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Applications of clays in nanocomposites and ceramics

Kalendová, Alena

Abstract

Clays and clay minerals are common natural materials, the unique properties of which have attracted the interest of the industry, especially because these materials are easily available, cheap, and non-toxic. Clays and clay minerals are widely used in many applications, such as in ceramic produc tion, in the clarification of liquids, pollutant adsorbers, filler in composites and nanocomposites, soil amendments, in pharmacy, etc. This review assesses the development in the area of clay application in nanocomposites and ceramics. The first part of this study covers polymer/clay nanocomposites. Topics of interest include nanofiller sources for polymer nanocomposites, the possible ways of clay modification, polymer/clay nanocomposite classification and their processing, and polymer matrix overview with possible enhancement of nanocomposite properties. Some of the applications have already been commercialized. Approximately 80% of the polymer/clay nanocomposites are destined for the automotive, aeronautical, and packaging industries. The second part of this study describes ceramic materials with a focus on silicate ceramics. Talc and kaolinite represent the main natural raw materials for traditional ceramic applications. Less traditional cordierite, steatite, and forsterite could offer property enhancement and seem to be useful in electronics, electrical engineering, catalysts, solar thermal storage, or medical applications.

Full text

Ci a ion: Kalendo a, A.; Kupko a, J.; U basko a, M.; Me inska, D. Applica ions o Clays in Nanocomposi es and Ce amics. Mine als 2024,14, 93. h ps:// doi.o g/10.3390/min14010093 Academic Edi o : Janos K is o Recei ed: 2 Decembe 2023 Re ised: 7 Janua y 2024 Accep ed: 9 Janua y 2024 Published: 13 Janua y 2024 Copy igh : © 2024 by he au ho s. Licensee MDPI, Basel, Swi ze land. This a icle is an open access a icle dis ibu ed unde he e ms and condi ions o he C ea i e Commons A ibu ion (CC BY) license (h ps:// c ea i ecommons.o g/licenses/by/ 4.0/). mine als Re iew Applica ions o Clays in Nanocomposi es and Ce amics Alena Kalendo a 1,* , Jana Kupko a 2, Ma ina U basko a 1and Dagma Me inska 3 1 Depa men o Polyme Enginee ing, Facul y o Technology, Tomas Ba a Uni e si y in Zlín, Va ecko a 5669, 76001 Zlín, Czech Republic 2Nano echnology Cen e, CEET, VSB-Technical Uni e si y o Os a a, 17. Lis opadu 15, 70833 Os a a, Czech Republic; [email p o ec ed] 3Depa men o P oduc ion Enginee ing, Facul y o Technology, Tomas Ba a Uni e si y in Zlín, Va ecko a 5669, 76001 Zlín, Czech Republic; [email p o ec ed] *Co espondence: [email p o ec ed]; Tel.: +420-739-659-478 Abs ac : Clays and clay mine als a e common na u al ma e ials, he unique p ope ies o which ha e a ac ed he in e es o he indus y, especially because hese ma e ials a e easily a ailable, cheap, and non- oxic. Clays and clay mine als a e widely used in many applica ions, such as in ce amic p oduc- ion, in he cla i ica ion o liquids, pollu an adso be s, ille in composi es and nanocomposi es, soil amendmen s, in pha macy, e c. This e iew assesses he de elopmen in he a ea o clay applica ion in nanocomposi es and ce amics. The i s pa o his s udy co e s polyme /clay nanocomposi es. Topics o in e es include nano ille sou ces o polyme nanocomposi es, he possible ways o clay modi ica ion, polyme /clay nanocomposi e classi ica ion and hei p ocessing, and polyme ma ix o e iew wi h possible enhancemen o nanocomposi e p ope ies. Some o he applica ions ha e al eady been comme cialized. App oxima ely 80% o he polyme /clay nanocomposi es a e des ined o he au omo i e, ae onau ical, and packaging indus ies. The second pa o his s udy desc ibes ce amic ma e ials wi h a ocus on silica e ce amics. Talc and kaolini e ep esen he main na u al aw ma e ials o adi ional ce amic applica ions. Less adi ional co die i e, s ea i e, and o s e i e could o e p ope y enhancemen and seem o be use ul in elec onics, elec ical enginee ing, ca alys s, sola he mal s o age, o medical applica ions. Keywo ds: clay; mon mo illoni e; nano ille ; ce amics; nanocomposi e 1. In oduc ion In he las cen u y, he esea ch in he a ea o nano echnology s a ed new echnological de elopmen . The e m “nano echnology” was used i s by he Japanese scien is No io Taniguchi in 1974 [ 1 ]. Nano echnology wo ks in he a ea o inc edibly small dimensions, in he ange o 1–100 nm. A nanome e (nm) is 10 −9 m, smalle han he wa eleng h o isible ligh and a hund ed- housand h he wid h o a human hai . In some senses, nanoscience and nano echnologies a e no new. Nanos uc u ed and nanocomposi e ma e ials a e commonly ound in na u e and li ing beings (such as bone) [ 2 ]. Also, chemis s make polyme s, which a e la ge molecules made up o nanoscale subuni s [3]. “Syn he ic” polyme /clay nanocomposi es ha e hei o igin in he pionee ing e- sea ch a Toyo a Cen al Resea ch Labo a o ies. In addi ion, he i s p ac ical applica ion o nanocomposi es, he nylon/mon mo illoni e iming bel co e on he Toyo a Cam y au omobile, ela es o his company as well. Nowadays, he PA/clay nanocomposi es ha e he la ges comme cial p esence in he applica ion ield. The global nanocomposi es ma ke size was USD 5.6 billion in 2022 and is likely o each USD 18.3 billion by 2031 [ 4 ]. The ma ke g ow h is a ibu ed o he apid inc ease in he use o nanocomposi es in biomedical applica ions and packaging. Fu he , ising demand o nanocomposi es has been eco ded also in he sec o s o a ia ion, spo ing goods, and au omobile pa s [4]. Despi e he de elopmen in he a ea o polyme nanocomposi es and hei expanding use in di e en applica ions, esea ch in polyme science and nano echnology con inues. Mine als 2024,14, 93. h ps://doi.o g/10.3390/min14010093 h ps://www.mdpi.com/jou nal/mine als Mine als 2024,14, 93 2 o 24 Especially, i is necessa y o unde s and he p inciples o nanocomposi e beha io a he nanome ic le el. Clays and clay mine als ha e been accompanying humans since he dawn o his o y. Clays and clay mine als, aw o a e modi ica ion, ha e g ea impo ance in a wide a ie y o applica ions mainly due o hei abundan , inexpensi e, ine ness, s abili y, eac i i y, and en i onmen ally iendly [ 5 , 6 ]. Clays a e na u ally occu ing ma e ials consis ing p ima ily o he a ious clay mine als con en and deg ee o pu i y [ 5 , 7 – 9 ]. Clay mine als belong o he phyllosilica e g oup wi h a laye ed s uc u e and wi h one dimension in he nanome e ange [ 5 , 9 ]. The p incipal building elemen s o he clay mine als a e wo-dimensional shee s o silicon-oxygen e ahed al and wo-dimensional shee s o aluminum- o magnesium- oxygen-hyd oxyl oc ahed al [ 10 ]. Indi idual clay mine als, such as kaolin, clay, ben oni e, and e miculi e, di e signi ican ly in hei composi ion and c ys al s uc u e which causes di e en physical and chemical p ope ies (e.g., pa icle size, su ace chemis y, su ace a ea, iscosi y, plas ici y, abso p ion, and adso p ion) [ 7 , 8 , 11 ]. In many cases, he clays o clay mine als can be modi ied o ob ain imp o ed mechanical, he mal, s uc u al, o unc ional p ope ies. Clays and clay mine als ha e many indus ial applica ions such as ce amics [ 12 , 13 ], pape coa ings [ 14 , 15 ], pes icides [ 16 ], pain s [ 17 , 18 ], pha maceu icals [ 19 , 20 ], ag icul- u e [ 21 , 22 ], cons uc ion indus y [ 23 ], ion exchange s, sepa a o s, plas ics [ 24 – 26 ], cos- me ics [ 27 ], insula ions [ 28 ], and elec ical applica ions. Clay mine als can also be used as a good adso ben o wa e pu i ica ion due o lamella s uc u e, high ca ion exchange capaci y, po e size dis ibu ion, and la ge su ace a ea [ 29 ]. Mo eo e , conside able a en- ion ob ained he clay composi e o nanocomposi e ma e ials which can be inco po a ed in o many a eas such as biomedical, cons uc ion, au omobile, emedia ion echnology, pe oleum indus y, was ewa e , ea men , ae ospace, and nano echnology [30]. In ce amic echnology, he mos impo an and mos widely used na u al aw ma e ials also belong o clay mine als such as kaolini e, illi e, mon mo illoni e, alc, py ophylli e, and se pen ine [ 31 ]. Gene ally, ce amic ma e ials show a combina ion o use ul p ope ies such as high s eng h and s i ness a e y high empe a u es, chemical ine ness, and low densi y. Thei applica ions a e es ic ed owing o hei b i le beha io . Co die i e, ens a i e, and o s e i e a e silica e ma e ials ha o m he main componen s o he e na y sys em MgO-Al 2 O 3 -SiO 2 . One o he me hods o he syn hesis o hese ce amic ypes is he sin e ing o na u al aw ma e ials including clay and clay mine als, especially kaolini e, alc, and a combina ion o bo h mine als. The impo an p ope ies ela ing o applica- ions o clay mine als in he ce amic indus y a e plas ici y, chemical and mine alogical composi ion, he mal p ope ies, colo , and mechanical s eng h a e i ing [ 32 ]. Ex ensi e esea ch is also ca ied ou in he ield o ce amics. Nanoce amics ha e eme ged as aluable ma e ials in biomedicine and medical echnology (o hopedics and bone issue enginee - ing). In bone epai , nanoce amics se e as nano sca olds o suppo and acili a e bone g ow h. Applica ions in ene gy s o age, coa ing sys ems, en i onmen al echnology (wa e ea men ), chemis y, cons uc ion, elec onics, and ba e ies ha e also been epo ed [ 33 ]. This e iew is di ided in o wo main pa s. The i s pa desc ibes he use o clays and clay mine als in nanocomposi es mainly in polyme /clay nanocomposi es and hei applica ions. The second pa , conce ning ce amic ma e ials, p o ides a summa y o clay and clay mine als used in p e-ce amic mix u es, ypes o inal silica e ce amics, and hei applica ions. 2. Polyme /Clay Nanocomposi es 2.1. Nano ille Sou ces Nanopa icles ha e a leas one cha ac e is ic leng h scale ha is o he o de o nanome- e s and can ange om iso opic o highly aniso opic needle-like o shee -like elemen s. These nanoelemen s can lead o ul a-la ge in e acial a eas be ween he cons i uen s. In addi ion, he dis ance be ween he nanoelemen s begins o app oach molecula dimensions a ex emely low loading o he nanopa icles. This la ge in e nal in e acial a ea and he Mine als 2024,14, 93 3 o 24 nanoscopic dimensions be ween cons i uen s di e en ia e polyme nanocomposi es om adi ional composi es [ 34 ]. Nano ille s can be di e en ypes o ma e ials like ca bon nano ubes, ulle enes, ca bon black, polyhed al oligome ic silsesquioxanes (POSS), silica, and phyllosilica es (mon o illoni e, halloysi e, and e miculi e). MXene, nano ibe s, me als, and hei oxides a e also used. One o he mos common sou ces o nano ille s is a clay mine al called mon mo illoni e (MMT). Mon mo illoni e Mon mo illoni e has become one o he mos widely used mine als as nano ille s, because o he e sa ili y o eac ions, laye ed mo phology wi h a high aspec a io, and la ge speci ic a ea, which o e s subs an ial ca ion exchange capaci ies. Addi ionally, MMT is comme cially a ailable. MMT is a na u ally occu ing mine al de i ed om he wea he ing o olcanic ash. This mine al belongs o he clay mine als o he smec i e amily. MMT ep esen s 2:1 laye ed aluminous-silica e. The sugges ed c ys allog aphic s uc u e o mon mo illoni e is in Figu e 1[ 35 ]. Isomo phous subs i u ions o Si 4+ o Al 3+ in he e ahed al la ice and o Al 3+ o Mg 2+ in he oc ahed al shee cause an excess o nega i e cha ges wi hin he mon mo illoni e laye s. All a oms may also be eplaced by Fe 3+ , Ti, Ni, Zn, C , and Mn [ 36 ]. In many mine als, an a om o lowe posi i e alence eplaces one o highe alence. These nega i e cha ges a e coun e balanced by ca ions such as Ca 2+ and Na + si ua ed be ween he laye s. Mine als 2024, 14, x FOR PEER REVIEW 3 o 25 Nanopa icles ha e a leas one cha ac e is ic leng h scale ha is o he o de o na- nome e s and can ange om iso opic o highly aniso opic needle-like o shee -like ele- men s. These nanoelemen s can lead o ul a-la ge in e acial a eas be ween he cons i u- en s. In addi ion, he dis ance be ween he nanoelemen s begins o app oach molecula dimensions a ex emely low loading o he nanopa icles. This la ge in e nal in e acial a ea and he nanoscopic dimensions be ween cons i uen s di e en ia e polyme nano- composi es om adi ional composi es [34]. Nano ille s can be di e en ypes o ma e i- als like ca bon nano ubes, ulle enes, ca bon black, polyhed al oligome ic silsesquioxanes (POSS), silica, and phyllosilica es (mon o illoni e, halloysi e, and e miculi e). MXene, nano ibe s, me als, and hei oxides a e also used. One o he mos common sou ces o nano ille s is a clay mine al called mon mo illoni e (MMT). 2.1.1. Mon mo illoni e Mon mo illoni e has become one o he mos widely used mine als as nano ille s, because o he e sa ili y o eac ions, laye ed mo phology wi h a high aspec a io, and la ge speci ic a ea, which o e s subs an ial ca ion exchange capaci ies. Addi ionally, MMT is comme cially a ailable. MMT is a na u ally occu ing mine al de i ed om he wea he ing o olcanic ash. This mine al belongs o he clay mine als o he smec i e amily. MMT ep esen s 2:1 lay- e ed aluminous-silica e. The sugges ed c ys allog aphic s uc u e o mon mo illoni e is in Figu e 1 [35]. Isomo phous subs i u ions o Si4+ o Al3+ in he e ahed al la ice and o Al3+ o Mg2+ in he oc ahed al shee cause an excess o nega i e cha ges wi hin he mon - mo illoni e laye s. All a oms may also be eplaced by Fe3+, Ti, Ni, Zn, C , and Mn [36]. In many mine als, an a om o lowe posi i e alence eplaces one o highe alence. These nega i e cha ges a e coun e balanced by ca ions such as Ca2+ and Na+ si ua ed be ween he laye s. Figu e 1. Chemical s uc u e o smec i e clay [35]. Figu e 1. Chemical s uc u e o smec i e clay [35]. Due o he high hyd ophilici y o mon mo illoni e, wa e molecules a e usually also p esen be ween he laye s. S acking o he laye s leads o egula an de Waals gaps called in e laye s o galle ies. The sum o he single laye hickness and he in e laye ep esen s he epea uni o he mul ilaye ma e ial, so-called d-spacing o basal spacing. 2.2. Clay O ganophiliza ion The main di icul ies o polyme /clay nanocomposi es ela e o he hyg oscopic cha ac e o clay and clay mine als. I is ela i ely simple o dispe se clay in wa e o wa e - Mine als 2024,14, 93 4 o 24 soluble polyme monome s, bu clay dispe sed in a high molecula hyd ophobic polyme is like ying o mix oil in wa e . The eason o such beha io is he di e en na u e o hese wo ma e ials as was men ioned abo e. O ganophilic polyme s a e no miscible wi h p is ine hyd ophilic clay ep esen ed in ou case by mon mo illoni e (MMT). This phe- nomenon is a ibu ed o he highe su ace ene gy o MMT compa ed o a mac omolecula ma ix which ends o c ea e a s onge cohesi e in e ac ion be ween clay laye s and u he hampe he inclusion o polyme chains in o he in e lamella egion o MMT [ 37 – 41 ]. The e o e, su ace modi ica ion o MMT plays a e y impo an ole in clay inco po a ion in o he polyme ma ix. The p ocess leading o nanocomposi e is called delamina ion o ex olia ion o mon mo illoni e o indi idual shee s. On he o he hand, he hyd ophilic ea u e o he MMT su ace pe mi s wa e and o he pola molecules o in e cala e in o he galle ies wi hin clay laye s [37]. The clay modi ica ion p ocess, called in e cala ion (1 chemical agen ) o co-in e cala ion (2 o mo e chemical agen s), can be de ined as he e e sible inclusion o a molecule o ion in o ille wi h a laye ed s uc u e. In he case o laye ed aluminous silica es (phylosilica es), in e cala ion means in e calan pene a ion in o he clay-laye ed s uc u e. The esul o such a success ul p ocess is an inc ease in d-spacing, Figu e 2. Nex , he changes depend on he ype o used in e calan , i s concen a ion, and he leng h o he chain. The clay a ini y o he polyme su ace is in luenced and he in e cala ion mo e compa ible mon mo illoni e- polyme in e ace can be hen de eloped. Mine als 2024, 14, x FOR PEER REVIEW 4 o 25 Due o he high hyd ophilici y o mon mo illoni e, wa e molecules a e usually also p esen be ween he laye s. S acking o he laye s leads o egula an de Waals gaps called in e laye s o galle ies. The sum o he single laye hickness and he in e laye ep- esen s he epea uni o he mul ilaye ma e ial, so-called d-spacing o basal spacing. 2.2. Clay O ganophiliza ion The main di icul ies o polyme /clay nanocomposi es ela e o he hyg oscopic cha - ac e o clay and clay mine als. I is ela i ely simple o dispe se clay in wa e o wa e - soluble polyme monome s, bu clay dispe sed in a high molecula hyd ophobic polyme is like ying o mix oil in wa e . The eason o such beha io is he di e en na u e o hese wo ma e ials as was men ioned abo e. O ganophilic polyme s a e no miscible wi h p is ine hyd ophilic clay ep esen ed in ou case by mon mo illoni e (MMT). This phe- nomenon is a ibu ed o he highe su ace ene gy o MMT compa ed o a mac omolecu- la ma ix which ends o c ea e a s onge cohesi e in e ac ion be ween clay laye s and u he hampe he inclusion o polyme chains in o he in e lamella egion o MMT [37– 41]. The e o e, su ace modi ica ion o MMT plays a e y impo an ole in clay inco po- a ion in o he polyme ma ix. The p ocess leading o nanocomposi e is called delamina- ion o ex olia ion o mon mo illoni e o indi idual shee s. On he o he hand, he hyd o- philic ea u e o he MMT su ace pe mi s wa e and o he pola molecules o in e cala e in o he galle ies wi hin clay laye s [37]. The clay modi ica ion p ocess, called in e cala ion (1 chemical agen ) o co-in e cala- ion (2 o mo e chemical agen s), can be de ined as he e e sible inclusion o a molecule o ion in o ille wi h a laye ed s uc u e. In he case o laye ed aluminous silica es (phy- losilica es), in e cala ion means in e calan pene a ion in o he clay-laye ed s uc u e. The esul o such a success ul p ocess is an inc ease in d-spacing, Figu e 2. Nex , he changes depend on he ype o used in e calan , i s concen a ion, and he leng h o he chain. The clay a ini y o he polyme su ace is in luenced and he in e cala ion mo e compa ible mon mo illoni e-polyme in e ace can be hen de eloped. Figu e 2. P ocess o mon mo illoni e in e cala ion. Amino acids we e employed as he i s in e calan s in he syn hesis o nanocompo- si es (polyamide 6-clay hyb ids) [42]. Nume ous o he kinds o in e calan agen s ha e been used in he syn hesis o nanocomposi es oday’s. The mos popula a e ca ionic su - ac an s, such as alkylammonium ions, because hey can be exchanged easily wi h he ions si ua ed be ween he clay laye s. All he comme cial ypes o mon mo illoni es a e based on hese subs ances. This kind o su ac an consis s o wo dis inc pa s, a posi i ely cha ged hyd ophilic head and a hyd ophobic hyd oca bon chain ail. A e modi ica ion, ca ionic su ac an molecules a ach o he inne and ou e su ace o clay mine als and hus al e he su ace p ope ies o clay mine als om hyd ophilic o hyd ophobic [43]. In addi ion, silanes ha e been used because o hei abili y o eac wi h he hyd oxyl g oups si ua ed a he su ace and he edges o he clay laye s. Smec i e o ganically in e cala ed s uc u es we e i s s udied by Lagaly and Weis in 1969. A e modi ica ion, se e al a angemen s inside he in e laye a e possible Figu e 3. Lagaly and Weis ound wo possible a angemen s o o ganic molecules in he in e laye , namely la e al and pe pendicula (pa a in) [44,45]. A p esen h ee basic me hods o in e cala ion a e pe o med: Figu e 2. P ocess o mon mo illoni e in e cala ion. Amino acids we e employed as he i s in e calan s in he syn hesis o nanocomposi es (polyamide 6-clay hyb ids) [ 42 ]. Nume ous o he kinds o in e calan agen s ha e been used in he syn hesis o nanocomposi es oday’s. The mos popula a e ca ionic su ac an s, such as alkylammonium ions, because hey can be exchanged easily wi h he ions si ua ed be ween he clay laye s. All he comme cial ypes o mon mo illoni es a e based on hese subs ances. This kind o su ac an consis s o wo dis inc pa s, a posi i ely cha ged hyd ophilic head and a hyd ophobic hyd oca bon chain ail. A e modi ica ion, ca ionic su ac an molecules a ach o he inne and ou e su ace o clay mine als and hus al e he su ace p ope ies o clay mine als om hyd ophilic o hyd ophobic [ 43 ]. In addi ion, silanes ha e been used because o hei abili y o eac wi h he hyd oxyl g oups si ua ed a he su ace and he edges o he clay laye s. Smec i e o ganically in e cala ed s uc u es we e i s s udied by Lagaly and Weis in 1969. A e modi ica ion, se e al a angemen s inside he in e laye a e possible Figu e 3. Lagaly and Weis ound wo possible a angemen s o o ganic molecules in he in e laye , namely la e al and pe pendicula (pa a in) [44,45]. A p esen h ee basic me hods o in e cala ion a e pe o med: 1. Ion-exchange me hod is based on he MMT’s abili y o so b some ypes o ca ions and o keep hem in he change s a e [46,47]. 2. Ion-dipole me hod is based on he ion-dipole in e ac ion o an o ganic in e calan and an in e laye ca ion [48] 3. G a ing, he o ma ion o a co alen linkage be ween he clay pla ele and he hy- d ophobic pa o he coupling agen [37]. Mine als 2024,14, 93 5 o 24 Mine als 2024, 14, x FOR PEER REVIEW 5 o 25 1. Ion-exchange me hod is based on he MMT’s abili y o so b some ypes o ca ions and o keep hem in he change s a e [46,47]. 2. Ion-dipole me hod is based on he ion-dipole in e ac ion o an o ganic in e calan and an in e laye ca ion [48] 3. G a ing, he o ma ion o a co alen linkage be ween he clay pla ele and he hyd o- phobic pa o he coupling agen [37]. Figu e 3. Alkyl chain a angemen in laye ed silica es: (a) la e al monolaye , (b) la e al bilaye , (c) pa a in (monolaye ), and (d) pa a in ype bilaye . 2.2.1. Ion-Exchange In e cala ion A cha ac e is ic ea u e o smec i es such as mon mo illoni e is hei abili y o so b ce ain ca ions and e ain hem in an exchangeable s a e. I means ha hese in e cala ed ca ions can be exchanged by ea men o o he ca ions in a wa e solu ion (we me hod), Figu e 4. The mos common exchangeable ca ions a e Na+, Ca2+, Mg2+, H+, K+, and NH4+. Indeed, i he clay is placed in a solu ion o a gi en elec oly e, an exchange occu s be ween he ions o he clay (X+) and hose o he elec oly e (Y+): Figu e 4. De elopmen o o ganoclay ea ed wi h qua e na y sal : ion-exchange in e cala ion me hod [49]. Figu e 3. Alkyl chain a angemen in laye ed silica es: (a) la e al monolaye , (b) la e al bilaye , (c) pa a in (monolaye ), and (d) pa a in ype bilaye . 2.2.1. Ion-Exchange In e cala ion A cha ac e is ic ea u e o smec i es such as mon mo illoni e is hei abili y o so b ce ain ca ions and e ain hem in an exchangeable s a e. I means ha hese in e cala ed ca ions can be exchanged by ea men o o he ca ions in a wa e solu ion (we me hod), Figu e 4. The mos common exchangeable ca ions a e Na + , Ca 2+ , Mg 2+ , H + , K + , and NH 4+ . Indeed, i he clay is placed in a solu ion o a gi en elec oly e, an exchange occu s be ween he ions o he clay (X+) and hose o he elec oly e (Y+): X+−Mon mo illoni e +Y−⇄Y+−Mon mo illoni e−+X+ Mine als 2024, 14, x FOR PEER REVIEW 5 o 25 1. Ion-exchange me hod is based on he MMT’s abili y o so b some ypes o ca ions and o keep hem in he change s a e [46,47]. 2. Ion-dipole me hod is based on he ion-dipole in e ac ion o an o ganic in e calan and an in e laye ca ion [48] 3. G a ing, he o ma ion o a co alen linkage be ween he clay pla ele and he hyd o- phobic pa o he coupling agen [37]. Figu e 3. Alkyl chain a angemen in laye ed silica es: (a) la e al monolaye , (b) la e al bilaye , (c) pa a in (monolaye ), and (d) pa a in ype bilaye . 2.2.1. Ion-Exchange In e cala ion A cha ac e is ic ea u e o smec i es such as mon mo illoni e is hei abili y o so b ce ain ca ions and e ain hem in an exchangeable s a e. I means ha hese in e cala ed ca ions can be exchanged by ea men o o he ca ions in a wa e solu ion (we me hod), Figu e 4. The mos common exchangeable ca ions a e Na+, Ca2+, Mg2+, H+, K+, and NH4+. Indeed, i he clay is placed in a solu ion o a gi en elec oly e, an exchange occu s be ween he ions o he clay (X+) and hose o he elec oly e (Y+): Figu e 4. De elopmen o o ganoclay ea ed wi h qua e na y sal : ion-exchange in e cala ion me hod [49]. Figu e 4. De elopmen o o ganoclay ea ed wi h qua e na y sal : ion-exchange in e cala ion me hod [ 49 ]. Fo gi en clay, he maximum numbe o ca ions ha can be aken up is cons an and known as he ca ion-exchange capaci y (CEC). CEC is measu ed in milliequi alen s pe g am (meq/g) o mo e equen ly pe 100 g (meq/100 g). Ca ion-exchange capaci y measu emen s a e pe o med a a neu al pH o 7. The CEC o mon mo illoni e a ies om 80 o 150 meq/100 g [ 50 ]. In he dependence on he CEC and he cha ac e o o ganoca ion, di e en s uc u es can be c ea ed in he in e laye space. These s uc u es could be help ul Mine als 2024,14, 93 6 o 24 du ing he nanocomposi e compounding and o he igh choice o in e calan . The success ul MMT in e cala ion and ollowing ex olia ion p ocess du ing compounding is a good assump ion o enhancemen o inal ma e ials p ope ies. 2.2.2. Ion-Dipole In e cala ion Ion-dipole me hod is based on ion-dipole in e ac ion. This me hod di e s om he ion- exchange app oach in ha he exchangeable ca ion (pa ial posi i e cha ge) emains on he clay su ace, Figu e 5. I means ha i is no necessa y o abla e any p oduc o a chemical eac ion. Nex ion-dipole app oach ad an age ela es o he non-wa e en i onmen (d y me hod). As he in e calan s, alkylamine (oc adecylamine (ODA), dodecylamine (DDA)), and p ima y amine can be used. As he compa ibilize he common plas ics p ocessing aid, like plas icize s, lub ican s, and o he modi ie s, could also be sui able [ 51 – 53 ]. The in e cala e s uc u e depends on he concen a ion o used o ganic in e calan , in he gues - gues and gues -hos in e ac ions. This echnique is also possible o apply o p ocess co-in e cala ion [54,55]. Mine als 2024, 14, x FOR PEER REVIEW 6 o 25 Fo gi en clay, he maximum numbe o ca ions ha can be aken up is cons an and known as he ca ion-exchange capaci y (CEC). CEC is measu ed in milliequi alen s pe g am (meq/g) o mo e equen ly pe 100 g (meq/100 g). Ca ion-exchange capaci y meas- u emen s a e pe o med a a neu al pH o 7. The CEC o mon mo illoni e a ies om 80 o 150 meq/100 g [50]. In he dependence on he CEC and he cha ac e o o ganoca ion, di e en s uc u es can be c ea ed in he in e laye space. These s uc u es could be help- ul du ing he nanocomposi e compounding and o he igh choice o in e calan . The success ul MMT in e cala ion and ollowing ex olia ion p ocess du ing compounding is a good assump ion o enhancemen o inal ma e ials p ope ies. 2.2.2. Ion-Dipole In e cala ion Ion-dipole me hod is based on ion-dipole in e ac ion. This me hod di e s om he ion-exchange app oach in ha he exchangeable ca ion (pa ial posi i e cha ge) emains on he clay su ace, Figu e 5. I means ha i is no necessa y o abla e any p oduc o a chemical eac ion. Nex ion-dipole app oach ad an age ela es o he non-wa e en i on- men (d y me hod). As he in e calan s, alkylamine (oc adecylamine (ODA), dodecyla- mine (DDA)), and p ima y amine can be used. As he compa ibilize he common plas ics p ocessing aid, like plas icize s, lub ican s, and o he modi ie s, could also be sui able [51– 53]. The in e cala e s uc u e depends on he concen a ion o used o ganic in e calan , in he gues -gues and gues -hos in e ac ions. This echnique is also possible o apply o p ocess co-in e cala ion [54,55]. Figu e 5. Ion-dipole in e cala ion me hod. 2.2.3. G a ing The g a ing app oach has a ac ed scien is s o e he las 15 yea s. The me hod is based on he o ma ion o co alen bonds be ween he mon mo illoni e pla ele su ace and he hyd ophobic modi ie . This me hod can imp o e he s abili y o o ganophilized clay su aces. The mos amous modi ie s a e silanes, he e o e his p ocess is called si- laniza ion o silyla ion. Alkoxysilane and chlo osilane a e he mos common in e cala es. Howe e , chlo osilane is no used oo o en due o i s endency o c ea e HCl du ing he g a ing p ocess [56]. In addi ion o inc eased he mal s abili y, clay ea men by his ap- p oach o e s i e e sible coupling and igh ly secu es he agen on he clay su ace, a oid- ing elease in o he en i onmen o cause ad e se e ec s [57]. O ganosilanes also se e as a key b idge o enhance he in e acial in e ac ion be ween he silyla ed-MMT and he polyme ma ix owing o he educed clay su ace ene gy because o silane g a ing, hus enabling be e dispe sibili y o he ein o cing phase in he con inuous ma ix [37,58]. 2.3. Clay Applica ion in Nanocomposi es Gene ally, nanocomposi es ep esen ma e ials wi h mul iphase ul a ine s uc u es wi h a leas one dimension 10−9 m. In he case o polyme /clay nanocomposi es, hey a e o med h ough he connec ion o wo di e en ma e ials, o ganic (polyme ) and ino - ganic (mine al). The nex impo an ea u es o polyme nanocomposi es a e low con en o ille (1%–5%) compa ed o con en ional composi es (30%–50%), anspa ency, and Figu e 5. Ion-dipole in e cala ion me hod. 2.2.3. G a ing The g a ing app oach has a ac ed scien is s o e he las 15 yea s. The me hod is based on he o ma ion o co alen bonds be ween he mon mo illoni e pla ele su ace and he hyd ophobic modi ie . This me hod can imp o e he s abili y o o ganophilized clay su aces. The mos amous modi ie s a e silanes, he e o e his p ocess is called silaniza ion o silyla ion. Alkoxysilane and chlo osilane a e he mos common in e cala es. Howe e , chlo osilane is no used oo o en due o i s endency o c ea e HCl du ing he g a ing p ocess [ 56 ]. In addi ion o inc eased he mal s abili y, clay ea men by his app oach o e s i e e sible coupling and igh ly secu es he agen on he clay su ace, a oiding elease in o he en i onmen o cause ad e se e ec s [ 57 ]. O ganosilanes also se e as a key b idge o enhance he in e acial in e ac ion be ween he silyla ed-MMT and he polyme ma ix owing o he educed clay su ace ene gy because o silane g a ing, hus enabling be e dispe sibili y o he ein o cing phase in he con inuous ma ix [37,58]. 2.3. Clay Applica ion in Nanocomposi es Gene ally, nanocomposi es ep esen ma e ials wi h mul iphase ul a ine s uc u es wi h a leas one dimension 10 −9 m. In he case o polyme /clay nanocomposi es, hey a e o med h ough he connec ion o wo di e en ma e ials, o ganic (polyme ) and ino ganic (mine al). The nex impo an ea u es o polyme nanocomposi es a e low con en o ille (1%–5%) compa ed o con en ional composi es (30%–50%), anspa ency, and la ge changes in ma e ial p ope ies, like E-modulus, s eng h, sh inkage, densi y, chemical and i e esis ance, e c. The polyme nanocomposi es could be di ided in o se e al g oups acco ding o he dimensions o he dispe sed nanoscale: 1. Two-dimensional (2D) nanoma e ials—2 dimensions in mac oscale (laye ed sili- ca e [ 59 – 61 ], g aphene [ 62 , 63 ] o MXene [ 64 , 65 ]—lamella nano ille s in he o m o shee s o one o a ew nanome es hick and hund eds o housands o nanome es long and wide). Mine als 2024,14, 93 7 o 24 2. One-dimensional (1D) nanoma e ials—2dimensions in nanome es and he hi d is la ge (nano ibe s o nano ubes, e.g., ca bon nano ib es and nano ubes [ 66 ] o halloysi e nano ubes [67–69]— ib illa nanoscale). 3. Ze o-dimensional (0D) s uc u es—0 dimensions in mac oscale (sphe ical silica [ 70 , 71 ], semiconduc o nanoclus e s [ 72 ] and quan um do s [ 73 ], and isodimensional sphe ical pa icles) [74,75]. One o he p ocessing p oblems o nanocomposi es is he nano ille ex olia ion du - ing p ocessing. The e o e, polyme /clay sys ems a e di ided in o ou gene al g oups acco ding o he nano ille ex olia ion le el (Figu e 6): 1. Mic ocomposi e, whe e he clay ac s as a con en ional ille . The inal ma e ial belongs o adi ional composi e ma e ials. 2. In e cala ed nanocomposi e consis s o a egula inse ion o he polyme be ween he clay laye s. The inal ma e ial belongs o nanocomposi es. 3. In e cala ed and pa ially delamina ed nanocomposi es, an in e media e s ep be ween in e cala ed and ex olia ed s uc u e. The inal ma e ial belongs o nanocomposi es. 4. Ex olia ed nanocomposi e whe e he ille is delamina ed o 1 nm- hick laye s. The inal ma e ial belongs o nanocomposi es. Mine als 2024, 14, x FOR PEER REVIEW 7 o 25 la ge changes in ma e ial p ope ies, like E-modulus, s eng h, sh inkage, densi y, chem- ical and i e esis ance, e c. The polyme nanocomposi es could be di ided in o se e al g oups acco ding o he dimensions o he dispe sed nanoscale: 1. Two-dimensional (2D) nanoma e ials—2 dimensions in mac oscale (laye ed silica e [59–61], g aphene [62,63] o MXene [64,65]—lamella nano ille s in he o m o shee s o one o a ew nanome es hick and hund eds o housands o nanome es long and wide). 2. One-dimensional (1D) nanoma e ials—2dimensions in nanome es and he hi d is la ge (nano ibe s o nano ubes, e.g., ca bon nano ib es and nano ubes [66] o hal- loysi e nano ubes [67–69]— ib illa nanoscale). 3. Ze o-dimensional (0D) s uc u es—0 dimensions in mac oscale (sphe ical silica [70,71], semiconduc o nanoclus e s [72] and quan um do s [73], and isodimensional sphe ical pa icles) [74,75]. One o he p ocessing p oblems o nanocomposi es is he nano ille ex olia ion du - ing p ocessing. The e o e, polyme /clay sys ems a e di ided in o ou gene al g oups ac- co ding o he nano ille ex olia ion le el (Figu e 6): 1. Mic ocomposi e, whe e he clay ac s as a con en ional ille . The inal ma e ial be- longs o adi ional composi e ma e ials. 2. In e cala ed nanocomposi e consis s o a egula inse ion o he polyme be ween he clay laye s. The inal ma e ial belongs o nanocomposi es. 3. In e cala ed and pa ially delamina ed nanocomposi es, an in e media e s ep be ween in e cala ed and ex olia ed s uc u e. The inal ma e ial belongs o nanocomposi es. 4. Ex olia ed nanocomposi e whe e he ille is delamina ed o 1 nm- hick laye s. The inal ma e ial belongs o nanocomposi es. Figu e 6. Polyme /clay nanocomposi e classi ica ion. 2.3.1. Polyme /Clay Nanocomposi e P ocessing The inal s ep o nanocomposi e p epa a ion is he o ganoclay mixing wi h polyme . Ea ly expe imen s wi h clay- illed polyme s equi ed p ocessing ha was no comme - cially iendly, bu his si ua ion has changed. A p ima y di icul y is he p ope dispe - sion o he ille in he polyme ma ix. Wi hou good dispe sion and ille dis ibu ion, Figu e 6. Polyme /clay nanocomposi e classi ica ion. 2.3.1. Polyme /Clay Nanocomposi e P ocessing The inal s ep o nanocomposi e p epa a ion is he o ganoclay mixing wi h polyme . Ea ly expe imen s wi h clay- illed polyme s equi ed p ocessing ha was no comme cially iendly, bu his si ua ion has changed. A p ima y di icul y is he p ope dispe sion o he ille in he polyme ma ix. Wi hou good dispe sion and ille dis ibu ion, he high su ace a ea is comp omised, and he agg ega es can ac as de ec s, which limi s hei p ope ies [ 2 ]. Se e al s a egies ha e been conside ed o p epa e polyme /mon mo illoni e nanocomposi es (Figu e 7) [76]: 1. In-si u polyme iza ion me hod, in e cala ion o a sui able monome ollowed by polyme iza ion. The i s me hod used o syn hesize polyme /clay nanocomposi es is based on polyamide 6. 2. Solu ion me hod, in e cala ion o dissol ed polyme om a solu ion. The d awback o his me hod is he equi emen o a sui able sol en . I has been shown ha in e cala ion only occu s o ce ain polyme /sol en o monome /sol en pai s [ 77 ]. Mine als 2024,14, 93 8 o 24 Nanocomposi es based on high-densi y polye hylene [ 78 ], and polyimide [ 79 ] can be syn hesized by his me hod. 3. Mel in e cala ion me hod, mixing he clay (usually o ganoclay) wi h he polyme ma ix abo e i s so ening poin in ei he s a ic o low condi ions. The polyme chains sp ead om he mol en mass in o he silica e galle ies o o m ei he in e cala ed o delamina ed hyb ids acco ding o he deg ee o pene a ion [ 56 ]. This p ocess was i s epo ed by Vaia e al. [ 80 ] in 1993. This me hod is ela i ely easy and allows o he use o cu en p ocessing equipmen o nanocomposi e echnology. T adi ional p ocessing echniques could be used o mel in e cala ion, like a wo- oll mill, win-sc ew ex ude (PA, PP, PE, and PVC), injec ion molding, blow molding, and he mal sp aying [2]. Mine als 2024, 14, x FOR PEER REVIEW 8 o 25 he high su ace a ea is comp omised, and he agg ega es can ac as de ec s, which limi s hei p ope ies [2]. Se e al s a egies ha e been conside ed o p epa e polyme /mon mo- illoni e nanocomposi es (Figu e 7) [76]: 1. In-si u polyme iza ion me hod, in e cala ion o a sui able monome ollowed by polyme iza ion. The i s me hod used o syn hesize polyme /clay nanocomposi es is based on polyamide 6. 2. Solu ion me hod, in e cala ion o dissol ed polyme om a solu ion. The d awback o his me hod is he equi emen o a sui able sol en . I has been shown ha in e - cala ion only occu s o ce ain polyme /sol en o monome /sol en pai s [77]. Nanocomposi es based on high-densi y polye hylene [78], and polyimide [79] can be syn hesized by his me hod. 3. Mel in e cala ion me hod, mixing he clay (usually o ganoclay) wi h he polyme ma ix abo e i s so ening poin in ei he s a ic o low condi ions. The polyme chains sp ead om he mol en mass in o he silica e galle ies o o m ei he in e ca- la ed o delamina ed hyb ids acco ding o he deg ee o pene a ion [56]. This p o- cess was i s epo ed by Vaia e al. [80] in 1993. This me hod is ela i ely easy and allows o he use o cu en p ocessing equipmen o nanocomposi e echnology. T adi ional p ocessing echniques could be used o mel in e cala ion, like a wo- oll mill, win-sc ew ex ude (PA, PP, PE, and PVC), injec ion molding, blow mold- ing, and he mal sp aying [2]. Figu e 7. Illus a ion o (a) in si u polyme iza ion, (b) mel in e cala ion, and (c) solu ion in e cala- ion [76]. Highly pola polyme s such as Nylon [81–83] o polyimides [84,85] a e mo e easily in e cala ed han non-pola polyme s such as polyp opylene because pola polyme s ha e a highe a ini y o he pola clay galle ies. In si u polyme iza ion monome in e cala es di ec ly in o he o ganically modi ied clay galle ies and he monome ei he can adso b on o he laye su ace o can be ancho ed by ee adical echniques. Mel in e cala ion in ol es mixing he clay and a polyme mel wi h o wi hou he shea . The success o mel in e ca- la ion is su p ising, gi en ha he galle y spacing is only abou 2 nm and he adius o gy- a ion o he polyme is signi ican ly la ge han his. E en mo e su p ising is ha he speed o mel in e cala ion is as e han ha o he sel -di usion o polyme s and scales wi h he Figu e 7. Illus a ion o (a) in si u polyme iza ion, (b) mel in e cala ion, and (c) solu ion in e cala ion [ 76 ]. Highly pola polyme s such as Nylon [ 81 – 83 ] o polyimides [ 84 , 85 ] a e mo e easily in e cala ed han non-pola polyme s such as polyp opylene because pola polyme s ha e a highe a ini y o he pola clay galle ies. In si u polyme iza ion monome in e cala es di ec ly in o he o ganically modi ied clay galle ies and he monome ei he can adso b on o he laye su ace o can be ancho ed by ee adical echniques. Mel in e cala ion in ol es mixing he clay and a polyme mel wi h o wi hou he shea . The success o mel in e cala ion is su p ising, gi en ha he galle y spacing is only abou 2 nm and he adius o gy a ion o he polyme is signi ican ly la ge han his. E en mo e su p ising is ha he speed o mel in e cala ion is as e han ha o he sel -di usion o polyme s and scales wi h he in e se o he molecula weigh . The esul s o molecula dynamics and expe imen al s udies indica e ha he s onge he clay/polyme in e ac ion, he lowe he in e cala ion a e. In addi ion, laye lexibili y seems o con ol he mechanism o in e cala ion [2]. 2.3.2. Polyme Ma ix Many di e en polyme s ha e al eady been used o p oduce polyme /clay nanocom- posi es. Bo h he moplas ics and he mose s can be success ully u ilized o he p epa a ion o nanocomposi es. In ensi e esea ch is ca ied ou in ubbe mix u es oo. The i s and he mos s udied he moplas ics o he syn hesis o polyme -clay nanocomposi es has been polyamide 6 [ 86 – 91 ]. Polyamide 6/clay hyb ids we e disco e ed by Toyo a e- Mine als 2024,14, 93 9 o 24 sea che s in he ea ly nine ies [ 92 – 95 ] and nowadays hey a e used in au omo i e pa s. The eams dealing wi h hese ma e ials we e concen a ed a ound Usuki A., Kojima Y., Okada A. [92–96] , Azuma H. [ 97 ], Fukusima Y. [ 98 ], Wu T. [ 99 ], De aux, E. [ 100 ], Tanaka G. [101], and U acki L. A. [87,89,90]. Poly inylchlo ide [ 8 , 102 , 103 ] nanocomposi e p ocessing was s udied, in addi ion. Poly inylchlo ide (PVC) is an impo an comme cial polyme . I is one o he mos e sa ile and oldes he moplas ics. I is a ma e ial ha o e s se e al posi i e aspec s like low cos , eco e abili y, acile p ocessing, and excellen elec ical and chemical esis ance. Commonly, PVC is a ailable in wo b oad ca ego ies: lexible PVC (plas icized one), and igid PVC (unplas icized one). The PVC p oduc s ange om piping and siding, doo and window p o iles, blood bags, and ubing, o wi e and cable insula ion and mo e. The i s esul s dealing wi h PVC/MMT nanocomposi es we e p esen ed a he in e na ional con e ences ANTEC ′ 01 and ANTEC ′ 02 in he USA [ 104 , 105 ] by Kalendo a e al. In his s udy, pa ic- ula ly he suspension ype o PVC was employed o he polyme /clay nanocomposi es de elopmen . The o mula ion o he PVC mix u es consis s o 74% o PVC, 24% o plas i- cize , and 2% o s abilize . The na u al ype o mon mo illoni e and he o ganophilized one we e es ed. The mel in e cala ion was employed o p oduce nanocomposi es. One o he impo an ques ions was how long alkyl chains should be used o he ex olia ion o silica e laye s. The e o e, alkylamines wi h di e en alkyl chain leng hs we e es ed as he o ganic compa ibilize . Especially sho e alkyl chains we e es ed as sui able chemical modi ie s o MMT. Fi s ly, Na+ mon mo illoni e was ion-dipole in e cala ed wi h dodecylamine (DDA, 12 C) and oc ylamine (OA, 8C) molecules. The s uc u e o oc adecylamine (ODA, 18 C) ion-dipole in e cala ed in o MMT was desc ibed by Pospisil e al. p e iously [ 106 ]. The ma e ial s uc u e was de e mined based on X- ay di ac ion and molecula simula ion esul s. Molecula mechanics and classical molecula dynamics we e ca ied ou in he Ce ius2 modeling en i onmen . Based on calcula ed alues o in e ac ion ene gies be ween wo gues laye s in he in e laye space o mon mo illoni e and XRD pa e ns, a p obable in e calan molecules a angemen in he MMT in e laye was designed. I was con i med by Pospisil [ 106 ], Figu e 8, ha ODA ion-dipole in e cala ed in o MMT allows he exis ence o sup amolecula s uc u e which is p esen ed by bilaye a angemen alkyl chains pe - pendicula o sligh ly oblique o he aluminosilica e laye . The esul s a e consis en wi h he s udies ca ied ou by Lagaly [ 43 , 107 – 109 ] in he ield o ion-exchange in e cala ion. In addi ion, he Oc ylamine (OA) ion-dipole in e cala ed was also no able o p o ide he bilaye a angemen in he MMT in e laye space. F om he ob ained da a i ollows ha mon mo illoni e in e cala ed wi h sho alkylamine chains sugges s a disad an age o polyme /MMT nanocomposi e p oduc ion. In he pas , he mos impo an equi emen o new syn he ic polyme s was hei e- sis ance o clima e change [ 110 ]. Recen ly esea ch has unde gone subs an ial changes, due o he ecological p oblems caused by non-deg adable polyme li e . These ac s esul ed in he esea ch in he ield o biopolyme s. Cu en ly, biodeg adable polyme s like polylac ic acid (PLA) and Polyhyd oxybu y a e (PHB) a e s udied success ully [ 111 – 115 ]. Poly(lac ic acid) o polylac ide (PLA) has a leading posi ion in he ma ke o biobased polyme s and is one o he mos p omising sus ainable al e na i es o pe oleum-based polyme s [ 116 ]. PLA is no only bio-based bu compos able and biodeg adable h ough hyd olysis by mic oo ganisms [ 117 ]. Recen ly, new echniques o p oduce high molecula weigh PLA wi h ela i ely good p ope ies, ha e led o he expansion o he p oduc po olio om he biomedical a ea o sho se ice li e applica ions (ag icul u e and packaging). None heless, p edisposi ion o deg ada ion, poo he mal esis ance, and unsui able mechanical and ba ie p ope ies limi indus ial applica ion o long- e m pe o mance p oduc s in au omo i e and elec onic indus ies. Fo i ems such as hese, esis ance o deg ada ion is equi ed, unlike o disposable applica ions [ 118 ]. Fu he , high p ice is also an obs acle o g ea e expansion o PLA on he ma ke . To add ess one o hese limi a ions, nanoscale s uc u ed laye ed clay pa icles can be inco po a ed in o PLA con e ing s eng h, inc easing i s gas ba ie p ope ies [ 113 , 119 , 120 ], and ul ima ely Mine als 2024,14, 93 16 o 24 Table 2. Con . P e-ce amic Mix u es Clay Mine als O he Type o Ce amics Sin e ing Tempe a u e ( ◦ C) Applica ions Re . Kaolini e, alc, e miculi e, o gano- e miculi e Co die i e/s ea i e 1300 - [200] Kaolini e, alc, e miculi es Al2O3, Al(OH)3Co die i e 1300 - [187] Kaolini e, alc, e miculi e Al2O3Co die i e 1300 - [191] Kaolini e, alc, e miculi e, o gano- e miculi e Co die i e/s ea i e 1300 - [203] Talc, kaolini e, e miculi e MgO, Al(OH)3Co die i e 1300 - [192] Talc, kaolini e, ball clay Al2O3, silica sand Co die i e 1300 Indus ial manu ac u e o po ous ce amic ma e ials [194] Talc, kaolini e, CeO2/ e miculi e - Co die i e/CeO21300 Pho oca alys s [204,205] Talc Polysiloxane, Al2O3, expandable mic osphe es Co die i e 1300 - [198] Talc, kaolini e Al(OH)3Co die i e 1260 - [189] Kaolin, sepioli e Kaolin, alc Qua z SiO2, eldspa Co die i e Co die i e 1250, 1300, 1350 Applica ion in ound y [201] Talc Fly ash, Al2O3Co die i e 1350 Re ac o y applica ion [197] Talc, kaolin Feldspa , albi e, andalusi e, Al2O3Co die i e/mulli e 1340–1420 The mal s o age ma e ials [207] 4. Conclusions The p esen ed s udy ocuses on one pa o nano echnology a ge ed o polyme science, conc e ely o he ield o polyme /clay nanocomposi es. These hyb id o ganic- ino ganic ma e ials show an in e es ing enhancemen o p ope ies compa ed o adi ional mic o-composi es wi h a low le el o nano ille loading ob iously in he ange o 1%–5%. The mos a o i e sou ce o nanoelemen s is mon mo illoni e (MMT), a laye ed aluminosili- ca e whose mo phology is c ea ed by s acks o indi idual pla ele s wi h 1 nm hickness. Al hough clay nanocomposi es we e disco e ed in he 1990s, in e es om he scien i ic communi y emains high. Some o he applica ions ha e al eady been comme cialized. App oxima ely 80% o he polyme /clay nanocomposi es a e des ined o he au omo i e (Gene al Mo o s, Che ole , Nissan), ae onau ical, and packaging indus ies [ 208 ]. The key d i e s o he use o polyme /clay nanocomposi es in he au omo i e indus y a e educ ion in ehicle’s weigh , imp o ed engine e iciency ( uel sa ing), educ ion in CO 2 emissions, and supe io pe o mance (g ea e sa e y, inc eased com o , and be e d i - abili y) [ 208 ]. The nex pe spec i e is p esen ed by packaging applica ions. The es ed ma e ials based on PLA showed common imp o emen in he ange o 30% [ 113 ]. O he comme cial applica ions include cables, u ni u e, and domes ic appliances. Fu he , appli- ca ions like in selec i e ca alyze s, conduc i e polyme s, il a ion o oxic ma e ials, d ug deli e y sys ems, and ene gy s o age, a e expec ed. Al hough nanocomposi es p esen a se ies o ad anced p ope ies, hei p oduc ion is conside ed low in compa ison wi h o he ma e ials, due o he p oduc ion cos s. The second pa ocused on ce amic ma e ials p epa ed om clay mine als in p e- ce amic mix u es. The kind, quan i y, and combina ion o clay mine als in he p e-ce amic mix u es, as well as di e en p epa a ion me hods o hei chemical modi ica ions signi - ican ly in luence o al e he esul ing p ope ies o ce amics a e hei sin e ing. Clay Mine als 2024,14, 93 17 o 24 mine als such as alc and kaolini e ep esen he main na u al aw ma e ials o adi ional applica ions mainly o c ea ing silica e ce amics. Silica e ce amics like co die i e, s ea i e, and o s e i e a e used in many indus ial applica ions (especially in elec onics and elec- ical enginee ing) and o e cos sa ings mainly due o using na u al aw ma e ials in compa ison o o he ypes o ce amics. Fu he , silica e ce amics ha e a g ea e sa ili y o applica ions including e ac o y, insula ing, packing ma e ials, il e s, ca alys s, and hick ilms and as glass-ce amics, o s e i e, and bioce amics. Mo eo e , ce amic composi e ma e ials ha e been inc easingly used in a ious ields including ca alys s, sola he mal s o age, and medical applica ions. S ea i e, o s e i e, and co die i e-based ce amics may o e new p ope ies o indus y applica ions. Au ho Con ibu ions: Concep ualiza ion, o ma , esou ces, w i ing, edi ing—A.K. and J.K.; isual- iza ion, in es iga ion—A.K., J.K., D.M. and M.U. All au ho s ha e ead and ag eed o he published e sion o he manusc ip . Funding: This esea ch was unded by Tomas Ba a Uni e si y in Zlin, Facul y o Technology n . IGA/FT/ 2023/008 and IGA/FT/2024/008. Nex , his esea ch was unded by Jan Amos Komensky Ope a ional P og am inanced by he EU and s a e budge o he Czech Republic, no. CZ.02.01.01/00/22_008/0004631. Also, EU unde he REFRESH—p ojec numbe CZ.10.03.01/00/22_003/0000048 ia he Ope a ional P og amme “Jus T ansi ion” unded he p ojec . Da a A ailabili y S a emen : The da a p esen ed in his s udy a e a ailable on eques om he co e- sponding au ho . 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