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Supported Porous Nanostructures Developed by Plasma Processing of Metal Phthalocyanines and Porphyrins

Obrero Pérez, José M.; Filippin, Alejandro N.; Alcaire Martín, María; Sánchez Valencia, Juan Ramón; Jacob, Martin; Matei, Constantin; Aparicio Rebollo, Francisco Javier; Macías Montero, Manuel; Barranco Quero, Ángel; Borrás Martos, Ana Isabel

Abstract

The large area scalable fabrication of supported porous metal and metal oxide nanomaterials is acknowledged as one of the greatest challenges for their eventual implementation in on-device applications. In this work, we will present a comprehensive revision and the latest results regarding the pioneering use of commercially available metal phthalocyanines and porphyrins as solid precursors for the plasma-assisted deposition of porous metal and metal oxide films and three-dimensional nanostructures (hierarchical nanowires and nanotubes). The most advanced features of this method relay on its ample general character from the point of view of the porous material composition and microstructure, mild deposition and processing temperature and energy constrictions and, finally, its straightforward compatibility with the direct deposition of the porous nanomaterials on processable substrates and device-architectures. Thus, taking advantage of the variety in the composition of commercially available metal porphyrins and phthalocyanines, we present the development of metal and metal oxides layers including Pt, CuO, Fe2O3, TiO2, and ZnO with morphologies ranging from nanoparticles to nanocolumnar films. In addition, we combine this method with the fabrication by low-pressure vapor transport of single-crystalline organic nanowires for the formation of hierarchical hybrid organic@metal/metal-oxide and @metal/metal-oxide nanotubes. We carry out a thorough characterization of the films and nanowires using SEM, TEM, FIB 3D, and electron tomography. The latest two techniques are revealed as critical for the elucidation of the inner porosity of the layers.

Full text

ORIGINAL RESEARCH published: 17 June 2020 doi: 10.3389/ chem.2020.00520 F on ie s in Chemis y | www. on ie sin.o g 1June 2020 | Volume 8 | A icle 520 Edi ed by: Guido Mula, Uni e si y o Caglia i, I aly Re iewed by: Zhenmeng Peng, Uni e si y o Ak on, Uni ed S a es Robe o Paolesse, Uni e si y o Rome To Ve ga a, I aly *Co espondence: Zineb Saghi [email p o ec ed] Angel Ba anco [email p o ec ed] Ana Bo as [email p o ec ed] Special y sec ion: This a icle was submi ed o Nanoscience, a sec ion o he jou nal F on ie s in Chemis y Recei ed: 21 Feb ua y 2020 Accep ed: 19 May 2020 Published: 17 June 2020 Ci a ion: Ob e o JM, Filippin AN, Alcai e M, Sanchez-Valencia JR, Jacob M, Ma ei C, Apa icio FJ, Macias-Mon e o M, Rojas TC, Espinos JP, Saghi Z, Ba anco A and Bo as A (2020) Suppo ed Po ous Nanos uc u es De eloped by Plasma P ocessing o Me al Ph halocyanines and Po phy ins. F on . Chem. 8:520. doi: 10.3389/ chem.2020.00520 Suppo ed Po ous Nanos uc u es De eloped by Plasma P ocessing o Me al Ph halocyanines and Po phy ins Jose M. Ob e o1, Alejand o N. Filippin1, Ma ia Alcai e1, Juan R. Sanchez-Valencia1,2, Ma in Jacob3, Cons an in Ma ei3, F ancisco J. Apa icio1, Manuel Macias-Mon e o1,4, Te esa C. Rojas1, Juan P. Espinos1, Zineb Saghi3*, Angel Ba anco 1*and Ana Bo as1* 1Nano echnology on Su aces and Plasma Labo a o y, Ma e ials Science Ins i u e o Se ille (ICMS, CSIC-US), Se ille, Spain, 2Depa amen o de Física A ómica, Molecula y Nuclea , Uni e sidad de Se illa, Se ille, Spain, 3Uni e si é G enoble Alpes, CEA, LETI, G enoble, F ance, 4Ins i u o de Óp ica Daza Baldés (CSIC), Mad id, Spain The la ge a ea scalable ab ica ion o suppo ed po ous me al and me al oxide nanoma e ials is acknowledged as one o he g ea es challenges o hei e en ual implemen a ion in on-de ice applica ions. In his wo k, we will p esen a comp ehensi e e ision and he la es esul s ega ding he pionee ing use o comme cially a ailable me al ph halocyanines and po phy ins as solid p ecu so s o he plasma-assis ed deposi ion o po ous me al and me al oxide ilms and h ee-dimensional nanos uc u es (hie a chical nanowi es and nano ubes). The mos ad anced ea u es o his me hod elay on i s ample gene al cha ac e om he poin o iew o he po ous ma e ial composi ion and mic os uc u e, mild deposi ion and p ocessing empe a u e and ene gy cons ic ions and, inally, i s s aigh o wa d compa ibili y wi h he di ec deposi ion o he po ous nanoma e ials on p ocessable subs a es and de ice-a chi ec u es. Thus, aking ad an age o he a ie y in he composi ion o comme cially a ailable me al po phy ins and ph halocyanines, we p esen he de elopmen o me al and me al oxides laye s including P , CuO, Fe2O3, TiO2, and ZnO wi h mo phologies anging om nanopa icles o nanocolumna ilms. In addi ion, we combine his me hod wi h he ab ica ion by low-p essu e apo anspo o single-c ys alline o ganic nanowi es o he o ma ion o hie a chical hyb id o ganic@me al/me al-oxide and @me al/me al-oxide nano ubes. We ca y ou a ho ough cha ac e iza ion o he ilms and nanowi es using SEM, TEM, FIB 3D, and elec on omog aphy. The la es wo echniques a e e ealed as c i ical o he elucida ion o he inne po osi y o he laye s. Keywo ds: suppo ed po ous nanoma e ials, po ous hin ilms, plasma deposi ion, nanowi es, nano ubes, ph halocyanine, 3D cha ac e iza ion, elec on omog aphy INTRODUCTION The syn hesis o nanos uc u ed po ous me al and me al oxide nanoma e ials has become impe a i e o he de elopmen o unc ional and ca aly ic applica ions because o hei unable physical and chemical p ope ies, high su ace a ea and ad an ageous use as he hos ma e ial in he no el hyb id and he e os uc u ed sys ems (Mo is and Whea ley, 2008; Shiju and Gulian s, 2009; Kim and Nai , 2013; Zhu e al., 2015; Wang e al., 2017; Jin and Madu ai ee an, 2019). T adi ionally, Ob e o e al. 3D Po ous Nanos uc u es much mo e a en ion has been in es ed in he colloidal syn hesis o po ous ma e ials in he o m o powde s and me allo ganic amewo ks han in he syn hesis o suppo ed nanopo ous ilms and low dimensional nanoma e ials (Mo is and Whea ley, 2008; Shiju and Gulian s, 2009; Dhakshinamoo hy and Ga cia, 2012; Kim and Nai , 2013; Zhu e al., 2015; Zhao e al., 2016; Wang e al., 2017; Jin and Madu ai ee an, 2019). Howe e , du ing he las decade, he in e es in he con olled deposi ion o me al and me al oxide (MOs) po ous nanosys ems has been os e ed by he ad anced and eme gen applica ions in a eas, such as pho onics, pho o ol aics, ene gy ha es ing and s o age, sma su aces and nanosenso s (Rome o-Gómez e al., 2010; Sánchez- Valencia e al., 2010; Ce o olini e al., 2011; Sun e al., 2012; Zhang e al., 2012; Da e and Malpani, 2014; Wu e al., 2014a,b; Ba anco e al., 2016; Sk e al., 2016; Fe ando-Villalba e al., 2018; Rami ez- Gu ie ez e al., 2019; Luo e al., 2020). A common ea u e o hese applica ions is he need o he on-base g ow h o he po ous nanoma e ial om a p ocessable subs a e, such as anspa en conduc ing oxides (TCOs), o on-de ice a chi ec u e, such as in e digi a ed elec odes (Rome o-Gómez e al., 2010; Sánchez- Valencia e al., 2010; Ce o olini e al., 2011; Sun e al., 2012; Zhang e al., 2012; Da e and Malpani, 2014; Wu e al., 2014a,b; Ba anco e al., 2016; Sk e al., 2016; Fe ando-Villalba e al., 2018; Rami ez-Gu ie ez e al., 2019; Luo e al., 2020). In consequence, he numbe o publica ions de o ed o he unable deposi ion o me al and me al oxide po ous sys ems including chemical solu ion me hods, elec odeposi ion o elec ospinning, and acuum phase as physical apo deposi ion and chemical apo deposi ion has eno mously inc eased (Hodes, 2007; Je ónimo e al., 2007; Rome o-Gómez e al., 2010; Sánchez-Valencia e al., 2010; Ce o olini e al., 2011; Kim and Ro hschild, 2011; Sun e al., 2012; Zhang e al., 2012; Pal and Bhaumik, 2013; Da e and Malpani, 2014; Lee and Pa k, 2014; Sun and Xu, 2014; Wu e al., 2014a,b; Malg as e al., 2015; Ba anco e al., 2016; Sk e al., 2016; Xue e al., 2017; Fe ando-Villalba e al., 2018; Liu e al., 2018; Coll and Napa i, 2019; Coll e al., 2019; Rami ez-Gu ie ez e al., 2019; Luo e al., 2020; Siebe e al., 2020). In he case o acuum phase app oaches, he me hodologies p e iously de eloped o he syn hesis o highly compac ilms, such as he mal, elec on- beam o ion-assis ed e apo a ion, magne on spu e ing, a omic laye deposi ion (ALD), and plasma enhanced chemical apo deposi ion (PECVD) ha e been ho oughly modi ied and expanded o p oduce mic opo ous and mesopo ous laye s (Rome o-Gómez e al., 2010; Sánchez-Valencia e al., 2010; Bo as e al., 2012; Ba anco e al., 2016; Coll and Napa i, 2019; Coll e al., 2019). S a egies, such as deposi ion in glancing angle condi ions (Ba anco e al., 2016) o he use o sac i icial so and ha d empla es (Pal and Bhaumik, 2013; Lee and Pa k, 2014; Sun and Xu, 2014; Malg as e al., 2015) ha e allowed he ab ica ion o me al and me al oxide laye s endowed wi h unde - design po osi y, mic os uc u e and s uc u e as well as wi h s ic con ol on he chemical bulk and su ace composi ion, and unc ionaliza ion. Thus, he ad an ages o he use o acuum deposi ion me hods elay on bo h, he s ic con ol on he chemical composi ion o he esul ing ma e ial, and he di ec la ge scale and indus ial implemen a ion o hese echniques. Vacuum phase deposi ion me hods a e he e o e applied in many ields because o hei low byp oduc s yield, sol en less na u e, s aigh o wa d au oma iza ion and compa ibili y wi h mul i- s ep deposi ion p ocedu es and oll- o- oll ab ica ion (Bo as e al., 2012; Ba anco e al., 2016; Coll and Napa i, 2019; Coll e al., 2019; Tian e al., 2019). In he conc e e case o plasma-based app oaches, such as PECVD, Plasma assis ed ALD o magne on spu e ing, i is wo h o men ion ha he ene gy balance is as well posi i e. Hence, he subs a e empe a u es o ob ain high-quali y ma e ials, including c ys alline sys ems and low dimensional nanos uc u es, emain wi hin a mild ange (Ba anco e al., 2016; Joseph e al., 2018; B andenbu g e al., 2019; Chiang e al., 2019; Os iko , 2019; Tian e al., 2019; Wel mann e al., 2019). This makes he plasma-assis ed me hods e y a ac i e o he de elopmen o po ous laye s on empe a u e sensi i e subs a es and in applica ions in ended o an e icien payback pe iod, which is he case in mic oelec onics, pho o ol aic, op ic, and au omo i e indus ies, among o he s (Joseph e al., 2018; B andenbu g e al., 2019; Chiang e al., 2019; Os iko , 2019; Tian e al., 2019; Wel mann e al., 2019). In his a icle, we will summa ize ou la es esul s ega ding he de elopmen o a hyb id he mal e apo a ion, plasma deposi ion and e ching app oach o he o ma ion o me al and me al oxide po ous laye s using ph halocyanine and po phy in molecules as solid me al p ecu so s (see Scheme 1A) o he chemical s uc u e o some o he molecules es ed in his a icle). This p ocedu e e ol es om he Remo e Plasma Assis ed Vacuum Deposi ion (RPAVD) me hod p e iously in ended o he ab ica ion o o ganic (polyme -like) laye s om unc ional o ganic molecules (see Scheme 1B) (Ba anco and G oening, 2006; Apa icio e al., 2011, 2012, 2014, 2016; Idígo as e al., 2018; Alcai e e al., 2019a). In addi ion o he al eady men ioned ea u es o he acuum and plasma deposi ion app oaches, he use o me al ph halocyanines and po phy ins as solid p ecu so s may su pass adi ionally applied o ganome allic liquids and apo s in se e al aspec s, among hem: (i) hey can be s aigh o wa dly handled in acuum due o hei low sublima ion empe a u es and high s abili y, (ii) hei use is ha mless in compa ison wi h s anda d o ganome allic p ecu so s (low oxici y, non-in lammable solid ma e ial), (iii) hese a e al eady comme cially a ailable molecules wi h ela i ely acile p oduc ion in high olume, (i ) he e is an ample a ie y ega ding he me al ca ions wi h a mul i ude o a ailable ansi ion me als; ( ) ab ica ion o mul ilaye s o doped nanopo ous oxides a e achie able by sequen ial o simul aneous p ocessing o po phy ins and ph halocyanines wi h di e en me al ca ions and o pe iphe ic ligands and inally, ( i) his me hod is ex ensible o o he sublimable unc ional me al complexes (Alcai e e al., 2011, 2016; Filippin e al., 2017a). An addi ional ad an age o he use o hese molecules deals wi h hei applica ion as building blocks o he o ma ion o low dimensional o ganic nanos uc u es h ough sel -assembly. The assembly mechanism is d i en by sup amolecula in e ac ions, such as an de Waals o ces (Bo as e al., 2008, 2010; B iseno e al., 2008a,b; Zhang e al., 2014; Zong e al., 2019; Mi abi o e al., 2020). These molecules possess an ex ensi e ne wo k o delocalized elec ons, he so-called π-elec ons, which allow hem o unde go a oma ic-a oma ic in e ac ions and s ack one o e he o he h ough π-s acking. The sel -assembly in F on ie s in Chemis y | www. on ie sin.o g 2June 2020 | Volume 8 | A icle 520 Ob e o e al. 3D Po ous Nanos uc u es SCHEME 1 | (A) Chemical s uc u e o some o he me al ph halocyanines and po phy ins es ed in his a icle. (B) Schema ic ep esen a ion o he emo e plasma-assis ed acuum deposi ion p ocess (RPAVD) and he so plasma e ching p ocess (SPE). highly π-conjuga ed plana sys ems is mainly domina ed by hese π-πin e ac ions, bu i is la gely a ec ed by he ype o subs i uen s and cen al me al ca ion which can lead o di e en nanos uc u ed mo i s, such as ubes, ods, shee s, nanowi es, e c. In his a icle, we will p o i om his ea u e o go a s ep o wa d and ab ica e suppo ed po ous co e@shell nanowi es and nano ubes. Wi h his aim, we will ex end a so - empla e me hodology based on he use o single-c ys alline o ganic nanowi es as suppo ed one-dimensional and h ee- dimensional empla es. The cha ac e iza ion o hese po ous sys ems is no an easy ask since he adi ional echniques as N2iso he ms ail in he elucida ion o po e-size dis ibu ions. This is mainly due o he ac ha he usual amoun o ma e ial o med o on-su ace o on-de ice pu poses does no each he minimum weigh limi o hese me hods. O he app oaches as op ical iso he ms using UV-Vis o ellipsome y spec oscopies and oom empe a u e iso he ms p o ided by a qua z c ys al mic obalance (QCM) ha e been exploi ed du ing he las yea s (Bo as e al., 2007b, 2012). Howe e , hese app oaches equi e high op ical quali y, which hinde s hei applica ion in sca e ing media, as 3D nanowi es, o hei combina ion wi h addi ional es ing as Ru he o d Backsca e ing Spec oscopy (RBS) o de e mine he ma e ial densi y (Bo ás e al., 2006). Des uc i e and non-des uc i e in es iga ion o he 3D po osi y and po e size dis ibu ion in hin ilms and low dimensional nanos uc u es can be conduc ed using di e en o ms o omog aphy. A om p obe omog aphy (APT) p o ides 3D in o ma ion abou he s uc u e and composi ion o ma e ials wi h sub-nanome e esolu ion. Fo nanopo ous ma e ials o be analyzed by APT, i is essen ial o ill he po es in o de o ob ain compac ma e ials. This was success ully achie ed by elec on beam induced deposi ion o nanopo ous gold wi h po e diame e o 50 nm (P ei e e al., 2015), and by elec ochemical illing o nanopo ous silicon wi h po e diame e o 10 nm (Mou on e al., 2017). Elec on omog aphy (ET) u ilizes a ansmission elec on mic oscope (TEM) o he acquisi ion o a se o p ojec ions a di e en il angles, o e as wide a il ange as possible. The 3D objec is hen econs uc ed a e alignmen o he il se ies, wi h a esolu ion in he nanome e ange. ET has played a c i ical ole in he s udy o ca alys ma e ials (e.g., F ied ich e al., 2009), po ous hin ilms (e.g., Bie mans e al., 2010; Mula e al., 2017), and nanowi es (e.g., Fe ando-Villalba e al., 2018), bu has a ield o iew limi ed o ew hund eds o nanome e s. Fo la ge olumes, ocused ion beam (FIB) milling combined wi h scanning elec on mic oscopy (SEM) p o ides 3D econs uc ions wi h a oxel size o ∼10nm, al hough 3 nm is achie able, as epo ed in Can oni e al. (2010), and a ield o iew o ew mic ons. Applied o po ous s uc u es, such as solid oxide uel cells (Iwai e al., 2010; Sabha wal e al., 2017), his echnique (FIB-3D) gi es in aluable in o ma ion abou he mic os uc u al p ope ies o he ma e ials, and he olumes gene a ed can se e as models o he es ima ion o anspo p ope ies. FIB-3D, howe e , equi es he imp egna ion o he po es wi h epoxy esin, which can induce changes in he s uc u e, as sugges ed in Sabha wal e al. (2017). Fo simila ields o iew, nanoscale X- ay compu e ized omog aphy (nano-CT) p oduces 3D econs uc ions a ∼50 nm spa ial esolu ion and in a non-des uc i e way, making i in e es ing o in-si u s udies. Compa ed o FIB-3D, nano-CT does no equi e epoxy imp egna ion, bu he acquisi ion ime is longe . A mo e in-dep h compa ison o he wo echniques can be ound in Wa go e al. (2013). In his wo k, we used FIB-3D o he analysis o a suppo ed nanopo ous oxide hin ilm and elec on omog aphy o he 3D econs uc ion o an isola ed TiO2po ous F on ie s in Chemis y | www. on ie sin.o g 3June 2020 | Volume 8 | A icle 520 Ob e o e al. 3D Po ous Nanos uc u es nano ube. These 3D cha ac e iza ions we e complemen ed by classical SEM (plana and c oss-sec ion iews), and 2D TEM, STEM, and EDX. RESULTS AND DISCUSSION Remo e Plasma-Assis ed Vacuum Deposi ion o Po ous Me al Oxide Thin Films The RPAVD me hodology has been de eloped in ecen yea s o he o ma ion o mul i unc ional nanocomposi e o ganic ilms showing an enhanced pe o mance in applica ions, such as UV and gas senso s, lasing media, hyd ophobic coa ings, and encapsula ion o agile ma e (Ba anco and G oening, 2006; Apa icio e al., 2011, 2012, 2014, 2016; Idígo as e al., 2018; Alcai e e al., 2019a). In s anda d ope a ion condi ions, he RPAVD me hod consis s o he he mal e apo a ion o he p ecu so molecules in he a e glow egion o a mic owa e plasma suppo ed by elec on cyclo on esonance (ECR), i.e., in a downs eam con igu a ion (see Scheme 1B). The subs a es a e placed acing he e apo a ion sou ce and back o a mic owa e plasma discha ge. The deposi ion is ca ied ou wi h he subs a es a oom empe a u e and in he p esence o A as plasma gas. In ou p e ious a icles, we ha e ocused on he applica ion o his me hod o he de elopmen o laye s ab ica ed wi h o ganic unc ional ma e ials as la onols, pe ylenes, hodamines, and adaman ane (Ba anco and G oening, 2006; Apa icio e al., 2011, 2012, 2014, 2016; Idígo as e al., 2018; Alcai e e al., 2019a). He ein, we include wo modi ica ions, on one hand, he use o me al conjuga ed molecules, me al po phy ins and ph halocyanines, and on he o he , he use o oxygen- ich plasmas and plasma e ching pos - ea men s. The use o me allo ganic molecules will pa e he way o he de elopmen o me al and me al oxide laye s, meanwhile, he applica ion o oxygen plasma p ocedu es will allow he o ma ion FIGURE 1 | Plana iew and c oss-sec ion SEM mic og aphs o ep esen a i e samples as labeled (see also Table 1 a he Expe imen al Sec ion): (a,b) plana and c oss-sec ions co esponding o he di ec sublima ion o ZnPc molecules wi h he subs a e a oom empe a u e; (c) Plana iew o a CuPc sublima ed sample wi h he subs a e empe a u e a 200◦C; (d) C oss-sec ion o a sample Remo e plasma assis ed acuum deposi ed sample o P OEP using A plasma; (e–g) plana (le ) and c oss-sec ion ( igh ) iews o ZnPc, CuPc, and P OEP molecules deposi ed by RPAVD-O2;(h,i) Plana and c oss-sec ion iews o he ZnPc deposi ion a glancing angles suppo ed by emo e oxygen plasma. F on ie s in Chemis y | www. on ie sin.o g 4June 2020 | Volume 8 | A icle 520 Ob e o e al. 3D Po ous Nanos uc u es o columna oxide laye s. Figu e 1 ga he s di e en c oss-sec ion and no mal iew SEM mic og aphs o ep esen a i e samples p epa ed by his me hod (Table 1 in he Expe imen al Sec ion includes he de ailed expe imen al condi ions). Samples labeled as SUBL we e ab ica ed by he di ec sublima ion o he molecules wi hou plasma ac i a ion (panels a-c), RPAVD-A we e deposi ed applying a emo e A plasma (d) and RPAVD-O2 combining A and O2as plasma gases (e-i). All he expe imen s we e ca ied ou wi h he subs a es a oom empe a u e excep he example in panel (c). Pa ame e s, such as he deposi ion a e, hickness, subs a e geome y, and plasma powe we e uned o show an o e iew o he e sa ili y o he me hod. Thicknesses and g ow h a es we e moni o ed by a QCM and se led in he ange be ween 200 and 600 nm and 0.4 and 0.8 Å/s, espec i ely. The mic os uc u es o he samples bo h in c oss- sec ion and plana iew a e ob iously di e en . The he mal e apo a ion condi ions p oduce a polyc ys alline con o ma ion (Bo as e al., 2010) wi h andomly o ien ed g ains o med by he me allic complex molecules. The A plasma-assis ed deposi ion gene a es smoo h samples wi h almos inapp eciable ea u es a he nanoscale. This is in good ag eemen wi h p e ious esul s ega ding he RPAVD deposi ion o o ganic unc ional molecules showing oo mean squa e oughness in he o de o 0.5 nm (in 1 ×1µm) o ilms se e al hund ed nanome e s hick (Idígo as e al., 2018; Alcai e e al., 2019a). The RPAVD-O2condi ions yield in all he cases a nanocolumna mo phology. These columns p esen na ow diame e and leng h size dis ibu ions, gi ing ise o highly homogeneous samples wi h well-de ined ea u es. The condi ions selec ed in Figu e 1 p oduce samples wi h column wid hs in he o de o 65 nm o bo h CuPc and P OEP p ecu so s, panels ( ) and (g), co esponden ly. The columns p esen homogeneous hicknesses and wid hs om op o bo om. Howe e , i is impo an o add ess ha he nanocolumna o ma ion is p eceded by a con inuous laye . The hickness o his laye anges om 75 (g) o 130 nm ( ). This esul migh be in conco dance wi h p e ious epo s in he li e a u e abou he plasma enhanced chemical apo deposi ion (PECVD) o nanocolumna hin ilms (Bo as e al., 2007a,b, 2012). These a icles demons a e ha he e en ual o ma ion o he columns depends on bo h he shadowing e ec s (also depending on he s icking coe icien o he ad-species) and he oughness o he su ace, in he way ha a minimum oughness h eshold is equi ed o de elop he ini ial shadowing mechanism esponsible o he g ow h o his ype o mo phology (Coll e al., 2019). Highe s icking coe icien s a e indeed ela ed o he applica ion o O2plasmas whe e he ad-species a e easily oxidized a he su ace o he g owing ilms in compa ison wi h A plasmas, usually de e mined by a p onounced di usion- enhanced mechanism (Bo as e al., 2007b). This also explains ha he in e media e ilm is hinne o highe powe plasmas (600 W, panel g) han o he lowe (300 W, panel ). I is also wo h men ioning ha in ou pa icula case, he sel - shadowing e ec s a e ba ely a ec ing he g ow h o he columns since hey p esen a homogeneous diame e along hei leng h and no he cha ac e is ical hicke ips (Bo as e al., 2007a,b). I is impo an o s ess he ein ha he exploi a ion o he shadowing mechanism o gene a e unde design nanocolumna TABLE 1 | Expe imen al condi ions selec ed o he syn hesis o hyb id and me al oxide laye s by RPAVD. Sample Gas plasma Deposi ion a e [Å/s] Powe [W] P essu e [mba ] ZnPc RPAVD-O2O20.4 300 3·10−2 ZnPc RPAVD-O2-GLAD O20.4 300 1·10−3 CuPc RPAVD-O2O20.4 300 3·10−2 F16CuPc RPAVD-O2O20.4 150 3·10−2 P OEP-RPAVD-A A 0.4 300 3·10−2 P OEP RPAVD-O2A /O20.4 600 3·10−2 ClFePc RPAVD-O2O20.4 600 3·10−2 laye s had been ma ked du ing he las wo decades by he leading ole o he glancing angle ab ica ion me hods mos ly based on physical apo deposi ion (PVD) app oaches, as he mal and e-beam assis ed deposi ion and magne on spu e ing. In ac , e y ew epo s ha e appea ed ega ding he glancing angle deposi ion by CVD o PECVD me hods (Ba anco e al., 2016). In PVD glancing angle u oblique angle deposi ions (GLAD o OAD), he di ec ionali y o he p ecu so apo is well-de ined wi h espec o he g owing su ace and he simple il ing o o a ion o he subs a es wi h espec o a punc ual sou ce o p ecu so p o ide a ple ho a o possible mo phologies, om e ical o il ed columns, including zig-zag and sculp u ed samples o o ganic, me al, me al oxide hyb id and he e os uc u ed composi ion, amo phous and c ys alline mic os uc u es (Ba anco e al., 2016). Thus, his app oach has been success ully applied in ields de ined by on-su ace o on-de ices s a egies like op ics, pho onics, mic o luidics, pho o ol aics, magne ism and nanosenso s, and he ela ionship be ween mic os uc u e, po osi y and enhanced p ope ies has been ho oughly analyzed. In his a icle, we p esen he esul s o he i s se o explo a o y expe imen s combining he RPAVD- O2condi ions wi h he il ing o he subs a e wi h espec o he p ecu so e apo a ion sou ces (Figu es 1h,i). This sample was deposi ed unde he e y same condi ions (0.4 A/s, 300 W, O2plasma) as sample in panel (e) bu wi h he subs a e o ming an angle ß ∼80◦wi h espec o he e apo a ion lux and unde educed O2p essu e, i.e., 1 ×10−2compa ed o 3×10−2mba (see Expe imen al Sec ion). The c oss-sec ion image depic s he cha ac e is ic il ed nanocolumna o ma ion o he samples deposi ed unde glancing angle condi ions, wi h he columns o ming an angle α∼23 ±2◦(Ba anco e al., 2016) The wid h o he nanocolumns is hinne o he RPAVD-O2-GLAD (34 ±5 nm) han o he equi alen RPAVD-O2condi ions (52 ±5nm). This image also shows he ini ial g anula egion a he in e ace wi h he subs a e which unde hese condi ions eaches up o 200 nm. The no mal iew image co obo a es he il ed alignmen o he sample bu does no p esen he budling e ec s (i.e., he agglome a ion o he ips o he columns in a de e mined di ec ion) o en p esen ed by GLAD laye s (Ba anco e al., 2016). Al hough al eady men ioned, hese a e p elimina y expe imen s ha pa e he way o an al e na i e plasma-based glancing angle deposi ion app oach. F on ie s in Chemis y | www. on ie sin.o g 5June 2020 | Volume 8 | A icle 520 Ob e o e al. 3D Po ous Nanos uc u es I is well-known ha he RPAVD-A p ocedu e p o ides he o ma ion o nanocomposi e laye s whe e he o ganic molecules appea embedded in a polyme ic ma ix consis ing o he molecula agmen s o med a e he in e ac ion o he p ecu so molecules wi h he plasma species (Ba anco and G oening, 2006; Apa icio e al., 2011, 2012, 2014, 2016; Idígo as e al., 2018; Alcai e e al., 2019a). This s iking ea u e has allowed he ab ica ion o solid, non-soluble and he mally s able laye s wi h unable p ope ies om molecula unc ions o plasma-polyme s. Figu es 2,3and Table S1 (see also Alcai e e al., 2011, 2016; Filippin e al., 2017a), ga he he UV-Vis ansmi ance spec a and X-Ray Pho oelec on Spec oscopy (XPS) esul s aiming o he elucida ion o he chemical composi ion o he samples, compa ing di ec sublima ion, RPADVD-A , and RPAVD- O2condi ions. The ansmi ance spec a o he sublima ed ph halocyanine samples in Figu es 2A,B esemble hose o he molecules (ZnPc and F16CuPc, espec i ely) wi h he cha ac e is ic Q and So e abso p ion bands in he 600–800 and 300–400 nm co esponden ly. XPS esul s also indica e ha he sublima ed samples p esen he s oichiome y equi alen o he molecules (see Figu e 3 and Table S1). On he o he hand, in good ag eemen wi h p e ious esul s o he applica ion o RPAVD-A , he spec a o he RPAVD-A samples con ains bands co esponding o in ege embedded molecules along wi h small moie ies o med a e pa ial plasma agmen a ion o he molecule. This is also no iceable in he XPS esul s: o example, he spec um o P 4 o he sample p epa ed unde such condi ions appea s a binding ene gies co esponding o P in o he P OEP molecule (Filippin e al., 2017a) (see Figu e 3B and Table S1). These in ege molecules a e embedded in he c osslinked ma ix o med by agmen ed molecules. On he o he hand, he RPAVD-O2condi ions lead o a di e en si ua ion: samples p epa ed a no mal incidence angle a e anspa en in he isible ange wi h he di e ence in he abso p ion edge and anspa ency depending on he molecule and he sample hickness (see also Filippin e al., 2017a). The decon olu ion o he P 4 peaks in Figu e 3C is compa ible wi h he p esence o P coming om he P OEP molecules as well ha in P O and P O2. This esul indica es ha he RPAVD-O2me hod yields, in ac , hyb id laye s con aining in ege molecules, oxidized agmen s, and c osslinked molecula agmen s. Finally, he samples p epa ed unde RPAVD-O2 GLAD condi ions p esen in addi ion sligh abso p ion bands co esponding wi h he o iginal molecule. This migh indica e he weak oxida ion o he molecules unde such expe imen al pa ame e s and i is in good ag eemen wi h he p esence o hick con inuous laye s a he in e ace o he subs a es p e ious o he o ma ion o il ed nanocolumns. The ul ima e con e sion in o me al o me al oxides o he hyb id laye s can be achie ed by pos -p ocessing wi h so plasma e ching (SPE) in he same eac o (Alcai e e al., 2011, 2016; Filippin e al., 2017a) (see Scheme 1B) unde di e en combina ions o oxygen and a gon gases in he plasma and o empe a u es anging om RT o 180◦C as ga he ed in Figu e 4. Sublima ed and RPAVD-O2samples e ain hei columna mic os uc u e a e he SPE ea men s, which in addi ion p oduce h ee isible e ec s on he nanos uc u es: he FIGURE 2 | (A-C) UV-Vis T ansmi ance spec a compa ing samples p epa ed unde di e en expe imen al condi ions as labeled. agg ega ion o he nanocolumns leading o an inc ease o o e all sample po osi y as he columns end o o m bundles, educ ion in he hickness when compa ed wi h he as-g own laye s and ise o he su ace oughness o such columns due o he o ma ion o me al nanopa icles (Figu es 4a–g). The inc emen in he empe a u e o he subs a es and plasma e ching ime inc eases he size o he bundles and he dis ance be ween hem (see panels b-c and Filippin e al., 2017a). P OEP samples deposi ed F on ie s in Chemis y | www. on ie sin.o g 6June 2020 | Volume 8 | A icle 520 Ob e o e al. 3D Po ous Nanos uc u es FIGURE 3 | P 4 peaks ob ained by XPS o he P OEP samples deposi ed unde di ec sublima ion (A), RPAVD-A (B) and RPAVD-O2 (C). E olu ion o he N 1 s (D), Cu 2p (E) and O 1s (F) peaks o he CuPc-SUBL sample a e so -plasma e ching ea men s o di e en du a ions. unde A plasma (RPAVD-A in Figu es 4h,i), ha o iginally consis o con inuous and a he compac laye s, expe ience a di e en ans o ma ion a e SPE ea men : he mic os uc u e is con e ed in o a po ous in e connec ed ne wo k. FIB-3D was pe o med on a sample ab ica ed by a simila p ocess using ClTiPc as p ecu so , a e epoxy imp egna ion and ca bon coa ing (Figu e 5). The ield o iew chosen o his expe imen was 6 ×1.5 ×4µm3, wi h a pixel size o 4nm. Figu e 5 shows he oxel ende ing o a sub olume and selec ed slices h ough he econs uc ion. This econs uc ion p o ides an insigh iew o he highly po ous sys ems gene a ed a e a comple e pos - ea men wi h po es showing a b oad size dis ibu ion and diame e s in he ange be ween 150 and 10 nm in bo h he con inuous and columna coun e pa o he samples. The po osi y es ima ed o he bo om laye is ca. 56%. I is impo an o s ess he ein ha his alue migh be unde es ima ed since he pixel size is in he limi o esolu ion o he smalle po es, as we will discuss in he second sec ion. The su ace chemical composi ion o he as-g own samples and a e se e al pos - ea men s was e alua ed by means o ex si u XPS (see Figu es 3D–F and Table S1). Auge pa ame e s es ima ed o he CuPc as-g own and pos - ea ed samples co espond o α(Cu) =1850.85eV (SUBL), 1851.05 eV (SPE 10 min), and 1851.00 eV (SPE 40 min). The las wo alues a e compa ible wi h he o ma ion o CuO wi h small pa icle size (Espinos e al., 2002). In b ie , he su ace concen a ion o ca bon and ni ogen dec eases, and he oxygen a ises, o ZnPc, CuPc, F16CuPc, ClTiPc, ClFePc, and P OEP hin ilms a e he so - plasma e ching pos - ea men compa ed wi h he as-g own ones as expec ed. The amoun o oxygen also has a s ong dependence on he oxide s oichiome y and he amoun o subs a e [Si(100)] unco e ed and also oxidized unde he plasma ea men . In F on ie s in Chemis y | www. on ie sin.o g 7June 2020 | Volume 8 | A icle 520 Ob e o e al. 3D Po ous Nanos uc u es FIGURE 4 | (a-i) Plana iew and c oss-sec ion SEM mic og aphs ep esen a i e o he so -plasma e ching esul s as labeled. all he cases, we ha e achie ed he comple e con e sion o he co esponding me al oxide a e so -plasma e ching ea men s o di e en du a ions and empe a u es below 180◦C. Table S1 p obe ha ZnO, TiO2, CuO, and Fe2O3oxides can be e en ually o med. In he pa icula case o P OEP, i is also possible o o m me al pa icles and laye s a e u he annealing unde A and H2a mosphe e (Filippin e al., 2017a). De elopmen o Hyb id, Me al, and Me al Oxide Co e@Shell Nanowi es and Nano ubes In his sec ion, we will show he ex ension o he esul s abo e o a so - empla e me hod o he ab ica ion o co e@shell nanowi es and nano ubes. Such a me hod has been de eloped du ing he las yea s o he syn hesis o suppo ed and on-de ice nanowi es and nano ubes wi h applica ions as supe hyd ophobic and an i- eezing su aces, nanoscale wa eguides, nanosenso s, exci onic sola cell pho oelec odes, and piezoelec ic nanogene a o s (Bo as e al., 2009; Macias-Mon e o e al., 2013, 2017; Filippin e al., 2017b, 2019; Alcai e e al., 2019b). Scheme 2 p esen s he main s eps o he ab ica ion o hese hie a chical nanos uc u es. The ounda ion o he me hodology is he o ma ion o single-c ys al o ganic nanowi es by low-p essu e apo anspo o physical apo deposi ion on subs a es p e iously deco a ed wi h nuclea ion cen e s. Me al and me al oxide hin ilms and nanopa icles deposi ed on a subs a e as well as polyme ic and o ganic su aces ha e been demons a ed as sui able nuclea ion cen e s o he o ma ion o small-molecule o ganic nanowi es. In ou p e ious a icles (Bo as e al., 2008, 2009, 2010; Macias-Mon e o e al., 2013, 2017; Filippin e al., 2017b, 2019; Alcai e e al., 2019b) we ha e op imized he p ocess o Au, Ag, ITO, ZnO, TiO2, SiO2, PDMS, and o ganic subs a es (S ep i) and molecules as me al -po phy ins, -ph halocyanines and pe ylenes wo king as he nanowi es building blocks (S ep ii). Scheme 2 igh shows SEM images o he di e en s eps du ing he o ma ion o he co e@shell nanowi es. Panel (b) shows a op- iew image o he ONWs e ealing squa ed mo phology and ex emely la su aces. The main pa ame e s con olling he o ma ion o o ganic nanowi es om e apo able molecules a e he subs a e su ace oughness and mic os uc u e, empe a u e o he subs a e in ela ion o he sublima ion empe a u e o he molecules, p essu e, g ow h a e and hickness (Bo as e al., 2008, 2010). These NWs ac as 1D o 3D (Bo as e al., 2009; F on ie s in Chemis y | www. on ie sin.o g 8June 2020 | Volume 8 | A icle 520 Ob e o e al. 3D Po ous Nanos uc u es FIGURE 5 | FIB-3D o a sample ab ica ed using RPAVD-O2and so plasma e ching o ClTiPc. (a) Voxel ende ing o he 3D econs uc ion. (b) A sub olume was selec ed [inse in (a)] o he segmen a ion o he po es (displayed in g een) and he po osi y es ima ion. (e) is an xy slice h ough he olume. (c,d) a e xz slices a he y posi ions * and ** indica ed in (e). Scaleba : 500 nm. Filippin e al., 2017b) so - empla e, compa ible wi h acuum and plasma deposi ion o laye s, p e e ably when he deposi ion me hod yields he g ow h o con o mal shells, as in he case o PECVD o ino ganic and RPAVD o o ganic laye s. Panel (c) in Scheme 2 shows a i s insigh o he RPAVD-O2o a me al ph halocyanine molecule on as-g own o ganic nanowi es. The esul is he o ma ion o a high densi y o hyb id co e@shell nanowi es wi h a shell mo phology and composi ion essembling hose o he hin ilm coun e pa . Figu es 6a–d show SEM and TEM mic og aphs o se e al co e@shell nanowi es o med by RPAVD-O2. In gene al, his syn hesis p ocess leads o he deco a ion o he ONWs wi h adially dis ibu ed nanocolumns o med wi h simila aspec s bu smalle han hose p esen ed on la subs a es (see Figu es 6b–d). The column wid h on ONWs is abou 50% smalle han on a la silicon subs a e. The shell o ma ion is usually con o mal o he ONW ac ing as 1D suppo wi h nanocolumns adially dis ibu ed om he co e (see Scheme 2c,Figu es 6a–d) gi ing ise o highly con o mal and hie a chical 3D nanos uc u es. Howe e , shadowing e ec s a e qui e no iceable when wo king in glancing angle condi ions (Figu e 6e) o wi h long and il ed o ganic nanowi es (Figu es 6 ,g). Thus, Figu es 6e,7show he ZnPc RPAVD-O2-GLAD o ma ion on he ONWs and demons a e he di e ence in hicknesses be ween he nanocolumns o med on he side o he ONW acing owa d he di ec ion o he a i ing p ecu so species. TEM (Figu e 7a), HAADF-STEM (Figu es 7b,c) mic og aphs, and EDX maps (Figu es 7d–g) con i ms he XPS and UV-Vis spec oscopy esul s discussed abo e on he o ma ion o small ZnO pa icles unde RPAVD- O2-GLAD condi ions co-exis ing wi h ZnPc a he same ime ha e eals he po osi y o he indi idual columns. The p esence o a ZnO shell is e ealed by EDX, while he inne pa o he column seems o be mainly coming om he o ganic coun e pa o he molecule. I is also in e es ing o add ess ha in he p e ious examples he plasma condi ions du ing he RPAVD-O2p ocess ha e been selec ed o keep pa o he o ganic nanowi e as he sca old o he shell. 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C ys al G ow h Des. 19, 3461–3468. doi: 10.1021/acs.cgd.9b00321 Con lic o In e es : The au ho s decla e ha he esea ch was conduc ed in he absence o any comme cial o inancial ela ionships ha could be cons ued as a po en ial con lic o in e es . Copy igh © 2020 Ob e o, Filippin, Alcai e, Sanchez-Valencia, Jacob, Ma ei, Apa icio, Macias-Mon e o, Rojas, Espinos, Saghi, Ba anco and Bo as. This is an open-access a icle dis ibu ed unde he e ms o he C ea i e Commons A ibu ion License (CC BY). The use, dis ibu ion o ep oduc ion in o he o ums is pe mi ed, p o ided he o iginal au ho (s) and he copy igh owne (s) a e c edi ed and ha he o iginal publica ion in his jou nal is ci ed, in acco dance wi h accep ed academic p ac ice. No use, dis ibu ion o ep oduc ion is pe mi ed which does no comply wi h hese e ms. F on ie s in Chemis y | www. on ie sin.o g 17 June 2020 | Volume 8 | A icle 520