Full text
De novo production of prenylnaringenin compounds by a metabolically engineered Escherichia coli Daniela Gomes a , Joana L. Rodrigues a,b,* , Nigel S. Scrutton c , Ligia R. Rodrigues a,b a CEB-Centre of Biological Engineering, Universidade do Minho, Campus de Gualtar, Braga 4710-057, Portugal b LABBELS, Associate Laboratory, Braga/Guimar˜ aes, Portugal c Manchester Institute of Biotechnology, The University of Manchester, 131 Princess Street, Manchester M1 7DN, UK ARTICLE INFO Keywords: Prenylnaringenin Escherichia coli Metabolic engineering Synthetic biology Heterologous production CRISPR-Cas12a ABSTRACT Prenylnaringenin (PN) compounds, namely 8-prenylnaringenin (8-PN), 3’-prenylnaringenin (3’-PN), and 6-prenylnaringenin (6-PN), are reported to have several interesting bioactivities. This study aimed to validate a biosynthetic pathway for de novo production of PN in Escherichia coli. A previously optimized E. coli chassis capable of efficiently de novo producing naringenin was used to evaluate eleven prenyltransferases (PTs) for the production of PN compounds. As PT reaction requires dimethylallyl pyrophosphate (DMAPP) as extended substrate that has limited availability inside the cells, clustered regularly interspaced short palindromic repeats (CRISPR) and CRISPR-associated protein 12a (Cas12a) (CRISPR-Cas12a) was used to construct ten boosted DMAPP-E. coli strains. All the PTs, in combination with the naringenin biosynthetic pathway, were tested in these strains. Experiments in 96-well deep well plates identified twelve strains capable of producing PN. E. coli M-PAR121 with the integration of the 1-deoxy-D-xylulose-5-phosphate synthase (DXS) gene from E. coli (EcDXS) into the lacZ locus of the genome (E. coli M-PAR-121:EcDXS) expressing the soluble aromatic PT from Streptomyces roseochromogenes (CloQ) and the naringenin biosynthetic pathway was selected as the best producer strain. After optimizing the production media in shake flasks, 160.57 µM of 3’-PN, 4.4 µM of 6-PN, and 2.66 µM of 8-PN were obtained. The production was then evaluated at the bioreactor scale and 397.57 µM of 3’-PN (135.33 mg/L) and 25.61 µM of 6-PN (8.72 mg/L) were obtained. To the best of our knowledge, this work represents the first report of de novo production of PN compounds using E. coli as a chassis. 1. Introduction Prenylflavonoids are characterized by the presence of a lipophilic prenyl side-chain in the flavonoid skeleton, which confers higher lipophilicity and solubility. This characteristic leads to improved bioactivity due to enhanced interaction with target proteins (Mukai, 2018; Wen et al., 2021). Prenylnaringenin (PN) compounds, namely 8-prenylnaringenin (8-PN), 6-prenylnaringenin (6-PN), and 3’-prenylnaringenin (3’-PN), are reported to have several interesting biological activities, such as anticancer, antiviral, anti-inflammatory and estrogenic (Frattaruolo et al., 2024, 2019; Hitzman et al., 2020; ˇ Stulíkov´ a et al., 2018). PN compounds are naturally produced in some plant species in trace amounts, which makes their extraction and further incorporation into pharmaceutical and nutraceutical compounds difficult (ˇ Stulíkov´ a et al., 2018). Using microorganisms as microbial cell factories can provide an interesting alternative for their production, as it is a more efficient, environmentally friendly, and is potentially a more cost-effective method. The microbial production of PN compounds from a simple carbon source such as glucose depends on the efficient expression of several enzymes (Fig. 1). In a first step, the naringenin biosynthetic pathway should be assembled to produce the acceptor molecule in relevant amounts from glucose (Gomes et al., 2024). Afterwards, the prenylation step is catalysed by a prenyltransferase (PT), that uses dimethyllallyl diphosphate (DMAPP) as extended substrate and transfers the prenylated chain to the acceptor molecule (naringenin). DMAPP is naturally produced in microorganisms through the mevalonate (MVA) or methylerythritol phosphate (MEP) pathways (Chatzivasileiou et al., 2019). The PT step can be considered the critical step for the production of prenylflavonoids since it depends on the limited DMAPP availability inside the cells and on the efficient expression of the PT enzymes (Peng et al., 2024). Several aromatic PTs derived from plants or from microorganisms * Corresponding author at: CEB-Centre of Biological Engineering, Universidade do Minho, Campus de Gualtar, Braga 4710-057, Portugal. E-mail address: [email protected] (J.L. Rodrigues). Contents lists available at ScienceDirect Journal of Biotechnology journal homepage: www.elsevier.com/locate/jbiotec https://doi.org/10.1016/j.jbiotec.2025.05.017 Received 2 April 2025; Received in revised form 20 May 2025; Accepted 23 May 2025 Journal of Biotechnology 405 (2025) 215–228 Available online 29 May 2025 0168-1656/© 2025 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY license ( http://creativecommons.org/licenses/by/4.0/ ).
Fig. 1. Biosynthetic pathway responsible for prenylnaringenin (PN) compounds production. This pathway can be divided into two parts: naringenin biosynthetic pathway and prenyltransferase (PT) reaction. Malonyl-CoA and dimethylallyl diphosphate (DMAPP) are used as extender substrates in the first part and in the prenylation reaction, respectively. The pathway is composed by tyrosine ammonia-lyase (TAL), 4-coumarate:CoA ligase (4CL), chalcone synthase (CHS), chalcone isomerase (CHI), and PT. D. Gomes et al. Journal of Biotechnology 405 (2025) 215–228 216
have been reported to perform prenylation in flavonoids (An et al., 2023; de Bruijn et al., 2020; Mori, 2020; Peng et al., 2024). Although PTs from plants are the only ones involved in the in vivo production of prenylflavonoids, these enzymes are membrane-bound enzymes, containing signal peptides that hinder their efficient expression in microorganisms. In contrast, microbial PTs are soluble enzymes making them easier to express and have been found to perform the prenylation of several flavonoid skeletons, including naringenin (de Bruijn et al., 2020; Peng et al., 2024). In recent years, several efforts have been made to achieve the microbial production of prenylflavonoids. Saccharomyces cerevisiae was primarily exploited as chassis. De novo production of PN compounds in S. cerevisiae was first reported by Levisson et al. (2019). However, only 0.12 mg/L of 8-PN were produced. Later, Guo et al. (2022) reported the production of 49.35 mg/L and 101.40 mg/L of 8-PN from glucose in shake flask and 5 L bioreactor experiments, respectively (Guo et al., 2022). As an alternative to S. cerevisiae, Escherichia coli can also be explored as a chassis for the microbial production of PN compounds. The bioconversion of naringenin to PN compounds has been tested in E. coli using microbial PTs (Qiu et al., 2021; Liu et al., 2023; Zhang et al., 2024). More recently, E. coli was also engineered for the bioconversion of other flavonoids (silybin, daidzein, and baicalein) into their prenylated forms using fungal PTs (Fan et al., 2025). However, as far as we know, this microorganism has never been engineered to de novo produce prenylnaringenin or other prenylflavonoids. In this work, we aimed to construct and validate a biosynthetic pathway to de novo produce PTs in E. coli for the first time. Using a previously optimized naringenin-producing E. coli strain, several PTs from plants and microbial sources were tested. Additionally, clustered regularly interspaced short palindromic repeats (CRISPR) and CRISPRassociated protein 12a (Cas12a) (CRISPR-Cas12a) was used to construct boosted DMAPP-E. coli strains to overcome this compound limitation. After screening all combinations of PTs/strains, the best producing strain was selected for production media optimization and bioreactor experiments. E. coli M-PAR-121 strain with the integration of the 1-deoxy-D-xylulose-5-phosphate synthase (DXS) gene from E. coli (EcDXS) into the lacZ locus of the genome (E. coli M-PAR-121:EcDXS) expressing the soluble aromatic PT from Streptomyces roseochromogenes (CloQ) and the naringenin biosynthetic pathway was able to produce 397.57 µM of 3’-PN (135.33 mg/L) and 25.61 µM of 6-PN (8.72 mg/L) at a bioreactor scale when two additional glucose pulses were provided, corresponding to the first report of de novo production in E. coli and the highest de novo production of PN reported in any host. 2. Materials and methods 2.1. Strains, plasmids, chemicals and media composition E. coli NZY5 α (NZYTech - MB00401) and E. coli NEB5 α (New England Biolabs - C2987H) were used for cloning and for the propagation of plasmids. E. coli M-PAR-121 was used as the platform strain for the construction of DMAPP-modified strains (Koma et al., 2020). The heterologous biosynthetic pathways to produce PN were expressed in E. coli M-PAR-121 (wild-type strain) and in the E. coli M-PAR-121 DMAPP-modified strains. The features of all strains constructed and used in this work are presented in Table S1. The plasmids used in this study are presented in Table S2. Plasmids pWY16 and pWY24 were kindly provided by Dr. Shu-Ming Li (Yin et al., 2009, 2010). The prenyltransferases (PTs) carrying plasmids were already available in Scrutton laboratory. Plasmids pSIMcpf1, pTF-lacZ-rfp, and pBbS8c-ddcpf1-Δ, that were used in the clustered regularly interspaced short palindromic repeats (CRISPR)-Cas12 strategies, were designed and kindly provided by Jervis et al. (2021). Isopropyl β-D-1-thiogalactopyranoside (IPTG), 5-bromo-4-chloro-3indolyl-β-D-galactopyranoside (X-Gal) and lysogeny broth (LB) Miller medium were purchased from NZYTech. LB agar, used for colonies selection, was composed of 20 g/L LB Lennox (LabKem) and 20 g/L agar (LabKem). M9 minimal medium was composed by 3 g/L KH 2 PO 4 (RieldeHa¨ en), 6 g/L Na 2 HPO 4 (Chem-Lab), 0.5 g/L NaCl (NZYTech), 1 g/L NH 4 Cl (Panreac), 110 mg/L MgSO 4 (Labkem), 15 mg/L CaCl 2 (Panreac), 340 mg/L thiamine (Thermo Fisher Scientific), 5 g/L CaCO 3 (Panreac), and vitamins (12.2 mg/L nicotinic acid (Acros organics), 10.8 mg/L pantothenic acid (Sigma Aldrich), 2.8 mg/L pyridoxine (Fisher BioReagents), 0.84 mg/L riboflavin (Panreac), 0.12 mg/L biotin (Merck), and 0.084 mg/L folic acid (Panreac)). Terrific broth (TB) was composed by 12 g/L tryptone (Fisher Scientific), 24 g/L yeast extract (LabKem), 9.4 g/L KH 2 PO 4, and 2.2 g/L K 2 HPO 4 (Panreac). M9 modified medium was composed by 5 g/L yeast extract (LabKem), 3 g/L KH 2 PO 4 , 6 g/L Na 2 HPO 4 (Chem-Lab), 0.5 g/L NaCl, 1 g/L NH 4 Cl, 110 mg/L MgSO 4 , 15 mg/L CaCl 2 , 0.27 g/L FeCl 3 ⋅6H 2 O (Panreac) and trace elements (0.2 g/L ZnCl 2 ⋅4H 2 O (LabKem), 0.2 g/L CoCl 2 ⋅6H 2 O (Sigma Aldrich), 0.2 g/L Na 2 MoO 4 ⋅2H 2 O (Acros), 13 mg/L CuCl 2 ⋅6H 2 O (Sigma Aldrich), 5 mg/L H 3 BO 3 (Fisher Scientific), and 0.1 mL/L HCl (Fisher Scientific). M9 minimal medium, M9 modified medium, and TB medium were supplemented with glucose (Acros) at a final concentration of 30 g/L. The following antibiotics were used for strain selection: 50 µg/mL kanamycin (NZYTech), 25 µg/mL chloramphenicol (NZYTech), 100 µg/mL or 50 µg/mL spectinomycin (Alfa Aesar), 150 μ g/mL hygromycin (Fischer Scientific). 2.2. Construction of the pathway plasmids To construct a single plasmid carrying the complete naringenin biosynthetic pathway (composed by tyrosine-ammonia lyase (TAL) from Flavobacterium johnsoniae (FjTAL), 4-coumarate:CoA ligase (4CL) from Arabidopsis thaliana (At4CL), chalcone synthase (CHS) from Cucurbita maxima (CmCHS), and chalcone isomerase (CHI) from Medicago sativa (MsCHI)), the cassette containing the At4CL and MsCHI and respective promoters and terminators was amplified by polymerase chain reaction (PCR) using as template the previously constructed vector pACYCDuet_At4CL_MsCHI (Gomes et al., 2024). The primers used for this PCR hold 15 bp homology overhangs for the pRSFDuet_FjTAL_CmCHS vector. pRSFDuet_FjTAL_CmCHS vector was also linearized by PCR. The construction of pRSFDuet_FjTAL_CmCHS_At4CL_MsCHI was performed by In-Fusion cloning using the In-Fusion® Snap Assembly kit from Takara Bio Europe. Eleven PTs were selected to be tested in this study (Table S3). PT from Humulus lupulus (HlPT) and PT from Sophora flavescens (SfN8DT-1) were synthesized with codon-optimization for E. coli by Twist Bioscience and then amplified by PCR. AnaPT and CdpC3PT from Neosartorya fischeri (without codon-optimization) were amplified by PCR from pWY16 and pWY24, respectively. These four PTs were cloned into the pCDFDuet-1 vector by restriction cloning. Codon-optimized versions of PT3 from Cannabis sativa (CsPT3), coAnaPT, CloQ from Streptomyces roseochromogenes, PT from E. coli (EcPT), NphB from Streptomyces sp., PT from Streptomyces sp. Act143 (SpPT), and UbiA from E. coli were amplified by PCR from the respective carrying plasmids using primers with 15 bp homology overhangs for the pCDFDuet-1 vector. The pCDFDuet-1 vector was linearized by PCR and the cloning was performed by In-Fusion using the In-Fusion® Snap Assembly kit. The correct construction of these vectors was confirmed by colony PCR and sequencing. The primers (Metabion / Eurofins) used for vector linearization, genes amplification, colony PCR, and sequencing are displayed in Table S4. 2.3. Evaluation of PTs expression E. coli M-PAR-121 carrying the PTs plasmids were grown at 37 ◦C in LB Miller, until reaching an optical density at 600 nm (OD 600nm ) of 0.6. The protein expression, the preparation of samples for sonication, the settings used for sonication, the preparation of protein samples and further quantification were previously described in Gomes et al. (2024). D. Gomes et al. Journal of Biotechnology 405 (2025) 215–228 217
Soluble and insoluble fractions were subjected to sodium dodecyl sulfate (SDS) polyacrylamide gel electrophoresis (SDS-PAGE) gel (4 % stacking gel and 10 % running gel). Color Prestained Protein Standard, Broad Range (10–250 kDa) (NEB), Blue Prestained Protein Standard, Broad Range (11–250 kDa) (NEB), and NZYColour Protein Marker II (NZYTech) were used as reference protein ladders. 2.4. Construction of DMAPP-modified E. coli strains DMAPP-modified E. coli strains were constructed sorting to the CRISPR-Cas12a system designed by Jervis et al. (2021). 2.4.1. Genome integration of heterologous and native DXS and IDI genes 2.4.1.1. Construction of target-specific integration vectors. To perform the genome integration of DXS and IDI genes, the pTF-lacZ-rfp vector previously constructed by Jervis et al. (2021) was used. This vector holds a CRISPR array and 500 bp upstream and downstream homology arms for the lacZ locus of the E. coli genome for efficient delivery and integration of cargo DNA. The red fluorescence protein coding gene (rfp), that was used as cargo DNA for integration in the study performed by Jervis et al. (2021), was removed by PCR using primers that anneal into the extremities of the lacZ arms. Linearized pTF-lacZ was used as backbone to receive the cassettes for genome integration. Heterologous DXS gene from Bacillus subtilis (BsDXS) and IDI genes from S. cerevisiae (ScIDI) and Bacillus licheniformis (BlIDI) were synthesized with codon-optimization for E. coli by Twist Bioscience. Native DXS and IDI from E. coli were amplified from E. coli M-PAR-121 genomic DNA extracted using Monarch Genomic DNA Purification Kit (NEB). The sequences of the native and heterologous codon optimized genes are listed in Table S5. Single and double integration of DXS and IDI genes with improved activities (BsDXS, ScIDI, and BlIDI) were designed. Alternatively, single and double integration of the native DXS and IDI genes from E. coli were also designed. For integration of single genes, the genes were amplified by PCR with specific primers holding 15 bp homology arms for the linearized pTF-lacZ vector. In the case of double gene integration, the IDI gene was amplified with a forward primer with 15 bp homology for the corresponding DXS gene and a reverse primer with 15 bp homology for linearized pTF-lacZ vector and the DXS gene was amplified with a forward primer with 15 bp homology for linearized pTF-lacZ vector and a reverse primer that anneals in the end of the gene. The fragments were assembled by In-Fusion cloning using the InFusion® Snap Assembly kit. The following target-specific integration vectors were constructed: pTF-lacZ-BsDXS, pTF-lacZ-ScIDI, pTF-lacZBlDI, pTF-lacZ-BsDXS-ScIDI, pTFlacZ-BsDXS-BlIDI, pTF-lacZ-EcDXS, pTF-lacZ-EcIDI, and pTF-lacZ-EcDXS-EcIDI. The correct construction of these vectors was confirmed by colony PCR and sequencing. The primers (Metabion / Eurofins) used for vector linearization, genes amplification, colony PCR, and sequencing are displayed in Table S6. 2.4.1.2. Clustered regularly interspaced short palindromic repeats (CRISPR) editing. CRISPR editing for the integration of the targetspecific cassettes was performed as described by Jervis et al. (2021). E. coli M-PAR-121 chemically competent cells were transformed with pSIMcpf1. Then, electrocompetent cells of E. coli M-PAR-121 carrying pSIMcpf1 were prepared and transformed with the constructed target-specific integration pTF-lacZ vectors. Recombinant colonies were selected at 30 ◦C in LB agar with 150 μ g/mL of hygromycin and 50 μ g/mL of spectinomycin. Since the cassette integration disrupted the lacZ gene, the blue-white screening test was performed by replating single colonies in LB agar containing the required antibiotics (hygromycin and spectinomycin), 0.1 mg/mL of X-GAL and 1 mM of IPTG. White colonies (positive integration recombinants) were selected and grown overnight at 30 ◦C in LB Miller with the required antibiotics. Afterwards, the genomic DNA was extracted using Monarch Genomic DNA Purification Kit (NEB). The correct integration into the lacZ locus was confirmed by PCR using the genomic DNA of each selected colony as template and by sequencing. After confirmation, CRISPR plasmids were removed from the constructed strains as described by Jervis et al. (2021). Eight DMAPP-modified E. coli M-PAR-121 strains were constructed: E. coli M-PAR-121:BsDXS, E. coli M-PAR-121:ScIDI, E. coli M-PAR-121:BlDI, E. coli M-PAR-121:BsDXS-ScIDI, and E. coli M-PAR-121:BsDXS-BlIDI, E. coli M-PAR-121:EcDXS, E. coli M-PAR-121:EcIDI, and E. coli M-PAR-121:EcDXS-EcIDI. A schematic representation of the strategies of single and double integrations can be observed in Fig. S1. 2.4.2. Gene regulation using CRISPR interference (CRISPRi) system 2.4.2.1. Construction of the CRISPRi vectors. Two strategies using the CRISPR interference (CRISPRi) system developed by Jervis et al. (2021) were designed to downregulate the geranyl diphosphate/farnesyl diphosphate synthase (ispA) gene. The protospacer adjacent motifs (PAM) TTTV, that is recognized by Cas12a for cleavage, were identified. Since targeting different PAM sequences of the gene can lead to differences in the downregulation levels, two different 23 bp array sequences were designed (Jervis et al., 2021). The first array was designed for the first PAM sequence (6 bp upstream of the ispA start codon) on the 5 ′ end of the gene coding sequence and the second array was designed for the PAM sequence 154 bp upstream of the ispA start codon. ispA gene with the PAM sequences and arrays highlighted are represented in Table S7. These arrays were introduced into the pBbS8c-ddcpf1-Δ by PCR using specific primers that were designed including the 23 bp array sequences and 15 bp homology arms for the vector to allow the vector circularization using the In-Fusion® Snap Assembly kit. The correct construction of pBbS8c-ddcpf1-ispA1 and pBbS8c-ddcpf1-ispA2 was confirmed by sequencing. The primers (Eurofins) used for vector linearization and insertion of the arrays and for sequencing are displayed in Table S8. 2.4.2.2. Quantification of downregulation levels by reverse transcriptionquantitative polymerase chain reaction (RT-qPCR). E. coli M-PAR-121 was transformed with pBbS8c-ddcpf1-Δ (control), pBbS8c-ddcpf1-ispA1 and pBbS8c-ddcpf1-ispA2. Three colonies of each transformed strain were grown overnight in LB Miller medium supplemented with 25 µg/ mL of chloramphenicol. These cultures were freshly cultivated (1:50) and grown at 37 ◦C until reaching an OD 600 nm between 0.2 and 0.4. At this point, 10 mM L-arabinose and 0.1 mM IPTG were added for induction. The cells were cultivated at 37 ◦C and 200 rpm until reaching an OD 600 nm between 1 and 1.4 and were then centrifuged to recover the pellet. The pellet was frozen in liquid nitrogen. Afterwards, the pellets were used for RNA extraction using the Direct-zol RNA Miniprep Kit (ZymoResearch) following the manufacturer’s instructions. RNA samples were run in 1 % (w/v) agarose gel to check its integrity. The samples were quantified using Nanodrop One (Thermo). Afterwards, 1000 ng of RNA of each sample was used for cDNA synthesis. cDNA synthesis was performed using the iScript™ gDNA Clear cDNA Synthesis Kit (Bio-Rad) following the manufacturer’s instructions. Primers for reverse transcription-quantitative polymerase chain reaction (RT-qPCR) were designed using IDT Primer Quest Tool (Table S9). The housekeeping genes putative 3-phenylpropionate transporter coding gene (hcaT) and gluconate transporter coding gene (idnT) were chosen as reference genes for normalization (Jervis et al., 2021; Zhou et al., 2011). RT-qPCR reaction was performed in technical triplicates for each sample using iTaq™ Universal SYBR Green Supermix (Bio-Rad) in LightCycler® 480 System (Roche), following the manufacturer’s instructions. 2.5. Production experiments Chemically competent cells of E. coli M-PAR-121 (wild-type (WT) strain) and DMAPP-modified E. coli M-PAR-121 strains were freshly D. Gomes et al. Journal of Biotechnology 405 (2025) 215–228 218
prepared and transformed with the pathway plasmids using the heatshock method. The transformants were selected in LB agar with the required antibiotics. 2.5.1. 96-well deep well plates experiments Overnight grown cultures of E. coli M-PAR-121 (WT strain) and DMAPP-modified E. coli M-PAR-121 strains transformed with the naringenin pathway plasmid (pRSFDuet_FjTAL_At4CL_CmCHS_MsCHI) and the constructed PT plasmids were freshly cultivated (1:100) in 1 mL of TB medium supplemented with 4 g/L glucose and 100 µg/mL spectinomycin in 96-well deep well plates sealed with breathable sealing film. The 96-well deep well plate was incubated at 37 ◦C and 1000 rpm in a plate incubator shaker until reaching an OD 600 nm between 1.5 and 2.0. At this point, IPTG was added at a final concentration of 0.1 mM and the temperature of incubation was changed to 30 ◦C. After 2 h, glucose was supplemented at a final concentration of 30 g/L to be used as substrate. The cultures were also maintained at 30 ◦C and 1000 rpm for 120 h. All the experiments were conducted in triplicate and samples were collected at the final time point for metabolites analysis. 2.5.2. Shake flasks experiments Overnight grown cultures of the producing strains carrying the naringenin pathway plasmid (pACYCDuet_FjTAL_At4CL_CmCHS_MsCHI) and the PT plasmids selected in 96-well deep well plates experiments were used to inoculate 50 mL of LB Miller medium containing the required antibiotics in 250 mL shake flasks, at an initial OD 600 nm of 0.1. The cultures were maintained at 37 ◦C and 200 rpm. IPTG (0.1 mM) was added when the culture attained an OD 600 nm of 0.9 and the culture was then maintained at 26 ◦C and 200 rpm for 5 h. Afterwards, a centrifugation was performed to pellet the cells (5000 rpm, 10 min) and the pellet was resuspended in M9 minimal medium supplemented with 30 g/L glucose and the relevant antibiotics. The experiment was maintained at 26 ◦C and 200 rpm for120h (Gomes et al., 2024). The best producer was also tested in single M9 modified and TB production media. Overnight grown cultures were used to inoculate 50 mL of M9 modified or TB media supplemented with 4 g/L glucose and the required antibiotics, at an initial OD 600 nm of 0.1. The cultures were maintained at 37 ◦C and 200 rpm until attaining an OD 600 nm of 0.9. Afterwards, 0.1 mM IPTG was supplemented, and the culture was maintained at 26 ◦C and 200 rpm for 5 h. At this time, glucose at a final concentration of 30 g/L was supplemented to be used as substrate. The experiment was maintained at 26 ◦C and 200 rpm for 120 h. Growth was monitored over time by measuring OD 600 nm . All the experiments were conducted in triplicate and samples were collected over time for metabolites analysis. 2.5.3. Bioreactor experiments Overnight grown culture of the best producing strain was used to inoculate 100 mL TB medium in 500 mL shake flasks at an initial OD 600 nm of 0.1. This pre-culture was then incubated at 37 ◦C and 200 rpm for 12 h. Afterwards, the OD 600 nm was evaluated and the volume of culture required to initiate the bioreactor experiments at an initial OD 600 nm of 0.1 was centrifuged to pellet the cells at 5000 rpm for 10 min. The pellet was then resuspended in TB medium and used to inoculate the bioreactors. These experiments were performed in the 2 L DASGIP® Parallel Bioreactor System (Eppendorf). All the bioreactor experiments were performed in duplicate and 2 mL samples were collected over time to measure OD 600 nm and for metabolites analysis. Batch experiments were performed in 400 mL of TB medium. Reactors were autoclaved at 121 ◦C for 20 min containing 350 mL of TB medium. The other 50 mL of TB medium were autoclaved separately in a shake flask and used to dissolve the cells for inoculation. An initial glucose concentration of 4 g/L and the required antibiotics were supplemented at the beginning of the experiment. The experiments were carried out at an initial temperature of 37 ◦C and initial agitation of 300 rpm, with a constant oxygen feeding of 0.5 vvm (12 L/h). The dissolved oxygen percentage (%DO) was maintained above 30 % by adjusting stirring speed up to 1000 rpm. pH setting was 6.5 and the pH control was performed by automatic feeding a 2 M NaOH (LabSolve) solution. The cultures were maintained at 37 ◦C until the culture attained an OD 600 nm of 0.9. At this OD 600 nm , IPTG at a final concentration of 0.1 mM was added to the reactor and the temperature setting was changed to 26 ◦C. After 5 h of induction, glucose was supplemented to the bioreactors at a final concentration of 30 g/L. The experiment was then maintained at 26 ◦C for 120 h. Another batch experiment was performed in the same conditions. However, two additional pulses of glucose were supplemented during the experiment. Glucose concentrations were monitored over time using high-performance liquid chromatography (HPLC). Two pulses of glucose at a final concentration of 10 g/L were added to the bioreactors when the remaining glucose concentration on the medium was between 5 and 10 g/L (at 24 h and 63 h time points). The experiment was maintained at 26 ◦C for 144 h. The production of p-coumaric acid, naringenin, and PN compounds were also monitored throughout the experiment time using ultra-high performance liquid chromatography (UHPLC). 2.6. Extraction of metabolites 2.6.1. Methanol extraction The metabolites produced in 96-well deep well plates experiments were extracted using 100 % (v/v) methanol. An aliquot of the culture (100 µL) was transferred to a 96-well microplate and an equal volume of 100 % (v/v) methanol was added. The 96-well microplate was vortexed for 2 min and then centrifuged for 10 min at 4000 rpm. The supernatant was recovered and added to a new 96-well microplate for ultraperformance liquid chromatography (UPLC) analysis. 2.6.2. Ethyl acetate extraction The metabolites produced in 50 mL shake flasks and bioreactor experiments were extracted using 100 % (v/v) ethyl acetate. The extraction was performed from 1 mL whole broth culture in a 1:1 ratio. Samples extraction and preparation were performed as previously described in Gomes et al. (2024). Afterwards, the samples were analyzed by UHPLC. 2.6.3. Analytical methods The metabolites produced in 96-well deep well plates experiments were evaluated by UPLC using the 1290 Infinity III Agilent LC system (Agilent, Santa Clara, United States) accoupled with a Kinetex® 5µM XB-C18 100 Å LC column (50 ×2.1 mm). The diode array detector measured the absorbance at 290 nm. A binary mobile phase composed by 0.1 % (v/v) formic acid in water (A) and acetonitrile (B) was used. The separation was achieved using a constant flow rate of 0.5 mL/min. The following elution gradient was used: 5 % of B from 0 to 1 min, 5 %- 95 % of B from 1 to 5 min, and 95–5 % from 5 to 6 min. p-Coumaric acid, naringenin, 8-PN, 3’-PN, and 6-PN were quantified based on the peak areas at 1.0 min, 1.9 min, 2.8 min, 3.0 min, and 3.3 min, respectively. The metabolites produced in 50 mL shake flasks and bioreactor experiments were evaluated by UHPLC using the Shimadzu Nexera-X2 system (Shimadzu Corporation, Kyoto, Japan) accoupled with a Kinetex® 2.6 μ m Polar C18 100 Å LC column (150 ×4.6 mm). SPDM20A detector measured the absorbance at 290 nm. The binary mobile phase was also composed of 0.1 % (v/v) formic acid in water (A) and acetonitrile (B), and the gradient was also maintained constant at a flow rate of 0.5 mL/min. The following gradient was used: 5 %-95 % of B from 1 to 10 min, 95 %-5 % of B from 10 to 12 min, and linearly 5 % of B from 12 to 15 min. p-Coumaric acid, naringenin, 8-PN, 3’-PN, and 6PN were quantified based on the peak areas at 7.5 min, 9.2 min, 10.6 min, 10.8 min, and 11.2 min, respectively. Glucose consumption was evaluated in shake flasks and bioreactor experiments by HPLC sorting to a JASCO system connected with the RI203 detector and a Aminex HPX-87H column (Bio-Rad). The column was D. Gomes et al. Journal of Biotechnology 405 (2025) 215–228 219
maintained at 60 ◦C. A constant flow rate of 0.5 mL/min of 5 mM H 2 SO 4 was used, and glucose was detected and quantified based on the peak area at 10.9 min. 2.7. Statistical analysis GraphPad Prism Software. Inc., version 8.0.1. was used to perform the statistical analysis of the results. All the results presented correspond to the mean value of three independent tests ±standard deviation (96well deep well plate and shake flask experiments) or two independent tests ±standard deviation (bioreactor experiments). Statistical significance was evaluated using Ordinary one-way ANOVA tests. When pvalue was <0.05, the differences were considered significant. 3. Results 3.1. Validation of PTs activity and their ability to produce PN compounds de novo Functional PTs are required to produce PN compounds. In this study, eleven PTs from different sources were selected due to their reported activity to use flavonoids as acceptor substrates for the prenylation (Mori, 2020; Ozaki et al., 2009; Rea et al., 2019; Sasaki et al., 2011, 2009; Tello et al., 2008; Tsurumaru et al., 2012, 2010; Winkelblech et al., 2015; Zhou et al., 2015). Three PTs from plants were selected: PT from H. lupulus (HlPT), N8DT-1 from S. flavescens (SfN8DT-1), and PT3 from C. sativa (CsPT3). These plant-derived aromatic PTs were selected because they have been reported as being able to produce several prenylflavonoids (including PN compounds) in vivo in their native plant systems (Chen et al., 2013; Rea et al., 2019; Sasaki et al., 2011, 2008; Tsurumaru et al., 2012, 2010). Codon-optimized versions of the genes for E. coli were synthesized to avoid possible translation errors. However, plant PTs are membrane-bound enzymes being more difficult to be efficiently expressed in E. coli since this microbial chassis does not possess intracellular compartments and an endomembrane system similar to the ones present in plant cells. As an alternative, eight PTs from microbial sources were selected. These microbial aromatic PTs are soluble enzymes being more easily expressed in E. coli. In two cases the original sequence without codon optimization was tested: CdpC3PT and AnaPT from N. fischeri. Moreover, codon-optimized versions of the following PTs were also tested: AnaPT from N. fischeri (coAnaPT), CloQ from S. roseochromogenes, PT from E. coli (EcPT), NphB from Streptomyces sp., PT from Streptomyces sp. Act143 (SpPT), and UbiA from E. coli. Although these PTs do not perform prenylation reactions in the microbial hosts, they were selected because they have been reported to catalyse such reactions using flavonoid molecules, including naringenin, as acceptor substrates (Mori, 2020; Ozaki et al., 2009; Rea et al., 2019; Sasaki et al., 2011, 2009; Tello et al., 2008; Tsurumaru et al., 2012, 2010; Winkelblech et al., 2015; Zhou et al., 2015). All PTs were cloned into the pCDFDuet-1 backbone that is widely used as expression vector for E. coli (Tolia et al., 2006). The constructed pCDFDuet_PT vectors were expressed in E. coli M-PAR-121, a tyrosine-overproducing strain constructed by Koma et al. (2020). E. coli M-PAR-121, E. coli K-12 MG1655 (DE3) and E. coli BL21 (DE3) were previously tested towards the production of naringenin. Higher productions of naringenin using glucose as substrate were obtained when E. coli M-PAR-121 was used as chassis (Gomes et al., 2024). Considering this, this strain was used as chassis to evaluate PN production. The expression of the eleven PT genes in E. coli M-PAR-121 was tested and evaluated by SDS-PAGE gel (Figs. S2 and S3). As expected, the SDS-PAGE gels for plant-derived PTs did not reveal the desired band for the proteins, indicating that these three PTs are not being efficiently expressed in E. coli or the amount of expressed protein is not enough to be visible on the gel. In contrast, the SDS-PAGE gels for aromatic PTs from microbial sources presented the desired protein bands indicating that these soluble enzymes are more easily expressed in E. coli. Due to the relevance of producing PN compounds from a simple carbon source, the initial screening of the several PTs was performed directly from glucose by assembling the complete biosynthetic pathway in E. coli M-PAR-121. In order to reduce the possible metabolic burden of E. coli cells imposed by the expression of several plasmids, a single plasmid holding the previously optimized combination of genes of the naringenin pathway was constructed (pRSFDuet_FjTAL_CmCHS_At4CL_MsCHI). The production of naringenin by E. coli M-PAR-121 expressing pRSFDuet_FjTAL_CmCHS_At4CL_MsCHI was validated and 492.98 mg/L of naringenin were produced (Fig. S4). This strain was further transformed with the pCDFDuet_PT vectors and the constructed strains were further tested in 96-well deep well plate experiments using 30 g/L of glucose as substrate. However, the production of PN was not detected in any combination. This suggested that intracellular DMAPP availability was a limiting factor for PTs efficient activity posing a significant challenge for the successful production of prenylated compounds. Considering these results, the improvement of DMAPP availability inside of E. coli M-PAR-121 cells is essential to attain higher productions of PN compounds. 3.2. Construction of DMAPP-modified Escherichia coli strains DMAPP is naturally synthesized in E. coli through the methylerythritol phosphate (MEP) pathway. However, this pathway contains ratelimiting steps impairing the production of DMAPP which limits its intracellular availability. Beyond this, DMAPP is also used in competing pathways to produce geranyl diphosphate (GPP), farnesyl diphosphate (FPP), and geranylgeranyl diphosphate (GGPP) and in the synthesis of terpenoids and sterols (Chatzivasileiou et al., 2019; Henry et al., 2018). Consequently, finding strategies to improve the pool of DMAPP is mandatory to construct an efficient strain able to produce prenylnaringenin. DXS and IDI were previously identified as the major rate-limiting steps in the MEP pathway impacting the overall pathway flux (Banerjee et al., 2013; Li et al., 2017; Rinaldi et al., 2022; Yuan et al., 2006; Zhou et al., 2012). Regarding DXS, its activity is tightly regulated by feedback inhibition and at transcriptional and post-transcriptional levels, playing a central role in the control of the pathway flux (Di et al., 2023). Regarding IDI, its activity involves complex redox reactions and directly impacts also the activity of DXS corroborating the relevance of optimizing both steps of the MEP pathway (Li et al., 2017). Modifying these nodes instead of other steps of the MEP pathway can result in a larger increase in overall DMAPP production compared to less rate-limiting steps (Rinaldi et al., 2022). Considering that, we attempted to overexpress these genes to improve their flux. BsDXS was selected to be integrated and overexpressed in the E. coli M-PAR-121 genome since it has previously shown positive effects in the production of terpenoids, lycopene and isoprene, that also require DMAPP as extender substrate, in engineered E. coli (Chen et al., 2013; Rinaldi et al., 2022; Zhao et al., 2011). Moreover, ScIDI and IDI from BlIDI were selected since these genes showed higher activity for the conversion of IPP into DMAPP (Gao et al., 2016). The single integration of these genes and the combination of BsDXS with each IDI gene into the lacZ locus of the genome was performed and confirmed by PCR and sequencing. The genes were integrated into the lacZ locus since it is a well-characterized locus that is widely used in CRISPR strategies. This locus is considered a neutral site allowing stable genomic integration without disrupting essential cellular functions (Jervis et al., 2021; Zhao et al., 2016). The strains E. coli M-PAR-121:BsDXS, E. coli M-PAR-121:ScIDI, E. coli M-PAR-121: BlDI, E. coli M-PAR-121:BsDXS-ScIDI, and E. coli M-PAR-121: BsDXS-BlIDI were successfully constructed using the CRISPR-Cas12a integration system (Fig. S5). Native DXS and IDI from E. coli were also overexpressed by integrating another gene copy into the lacZ locus of the genome. Single EcDXS, single EcIDI and a cassette holding both genes were integrated into the E. coli M-PAR-121 and the successful integration was confirmed by PCR and sequencing. The strains E. coli D. Gomes et al. Journal of Biotechnology 405 (2025) 215–228 220
M-PAR-121:EcDXS, E. coli M-PAR-121:EcIDI, and E. coli M-PAR-121: EcDXS-EcIDI were successfully constructed using the CRISPR-Cas12a integration system (Fig. S6). Two strategies for downregulation of the geranyl diphosphate/farnesyl diphosphate synthase (ispA) gene, responsible for DMAPP conversion into FPP, were also designed. Since ispA is considered an essential gene for E. coli due to its function in the isoprenoid pathway and production of essential lipids for cell wall maintenance, the complete gene knockout would probably result in cell death (Mendez-Perez et al., 2017; Shiomi and Niki, 2011). Two different arrays were designed to target two different PAM sequences of the gene using CRISPRi since it was already reported that targeting different PAM sequences can lead to differences in the downregulation levels. Moreover, it was reported that the gene repression level is higher the closer the PAM region is to the initiation translation codon (Jervis et al., 2021; Tao et al., 2018). The gene repression was evaluated by RT-qPCR by comparing the ispA expression levels in E. coli M-PAR-121 with pBbS8c-ddcpf1-ispA1 and E. coli M-PAR-121 with pBbS8c-ddcpf1-ispA2 with the expression levels of the control strain (E. coli M-PAR-121 with pBbS8c-ddcpf1-Δ) and two housekeeping genes (hcaT and idnT). The melting curves of the primers used for each target to ensure primer efficiency are represented in Fig. S7. After calculating the expression fold change, it was possible to conclude that E. coli M-PAR-121 with pBbS8c-ddcpf1-ispA1 (array targeting the first PAM sequence after the ispA start codon) leads to an ispA downregulation of 73 %. As expected, E. coli M-PAR-121 with pBbS8c-ddcpf1-ispA2 with the array targeting a PAM sequence 154 bp upstream of the ispA start codon, leads to a lower level of ispA downregulation (46 %). The growth of all the constructed strains was assessed and growth curves are presented in Figs. S8 and S9. 3.3. Evaluation of de novo PN production in the constructed DMAPPmodified E. coli strains 3.3.1. Screening in 96-well deep well plates experiments The ten DMAPP-modified E. coli constructed strains were transformed with pRSFDuet_FjTAL_CmCHS_At4CL_MsCHI and the pCDFduet1 vectors holding the different PTs. One hundred and ten (110) combinations of strains/PTs were obtained to perform production experiments in 96-well deep well plates. Since the complete biosynthetic pathway to produce PN from a simple carbon source was constructed, only glucose (at a final concentration of 30 g/L) was supplemented to these experiments to be used as substrate. Out of the 110 combinations, only 12 were able to de novo produce PN from glucose (Table 1). 3’-PN was the most produced PN compound and 6-PN was also detected in two of the combinations. In the other 98 combinations, no peak was detected for PN compounds. Moreover, PN production was not detected when the CRISPRi strains (E. coli M-PAR-121 with pBbS8c-ddcpf1-ispA1 and E. coli M-PAR-121 with pBbS8c-ddcpf1-ispA2) were used as microbial chassis. The production of PN was only detected in the E. coli M-PAR-121:BsDXS, E. coli M-PAR-121:EcDXS, E. coli M-PAR-121:BsDXS:ScIDI, and E. coli MPAR-121:EcDXS:EcIDI. Among the tested PTs, PN compounds were not detected when plant aromatic PTs were expressed. The best producing strain in these experiments was E. coli M-PAR-121:EcDXS expressing pRSFDuet_FjTAL_CmCHS_At4CL_MsCHI and pCDFDuet_CloQ. This strain was able to produce 88.34 ±15.22 µM of 3’-PN and 6.20 ±1.20 µM of 6-PN. In addition to PN production, higher amounts of p-coumaric acid and naringenin were produced and accumulated in this strain compared with the other producing strains. 3.3.2. Evaluation of the identified producing strains in shake flask experiments The ability of the 12 identified strains to de novo produce PN was further evaluated in shake flask experiments. The production experiments were performed in a two-step approach using the combination of LB Miller and M9 minimal media supplemented with 30 g/L of glucose. The first step using LB Miller is performed for cell growth. Then, the cells are centrifuged, and the pellet is resuspended in 50 mL of M9 minimal medium containing the carbon source used as substrate. This type of experiment with one first phase of growing followed by one second phase of production in other medium has been used to produce several valuable compounds and it was also previously optimized for the production of naringenin (Rodrigues et al., 2020; Gomes et al., 2024). The production of p-coumaric acid, naringenin, 8-PN, 3’-PN, and 6-PN by the 12 producing strains was evaluated (Table 2). PN compounds were detected for all the 12 combinations in the shake flask experiments using the combination of LB Miller and M9 minimal media. The production of 3’-PN was lower than the production achieved in 96-well deep well plates experiment for some of the combinations. As occurred in 96-well deep well plates experiments, E. coli MPAR-121:EcDXS expressing pRSFDuet_FjTAL_CmCHS_At4CL_MsCHI and pCDFDuet_CloQ was the best producing strain being able to produce 71.71 ±7.18 µM of 3’-PN and 1.66 ±0.17 µM of 6-PN. Taking these results into account, this strain was chosen to proceed with further optimizations. Due to the relevance of these compounds and the importance of implementing an industrial process, several optimizations must be carried out. One of the problems with using the LB+M9 combination in these shake flask experiments is the fact that this is not a one-step process and there is a need to recover the cells and resuspend them in the production medium. This makes the experiments more prone to contamination and is difficult to implement on a larger production scale. Table 1 De novo production of prenylnaringenin (PN) compounds in 96-well deep well plates experiments. Production experiments were performed in triplicate for the 110 combinations of strains expressing the pRSFDuet_FjTAL_CmCHS_At4CL_MsCHI (NAR plasmid) and the pCDFDuet vectors holding prenyltransferases (PTs). Only the 12 combinations able to de novo produce prenylnaringenin are herein represented. The production of p-coumaric acid (CA), naringenin (NAR), 3’-prenylnaringenin (3’- PN), and 6-prenylnaringenin (6-PN) was evaluated by ultra-high performance liquid chromatography (UHPLC). Produced compound (µM) Strain PT CA NAR 3’-PN 6-PN E. coli M-PAR-121:BsDXS CdpC3PT 546.13 ±14.20 44.70 ±8.56 21.64 ±2.27 - CoAnaPT 539.29 ±37.72 41.72 ±6.45 19.55 ±0.05 - CloQ - 40.62 ±2.49 - 3.31 ±0.04 NphB 150.62 ±18.83 57.92 ±5.26 24.66 ±1.49 - SpPT 463.29 ±10.34 57.55 ±3.67 37.01 ±2.34 - UbiA 182.96 ±0.99 13.64 ±2.45 20.56 ±1.08 - E. coli M-PAR-121:EcDXS CoAnaPT - 15.49 ±0.53 15.29 ±0.73 - CloQ 1427.79 ±360.00 57.79 ±18.38 88.34 ±15.22 6.20 ±1.20 NphB 50.29 ±2.84 18.69 ±0.30 27.46 ±2.27 - SpPT 268.07 ±9.44 33.50 ±3.65 19.64 ±0.48 - E. coli M-PAR-121:BsDXS:ScIDI CloQ - 42.16 ±2.67 20.64 ±2.30 - E. coli M-PAR-121:EcDXS:EcIDI EcPT 764.15 ±80.78 84.47 ±4.85 49.55 ±1.57 - D. Gomes et al. Journal of Biotechnology 405 (2025) 215–228 221
Moreover, the production step in M9 minimal medium does not allow the evaluation of cell growth due to the presence of CaCO 3 in suspension. Implementing a one-step production strategy would make the production process more economically viable and easier to scale-up (Couto et al., 2017). Considering that, shake flask production experiments using the E. coli M-PAR-121:EcDXS strain expressing pRSFDuet_FjTAL_CmCHS_At4CL_MsCHI and pCDFDuet_CloQ were performed in TB and M9 modified media (Fig. 2). M9 modified medium differs from the M9 minimal medium used in the LB+M9 experiments due to the presence of trace elements and yeast extract instead of vitamins. Yeast extract was supplemented to improve E. coli growth and to increase the protein expression and production (Chen et al., 2024, 2022; Tachibana et al., 2021). TB medium was prepared as used in the 96-well deep well plates experiment. As can be observed in Fig. 2, the production of PN compounds was higher using TB medium. Using this production medium, E. coli M-PAR121:EcDXS expressing pRSFDuet_FjTAL_CmCHS_At4CL_MsCHI and pCDFDuet_CloQ was able to produce 160.57 ±23.60 µM of 3’-PN, 4.40 ±1.85 µM of 6-PN, and 2.70 ±0.15 µM of 8-PN. Moreover, 3’-PN is the most produced compound in 96-well deep well plates experiments and in shake flask experiments. Nevertheless, the production of this compound was significantly improved (2.2-fold) using TB medium instead of the combination of LB+M9. In contrast, the production levels using M9 modified medium were slightly lower than the ones obtained using the combination of LB+M9. However, the differences were not statistically significant. Despite this, from an industrial and scale-up point of view, it would be more advantageous to use the M9 modified medium than the combination of LB+M9. The production profile of all the compounds and the profile of glucose consumption was evaluated during all the production experiments for all the production media tested (Fig. 3). As can be observed in Fig. 3., the glucose consumption was similar in the tested production media. Only 16–17 g/L of glucose were consumed in these experiments. Regarding the intermediaries p-coumaric acid and naringenin, higher amounts of these compounds were accumulated in the production experiment using LB+M9. By other side, 3’-PN was only detected 72 h after the beginning of this experiment and 6-PN is only detected in the final time point (120 h). In the experiment using M9 modified medium, 3’-PN was detected at 24 h and the production of this compound was exponentially increasing during the experiment. As occurred in LB+M9, 6-PN was only detected in the final time points of the experiment (96 h and 120 h). Regarding TB experiment, higher amounts of 3’-PN were detected since the 24 h of the experiment and the production also increased over time. Contrarily to the other experiments, 6-PN was also detected since the 24 h of the experiment. Moreover, 8-PN was also detected in the final time points of the experiment (96 h and 120 h), being only detected in this experiment. Growth curves in both media are presented in Fig. S10. Considering these results, the use of M9 modified or TB media can be considered advantageous compared to the use of the combination of LB+M9 since PN compounds are produced and detected earlier in the experiment. 3.4. Evaluation of de novo PN production by Escherichia coli M-PAR121:EcDXS expressing pRSFDuet_FjTAL_CmCHS_At4CL_MsCHI and pCDFDuet_CloQ at a bioreactor scale With the aim of increasing production levels, the scale-up of the production process for 2-L lab-scale stirring bioreactor was considered. Since the production of 3’-PN and 6-PN was significantly higher when TB was used in shake flask experiments, this production medium was selected for bioreactor experiments. The production profile of all the compounds and glucose consumption profile were evaluated throughout the production experiment. Moreover, the cultures growth was also evaluated during the experiment (Fig. 4). Comparing with the shake flask experiments, significantly higher amounts of the intermediates p-coumaric acid and naringenin were produced and accumulated during the experiment. At the final time point, 462.06 ±74.61 µM of p-coumaric acid and 212.28 ±26.54 µM of naringenin were produced, representing a 42.1-fold and 4.2-fold Table 2 De novo production of PN compounds in shake flask experiments using the combination of LB Miller and M9 minimal media. Production experiments were performed in triplicate for the 12 identified strains expressing the pRSFDuet_FjTAL_CmCHS_At4CL_MsCHI (NAR plasmid) and the pCDFDuet vectors holding prenyltransferases (PTs) able to de novo produce PN in the 96-well deep well plates experiments. The production of p-coumaric acid (CA), naringenin (NAR), 3’-prenylnaringenin (3’-PN), and 6-prenylnaringenin (6-PN) was evaluated by ultra-high performance liquid chromatography (UHPLC). Produced compound (µM) Strain PT CA NAR 3’-PN 6-PN E. coli M-PAR-121:BsDXS CdpC3PT 219.13 ±49.73 15.23 ±1.41 1.54 ±0.64 - CoAnaPT 340.09 ±32.82 22.94 ±6.09 3.38 ±1.43 - CloQ 165.93 ±23.26 6.29 ±4.72 0.56 ±0.12 - NphB 1660.32 ±84.39 32.10 ±9.35 4.26 ±9.35 - SpPT 124.44 ±13.98 25.27 ±3.57 29.85 ±4.92 - UbiA 58.97 ±5.04 16.53 ±3.41 12.45 ±2.16 - E. coli M-PAR-121:EcDXS CoAnaPT 384.38 ±42.00 68.90 ±5.98 39.10 ±4.35 CloQ 442.74 ±70.39 137.81 ±12.36 71.71 ±7.18 1.66 ±0.17 NphB 436.03 ±89.08 11.90 ±1.27 4.53 ±0.93 - SpPT 219.18 ±16.90 40.39 ±9.15 21.90 ±3.79 - E. coli M-PAR-121:BsDXS:ScIDI CloQ 106.48 ±2.59 1.10 ±0.48 2.68 ±0.58 - E. coli M-PAR-121:EcDXS:EcIDI EcPT 183.19 ±32.67 23.88 ±5.42 9.96 ±1.32 - Fig. 2. De novo production of PN compounds by Escherichia coli M-PAR-121: EcDXS expressing pRSFDuet_FjTAL_CmCHS_At4CL_MsCHI and pCDFDuet_CloQ in shake flask experiments using different production media. The combination of LB+M9 and the use of only M9 modified medium and TB medium were tested. The production experiments were carried out using glucose as the sole substrate. Results correspond to the average of three independent experiments ±standard deviation. D. Gomes et al. Journal of Biotechnology 405 (2025) 215–228 222
increase comparing with shake flask experiments, respectively. In contrast to shake flask experiments, glucose was completely consumed within the first 48 h (Fig. 4B). Regarding the production of PN compounds, the production of both 3’-PN and 6-PN was increasing during the experiment time and 191.94 ±2.40 µM of 3’-PN (65.34 mg/L) and 9.9 ±0.24 µM of 6-PN (3.37 mg/L) were detected in the final time point of the experiment. Moreover, 8-PN was detected at 36 h and 48 h. However, it was not detected in the next time points indicating that this compound was probably degraded. Although the differences in the 3’- PN production were not statistically significant compared to the shakeflask experiments, higher amounts of this compound were detected, with a 1.2-fold improvement in the production levels. Regarding 6-PN, the production achieved in the bioreactor experiment represents a 2.3-fold improvement compared to the production in shake flask experiments. However, the differences were not considered statistically significant since p-value is above 0.05. Since glucose (30 g/L) was fully consumed within the first 48 h of this experiment, two additional glucose pulses (10 g/L in each pulse) were administered (Fig. 5). These pulses were introduced when the glucose concentration dropped to around 5–10 g/L to ensure a sufficient carbon source was available and prevent a shift in the E. coli metabolism that could induce starvation, leading to an increase in the respiratory metabolism and to the activation of metabolic pathways to metabolize other carbon sources (Li et al., 2022). Moreover, maintaining glucose concentrations in this range minimizes the formation of inhibitory by-products, such as acetate, that could compromise cell viability and the productivity of the heterologous compound (Gecse et al., 2024; Pinhal et al., 2019). Due to the additional glucose, the experiment was extended to 144 h instead of 120 h. Despite the two additional glucose pulses (10 g/L), all the supplied glucose was consumed in 72 h. Compared to the shake-flask experiments and to the first batch experiment, significantly higher amounts of the intermediates p-coumaric acid and naringenin were produced and accumulated during the experiment. At the final time point, 1879.18 ±73.79 µM of p-coumaric acid and 932.84 ±357.07 µM of naringenin were produced. In this experiment, 8-PN was not detected in any time point. This result indicates that the compound may not be produced or may be produced in such low amounts that it is not detected or is being degraded. As observed in the first experiment, the production of both 3’- Fig. 3. Profile of glucose consumption and metabolites production by Escherichia coli M-PAR-121:EcDXS expressing pRSFDuet_FjTAL_CmCHS_At4CL_MsCHI and pCDFDuet_CloQ in shake flask experiments. A. Production experiment using the combination of LB+M9. B. Production experiment using M9 modified medium. C. Production experiment using TB medium. Results correspond to the average of three independent experiments ±standard deviation. Fig. 4. Evaluation of metabolites accumulation, glucose consumption and cell growth in the batch experiment in bioreactor by Escherichia coli M-PAR-121: EcDXS expressing pRSFDuet_FjTAL_CmCHS_At4CL_MsCHI and pCDFDuet_CloQ. A. Profile of metabolites production and accumulation and glucose consumption. B. Optical density at 600 nm (OD 600nm ) of the strain during the experiment. Results correspond to the average of two independent experiments ±standard deviation. D. Gomes et al. Journal of Biotechnology 405 (2025) 215–228 223