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1 Absorption capacity, kinetics and mechanical behaviour in dry and wet states of hydrophobic DEDMS/TEOS-based silica aerogels Víctor Morales-Florez1,2, Manuel Piñero3,*, Verónica Braza4, María del Mar Mesa5, Luis Esquivias1,2, Nicolás de la Rosa-Fox6 1 Dpto. Física de la Materia Condensada, Facultad de Física, Universidad de Sevilla Av. Reina Mercedes s/n 41012 Sevilla (Spain) 2 Instituto de Ciencia de Materiales de Sevilla CSIC-US, Av. Américo Vespucio 49 41012 Sevilla (Spain) 3 Dpto. Física Aplicada, Escuela Superior de Ingeniería, Universidad de Cádiz 11519 Puerto Real, Cádiz (Spain) 4 Dpto. Ciencias de los Materiales e Ingeniería Metalúrgica y Química Inorganica, Facultad de Ciencias Universidad de Cádiz 11510 Puerto Real, Cádiz (Spain) 5 Dpto. Ing. Química y Tecnologías del Medio Ambiente Facultad de Ciencias Universidad de Cádiz. 11510 Puerto Real, Cádiz (Spain) 6 Dpto. Física de la Materia Condensada, Facultad de Ciencias Universidad de Cádiz 11510 Puerto Real, Cádiz (Spain) Corresponding author: Dr. Manuel Piñero de los Ríos. Email: [email protected]s · Tel.: +34956016077 · Fax: +34956016079 Keywords Hybrid materials · DEDMS–TEOS · Nanostructure· Absorption · Swelling · Uniaxial compression Graphical abstract
2 Abstract This work is a new approach to the study of the structural, mechanical and absorption properties of hybrid organic/inorganic silica-based aerogels. Diethoxydimethylsilane and tetraethoxysilane have been used as precursors. Changes in properties such as specific surface area, porous volume, pore radius and surface texture and chemistry were researched as a function of the relative organic content. In addition, the absorption properties were tested for different organic liquids. The discrepancy in the absorption mechanisms and the kinetics of pure inorganic and hybrid samples were discussed. It was confirmed that swelling occurs in samples with high organic content, which, in turn, governs the absorption process. Finally, the mechanical behaviour was studied by uniaxial compression. A significant rise of the rupture strain up to 0.45 and a 10-fold decrease in the Young‟s modulus to 7.8 MPa were measured in the dry samples by increasing the organic content. The mechanical response of the samples after saturation by the absorption of two reference oily liquids, namely, common motor oil and liquid PDMS, was also compared with the behaviour of dry samples. The presence of liquid within the sample reduced the value of the mechanical parameters in almost all cases. Moreover, the inclusion of organic chains also made the wet aerogels highly deformable. In summary, our results suggest that tuning the organic ratio of the hybrid aerogels allows the control of not only the structural and mechanical properties but also the absorption properties.
3 1 Introduction The absorption of liquids by porous materials has been widely researched because it is a basic transport phenomenon that is of interest in very different areas such as physics of fluids, soil science, biomaterials, food industry and engineering [ 1 - 3 ]. The absorption process can be a spontaneous process driven by capillary forces, involving the diffusion of a liquid through the porous structure of the sorbent. The sorbents are insoluble materials that can capture and retain liquids confined throughout their structure under certain conditions. Typically, sorbents formed by organic polymers may undergo swelling when the inflowing liquid interacts with the organic network [ 4 ]. Thus, the absorption of liquids by porous media forms a vast field, in which the affinity between the sorbent and liquid, the porous structure of the sorbent, and the evolution of the structure upon absorption are key features. Absorption-related problems are present in a variety of technological challenges. For example, the understanding of mechano-sensing and actuation in micron-size and nanostructured systems of plants and arthropods based on water absorption and swelling may provide interesting ideas for the engineering of new micromechanical devices [ 5 , 6 ]. Thereby, biologists and materials scientists have been prompted to cooperative research due to the ever-growing need for new types of biomaterials with specific and well-defined interactions with the possible biological host systems. Other examples include environmental applications of porous materials, such as hybrid silica-based aerogels among others. This kind of samples have already been proposed as sorbents for the clean-up of oils or toxic waste spills after accidental release, demonstrating good performance, achieving amounts of absorbed liquid up to several times that of the aerogel by volume [ 7 , 8 ]. One of the advantages of working with organic/inorganic hybrid aerogels for specific applications, such as absorption of liquids, is their simple and versatile method of synthesis and their easy-to-tune properties. The sol-gel method for aerogel synthesis enables the formation of cross-linked hybrid organic-inorganic networks, facilitating the introduction of certain chemical groups to control surface wettability and selective sorption, leading to pre-determined surface morphologies or physico-chemical functionalities [ 9 , 10 ]. In addition, the mechanical properties can also be gradually modified, from the brittleness and rigidity typical of pure silica aerogels, to the elastomeric behaviour of the organic polymers [ 11 - 13 ]. Therefore, the properties of the
4 hybrid materials can be tailored by properly selecting the organic and inorganic constitutive phases and controlling their relative content, in order to meet specific requirements of particular technological applications. One of the most studied hybrid aerogels is made of silica and polydimethylsiloxane (PDMS) [ 14 , 15 ]. The PDMS consists of repeated units of dimethylsiloxane (DMS), [(CH3)2SiO]n, forming flexible linear chains, and presents unique properties, such as elasticity, thermal stability, biocompatibility, optical transparency, chemical inertness and electrical insulation. Besides, thanks to its hydrophobicity and oleophilicity, PDMS- based materials have already been used to selectively separate oils from water with high absorption capacity, fast absorption, and excellent reusability [ 16 , 17 ]. Typical PDMS- based materials are largely compliant, with elastic moduli far below 0.1 MPa and extraordinarily large elongations [ 18 ]. Hence, the combination of this organic phase with the silica porous matrix can lead to hybrid materials with good thermal and absorption capacities, and with tuneable mechanical properties, characteristics which cannot be managed by either organic polymers or glasses separately [ 19 , 20 ]. In the present paper we report the structural properties of new hybrid silica-based aerogels synthesized from TEOS and different contents of diethoxydimethylsilane (DEDMS). The samples were also tested as absorbents for a variety of liquids: hexane, heptane, octane, tetrahydrofurane, toluene, benzene, ethanol, common motor oil and liquid PDMS. Moreover, the mechanical behaviour of the samples has been also studied, not only in the dry state (before absorption), but also after the absorption saturation of two liquids: motor oil and PDMS. To our knowledge, the study of the mechanical properties by uniaxial compression of hybrid porous materials filled with organic liquids after absorption experiments or swelling is a subject scarcely investigated and this work wants to contribute to this combined research subject, introducing the first results based on DEDMS-TEOS aerogels. 2 Experimental 2.1 Preparation of sols and aerogels For the synthesis of the samples, we have used the methodology of Babonneau et al., [ 21 , 22 ], which consisted in the hybridization of a silica network with short PDMS
5 chains formed in situ by copolymerization of tetraethoxysilane (TEOS) and monomeric diethoxydimethylsilane (DEDMS). Sols were prepared by a one-step sol-gel process by mixing TEOS (Merck, Germany; purity ≥ 99%) and DEDMS (ABCR, Germany; 97 %) in absolute ethanol (MARCA?? 99.5 %), with the DEDMS/TEOS molar ratio ranging from 0 to 1.25, corresponding to 0 to 50 wt. % of the organic phase regarding the silica content of the sample. The mixtures were hydrolyzed in acidic water at pH=1 (HNO3, Panreac, Spain; 60 %) under the catalyst effects of ultrasounds, by supplying 0.6 kJ cm-3 of sonic power. All chemical reactions were carried out in a flask immersed in a cooling bath at 0 ºC. After the hydrolysis reaction, the resulting sol was poured into cylindrical containers which were sealed and stored in a stove at 50 ºC until gelation (around 24 h). Then the gels were aged soaked in ethanol for 7 days at 25 ºC in closed containers. Dry samples were then obtained by supercritical drying with ethanol in an autoclave of 500 mL capacity. During this process, temperature was raised at a rate of 1 ºC/min to prevent crossing the vapour-liquid equilibrium line, until T= 260 ºC, which resulted in an increase in pressure to 8 MPa. These conditions were maintained for 30 min, and then the ethanol was isothermally evacuated. Cylinder-shaped hybrid monolithic aerogels were obtained with dimensions: 16.50 mm in height and 8.50 mm in diameter. The aerogels were labelled as TDX, „X‟ being the DEDMS/TEOS molar ratio. 2.2 Characterization of hybrid DEDMS/TEOS aerogels The density was easily obtained by measuring the mass and the size of the cylindrical samples with a calliper and a microbalance (precision ± 0.1 mg). The nanostructural changes occurring in the silica aerogel due to its hybridization with DEDMS were investigated by means of nitrogen physisorption experiments (Micromeritics ASAP2010, working at 77 K and equipped with pressure transducer resolution of 10-4 mm Hg). Specific surface area, specific pore volume and pore diameter were determined, considering standard models for the analysis (BET and BJH, respectively). Prior to these experiments, samples were milled in an agate mortar and degasified at 150 ºC for 2 h. The study of the microstructural surface morphology was performed by scanning electron microscopy (SEM) with a thermoionic filament emission (FEI Quanta; resolution: 3.5 nm) using the low-vacuum capability in the pressure range 10 – 130 Pa, which enables analysis of wet specimens without previous preparation. The level of hydrophobicity (or oleophilicity) was studied by measuring
6 the contact angle of a drop deposited on the flat surface of the monolithic aerogels with the ImageJ software. The values were averaged from at least 5 images. Surface chemical structure was studied by Fourier transform infrared spectroscopy (FTIR). All the infrared spectra were collected at room temperature on a Fourier transform spectrometer (Bruker VERTEX 80) with a resolution of 4 cm−1 and 100 scans in the region 4000 – 400 cm−1. The sample was ground and mixed with KBr and pressed into a self-supporting wafer. The wafer was put on a sample holder for spectrum collection. 2.3 Absorption of liquids Cylinder specimens of hybrid aerogels were used for batch absorption experiments of different liquids at room temperature. The absorption capacities of the samples were evaluated by putting them into contact with a common type of motor oil (71 cst viscosity at 40 ºC and 0.875 g cm-3 density at 15 ºC), and with silanol-terminated PDMS fluid of low viscosity (450 g mol-1 in average molar mass, 0.965 g cm-3 density, and 20 – 32 cst viscosity at 15 ºC), as reference oily fluids [ 23 ]. The experiments were performed twice to check consistency. Also, several organic liquids with different functionality and molecular weight were tested for absorption: hexane, heptane, octane, tetrahydrofurane, toluene, benzene and ethanol. The absorption capacity was defined as the absorbed mass per unit weight of the original dry aerogel. It can be obtained in grams of the absorbed fluid per grams of dry sample using Eq. (1). Absorption capacity: )0( )0()( * M MM M [Eq. 1] where M(0) and M(∞) are the weights of samples before absorption and after saturation by the absorption, respectively. Before each measurement was made, the excess surface liquid was wiped out from the specimens and the weights were recorded, then immediately returning the sample to the bath. This process was repeated until no weight change was observed for several hours. In the case of PDMS, the time-dependence of the absorbed mass was monitored for kinetic studies. 2.4 Mechanical tests Mechanical properties were also characterized by uniaxial compression (Shimadzu AG-I Autograph 5 kN, within a ± 1 % of indicated test force at 1/250 load cell rating)
7 using a sample deformation rate of 0.5 mm min-1. Uniaxial compression was performed on dry samples and in wet samples. For measurements with wet samples, the fluidsaturated aerogels were taken out of the liquid container and subjected to unconfined uniaxial compression. In this way, the liquid recovery ability could also be estimated. Stress-at-failure was estimated from the maximum supported stress prior to sample failure. The elastic modulus was estimated by averaging the slope of the stress-strain loading curve. 3. RESULTS 3.1 Basic characterization The hybrid aerogels with DEDMS/TEOS molar ratio varying from 0 to 1.25 (0 to 50 wt. %), were obtained as monolithic cylinders. The sample TD0 was a classical pure acid-catalyzed silica aerogel, transparent, brittle and fragile upon handling. On the other hand, the TD1.25 specimen was opaque, and presents good consistency upon handling. The well-defined geometry allowed the estimation of the density of the samples for different DEDMS contents. In Table 1, the variation of the density can be seen, from the = 0.27 g cm-3 pure inorganic sample (TD0) to the = 0.38 g cm-3 of the TD1.25 sample. Sample a (± 0.04 g cm-3) SBET (m2 g-1) Vp (cm3 g-1) Pore size (nm) S/V (m2 cm-3) TD0 0.27 900 3.306 12.1 272 TD0.38 0.39 751 2.698 11.8 278 TD0.50 0.44 910 1.059 4.37 859 TD0.75 - 810 0.498 2.75 1626 TD1.00 0.39 699 1.496 10.5 467 TD1.25 0.38 43 0.139 11.0 311 Table 1 Bulk density and textural data from N2 physisorption for TDX aerogels (X= DEDMS/TEOS molar ratio). Specific surface SBET correlation coefficient in BET fitting was higher than 0.9995 in all cases. (-) No well-defined monolithic sample of the TD0.75 type was obtained so density could not be estimated. These values are quite similar to those previously reported for similar types of samples [7, 11, 14]. And the non-uniform trend in the density reflects macroscopically the progressive incorporation of the organic phase in the porous matrix of the sample until the change of character. That is, for low organic content, DMS monomers or small
8 PDMS chains are incorporated between the silica clusters. But above a certain critical value, the organic DMS constitutes the major building phase of the structure, changing qualitatively the character of the matrix to a denser, less porous organic structure where the silica clusters are embedded [11, 22]. In this regard, it is known that the percolation of the organic phase is expected for a 40 wt. % [ 24 ], that is, a 1.00 DEDMS/TEOS molar ratio. Therefore, for quantities of the DEDMS precursor above this value, the porous matrix is expected to be described as an organic phase where embedded clusters of silica can be found, instead of a silica porous matrix with embedded DMS chains. The contact angles of water were averaged from 5 different tests. The obtained values were θ = 123o ± 5o and θ = 139o ± 8o on the TD0 and TD1.25 samples, respectively. The hydrophobicity of this kind of pure silica aerogel has been discussed previously in terms of the probable condensation of silanol groups during the hightemperature supercritical drying process in ethanol (260 ºC for 5 h), and the presence of non-reacted ethoxy radicals [7, 9, 15, 25 ]. On the other hand, the surface coverage of the non-polar methyl groups of the DEDMS confers more hydrophobicity to the sample TD1.25. On the contrary, contact angles very close to 0o for common motor oil on both the tested samples, TD0 and TD1.25, were obtained, confirming the good oleophilicity and, besides, the expected ability of these samples for oil recovery from wastewaters (see pictures of sample TD1.25 in Fig. SM1, Online Resource 1). Fig. 1 Fourier-transformed infrared spectra from TD0 and TD1.25 aerogels The FTIR spectra of the sample TD0 (Fig. 1) shows a broad absorption band centred around 3450 cm-1 and another short one at 969 cm-1, corresponding to H-bonded silanols and the surface silanols, respectively, and three additional bands centred at 1101
9 cm-1, 806 cm-1 and 472 cm-1 associated with the Si-O-Si antisymmetric and symmetric stretching vibration mode, and bending mode vibration of Si-O-Si, respectively [15, 26 – 28 ]. Absorption bands corresponding to the traces of surface ethoxy radical, which conferred the hydrophobic character to this sample, were observed at the C-H stretching frequencies at 2965 cm-1 and 2910 cm-1. On the contrary, the absence of silanol groups and presence of methyl radicals at the surface of the sample are evidenced in the spectra of TD1.25 by the disappearance of the broad band centred at 3454 cm-1 and the appearance of well-defined absorption peaks at 1266 cm-1 and 850 cm-1 [27]. These chemical changes of the surface are responsible for the increased hydrophobicity of sample TD1.25. 3.1.1 Nano and microstructure The nanostructure of the samples was researched by nitrogen physisorption experiments. All the samples exhibited type IV isotherms with a hysteresis loop (Fig. SM2, top in Online Resource 1), which indicate interconnected mesoporous structures for which multilayer adsorption with capillary condensation took place. A shift from a type H1 hysteresis loop (TD0 aerogel) to a type H3 hysteresis loop (TD1.25 aerogel) was observed by the concurrence of a long tail of the desorption isotherm towards low relative pressures. H1 is characteristic of materials with uniform pores and narrow pore size distributions according to previous structural studies on silica aerogel [ 29 ]. Otherwise, H3 hysteresis does not exhibit any limiting adsorption at high relative pressure and corresponds to the existence of non-rigid aggregates with interconnected pores. The most relevant values of the structural parameters of the sample series are shown in Table 1.
16 The uniaxial compression experiments gave a general view of the mechanical character of the samples, and informed about the Young‟s modulus, stress-at-failure and rupture strain. In Fig. SM4 in Online Resource 1, two pictures of the uniaxial compression experiments can be seen. The dry TD0 behaved as a typical pure silica aerogel, that is, as a brittle sample, and without a hysteresis loop upon the load-unload test, with a Young‟s modulus of 88.9 MPa, 7.4 MPa of stress-at-failure, and 10 % maximum strain (Table 3). On the contrary, the dry TD1.25 sample showed an elastomeric behaviour with a clear hysteresis loop, characteristic of hybrid materials with organic phases. The different regions that can be observed reveal the complex interplay of the constituent phases. The averaged Young‟s modulus and stress-at-failure were found to be 7.8 MPa and 3.8 MPa, much lower than the values obtained for sample TD0. But a large increase of the maximum strain (more than 4-fold) was achieved in sample TD1.25. All these changes are in accordance with the general behaviour previously reported for similar samples [11, 12, 35 – 37 ]. Therefore, the incorporation of the 1.25 molar ratio of DMS into the inorganic silica matrix facilitated the handing of the sample. Young’s modulus (MPa) Stress-at-failure (MPa) Rupture strain Energy loss (mJ g-1) Dry Oil PDMS Dry Oil PDMS Dry Oil PDMS Dry Oil PDMS TD0 88.9 - - 7.4 0.7 0.4 0.10 0.02 0.02 45 - - TD1.25 7.8 4.4 3.2 3.8 1.6 1.6 0.44 0.34 0.43 920 237 276 Table 3 Mechanical properties of the dry samples and wet samples after saturation by the absorption of two different liquids, motor oil and liquid PDMS. Extremely low stress-at-failure for sample TD0 loaded by motor oil and PDMS made meaningless the estimations of Young‟s moduli or energy losses. On the other hand, the uniaxial compression experiments of the wet inorganic sample TD0w led to immediate failure, as the mere absorption process produced visible cracks on the samples. Thus, rupture strains of sample TD0w were found at = 0.02 for both liquids. Thereby, the Young‟s moduli in TD0w were neglected as the sample failed very quickly. On the contrary, in the case of the wet hybrid sample TD1.25w, uniaxial compression experiments led to expel the absorbed liquid, and the observed behaviour showed a stress-at-failure of 1.6 MPa at maximum strains of = 0.36 and = 0.43 with motor oil and PDMS, respectively. Besides, the hybrid structure was found to be more compliant when filled by liquid PDMS, but in both cases, a wide range of mechanical
17 deformation was obtained. Young‟s moduli of 4.4 MPa and 3.2 MPa were estimated with oil and PDMS, respectively. An in depth mechanical characterization of this kind of samples before and after absorption of different liquids could be considered, together with the previous research in bioactive composite materials based on mineral-organic- silica aerogels [ 38 - 41 ], in order to establish first steps for developing new exploitable features for biomaterial applications. Regarding the reusability and the solvent recovery upon uniaxial compression, a first approach has been made by load-unload cycles and the expelled absorbed liquid has been measured. The samples were tested in three consecutive cycles at 45 % of maximum load (Fig. SM5 in Online Resource 1) in which 25% of the volume of the liquid has been recovered without any significant change in the mechanical response. This low value of recovered liquid is the subject of current research. Finally, the elastomeric character of the hybrid sample TD1.25 was also characterized by the compression set (inset in Fig. 7, right) and by the area of the hysteresis loops of the load-unload experiments. The hybrid sample showed an almost complete recuperation of the original size after load release for 5 h, with a remaining compression set below 0.03. The area of the hysteresis loops observed in the stress– strain curve gave clues about the difference between the energy stored in the material during loading and the energy recovered during unloading. Thus, this enclosed region is a measure of the energy lost as heat transfer mechanisms during the deformation, and also a typical signal of the viscoelastic behaviour. The corresponding energy loss values calculated for the cycle test from the TD0 and TD1.25 samples are included in Table 3. TD0 resulted in a very low energy loss (45 mJ g-1), as corresponds to an almost purely elastic material. However, that energy increases by almost 20 times for sample TD1.25, indicating a drastic variation of the mechanical behaviour due to the presence of DEDMS, which allows significant energy dissipation by the response of the network of crosslinked organic chains. Wet sample TD1.25w showed intermediate energy losses, depending on the type of fluid: 237 mJ g-1 corresponds to the viscoelastic response of TD1.25w completely saturated by PDMS and 276 mJ g-1 in the case of motor oil. Visibly, the absorption of the oily solvent within the network of sample TD1.25w yields a less dissipative organic network. Finally, the small differences between motor oil and PDMS arose from the different viscosities of the two types of liquids.
18 4 Conclusions The increasing inclusion of organic phase in the silica-based aerogels changes the sample character from brittle to elastomeric, with a critical concentration ca. 50 % molar ratio. These results confirmed the expected behaviour for hybrid aerogels. Thus, with increasing organic content, the specific surface area decreased from ~ 900 m2 g-1 to 43 m2 g-1, or comparing extreme organic concentrations, the Young‟s modulus was reduced from 88.9 MPa to 7.9 MPa, and the rupture strain increased more than four times, up to 0.44. From another point of view, the structure and mechanical properties of these samples can be tuned by controlling the organic content. In addition, the absorption ratios of the samples achieved up to 2.75 for dry samples but they do not fill completely the available porous volume. Moreover, the inorganic samples became very fragile when wet, that is, when loaded with solvent, and they broke in most cases. On the contrary, the inclusion of the organic phase reduced the absorption capacity of the samples, but conferred large deformability by uniaxial compression on the wet aerogels, allowing partial solvent recovery and their reusability. Besides, the absorption kinetics was enhanced enormously. It was also verified that hybrid samples absorb much more solvent than expected by their porous volume thanks to the absorption by swelling. Thereby, the relative organic content is confirmed as a versatile property for controlling the absorption features of these samples. Acknowledegements V.M-F. thanks the post-doctoral grant from the “V Plan Propio de Investigación” from the University of Seville. In addition, contributions and help supplied by the ImageJ software package developers, from the National Institutes of Health of the US (http://imagej.nih.gov/ij), and from the webmasters and owners of www.citethisforme.com have also to be recognized. Technical staff of the CITIUS (Universidad de Sevilla) is also acknowledged for their help in the characterization of the samples and the funding from the “Proyecto de Excelencia, P09-TEP-5463” of the Consejería de Economía, Innovación, Ciencia y Empleo, Junta de Andalucía is acknowledged as well. References
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