metals Article Directed Irradiation Synthesis as an Advanced Plasma Technology for Surface Modification to Activate Porous and “as-received” Titanium Surfaces Ana Civantos 1,2,*, Jean Paul Allain 1,2,3,*, Juan Jose Pavón1,2,4, Akshath Shetty 1,2, Osman El-Atwani 5, Emily Walker 6, Sandra L. Arias 2,3, Emily Gordon 6, JoséA. Rodríguez-Ortiz 7, Mike Chen 8and Yadir Torres 7 1Department of Nuclear, Plasma and Radiological Engineering, Grainger College of Engineering, University of Illinois at Urbana-Champaign, 216 Talbot Laboratory, 104 South Wright Street, Urbana, IL 61801, USA; [email protected] (J.J.P.); [email protected] (A.S.) 2Micro and Nanotechnology Laboratory, University of Illinois at Urbana-Champaign, 208 N Wright St, Urbana, IL 61801, USA; [email protected] 3Department of Bioengineering, College of Engineering, University of Illinois at Urbana-Champaign, 1406 W. Green Street, Urbana, IL 61801, USA 4Group of Advanced Biomaterials and Regenerative Medicine, Bioengineering Program, University of Antioquia, Cl. 67 ##53-108, Medellín 050010, Antioquia, Colombia 5Los Alamos National Laboratory, New Mexico, NM 87545, USA; [email protected] 6School of Materials Engineering, Purdue University, West Lafayette, IN 47907, USA; [email protected] (E.W.);
[email protected] (E.G.) 7Departamento de Ingeniería y Ciencia de los Materiales y del Transporte, Escuela Politécnica Superior, Universidad de Sevilla, Virgen de Á frica 7, 41011 Sevilla, Spain; jar[email protected] (J.A.R.-O.); [email protected] (Y.T.) 8 City of Hope National Research Medical Center, 1500 E Duarte Rd, Duarte, CA 91010, USA; [email protected] *Correspondence: [email protected] (A.C.); [email protected] (J.P.A.) Received: 15 November 2019; Accepted: 12 December 2019; Published: 15 December 2019 Abstract: For the design of smart titanium implants, it is essential to balance the surface properties without any detrimental effect on the bulk properties of the material. Therefore, in this study, an irradiation-driven surface modification called directed irradiation synthesis (DIS) has been developed to nanopattern porous and “as-received” c.p. Ti surfaces with the aim of improving cellular viability. Nanofeatures were developed using singly-charged argon ions at 0.5 and 1.0 keV energies, incident angles from 0 ◦ to 75 ◦ degrees, and fluences up to 5.0 × 10 17 cm −2 . Irradiated surfaces were evaluated by scanning electron microscopy, atomic force microscopy and contact angle, observing an increased hydrophilicity (a contact angle reduction of 73.4% and 49.3%) and a higher roughness on both surfaces except for higher incident angles, which showed the smoothest surface. In-vitro studies demonstrated the biocompatibility of directed irradiation synthesis (DIS) reaching 84% and 87% cell viability levels at 1 and 7 days respectively, and a lower percentage of damaged DNA in tail compared to the control c.p. Ti. All these results confirm the potential of the DIS technique to modify complex surfaces at the nanoscale level promoting their biological performance. Keywords: surface activation; directed irradiation synthesis (DIS); porous titanium; “as-received” titanium; cell viability; bone implant 1. Introduction As the size of the elderly population grows, many people undergo procedures requiring medical implant devices which involve significant risks related to implant rejection, inflammation, and bacterial Metals 2019,9, 1349; doi:10.3390/met9121349 www.mdpi.com/journal/metals
Metals 2019,9, 1349 2 of 18 infection. In particular, implant failure and its inability to integrate properly with bone tissue have become a public health issue, as the World Health Organization recognized [ 1 , 2 ]. Nearly one million people suffer from infections each year in the United States alone due to medical implants [ 3 ]. Additionally, permanent implants have the potential to develop complications years after placement due to poor tissue integration, requiring follow-up surgery for replacement [ 4 , 5 ]. Therefore, one of the most critical challenges to improve implant performance is to design a biomimetic scaffold which reproduces the native bone tissue features [ 6 ]. In this sense, the chemical and physical properties of the surface of medical devices play a key role in the integration of the implant. Medical-grade titanium (Ti) alloys and commercially pure Ti (c.p. Ti) have shown the best biomaterials for bone replacement due to its excellent balance between biomechanical properties and in-vivo biocompatibility. However, the elastic mismatch between c.p. Ti implant material and the host bone tissue, also well-known as “stress shielding”, results in bone resorption around the implants. In addition, c.p. Ti and Ti-based materials offer a bio-inert surface that promotes poor cell interactions at the biointerface. In these scenarios, c.p. Ti devices induce a foreign body reaction which prevents the proper osseointegration process. This natural reaction can be modulated by designing biomimetic surfaces that enhance biocompatibility and bioactivity (i.e., inducing a favorable biological response and favoring bone osseointegration) [6]. To address the stress shielding issue, several studies have pointed out the development of porous scaffolds that mimic the bulk mechanical properties of bone. There are a variety of manufacturing processes to obtain a suitable porosity including electron beam melting process [ 7 ], creep expansion of argon-filled pores [ 8 ], directional aqueous freeze casting [ 9 ], rapid prototyping techniques [ 10 ], laser-engineered net shaping [ 11 ], electric current assisted sintering techniques [ 12 , 13 ], conventional and non-conventional powder metallurgy [ 14 , 15 ] and space-holder techniques [ 16 , 17 ]. Among those techniques, powder metallurgy (PM) provides a high-fidelity control of compacting pressure, sintering temperature and processing time parameters which are required for a porosity architecture that closely reproduce the native trabecular bone tissue and ultimately reducing stress shielding effect. Our group has optimized the PM conditions using loose sintering process (LS), a non-conventional PM alternative to ensure the desired balance between low stiffness (reduced stress-shielding) and high mechanical strength (fatigue resistance) [ 15 ]. In the loose-sintering process, compaction pressure is not necessary and has emerged as an attractive route to produce porous Ti implants with high porosity, to achieve similar mechanical properties of cancellous bone (Young’s moduli between 0.5 to 1 GPa) [15]. On the other hand, to reduce the inert character of Ti-based materials, a variety of techniques enable the control of surface topography and chemistry properties to promote the desired surface bioactivation. Recently, ground-breaking work is also elucidating the ability for surface micron and sub-micron scale patterns to act as biophysical stimuli guiding cell morphology, proliferation, differentiation and signaling cascades in mechano-transduction events that can aid local regeneration of bone tissue [ 18 , 19 ]. Concerning the topographical changes, a wide variety of techniques modify the so-called “surface roughness” to improve osseointegration. Most of these techniques, including chemical etching, sand-blasting, and laser ablation, among others, focus on a variation of what we define as “kinetic roughening” or the random variation of surface peak heights and depths that on average results in an increase in roughness values that can vary on average from 0.5–5 µ m. Indeed, several studies have reported an enhancement of cell adhesion and differentiation of mesenchymal stem cells growing on semi order nanopattern surfaces compared to flat or totally ordered or even totally random nanofeatures distribution [ 20 – 23 ]. In addition, Abagnale and coworkers observed that nanopattern surfaces based on ridges of 2 µ m induced a preferential osteogenic differentiation (osteocalcin and osteopontin protein expression) over the adipogenic compromise of mesenchymal stem cells [24]. Similarly, the height of the nanostructures also affects cell behavior, observing a promotion of bone markers expression and larger focal adhesion on 15 nm height than 100 nm nanopattern surfaces [ 25 ]. Although, it should point it out that the improvement of cell adhesion just by roughening
Metals 2019,9, 1349 3 of 18 modification at microscale order has as a major consequence, the promotion of bacterial attachment and subsequent biofilm formation [26]. Therefore, inducing high-fidelity nanopatterning of biomaterial surfaces has emerged as one of the most important and effective modifications to provide both enhanced osseointegration and a controlled immuno-response while minimizing potential bacterial infection. In the development of nanopatterning surfaces through conventional techniques the main drawback relies on the physical limits of fabrication structures smaller than 50 nm. Therefore, bottom-up techniques that rely on self-assembly, self-organization, and local patterning, have become technologies capable of pattern biocompatible surface nanostructures. However, one of the biggest challenges to these types of bottom-up techniques is the inability to induce patterns on the intrinsic engineering materials that make up fabricated materials for biomedical devices such as orthopedic implants. Directed irradiation synthesis (DIS) introduces a synthesis process that is scalable to high-volume, high-value manufacturing by its intrinsic large-area simultaneous exposure of materials surfaces and interfaces. Broad-beam ions combined with rastered focused ions and gradient ion-beam profiles are sequenced and/or combined with reactive and/or non-reactive thermal beams that control the surface topography, chemistry, and structure at the micro and nano-scale level [27]. There are no studies published, as far as the authors know, where energetic ion-beams are used for nanoscale patterning and structuring of porous and non-porous Ti-based materials engineered to stimulate cell behavior. Several studies have reported the effects of nanopatterned polymeric surfaces with mesenchymal stem cells [ 28 , 29 ]. However, metallic substrates required the combination of different strategies (lithography and plasma treatments) to reproduce the designed patterned on top of the surface [ 25 , 30 , 31 ]. Many studies rely on nanoscale modification using masks such as conventional lithography methods rendering direct nanopatterning of clinically-relevant biomaterial intractable. Therefore, this work aims to examine the smart design of porous and non-porous c.p. Ti interfaces with high-fidelity nanopatterning harnessing DIS to influence cellular behavior. To that end, treated samples were characterized in detail, in order to establish relationships with DIS conditions, surface energy, and structural properties. These nanopattern surfaces were also biologically evaluated by using human aortic smooth muscle cells (HASMCs) for cytotoxicity assessment. 2. Materials and Methods 2.1. Manufacturing of Porous and Non-Porous c.p. Ti Samples The powder of c.p. Ti (SE-JONG Materials Co. Ltd., Incheon, Korea) used for the blends was manufactured by a hydrogenation/dehydrogenation process. Several mixing times were evaluated. Powder was divided into three parts each time (surface, bulk and bottom of the recipient) and particle size distribution was measured, reaching homogeneity at ≥ 40 min. The particle size distribution corresponded to 10, 50 and 90% passing percentages of 9.7, 23.3 and 48.4 µ m, respectively. The chemical composition of the Ti powder used was equivalent to c.p. Ti Grade IV according to the ASTM F67-00 standard [ 32 ]. This c.p. Ti powder had an apparent density (c.p. Ti powder accommodation without any pressure or vibration) of 1.30 ± 0.01 g/cm 3 and a tap density (powder accommodation after providing certain vibration) of 1.77 ± 0.04 g/cm 3 and the total porosity percentage associated to those values were of 39.2 ± 0.8% and 28.8 ± 0.1%, respectively. The blends of c.p. Ti powder were prepared using a Turbula ® T2C blender for 40 min to ensure good homogenization. Two different porosities were evaluated to address the irradiation influence on porous c.p. Ti samples. Loose sintering technique (LS) which is performed without any compaction pressure, 0 MPa (PPS1) was compared to conventional PM via a low compaction pressure (PPS2). The compacting step of PPS2 was carried out using an Instron 5505 universal machine to apply the pressure used of 38.5 MPa, according to optimum results obtained by the authors in a published work [14]. The compacting loading rate was 6 kN/s, dwelling time was 2 min and unloading time was 15 s for decreasing load up to 150 N. The sintering process was performed in a Carbolyte ® STF 15/75/450 ceramic furnace with a horizontal tube at 1000 ◦ C and 1100 ◦ C
Metals 2019,9, 1349 4 of 18 for 2 h using a high vacuum (~5 × 10 −5 mbar). The diameter of compaction die (8 mm) and powder mass were selected to obtain samples in which the effect of compaction pressure was minimized [14]. Surface treatment of non-porous c.p. Ti samples was achieved by conventional machining of discs (diameter of 2 cm, thickness of 0.5 cm) that were provided by City of Hope of Cancer (Duarte, CA, USA). 2.2. Directed Irradiation Synthesis (DIS) of Porous and Non-Porous c.p. Ti Samples Porous c.p. Ti samples were grounded and polished before DIS exposure and denoted as “porous and polished” samples (PPS). The surface finishing was the same for the control surface non-porous and polished (c.p. Ti) than for PPS1#and PPS2#samples (porous and polished surfaces before irradiation of loose sintering and low pressure respectively) using an improved polishing protocol in our group (detailed in Supplementary Materials). In contrast, original non-porous and non-polished c.p. Ti samples referred “as-received” (NPS) were directly irradiated (e.g., no polish treatment before DIS), denoted as non-porous surfaces (NPS1, NPS2, and NPS3). DIS experiments were performed at the Radiation Surface Science and Engineering Laboratory (RSSEL) in the School of Nuclear Engineering, Purdue University, in the Particle and Radiation Interaction with Soft and Hard Matter (PRIHSM) facility, originally developed and operated by Prof. Jean Paul Allain at Purdue University [ 27 ]. DIS conditions are summarized in Table 1; Energy, fluence, and incidence angle were chosen after an exhaustive revision of our previous DIS nano-structuring results on metallic materials [ 33 , 34 ], as well as from some other revised works on Ti, TiO 2 , Cu, Au, and Ag [ 35 – 45 ]. Argon (Ar + ) source at 1 and 0.5 keV was used to irradiate PPS samples and NPS; the selection of DIS parameters were designed to evaluate their effect on nanopatterning. Table 1. Irradiation parameters on different Ti substrates using Ar + directed irradiation synthesis (DIS). Samples Energy (KeV) Gas Species (ions) Fluence (×1017, cgs) Incidence Angle (◦) PPS1 1 Argon 1.0 60 PPS2 1 Argon 2.5 60 NPS1 0.5 Argon 5.0 0 NPS2 0.5 Argon 5.0 45 NPS3 0.5 Argon 3.5 75 2.3. Structural and Surface Free Energy Characterization of c.p. Ti Samples Modified by DIS Morphological features of samples were analyzed by scanning electron microscopy, SEM (Philips XL40 field emission, FEI, Hillsboro, OR, USA) and an optical microscope Nikon Epiphot (Nikon, Tokyo, Japan) coupled with a camera Jenoptik Progres C3 (Jenoptik, Jena, Germany). Atomic force microscopy (AFM) was also used for detailed morphological and topographical characterization of c.p. Ti surface, porous and polished surfaces without irradiation (PPS1#and PPS2#), irradiated porous and polished surfaces (PPS1 and PPS2), non-porous and non-polished (NPS) and irradiated ones (NPS1-NPS3) by using an AFM Veeco Dimension 3000 (Santa Barbara, CA, USA) on tapping mode with a DNP-10 cantilever to obtain images at scan sizes of 1 µ m. Surface free energy of irradiated samples was evaluated by contact angle testing with deionized water through a Ram é -Hart Goniometer Model 500-Advanced contact angle goniometer with DROPimage Advanced Software. All measurements were performed with deionized water using the sessile drop method of 3 µ L of water on each sample. 2.4. Biological Evaluation of c.p. Ti Samples Modified by DIS Human aortic smooth muscle cells (HASMCs, Lifetechnology Cat #C0075C) are a primary human cell line used to test the in vitro cytocompatibility. Cells were cultured using culture media, Medium 231 (Thermofisher, Cat. no. M-231-500) at 37 ◦ C, 5% CO 2 , and 95% humidity in 75 cm 2 culture flask. Samples labeled as PPS1, NPS1, NPS2, and NPS3 were cleaned and sterilized by autoclave at 121 ◦ C during 30 min. After that, samples were placed in a 6-well plate and HASMCs cells were seeded at a cell density of 5 × 10 3 cells/cm 2 with 86% of cell viability tested by Trypan blue (Thermofisher,
Metals 2019,9, 1349 5 of 18 Cat. No. 15250061). Cell morphology was evaluated by immunostaining of cell nucleus (DAPI, Thermofisher) and cell cytoskeleton (Texas Red Phalloidin, Thermofisher) of samples previously fixated using formalin 10%. Cell viability was tested by Alamarblue assay (Thermofisher) following the manufacturer’s recommendations. Briefly, at 24 h unattached cells were removed by changing the media of the samples, 100 µ L of Alamarblue reagent was added and cells were incubated during 1 h 30 min. Afterwards, the fluorescence signal was read in a microplate reader (Biotek, Synergy) and the results were expressed as relative fluorescence units using c.p. Ti as a control surface for the PPS1 # and PPS1 samples following the method described in a previous work [ 33 ]. At 24 h, cytotoxic experiments were performed using The Comet Assay ® (cat. #4250-050-K, Trevigen, Inc., Gaithersburg, MD, USA) following manufacturer’s recommendations in order to evaluate the potential genotoxicity effects. Comet slides were stained with Green I dye and visualized using an EPI-fluorescent microscope (Nikon Eclipse 80i, Nikon Instruments Inc., Melville, NY, USA) at 10 × and images were captured using a Micropublisher 5.0 RTV digital camera (Qimaging, Surrey, BC, Canada) mounted onto EPI-fluorescent microscope. Cells treated with Etoposide were used as positive control and without toxic agent as negative control. 2.5. Statistical Analyses All experimental measurements are presented as the mean ± standard deviation. Three samples per condition were tested and each experiment was repeated three times. Statistics analysis for cell viability and cell density was performed using one-way ANOVA with Origin Pro ™ 8.6 software and A p-value of <0.05 was deemed to be statistically significant. Comet assay experiments were quantified using CometScore ™ software (Tri Tek Corp., Sumerduck, VA, USA) and subsequently, Pair T-test was carried out to evaluate differences between means with Origin Pro ™ 8.6 software. Significance differences were expressed at p<0.05 (*). 3. Results 3.1. Structural Topography Characterization of As-Received (AR) and DIS Treated c.p. Ti Samples The surface topography of “as-received” (nonporous and polished c.p. Ti, NPS) and porous and polished (PPS) substrates are shown in Figure 1. Pristine “as-received” substrate revealed a heterogeneous surface with some defects and scratches, in contrast, the surface of control c.p. Ti substrate appeared smooth and homogeneous due to the polishing treatment with some small pores due sintering process. Similarly, polished and porous pristine surfaces, PPS1 # and PPS2 # , presented a similar surface finishing due to the polished treatment, however, small pores of 20 to 50 µ m of size were well dispersed in the entire surface. These surfaces were also analyzed by optical microscopy to show the main differences of surface finishing before DIS modification (see Figure S1 of Supplementary Materials). The irradiation parameters used for the nanopatterning of ““as-received” and porous and polished surfaces are described in Table 1. Two difference energies (1 and 0.5 KeV), four fluences ranging from 1.0 × 10 17 to 5.0 × 10 17 cgs and four incidence angles were implemented to evaluate the predominant effect on the nanopatterning by DIS. In Figure 2, the surface structural nanomodifications due to DIS on just only one porous and polished c.p. Ti sample is summarized. Different regions of porous surface are analyzed before and after ion beam exposure observing: the surfaces between the pores (a), the surface inside the pits (b), and the surface along the internal walls of the pores (c). The influence of DIS on lower porosity c.p. Ti is manifested in a general and homogeneous nanopatterning that includes nanowalls, nanoripples, and nanorods along different regions between and within pores.
Metals 2019,9, 1349 6 of 18 Metals 2020, 10, x FOR PEER REVIEW 6 of 19 Figure 1. Surface topography evaluation by SEM of the different c.p. Ti samples before Argon (Ar + ) irradiation: (a) Non-porous and non-polished also called “as-received” (NPS); (b) non-porous and polished referred as c.p. Ti; (c) porous and polished with no compaction pressure (PPS1 # , performed by LS); (d) porous and polished with low compaction pressure (PPS2 # , performed using 38.5 MPa); (e,f) images correspond to a higher magnification of “as-received” and porous no compaction pressure surfaces (NPS and PPS1 # ). These surfaces were also analyzed by optical microscopy to show the main differences of surface finishing before DIS modification (see Figure S1 of Supplementary Materials). The irradiation parameters used for the nanopatterning of ““as-received” and porous and polished surfaces are described in Table 1. Two difference energies (1 and 0.5 KeV), four fluences ranging from 1.0 × 10 17 to 5.0 × 10 17 cgs and four incidence angles were implemented to evaluate the predominant effect on the nanopatterning by DIS. In Figure 2, the surface structural nanomodifications due to DIS on just only one porous and polished c.p. Ti sample is summarized. Different regions of porous surface are analyzed before and after ion beam exposure observing: the surfaces between the pores (a), the surface inside the pits (b), and the surface along the internal walls of the pores (c). The influence of DIS on lower porosity c.p. Ti is manifested in a general and homogeneous nanopatterning that includes nanowalls, nanoripples, and nanorods along different regions between and within pores. Figure 1. Surface topography evaluation by SEM of the different c.p. Ti samples before Argon (Ar + ) irradiation: ( a ) Non-porous and non-polished also called “as-received” (NPS); ( b ) non-porous and polished referred as c.p. Ti; ( c ) porous and polished with no compaction pressure (PPS1 # , performed by LS); ( d ) porous and polished with low compaction pressure (PPS2 # , performed using 38.5 MPa); ( e , f ) images correspond to a higher magnification of “as-received” and porous no compaction pressure surfaces (NPS and PPS1#). Metals 2020, 10, x FOR PEER REVIEW 7 of 19 Figure 2. Surface analysis by SEM of porous and polished c.p. Ti substrate before and after Ar + irradiation using DIS. (a) Nanowall features were observed on the surface, (b) inside the pit were observed predominant nanoripples and (c) round nanostructures were found on the pore’s wall. These SEM images confirm the DIS modification of any surface exposed to Ar + ions finding nanofeatures in the entire structure. Before ion irradiation with DIS, surfaces between pores were flat due to the polishing treatment (see Figure 2a, before DIS). After DIS, the surface morphology is dominated by nanoscale walls and rods designated as “nanowalls” and “nanorods”, respectively. Nanoscale walls are approximately 100–200 nm in width and less than 10–20 nm thin and almost a micron length. Nanorods are distinguished by a conical structure where the “thickness” geometrically varies from a bottom thickness of 200 nm to a tip less than 10 nm. The structures are highly-oriented with the direction of the energetic ions from DIS and the phase of Ti material. In the images, it should be noticed the highfidelity level of nanostructures that can be sculpted around previous mesoscale topography of porous and polished substrates along the sample surface. This is the most important advantage of DIS, the nanotopography can be sculpted in the “as-is” complex geometrical features of a Ti-based material surface. Inside the pit surfaces, shown in Figure 2b, these “porous” Ti material present an intrinsic hierarchy of mesoscale topography in which the internal walls have the highest percentage “line of sight” of incident energetic DIS particles inducing surface nanopatterning. In this case, highlyoriented self-organized nanowall features are dispersed through the entire pit surface. In contrast, as shown in Figure 2c, along the internal walls of the pores where there is a lower percentage of “line of path” projection for the incident DIS ions, a complex mixture of nanowall structures and nanorods with rounded peaks were observed. These nanofeatures appear on both sides of the pore wall. However, the characteristic nanostructures are different on both sides of the pore wall (note only one side is shown in Figure 2c). This corresponds to the fact that the “line of sight” region exposed to the incident energetic Ar + ions from first impact results in one type of nanostructure (e.g., nanowalls) and the “hidden surface” region in a different topography closer to a nanorod structure. The secondary collisions are therefore correlated to reflected (e.g., backscattered) energetic Ar atoms with a reflected energy that now drives a different nanostructure due to a change of incident angle, energy and flux to that secondary surface. Considering this behavior, a detailed surface evaluation was performed varying different conditions such as fluence, energy, and angle-of-incidence on different surface finishing substrates (with or without polishing process) to analyze DIS impact on nanopatterning. Figure 3 showed the SEM images of porous and polished surfaces (PPS2) and “as-received” (NPS1-3) irradiated with different angles, 60, 0, 45 and 75 angle-of -incidence respectively. The 60-degrees incidence yielded the strongest self-organized nanofeatures compared to NPS 1-3 surfaces keeping constant Ar + species and similar low energy. Figure 2. Surface analysis by SEM of porous and polished c.p. Ti substrate before and after Ar + irradiation using DIS. ( a ) Nanowall features were observed on the surface, ( b ) inside the pit were observed predominant nanoripples and ( c ) round nanostructures were found on the pore’s wall. These SEM images confirm the DIS modification of any surface exposed to Ar + ions finding nanofeatures in the entire structure.
Metals 2019,9, 1349 7 of 18 Before ion irradiation with DIS, surfaces between pores were flat due to the polishing treatment (see Figure 2a, before DIS). After DIS, the surface morphology is dominated by nanoscale walls and rods designated as “nanowalls” and “nanorods”, respectively. Nanoscale walls are approximately 100–200 nm in width and less than 10–20 nm thin and almost a micron length. Nanorods are distinguished by a conical structure where the “thickness” geometrically varies from a bottom thickness of 200 nm to a tip less than 10 nm. The structures are highly-oriented with the direction of the energetic ions from DIS and the phase of Ti material. In the images, it should be noticed the high-fidelity level of nanostructures that can be sculpted around previous mesoscale topography of porous and polished substrates along the sample surface. This is the most important advantage of DIS, the nanotopography can be sculpted in the “as-is” complex geometrical features of a Ti-based material surface. Inside the pit surfaces, shown in Figure 2b, these “porous” Ti material present an intrinsic hierarchy of mesoscale topography in which the internal walls have the highest percentage “line of sight” of incident energetic DIS particles inducing surface nanopatterning. In this case, highly-oriented self-organized nanowall features are dispersed through the entire pit surface. In contrast, as shown in Figure 2c, along the internal walls of the pores where there is a lower percentage of “line of path” projection for the incident DIS ions, a complex mixture of nanowall structures and nanorods with rounded peaks were observed. These nanofeatures appear on both sides of the pore wall. However, the characteristic nanostructures are different on both sides of the pore wall (note only one side is shown in Figure 2c). This corresponds to the fact that the “line of sight” region exposed to the incident energetic Ar + ions from first impact results in one type of nanostructure (e.g., nanowalls) and the “hidden surface” region in a different topography closer to a nanorod structure. The secondary collisions are therefore correlated to reflected (e.g., backscattered) energetic Ar atoms with a reflected energy that now drives a different nanostructure due to a change of incident angle, energy and flux to that secondary surface. Considering this behavior, a detailed surface evaluation was performed varying different conditions such as fluence, energy, and angle-of-incidence on different surface finishing substrates (with or without polishing process) to analyze DIS impact on nanopatterning. Figure 3showed the SEM images of porous and polished surfaces (PPS2) and “as-received” (NPS1-3) irradiated with different angles, 60, 0, 45 and 75 angle-of -incidence respectively. The 60-degrees incidence yielded the strongest self-organized nanofeatures compared to NPS 1-3 surfaces keeping constant Ar + species and similar low energy. DIS surface modification on porous and polished surfaces mostly corresponded to short rounded and oriented nanorods, (see Figure 3a). PPS2, after DIS modification, revealed similar nanotopography (in terms of geometry and size) than PPS1 which confirm the low impact of fluence parameter (1 to 2.5 ×1017 cgs ) on surface nanopatterning. Regarding PPS2 surface, it is noteworthy that some nanorods demonstrated a change of direction as shown in Figure S2 of Supplementary Materials. This type nanopatterning appears to have nanoripples or a mixed structure of nanorods and nanoripples. The coherency between nanorods, nanowalls, and nanoripples with respect to ion beam direction implies a possible correlation to surface crystallographic texture. That is, a topography linked to the preferential orientation of grains along a specific direction, seemingly more prevalent for “polished” microstructures compared to “as-is” non-polished surfaces. However, although ion-beam nanopatterning with DIS has been first observed on polished Ti alloy substrates, evidence of nanopatterning inside the Ti pores and even within intrinsic surface defects (e.g., such as a scratch on the substrate) demonstrated the broad versatility of DIS as a surface modification strategy (see Figure S2 of Supplementary Materials). In addition, not only nanorods but also nanowalls are formed inside mesoscale surface defects and in the internal pore walls. The columns that protrude from the bottom of the intrinsic surface scratch seem to grow perpendicular to the surface.
Metals 2019,9, 1349 8 of 18 Metals 2020, 10, x FOR PEER REVIEW 8 of 19 Figure 3. SEM images of porous and polished (PPS) and non-porous “as-received” (NPS) specimens after Ar + ions using DIS with different incident angles. (a,b) represent PPS2, (c,d) correspond to NPS1, (e,f) NPS2, and (g,h) for NPS3. These samples were irradiated with 60°, 0°, 45°, and 75° degrees incident angle, respectively. Red arrows indicate the nanowall orientation and white arrows mark the presence of small holes, cracks, and artifacts. The red asterisk is showing nanorods area inside of a scratch. DIS surface modification on porous and polished surfaces mostly corresponded to short rounded and oriented nanorods, (see Figure 3a). PPS2, after DIS modification, revealed similar nanotopography (in terms of geometry and size) than PPS1 which confirm the low impact of fluence parameter (1 to 2.5 × 10 17 cgs) on surface nanopatterning. Regarding PPS2 surface, it is noteworthy that some nanorods demonstrated a change of direction as shown in Figure S2 of Supplementary Materials. This type nanopatterning appears to have nanoripples or a mixed structure of nanorods and nanoripples. The coherency between nanorods, nanowalls, and nanoripples with respect to ion beam direction implies a possible correlation to surface crystallographic texture. That is, a topography linked to the preferential orientation of grains along a specific direction, seemingly more prevalent for “polished” microstructures compared to “as-is” non-polished surfaces. However, Figure 3. SEM images of porous and polished (PPS) and non-porous “as-received” (NPS) specimens after Ar + ions using DIS with different incident angles. ( a , b ) represent PPS2, ( c , d ) correspond to NPS1, ( e , f ) NPS2, and ( g , h ) for NPS3. These samples were irradiated with 60 ◦ , 0 ◦ , 45 ◦ , and 75 ◦ degrees incident angle, respectively. Red arrows indicate the nanowall orientation and white arrows mark the presence of small holes, cracks, and artifacts. The red asterisk is showing nanorods area inside of a scratch. On the other hand, NPS1-NPS3 surfaces were treated by DIS with a variety of incidence angles, in order to examine the influence on surface nanopatterning. Low-energy of Ar + ion beams with normal and off-normal incidences (0 ◦ , 45 ◦ , and 75 ◦ ) where observed in Figure 3c–h respectively. Surface topography of the three different angles was similar at the micro-scale level compared to the untreated surface (see Figure 1a,e). On NPS1, areas of nanoholes (marked by white arrows) were presented in the sample before irradiation, however, after DIS these nanoholes were rounded by a slightly nanoripples formation. Different sizes of pores can be detected probably due to the non-homogeneous surface and the removal of artifacts due to Ar + ion beam exposure (see white arrows). In contrast, off-normal incidence using 45 ◦ and 75 ◦ (see Figure 3e–h) NPS2 and NPS3, resulted in different topography. The microscale surface was similar to NPS1 samples, however, at the highest magnification images
Metals 2019,9, 1349 9 of 18 (see Figure S3 of Supplementary Materials) there were no appreciable nanoscale features due to off-normal DIS, and in fact, surfaces appeared smoother, opposite from the non-porous NPS1 sample. It was observed a decrease of protrusions showing a smoothening effect after Ar + ion irradiations. Notice this observed phenomenon even higher for the increased off-normal incidence (75 ◦ ), (see Figure S3g–i of Supplementary Materials). Surface roughness quantification was performed by AFM compiling the results in Table 2and the 3D reconstruction and height measurements in Figure 4. AFM images of PPS samples verified the nanopatterning modification previously observed by SEM, however, it was difficult to distinguish mixed features at the nanoscale level (nanorods and nanoripples). From Table 2, the nominal mean rms roughness was 0.57 nm and 3.49 nm for PPS1 (high porosity) and PPS2 (low porosity), respectively (Figure 4a,b). These results confirm the increased roughness effect after DIS compared to the non-irradiated counterparts PPS1 # and PPS2 # (with an initial roughness of 0.32 nm and 0.08 nm, respectively). On PPS2, the presence of micro-scratches, as noted earlier in SEM images, were identified likely due to mechanical polishing during sample preparation. Table 2. Roughness, height, and contact angle measurements on Ti samples. Samples DIS-Incidence Angle (◦) Roughness RMS (nm) Average Height (nm) Contact Angle (◦) c.p. Ti – 0.93 1.7 53.0 ±0.6 PPS1# – 0.32 2.6 51.1 ±2.7 PPS2# – 0.08 0.5 55.5 ±3.1 NPS – * * 65.9 ±4.3 PPS1 60 0.57 6.7 13.4 ±4.5 PPS2 60 3.49 18.1 28.1 ±5.2 NPS1 0 87.0 172.0 33.3 ±3.5 NPS2 45 73.35 185.0 32.1 ±4.2 NPS3 75 22.07 52.4 25.6 ±3.8 * Value not measured due to the heterogeneous surface, presence of artefacts and high roughness values. Non-porous and non-polished samples after irradiation with 0 ◦ , and 45 ◦ incidence angles (NPS1 and NPS2) present higher roughness values with respect to the irradiated porous PPS1 and PPS2 samples as it is observed in Figure 4c,d respectively. Notice that mean rms roughness of NPS1 and NPS2 are similar and higher than NPS3 (shown in Table 2). AFM analysis of NPS3 demonstrated the lack of nanopatterning effect and the reduction of roughness and mean height values highlighting the previous smoothening effect observed in SEM and reported in previous similar works [ 46 ]. The decreased of roughness value in NPS3 was notably lower, 22.07 nm and 55.42 nm compared to the normal incident angle (NPS1). This smoothening effect at grazing incidence angles were also observed in SEM images where no nanoholes were detected as well as the clear absence of any roughening debris. It should be noted that the interpretation of AFM measurements of such complex topography is complicated. Given the high-fidelity control of surface topography and the intrinsic high-aspect ratio nature of the nanopatterns formed with DIS, AFM may only capture only partially the nanopattern characteristics. For example, the AFM data are obtained in tapping mode and as such will be limited to only capture the first 10s of nm of the fabricated nanowalls, where the depth is the order of 100s of nm by SEM.
Metals 2019,9, 1349 16 of 18 Author Contributions: Conceptualization, methodology, project administration and funding acquisition: J.J.P., J.A.R.-O., Y.T. and J.P.A. Validation, formal analysis, investigation, and data curation: A.C., S.L.A., E.W., A.S. Discussion and writing—the original draft, review and editing, A.C., J.P.A., J.J.P., A.S., O.E.-A., E.W., S.L.A., E.G., J.A.R.-O., M.C., and Y.T. Funding: This research was funded by the Department of Defense under contract W81XWH-11-2-0067, and the Ministry of Economy and Competitiveness of Spain, grant number MAT2015-71284-P. Acknowledgments: The authors would like to thank the Department of Defense and the Ministry of Economy and Competitiveness of Spain for their financial support. The research facilities where this study has been performed: Frederick Institute (Materials Research Lab), Micro and Nanotechnology Lab, and Beckman Institute of University of Illinois at Urbana-Champaign. This article is also dedicated to our dear friend and colleague Juan Jose Pav ó n, who prematurely passed away early in 2017, his dedication to his work, his students, his friends and family, will always be remembered. Conflicts of Interest: The authors declare no conflict of interest. References 1. Nazarian, A.; von Stechow, D.; Zurakowski, D.; Müller, R.; Snyder, B.D. Bone volume fraction explains the variation in strength and stiffness of cancellous bone affected by metastatic cancer and osteoporosis. Calcif. Tissue Int. 2008,83, 368–379. [CrossRef] [PubMed] 2. Albrektsson, T.; Johansson, C. Osteoinduction, osteoconduction and osseointegration. Eur. Spine J. 2001 , 10, 96–101. 3. Busscher, H.J.; Van Der Mei, H.C.; Subbiahdoss, G.; Jutte, P.C.; Van Den Dungen, J.J.; Zaat, S.A.; Schultz, M.J.; Grainger, D.W. Biomaterial-associated infection: Locating the finish line in the race for the surface. Sci. Transl. Med. 2012,4. [CrossRef] [PubMed] 4. Coelho, P.G.; Jimbo, R.; Bonfante, E.A. Experimental and clinical knowledge of nanometer scale designing on endosteal implants. In Implant Surfaces and Their Biological and Clinical Impact; Springer: Berlin/Heidelberg, Germany, 2015; pp. 29–43. 5. Koldsland, O.C.; Scheie, A.A.; Aass, A.M. Prevalence of peri-implantitis related to severity of the disease with different degrees of bone loss. J. Periodontol. 2010,81, 231–238. [CrossRef] 6. Materials Surface Effects on Biological Interactions|SpringerLink. Available online: https://link.springer.com/ chapter/10.1007/978-90-481-8790-4_12 (accessed on 29 October 2018). 7. Parthasarathy, J.; Starly, B.; Raman, S.; Christensen, A. Mechanical evaluation of porous titanium (Ti6Al4V) structures with electron beam melting (EBM). J. Mech. Behav. Biomed. Mater. 2010,3, 249–259. [CrossRef] 8. Oppenheimer, S.M.; Dunand, D.C. Porous NiTi by creep expansion of argon-filled pores. Mater. Sci. Eng. A 2009,523, 70–76. [CrossRef] 9. Chino, Y.; Dunand, D.C. Directionally freeze-cast titanium foam with aligned, elongated pores. Acta Mater. 2008,56, 105–113. [CrossRef] 10. Ryan, G.E.; Pandit, A.S.; Apatsidis, D.P. Porous titanium scaffolds fabricated using a rapid prototyping and powder metallurgy technique. Biomaterials 2008,29, 3625–3635. [CrossRef] 11. Krishna, B.V.; Bose, S.; Bandyopadhyay, A. Low stiffness porous Ti structures for load-bearing implants. Acta Biomater. 2007,3, 997–1006. [CrossRef] 12. An, Y.B.; Oh, N.H.; Chun, Y.W.; Kim, Y.H.; Kim, D.K.; Park, J.S.; Kwon, J.J.; Choi, K.O.; Eom, T.G.; Byun, T.H. Mechanical properties of environmental-electro-discharge-sintered porous Ti implants. Mater. Lett. 2005 , 59, 2178–2182. [CrossRef] 13. Orru, R.; Licheri, R.; Locci, A.M.; Cincotti, A.; Cao, G. Consolidation/synthesis of materials by electric current activated/assisted sintering. Mater. Sci. Eng. R Rep. 2009,63, 127–287. [CrossRef] 14. Torres, Y.; Pav ó n, J.J.; Nieto, I.; Rodr í guez, J.A. Conventional powder metallurgy process and characterization of porous titanium for biomedical applications. Metall. Mater. Trans. B 2011,42, 891–900. [CrossRef] 15. Torres, Y.; Lascano, S.; Bris, J.; Pav ó n, J.; Rodriguez, J.A. Development of porous titanium for biomedical applications: A comparison between loose sintering and space-holder techniques. Mater. Sci. Eng. C 2014 , 37, 148–155. [CrossRef] [PubMed] 16. Wen, C.E.; Mabuchi, M.; Yamada, Y.; Shimojima, K.; Chino, Y.; Asahina, T. Processing of biocompatible porous Ti and Mg. Scr. Mater. 2001,45, 1147–1153. [CrossRef]
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