displays he d i ing d um 1 and idle 4, a ound which he con eyo bel is
guided. F om he known adii o d i ing d um R
1
[m], idle R
4
[m], and he dimensional
pa ame e s o e ical H
0
[m] and ho izon al L
0
[m] dis ances o idle s axes om he d i ing
d um axis, we can use he ela ionship (8) and analy ically calcula e he angle ν[deg].
Machines 2023, 11, x FOR PEER REVIEW 9 o 20
Figu e 7. Con eyo bel guided o e he d i ing d um and con eyo idle o he labo a o y machine.
1—d i ing d um R1 = 108 mm, 4—idle R4 = 31.5 mm.
LR R
014
ν = ψ τ = a c g a csin [deg]
H22
0L + H
00
−
−− , (8)
The eal size o he w ap angle α [deg] o he con eyo bel on he d i ing d um is
di icul o measu e. The e o e, i is be e o calcula e he magni ude o angle α [deg] us-
ing he ela ionship (9). Using Figu e 7, we can s a e ha he igh angle (π/2 = 90 deg) is
de e mined by he sum o angles ν [deg] (8), α [deg] (9), and γ [deg] (5).
Rela ionship (9) exp esses he ac ual alue o he w ap angle α [deg] o he con eyo
bel ope a ing on he d i ing d um when bo h he e ical and ho izon al axes o he idle s
4 (see Figu e 7) and he idle placed in he holde ame 3 (see Figu e 3) a e dis an acco d-
ing o he known alues om he axes o he d i ing d um 1.
L
HR R R R
0
112 14
α = 90 γ ν = 90 a c g a csin a c g a csin [deg]
LH
22 22
10
L + H L + H
11 00
−
−
°− − °− − − − , (9)
Technical s anda d [33] (p. 21) de ines wo main ypes o ubbe -g oo ed d um lin-
ings:
(a) Design A— he lining hickness is less han 20 mm wi h an a ow o c oss g oo e
pa e n. The g oo e dep h is less han 6 mm;
(b) Design B— he lining hickness is mo e han 20 mm. The g oo ing sys em is lis ed in
[13,33].
The ecommended alues o ic ion coe icien s µ [-] depending on he d um su ace,
he cleanliness o he con ac su aces, and con ac p essu e p [MPa] be ween he d um
and bel wi h ubbe o e lays acco ding o [13,33] a e lis ed in Table 1.
Table 1. Recommended alues o ic ion coe icien s µ [deg] o con eyo bel s wi h ubbe o e -
lays.
D um Su ace De-
sign
Condi ion o Con ac
Su aces
Con ac P es-
su e
p [MPa]
F ic ion Coe i-
cien
µ [-]
Smoo h s eel D y clean
0.0 ÷ 0.1
0.40
We clean 0.15
G oo ed ubbe D y clean 0.80
We clean 0.36
Figu e 7.
Con eyo bel guided o e he d i ing d um and con eyo idle o he labo a o y machine.
1—d i ing d um R1= 108 mm, 4—idle R4= 31.5 mm.
ν=ψ−τ=a c gL0
H0−a csin
R1−R4
qL2
0+H2
0
[deg], (8)
The eal size o he w ap angle
α
[deg] o he con eyo bel on he d i ing d um is
di icul o measu e. The e o e, i is be e o calcula e he magni ude o angle
α
[deg] using
he ela ionship (9). Using Figu e 7, we can s a e ha he igh angle (
π
/2 = 90 deg) is
de e mined by he sum o angles ν[deg] (8), α[deg] (9), and γ[deg] (5).
Rela ionship (9) exp esses he ac ual alue o he w ap angle
α
[deg] o he con eyo
bel ope a ing on he d i ing d um when bo h he e ical and ho izon al axes o he idle s 4
(see Figu e 7) and he idle placed in he holde ame 3 (see Figu e 3) a e dis an acco ding
o he known alues om he axes o he d i ing d um 1.
α=90◦−γ−ν=90◦−a c gH1
L1−a csinR1−R2
√L2
1+H2
1−a c gL0
H0−a csinR1−R4
√L2
0+H2
0[deg],(9)
Technical s anda d [
33
] (p. 21) de ines wo main ypes o ubbe -g oo ed d um linings:
(a)
Design A— he lining hickness is less han 20 mm wi h an a ow o c oss g oo e
pa e n. The g oo e dep h is less han 6 mm;
Machines 2023,11, 544 9 o 19
(b)
Design B— he lining hickness is mo e han 20 mm. The g oo ing sys em is lis ed
in [13,33].
The ecommended alues o ic ion coe icien s
µ
[-] depending on he d um su ace,
he cleanliness o he con ac su aces, and con ac p essu e p [MPa] be ween he d um and
bel wi h ubbe o e lays acco ding o [13,33] a e lis ed in Table 1.
Table 1.
Recommended alues o ic ion coe icien s
µ
[deg] o con eyo bel s wi h ubbe o e lays.
D um Su ace
Design
Condi ion o Con ac
Su aces
Con ac P essu e
p [MPa]
F ic ion Coe icien
µ[-]
Smoo h s eel D y clean
0.0 ÷0.1
0.40
We clean 0.15
G oo ed ubbe D y clean 0.80
We clean 0.36
A he momen o b aking he con eyo bel on he e u n d um by an elec o-hyd aulic
de ice, while he d i ing d um is in ope a ion, due o ibe ic ion in he con ac su ace o
he con eyo bel and he d i ing d um casing, he ensile o ce in he uppe un inc eases
and he ensile o ce in he e u ning bel un o he labo a o y equipmen dec eases. Tensile
o ce F
M1
[N] alue ac ing (on he con eyo idle moun ed in he ame s uc u e) in he
uppe un o he con eyo bel du ing s eady unning and also du ing he b aking o he
con eyo bel is de ec ed by he s ain gauge load cell 5 [
36
], see Figu e 1. The alues o
ensile o ce F
M1
[N] a e eco ded using DEWESo [
38
] so wa e du ing he ime o he
expe imen al measu emen s.
The magni ude o ensile o ce F
M2
[N] in he lowe un o he con eyo bel aken
du ing he en i e pe iod o expe imen al es ing is de ec ed by he s ain gauge load cell 8,
see Figu e 1, and i is also eco ded using DEWESo [38] so wa e.
I he powe o he elec ic mo o o he d i ing d um is high enough, hen when
he bel b akes, he non-mo ing con eyo bel slips o e he su ace o he casing o he
o a ing d i ing d um. A he momen o he bel slipping o e he ci cum e ence o he
o a ing d um casing, we can use he g aphically plo ed cu es o measu ed ensile o ces
(F
M1
[N] and F
M2
[N]) o calcula e he magni ude o he lea ing un o ce
T2= FM2/2 [N]
and acco ding o (7) he size o incoming un o ce T
1
[N]. T
2
= T
M2
/2 [N] is an app oxima-
ion close o eali y since he wo a ms o he bel a e no pa allel bu wi h an angle close o
ze o. By knowing he ensile o ce a io o w ap angle
α
[deg] o he con eyo bel on he
d i ing d um, we can use ela ionship (1) o calcula e he alue o he ic ion coe icien in
mo ion µ[-].
3. Resul s
Expe imen al measu emen s p o ided on he labo a o y machine (Figu e 3) we e
ca ied ou o ob ain a su icien numbe o measu ed alues o ensile o ces F
M1
[N]
(see Figu e 5) and F
M2
[N] (see Figu e 6), which we e occu ing du ing b aking a a speed
o
[m·s−1]
, p o ided by he con eyo bel and elec o-hyd aulic de ice [
37
] which he
d i ing d um [34] was o a ing.
G aphical cu es o measu ed ensile o ces om he aken measu emen s (see
Figu e 8) using he men ioned labo a o y de ice we e eco ded using DEWESo [
38
]
so wa e. The ime eco ding o he measu ed ensile o ces aken by bo h load cells (5 and
8 see Figu e 1) can be di ided in o 5 phases, see Figu e 8.
Machines 2023,11, 544 16 o 19
The magni ude o he ic ion coe icien
µ
[-] ac ing be ween wo bodies on a mu ual
con ac su ace canno be di ec ly measu ed. Howe e , i can be calcula ed using he
magni udes o known o ces T
1
[N] and T
2
[N] and he magni ude o ic ion coe icien
µ
[-] on he slip limi o he bel placed on he d um, using he ela ionship (1). F ic ion in
he bea ings o all he olling elemen s has been neglec ed.
F om he alues measu ed o he ensile o ces ac ing on he labo a o y machine
(Figu e 3), he magni udes o ic ion coe icien s in bo h d y and we condi ions o he
wo con ac su aces we e calcula ed. These con ac su aces a e ep esen ed by a ubbe
con eyo bel and he ubbe lining o he d i ing d um casing, and he ic ion coe icien s
each highe alues han speci ied in he s anda d [33], see Table 1.
The mean alue o he measu ed ic ion coe icien (see Table 2), aken when he
su ace o he ubbe lining on he d i ing d um was d y, eaches he magni ude o
µ
= 0.85,
co esponding o 106.3% o he s anda d alue. In cases when he su ace o he ubbe
lining on he d i ing d um was we , he mean alue o he ic ion coe icien was
µ
= 0.43
(see Table 3), co esponding o 119.4% o he s anda d alue.
This s anda d [
33
] does no de ine whe he he s a ed alues o he ic ion coe icien s
a e measu ed as s a ic (a es ) o dynamic (in ope a ion) alues.
The alues o he ic ion coe icien s measu ed on he ubbe lining as highe ones
in compa ison wi h hose de ined by ele an s anda ds can be explained by he ac ha
he su ace o he ubbe lining o he labo a o y machine d i ing d um, Figu e 12b, is
no ideally smoo h bu oughened. The highe alues o ic ion coe icien s measu ed in
we condi ions a e in luenced by he g oo es o med a ound he pe ime e o he ubbe
lining, in o which he wa e is ex uded. This wa e comes om he con ac a ea be ween
he ubbe lining and a pa o he con eyo bel placed on he d i ing d um. The highe
measu ed alues o he ic ion coe icien s a e also due o he low pe iphe al speed o
he d i ing d um, which o a es a he speed n
b
= 17.4 min
−1
, compa ed o ope a ing
speeds [
21
]. Values calcula ed o ic ion coe icien (Tables 2and 3), ac ing be ween he
ubbe con eyo bel and he ubbe linings in a labo a o y machine, a e dynamic alues,
which a e smalle in size compa ed o s a ic alues.
Du ing expe imen al measu emen s ca ied ou on he labo a o y machine (Figu e 3) in
ou labo a o y a he Depa men o Machine and Indus ial Design, Facul y o Mechanical
Enginee ing, VSB-Technical Uni e si y o Os a a, he p essu e o ce ac ing on he con eyo
bel was applied o he su ace o he ubbe lining (o o he s eel casing) o he d i ing
d um. I s magni ude can be exp essed as he sum o ac ual (ob ained by measu emen s)
ensile o ces T1(i) [N] and T2(i) [N]; see Table 2 o Table 4.
The mean alue o he measu ed ic ion coe icien (see Table 4) when he su ace o
he s eel casing o he d i ing d um is d y eaches he magni ude o
µ
= 0.5, co esponding
o 125% o he s anda d alue. When he su ace o he s eel casing was we , he mean
alue o he ic ion coe icien measu ed (see Table 5) eached
µ
= 0.41, co esponding o
273.3% o he s anda d alue.
F om a physical poin o iew, he a ea be ween he d y and we s a e o he con ac
su ace canno be de e mined. When he expe imen al measu emen s we e ca ied ou
using ou labo a o y de ice, i was no clea how hick a laye o wa e was necessa y
o undamen ally change he ic ion condi ions on he d i ing d um. An impo an ac
ob ained ia he p o ided measu emen s is he knowledge ha i is e y di icul o de ine
he s a e o he con ac a ea p ecisely.
The ac ual alues o con ac p essu e, calcula ed acco ding o (4) o measu ed ensile
o ces T
1(i)
[N] and T
2(i)
[N] on he labo a o y de ice, each alues o app ox.
p= 20·103Pa
o he ubbe linings on he d i ing d um. These con ac p essu es, when compa ed o
he con ac p essu e used o bel con eyo s in p ac ice (p o 0.8 MPa), a e low. Unde
labo a o y condi ions, he con ac p essu e alues o con ac p essu es, which show ubbe
con eyo bel s used o bel con eyo s in indus y, can be di icul o achie e, as i would be
necessa y o apply a high alue o ension o ce F
M2
[N], see Figu e 6. E en lowe con ac
p essu e alues, o app ox. p= 3.1
·
10
3
Pa was achie ed on he labo a o y machine o he
Machines 2023,11, 544 17 o 19
s eel casing o he d i ing d um. Highe measu ed alues o he ic ion coe icien on he
labo a o y machine a e also in luenced by he low con ac p essu e alues ( alues
µ
[-]
dec ease wi h inc easing mean con ac p essu e be ween he bel and d um [27]).
The mechanism (see 9 Figu e 1) b inging o es (by applying he con ac o ce o
he wooden lining a ached o he b ake mechanism 9) he mo ing con eyo bel was no
able o s op he bel wi h he w ap angle
α
[deg] agains he d i ing d um casing. By
moun ing he idle 2, i was possible o change (lowe ) he w ap angle
α
[deg] o he
con eyo bel on he labo a o y machine d i ing d um. The eal magni ude o he used
w ap angle
α
[deg] o he con eyo bel on he d i ing d um casing (which can be aken
as equal o he magni ude o he geome ic angle o he w ap) signi ican ly a ec s he
ansmission capabili y. The eal size o he w ap angle
α
[deg] was calcula ed acco ding
o he ela ionship (9), which is a ec ed by he dimensional pa ame e s o he labo a o y
machine. I is necessa y o d aw a en ion o he ac ha he minimal change in he size
o he w ap angle α[deg] leads o a signi ican in luence on he esul ing alue calcula ed
using he ela ionship (1) o he ic ion coe icien µ[-].
The me hod o measu ing ensile o ces on ou labo a o y de ice, o which ins an a-
neous alues ha e been de ec ed using s ain gauge load cells and displayed in DEWESo
so wa e, is p esen ed in Sec ion 3 o his pape , and hei pu pose is o in oduce his
labo a o y machine (see Figu e 3) on which, i is possible o p ac ically e i y he pa e ns
o ac i e o ce ansmission by ic ion be ween he d i ing d um and he con eyo bel .
Using he heo e ical Eule (Ey elwein) ela ionship (1), we can de e mine he ic ion
coe icien p o ided ha a su icien amoun o lea ing o ce (a o ce ac ing in he e u n
un o he endless loop o he con eyo bel ), ensu ing he ensioning o he bel by applying
a p ope o ce, is gene a ed.
5. Conclusions
In he case o a con inuously ope a ing con eyo de ice, namely he con eyo bel ,
he ansmission o he ci cum e en ial o ce om he d i ing d um casing o he con eyo
bel is implemen ed using ic ion. Fo he ensile o ces in he con eyo bel , he Eule
(Ey elwein) equa ion was applied o he ibe ic ion. The magni ude o he ansmi ed
ci cum e en ial o ce om he d i e d um o he con eyo bel depends on he p es essing
o he con eyo bel , he angle o w ap, and he ic ion coe icien ac ing be ween he bel
and he d um casing.
The ic ion coe icien ac ing be ween he bel and he d um casing a ies wi hin wide
limi s unde ope a ing condi ions, especially o con eyo s ope a ing in open-ai a eas.
The low alue o he ic ion coe icien makes i di icul o s a he con eyo and leads o
he need o inc ease he w ap angle and implemen mul i-d um d i es.
Since he ic ion coe icien in he con ac su ace o he con eyo bel and he d i ing
d um casing canno be measu ed di ec ly, a labo a o y machine was cons uc ed on which
he ensile o ces can be measu ed and he ic ion coe icien calcula ed om hem. The
calcula ed alues o he ic ion coe icien s, gi en in Sec ion 3 o his a icle, canno be
conside ed as being comple ely exac bu only as in o ma i e alues because he p esen ed
esul s do no ake in o accoun all he ope a ing s a es unde which he ic ional o ce is
ans e ed om he d i ing d um casing o he con eyo bel on eal con eyo s bel s.
The labo a o y machine p esen ed in he a icle aims o ou line a possible me hodology,
a ian , and p ocedu e, how (i he knowledge o he exac alue o he ic ion coe icien
be ween he bel and d um is needed) i is possible o ob ain he alue o he ic ion
coe icien om he calcula ions based on he measu ed ensile o ces. The calcula ed ac ual
alue o he ic ion coe icien , used o a speci ic ype o con eyo bel and a ype o
d i ing d um casing lining, can only be conside ed as eal i all pa ame e s o he speci ic
con eyo bel a e aken in o accoun du ing he expe imen al es s, i.e., con eyo bel
mo emen speed, ensioning o ce magni ude, he con ac p essu e alue be ween he bel
and d i e d um.
Machines 2023,11, 544 18 o 19
Au ho Con ibu ions:
Concep ualiza ion, L.H.; me hodology, L.H.; so wa e, L.H. and J.F.; alida-
ion, L.H.; o mal analysis, L.H. and P.N.; in es iga ion, L.H.; esou ces, L.H.; da a cu a ion, L.H. and
P.N.; w i ing—o iginal d a p epa a ion, L.H.; w i ing— e iew and edi ing, L.H.; isualiza ion, L.H.;
supe ision, J.F.; p ojec adminis a ion, J.F.; unding acquisi ion, L.H. All au ho s ha e ead and
ag eed o he published e sion o he manusc ip .
Funding:
This esea ch was unded by he Minis y o Educa ion, You h and Spo s o The Czech
Republic, G an No. SP2023/003 and by he Minis y o Indus y and T ade o he Czech Republic,
G an No. CZ.01.1.02/0.0/0.0/20_321/0024559.
Ins i u ional Re iew Boa d S a emen : No applicable.
In o med Consen S a emen : No applicable.
Da a A ailabili y S a emen :
The au ho s con i m ha he da a suppo ing he indings o his s udy
a e a ailable wi hin he a icle.
Acknowledgmen s:
This wo k has been suppo ed by he Minis y o Educa ion, You h and Spo s o he
Czech Republic om he Speci ic Resea ch P ojec SP2023/003 (SV3403351) and he Minis y o Indus y
and T ade o he Czech Republic om he Speci ic Resea ch P ojec CZ.01.1.02/0.0/0.0/20_321/0024559
(MP342132).
Con lic s o In e es : The au ho s decla e no con lic o in e es .
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Disclaime /Publishe ’s No e:
The s a emen s, opinions and da a con ained in all publica ions a e solely hose o he indi idual
au ho (s) and con ibu o (s) and no o MDPI and/o he edi o (s). MDPI and/o he edi o (s) disclaim esponsibili y o any inju y o
people o p ope y esul ing om any ideas, me hods, ins uc ions o p oduc s e e ed o in he con en .