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Alternating Field Electronanofluidization

Espin, M. J.; Valverde Millán, José Manuel; Sánchez Quintanilla, Miguel Angel; Castellanos, Antonio

Abstract

The use of fluidized beds to remove submicron particles from gases has been investigated since 1949. High efficiency removal was achieved in the 1970’s by imposing an electric field on a fluidized bed of semi-insulating granules that were able to collect the charged pollutant entrained in the fluidizing gas. In spite of their extended use nowadays, the collection efficiency of electrofluidized beds (EFB) is still hindered by gas bypassing associated to gas bubbling and the consequent requirement of too high gas flow and pressure drop. In this paper we report on the electromechanical behavior of an EFB of insulating nanoparticles. When fluidized by gas, these nanoparticles form extremely porous light agglomerates of size of the order of hundreds of microns that allow for a highly expanded nonbubbling fluidized state at reduced gas flow. It is found that fluidization uniformity and bed expansion are additionally enhanced by an imposed AC electric field for field oscillation frequencies of several tens of hertzs and field strengths of the order of 1 kV/cm. For oscillation frequencies of the order of hertzs, or smaller, bed expansion is hindered due to electrophoretic deposition of the agglomerates onto the vessel walls, whereas for oscillation frequencies of the order of kilohertzs, or larger, electrophoresis is nullified and bed expansion is not affected. According to a proposed model, the size of nanoparticle agglomerates stems from the balance between shear, which depends on field strength, and van der Waals forces. The optimum field strength for enhancing bed expansion produces an electric force on the agglomerates similar to their weight force, while the oscillation velocity of the agglomerates is similar to the gas velocity.

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AIP Con e ence P oceedings 1145, 97 (2009); h ps://doi.o g/10.1063/1.3180095 1145, 97 © 2009 Ame ican Ins i u e o Physics. Al e na ing Field Elec onano luidiza ion Ci e as: AIP Con e ence P oceedings 1145, 97 (2009); h ps://doi.o g/10.1063/1.3180095 Published Online: 01 July 2009 M. J. Espin, J. M. Val e de, M. A. S. Quin anilla, and A. Cas ellanos ARTICLES YOU MAY BE INTERESTED IN Quasi-s a ic Compac ion o Polyhed a by he Disc e e Elemen Me hod AIP Con e ence P oceedings 1145, 90 (2009); h ps://doi.o g/10.1063/1.3180078 The Quan i a i e Mine alogy o G anula Ma e ials AIP Con e ence P oceedings 1145, 87 (2009); h ps://doi.o g/10.1063/1.3180070 Al e na ing Field Elec onano luidiza ion M. J. Espin , J. M. Val e de†, M. A. S. Quin anilla† and A. Cas ellanos† Depa men o Applied Physics II. Uni e si y o Se ille. A enida Reina Me cedes s/n, 41012 Se ille, Spain. †Facul y o Physics. Uni e si y o Se ille. A enida Reina Me cedes s/n, 41012 Se ille, Spain. Abs ac . The use o luidized beds o emo e submic on pa icles om gases has been in es iga ed since 1949. High e iciency emo al was achie ed in he 1970’s by imposing an elec ic ield on a luidized bed o semi-insula ing g anules ha we e able o collec he cha ged pollu an en ained in he luidizing gas. In spi e o hei ex ended use nowadays, he collec ion e iciency o elec o luidized beds (EFB) is s ill hinde ed by gas bypassing associa ed o gas bubbling and he consequen equi emen o oo high gas low and p essu e d op. In his pape we epo on he elec omechanical beha io o an EFB o insula ing nanopa icles. When luidized by gas, hese nanopa icles o m ex emely po ous ligh agglome a es o size o he o de o hund eds o mic ons ha allow o a highly expanded nonbubbling luidized s a e a educed gas low. I is ound ha luidiza ion uni o mi y and bed expansion a e addi ionally enhanced by an imposed AC elec ic ield o ield oscilla ion equencies o se e al ens o he zs and ield s eng hs o he o de o 1 kV/cm. Fo oscilla ion equencies o he o de o he zs, o smalle , bed expansion is hinde ed due o elec opho e ic deposi ion o he agglome a es on o he essel walls, whe eas o oscilla ion equencies o he o de o kilohe zs, o la ge , elec opho esis is nulli ied and bed expansion is no a ec ed. Acco ding o a p oposed model, he size o nanopa icle agglome a es s ems om he balance be ween shea , which depends on ield s eng h, and an de Waals o ces. The op imum ield s eng h o enhancing bed expansion p oduces an elec ic o ce on he agglome a es simila o hei weigh o ce, while he oscilla ion eloci y o he agglome a es is simila o he gas eloci y. Keywo ds: Fluidized beds, Nanopowde s, Fil e s PACS: 47.55.Lm, 81.07.Wx, 84.30.Vn INTRODUCTION E icien emo al o dus and mis om gases by pass- ing hese h ough a bed o luidized solids was i s claimed by Meisne and Mickley in 1949 [1]. Almos wo decades la e , p ac ical p oblems such as educing ai pollu ion om diesel exhaus and il a ion o smoke emissions om asphal ic pa emen ecycling p ocess, mo i a ed Melche o de elop elec o luidized beds o collec ion o submic on pa icles [2]. Melche and co- wo ke s s essed a luidized bed by imposing an elec- ic ield ha e ec i ely pola ized he millime e sized pa icles. These semi-insula ing pa icles hen se ed he unc ion o con en ional elec os a ic p ecipi a o s, ac - ing as collec ion si es o he cha ged pollu an s en ained in he luidizing gas. In compa ison o elec os a ic p e- cipi a o s, he collec ion su ace a ea pe uni olume o elec o luidized beds is g ea ly inc eased, making i pos- sible o educe he gas esidence ime and olume o he il e [2]. A majo conce n ha bese s classical lu- idized bed il e s lies in he bypassing o he con ami- nan s h ough gas bubbles. Gas bubbling is he ypical beha io ound in luidized beds o millime e sized pa - icles [3], p o iding li le gas-solid con ac and hampe - ing eac ion e iciency. Powde s o mode a e densi y nanopa icles (such as silica) can be uni o mly luidized and expe ience a an- si ion o elu ia ion a high gas eloci ies wi h ull sup- p ession o isible bubbles [4]. In his pape we s udy he beha io o an elec o luidized bed o d y silica nanopa - icles, which shows agglome a e pa icula e luidiza ion in he absence o ex e nally applied elec ic ield. Sam- ples we e subjec ed o DC and AC elec ic ields in o - de o check he in luence o he equency o he ex- e nal ield and o de e mine he size and cha ge o he powde . The supp ession o gas bubbles in luidized beds o nanopa icles has been causally ela ed o he o ma- ion o po ous ligh agglome a es. A phenomenological app oach o p edic he beha io o gas- luidized beds o nanopa icles is o conside agglome a es as e ec i e low-densi y sphe es which may exhibi nonbubbling gas- luidiza ion simila ly o coa se pa icles luidized by liq- uids. In his way, he Richa dson-Zaki (RZ) equa ion, o iginally in ended o desc ibe he expansion o uni- o m liquid- luidized beds [6], can be modi ied o con- side uni o m gas- luidiza ion o nanopa icle agglome - a es [4] p (1) whe e g is he supe icial gas eloci y, p is he e minal se ling eloci y o a single pa icle, φ is he pa icle olume ac ion, ka = d /dp is he a io o agglome a e size o pa icle size, and D = lnNa/ka, whe e Na is he numbe o pa icles in he agglome a e. CPl 145, Powde s and G ains 2009, P oceedings o he 6 In e na ional Con e ence on Mic omechanics o G anula Media edi ed by M. Nakagawa and S. Luding © 2009 Ame ican Ins i u e o Physics 978-0-7354-0682-7/09/S25.00 97 0.005 0.004 0.003 0.002 0.001 Solidlike - ... , T ansi ional egime egl„c Uni o m luidlike egime 0 0.5 1 1.5 2 2.5 3 , (cm/s) FIGURE 1. Pa icle olume ac ion as a unc ion o supe - icial gas eloci y o luidiza ion wi hou ex e nal elec ic ield applied. The solid line ep esen s he modi ied RZ equa ion i o he da a in he uni o m luidlike egime. The pho og aphs in he inse illus a e bed expansion. EXPERIMENTAL SETUP AND RESULTS The luidized bed appa a us consis ed o a e ical 2.54 cm in e nal dia. polyca bona e essel, 16.2 cm in heigh , which is i ed a he bo om wi h a sin e ed s ainless s eel pla e, ha ing a po e size o 5 jim, ha ac s as gas dis ibu- o . The luidiza ion cell is is placed be ween wo pa allel squa e elec odes o 14 cm o side leng h. The dis ance be ween he elec odes is ixed o I = 8 cm. One o he elec odes is g ounded and high ol age V is applied o he opposi e elec ode om an oscilla o /ampli ie ne - wo k. The elec ic ield s eng h wi hin he bed can be aken as app oxima ely cons an (E ~ V/l). The powe supply sys em allowed us o p o ide peak ield s eng hs up o E0 ~ 2 kV/cm o e a equency ange up o 10 kHz. Di e en ypes o wa e o m, sinusoidal, squa e and i- angula shape, we e applied. The low o gas (d y ai ) o he column was con olled by means o a MKS low con olle wi h a ull ange om 0 o 2000 cm3/min. The ma e ial es ed in he expe imen s was p e-sie ed (using a sie e opening o 500 jim) Ae osil©R974 , which is a hyd ophobic SiO2 nanopowde wi h a pa icle densi y o pp =2250 kg/m3, and pa icle size dp = 12 nm. In Figu e 1 we ha e plo ed expe imen al da a o </> as a unc ion o g in he absence o ex e nal ield applied. The bed expands mono onously as g is inc eased. By i ing he da a o g s. </> o he modi ied Richa dson- Zaki equa ion (Eq. 1), i is ob ained d** = 226jUm and D = 2.588, which is in good ag eemen wi h p e ious measu emen s [4]. Figu e 2 shows expe imen al da a on </> as a unc ion o g and o di e en alues o he s eng h o he c oss- low elec os a ic ield applied. The main e ec o he elec ic ield is an inc ease o F om local obse a- ions [7], i is seen ha he dynamics is uled by elec- 0.012 4 0.01 0.008 0.006 0.004 0.002 0 A 4 kV/cm o 2.6kV/cm • 1.3 kV/cm - 0 kV/cm 2 3 (cm/s) FIGURE 2. . A e age pa icle olume ac ion o he lu- idized bed φ as a unc ion o he supe icial gas eloci y g o di e en s eng hs o he elec os a ic ield applied. (Hz) FIGURE 3. Rela i e a ia ion o he pa icle olume ac- ion as a unc ion o he oscilla ion equency o he al e na ing elec ic ield. Peak ield s eng h is ixed o 1.25 kV/cm. Da a is shown o h ee di e en alues o he supe icial gas eloc- i y g. The inse shows elec opho e ic deposi ion (1Hz) and enhanced bed expansion (20 Hz). opho e ic deposi ion a he wall. In he s a iona y s a e, luidiza ion quali y is hampe ed and bed expansion is de- c eased. Insula ing d y pa icles in a luidized bed accumu- la e a signi ican amoun o cha ge. Mos in es iga ions sugges ha he main cause o he cha ge build-up on g anula ma e ials du ing indus ial handling and p o- cessing is con ac cha ging [5]. Cha ges a e exchanged whene e any wo su aces come in o con ac wi h each o he e en o cases whe e he bulk ma e ials a e he same due o su ace impu i ies and impe ec ions. The elec opho e ic o ce on ou agglome a es is Fe ~ Q**E, whe e Q** is hei cha ge. Using he S okes’ law o an isola ed agglome a e, i can be es ima ed Q** = 3nnd** *h*/E, whe e n is he gas iscosi y and *h* is he e minal eloci y o he agglome a e. We ha e ana- lyzed he ajec o ies o some agglome a es a he ini ial s age o applica ion o he elec ic ield by means o a 98 E=1.25kV/cm, =1Hz £=125 kV/cm, = 20 Hz E=1.25kV/cm, =1 kHz FIGURE 4. Pho og aphs o he elec onano luidized bed il- lus a ing bed expansion o h ee di e en equencies o he al e na ing elec ic ield (indica ed) as compa ed o bed expan- sion in he absence o ex e nally applied elec ic ield. Supe i- cial gas eloci y is ixed o g = 2.7 cm/s. -0.15 E0 (kV/cm) •Squa e —•— Sinusoidal —±— T iangula 0.2 0.4 Ems (kV/cm) 0.1 0.01 0. A+% • / 1 -0.15 -0.2 FIGURE 5. Rela i e a ia ion o he pa icle olume ac- ion o he elec onano luidized bed as a unc ion o he ield s eng h o h ee di e en wa e o m ypes. Top: Da a is shown as a unc ion o he peak ield s eng h E0. Bo om: Da a is shown as a unc ion o he oo -mean-squa ed ield s eng h E ms. elec ic ield oscilla ion equency and supe icial gas e- loci y a e ixed o 20 Hz and g = 2.7 cm/s, espec i ely. CMOS high-speed came a. The agglome a e cha ge o he agglome a es manually acked was ound o be o he o de o 10-14C, gi ing a cha ge o mass a io Qm in he ange 10-5 -10-4C/kg. In he case o an al e na ing ield, i is expec ed ha he cha ged agglome a es will be o ced o oscilla e a he ield equency. Figu e 3 shows he ela i e a ia ion A*/*, Uni o m luidlike egime FIGURE 6. Rela i e a ia ion o he pa icle olume ac ion o he elec onano luidized bed as a unc ion o he supe icial gas eloci y. Elec ic ield oscilla ion equency and s eng h a e ixed o 500 Hz and E0 = 1.25 kV/m (squa e wa e), espec- i ely. The lines a e p edic ed cu es by he model. Solid line: complex-agglome a e cha ge Q^* = 1.9 x 10~14 C. Do ed line: Q** = 1 x 10-14 C. Dashed line: Q** = 3 x 10"14 C o he pa icle olume ac ion ( φ/φ0, whe e φo is he pa icle olume ac ion in he absence o ex e nal elec- ic ield) o he elec onano luidized bed as a unc ion o he oscilla ion equency o a ixed peak ield s eng h (E0 = 1.25 kV/cm). Fo equencies o he o de o he zs he main mechanism is s ill elec opho e ic deposi ion o he agglome a es on he walls, which gi es ise o bed channeling and collapse. In he ange o in e media e e- quencies, be ween ens and hund eds o he zs, he op- posi e beha io is obse ed. Bed expansion is g ea ly en- hanced by he al e na ing ield. Finally, o equencies o he o de o kilohe zs and la ge , he al e na ing ield has no app eciable e ec on bed expansion (see Fig. 4). The e ec o he s eng h o he ield in he ange o in- e media e oscilla ion equencies and wa e o m ype is shown in Fig. 5. Bed expansion is u he enhanced as he s eng h o he ield is inc eased. The da a ma ches o a single end when i is plo ed agains he oo -mean- squa ed ield E ms, which indica es ha enhanced bed ex- pansion is he esul o a ime a e aged p ocess. F om a log-log plo (see inse ) i is obse ed ha φ/φ0 scales as he ield s eng h squa ed, which is p opo ional o he kine ic ene gy gained by he agglome a es du ing one semipe iod. This sugges s a possible ole o collisions be ween agglome a es o di e en cha ge on deagglom- e a ion. DISCUSSION A change o he pa icle olume ac ion when he ield is u ned on could be a ibu able o a a ia ion o he complex-agglome a e size. In o de o es ima e 99 heo e ically he complex-agglome a e size, simple- agglome a es, which exis be o e luidiza ion [4], will be conside ed as e ec i e pa icles unde going agglom- e a ion due o a ac i e o ces be ween each o he [8]. This a ac i e o ce is coun e balanced by he gas low shea o suppo he weigh o he complex-agglome a e in he g a i y ield plus he shea due o hei o ced oscilla ions in he elec ic ield. The balance be ween he o e all ime-a e aged shea and he a ac i e o ce de e mines he size o he complex-agglome a es. The complex-agglome a e weigh o ce W** is balanced by he hyd odynamic ic ion om he su ounding gas, which ac s mainly a i s su ace due o he low sc eening e ec . Using a sp ing model [8], he ypical s ain on he su ace o he complex-agglome a e can be es ima ed as jg ~ w**/K**R**. He e W** = N*W*, whe e N* is he numbe o simple-agglome a es in he complex-agglome a e and W* is he simple-agglome a e weigh o ce. K** is he complex-agglome a e sp ing cons an , which, using a heo y on he elas ic p ope ies o andom pe cola ing sys ems, can be ob ained om he simple-agglome a e sp ing cons an K* and he elas ici y exponen J3 (K** ~ K*/{k* , whe e k* is he a io o complex-agglome a e adius R** o simple-agglome a e adius R* and J3 = 3 in 3D). When he al e na ing elec ic ield is u ned on, he o ced complex-agglome a e oscil- la ions gi e ise o an addi ional shea o ce o balance he elec ic o ce Q**E. The oo -mean-squa ed shea s ain is hus inc eased up o j ms = V yg)2 + (YE)2, whe e JE ~ Q**E ms/K**R**. Thus, he shea o ce, which ac s on he simple-agglome a es a ached o he ou e laye o he complex-agglome a e, is Fs ~ K*Y msR* ~ (k*)D+W(W*)2 + (Q*E ms)2. He e i is assumed N* = (k*)D and ha he complex- agglome a e cha ge is equally dis ibu ed among he simple-agglome a es (Q** = N*Q*, whe e Q* is he simple-agglome a e cha ge). Simple-agglome a es a ach o he complex-agglome a e as long as he shea o ce is smalle han he a ac i e o ce. Thus, he limi condi ion Fs = F dW leads o he equa ion k* ~ 5o1/(D+2) o es ima ing he complex-agglome a e size d**, whe e he agglome a e Bond numbe Bo is de ined as he a io o he a ac i e o ce F dW o V(w*)2 + (Q*E ms)2. The simple-agglome a e weigh is W* = NPWP, whe e Wp is he nanopa icle weigh and Np is he numbe o p ima y nanopa icles in he simple- agglome a e, which is assumed o be Np = (d*/dp)D. The simple-agglome a e cha ge Q* is needed o es ima e he complex-agglome a e size. P o ided ha simple- agglome a es a e unal e ed by he elec ic ield, i is Q* = Q*0*/N%, whe e Q*0* and N% a e he complex- agglome a e cha ge and numbe o simple-agglome a es in he complex-agglome a e o E = 0, espec i ely. Thus k*=k*01+ Q 0* ™ (2) whe e k*0 = d^*/d* is he ela i e complex-agglome a e size in he absence o elec ic ield. Using a ypical alue o F dW = 10 nN, d* = 30,11m, and D = 2.5 - 2.6 [4], i is p edic ed d*0* ~ 150^m in he absence o applied elec- ic ield. Eq. 2 can be used in he modi ied RZ equa- ion (Eq. 1). Figu e 6 shows he ela i e a ia ion o he pa icle olume ac ion as a unc ion o he supe - icial gas eloci y o an imposed ex e nal ield o peak s eng h E0 = 1.25 kV/cm. The lines ep esen he p e- dic ions by he model o di e en alues o he complex- agglome a e cha ge. Complex-agglome a e size in he absence o elec ic ield and ac al dimension a e aken om ou p e ious de i a ion based on bed expansion ex- pe imen al da a (d** = 226 /im, D = 2.588). Rema k- ably, he p edic ion i s o he da a in he luidlike egime o a alue o he complex-agglome a e cha ge (Q*0* = 1.9 x 10-14 C) simila o he o de o magni ude es i- ma ed by acking agglome a e ajec o ies. The model p edic ion is howe e qui e sensi i e o he agglome a e cha ge. Conside able de ia ion om he da a is ob ained o o he cha ge alues o same o de o magni ude. This p e en s us om a conclusi e s a emen on he model alidi y. Mo eo e , he ole o collisions on deagglome - a ion is no conside ed by he model. ACKNOWLEDGMENTS We acknowledge Spanish Go e nmen Agency Minis e- io de Ciencia y Tecnologia (con ac FIS2006-03645) and Jun a de Andalucia (con ac FQM 421). REFERENCES 1. H. P. Meissne , H. S. Mickley, Ind. Eng. Chem. 47 (1949) 1238–1242. 2. J R. Melche , P oceedings o he IEEE 65 (1977) 1659–1672. 3. D. Gelda , Powde Technol. 7 (1973) 285–292. 4. J. M. Val e de, A. Cas ellanos, Chem. Eng. Sci. 62 (2007) 6947–6956. 5. M. Glo , John Wiley & Sons, New Yo k, 1988. 6. J.F. Richa dson, W.N. Zaki, T ans. Ins . Chem. Eng s. 32 (1954) 35–53. 7. J. M. Val e de, M.A.S. Quin anilla, M.J. Espin, A. Cas ellanos, Phys. Re . E 77 (2008) 031301. 8. A. Cas ellanos, J.M. Val e de, M.A.S. 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